Summary of cutting data for Widening and finishing of hole (no demand on shoulder)

Summary of cutting data for Widening and finishing of hole (no demand on shoulder)
Material details
UNI, C45, Hardness: 220 HB, Material group:P1.2.Z.HT

Task details

Widening and finishing of hole (no demand on shoulder)

Machining process demand (MACHPD) Finishing
Axis position (AXISPOS) vertical spindle
position
Blind hole function property (BHFP) No
Workpiece surface condition code (WKPSCC) Pre-machined
Cutting condition code (CUTCC) Continuous cut
Stability of fixturing (FIX) Good stability
Machined diameter end (DME) 18 mm
Depth of machining feature (DEPTHMF) 54,5 mm
Depth of feature (DEPTHF) 55 mm
Achievable hole tolerance (TCHA) H7
Upper diameter tolerance (DTOLU) 0,018 mm
Lower diameter tolerance (DTOLL) 0 mm
Ra roughness value (RRA) 0,8 µm

Machine
Universal high-performance machine, stability of fixturing: Good stability

CoroPak 19.2, Sandvik Coromant CoroPlus® 1 of 5 10.12.2019

ToolGuide (19.5.0.3017)
 Summary of cutting data for Widening and finishing of hole (no demand on shoulder)

Recommended solution
435.T-1800-A1-XF H10F

Type (ASMTYPE) Solid Tool

Operation (SUBOPSEQ) Reaming
Adaption type (ADINTMS) Cylindrical shank (DIN1835-A /
DIN6535-HA) -metric: 18
Grade (GRADE) H10F
Type of cooling (COOLSTL) Internal
Coolant (COOLT) Emulsion 5%
Machining time (TMF) min:s 00:22,560
No. of holes (TLIFEC) 84,8
Cutting diameter (DC) mm 18
No. of teeth (ZEFF) 0
Usable length (LU) mm

ECONOMY
Cutting time total (TCCT) 00:22,500 min:s

Non cutting time total (TNCT) 00:00,087 min:s

Machining time (TMF) 00:22,560 min:s

No. of holes (TLIFEC) 84,8 Holes

Cost per tool (COST) 73,2 %

Machine tool cost (COST) 26,8 %

Cost per feature (COST) 100 %

CoroPak 19.2, Sandvik Coromant CoroPlus® 2 of 5 10.12.2019

ToolGuide (19.5.0.3017)
 Summary of cutting data for Widening and finishing of hole (no demand on shoulder)

Cutting data
Cutting speed (VC) 29,3 m/min

Spindle speed (N) 518 1/min

Feed per revolution (FN) 0,297 mm

Feed speed (VF) 154 mm/min

Tool life length (TLIFEL) 4,6 m

Tool life time (TLIFET) 30 min

Cutting power (PPC) 0,227 kW

Cutting torque (MMC) 4,18 Nm

Limitations
Data Data - tool
Machined diameter (DM) 18 mm Cutting diameter (DC) 18 mm
Achievable hole tolerance (TCHA) H7 Achievable hole tolerance (TCHA) H7
Upper/lower diameter tolerance 0,021 / 0 mm Tolerance class cutting diameter (TCDC) m5
Upper/lower diameter tolerance 0,018 / 0 mm

Data - Core hole

Premachined hole diameter (PHD) 17,8 mm
Achievable hole tolerance (TCHA) H9
Upper/lower diameter tolerance 0,043 / 0 mm

CoroPak 19.2, Sandvik Coromant CoroPlus® 3 of 5 10.12.2019

ToolGuide (19.5.0.3017)
 Summary of cutting data for Widening and finishing of hole (no demand on shoulder)

Tool life
Data
Cutting speed (VC) 29,3 m/min
Feed per revolution (FN) 0,297 mm
No. of holes (TLIFEC) 84,8 Holes
Tool life time (TLIFET) 30 min
Tool life length (TLIFEL) 4,6 m
Spindle speed (N) 518 1/min
Feed speed (VF) 154 mm/min

CoroPak 19.2, Sandvik Coromant CoroPlus® 4 of 5 10.12.2019

ToolGuide (19.5.0.3017)
 Summary of cutting data for Widening and finishing of hole (no demand on shoulder)

Product information
Description

CoroReamerŒsolid carbide reamer

Ordering code

ISO 435.T-1800-A1-XF H10F

ANSI 435.T-1800-A1-XF H10F

EDP

Bar code 26266876

TMC1ISO Material classification level 1 P;K;N

DC cutting diameter 18 mm

TCHAL achievable hole tolerance lower 0 mm

TCHAU achievable hole tolerance upper 0.018 mm

PHD premachined hole diameter 17.8 mm

LU usable length 102 mm

ADINTMS adaptive interface machine direction Cylindrical shank (DIN6535-HA) -

metric: 18
TCDCON connection diameter tolerance h6

GRADE grade H10F

SUBSTRATE Substrate HF

BSG basic standard group COROMANT

CNSC coolant entry style code 1: axial concentric entry

CP coolant pressure 20 bar

DCON connection diameter 18 mm

OAL overall length 150 mm

LF functional length 147.3 mm

PLGL plug length 2.7 mm

L cutting edge length 25 mm

LCF chip flute length 32.5 mm

NOF flute count 8

NORGMX maximum regrinds 0

RPMX rotational speed maximum 1698 1/min

WT weight of item 0.479 kg

SEP Sensor embedded property 0

LCS life cycle state 20

RELEASEPACK release pack id 12.2

Legal Notice

The data provided may be used at your own risk. AB Sandvik Coromant does not guarantee the applicability and functionality of the program, particularly the accuracy of the calculations. AB Sandvik Coromant will not accept any liability for trouble-free and
faultless use of the program. The user bears the entire risk of use.
In no event are Sandvik Coromant and its staff liable to the user for any damages, disadvantages and expenses, including any pecuniary damages, loss of data, etc., arising for the user or a third party out of, or in connection with, the use of, or inability to
use, the program. This exclusion of liability does not apply when and in as such as damages, disadvantages and expenses are caused intentionally or by gross negligence on the part of the staff of AB Sandvik Coromant.