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Anal. Chem.

1997, 69, 558-562

Amperometric Sensor for Monitoring Ethylene


Larry R. Jordan† and Peter C. Hauser*,†

Department of Chemistry, The University of Auckland, Private Bag 92019, Auckland, New Zealand

George A. Dawson

Industrial Research Limited, P.O. Box 2225, Parnell, Auckland, New Zealand

Sensing electrodes were fabricated by chemical deposition produce storage seems limited due to its complexity, high power
of gold onto a Nafion membrane. These electrodes, with dissipation, and requirement for compressed gases, with resulting
suitable choice of real surface area, applied potential, low portability.
supporting electrolyte, and gas flow rate, showed a detec- A chemiluminescence method for the monitoring of ethylene
tion limit of 40 ppb ethylene for a signal-to-noise ratio of has been described6 in which ethylene is reacted with ozone to
3. A linear response was observed up to at least 500 produce a chemiluminescent signal. Although the detection limit
ppm. The choice of flow rate was especially influential of such a chemiluminescence device covers the low-ppb to ppm
as it was found to affect the mechanism of the sensor ethylene range of interest, it is not suitable for all applications.
response, which is kinetically controlled even at relatively A sensor based on a platinum thin metal oxide semiconductor
low flow rates. No cross-sensitivity was found to ethanol field effect transistor (Pt TMOSFET) was found to have a detection
and acetaldehyde which might be present in certain limit of ∼1 ppm ethylene.7 However, the sensor was almost twice
applications of the sensor, such as in horticulture. as sensitive to ammonia and ethanol compared to ethylene and
responded strongly to acetic acid, acetone, and ethyl acetate. The
response to alcohol would be a particular problem since ethanol
A sensor for monitoring ethylene in produce stores is desired can be produced by fruit in storage.1
because of the important role this gas plays in the postharvest The oxidation of ethylene on Pt,8,9 Au,10,11 and Pd12 metal
physiology of horticultural produce.1 Ethylene is given off by electrodes in aqueous acid electrolyte has been reported in the
produce and acts as a ripening hormone. The influence of
literature. The oxidation of ethylene on a Pt electrode in ethylene-
ethylene depends on the product, but concentrations as low as
saturated 0.5 M H2SO4 produces CO2 as a reaction product. In
several tens of parts per billion will cause a response in some
contrast to platinum, gold is inert to the chemisorption of ethylene,
fruit.2 Hence, in storage facilities, the level of ethylene should
resulting in partial oxidation to acetaldehyde.10 A residual current
be kept low by either venting2 or using catalytic combustion
due to corrosion is observed on Pd electrodes,13 making it not
methods to scrub ethylene.3,4 However, since produce is stored
ideal as a catalyst for a chemical sensor.
under refrigeration, this is energy consuming and therefore costly.
The deposition of precious metals on solid polymer electrolytes
The situation is even more difficult when controlled atmospheres
(SPE) by chemical deposition allows the construction of efficient
with elevated carbon dioxide and humidity and reduced oxygen
electrodes for the oxidation or reduction of gases directly in the
levels are employed. Monitoring ethylene will allow a more
vapor phase. Such electrochemical cells have for example been
economical control of ethylene levels in produce storage facilities
demonstrated for the reduction or oxidation of alcohol vapors,14,15
and lead, one hopes, to better quality produce at the market.
carbon dioxide,16,17 and carbon monoxide.18
Gas chromatography (GC) is still the most selective and
sensitive method used routinely for ethylene determination at The use of SPE bonded electrodes for amperometric sensors
biologically active concentrations.1 An automated microprocessor has resulted in a number of catalyst and membrane config-
GC system has been developed using an alumina column and a
(6) Quickert, N.; Findlay, W. J.; Monkman, J. L. Sci. Total Environ. 1975, 3,
flame ionization detector for the monitoring of fruit and vegetables 323-8.
in storage.5 Other GC detectors for ethylene, including tin oxide (7) Winquist, F.; Lundström, I. Anal. Chim. Acta 1990, 231, 93-100.
semiconductor, photoionization, and photoacoustic devices, have (8) Triaca, W. E.; Rabockai, T.; Arvia, A. J. J. Electroanal. Chem. 1979, 126,
218-26.
been described.1 Even though gas chromatography can be (9) Piovano, S. M.; Chialvo, A. C.; Triaca, W. E.; Arvia, A. J. J. Appl. Electrochem.
automated, its use for the routine monitoring of ethylene in 1987, 17, 147-55.
(10) Pastor, E.; Schmidt, V. M. J. Electroanal. Chem. 1995, 383, 175-80.
† Present address: Department of Chemistry, The University of Basel,
(11) Schmidt, V. M.; Pastor, E. J. Electroanal. Chem. 1994, 376, 65-72.
Spitalstrasse 51, CH-4056 Basel, Switzerland. (12) Otsuka, K.; Shimizu, Y.; Yamanaka, I. J. Electrochem. Soc. 1990, 137, 2076-
(1) Abeles, F. B.; Morgan, P. W.; Salviet, M. E. Ethylene in Plant Biology, 2nd 81.
ed.; Acadamic Press: San Diego, CA, 1992. (13) Dahms, H.; Bockris, J. O. M. J. Electrochem. Soc. 1964, 111, 728-36.
(2) McDonald, B.; Snowball, D. New Zealand Department of Scientific and (14) Enea, O. J. Electroanal. Chem. 1987, 235, 393-401.
Industrial Research, Auckland Industrial Development Division, Publication (15) Liu, R.; Fedkiw, P. S. J. Electrochem. Soc. 1992, 139, 3514-23.
No. G.143, 1982. (16) Cook, R. L.; MacDuff, R. C.; Sammells, A. F. J. Electrochem. Soc. 1990,
(3) McDonald, B.; Harman, J. E. Sci. Hortic. 1982, 17, 113-23. 137, 187-9.
(4) Eastwell, K. C. Plant Physiol. 1978, 62, 723-6. (17) Komatsu, S.; Tanaka, M.; Okumura, A.; Kungi, A. Electrochim. Acta 1995,
(5) Inaba, A.; Kubo, Y.; Nakamura, R. J. Jpn. Soc. Hortic. Sci. 1989, 58, 443- 40, 745-53.
8. (18) Kita, H.; Nakajima, H. Electrochim. Acta 1986, 31, 193-200.

558 Analytical Chemistry, Vol. 69, No. 4, February 15, 1997 S0003-2700(96)01011-6 CCC: $14.00 © 1997 American Chemical Society
urations.19-24 To maximize the current and hence the sensitivity
of an amperometric sensor, particular consideration must be given
to the real surface area of the electrode (the surface roughness)
and the diffusion rate of analyte to the electrode. Sensors for
ozone23 and hydrogen sulfide24 with the noble metal catalyst vapor
deposited directly onto the surface of the Nafion membrane have
been described. The remarkable sensitivities achieved have been
attributed to the direct access of analyte gas to the reaction
interface due to the avoidance of any membrane permeation
step.23,24
The fabrication of gold-Nafion electrodes is not as common
as platinum-Nafion electrodes, which are well documented in the
literature due to the importance of platinum-catalyzed electro-
chemical reactions for applications such as fuel cells25 and water
electrolyzers.26 Previous gold-Nafion sensor electrodes have
utilized vapor deposition techniques.23 The efficiencies of these
electrodes, however, is expected to be low compared to electrodes
formed by chemical deposition as the gold is in less intimate
contact with the Nafion.
Figure 1. Schematic diagram of the electrochemical cell and gas
A noble metal-Nafion configuration is described in this paper
flow fitting; (WE) working or sensing electrode; (RE) reference
which is suitable for the amperometric monitoring of ethylene in electrode; (CE) counter electrode.
produce storage atmospheres with regard to the high sensitivity
and selectivity required.
as revealed in transmission electron micrographs of cross sections.
This is possibly due to the kinetics of the gold(III) reduction by
EXPERIMENTAL SECTION
Platinum Electrode. For the fabrication of platinum-Nafion borohydride being too slow. Such an effect was reported to be
electrodes, the impregnation-reduction procedure described in the case for Ir-Nafion electrodes prepared by the reduction of
the literature27,28 was used. The first step utilizes the cation [Ir(H2O)6]3+ incorporated into a Nafion membrane.26 The gold-
exchange properties of the Nafion membrane to impregnate the Nafion electrodes prepared by the impregnation-reduction pro-
membrane with a cationic platinum salt [tetraammineplatinum- cedure did not produce high currents in cyclic voltammetry
(II) chloride]. Next, the platinum salt is reduced to platinum metal experiments when exposed to ethylene gas and so were not
using sodium borohydride as the reducing agent. Being an suitable as sensing electrodes. The second method in which
anionic compound, BH4- has limited penetration of the Nafion HAuCl4 was reduced resulted in gold deposits on the surface of
and therefore the platinum salt is reduced close to the Nafion- the Nafion. The real surface areas of the Au-Nafion electrodes
reducing solution interface, producing a thin, porous catalyst layer were determined from the charge due to the reduction of the oxide
which is in intimate contact with the Nafion but also exposed to monolayer in the cathodic sweep of the cyclic voltammogram
the surface allowing contact to a current collector. based on a reported charge density18 of 420 µC/cm2. Electrode
Gold Electrode. Two chemical deposition methods were areas of up to 460 cm2 were obtained. The geometric surface
investigated. The first procedure was an impregnation-reduction area of the electrode was 0.79 cm2, giving a roughness factor of
method analogous to the one used for platinum deposition using up to 580, indicating high real surface area gold electrodes
a cationic gold salt [tetraamminegold(III) nitrate], which was comparable to those reported for platinum electrodes which have
synthesized29 from tetrachloroauric acid. The second method has been chemically deposited in Nafion membranes.28
been described previously.16 In this procedure, tetrachloroauric Electrode Assembly. The electrode arrangement is shown
acid, which is in contact with only one side of the membrane, is schematically in Figure 1. The electrochemical cell consists of a
reduced to gold metal using a reducing agent that diffuses through Plexiglas cell which contains the 0.5 M H2SO4 electrolyte and the
from the opposite face. electrodes. The cell enables contact of the metal-deposited side
The impregnation-reduction method produced gold deposits of the sensing electrode (the metal-Nafion electrode) with a
which were unfortunately not localized near the Nafion surface flowing gas stream and the back side with the electrolyte. The
exposed geometric working electrode area to the gas stream was
(19) Tierney, M. J.; Kim, H.-O. L. Anal. Chem. 1993, 65, 3435-40. 0.79 cm2. The sensing electrode and a gold or platinum foil
(20) Yan, H.; Lu, J. Sens. Actuators B 1989, 19, 33-40.
(21) Yan, H.; Liu, C.-C. Sens. Actuators B 1994, 17, 165-8. current collector with a 1 cm diameter hole cut to expose the
(22) Otagawa, T.; Madou, M.; Wing, S.; Rich-Alexander, J.; Kusanagi, S.; Fujioka, Nafion electrode to the gas stream were fixed in place between
T.; Yasuda, A. Sens. Actuators B 1990, 1, 319-25. the cell and a gas manifold and the assembly secured in place
(23) Schiavon, G.; Zotti, G.; Bontempelli, G.; Farnia, G.; Sandona, G. Anal. Chem.
1990, 62, 293-8. with M3 stainless steel screws.
(24) Schiavon, G.; Zotti, G.; Toniolo, R.; Bontempelli, G. Anal. Chem. 1995, The reference electrode used was a mercury/mercurous
67, 318-23. sulfate electrode (MSE; REF-601, Radiometer Analytical, Lyon,
(25) Paik, W.-K.; Springer, T. E.; Srinivason, S. J. Electrochem. Soc. 1989, 136,
644-9. France) with a 0.5 M H2SO4 filling solution. All potentials reported
(26) Millet, P.; Alleau, T.; Durand, R. J. Appl. Electrochem. 1993, 23, 322-31. here have been converted to the standard hydrogen scale (SHE)
(27) Millet, P.; Durand, R.; Dartyge, E.; Tourillon, G.; Fontaine, A. J. Electrochem. by adding 640 mV. Wire of the same metal as the sensing
Soc. 1993, 140, 1373-80.
(28) Liu, R.; Her, W.-H.; Fredkiw, P. S. J. Electrochem. Soc. 1992, 139, 15-23. electrode was used as the counter electrode, 99.99% purity (Advent
(29) Skibsted, L. H.; Bjerrum, J. Acta Chem. Scand. 1974, 28, 740-6. Research Materials Ltd., Suffolk, U.K.).

Analytical Chemistry, Vol. 69, No. 4, February 15, 1997 559


Chemicals and Instrumentation. A BAS-100B/W poten-
tiostat (Bioanalytical Systems, West Lafayette, IN) was used for
applying fixed potentials and performing voltammetric experi-
ments. The sampled current voltammetry technique was used
for some initial experiments instead of cyclic voltammetry as, with
suitably long step times, it discriminates against the oxidation of
ethylene adsorbed at a lower potential on the electrode surface.
This was found to be especially important in the case of ethylene
reactions on platinum where ethylene can be adsorbed, but not
oxidized, in the “double-layer only” region. The resulting volta-
mmogram therefore shows only the ethylene reactions expected
for fixed potential amperometry.
Mass flow controllers type 1159B (MKS Instruments Inc.,
Andover, MA) were used to provide gas mixtures of known
concentration by blending of a calibration gas mixture and pure
nitrogen or air (BOC, Auckland, New Zealand). The mass flow
controllers were connected to the gas cylinders via 1/4 in. outer
diameter Nylon tubing using 1/4 in. Swagelok fittings. Swagelok
T piece was used. to mix the gases from the mass flow controllers.
An adapter from 1/4 in. Swagelok to 1/4 in. × 28 fittings (built
in-house) was used for connection to the sensor via Teflon tubing
with a 1 mm internal diameter (Alltech, Auckland, New Zealand).

RESULTS AND DISCUSSION


Reaction of Ethylene at SPE Electrodes. (1) Platinum.
In Figure 2 sampled current voltammograms for ethylene on Pt-
SPE and Au-SPE electrodes are shown. As evidenced in Figure
2a, oxidation of ethylene could not be observed on platinum. It is
thought that the adsorption of ethylene on platinum is hindered
by the formation of an oxide layer in the potential region where
its oxidation would occur at room temperature. Therefore it was
not possible to use oxidation on platinum in an amperometric
method.
The electrochemical reduction process seen at low potentials
in Figure 2a can also not be exploited for amperometric sensing Figure 2. Sampled current voltammogram of (a) platinum-Nafion
in real atmospheres since oxygen reduction occurs in the same electrode and (b) gold-Nafion electrode: sweep rate 5 mV/s; hold
time 8 s; sample time 50 ms; electrolyte 0.5 M H2SO4; gas flow rate
potential range. 100 cm3/min. Nitrogen, ]; air, +; ethylene (100%), 0
(2) Gold. As opposed to platinum, the oxidation of ethylene
on gold occurs prior to oxide layer formation since the potential
for gold oxide monolayer formation is ∼400 mV more anodic than the gold oxide layer formation by ∼300 mV (60 mV per pH unit)30
for the corresponding platinum oxides.30,31 This makes ampero- but no corresponding cathodic shift in the potential at which
metric detection possible as evidenced by the anodic current in ethylene is oxidized, the available overpotential at pH 5 is expected
the presence of ethylene in the sampled current voltammogram to be very small, resulting in low observed currents. Lowering
displayed in Figure 2b. It is also shown in Figure 2b that the the pH by using more concentrated sulfuric acid would move the
high overpotential required for the oxygen reduction reaction on formation of the gold oxide layer in the anodic direction by 60
gold23 enables the detection of ethylene in the presence of oxygen mV per unit pH,30 thereby increasing the available overpotential
over a wide potential range. The decrease in the ethylene that can be applied to the sensing electrode before gold oxide
oxidation current seen in Figure 2b above ∼+1.35 V coincides formation commences. However, increasing the H2SO4 concen-
with the gold oxide formation which is seen in the anodic sweep tration from 0.5 to 5 M would shift the oxide formation by only
of the cyclic voltammogram of Figure 3. The potential just below 60 mV. Use of concentrated acid was therefore not investigated
gold oxide monolayer formation is therefore the highest potential in this work.
suitable for monitoring ethylene. Sensor Performance. The dynamic response of the gold-
When the 0.5 M H2SO4 electrolyte was replaced with 0.5 M Nafion amperometric sensor to ppm levels of ethylene is shown
K2SO4 at pH 5 the oxidation of ethylene was inhibited. This is in Figure 4. A potential of +1.25 V, which is close to the highest
consistent with the findings of Dahms and Bockris,13 who reported potential at which ethylene is oxidized, was applied to the sensing
that the potential at which ethylene oxidation on gold commences electrode. The gas side of the sensing electrode was exposed to
is not dependent on pH. Due to the negative shift in potential for a gas stream with a constant flow of 100 cm3/min, and on the
reverse side a 0.5 M H2SO4 electrolyte was used to contact the
(30) Bard, A. J. Encyclopedia of Electrochemistry of the Elements; Marcel Dekker membrane. A detection limit of 40 ppb is obtainable based on a
Inc.: New York, 1975; Vol. IV.
(31) Bard, A. J. Encyclopedia of Electrochemistry of the Elements; Marcel Dekker signal-to-noise ratio of 3. The relative standard deviation between
Inc.: New York, 1976; Vol. VI. measurements was found to be 0.5% as determined by taking five

560 Analytical Chemistry, Vol. 69, No. 4, February 15, 1997


Figure 3. Cyclic voltammogram of gold-Nafion electrode with Figure 5. Response of sensor to 10 ppm ethylene as a function of
nitrogen flow on gas side: sweep rate 50 mV/s; electrolyte 0.5 M flow rate (0-100 cm3/min) and applied potential. Real electrode
H2SO4. surface area 245 cm2.

product, by simply reducing the overpotential at which ethylene


is measured to a value where product accumulation does not
become rate limiting.
The sensor response to 10 ppm ethylene showed no short-
term loss of sensitivity. After several days of continuous operation
a decrease in sensitivity was noted which could, however, be
reversed by applying a brief anodic cleaning potential to the
sensing electrode. Room temperature fluctuations appeared to
affect the sensitivity of the sensor but by not worse than a 2%
change in signal per degree C.
Effect of Real Electrode Surface Area. The Faradaic signal
due to oxidation of ethylene was found to increase with the real
surface area of the electrode. However, at higher surface areas
the increase in current was limitedsprobably due to mass
transport of gas through the pores of the gold deposit limiting
the current. The background noise also increased with increasing
electrode surface area but at a rate less than that of the signal.
Figure 4. Dynamic response of sensor to ethylene (0-10 ppm):
The best detection limit was found for a surface area of ∼200 cm2.
gas flow 100 cm3/min-1; real electrode surface area 245 cm2; applied
potential +1.25 V vs SHE. It is expected that high surface area electrodes are not necessarily
ideal for all gas sensing applications since, if the kinetic reaction
rate is fast enough, the sensitivity should be diffusion limited and
consecutive measurements of a 10 ppm ethylene standard over a dependent only on the geometric area of the electrode. High
0.5 h period. The response was found to be linear up to at least surface area electrodes are therefore most useful when the kinetic
500 ppmsalthough at this concentration the signal was found to reaction rate is slow, such as in the oxidation of hydrocarbons.33
decay rapidly but to recover when the cell was flushed with In the case of ethylene oxidation on gold, the reaction kinetics
nitrogen or air. A similar phenomenon has been reported for are relatively slow according to thermodynamic calculations13 and
electrochemical fuel cell sensors,32 where the probable cause has also the overpotential that can be applied is limited by the gold
been reported to be the slow removal of the polar reaction oxide monolayer formation.
products, acetaldehyde and acetic acid, which can hydrogen bond Influence of Flow Rate. The flow rate dependence of the
to the electrode surface. It is most likely, since the partial sensor response to 10 ppm ethylene is shown in Figure 5. In
oxidation of ethylene on gold produces acetaldehyde, that the slow this experiment, fixed potentials between +0.95 and +1.25 V were
removal of this reaction product is the cause of the signal decay. applied and for each potential, after a stable residual current had
In the application of produce storage the ethylene concentration been attained, the flow rate of the ethylene standard was
of interest is normally below several ppm. However, if high systematically varied. The sensor response was found to be highly
concentrations of ethylene were being measured, it may be flow rate dependent at low flow but to be relatively constant at
possible to avoid loss of sensitivity, due to buildup of the reaction higher flow rates. The effect is most noticeable at lower applied

(32) Bahari, S. M.; Criddle, W. J.; Thomas, J. D. R. Analyst 1992, 117, 701-6. (33) Chang, S. C.; Stetter, J. R.; Cha, C. S. Talanta 1993, 40, 461-77.

Analytical Chemistry, Vol. 69, No. 4, February 15, 1997 561


Table 1. Response of Sensor to Other Gases Relative where ethylene oxidizes.11 The oxidation current for acetylene
to That of Ethylene was found to be ∼7 times that for ethylene, which is consistent
with its complete oxidation to CO2. However, this species is not
gas rel sensor gas rel sensor
measured response measured response expected to be present in fruit stores. The reducing combustion
products SO2, NO2, and NO showed a significant response
acetylene 7.4 NO 1.8
ethanol 0 NO2 0.3 although they too are not expected to be present in a storage
acetaldehyde 0 SO2 2.5 atmosphere. Unlike ethylene SO2, NO2 and NO were found to
CO 0 ethylene 1.0 be reactive above the gold oxide monolayer formation potential,
indicating the possibility of determining these interferants and
ethylene by difference. Oxidising gases such as ozone and
potentials. At high overpotential and low flow rates, the current chlorine are not expected to interfere due to the positive potential
becomes independent of potential. These findings are thought applied to the electrode. No cross-sensitivity was seen to CO (100
to be due to a change in response mechanism: At high flow rate, ppm).
the stagnant air boundary layer at the gas-electrode interface is
reduced to an extent that the reaction is limited by the kinetic CONCLUSION
Gold has been shown to be a suitable noble metal catalyst for
reaction rate even for the highest overpotential possible. When
the sensing electrode of an amperometric ethylene sensor. This
the flow is reduced, the stagnant boundary layer is increased and
is in a way unexpected as gold is a relatively poor catalyst
a diffusion-limited contribution to the response is seen at higher
compared with platinum and only 2 electrons are produced per
overpotentials. A principle advantage of a diffusion-limited re-
ethylene molecule on gold compared with 12 produced during
sponse is that the signal is relatively independent of the applied
complete oxidation on platinum. However, because gold is a poor
potential so that accurate control of the potential is not required.33
catalyst for organic compounds in general and only reacts with
However, careful control of the flow rate is required and the
unsaturated organic compounds, which can weakly (in the case
sensitivity of the sensor may be compromised. The kinetically
of ethylene) and strongly (in the case of acetylene) interact with
limited response achieved at higher flow rates is independent of
the gold surface via double and triple bonds, good selectivity is
flow although in this case accurate control of the applied potential
obtained. Even if platinum could oxidize ethylene at room
is necessary. Kinetic control of the electrode process is not
temperature, compounds such as ethanol, which are well-known
expected at such low flow rates in gas diffusion electrodes
to react on platinum,15,33 would be potential interferants in a
employing Teflon-bound noble metal catalysts where the Teflon
platinum amperometric sensor.
membrane acts as a barrier to mass transport.34 The lower rate
High real surface electrodes produced by chemical deposition
of diffusion observed for such gas electrodes would limit the
make up for the limitations of the relatively slow reaction kinetics
obtainable sensitivity, and therefore, they may not be suitable for
of ethylene oxidation on gold and together with fast diffusion due
the monitoring of low levels of ethylene.
to the absence of any membrane permeation result in a highly
Selectivity. The sensor response to some other electroactive
sensitive amperometric sensor for ethylene monitoring.
compounds relative to the response of ethylene is shown in Table
1. The cross-sensitivity to acetaldehyde (100 ppm) and ethanol ACKNOWLEDGMENT
(100 ppm) was tested because these species are potential inter- The authors thank the Foundation for Research Science and
ferants as they can occur in fruit storage facilities at relatively Technology (New Zealand) for funding this work and G. A. Wright
high concentrations1 and are electroactive compounds.33 Both of of the University of Auckland for his friendly participation in part
these compounds showed no response, which is consistent with of it.
the reported selectivity of gold catalysts to only unsaturated
organic compounds.11 Acetylene (10 ppm) was investigated due Received for review October 2, 1996. Accepted December
to its reported reactivity on gold in the same potential region 11, 1996.X
AC9610117
(34) Bay, H. W.; Blurton, K. F.; Sedlak, J. M.; Valentine, A. M. Anal. Chem.
1974, 46, 1837-9. X
Abstract published in Advance ACS Abstracts, January 15, 1997.

562 Analytical Chemistry, Vol. 69, No. 4, February 15, 1997

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