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D. R. Davies
Lecture Objectives
1
Well & Total System Performance
2
Pressure Drops across the Producing System
3
Typical Pressure loss magnitudes in vertical wells
• Role of Production Engineer is to maximise production by
understanding sources & magnitudes of pressure losses
4
PIPE2
Nodal Analysis Q
PNode
PSep
• Nodal Analysis can be Outflow
carried at any point of a PIPE1
flowing system e.g.
reservoir inflow/tubing Inflow
outflow system PReservoir
(i) Flow into the node
equals flow out of the
node.
(ii) Only one pressure
can exist at the node.
i.e. Node Flow Rate &
Pressure are unique
Revised 2010 HWU MSc. PT - David Davies
5
Well Performance
The production performance of a Well is governed by
the behavior of two flow systems:
Radial Integration of
Darcy’s law leads to:
Black Oil Well Inflow
Productivity Index (PI) Performance
PI = q / (PR - Pwf)
• PI: Well inflow rate
per unit of drawdown
(related to kh)
Absolute Open Hole
Factor (AOF)
• AOF (or qmax) is the
flowrate at zero
Flowing Bottomhole
Pressure
• AOF combines PI &
reservoir pressure in
one number representative of well inflow potential
Revised 2010 HWU MSc. PT - David Davies
6
Gas Well Inflow Performance
• Gas is compressible
• Radial Integration of
Darcy’s law leads to:
q = C (PR2 - Pwf2)
• At high flow rates:
q = C (PR2 - Pwf2)n
where 0.5 <n <1.0
• A log-log plot of
q vs (PR2 - Pwf2) is a
straight line of slope
n & intercept C.
• Non-Darcy flow can
reduce AOF by > 50%
N.B. Also Forscheimer Eqn: ( Pr2 - Pwf2 ) = AQ
Revised 2010 G+
HWU MSc.BQ
PT -G
2
David Davies
7
Inflow Performance
• Heterogeneous
Reservoirs are
more complex
• Reservoir Inflow
after some years of
production:
Incompressible Fluid
“Tubing Outflow” or “Tubing Pressure Traverse”
is plot of pressure in tubing with depth
8
Compressible Fluid (Gas)
“Tubing Outflow” or “Tubing Pressure Traverse”
is plot of pressure in tubing with depth
9
Hydrocarbon Phase
Changes in Tubing
ρ - density
d - pipe diameter
fm - friction factor
µ - viscosity
10
General Procedure for Nodal Analysis
• Select component to be evaluated
• Select the node to emphasize the effect of changes in
the component flow characteristics
• Develop inflow and outflow expressions
• Calculate pressure drop relationships for the flow
characteristics of the component
• Plot inflow and outflow pressures versus rate
• Identify optimum component characteristics
11
Tubing Outflow - Tubing Friction Term
• Reynolds Number
– A Dimensionless number describing fluid flow regime
– For a circular pipe:
Dv ρ ρ v 2 inertial forces
N Re = ≡
µ µ v/D viscous forces
• LAMINAR flow (NRe < 2100) characterised by fluid
particle movement in flow direction only
• TURBULENT flow (NRe > 3600) shows fluid particle
movement in chaotic, random directions
• Flow regime & fluid rheology control velocity profile
across tubing cross-section
Revised 2010 HWU MSc. PT - David Davies
12
Tubing Outflow –
Examples of Laminar & Turbulent single phase Flow
• Water is frequently
in Turbulent Flow
• More viscous oil in
Laminar flow
dP
=
( f )ρ υ
m
2
dL FRICTION 2D
Where:
13
Tubing Outflow - Frictional Pressure loss
Calculation of friction factor
• Laminar Flow :
Moody friction factor is independent of tubing roughness
• Turbulent Flow:
Experiments found the frictional pressure drop depends on:
(a) the Reynolds number
(b) the relative pipe roughness:
relative pipe roughness = absolute pipe roughness
pipe diameter
Revised 2010 HWU MSc. PT - David Davies
• Reynolds Number
ρυd 1488 ρ {lbm / ft 3} ⋅υ{ ft / s} ⋅ d{ ft}
µ{ cp}
NRe = =
µ
• Laminar Flow, NRe< 2000 64
fm =
analytical solution: N Re
• Turbulent Flow, NRe> 3600
experiments showed that f = f ( NRe , ε / d)
relative pipe roughness is &
ε = K / D
the important parameter
Revised 2010 HWU MSc. PT - David Davies
14
Tubing Outflow:- Moody friction factor diagram
Tubing Outflow:
Frictional Pressure loss:- effect of Tubing Roughness
• Absolute Pipe roughness depends on many factors
– Pipe metallurgy, treatment, coating etc.
– Fluid velocity (erosion at high rates) and fluid corrosivity
(pH, the presence of solids, CO2, H2S etc)
– Years in service
• Tubing Roughness (ε) treated as empirical, fitting
parameter. Typical values for ε:
15
Phase Changes in tubing
due to gas evolution
16
Multiphase Flow - Volume fractions
Definition of Parameters
• Volume Fractions
- Liquid Holdup: Fraction of pipe filled with liquid
VL
HL = • where V = VL + VG
VL + VG
QL
No Slip Holdup: H = = λ
QL + Q
L L
(both phases travel at the same velocity) G
Where:
• λL is the Liquid Input Flow Fraction and
• QL/ /QG are the Liquid/Gas in- & out-flow velocities
i.e. Both phases travel at the same velocity
Revised 2010 HWU MSc. PT - David Davies
Multi-phase flow
17
Prediction of Multiphase Flow Fluid Properties
- Density
Multiphase Flow
- Fluid Properties
• Two Phase Liquid/Gas Viscosity
µM =µLHL +µG(1−HL) • Slip Viscosity
µM =µLλL +µG(1−λL) • No Slip Viscosity
µM = µLH ⋅ µG(1−H )
L L
•Slip Viscosity (Hagedorn-Brown)
Liquid Phase Viscosity
µL = µo f o + µw (1− f o )
Experiments show that this is not always true.
18
Multiphase Flow - Two Phase Viscosity
Two Phase Viscosity
• No Slip Viscosity Oil Water/Viscosity
µn = µLλL +µg(1−λL)
• Slip Viscosity
µS = µL HL + µg (1− HL )
• Slip Viscosity
(Hagedorn-Brown)
µs = µLHL ⋅µg(1−HL)
Experiments show that this is not always true.
Revised 2010 HWU MSc. PT - David Davies
19
Phase Changes in tubing
due to gas evolution
20
Multi-phase flow in
vertical tubing
Slug Flow:
The Gas & liquid phases
have similar linear velocities
Phase Changes in
tubing due to gas
evolution
21
Multiphase flow - vertical tubing
• Experimental results
pictured in Flow map
• Experimenters
analysed their
experiments differently
• Produced own
correlation, for each of
the flow regimes,
between pressure drop,
liquid and gas phase
properties, velocity,
tubing diameter etc.
Revised 2010 HWU MSc. PT - David Davies
22
Multi-Phase Flow - inclined tubing
• Gas separates easily from the liquid
• Stratified flow common at low rates
• The hydrostatic head component tends to decrease
with increasing deviation angle (θ)
• Average fluid density often increases due to
increased liquid hold up (HL)
• Difference between the actual and superficial phase
velocities greater than for vertical flow
• Tubing length (L) becomes greater than H (the
vertical depth) as θ increases (L = H/cosθ)
Revised 2010 HWU MSc. PT - David Davies
• Gas/liquid separation
& stratified flow most
apparent in horizontal
wells.
• Large changes occur in
the observed flow pattern
when well inclination
angle changes from +1˚ to
-1˚ under stratified or low
velocity flow conditions
Revised 2010 HWU MSc. PT - David Davies
23
Multiphase flow -
Gradient Curves
Gilbert’s
• Gradient Curves are a graphical
data
calculation method to calculate the
TUBING OUTFLOW
PERFORMANCE for Nodal analysis
24
• Select the appropriate
Gradient Curve
(1) (1) Well Depth
Equivalent to Tubing
Head Pressure &
(2) required Flowing
Bottom Hole Pressure
(2)
▪ Repeat for a range
of flow rates
Revised 2010 HWU MSc. PT - David Davies
25
Optimisation of Tubing Flow
• Gilbert illustrated the effects of tubing size & GLR on
the optimisation of tubing performance:
– For small tubing size, in situ flow velocities are
high, increasing the frictional pressure loss.
– For large tubing sizes, the average upwards
velocity are small enough for the buoyancy forces
on the lighter phase (and slip) to be significant.
– This results in a higher hydrostatic pressure gradient
There is a minimum pressure gradient for a given production rate
• The GLR corresponding to the minimum total pressure
gradient will increase as production rate declines
– Slip becomes relatively more important
Revised 2010 HWU MSc. PT - David Davies
26
Multiphase flow
Flow maps & correlations use dimensionless parameters
27
Multiphase flow:- Flow Maps & Correlations
• Many (> 12) flow correlations available in well
performance programs
• Each flow correlation has a different appearance
• Calculate different results & even flow regimes
Taitel-Barnea-Dukler
Revised 2010 Duns & Ros HWU MSc. PT - David Davies
28
Multi phase flow - flow maps
29
Temperature Modeling
• Geothermal
gradient ensures
temperature is
not constant
along the length
of the well
• Average tubing
temperature
increases with
production rate
increase
• Hydrocarbon
fluid properties
influenced by
both temperature
& pressure
30
Coupled Temperature & Pressure Modeling
Temperature Modeling
31
Coupled Pressure & Temperature Calculation
The Choke:
1. Controls well flow rate,
2. Acts as a safety device by
reducing excess pressure
(energy) to the flowline
operating value
32
Choke Design:-
Critical Flow
Choke Performance
• Sonic velocity or critical
flow depends on fluid
density
• Mass flow rate at
point of critical flow:
- independent of Pu for
incompressible fluid
- dependent on Pu for a
compressible fluid
• Critical flow for gas:
Pu / Pd = 1.5 - 1.7
— Determined by Heat
Capacity ratio {CP/CV}
33
Flow through chokes - Choke Performance Curves
34
Multiphase flow through choke
a b c Cx
For Critical flow: Ros 1 2.00 0.500 235
a
pwh Gilbert 1 1.89 0.546 259
qL = C x c d b Baxendell 1 1.93 0.546 321
R
Achong 1 1.88 0.650 649
35
Flow through completions –
McLeod’s Open Perforation Model
Perforation Inflow Performance
controlled by :
• length
• diameter
• density
• phasing
• crushed zone depth
• drawdown
• produced fluid properties
• depth formation damage
• vertical & horizontal permeability
Revised 2010 HWU MSc. PT - David Davies
36
Perforation
Phasing &
Density
effect well
Productivity
Recommended perforation
length = 150% of
Formation Damage
Sufficient
Perforation
Penetration
bypasses
Formation
Damage
Revised 2010 HWU MSc. PT - David Davies
37
Influence of Perforation Density and Vertical &
Horizontal Permeability on Well Productivity
38
A composite gravel pack completion model
• Gravel pack impairment
represented by skin or
reduced number of
perforations open to flow.
• Inflow maximised by:
– large as possible gravel
pack sand
– sufficient perforation
density & phasing to
minimise perforation
tunnel pressure drop
Revised 2010 HWU MSc. PT - David Davies
C o m pletio n
IP R
S k in ?
39
Well Performance Prediction Programs
- Pressure & Temperature Profile Computation
• Producing system is split up
into segments:
– steady state flow requires
conservation of mass,
momentum and energy
between inlet and outlet
• Calculate pressure drop across
each pipe segment
• Describe well as a series of
pipe segments
Revised 2010 HWU MSc. PT - David Davies
40
Well Performance Prediction Programs
- Pressure & Temperature Profile Computation
• Ensure TOTAL mass, momentum and energy are
conserved when two separate flows join
41
Examples of Well Performance Sensitivities
42
Examples of Well Performance Sensitivities
43
Examples of
Well
Performance
Sensitivities
44
Examples of Well Performance Sensitivities
Completion Design
• (High) Completion
– What skin here?
is happening can have many causes but should
NOT be due to inadequate perforations (a design error)
• Too
Revised 2010 few perforations limit production HWU MSc. PT - David Davies
45
Examples of Well Performance Sensitivities
Completion Design
• Larger diameter
– What perforations
is happening here? can (partially)
overcome inadequate perforating densityHWU MSc. PT - David Davies
Revised 2010
Completion Design
• Perforation cost
minimised by
optimum combination
of perforation number
and diameter
46
Examples of Well Performance Sensitivities
47
Practical Well Performance
• Tutorial Chapter 13
• Assessed exercise (“Haggis”) in the use of Well
Performance Evaluation
– “Haggis” Assessed Exercise using Wellflo
(Weatherford) to start shortly
– Pipesim (SIS) & Prosper (PETEX) software
package will also be available for the design
project
48
Lecture Objectives
49