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Experimental Thermal and Fluid Science 56 (2014) 16–22

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Experimental Thermal and Fluid Science


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Gaseous and particulate emissions of a micro gas turbine fuelled


by straight vegetable oil–kerosene blends
F. Chiariello a,⇑, C. Allouis b, F. Reale a, P. Massoli a,⇑
a
Istituto Motori – CNR, Via Marconi 8, 80125 Napoli, Italy
b
Istituto di Ricerche sulla Combustione – CNR, P.le Tecchio 80, 80125 Napoli, Italy

a r t i c l e i n f o a b s t r a c t

Article history: The paper reports the experimental results concerning emissions from 30 kWe commercial micro gas tur-
Available online 28 November 2013 bine feed with blends of straight vegetable oil with fossil fuel. Both gaseous and particulate emissions were
measured at full and partial load for blends 10% v/v and 20% v/v of rapeseed and sunflower oils with JET A1
Keywords: kerosene. The variations of nitric oxide and carbon monoxide emissions were taken into account to eval-
Particulate matter emissions uate the combustor behavior at different loads and blends. The effects of the fuel composition on the vari-
Gaseous emissions ations, in terms of concentrations and dimensions, of ultrafine – particulate matter were also evaluated.
Micro gas turbine
NOx and CO emissions are practically insensitive to the composition of the fuel being the differences
Biofuel
Straight vegetable oils
within the experimental uncertainty of the instrumentation. This demonstrates a similar overall combus-
tion at both partial and full load for the five fuels used (Jet A1 and four SVO blends). On the contrary, particle
matter emission is three times for blends of rapeseed oil and more than fifty times greater for blends of sun-
flower oil with respect to pure Jet A1. The differences are ascribed to the chemical structure of the vegetable
oil tested.
Ó 2013 Elsevier Inc. All rights reserved.

1. Introduction such applications and technologies [3,4]. Recent papers present


data about gaseous emissions from micro gas turbine [5,6].
In the last years strong effort has been done to reduce the im- Particle emissions from combustion sources have been receiv-
pact of gas-turbine operation on the environment. At the begin- ing increasing attention from the scientific community and envi-
ning, much work has been done to reduce the production of NOx, ronmental regulatory agencies since they have been considered
due to their role in ozone depletion and the creation of photochem- as a significant risk for human health and environmental quality
ical smog. In recent years, legislators have begun focusing on [7,8]. In the last decade, it came out that the sub-micrometers par-
reducing emissions of carbon monoxide, unburned hydrocarbons ticles became of particular concern [9]. Particles are generated in
and particulate matter. The majority of gas-turbine manufacturers combustion by many sources, such as industrial devices, power
looked towards new combustion concepts to comply with legisla- generation, and transportation activities.
tive demands. More recently, the ability to burn liquid fuels with The present paper describes tests performed on a low emission
low emissions using lean premix technology has also been com- micro gas turbine for power generation, providing electrical power
mercially proven. The next step should consist in extending that up to 30 kWe. Different liquid fuels, including commercial Jet A-1
to a wider range of liquid fuels since the market seeks to make kerosene, blends of kerosene with pure rapeseed oil and sunflower
use of cheaper, locally available and preferably renewable fuels. oil, were tested under different loads. Primarily attention has been
The use of liquid biofuels for stationary power generation is focused on the measures of the size distribution functions of the
rapidly spreading in the EU, and a further diffusion can be easily particles emitted from the system by using a Low Pressure Electri-
expected in the near future [1,2]. Several commercial systems have cal Impactor. Moreover, stable gases were sampled and continu-
been operated either on biodiesel (esterified vegetable oil) or on ously analyzed during the experiments.
pure vegetable oil (e.g., as rape, sunflower, palm oil). Feeding a
pure vegetable oil and/or its blends to micro gas turbines, however,
is still at experimental level. Several research projects dealt about 2. Experimental set-up

⇑ Corresponding authors. Tel.: +39 081 7177 134; fax: +39 081 2396 097 2.1. Micro gas turbine
(F. Chiariello). Tel.: +39 081 7177 183; fax: +39 081 2396 097 (P. Massoli).
E-mail addresses: f.chiariello@im.cnr.it (F. Chiariello), c.allouis@irc.cnr.it The tests were carried out on a Capstone Micro Gas Turbine,
(C. Allouis), f.reale@im.cnr.it (F. Reale), p.massoli@im.cnr.it (P. Massoli). model C30, a single-shaft MGT which generates, by a regenerative

0894-1777/$ - see front matter Ó 2013 Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.expthermflusci.2013.11.013
F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22 17

Nomenclature

MGT micro gas turbine YS soot yield [C]soot/[C]fuel


SVO straight vegetable oil si soot induction time
Dp particle aerodynamic diameter YS,VO vegetable oil soot yield
LHV low heating value YS,kerosene Jet-A1 soot yield
PM particulate matter

cycle, 30 kW of electrical power with a global efficiency of 27% at


full load conditions. Table 1 shows the main technical data de- Table 2
Properties of rapeseed and sunflower oil [11].
clared by the manufacturer. The system uses a lean premix com-
bustor optimized to achieve low emissions levels at full power Properties Rapeseed oil Sunflower oil
when operated with natural gas and liquid fuels as diesel and ker- LHV (MJ/kg) 36.8 36.5–36.9
osene. In case of liquid fuels, the injection system is composed of Density @ 15 °C (kg/m3) 911.5–921 915–920
three fuel injectors, each comprising a plain-jet airblast atomizer, Viscosity @ 40 °C (mm2/s) 35.1–37.4 36.5–36.9
four orifices for the introduction of combustion air and an helical Flash point (°C) 246 272–274
Residual carbon (% mass) 0.31 0.28
swirler [10]. Iodine value (g/100 g) 94–120 132
In order to facilitate engine turndown and part load operations, C (% mass) 79.6 78.2
the air assisted atomizers inject the fuel air mixture in a staged ap- Fatty acid (%)
proach with the fuel sprayed adjacent to the combustion air in a Palmitic 3.5–4.7 6.4
confined area. The presence of the preheated and swirling air al- Oleic 54.1–64.1 17.7
lows a good droplet evaporation and minimize fuel impingement Linoleic 22.3–27.2 72.9
Linolenic 7.14–8.2 0
on the walls of the combustion chamber. As a consequence the
combustion occurs at short distance downstream of the exit of
the fuel injectors [10]. acids respect rapeseed oil while in the latter the percentage of
monounsaturated acids is greater.
2.2. Fuels The high viscosity of SVO is a critical parameter for having a
good combustion due to the great influence of viscosity on spray
Vegetable oils are primarily composed of triglycerides (90– formation. Four techniques can be used to reduce the viscosity of
98%), with a small amounts of mono- and di-glycerides. Triglycer- vegetable oils; namely heating, dilution or blending, micro-emul-
ides contain three fatty acid molecules and a glycerol molecule, sion and trans-esterification.
significant amounts of oxygen, free fatty acids (generally 1–5%), The simplest procedure is the heating; however, limits imposed
phospholipids, phosphatides, carotenes, tocopherols, sulfur com- by the MGT manufacturers on the fuel line, as well as the sensitiv-
pounds and traces of water. In Table 2 the principal characteristics ity of the biological fuel to excessive temperatures, can prevent the
of sunflower and rapeseed oil, that have similar properties but dif- attainment of sufficiently high temperatures for reducing SVO vis-
ferent composition in terms of mass percentage of fatty acids, are cosity to the typical values of diesel oil or kerosene [5]. Blending
showed; linoleic and oleic acids are predominant in sunflower does involve very limited additional energy and environmental
and rapeseed, respectively [11]. costs in the fuel life cycle but it is suitable only in case of low per-
Using straight vegetable oils (SVO) as fuel, the high viscosity, centage of SVO in the mixture. In absence of oil heating, in fact, cin-
greater than traditional fossil fuels such as diesel or kerosene, ematic viscosity increases almost linearly for low concentrations
can contribute to an incomplete combustion due to worse fuel and then grow rapidly for vegetable oil fractions higher than 50%
spray characteristics with poor atomization, lower volatility and [13,15]. In this paper SVO-fossil fuel blends with a low percentage
inefficient mixing of fuel with air. This involves an increase in par- of vegetable oil were used. This permitted the feeding of the engine
ticulate emissions, combustion chamber deposits and gum forma- without any system modifications, being the fuel viscosity close to
tions [12]. The flash point is higher than a fossil fuel (the value for the kerosene one.
diesel is in the range of 93 °C) and this can be attributed to the
longer carbon chain and degree of unsaturation of the SVO com-
pared to diesel fuel [13]. 2.3. MGT exhaust emissions measurement
Another important aspect in the comparison between SVO and
fossil fuels is the oxidation stability that can influence the fuel The monitoring of the gaseous emissions was performed with a
properties in case of long storage. Oxidation, that is mainly influ- portable flue gas analyzer (TESTO 350 S). The detected gases were
enced by the degree of unsaturation of fatty acids, can causes high- O2, NO, NO2, CO, SO2 and CO2. Temperature and pressure were also
er values of the viscosity respect the standard data [14]. In this measured. The flue gas analyzer is provided with a Peltier gas prep-
respect the difference in fatty acid composition assumes great aration unit with a hose pump to regulate condensate disposal, as
importance: sunflower oil is mainly based on polyunsaturated well as a fresh air valve for long-term measurements lasting sev-
eral hours. A serial port connects the gas analyzer to a PC; a soft-
ware manages all the functions of the analysis system and
Table 1
main characteristic of the Capstone Micro Turbine C30. records data with a maximum sampling rate of 1 Hz. The typical
NOx concentration value at the MGT exhaust is lower than
Standard liquid fuels Diesel oil, kerosene, biodiesel
35 ppm at full load. Table 3 reports the measurement range and
Net electrical efficiency @ full load 27% accuracy of the used instrumentation. All the measured pollutants
NOx emissions @ 15% O2 <35 ppm
concentrations were corrected to be conventionally reduced to 15%
Exhaust gas temperature 275 °C
O2 content [16].
18 F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22

Table 3
Gaseous species and measurement ranges. 4. Results and discussions
Species Meas. range Accuracy
4.1. Gaseous emissions characterization
Testo 350 S O2 0–25 vol.% ±0.8% fs
CO 0–500 ppm ±2 ppm
NOx 0–300 ppm ±2 ppm
The impact of the fuel properties on gaseous emissions was ana-
CO2 0–50 vol.% ±0.3 vol% + 1% mv lyzed by comparing the exhaust composition at two different load
conditions as we set above. Fig. 1 reports the NOx and CO concen-
trations at the exhaust, referred at 15% of oxygen content, for all
test studied.
2.4. Particle measurements The plotted data are average values of the measured concentra-
tions in a time interval of ten minutes. The experimental data con-
An Electrical Low Pressure Impactor ELPI™ was employed to firm that the addition to kerosene of small percentage of SVO (less
determine particle size distributions. It is a real-time particle size than 20% in volume fraction), both rapeseed and sunflower oil, typ-
spectrometer for real-time monitoring of aerosol particle size dis- ically affects marginally the gaseous emission behavior of the
tribution in the range of 0.03 10 lm with 12 channels. With filter microturbine.
stage the size range was extended down to 7 nm. The operating Although a slight trend can be observed in NOx and CO produc-
principle is based on particle charging, inertial classification in a tion, the variation is so limited that no relevant differences in the
cascade impactor, and electrical detection of the aerosol particles. global behavior of the microturbine can be gathered; even, both
Humidity and volatile compounds affect ELPI™ results since it pollutants levels approach the measurement uncertainty of the
measures the sample particle concentration in real time which emission analyzer used in this work.
usually means that wet concentration of the particles is measured. The spray formation process, in an airblast atomizer like that
This problem was overcome by heating the sampling line and the one installed on the C30 unit, is normally dominated by viscosity
ELPI™ unit both at 180 °C. The inlet gas temperature is continu- effects (and, in turn, by fuel temperature) and the air to fuel ratio
ously monitored. (atomizing air flow rate) [17]. The tests were performed without
changing the air to fuel ratio and using fuel blends at room temper-
3. Test protocol ature. The viscosity of a SVO blend in a fossil fuel remains very
close to the viscosity of the fossil fuel for volume fractions less than
In this investigation five fuels were used to supply the micro gas 40%.
turbine: a commercial kerosene Jet-A1 and four blends with sun- Since in the experimentation it was used a maximum concen-
flower and rapeseed oils. tration of SVO of 20%, the spray formation can be expected very
As discussed above, the choice of blending straight vegetable similar to the case of Jet-A1 fuel.
oils with a traditional fossil fuel is motivated by the necessity to This consideration is confirmed by observing that the measured
decrease the SVO viscosity without a further energetic cost or O2 concentration in the exhaust stream remained stable varying
any MGT layout modification. The following blends were used for from 19.1 to 19.4 percent for 25 kW and 15 kW, respectively. Also
each vegetable oil: 10% v/v and 20% v/v of oil in kerosene. In the the CO2 concentrations remained constant independently of the
Table 4 the adopted fuels are showed. fuel, ranged from 4.3% to 4.7% in volume, for increasing power
The study was focused on the MGT steady state behavior at two output.
different load conditions: full load (25 kW) and partial load
(15 kW). 4.2. Particles emissions characterization
The micro-turbine start-up and shut down logic and procedure
were the same of the standard operations. The methodology In order to analyze further the SVO blending effects on the
adopted is a typical fuel switching. The test procedure consists of microturbine behavior, the concentration and the aerodynamic
the following phases, iterated for each mixture that was used: size distribution of non volatile particles in the exhaust stream
by using the ELPI Impactor were examined.
 start-up to reach the 25 kW power reference with Jet-A1 kero- Fig. 2 reports the cumulative normalized current distribution of
sene; this phase allows MGT to be switched on and the thermal the impactor stages corresponding to the sums of the contributions
condition to be reached; measured in each channel during all the measurement campaign;
 changing in power reference down to 15 kW; it is possible to note that signals collected from stages beyond
 fuel switching to a SVO/kerosene blend at 25 kW; stage 8 (Dp > 0.949 lm) offer a contribution less than 5% to the to-
 changing in power reference down to 15 kW; tal current measured. This is due to the fact that these stages re-
 fuel switching to pure kerosene for at least 5 min; this phase cord largely diffusion contributions and image charge signals
allows the SVO residues to be removed from the pipes and from ultrafine particles rather than true coarse particle concentra-
the fuel supply system, and to reach the benchmark standard tions [18,19]. For this reason in our treatment we omit all these
conditions. contributions.
Fig. 3 shows the chrono-histogram of the concentration of par-
ticles in the range 0.007–0.949 lm, during the experimental cam-
Table 4 paign. The filled regions represent the use of Jet-A1; as mentioned
Fuels matrix. above, pure kerosene was adopted for the procedure of start-up
Fuel Kerosene Rapeseed Sunflower and shut-down, and between fuel switching as residues removal
Jet-A1 v/v (%) oil v/v (%) oil v/v (%) in the fuel supply system.
K 100 0 0 It is possible to note that particle concentration in the exhaust
Blend A 90 10 0 stream strictly depends on the SVO adopted for the blending, while
Blend B 80 20 0 typically slight influences can detect by the microturbine load (for
Blend C 90 0 10 each kind of fuel two different load conditions were tested) and by
Blend D 80 0 20
the blending percentage. In particular, the addition of rapeseed oil
F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22 19

Fig. 1. NOx and CO concentrations varying fuel and load (filled areas represent the uncertainty of the measurements, r).

is reinforced by the consideration that the emission increasing from


kerosene to sunflower blends is more than one order of magnitude,
without any sensitive rising in the fuel consumption.
Further considerations of the SVO blends behavior can be de-
rived from the analysis of the size distribution functions of the par-
ticles emitted. According to previous considerations, this analysis
was limited in the range below 1 lm. Fig. 4 reports the particles
measured at 15 kW and 25 kW for different fuels. In order to obtain
more reliable results, individual size distribution functions taken at
constant load were summarized and averaged over a period of
10 min. All the concentrations are normalized at 15% of oxygen
content. The resulting distribution functions for Jet-A1 fuel show
a single mode trend, placed at 70 nm. In the first picture(top, left)
of fig. 4 the distribution of the particles size in the combustion air
is also reported for comparison. By comparing particles concentra-
tion measured in combustion air and at the turbine exhaust, it ap-
pears that particles with sizes larger than 40 nm are clearly formed
during combustion. The concentration of soot particles is equal to
4.0  104 /cm3 at 15 kW and to 2.4  104 /cm3 at 25 kW.
Fig. 2. Total current distributions vs the aerodynamic geometric mean of a channel
(particle aerodynamic diameter). The addiction of 10% in volume of pure rapeseed oil to kerosene
does not influence the distribution function shape and the peak is
still placed at 70 nm. The concentration increases to 1.0  105 /cm3
to Jet-A1 increases the particle concentration three times with re- and to 9.0  104 /cm3 at 15 kW and 25 kW, respectively.
spect to the benchmark (kerosene) one, either for the blend at 10% By increasing vegetable oil volume fraction in the fuel blend to
and 20%. Similarly, sunflower oil addition raises particle concentra- 20% there is no evidence of soot emissions change. Not only the
tion by more than one order of magnitude respect to kerosene par- function shape, but also the absolute values remain practically
ticulate emissions. the same.
The similar LHV of rapeseed and sunflower oils, combined with Otherwise, the addiction of sunflower oil to Jet-A1 changes in a
the analysis of the gaseous pollutants discussed before, lead to be- significant way the distribution functions. The peak of the single
lieve that the difference in concentration levels are mainly due to mode functions shifts to Dp  120 nm and it is also noted a sensible
the chemical structures of the vegetable oils tested. This hypothesis increasing of particle concentrations.

Fig. 3. Chrono-histogram of particle concentration.


20 F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22

Fig. 4. Particle size distributions at 15% of O2 for Jet-A1, rapeseed oil and sunflower oil blends (the scale is changed of a factor 5 in the pictures in the last two rows).
F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22 21

For the 10% sunflower oil blend it was detected a mean peak of loads, rises the soot yield [20], while the induction time is indepen-
4.3  105 /cm3 at 15 kW and of 3.8  105 /cm3 at 25 kW. These val- dent from the C/O ratio. This explains higher soot levels in the gas
ues result about four times higher than those measured with rape- turbine exhaust stream at partial load.
seed oil blends. However, even in this case, as described before for Fig. 5 shows that particulate matter emissions increase when
rapeseed oil, by increasing the vegetable oil volume fraction in the vegetable oils are added to fossil fuel. In order to explain this
blend to 20% there is no evidence of soot emissions change. From a occurrence it has to be considered that soot induction time for veg-
phenomenological point of view, in practice, a sort of soot emission etable oils is typically greater than fossil fuel ones [20–22.].
‘‘saturation’’ was observed. In these conditions, taking into account that the combustor was
To highlight the phenomenology it is useful to refer to the glo- optimized to work with lower si (typically of fossil fuels), the soot
bal particulate matter (PM) emission, i.e. the representation of the inception is delayed and there is no time to complete the soot oxi-
cumulative normalized soot emissions for each fuel and for each dation process in the combustion chamber: si becomes the domi-
load. nant process parameter and the result is an increasing of soot
In order to obtain an accurate number concentration measure- emissions at the outlet of the MGT, even if YS,vo is lower than
ment with the ELPI, the effective density of particles is required: YS,kerosene.
particles are charged according to their mobility diameter but they From Fig. 5 it is possible to highlight another interesting point,
are classified according to their aerodynamic diameter, so the namely that the PM level seems to be independent by SVO concen-
effective density is required to link these two properties and cor- tration in fuel blends. Its possible to clarify this situation by
rectly infer the number distributions [19]. By assuming the aerody- remembering that the YS function typically presents a bell shape
namic hypothesis (i.e. particles considered as spheres of density behavior in function of the flame temperature. Increasing vegeta-
1 g/cm3), the global PM emissions of fine and ultrafine particles ble oil concentration in the fuel, the flame temperature decreases
can be estimated (Fig. 5). (because of a lower SVO adiabatic flame temperature but also a
The reported data represent an efficient synoptic of the soot worse combustion efficiency) thus shifting the equilibrium in a re-
emissions. We can reassume remarks in four points: gion corresponding to a global reduction of soot yield, which bal-
ances the increased amount of soot sources (vegetable oil) in the
– soot emission is greater for lower loads; fuel.
– vegetable oil addiction increases the PM emission; The last point to investigate is the sunflower oil soot tendency,
– the PM level is independent by oil concentration in fuel blends; that is greater than rapeseed oil one. This behavior can be related
– the soot tendency of sunflower oil is greater than the rapeseed to the different chemical composition of the two vegetable oils
oil one. and to the liquid-phase reactions which occur in combustion
chamber. As discussed before, a significant difference between
An exhaustive explanation of occurred phenomena can be de- the rapeseed oil and the sunflower oil is in the fatty acid composi-
duct by taking account of the soot formation mechanisms and tion (Table 2): sunflower oil typically presents a higher content in
the combustion system of the gas micro turbine. linoleic acid, a polyunsaturated acid which presents a 18-carbon
The sooting tendency of different fuels is well characterized by chain with two double bonds, than rapeseed oil. As widely tested
the soot yield YS, namely the fraction of the fuel carbon which is in literature [23], increasing number of double bonds leads to high-
converted to soot. If we refer to literature data [20–22], the soot er amounts of particulate matter. This result may be explained by
yield curves [C]soot/[C]fuel, reported as a function of temperature, the fact that the double bonds in the molecules provide a more di-
present the typical bell shape behavior. Another important param- rect path to the formation of ethene and ethyne during the thermal
eter to take into account is the soot induction time si [20–22], that decomposition of the molecules, both of which are known precur-
represents the characteristic time of soot formation process and sors to carbonaceous soot [24].
gives a qualitative description of the involved kinetics. However, the content of aromatics and olefins (unsaturated
In stationary machines such as gas turbines, all the components compounds), species prone to form soot and its precursors [25–
are not optimized at lower loads and the overall combustion pro- 27], in the kerosene Jet A-1 amounts to about 20% [28]. Thus, the
cess is inefficient. In particular, the spray formation is affected by substitution of percentages of kerosene with rapeseed oil, that con-
a worse air/fuel mixing and lower temperature conditions; the tains a maximum of 27% of unsaturated compounds, should not be
evaporation and the oxidation of fuel droplets take place in non- significant in terms of carbonaceous emissions. But, as discussed
ideal conditions. Yet, the C/O ratio increasing (rich flame), at low previously, there are other chemical and physical properties (the
induction time, boiling point, etc.) that intervene and account for
the different particulate emissions. Instead, the addition of sun-
flower oil to kerosene increases the fraction of species prone to
form particulate, being composed of about 70% of polyunsaturated
species. Thus, the differences of particulate emissions between the
SVOs can be ascribed mainly to the different chemical composition,
being the physical properties of the two oils very similar, while, in
a minor extent, also the other chemical–physical properties con-
tribute to increase the particulate emissions when compared to
fossil kerosene.
A second remark can be devoted to the profile of particulate
emissions. According to [23], the emission of particulates shows
a larger concentration of ‘‘accumulation mode particles’’ with the
increasing of double bonds in the fuel molecules. This aspect is
clearly showed in Fig. 4 where a net shift toward larger diameters
is observed for the fuel with higher double-bound concentration,
i.e., blends C and D. Schönborn et al. put in evidence also the cor-
relation between the nucleation mode particles concentration
Fig. 5. Global PM emissions (referred @15% of oxygen). and the boiling point of the fuel [23]. In the present study no
22 F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22

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