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Article history: The paper reports the experimental results concerning emissions from 30 kWe commercial micro gas tur-
Available online 28 November 2013 bine feed with blends of straight vegetable oil with fossil fuel. Both gaseous and particulate emissions were
measured at full and partial load for blends 10% v/v and 20% v/v of rapeseed and sunflower oils with JET A1
Keywords: kerosene. The variations of nitric oxide and carbon monoxide emissions were taken into account to eval-
Particulate matter emissions uate the combustor behavior at different loads and blends. The effects of the fuel composition on the vari-
Gaseous emissions ations, in terms of concentrations and dimensions, of ultrafine – particulate matter were also evaluated.
Micro gas turbine
NOx and CO emissions are practically insensitive to the composition of the fuel being the differences
Biofuel
Straight vegetable oils
within the experimental uncertainty of the instrumentation. This demonstrates a similar overall combus-
tion at both partial and full load for the five fuels used (Jet A1 and four SVO blends). On the contrary, particle
matter emission is three times for blends of rapeseed oil and more than fifty times greater for blends of sun-
flower oil with respect to pure Jet A1. The differences are ascribed to the chemical structure of the vegetable
oil tested.
Ó 2013 Elsevier Inc. All rights reserved.
⇑ Corresponding authors. Tel.: +39 081 7177 134; fax: +39 081 2396 097 2.1. Micro gas turbine
(F. Chiariello). Tel.: +39 081 7177 183; fax: +39 081 2396 097 (P. Massoli).
E-mail addresses: f.chiariello@im.cnr.it (F. Chiariello), c.allouis@irc.cnr.it The tests were carried out on a Capstone Micro Gas Turbine,
(C. Allouis), f.reale@im.cnr.it (F. Reale), p.massoli@im.cnr.it (P. Massoli). model C30, a single-shaft MGT which generates, by a regenerative
0894-1777/$ - see front matter Ó 2013 Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.expthermflusci.2013.11.013
F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22 17
Nomenclature
Table 3
Gaseous species and measurement ranges. 4. Results and discussions
Species Meas. range Accuracy
4.1. Gaseous emissions characterization
Testo 350 S O2 0–25 vol.% ±0.8% fs
CO 0–500 ppm ±2 ppm
NOx 0–300 ppm ±2 ppm
The impact of the fuel properties on gaseous emissions was ana-
CO2 0–50 vol.% ±0.3 vol% + 1% mv lyzed by comparing the exhaust composition at two different load
conditions as we set above. Fig. 1 reports the NOx and CO concen-
trations at the exhaust, referred at 15% of oxygen content, for all
test studied.
2.4. Particle measurements The plotted data are average values of the measured concentra-
tions in a time interval of ten minutes. The experimental data con-
An Electrical Low Pressure Impactor ELPI™ was employed to firm that the addition to kerosene of small percentage of SVO (less
determine particle size distributions. It is a real-time particle size than 20% in volume fraction), both rapeseed and sunflower oil, typ-
spectrometer for real-time monitoring of aerosol particle size dis- ically affects marginally the gaseous emission behavior of the
tribution in the range of 0.03 10 lm with 12 channels. With filter microturbine.
stage the size range was extended down to 7 nm. The operating Although a slight trend can be observed in NOx and CO produc-
principle is based on particle charging, inertial classification in a tion, the variation is so limited that no relevant differences in the
cascade impactor, and electrical detection of the aerosol particles. global behavior of the microturbine can be gathered; even, both
Humidity and volatile compounds affect ELPI™ results since it pollutants levels approach the measurement uncertainty of the
measures the sample particle concentration in real time which emission analyzer used in this work.
usually means that wet concentration of the particles is measured. The spray formation process, in an airblast atomizer like that
This problem was overcome by heating the sampling line and the one installed on the C30 unit, is normally dominated by viscosity
ELPI™ unit both at 180 °C. The inlet gas temperature is continu- effects (and, in turn, by fuel temperature) and the air to fuel ratio
ously monitored. (atomizing air flow rate) [17]. The tests were performed without
changing the air to fuel ratio and using fuel blends at room temper-
3. Test protocol ature. The viscosity of a SVO blend in a fossil fuel remains very
close to the viscosity of the fossil fuel for volume fractions less than
In this investigation five fuels were used to supply the micro gas 40%.
turbine: a commercial kerosene Jet-A1 and four blends with sun- Since in the experimentation it was used a maximum concen-
flower and rapeseed oils. tration of SVO of 20%, the spray formation can be expected very
As discussed above, the choice of blending straight vegetable similar to the case of Jet-A1 fuel.
oils with a traditional fossil fuel is motivated by the necessity to This consideration is confirmed by observing that the measured
decrease the SVO viscosity without a further energetic cost or O2 concentration in the exhaust stream remained stable varying
any MGT layout modification. The following blends were used for from 19.1 to 19.4 percent for 25 kW and 15 kW, respectively. Also
each vegetable oil: 10% v/v and 20% v/v of oil in kerosene. In the the CO2 concentrations remained constant independently of the
Table 4 the adopted fuels are showed. fuel, ranged from 4.3% to 4.7% in volume, for increasing power
The study was focused on the MGT steady state behavior at two output.
different load conditions: full load (25 kW) and partial load
(15 kW). 4.2. Particles emissions characterization
The micro-turbine start-up and shut down logic and procedure
were the same of the standard operations. The methodology In order to analyze further the SVO blending effects on the
adopted is a typical fuel switching. The test procedure consists of microturbine behavior, the concentration and the aerodynamic
the following phases, iterated for each mixture that was used: size distribution of non volatile particles in the exhaust stream
by using the ELPI Impactor were examined.
start-up to reach the 25 kW power reference with Jet-A1 kero- Fig. 2 reports the cumulative normalized current distribution of
sene; this phase allows MGT to be switched on and the thermal the impactor stages corresponding to the sums of the contributions
condition to be reached; measured in each channel during all the measurement campaign;
changing in power reference down to 15 kW; it is possible to note that signals collected from stages beyond
fuel switching to a SVO/kerosene blend at 25 kW; stage 8 (Dp > 0.949 lm) offer a contribution less than 5% to the to-
changing in power reference down to 15 kW; tal current measured. This is due to the fact that these stages re-
fuel switching to pure kerosene for at least 5 min; this phase cord largely diffusion contributions and image charge signals
allows the SVO residues to be removed from the pipes and from ultrafine particles rather than true coarse particle concentra-
the fuel supply system, and to reach the benchmark standard tions [18,19]. For this reason in our treatment we omit all these
conditions. contributions.
Fig. 3 shows the chrono-histogram of the concentration of par-
ticles in the range 0.007–0.949 lm, during the experimental cam-
Table 4 paign. The filled regions represent the use of Jet-A1; as mentioned
Fuels matrix. above, pure kerosene was adopted for the procedure of start-up
Fuel Kerosene Rapeseed Sunflower and shut-down, and between fuel switching as residues removal
Jet-A1 v/v (%) oil v/v (%) oil v/v (%) in the fuel supply system.
K 100 0 0 It is possible to note that particle concentration in the exhaust
Blend A 90 10 0 stream strictly depends on the SVO adopted for the blending, while
Blend B 80 20 0 typically slight influences can detect by the microturbine load (for
Blend C 90 0 10 each kind of fuel two different load conditions were tested) and by
Blend D 80 0 20
the blending percentage. In particular, the addition of rapeseed oil
F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22 19
Fig. 1. NOx and CO concentrations varying fuel and load (filled areas represent the uncertainty of the measurements, r).
Fig. 4. Particle size distributions at 15% of O2 for Jet-A1, rapeseed oil and sunflower oil blends (the scale is changed of a factor 5 in the pictures in the last two rows).
F. Chiariello et al. / Experimental Thermal and Fluid Science 56 (2014) 16–22 21
For the 10% sunflower oil blend it was detected a mean peak of loads, rises the soot yield [20], while the induction time is indepen-
4.3 105 /cm3 at 15 kW and of 3.8 105 /cm3 at 25 kW. These val- dent from the C/O ratio. This explains higher soot levels in the gas
ues result about four times higher than those measured with rape- turbine exhaust stream at partial load.
seed oil blends. However, even in this case, as described before for Fig. 5 shows that particulate matter emissions increase when
rapeseed oil, by increasing the vegetable oil volume fraction in the vegetable oils are added to fossil fuel. In order to explain this
blend to 20% there is no evidence of soot emissions change. From a occurrence it has to be considered that soot induction time for veg-
phenomenological point of view, in practice, a sort of soot emission etable oils is typically greater than fossil fuel ones [20–22.].
‘‘saturation’’ was observed. In these conditions, taking into account that the combustor was
To highlight the phenomenology it is useful to refer to the glo- optimized to work with lower si (typically of fossil fuels), the soot
bal particulate matter (PM) emission, i.e. the representation of the inception is delayed and there is no time to complete the soot oxi-
cumulative normalized soot emissions for each fuel and for each dation process in the combustion chamber: si becomes the domi-
load. nant process parameter and the result is an increasing of soot
In order to obtain an accurate number concentration measure- emissions at the outlet of the MGT, even if YS,vo is lower than
ment with the ELPI, the effective density of particles is required: YS,kerosene.
particles are charged according to their mobility diameter but they From Fig. 5 it is possible to highlight another interesting point,
are classified according to their aerodynamic diameter, so the namely that the PM level seems to be independent by SVO concen-
effective density is required to link these two properties and cor- tration in fuel blends. Its possible to clarify this situation by
rectly infer the number distributions [19]. By assuming the aerody- remembering that the YS function typically presents a bell shape
namic hypothesis (i.e. particles considered as spheres of density behavior in function of the flame temperature. Increasing vegeta-
1 g/cm3), the global PM emissions of fine and ultrafine particles ble oil concentration in the fuel, the flame temperature decreases
can be estimated (Fig. 5). (because of a lower SVO adiabatic flame temperature but also a
The reported data represent an efficient synoptic of the soot worse combustion efficiency) thus shifting the equilibrium in a re-
emissions. We can reassume remarks in four points: gion corresponding to a global reduction of soot yield, which bal-
ances the increased amount of soot sources (vegetable oil) in the
– soot emission is greater for lower loads; fuel.
– vegetable oil addiction increases the PM emission; The last point to investigate is the sunflower oil soot tendency,
– the PM level is independent by oil concentration in fuel blends; that is greater than rapeseed oil one. This behavior can be related
– the soot tendency of sunflower oil is greater than the rapeseed to the different chemical composition of the two vegetable oils
oil one. and to the liquid-phase reactions which occur in combustion
chamber. As discussed before, a significant difference between
An exhaustive explanation of occurred phenomena can be de- the rapeseed oil and the sunflower oil is in the fatty acid composi-
duct by taking account of the soot formation mechanisms and tion (Table 2): sunflower oil typically presents a higher content in
the combustion system of the gas micro turbine. linoleic acid, a polyunsaturated acid which presents a 18-carbon
The sooting tendency of different fuels is well characterized by chain with two double bonds, than rapeseed oil. As widely tested
the soot yield YS, namely the fraction of the fuel carbon which is in literature [23], increasing number of double bonds leads to high-
converted to soot. If we refer to literature data [20–22], the soot er amounts of particulate matter. This result may be explained by
yield curves [C]soot/[C]fuel, reported as a function of temperature, the fact that the double bonds in the molecules provide a more di-
present the typical bell shape behavior. Another important param- rect path to the formation of ethene and ethyne during the thermal
eter to take into account is the soot induction time si [20–22], that decomposition of the molecules, both of which are known precur-
represents the characteristic time of soot formation process and sors to carbonaceous soot [24].
gives a qualitative description of the involved kinetics. However, the content of aromatics and olefins (unsaturated
In stationary machines such as gas turbines, all the components compounds), species prone to form soot and its precursors [25–
are not optimized at lower loads and the overall combustion pro- 27], in the kerosene Jet A-1 amounts to about 20% [28]. Thus, the
cess is inefficient. In particular, the spray formation is affected by substitution of percentages of kerosene with rapeseed oil, that con-
a worse air/fuel mixing and lower temperature conditions; the tains a maximum of 27% of unsaturated compounds, should not be
evaporation and the oxidation of fuel droplets take place in non- significant in terms of carbonaceous emissions. But, as discussed
ideal conditions. Yet, the C/O ratio increasing (rich flame), at low previously, there are other chemical and physical properties (the
induction time, boiling point, etc.) that intervene and account for
the different particulate emissions. Instead, the addition of sun-
flower oil to kerosene increases the fraction of species prone to
form particulate, being composed of about 70% of polyunsaturated
species. Thus, the differences of particulate emissions between the
SVOs can be ascribed mainly to the different chemical composition,
being the physical properties of the two oils very similar, while, in
a minor extent, also the other chemical–physical properties con-
tribute to increase the particulate emissions when compared to
fossil kerosene.
A second remark can be devoted to the profile of particulate
emissions. According to [23], the emission of particulates shows
a larger concentration of ‘‘accumulation mode particles’’ with the
increasing of double bonds in the fuel molecules. This aspect is
clearly showed in Fig. 4 where a net shift toward larger diameters
is observed for the fuel with higher double-bound concentration,
i.e., blends C and D. Schönborn et al. put in evidence also the cor-
relation between the nucleation mode particles concentration
Fig. 5. Global PM emissions (referred @15% of oxygen). and the boiling point of the fuel [23]. In the present study no
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Acknowledgment
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