Design for Lean Six Sigma - Product

– Minitab®

Course Content and Outline

Course Estimated Hours: 46.30

Session 1: Introduction to DFSS (2.30 Hours)

o Welcome to Design for Six Sigma o Process Phase Gates
o Closing the Gap o Design Leverage
o Better Aim Through DFSS o How To Use This Course
o Improving Lifecycle Cost o Keeping Track of Where You Are
o DFSS and DMAIC o DFSS Achievements
o What is Design for Six Sigma? o Exercises and Quiz
o The Alphabet Soup of DFSS

Session 2: Define (8.20 Hours)

o Introduction o Conducting Surveys
o Project Selection Toolset o Survey Considerations
o Project Charter Toolset o Surveys – Sampling Frame
o Project Tracking Toolset o Structuring Survey Questions
o Obtaining the Voice of The Customer o Affinity Diagram Toolset
o Market Segmentation o CTQC Tree Diagram Toolset
o Understanding Customer o Operational Definition Toolset
Requirements o Voice Of The Customer As
o Listening to All the Voices Specifications
o Where to Go For Customer o Progress Review
Requirements o Exercises and Quiz

Session 3: Concept (6.15 Hours)

o Introduction o Brainstorming
o QFD Toolset o Encouraging The Creative Process
o Metrics o Narrowing Down The List of Ideas
o The Core Principle of DFSS o Pugh Concept Selection Toolset
o Process Capability Toolset o Progress Review
o Benchmarking o Exercises and Quiz
o Beyond Customer Requirements

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Session 4: Design (6.15 Hours)
o Introduction o Error-proofing
o Design Development o FMEA Toolset
o Results By Design o Product and Process Reliability
o Design Scorecard o Basic Reliability Calculations
o Analyzing Designs o Transfer Function Toolset
o More on QFD o Progress Review
o Correlation and Regression Analysis o Exercises and Quiz
o Multiple Regression Toolset

Session 5: Optimize (18.30 Hours)

o Introduction o Optimization
o Building a Process Model o Optimization with Response Surface
o From Process Diagram to Process Methods
Model o Continuous Flow Optimization Toolset
o Predicting Process Performance With o Design For Lean – Supply Chain
Simulation Dynamics
o Process Playground – Online Discrete o QFD: Building The Fourth House
Event Simulation o Progress Review
o Monte Carlo Toolset o Exercises and Quiz
o Tolerance Design & Optimization
Toolset

Session 6: Verify (5.20 Hours)

o Introduction o Piloting a Design
o Other Aspects of Verification o Launch
o The Process Control Plan o Ending a Project
o Testing a Design o Process Review
o Achieving Reliability Through Testing o Exercises and Quiz
o Robust Design and Taguchi Methods o Course Completion
o Robustness Testing Practice o The Lean Six Sigma Journey

Updated on: 6/11/2019

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