Professional Documents
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Technical Issues
3/2016 pp. 113-119
ISSN 2392-3954
Katarzyna Topczewska
Bialystok University of Technology
Faculty of Mechanical Engineering
Department of Mechanics and Applied Computer Science
45A Wiejska Street
15-351 Białystok
e-mail: k.topczewska@o2.pl
Abstract: In this paper the analytical solution of the boundary–value heat conduction problem for a brake rotor was
developed. A solid brake disc is heated by frictional heat flux during braking with constant deceleration. Intensity of the
heat flux affecting friction surface of the disc is proportional to the specific power of friction. It was assumed that
contact pressure between the pad and the disc increases linearly, from zero in the initial moment of the braking process
to the maximum value in standstill. Calculations were carried out on variables and parameters in the dimensionless
form. The obtained results were compared with adequate resultsduring braking with constant deceleration, with an
assumption of pressure constant in time.
Keywords: contact pressure, frictional heating, heat conduction equation, temperature, friction, brake disc.
Substituting the partial derivative (21) to the formula Using the method of substitution the formula (25) was
(18), we have: received:
1 1 1
T * ( , ) I1 ( , ) 2 I 2 ( , ) , (22)
x
s s s 2 (26)
J 1 ( , ) L2 ( , ),
where ds 2
dx
2 x3
1 s where
I1 ( , ) e 2 s ds ,
0 s
2
x 2
2 dx
L2 ( , ) e 2 . (27)
1 s2 x2
I 2 ( , ) e 2 s ds . (23) 1
0 s
Subsequently, function I1(ζ,τ) was presented in the Counting the integral (27) [7]:
following form:
1 ( x )2
I1 ( , ) J1 ( , ) J 2 ( , ) , (24) L2 ( , ) e 2 erf x , 0 , (28)
where x 2 2
1
2
1
J1 ( , ) e 2 s ds ,
0 s from equation (26) it was found:
2
1
J 2 ( , ) se 2 s ds . (25)
0
2
2
.
2 1 ( 2 x ) 2 2 (29)
J1 ( , ) e erf x e 2 erfc 2 ierfc
x 2 2 1 2 2 2
Function J2(ζ,τ) (25) was found in the similar way: Exploiting the following recurrence relation [7]:
2 2 2
e ( ax ) e ( ax ) 2a 2 e ( ax )
1 L p ( , ) dx dx ,
(n 1) x n1 n 1 x n2
2
x 2
s 2 2 x dx 2
xn
J 2 ( , ) e 4
L4 ( , ). a 0 , n 2,3,..., (31)
ds 2 1 x
dx
x3
(30)
2
2
x 2 x 2
e 2 2 2
e 2
L6 , 6
dx 5
L4 ,
1 x 5x 5 2
1
2
2 2
2
1 (40)
2 exp 1 2 ierfc erfc .
5 2
15 2 2 2 2 2
Taking into account relations (32) and (40) in formula (38),
it was counted:
2
4 2 1 2 2
2 2
J 4 , 1 1 2 ierfc erfc exp . (41)
3 5 2 2 2 2 2 5 2
Substituting functions J3(ζ,τ) (37) and J4(ζ,τ) (41) to the right
side of equation (35), we received:
(42)
2 2 4 2
2
I 2 ( , ) ierfc 8 18 4 erfc 7 2 .
15 2 2 2 2 2 2
In regard to functions I1(ζ,τ) (34) , I2(ζ,τ) (42) and relation
(22), we found the dimensionless temperature field:
2
2
T * ( , ) 2 1 ierfc erfc
3 s 2 2 2 2
2 2
4
2 2
0 , 0 s . (43)
8 18 4 ierfc 7 2 erfc ,
15 s2 2 2
2 2 2
2
2
1 3
2
T * ( , ) 2 2 2 2
ierfc erfc e
3 s 2 2 2 2 2 2
2
2 2 1 2 2
2 2
8
15 18 6 erfc 7 2 e (45)
.
15 s2 2 2 2 2 2 2
Substituting in equation (45) ζ = 0, we received: which shows the fulfillment of the condition (13).
T * ( , ) 2 Substituting τ = 0 in the solution (43) we can easy
2 1 , (46) compute:
s s s s
0
T * ( ,0) 0 , (50)
which provides the fulfillment of the boundary condition
in this way, conformity of the result (43) with the initial
(12), in regard to the form of function q*(τ) (15).
condition (14) has been proved.
Taking into account, that [1]:
lim erfc( x) 0 , (47)
x Numerical analysis
we obtained:
e x2 Numerical analysis was carried out based on the devised
(48) solution (43), which describes transient temperature field
lim ierfc( x) lim x erfc( x) 0.
x x
in a brake disc heated by frictional heat flux with linearly
increasing contact pressure. The results were compared
The limit of the solution (43) as ζ approaches infinity with the following, adequate results, which were
(ζ→ ∞) in regard to value of the limits (47)–(48), was received in the article [9], with an assumption of
calculated: constant pressure:
lim T * ( , ) 0 , (49)
x
2 2 2
T * ( , ) 2 ierfc
1
ierfc
1
erfc , 0 , 0 s . (51)
2 s 3 2 2 3 2 2
During braking with linear distribution of contact field in the case with constant pressure, the value p*=1/3
pressure (1) and linearly decreasing sliding velocity (2), was adopted.
dimensionless total amount of thermal energy directed to The input dimensionless conditions used to numerical
a brake disc is: analysis were: distance from friction surface ζ and
2
s Fourier numbers (dimensionless time) τ and τs. It was
s s
3 1
Q q ( ) d 1 d . assumed that, dimensionless braking time is τs=1.
0 s s 2 2 s
0 s 3 s 0 6 Evolution of the dimensionless temperature T* in time,
(52) on few depth ζ was presented in Fig. 2. At the beginning
Whereas, during braking with constant pressure of the process the temperature increases, attains the
p*(τ) = p* > 0 and constant deceleration this value is maximum value and decreases until the moment of
equal: standstill. The maximum dimensionless temperatures
s T*=0,425 (Fig. 2a) and T*=0,177 (Fig. 2b) are reached
s s 2
1
Q q ( ) d p 1 d p p s. on the contact surface ζ = 0, exactly in the half of
0 s
2 s 2
0
0 braking time (τ = 0,5). The maximum temperature
(53) achieved in the braking with linearly changing pressure
Taking into account (52) and (53), to maintain the same is 140% higher than in the braking with constant
total amount of heat, during calculations of temperature pressure.
a) b)
Fig. 2. The evolution of the dimensionless temperature T* versus time τ with respect to braking time τs, on several distances of
friction surface ζ: a) linearly increasing contact pressure; b) constant pressure.
Cooling of the outer surface of the disc after maximum number τ were shown in Fig. 3. The temperature
temperature has been reached, in the case with linear monotonically decreases with increasing of the distance
distribution of pressure is more intense than with from the heated surface. The largest gradient between
constant pressure. The temperature is lower and the time temperature on the friction surface ζ = 0 and at the
to reach maximum temperature value increases with distance ζ = 1,5, occurs in the half time of braking
increasing distance from the friction surface to the center process τ = 0,5 (Fig. 3). The mentioned gradient reaches
of the disc. In the braking with constant pressure minimum value in the stop moment τ = τs = 1. Effective
maximum temperatures on particular distances ζ are depth of the heat penetration, i.e. distance from friction
achieved with higher time offset in the standstill surface, on which the temperature achieved 5% of the
direction. Monotonically temperature increases during maximum value on heated surface. During braking with
the entire braking process: with linear distribution of the linearly increasing pressure, effective depth of the heat
pressure it takes place under the distance ζ = 1,5, while penetration is equal ζeff = 1 (Fig. 3a) and the temperature
with constant pressure – under the distance ζ = 1. decreases more rapidly (Fig. 3a). Whereas, during
Distribution of the dimensionless temperature T* versus braking with constant pressure the mentioned depth has a
dimensionless depth ζ in several values of Fourier higher value ζeff > 1,5 (Fig. 3b).
a) b)
Fig. 3. Distribution of the dimensionless temperature T* inside disc at few different dimensionless time moments τ: a) linearly
increasing contact pressure; b) constant pressure.
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