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1 Thessaloniki, GREECE
21- 22 September 2006
The XVIII Symposium on Measuring Techniques in Turbomachinery
Transonic and Supersonic Flow in Cascades and Turbomachines
2 Thessaloniki, GREECE
21- 22 September 2006
The XVIII Symposium on Measuring Techniques in Turbomachinery
Transonic and Supersonic Flow in Cascades and Turbomachines
3 Thessaloniki, GREECE
21- 22 September 2006
The XVIII Symposium on Measuring Techniques in Turbomachinery
Transonic and Supersonic Flow in Cascades and Turbomachines
Doorly and Oldfield [8] obtained the analytical sensitivity analysis has been carried out to assess
temperature evolution in the external boundary of a the thickness of the elements adjacent to the
1D, semi-infinite double-layered substrate, linked external Upilex wall. Due to the high difference in
to a wall heat flux step QW : thermal products of both layers
( ρ1C1κ 1 = 692 J m 2 Ks ,
1
2
2QW ∞
n
−n 2 L21 1
ρ 2 C 2 κ 2 = 8088 J m 2 Ks 2 ), and the low relative
TW ( t ) = ( t π ) + 2 ∑ A ( t π ) exp
1 1
2 2
ρ1C1κ 1 n =1 α1 t thickness of the first layer, huge temperature
gradients appear in the Upilex wall at every time
nL
α1
(
− 1 erfc nL1 (α 1 t ) 2
1
)
(16) step (see Incropera and DeWitt [13]). A wall
element thickness of 1.8 µm has proved to
This expression is imposed as boundary accurately capture the wall temperature gradients.
condition of the unsteady 1D heat conduction Wall elements with a length 20 times bigger than
equation, in a double-layered semi-infinite domain. their thickness permit to decrease the total size of
Consequently, the wall heat flux reconstructed in the mesh without any loss of computation accuracy.
every time step is QW . This property is employed
by Billiard et al. [6] to validate the finite-difference The next initial and boundary conditions have
discretization schemes of the 1D unsteady heat been imposed to solve the problem:
conduction equation.
T ( x, y,0 ) = 0º C , 0 ≤ x ≤ L∞ 0≤ y≤H
T ( 0, y,t ) = TW ( t ) , 0≤ y≤H , 0 < t ( s ) ≤ 0.5
T ( L, y,t ) = 0º C , 0≤ y≤H , 0 < t ( s ) ≤ 0.5
30
20
TW (ºC)
4 Thessaloniki, GREECE
21- 22 September 2006
The XVIII Symposium on Measuring Techniques in Turbomachinery
Transonic and Supersonic Flow in Cascades and Turbomachines
the location (0, H/2). The same result is obtained in evolution around the leading edge and trailing edge
the whole boundary, proving the efectiveness of the does not behave as a step function: the initial 40000
2D FEM model. W m 2 heat flux reconstruction decays short after
the commencement of the test (see locations 1 and
WALL HEAT FLUX RECONSTRUCTION 4 in Fig. 6). This is due to the presence of lateral
AROUND A DOUBLE-LAYERED AIRFOIL heat conduction phenomena, mainly in the leading
The finite element model of the 2D unsteady edge, and the failure of the semi-infinite
heat conduction equation has been used to solve the hypothesis, specially in the trailing edge.
double-layered cross sectional area of a rotor blade. 4
The internal layer of the substrate is the metallic x 10
2
blade itself, and the external layer is the polyamide 4 3
sheet over which the thin film is deposited 1
QW (W/m2)
(thickness ≈ 175 µ m ). The thermal properties of 4
the two layers are those used in the validation test 2
case (see Table 1). Fig. 5 shows the geometry under
study, meshed for the solution with the Finite
Element Method. Four reference points are defined
0
in the leading edge, the trailing edge, the pressure 0 0.1 0.2 0.3 0.4 0.5
side and the suction side. t (s)
Fig. 6. Wall heat flux reconstruction at four locations
5 Thessaloniki, GREECE
21- 22 September 2006
The XVIII Symposium on Measuring Techniques in Turbomachinery
Transonic and Supersonic Flow in Cascades and Turbomachines
50
45 4
1
40
2
TRun Up (ºC)
35
30 3
25
20
15
0 100 200 300 400 500 600
t (s)
Fig. 8. Wall temperature evolution at four locations
during the run-up process
T ( Ω ,0 ) = 18º C 40
38
The temperature distribution in the cross 37
sectional area of the airfoil is shown in 36
Fig. 10. As expected, there exists a two
35
dimensional gradient across the domain. 0 0.5 1
x (m)
1.5 2 2.5
-3
x 10
6 Thessaloniki, GREECE
21- 22 September 2006
The XVIII Symposium on Measuring Techniques in Turbomachinery
Transonic and Supersonic Flow in Cascades and Turbomachines
40 CONCLUSIONS
39 2
38
A novel methodology to post-process heat
transfer experiments with double-layered thin film
T (ºC)
37
gauges has been proposed. It consists of
36
implementing in the double-layered cross-sectional
35 area of a turbine airfoil a finite element model of
34 the two-dimensional unsteady heat conduction
33 equation. Under analytical boundary conditions for
0 0.5 1 1.5 2 2.5
x (m) x 10
-3 1D models, it has been demonstrated that the
leading edge and the trailing edge of the airfoil do
35
not fulfil the requirements for the 1D post-
34 3 processing: lateral heat conduction phenomena
33 appear, as a result of the curvature of the geometry
and the absence of a semi-infinite substrate.
T (ºC)
32
31
30
The effect of non uniform heating during a
run-up process has been simulated, to compute the
29
initial temperature distribution for short duration
28
0 0.5 1 1.5 2 2.5 heat transfer experiments. Huge temperature
x (m) x 10
-3
gradients in the wall of the instrumented airfoil
exist before the blowdown. Its influence on the heat
47
flux computation must be studied.
46 4
45 The potential of the 2D post processing
44 technique has been shown. The application of this
T (ºC)
7 Thessaloniki, GREECE
21- 22 September 2006
The XVIII Symposium on Measuring Techniques in Turbomachinery
Transonic and Supersonic Flow in Cascades and Turbomachines
8 Thessaloniki, GREECE
21- 22 September 2006