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ISSN 0040-6015, Thermal Engineering, 2020, Vol. 67, No. 7, pp. 422–429. © Pleiades Publishing, Inc., 2020.

Russian Text © The Author(s), 2020, published in Teploenergetika.

STEAM TURBINE, GAS TURBINE, AND COMBINED


CYCLE PLANTS AND THEIR AUXILIARY EQUIPMENT

A Method for Parametrically Representing the Aerodynamic Profiles


of Axial Turbine Machinery Blades
V. G. Gribina, *, A. A. Tishchenkoa, R. A. Alekseeva, V. A. Tishchenkoa, I. Yu. Gavrilova, and V. V. Popova
aNational Research University Moscow Power Engineering Institute, Moscow, 111250 Russia
*e-mail: GribinVG@mpei.ru
Received October 29, 2019; revised December 12, 2019; accepted December 18, 2019

Abstract—A parametric method for designing the cross sections of axial turbine machinery blade airfoils is
described. Analytical Bezier curves are used for representing the profile generatrices and the skeleton line.
Their shapes are uniquely determined by a set of 13 parameters that are related to the turbine cascade’s aero-
dynamic and strength characteristics. These parameters determine the main points through which the profile
generatrices must pass at the specified tangent line angles. In general terms, the blade shape’s design calcu-
lation involves the following sequential stages: calculating the geometrical constraints based on 13 parame-
ters, determining the skeleton line shape, and calculating the profile suction and pressure sides. By using the
proposed method, it is possible to control the blade shape taking into account the imposed geometrical con-
ditions, including the surface curvature distributions. A distinguishing feature of the proposed method is its
adaptability: the degree of Bezier curves is determined during calculation by means of multidimensional min-
imization. This feature imparts flexibility to the method in terms of the possibility to specify the parameters
in wide ranges of their values, thus making the method versatile in nature. An algorithm for iteratively deter-
mining the curve shape through calculating the skeleton line is presented. The proposed approach is supple-
mented by a procedure for automatically parameterizing the profiles specified as unevenly distributed point-
wise coordinates of their generatrices. This opens up the possibility to represent the already existing blade
shapes in the form of 13 parameters and to optimize them.

Keywords: profiling, parametric designing, power loss, turbine blades, axial-flow turbomachinery
DOI: 10.1134/S0040601520070022

Aerodynamic improvement of turbine units' flow most important zone from the blade profiling view-
path is one of the main ways for achieving more effi- point. Overexpansion of the flow in this zone with its
cient operation of these units. Optimizing the shape of subsequent divergent motion in the outlet area between
interblade channels is a challenging problem, which the throat and trailing edge are factors intensifying the
should be solved taking into account various specific growth of flow kinetic energy losses in the boundary
features pertinent to the operation of both stator and layer [1].
rotating turbine cascades. The main intent of the guide The cascade’s geometrical characteristics are devel-
(nozzle) vanes or turbine blades is to smoothly change oped through a closed cycle consisting of many itera-
the specific momentum of cycle fluid for obtaining the tions [3] consisting in optimizing the blade shape for the
required flow exit velocities and angles and the con- specified operation conditions of the turbine machine
version of one kind of energy into another. In so doing, stage or a group of its stages. At present, extensive exper-
it is necessary to minimize the kinetic energy losses imental and calculated data on the influence of cascade
caused by various processes that take place in the characteristics on the flow parameters have been accu-
interblade channel and downstream of it [1]: shock mulated [4, 5]. These data are used as an initial approx-
waves, secondary currents, separation processes, fric- imation for constructing the interblade channel’s initial
tion in the boundary layer, and heat transfer processes. shape. Further improvement of the blade prototype,
A blade is of course one of the turbine cascade’s even subject to 3D flow, lies in optimizing the blade’s
most important components. The shape of its outlines 2D profiles obtained by cutting the blade along the cur-
governs the distribution of flow parameters in the stage; rent lines [6]. As a rule, the calculation is carried out
in addition, it is of much significance for ensuring the with the use of CFD-packages, which allow the flow
strength properties of cascade blades. Figure 1 shows pattern to be quite quickly analyzed for such 2D prob-
the estimated contributions from different sources of lems [7]. Based on the obtained data, the profile’s geo-
losses in the cascade’s total profile losses [2]. It can be metrical characteristics are changed. As a rule, in carry-
seen from this diagram that the blade suction side is the ing out computations, a few iterations have to be done

422
A METHOD FOR PARAMETRICALLY REPRESENTING THE AERODYNAMIC PROFILES 423

1 For specifying the shape of blade 2D section gener-


atrices, a few methods are presently applied, which are
based on using curves of different kinds:
16%
2 (1) a set of “simple” geometric lines (circles,
4% straight lines, parabolas, and hyperbolas) [12];
(2) blade profiles’ individual generatrices obtained
by matching analytical curves (NURBS-splines,
60% 20% 3 Bezier curves, etc.) of the specified order (polynomial
degree) [11]; and
(3) analytic curves whose order is not limited and is
determined in calculating the profile shape.
4 It should be pointed out here that the results of
investigations aimed at studying the effect that the
Fig. 1. Contribution of different sources of losses occurring blade profile shape has on the turbine machine’s gas
in different blade profile zones in the total losses. 1—Mix-
ing zone; 2—wake zone; 3—pressure side; 4—suction side. dynamics [13, 14] point to the special importance of
controlling the profile shape and the characteristics of
its producing curves. In particular, the authors of these
with changing the shape of the blade’s 2D section gen- publications point out the necessity of taking into
eratrix. The operations can be automated with the use of account the third derivative (the change of curvature)
adjoint solvers [8, 9] or neural networks [10]. There is a of the curve along the entire blade outline, especially
need to present the curvilinear profile shape in a way in the outlet area between the throat and trailing edge,
that it could be modified during the iterative optimiza- which determines the near-wall flow pattern in the
tion process. Such representation can best be made in a divergent zone of the channel formed by the blades.
parametric form, in which a set of certain characteristics Attempts to apply separate “simple” curves usually
of the cascade and 2D profile fully determine their geo- result in that a break occurs in the profile curvature dis-
metrical characteristics [6]. By using this method, the tribution at their matching point. Methods involving
blade shape can be changed quite quickly with simulta- the use of analytic curves of the preset order that have
neously controlling the airfoil’s basic parameters. the third derivative are free from this drawback. How-
Numerous procedures have presently been proposed ever, the scope of these methods covers only certain
for parametrically describing the shape of turbine types of turbine machines. In our opinion, the third
machinery blades [10, 11]. Each of these procedures method that uses curves whose order is determined in
uses a different number of free variable parameters. calculating the blade profile is the most promising one.
However, all of these parameters are closely linked with Below, an adaptive parametric profiling method, in
the cascade’s gas dynamic or strength characteristics. which Bezier curves are used for forming the blade
The parametric form of representing the blade profile outline shape, is described. The order of these curves
implies the use of various kinds of analytic curves that is determined directly during the calculation, a feature
form the 2D section generatrices. The choice of their due to which this method can be used for shaping the
types has a significant influence both on the capacities blades for any type of turbine machines. The suggested
of a particular profiling method (with respect to the method uses 13 parameters (Fig. 2) that are directly
optimization range) and on its applicability boundaries linked with the blade system’s gas dynamic and
for different kinds of turbine machines. strength characteristics.

xbend
xmax
xRmax Suction side

αbend Skeleton
ω1 line
R2
ymax

R1

α1 α2
Rmax Pressure Rbend
side ω2
Fig. 2. Parametric representation of a blade profile.

THERMAL ENGINEERING Vol. 67 No. 7 2020


424 GRIBIN et al.

PROFILE PARAMETRIC (2) the throat size O, which is determined proceed-


REPRESENTATION FORM ing from the flowrate and theoretical velocity values
To decrease the computation time, the blade shape downstream of the cascade;
is constructed in parametric form in the coordinate (3) the flow inlet and outlet angles β1 and β2 ; and
system in which the leading and trailing edge circle (4) the cascade pitch t.
centers lie at the points x = 0 and x = 1.0, with y = 0 for If the values of these parameters are known, it
both circles. becomes possible to determine such parameters as
The value of each specified parameter determines xbend , Rbend , and α bend from geometrical manipula-
the blade aerodynamic or strength properties. Thus, tions, whereas for the other parameters there is a direct
the profile’s maximal thickness Rmax and its location link with the parameters obtained for the profiles that
xR max have an effect on the profile inertia’s moment. are already being used [4]. For example, the parameters
The blade shape in the cascade throat area is deter- α1 and α 2, which are analogs of the skeleton (structural)
mined by the inscribed circle radius Rbend , by its loca- cascade angles, are rigidly linked with the flow inlet and
tion xbend , and by the profile generatrices joining angle outlet angles and also with the throat size. It should be
noted that all formulas for calculating these parameters
α bend . These parameters have an essential effect on the are given in many sources, e.g., in [4, 5]; therefore, they
flow in the boundary layer on the blade suction side are not described in detail in this article.
(with the specified cascade throat values). The leading
edge radius R1 and its edge angle ω1 determine the
ability of cascade operation at flow incidence angles APPLICATION OF BEZIER CURVES
differing from the nominal value. The trailing edge FOR CALCULATING THE PROFILE
radius R2 and its edge angle ω2 have an effect on the OUTLINES AND SKELETON LINE
flow in the cascade wake area and on the profile For describing the shapes of the blade skeleton line
strength characteristics; they also determine the bound- and the blade suction and pressure sides proceeding
ary layer development features at the outlet area’s inter- from the specified 13 parameters, the Bezier curves are
blade channel walls. The slope angles of the profile skel- used (Fig. 3a).
eton line leading and trailing parts α1 and α 2 have an The general equation of a curve of the nth degree is
effect on the flow turning; they also determine the flow given by
inlet and outlet angles at the specified blade angle.
 n 
In forming the profile’s optimal shape (with
respect to the flow kinetic energy losses), it is neces-
R (t ) =  PB
i =0
i i
n
(t ),
sary to provide the possibility of changing the working 
where R (t ) is the coordinate of the Bezier curve point
fluid parameters along the blade generatrices while 
keeping the flow angles at the cascade inlet and outlet. (x, y) at the dimensionless coordinate t, Pi is the coor-
Thus, for example, it one knows the flow pressure dis- dinate of the point forming the reference broken curve
tribution along the profile outline, it is possible to (their number is (n + 1)), and Bin (t ) is the Bernstein
judge about the divergent section length on the blade
suction side and also about the pressure recovering in polynomial [15].
this area. These data characterize the boundary layer The array of reference point coordinates fully
development processes, which influence the flow determines the curve shape. The parametric Bezier
kinetic energy losses [2]. Hence, in using the profiling curves have the following properties, which are
method, it is necessary to ensure the possibility of extremely useful for solving the blade airfoil transverse
effectively influencing the distribution of flow param- section profiling problem:
eters, which can be achieved by changing the profile (1) They are smooth; that is, their first and second
 
surface curvatures. To this end, two parameters are derivatives R ' and R '' exist and are continuous.
introduced that determine the position of the skeleton (2) They always lie in a convex polygon generated
line maximum ( xmax , ymax ) in the selected system of by the array of reference point coordinates.
coordinates. With this approach, it also becomes pos- (3) Any Bezier curve of the nth order can be repre-
sible to solve the problem of unifying the process of sented as a Bezier curve of the (n + 1)th order.
constructing the rotor and nozzle vane profiles within
(4) They begin at the first vertex of the array of ref-
the framework of the same method [5]. 
erence point coordinates P0, touching the broken
The presented parameters describe the shape of a  
standalone aerodynamic profile and are directly curve interval [ P0, P1 ] and end at the last vertex of the
  
linked with the cascade’s main characteristics. For array Pn, touching the interval [ Pn−1, Pn ].
shaping the interblade channel, the following parame- The general approach to carrying out the calculation
ters must be specified: is shown in Fig. 3b. The curve must pass through the
(1) the blade angle αi ; initial point ( x1, y1 ), final point ( xm, ym ), and interme-

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A METHOD FOR PARAMETRICALLY REPRESENTING THE AERODYNAMIC PROFILES 425

(а) (b)
P2 βm
Pn – 2
(x2, y2) (xm, ym)
β2
Resulting curve

Bezier curve

Reference broken line βi


Pn – 1
(xi, yi)
P1 β1 Initial curve

Pn (x1, y1)

Fig. 3. General view of the (a) Bezier curve and the (b) Bezier curve calculation process proceeding from the specified conditions.

diate points ( xi , yi ) (for each of the profile curves, they The iteration algorithm is repeated for the new
are indicated by square markers in Fig. 2). These Bezier curve of a higher degree and is stopped either if
points are determined proceeding from the specified condition (1) is satisfied or if the specified limit degree
13 parameters. The tangent slope angles β1 to the curve of the curve nmax is reached. If the maximal value of n is
are also specified at these points. For ensuring smooth reached but inequality (1) is not satisfied, it can be con-
transition of the profile generatrix to the leading and cluded that it is not possible to draw the Bezier curve
trailing edges, the curvature values are specified at the through the specified intermediate points that would
initial and final points. To ensure aerodynamic effec- satisfy all conditions and that it is not possible to con-
tiveness of the developed profile, the following con- struct the profile with these geometrical parameters.
straint is imposed on each curve: its curvature must be
less or equal to zero [4]. For calculating the Bezier
curve (for calculating the array from (n + 1) points of BLADE PROFILE CONSTRUCTION METHOD
the reference curve) subject to the boundary condi- The blade geometrical characteristics are deter-
tions and constraints imposed on it, multidimensional mined using the Bezier curves in three stages by calcu-
minimization based on the quasi Newtonian approach lating the following profile lines:
known as the Limited memory Broyden Fletcher (1) The skeleton line, the reference points of which
Goldfarb Shanno (L-BFGS) described in [16] is used. are found from the following geometrical parameters:
The presented profiling procedure is adaptive in

nature: the Bezier curve order (the degree of the poly- Psk = f1 ( α1,α 2, xmax , ymax ) ;
nomial that describes it) is determined through itera-
tively minimizing the objective function. The main (2) The suction side line, the reference points of
condition is that the curve must pass through all inter- which are determined from the following geometrical
mediate points at the specified angles (see Fig. 3b) parameters:
with the minimal specified error ε:
   
R (ti ) − Wi < ε ∀i ∈ 2 … m − 1, (1) Ps.s = f2(R1, R2,ω1,ω2,α1,α 2, Psk ,
xRmax , Rmax , xbend , Rbend ,α bend );
where Wi are the coordinates of the point through
which the Bezier curve must pass, R (ti ) are the coor- (3) The pressure side line, the reference points of
dinates of the point on the Bezier curve, and m is the which are determined from the following geometrical
number of points through which the curve must pass parameters:
(see Fig. 3b) (these points are indicated in Fig. 2 by  
square markers). Pp.s = f3(R1, R2,ω1,ω2,α1,α 2, Psk ,
Figure 4a shows the flowchart of the developed xRmax , Rmax , X bend , Rbend ,α bend ).
algorithm, and Fig. 4b shows an example of stages
through which the skeleton line is calculated. Initially, The Bezier curve for each stage is calculated using
the Bezier curve degree n = 3 is specified. After that, the method described in the previous section. The
the objective function is minimized. The obtained line intermediate points for each curve are determined
shape is checked for condition (1). If the calculated from the geometrical parameters indicated in Fig. 2.
curve does not satisfy the requirement, it is repre- For fulfilling the multidimensional minimization
sented as a Bezier curve of the (n + 1)th degree so that process convergence condition in calculating the pro-
the number of reference points P is increased by one. file suction and pressure side shapes, the approach

THERMAL ENGINEERING Vol. 67 No. 7 2020


426 GRIBIN et al.

(а) (b)

1 Initial Bezier curve n = 3 1

(xmax, ymax)
2 Multidimensional minimization
2

3
Does the curve No
Increasing the curve degree 3
pass through n=n+l
intermediate points?

Yes
4
4 End

Fig. 4. Flowchart of the algorithm for calculating the (a) Bezier curve and (b) example of the skeleton line calculation sequence.

4 3
2
γ2
γ1

γ4

n2
γ3

n1 n3
K2 K3
K1 K4
1

Fig. 5. Profile suction side construction scheme. 1—Skeleton line; 2—profile suction side; 3—Bezier curve reference broken line;
4—points of the reference broken line.

suggested in [10] is used: the positions of the Bezier PARAMETRIC REPRESENTATION


curve reference points (which describe the blade suc- OF A PROFILE WITH THE KNOWN SHAPE
tion and pressure sides) are determined by the skeleton
line shape, as is reflected in Fig. 5. Thus, the coordi- As a rule, in optimizing an aerodynamic cascade,
nate of each reference point of the curve is specified by the profile of the known shape, which has been elabo-
the relative coordinate (see points K in Fig. 5) of the rated in the course of model or full-scale tests, is used
skeleton line and by the distance γ from it along the as the blade’s initial shape [8]. The presented parame-
normal (the vector n). terization method can be efficiently applied for auto-
mated description of blades whose the geometrical
The approbation of the described optimization characteristics are specified by a set of nonuniformly
method has shown that the maximal degree of the distributed coordinates of the points forming the cur-
Bezier curve is as a rule not higher than five for the vilinear surfaces of the profile suction and pressure
skeleton line and not higher than nine for the blade sides. It is worthy of noting that this procedure is
suction and pressure sides. By using the proposed important for achieving better accuracy in manufac-
method, it is possible to determine the shapes of both turing the blades. The stages of this procedure are
rotor blades and nozzle vanes of difference configura- shown in Fig. 7a.
tions. Figure 6 shows examples of the profiles and the
interface of the computer program developed on the At the first stage, the profile suction and pressure
basis of the described method. sides are represented in the form of parametric

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A METHOD FOR PARAMETRICALLY REPRESENTING THE AERODYNAMIC PROFILES 427

(а) (b)

(c) (d)

Fig. 6. Examples of profiles obtained using the developed procedure. (a) Peripheral supersonic section of the rotor blade of a con-
densing stream turbine’s last stage, (b) subsonic profile of a nozzle vane, (c) subsonic profile of an impulse rotor blade, and
(d) interface of the profiling computer program.

(а)
Representation Construction of the
Input data: Inscribing of circles skeleton line proceeding
of the blade suction Calculation of the
array of blade suction between the suction from the centers
and pressure sides in the leading and trailing edges
and pressure side points and pressure sides of inscribed circles
form of NURBS-curves

Output data: Output data: Output data:


xRmax, Rmax, α1, α2, αbend, ω1, ω2,
xbend, Rbend xmax, ymax R1, R2

(b)
3

6 2
5
7
4

Fig. 7. (a) Algorithm for parameterizing the profile with a known shape and (b) scheme for parameterizing the profile shape spec-
ified as a set of points. 1—Profile points; 2—skeleton line; 3—inscribed circles; 4—circle circumscribing the leading edge; 5—maxi-
mal profile thickness; 6—circle inscribed in the profile in the cascade throat; 7—circle circumscribing the trailing edge.

NURBS-curves using the method described in [17]. distribution of their radiuses, the following geometri-
This will make it possible to calculate the set of circles cal parameters are found: xR max , Rmax , xbend , Rbend . It
that are inscribed in the space between the blade pro- should be noted that this procedure is discrete in
file’s generatrices (each circle simultaneously touches nature, and that the accuracy with which the profile
the suction and pressure sides). Proceeding from the characteristics are calculated depends on the number

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428 GRIBIN et al.

Table 1. Parameters of the S9015A and R3021A profiles (4) The described method can be applied for
Blade profile parameterizing the already known shape presented as
Parameter a set of point coordinates.
S9015A R3021A (5) The developed procedure has been imple-
α1 60.03 69.60 mented in a computer program and can be used as a
tool for designing the flow paths of turbine machines.
α2 21.49 53.38
ω1 61.15 41.00 FUNDING
ω2 8.80 18.20 This work was financially supported by the Russian Sci-
xmax 0.10 0.439 ence Foundation (grant no. 16-19-10484).
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