Professional Documents
Culture Documents
Abstract—A parametric method for designing the cross sections of axial turbine machinery blade airfoils is
described. Analytical Bezier curves are used for representing the profile generatrices and the skeleton line.
Their shapes are uniquely determined by a set of 13 parameters that are related to the turbine cascade’s aero-
dynamic and strength characteristics. These parameters determine the main points through which the profile
generatrices must pass at the specified tangent line angles. In general terms, the blade shape’s design calcu-
lation involves the following sequential stages: calculating the geometrical constraints based on 13 parame-
ters, determining the skeleton line shape, and calculating the profile suction and pressure sides. By using the
proposed method, it is possible to control the blade shape taking into account the imposed geometrical con-
ditions, including the surface curvature distributions. A distinguishing feature of the proposed method is its
adaptability: the degree of Bezier curves is determined during calculation by means of multidimensional min-
imization. This feature imparts flexibility to the method in terms of the possibility to specify the parameters
in wide ranges of their values, thus making the method versatile in nature. An algorithm for iteratively deter-
mining the curve shape through calculating the skeleton line is presented. The proposed approach is supple-
mented by a procedure for automatically parameterizing the profiles specified as unevenly distributed point-
wise coordinates of their generatrices. This opens up the possibility to represent the already existing blade
shapes in the form of 13 parameters and to optimize them.
Keywords: profiling, parametric designing, power loss, turbine blades, axial-flow turbomachinery
DOI: 10.1134/S0040601520070022
Aerodynamic improvement of turbine units' flow most important zone from the blade profiling view-
path is one of the main ways for achieving more effi- point. Overexpansion of the flow in this zone with its
cient operation of these units. Optimizing the shape of subsequent divergent motion in the outlet area between
interblade channels is a challenging problem, which the throat and trailing edge are factors intensifying the
should be solved taking into account various specific growth of flow kinetic energy losses in the boundary
features pertinent to the operation of both stator and layer [1].
rotating turbine cascades. The main intent of the guide The cascade’s geometrical characteristics are devel-
(nozzle) vanes or turbine blades is to smoothly change oped through a closed cycle consisting of many itera-
the specific momentum of cycle fluid for obtaining the tions [3] consisting in optimizing the blade shape for the
required flow exit velocities and angles and the con- specified operation conditions of the turbine machine
version of one kind of energy into another. In so doing, stage or a group of its stages. At present, extensive exper-
it is necessary to minimize the kinetic energy losses imental and calculated data on the influence of cascade
caused by various processes that take place in the characteristics on the flow parameters have been accu-
interblade channel and downstream of it [1]: shock mulated [4, 5]. These data are used as an initial approx-
waves, secondary currents, separation processes, fric- imation for constructing the interblade channel’s initial
tion in the boundary layer, and heat transfer processes. shape. Further improvement of the blade prototype,
A blade is of course one of the turbine cascade’s even subject to 3D flow, lies in optimizing the blade’s
most important components. The shape of its outlines 2D profiles obtained by cutting the blade along the cur-
governs the distribution of flow parameters in the stage; rent lines [6]. As a rule, the calculation is carried out
in addition, it is of much significance for ensuring the with the use of CFD-packages, which allow the flow
strength properties of cascade blades. Figure 1 shows pattern to be quite quickly analyzed for such 2D prob-
the estimated contributions from different sources of lems [7]. Based on the obtained data, the profile’s geo-
losses in the cascade’s total profile losses [2]. It can be metrical characteristics are changed. As a rule, in carry-
seen from this diagram that the blade suction side is the ing out computations, a few iterations have to be done
422
A METHOD FOR PARAMETRICALLY REPRESENTING THE AERODYNAMIC PROFILES 423
xbend
xmax
xRmax Suction side
αbend Skeleton
ω1 line
R2
ymax
R1
α1 α2
Rmax Pressure Rbend
side ω2
Fig. 2. Parametric representation of a blade profile.
(а) (b)
P2 βm
Pn – 2
(x2, y2) (xm, ym)
β2
Resulting curve
Bezier curve
Pn (x1, y1)
Fig. 3. General view of the (a) Bezier curve and the (b) Bezier curve calculation process proceeding from the specified conditions.
diate points ( xi , yi ) (for each of the profile curves, they The iteration algorithm is repeated for the new
are indicated by square markers in Fig. 2). These Bezier curve of a higher degree and is stopped either if
points are determined proceeding from the specified condition (1) is satisfied or if the specified limit degree
13 parameters. The tangent slope angles β1 to the curve of the curve nmax is reached. If the maximal value of n is
are also specified at these points. For ensuring smooth reached but inequality (1) is not satisfied, it can be con-
transition of the profile generatrix to the leading and cluded that it is not possible to draw the Bezier curve
trailing edges, the curvature values are specified at the through the specified intermediate points that would
initial and final points. To ensure aerodynamic effec- satisfy all conditions and that it is not possible to con-
tiveness of the developed profile, the following con- struct the profile with these geometrical parameters.
straint is imposed on each curve: its curvature must be
less or equal to zero [4]. For calculating the Bezier
curve (for calculating the array from (n + 1) points of BLADE PROFILE CONSTRUCTION METHOD
the reference curve) subject to the boundary condi- The blade geometrical characteristics are deter-
tions and constraints imposed on it, multidimensional mined using the Bezier curves in three stages by calcu-
minimization based on the quasi Newtonian approach lating the following profile lines:
known as the Limited memory Broyden Fletcher (1) The skeleton line, the reference points of which
Goldfarb Shanno (L-BFGS) described in [16] is used. are found from the following geometrical parameters:
The presented profiling procedure is adaptive in
nature: the Bezier curve order (the degree of the poly- Psk = f1 ( α1,α 2, xmax , ymax ) ;
nomial that describes it) is determined through itera-
tively minimizing the objective function. The main (2) The suction side line, the reference points of
condition is that the curve must pass through all inter- which are determined from the following geometrical
mediate points at the specified angles (see Fig. 3b) parameters:
with the minimal specified error ε:
R (ti ) − Wi < ε ∀i ∈ 2 … m − 1, (1) Ps.s = f2(R1, R2,ω1,ω2,α1,α 2, Psk ,
xRmax , Rmax , xbend , Rbend ,α bend );
where Wi are the coordinates of the point through
which the Bezier curve must pass, R (ti ) are the coor- (3) The pressure side line, the reference points of
dinates of the point on the Bezier curve, and m is the which are determined from the following geometrical
number of points through which the curve must pass parameters:
(see Fig. 3b) (these points are indicated in Fig. 2 by
square markers). Pp.s = f3(R1, R2,ω1,ω2,α1,α 2, Psk ,
Figure 4a shows the flowchart of the developed xRmax , Rmax , X bend , Rbend ,α bend ).
algorithm, and Fig. 4b shows an example of stages
through which the skeleton line is calculated. Initially, The Bezier curve for each stage is calculated using
the Bezier curve degree n = 3 is specified. After that, the method described in the previous section. The
the objective function is minimized. The obtained line intermediate points for each curve are determined
shape is checked for condition (1). If the calculated from the geometrical parameters indicated in Fig. 2.
curve does not satisfy the requirement, it is repre- For fulfilling the multidimensional minimization
sented as a Bezier curve of the (n + 1)th degree so that process convergence condition in calculating the pro-
the number of reference points P is increased by one. file suction and pressure side shapes, the approach
(а) (b)
(xmax, ymax)
2 Multidimensional minimization
2
3
Does the curve No
Increasing the curve degree 3
pass through n=n+l
intermediate points?
Yes
4
4 End
Fig. 4. Flowchart of the algorithm for calculating the (a) Bezier curve and (b) example of the skeleton line calculation sequence.
4 3
2
γ2
γ1
γ4
n2
γ3
n1 n3
K2 K3
K1 K4
1
Fig. 5. Profile suction side construction scheme. 1—Skeleton line; 2—profile suction side; 3—Bezier curve reference broken line;
4—points of the reference broken line.
(а) (b)
(c) (d)
Fig. 6. Examples of profiles obtained using the developed procedure. (a) Peripheral supersonic section of the rotor blade of a con-
densing stream turbine’s last stage, (b) subsonic profile of a nozzle vane, (c) subsonic profile of an impulse rotor blade, and
(d) interface of the profiling computer program.
(а)
Representation Construction of the
Input data: Inscribing of circles skeleton line proceeding
of the blade suction Calculation of the
array of blade suction between the suction from the centers
and pressure sides in the leading and trailing edges
and pressure side points and pressure sides of inscribed circles
form of NURBS-curves
(b)
3
6 2
5
7
4
Fig. 7. (a) Algorithm for parameterizing the profile with a known shape and (b) scheme for parameterizing the profile shape spec-
ified as a set of points. 1—Profile points; 2—skeleton line; 3—inscribed circles; 4—circle circumscribing the leading edge; 5—maxi-
mal profile thickness; 6—circle inscribed in the profile in the cascade throat; 7—circle circumscribing the trailing edge.
NURBS-curves using the method described in [17]. distribution of their radiuses, the following geometri-
This will make it possible to calculate the set of circles cal parameters are found: xR max , Rmax , xbend , Rbend . It
that are inscribed in the space between the blade pro- should be noted that this procedure is discrete in
file’s generatrices (each circle simultaneously touches nature, and that the accuracy with which the profile
the suction and pressure sides). Proceeding from the characteristics are calculated depends on the number
Table 1. Parameters of the S9015A and R3021A profiles (4) The described method can be applied for
Blade profile parameterizing the already known shape presented as
Parameter a set of point coordinates.
S9015A R3021A (5) The developed procedure has been imple-
α1 60.03 69.60 mented in a computer program and can be used as a
tool for designing the flow paths of turbine machines.
α2 21.49 53.38
ω1 61.15 41.00 FUNDING
ω2 8.80 18.20 This work was financially supported by the Russian Sci-
xmax 0.10 0.439 ence Foundation (grant no. 16-19-10484).
ymax 0.155 0.408
xR max 0.110 0.349 REFERENCES
Rmax 0.118 0.183 1. M. E. Deich, Gas Dynamics of Turbomachinery Grids
(Energoatomizdat, Moscow, 1996) [in Russian].
xbend 0.290 0.590
2. E. M. Curtis, H. P. Hodson, M. R. Banieghbal, J. D. Den-
Rbend 0.094 0.140 ton, R. J. Howell, and N. W. Harvey, “Development of
19.64 32.50 blade profiles for low-pressure turbine applications,” J. Tur-
α bend
bomach. 119, 531–538 (1997).
R1 0.068 0.026 https://doi.org/10.1115/1.2841154
R2 0.008 0.008 3. J. M. Anders, J. Haarmeyer, and H. Heukenkamp,
“A parametric blade design system (Part I + II),” in
Turbomachinery Blade Design Systems (Von Karman
of inscribed circles. The geometrical loci of circle cen- Inst. for Fluid Dynamics, Rhode Saint Genèse, Bel-
gium, 1999), in Ser.: Von Karman Institute for Fluid Dy-
ters form the skeleton line from which the following
namics: Lecture Series 1999–2002.
characteristics can be found: α1, α 2, α bend , xmax , ymax .
4. B. M. Aronov, M. I. Zhukovskii, and V. A. Zhuravlev,
At the last stage, the leading and trailing edge parame- Profiling Aircraft Gas Turbine Blades (Mashinostroenie,
ters are calculated. Figure 7b shows an example of Moscow, 1975) [in Russian].
applying the described procedure. The initial points are
denoted by round markers. The procedure error can be 5. V. D. Venediktov, Gas Dynamics of Cooled Turbines
controlled by specifying the number of inscribed circles. (Mashinostroenie, Moscow, 1990) [in Russian].
The results obtained from applying such a procedure 6. K. Siddappaji, M. G. Turner, and A. Merchant, “Gen-
have shown that the deviation from the initial shape is eral capability of parametric 3d blade design tool for
not more than 0.001 mm, which is acceptable for the turbomachinery,” in Proc. ASME Turbo Expo 2012:
applied blade manufacturing technology. Turbine Technical Conf. and Expo., Copenhagen, Den-
mark, June 11–15, 2012 (ASME, New York, 2012), pa-
By using this procedure, it is possible to parameter- per no. GT2012-69756, pp. 2331–2344.
ize the previously designed profiles that were specified
7. A. Oyama and M.-S. Liou, “Transonic axial-flow
solely using the list of point coordinates. As an exam-
blade optimization: Evolutionary algorithms/three-di-
ple, Table 1 gives the parameters of the S9015A and mensional Navier‒Stokes solver,” J. Propul. Power 20,
R3021A profiles [18] that uniquely determine their 612–619 (2004).
shapes using the developed procedure. https://doi.org/10.2514/1.2290
8. D. Wang, L. He, Y. Li, and R. Wells, “Adjoint aerody-
CONCLUSIONS namic design optimization for blades in multistage tur-
bomachines: Part I: Methodology and verification,”
(1) For describing the shapes of blade profiles, it is J. Turbomach. 132, 021011(1)–021011(14) (2010).
sufficient to use 13 parameters that determine the https://doi.org/10.1115/1.3072498
shape of profile generatrices and the profile skeleton
line in the form of Bezier curves. 9. S. I. Torreguitart, T. Verstraete, and L. Mueller, “Opti-
mization of the LS89 axial turbine profile using cad and
(2) In calculating the blade profiles using the adjoint based approach,” in Proc. 12th Eur. Conf. on
Bezier curves, it is necessary to introduce additional Turbomachinery Fluid Dynamics and Thermodynamics,
geometrical conditions, first of all, the curvature dis- Stockholm, Sweden, Apr. 3–7, 2017 (ETN, 2017), paper
tribution for the interblade channel’s walls. no. ETC2017-087.
(3) By applying the iteration process of selecting https://doi.org/10.29008/ETC2017-087
the optimal Bezier curve degree using multidimen- 10. S. Pierret and R. Van den Braembussche, “Turboma-
sional minimization of the objective function, it is chinery blade design using a Navier‒Stokes solver and
possible to develop the shape of sections for the blades Artificial Neural Network,” in Proc. RTO AVT Symp. on
of various kinds of axial turbine machines. Design Principles and Methods for Aircraft Gas Turbine
Engines, Toulouse, France, May 11–15, 1998 (North At- environment,” J. Turbomach. 109, 286–295 (1987).
lantic Treaty Organization, Research and Technology https://doi.org/10.1115/1.3262101
Organization, Neuilly-sur-Seine, France, 1999). 15. E. V. Shikin and L. I. Plis, Curves and Surfaces on a
11. T. Korakianitis and G. I. Pantazopoulos, “Improved Computer Screen (Dialog-MIFI, Moscow, 1996) [in
turbine-blade design techniques using 4th-order para- Russian].
metric-spline segments,” J. Comput.-Aided Des. 25, 16. W. Zheng, P. Bo, Y. Liu, and W. Wang, “Fast B-spline
289–299 (1993). curve fitting by L-BFGS,” Comput. Aided Geom. Des.
https://doi.org/10.1016/0010-4485(93)90086-4 29, 448–462 (2012).
https://doi.org/10.1016/j.cagd.2012.03.004
12. N. Kladovasilakis, T. Efstathiadis, I. Aslanidou, and
A. Kalfas, “Rotor blade design of an axial turbine using 17. G. Becker, M. Schafer, and A. Jameson, “An advanced
non-ideal gases with low real-flow effects,” Energy NURBS fitting procedure for post-processing of grid-
Procedia 142, 1127–1132 (2017). based shape optimizations,” in Proc. 49th AIAA Aero-
https://doi.org/10.1016/j.egypro.2017.12.366 space Sciences Meeting, Orlando, Florida, USA, Jan. 4–
7, 2011 (Curran, Red Hook, NY, 2011).
13. T. Korakianitis and P. Papagiannidis, “Surface-curva- https://doi.org/10.2514/6.2011-891
ture-distribution effects on turbine-cascade perfor- 18. M. E. Deich, G. A. Fillipov, and L. Ya. Lazarev, Atlas
mance,” J. Turbomach. 115, 334–341 (1993). of Axial Turbomachinery Grid Profiles (Mashinostroe-
https://doi.org/10.1115/1.2929239 nie, Moscow, 1965) [in Russian].
14. J. Hourmouziadis, F. Buckl, and P. Bergmann, “The
development of the profile boundary layer in a turbine Translated by V. Filatov