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A Parametric Method of Turbine Blade
A Parametric Method of Turbine Blade
J. DUNHAM
The profile shape of an axial turbine blade is required to satisfy both aerodynamic
and mechanical criteria; the designer wants the most favorable velocity distribu-
tion achievable with the permissible blade thickness. The design involves some
trial-and-error, especially if the profile is initially prescribed by solely aerody-
namic or solely mechanical requirements. A new design technique is described
in which both aerodynamic and mechanical requirements are prescribed. The
shape is defined by an algebraic function of eight parameters: blade inlet and
outlet angle, maximum thickness, trailing edge thickness and wedge angle, lead-
ing edge radius, and the points of maximum thickness and maximum camber.
Some of these are chosen to satisfy mechanical requirements, and curves are given
recommending the best values of the remaining parameters from aerodynamic
considerations, with the exception of the position of maximum camber. By vary-
ing that over a narrow range, a good shape can quickly be selected. A computer
program for designing blades this way and analyzing blades designed in other
ways is described.
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS, UNITED ENGINEERING CENTER, 345 EAST 47th STREET, NEW YORK, N.Y. 10017
A Parametric Method of Turbine Blade
Profile Design
J. DUNHAM
The first step in designing a turbine is be cooled. These considerations set limits to
to select the velocity triangles at mean radius, how thin the aerofoil can be at the trailing
and subsequently the radial variation of the edge, approaching the trailing edge, and in
triangles (as, for example, by a free vortex the body of the blade. Secondly, the aerofoil
rule). This paper concerns the second step in cascade must deliver the hot gas at the desired
the design, the selection of the blade profile outlet angle, associated with the desired
shapes best suited to implement the chosen flow capacity. Thirdly, the surface velocity
velocity triangles. A wide range of aerofoil distribution must be chosen to minimize aero-
shapes might, in principle, work, and some way dynamic losses over the desired operating
of selecting a good shape is needed. A para- range.
metric family of blade shapes is presented here Twenty years ago, many blades were de-
which enables the designer to start from his signed on a drawing board by laying out the
basic requirements and conduct a simple logical throat and, after some trials, completing the
search for a good shape. surface by blending circular arc segments.
Firstly, the blade must be strong enough Alternatively, standard base aerofoil profiles
and practical to manufacture. It may need to were wrapped round a circular or parabolic
NOMENCLATURE
CAMBER
LIN
a
+ ye
t
PRESSURE
SURFACE
al
+ ye GAS DEVIATION (6) = a2 - P2
INLET
02
-ye
INCIDENCE = CIt -
camber line (1) 1 (as in compressors). When (uncambered) aerofoil together with a parabolic
ways of calculating surface velocity distribu- camber line. The symmetrical base aerofoil
tion became available, they were used to guide consists of two algebraic curves, one from the
the trials. Both techniques arbitrarily limited leading edge up to the point of maximum thick-
the range of shape available. The parametric ness, of the form
method also poses arbitrary limits, but wider
ones, and lends itself more easily to computer y Ax °'5 + Bx + Cx 2 + Dx 3 (1 )
programming.
Later it became possible to choose the and the other from there rearward of the form
velocity distribution first and generate the
blade shape from it (2). This technique has y E + F (1 - + G (1 - x) 3 + °
H (1 - x) (2 )
been highly developed by one manufacturer who
has learned what sort of velocity distributions The first and second derivatives of these curves
lead to physically acceptable shapes (3). are made equal where they join. For convenience,
Wilkinson (4) programmed a sensible compromise a circular arc is used to close the trailing
in which the designer specifies the suction edge. This is an extension of the isolated
surface pressure distribution and the thickness aerofoil parametric method (7), but it will be
distribution. Le Foll (,5 ) developed a tech-
. noted that instead of a quadratic term a bi-
nique formally minimizing profile loss, but quadratic term appears in the rear portion
this probably needs even more practice to equation. This is because a biquadratic term
generate physically acceptable blades. The was found to generate thickness distributions
author believes all these methods starting more closely resembling the thickness distribu-
from aerodynamic considerations demand more tion of some known good blades (ones with
skill and experience than those starting from desirable pressure distributions). The familiar
mechanical considerations. parabolic arc camber line was chosen, after
While the parametric scheme presented some study, because it tends to ensure that the
could be applied in principle to design blading rear half of the suction surface is fairly
for non-cylindrical stream surfaces, it has flat, a feature considered desirable.
only been programmed for cylindrical surfaces, The parameters A to H and the camber line
adequate for many turbine designs; i.e., the shape can be expressed by algebra in terms of
blade pitch is assumed the same at both leading the following quantities:
and trailing edges. It is the method referred
to very briefly in reference (6) which gave test pl = blade inlet angle (deg), angle of
results for a rotor bladed this way. tangent to camber line at leading
edge (Fig. 1)
THE PARAMETRIC TECHNIQUE 132 = blade outlet angle (deg), similarly
P = point of maximum camber, percentage
The profile is constructed from a base distance measured from leading edge
along chord
1 Underlined numbers in parentheses designate tmax = maximum thickness, percentage of
References at end of paper. true chord
2
XT = position of maximum thickness,
INPUT
percentage distance measured from
leading edge along base aerofoil
LER = leading edge radius, percentage of BLENDING COORDINATE CAMBER
CIRCULAR TABLE LINE
tmax ARCS
L_
DESIGN PROCEDURE BOUNDARY
LAYERS
STACKING
The designer starts knowing the gas angle,
al , at inlet (with a range of al over which
efficient operation is desired), the required
GRAPHICAL / TABULAR OUTPUT
gas angle, a2, at outlet, and the associated
Mach numbers. He must choose tmax, TER, and WA Fig. 2 Block diagram of computer program
from the mechanical considerations mentioned (a) Iterative feedback to correct a2
earlier. (A suggested WA is given later.) He (b) Feedback available to add boundary-
chooses s/cax (or pitch/chord) from blade layer displacement to surface
loading considerations, perhaps by choosing a
Zweifel loading coefficient (1). The blade out-
let angle, 8 2 , must be chosen to ensure the properties of throat (0) and blade back radius
required a2. The remaining four parameters of curvature (e) which can be calculated from
(/31, P, XT, LER) are available to tailor the the parameters, though not simply. (Alterna-
surface velocity distribution. tively, a2 could be deduced from the velocity
It is vital to obtain the correct a2 be- distribution calculations.) So iteration of
cause it determines the flow capacity matching 2 2 to obtain the desired a2 is unavoidable.
of the turbine. Unfortunately, no simple A "rule of thumb" for designing profiles
formula for a2 in terms of the parameters has for subsonic or low supersonic outlet Mach
been found. It is calculated from: numbers states that the passage width, as seen
by the gas stream flowing through the blading,
a.2 = ui for Li . 0.5 must converge continuously up to a throat at
the trailing edge circle. A convergent-divergent
a.2 = 42c + 4 (4'2 c - ) (1 - 6M. + 9Lfa, — 414) passage gives high losses. So the first criterion
for 0.5 < M,< 1.0 of aerodynamic quality is this simple check
for L. 1.0
(3) on passage width.
0.2 = 'lac
The second criterion is that the surface
where velocity distribution should be smooth, with
the minimum adverse velocity gradients. If
a9i = 11.1 + 1.14 7112c- 4 s/e the pressure surface velocity can be made to
(12c = cos -1(o/s) increase steadily from the leading edge, the
M2 = relative outlet Mach number boundary layer can be kept laminar. One cri-
terion for the suction surface is that the fall
which express Ainley and Mathieson's recommenda- in velocity from its peak value to the trailing
tions [8j algebraically. Apart from the known edge should not exceed 20 percent of the peak
Mach number. this involves purely geometrical velocity (12).
3
Table 1 Blade Profile Data
4
INNER MEAN OUTER
08
04 04 04 04 04
SURFACE LON
O SURFACE UNGER
r
Tx 12
02 0.0 0x 24. 06 04 06 DB
SURFACE LENGTH SURFACE LING.
high-pressure turbine nozzle row, with blading Fig. 4 illustrates the corresponding rotor
fat enough to cool. The ratio of local/outlet design, which is also satisfactory.
velocity is shown as a function of fractional An interesting observation was that the
surface length. It will be seen that the pas- gas outlet angle, a 2 , sometimes exceeded in
sages converge and that the velocity distribu- magnitude the blade outlet angle, p 2 , "negative
tions satisfy the quality criteria mentioned. deviation." The difference was always less
The full lines show incompressible two-dimen- than the semi-wedge angle, so the flow was not
sional results. To check that this simplifica- turned more than the suction surface direction
tion was not misleading, a three-dimensional at the trailing edge. Nevertheless, a careful
compressible solution was run, which appeared check on the detailed velocity distribution
slightly more favorable. and streamline pattern near the trailing edge
5
-54 05°,
gas stream at angle, al. In Fig. 3, for ex-
ample, the nozzles appear well suited to an
axial inflow, although 81 = 15 deg. A suggested
guide is
12
PI = a l- 7.3 - 0.262(aq + m2 )
NON-ZERO
LOADING
10
08
XT - 13.7 + t
7 (5)
6
to tip, any number of intermediate stations can been built and tested, but another rotor blade
immediately be derived by interpolation of the designed by the parametric technique has been
parameter values, and the surface should be built and tested successfully (6).
smooth. A graphical check on three-dimensional
passage convergence and throat area can finally
ACKXWLEDGMENTS
be made using the known variation of annulus
height along the turbine axis.
The parametric idea was suggested by Sr.
The parametric method is convenient when
T. P. Edwards and explored in detail by Dr. M.
the computer program is available, especially
V. Herbert. The Appendix 1 analysis is due
on an interactive basis. The arbitrary nature
7
APPENDIX 1 the fractional distance of any point, t, along
the camber line is
CONSTRUCTION OF PARABOLIC ARC CAMBER LINE
t ) —
L(tie)
The general equation of a parabola can
be written: si(tte) —
As the values of t at the leading and trailing 6 .. { 0.1 t max (Ax°* 5 + Bx + Cx 2 + Dx 3 ), x <0.01 XT.S
edges are 0.1 t + F(1 - x) + G(1 - x) 3 +
max
t1e - 36 /2A,
H(1 - x 5 )] , x > 0.01 XT.S
tte (sin m Yo)/ 2Ao
8
re: where r = (0.0008 LER.XT/t max ) 05
A (0.08 LER/tmax S)
°
B . (0.3 - 15r/8 + q)/0.01 XT.S 60 tan ( #)
1
- - o.6 + 0.012 TER + t S
(- 0.3 + 5r/4 — 2q)/(0.01 XT.S) 2 max
x 0,1 at which E. . 0.
(1 - 0.01 XT.S) (1 - 0.01 XT.S) -3
9A1
40 tan (ti
H = - 0.3 - 0.006TER - 2
t S
max
[