Professional Documents
Culture Documents
Windrock, Inc
1832 Midpark Drive, Suite 102
Knoxville, TN 37921
www.windrock.com
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Table of Contents
1 A3910 Spotlight Controller 5
1.1 Connections 5
1.2 Operation 6
2 A3920 Spotlight Peripheral Universal Connection (PUC) Module 6
2.1 Features 6
2.2 Connections 7
2.3 Internal Accelerometer 7
2.4 Activity Icons 7
2.5 Operation 7
3 Included Accessories 8
3.1 General 8
3.2 A6088N Compressor DC Pressure Sensors 8
3.3 A3012 Magnetic Pickup Sensor 9
3.4 Controller WiFi Antennas 10
3.5 02113000 Spotlight Trunk Cable 10
3.6 A3932 Spotlight Magnetic Pickup Cable 10
3.7 Hose Clamp Kits and Neoprene Rubber Strips 10
4 Optional Accessories 10
4.1 General 10
4.2 A6400 Portable Analyzer 11
4.3 A6420 Shaft Encoder 11
4.4 A3934 Spotlight Shaft Encoder Cable 11
4.5 A6410 Strobe (Timing) Light 11
4.6 02113010 Spotlight Mag Pickup (MPU) Extension Cable 11
4.7 02201070 Magnet 11
4.8 021103040 Y-Adapter Connector 11
5 System Installation 11
5.1 General 11
5.2 Hazardous Locations 12
5.3 Installation Overview 13
5.4 Magnetic Pickup Mounting 16
5.5 Controller Mounting 16
5.6 Power Requirements 17
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5.7 PUC Mounting 17
5.8 Gateway Mounting 18
5.9 Shaft Encoder 19
5.10 Environment 19
6 Maintenance and Cleaning 19
7 Specifications 20
8 Appendix. 21
8.1 Entity Parameters 22
8.2 CD-A3910-01 Controller Specification 23
8.3 CD-A3920-01 PUC Module Specification 24
8.4 Controller Mounting Options 25
8.5 PUC Module Mounting Options 26
CAUTION: THIS PRODUCT CONTAINS NEODYMIUM MAGNETS. Neodymium magnets are much more powerful
than other kinds of magnets. They can affect pacemakers, ICDs, and other implanted medical devices. They
can damage magnetic media such as floppy disks, magnetic I.D. cards, credit cards, cassette tapes, video tapes,
or other devices. Avoid placing magnets near electronic appliances. Strong magnetic fields can influence
compasses, such as used in air transport, smartphone, and GPS devices.
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1 A3910 Spotlight Controller
THE A3910 IS FOR USE WITHIN A WINDROCK SPOTLIGHT SYSTEM
ONLY.
LE A3910 DOIT ÊTRE UTILISÉ DANS UN SYSTÈME WINDROCK
SPOTLIGHT UNIQUEMENT.
THE A3910 CONTAINS NO USER SERVICEABLE COMPONENTS. ANY
ATTEMPT TO MODIFY THIS DEVICE, USE FOR OTHER THAN ITS
INTENDED PURPOSE, OR SUBSTITUTION OF COMPONENTS MAY
DAMAGE THIS DEVICE LEADING TO UNRELIABLE OPERATION AND
DECREASED PROTECTION FOR THE DEVICE BEING MONITORED.
LE A3910 NE CONTIENT AUCUNS RÉPARABLE. TOUTE TENTATIVE
DE MODIFIER CE DISPOSITIF, UTILISER D'AUTRE QUE SA DESTINATION, Figure 1-1. A3910 Controller
OU LA SUBSTITUTION DE COMPOSANTS PEUT ENDOMMAGER CET
APPAREIL MENANT À UNE OPÉRATION PEU FIABLE ET A DIMINUÉ LA PROTECTION DU DISPOSITIF SURVEILLÉ.
WARNING: EXPLOSION HAZARD. Input voltage must not exceed Vmax of any associated device
connected to sensor inputs on A3920.
1.1 Connections
Connections marked with in this manual or on the product are incendive and possible explosion hazards when installed in
a hazardous environment. Other connections are non-incendive when installed in accordance with this manual, the associated
control drawings in the appendix, the National Electrical Code and/or Canadian Electrical Code, and the authority having
jurisdiction. Consult the control drawing for proper and safe connection to field devices.
PWR - Power is applied via the integral power cable. NOTE: EQUIPMENT SHALL BE POWERED BY AN APPROVED SELV LPS
POWER SOURCE. Power connection and mounting requirements are both detailed in Section 5, System Installation.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
PUC 1, PUC 2, PUC 3, PUC 4 – Non-incendive 8-pin output to PUC Modules. Four connectors are provided on the Controller
unit, one for each PUC Module. PUCs are connected using Windrock cable part number 02113000. Connection to any
other equipment or using any other cables other than those specified by Windrock may compromise system integrity.
TDC Input – Non-incendive 3-pin input for TDC. In order for the Windrock Spotlight system to operate properly, an accurate
TDC signal is required. Use ONLY magnetic pickup sensors with entity parameters as described in Section 8, Entity
Parameters. The magnetic pickup generates a signal as it crosses an artifact (pin or hole) in a spinning steel disk such as
the flywheel. Use cable part number A3932-CBL-0-5 and connect from TDC Input of this Controller to the magnetic pickup.
Multiple Controller Note: The Spotlight system is capable of monitoring more than four cylinders per
compressor. Use Y-Adapter part number 02113040 to connect Mag Pickup Cable A3932-CBL-0-5 to separate
controllers using MPU Extension cable part number 02113010 (sold separately).
For further information regarding magnetic pickup sensors, see Section 3.3, Magnetic Pickup Sensor.
TDC Output – Non-incendive buffered outputs for TDC. This 3-pin connector outputs a voltage representative of the TDC Input
signal. This output allows the signal to be used in conjunction with a Windrock A6400 Portable Analyzer:
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Portable Analyzer Measurements. Connecting TDC Output to a Windrock 6420 Shaft Encoder enables convenient
monitoring using a Windrock 6400 Portable Analyzer (A6420 Shaft Encoder and A6400 Portable Analyzer sold
separately). Use cable part number A3934-CBL-0-3 (sold separately) and connect from TDC output to the TDC
connection on a Shaft Encoder.
CAUTION: BUFFERED OUTPUTS HAVE A COMMON GROUND WITH THE REST OF THE WINDROCK SPOTLIGHT
SYSTEM. USE OF A PORTABLE MONITOR SUCH AS WINDROCK’S 6420 IS RECOMMENDED. CONNECTING THE
BUFFERED OUTPUT GROUND TO EQUIPMENT AT A DIFFERENT POTENTIAL WILL RESULT IN IMPROPER
OPERATION.
ADVERTISSEMENT –SORTIES DE TAMPONNÉ ONT
UN TERRAIN D'ENTENTE AVEC LE RESTE DU
SYSTÈME WINDROCK SPOTLIGHT. UTILISATION
D'UN MONITEUR PORTABLE COMME DE
WINDROCK 6420 EST RECOMMANDÉ. BRANCHER
LA SORTIE TAMPONNÉE AU SOL À L'ÉQUIPEMENT
À UN POTENTIEL DIFFÉRENT SE TRADUIRA PAR
UN FONCTIONNEMENT INCORRECT.
WiFi - The Windrock Spotlight Controller has two RP-
SMA connectors located on the top of the unit for
connection to WiFi antennas. The standard Spotlight
Controller includes two WiFi antennas.
Figure 1-2 Controller Connections - Top
1.2 Operation
The A3910 does not have a local display. Under normal operation, no configuration is needed. Any necessary configuration can
be accomplished via a web interface on the A3930 Gateway.
For installation sequence, refer to Section 5, System Installation.
WARNING: If A3910 is not operating properly, then unit must be returned to Windrock for repair service.
Contact your sales representative or Windrock directly.
AVERTISSEMENT : Si A3910 ne fonctionne pas correctement, puis doit être renvoyé à Windrock des réparations.
Contactez votre représentant commercial ou Windrock directement.
2.1 Features
Multiple mounting options (magnetic, bolt-
down, or epoxy)
Two integral pressure sensor cables
One integral RTD temperature sensor
One internal accelerometer
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Activity icons for each sensor type
2.2 Connections
Note: All connections to the Spotlight PUC Modules are non-incendive.
Controller connection – Non-incendive 8-pin input from Controller. Connects to Windrock 8-pin cable part number 02113000.
Connection to any other equipment or using any other cables other than those specified by Windrock may compromise
system integrity.
TO
Sensor Connections (x2) – Two integral cables are used
CONTROLLER
to connect to a single cylinder’s pressure sensors.
One cable connects to the Head End pressure
sensor, while the other connects to the Crank End
pressure sensor. The end of each cable has a label
that indicates which sensor end to which it must
connect. Connect to sensors as described in
Section 3, Included Accessories.
For further information, see Section 8,
Specifications.
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PUC ACTIVITY PATTERN MEANING
Slow clockwise rotation of LEDs on all PUCs sampling in progress
Brief clockwise rotation on all PUCs, then
no error, just delay between samples
nothing for 10 seconds at a time
NO TDC SIGNAL. (Note: this display will persist until the next polling
Ping pong between outer LEDs on PUC 1 interval even after TDC is restored. Polling interval is initially set to 5
minutes; it can be changed remotely once the system is brought up.)
Ping pong between inner LEDs on PUC 1: not (yet) connected to WiFi
Table 2-4, Controller Status Indication Patterns
For installation sequence, refer to Section 5, System Installation.
WARNING: If A3920 is not operating properly, then unit must be returned to Windrock for repair service.
Contact your sales representative or Windrock directly.
AVERTISSEMENT : Si A3920 ne fonctionne pas correctement, puis doit être renvoyé à Windrock des réparations.
Contactez votre représentant commercial ou Windrock directement.
3 Included Accessories
3.1 General
Spotlight systems have ONLY been approved for use using the accessories listed in Section 3 and Section 4.
NOTE: THE SAFETY OF ANY SYSTEM INCORPORATING THE EQUIPMENT IS THE RESPONSIBILITY OF THE INSTALLER
OF THE SYSTEM.
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED
BY THE EQUIPMENT MAY BE IMPAIRED.
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…CONTINUED FROM PREVIOUS PAGE…
MACHINE CONNECTION
Cylinders must be drilled and tapped into the clearance volume (for compressors, both the head end and crank end)
where the piston will not cover the opening.
The sensor requires five (5) inches minimum clearance in line with the end of the valve so as to leave enough room
to install and remove.
Keep the connection as short as possible. Avoid using elbows if at all possible. Elbows may obstruct the pressure
flow into the sensor.
Indicator ports allow pressure measurement inside the cylinder and are required on any compressor cylinder
requiring pressure measurements.
Install a full-opening valve with a ½" NPT connector for the sensor. A straight-through port of 1/8" diameter or larger
is acceptable in a valve. Restricted port valves such as needle valves are not desirable for compressor analysis as
they dampen higher frequencies.
We recommend a Whitey Valve with PEEK material or Kiene valve for easy shutoff and removal of the sensor for
calibration and replacement.
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Incorrect connector pin polarity will cause installation problems, however
polarity can be changed in the setup. Refer to Table 3-1, Spotlight Mag
Pickup Compatibility List for Spotlight-tested compatible mag pickups. For
installation sequence, refer to Section 5, System Installation.
The Controller uses two WiFi antennas as shown in Figure 3-2. Antennas
are installed after the unit is mounted. Refer to Section 5, System
Installation.
EXTERNAL WIFI
The A3910 controller is designed to permit use of an external WiFi antenna, connected to the controller ANT2 jack, if
needed to improve connectivity with the A3930 gateway. Such an antenna must be designed for use with 2.4 GHz
frequency (compatible with IEEE 802.11 b/g standards); the cable must terminate in an RP-SMA connector to mate with
the ANT2 jack. In the United States, if a directional WiFi antenna with gain higher than 6 dBi is used with the controller,
FCC regulations require that the transmit power of the controller be reduced by 1 dB for every 3 db that the directional
gain of the antenna exceeds 6 dBi. This rule applies only if the equipment is used for fixed, point-to-point operation;
greater power reduction may be required when directional WiFi antennas are used in other circumstances. The operator
of the equipment, or if the equipment is professionally installed, the installer, is responsible for ensuring that this power
reduction is implemented and that the system is used exclusively for fixed, point-to-point operations. (Reference: Title
47, Code of Federal Regulations, part 15.247.) In general, it is the responsibility of the installer and operator,
respectively, to ensure that legal requirements for installation and operation are followed. Contact Windrock for
information on how to reduce controller transmitter power.
4 Optional Accessories
4.1 General
Spotlight systems have ONLY been approved for use using the accessories listed in Section 3 and Section 4.
Items listed in Section 4 are not standard and therefore must be purchased separately. If interested, contact Windrock Sales for
a quote.
NOTE: THE SAFETY OF ANY SYSTEM INCORPORATING THE EQUIPMENT IS THE RESPONSIBILITY OF THE INSTALLER
OF THE SYSTEM.
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IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED
BY THE EQUIPMENT MAY BE IMPAIRED.
5 System Installation
5.1 General
NOTE: THE SAFETY OF ANY SYSTEM INCORPORATING THE EQUIPMENT IS THE RESPONSIBILITY OF THE
ASSEMBLER OF THE SYSTEM.
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED
BY THE EQUIPMENT MAY BE IMPAIRED.
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NOTICE – Review this section of the manual prior to installation. For questions regarding installation, contact
your Windrock salesperson or Windrock Customer Support.
ADVERTISSEMENT – Cette section du manuel est uniquement à des fins de référence. Contacter votre vendeur
Windrock ou Windrock service clientèle pour toute question concernant l'installation.
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5.3 Installation Overview
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Order of installation:
1) Ensure compressor is both de-energized and locked out/tagged out
per facility’s standard procedures. Adhere to all safety procedures
required by the facility and acquire all necessary work permits.
2) Choose Gateway mounting location. For details, See Section 5.8.
Important: Gateway location is central to all Controllers in vicinity.
3) Drill holes at Gateway mounting location. If using aluminum
mounting bars AND wall thickness is larger than 0.125”, customer
must supply four 1/4”-20 screws longer than supplied in the
Windrock kit (1/4”-20 x 1”).
4) Assemble Gateway. Install router on DIN rail and mount feet on
bottom of enclosure. For details, see Section 5.8.
5) Mount A3930 Gateway unit. If using the aluminum mounting bars,
attach using 1/4”-20 screws, lock washers, and nuts provided with
the system. If using the plastic mounting feet, provide #10 screws
(supplied by customer).
6) Customer must provide supply voltage at desired mounting location.
For details, see Section 5.6. Ensure power is
de-energized. Letter Part Router
Connection
7) Install disconnecting device, clearly marked A WiFi Antenna WiFi
(supplied by customer). B Cellular LTE Antenna DIV
C Cellular LTE Antenna ANT
8) Attach WiFi antenna to Gateway. Orient D Internal Power Cable PWR
direction of antenna according to Figure 5-3, E External Cellular LTE Antenna Connection (Not Typically Used) DIV
NOTE: Hold the antenna steady in F External WiFi Antenna Connection (Not Typically Used) WiFi
G External Ethernet Connection (Not Typically Used) LAN
position shown while screw-mounting H External Cellular LTE Antenna (Not Typically Used) ANT
the connection. Improper technique I External Power Cable -
can damage the antenna. Figure 5-3, Gateway Connections
9) Attach both Cellular LTE antennas to DIV and ANT label on router. Orient direction of antennas according to Figure
5-3. NOTE: Hold the antenna steady in position shown while screw-mounting the connection. Improper
technique can damage the antennas.
10) Connect internal power cable to router PWR.
11) Connect Ethernet cable to router LAN.
12) Connect 24Vdc integral power cable to
disconnecting device.
a. White conductor is positive.
b. Black conductor is ground return.
13) Energize A3930 Gateway unit. If necessary, see
A3930 Manual for further details.
14) Install pressure sensors into either ½” NPT port
or Whitworth port. Dual port Kiene valves or
right angle adapters sold separately.
15) Mount and gap magnetic pickup sensor. For
details, see Section 5.4.
16) Choose A3910 Controller mounting location. For details, see Section 5.5. Figure 5-4, Gateway status page
a. Location is within unobstructed line-of-sight of Gateway, ideally less than 50 feet.
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b. Location is within 16ft (5m) of the magnetic pickup sensor, taking into
Gateway Status Page
account cable routing. Attach cable to sensor and route to proposed Each row in the bottom of Figure 5-4, Gateway
Controller mounting location. If longer length is needed, use a MPU status page, reports the status of Controllers that
Extension Cable (sold separate). the Gateway has seen. Stale updates (>10
minutes old) are in gray. Recent reports are
c. Location is within 32ft (10m) of the furthest compressor crosshead, shown in green. Your first indication that the new
taking into account cable routing. controller is working will be to see a new ID
appear here in green. The status page does not
17) Drill holes at Controller mounting location. This can be a control cabinet (de- currently refresh itself, you have to reload it.
energize as necessary), or a mounting plate (supplied by customer). If wall
The controllers emit several of these reports at 5
thickness is larger than 0.125”, customer must supply four 1/4”-20 screws second intervals when they boot, and afterward
longer than supplied in the Windrock kit (1/4”-20 x 1”). at 5 minute intervals. The firmware in the
18) Customer must supply a source of SELV LPS 24VDC Power at desired controller currently at the site doesn’t wait until
the wifi link is up before emitting those status
controller mounting location. For details, see Section 5.6. Ensure power is
messages, with the result that it will take at least
de-energized. 5 minutes using that firmware before the gateway
19) Install disconnecting device, clearly marked (supplied by customer). status page will show that controller’s report.
The ID column is the Controller serial number.
20) Attach WiFi antennas to Controller.
The TDC column indicates whether the controller
21) Mount A3910 Controller unit using 1/4”-20 screws, lock washers, and nuts. is seeing a usable TDC signal. The indications on
22) Connect integral power cable to +24Vdc disconnecting device. the PUC 1 LEDs will likely appear before the
indication on the status page.
a. White conductor is +24Vdc.
The Update Date/Time is in GMT based on the
b. Black conductor is ground return. gateway’s clock. Compare it to the GMT time at
the top of the status page to see how old the last
23) Connect Spotlight Trunk Cables to each Controller PUC connection (four update is.
total).
24) Place the first PUC Module on compressor Cylinder # 1.
25) Connect the PUC1 Trunk Cable to this module.
26) If necessary, refer to separate Kiene valve installation procedure document.
27) Install both Pressure Sensors on Cylinder.
28) Connect Head End pressure sensor cable on PUC Module to Head End
Pressure Sensor. Gateway Dump Page
29) Connect Crank End pressure sensor cable on PUC Module to Crank End
Pressure Sensor. The Gateway Dump Page, shown in Figure 5-5
displays a list of timestamps that reflects all of the
30) Place the RTD sensor from PUC Module on the neck of the intake pipe. Cover data files collected during the past 24
RTD sensor with included pad and tighten using hose clamp (clamp and pad hours. Click on the bottom one (scroll down if
included with system). necessary) to see the latest data. The format of
the file is YYYY-MM-DDTHH:MM:SSZ xxxxxxxxx
31) Mount the second PUC Module on compressor Cylinder # 2. where xxxxxxxxx is the controller serial number.
32) Repeat steps 24) through 29) using the PUC2 Trunk Cable. Once you click on a link, the data collected will be
displayed and plotted. Note that y axes of the
33) Mount the third PUC Module on compressor Cylinder # 3. graphs aren’t scaled to the data range – they all
show the raw 16-bit range from 0 to 65535. If
34) Repeat steps 24) through 29) using the PUC3 Trunk Cable.
you want to see scaled values, you can click on a
35) Mount the fourth PUC Module on compressor Cylinder # 4. link at the top of the page.
36) Repeat steps 24) through 29) using the PUC4 Trunk Cable. Figure 5-6 shows a screenshot of a single data
dump:
37) The hardware for the Controller and PUC Module units are now connected.
Show Scaled Plots shows the plots windowed so
that the vertical excursion is full scale.
JSON File dumps the raw JSON file (which a
browser can usually parse and display) and also
allows a JSON file to be downloaded by the client
machine.
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38) For a single Controller installation, directly connect the magnetic pickup sensor cable to Controller TDC IN connection.
39) To verify Controller operation, you can connect your phone or laptop to
the gateway’s WiFi using
a. SSID: WindrockIIoT (two capital I’s)
b. Password: (unique to each Gateway)*
*Contact Windrock customer support for WiFi Password.
40) Verify Controller and Gateway connectivity using the Gateway Status
Page (see sidebar on previous page)
a. http://192.168.3.1:8888/status
41) Verify valid Sensor activity on the Gateway Dump Page (see sidebar on
previous page) Figure 5-5, Gateway dump page (1 of 2)
a. http://192.168.3.1:8888/status/dump
42) Once configured, it is not necessary to interact with the
A3930 locally as its status and operation can be
observed within the Cloud and accessed from Windrock
Enterprise and downloaded to Windrock MD.
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a. Location is within unobstructed line-of-sight of Gateway, ideally less than 50 feet.
b. Location is within 16ft (5m) of the magnetic pickup sensor, taking into account cable routing.
c. Location is within 32ft (10m) of the furthest compressor crosshead, taking into account cable routing.
d. Do not position the Controller so that it is difficult to operate the disconnecting device.
The Spotlight Controller is intended to be mounted on the exterior of any sheet metal enclosure or flat wall surface. The
mounting hole pattern is shown in Section 8. Standard systems includes four sets of 1/4”-20 X 1” screws, flat washers, split lock
washers, and hex nuts. Depending on site conditions, longer screws may be needed to complete installation. Mount
Controllers as high as practical, and within line-of-sight of the A3930 Gateway. Mounting Controllers on the side of a
compressor control cabinet could be a convenient location. The omnidirectional WiFi Antennas work best in a vertical
arrangement. Ensure that all cables exiting the bottom of the Controller have sufficient slack and are within reach of their
intended device. Bottom cables include the four Spotlight Trunk Cables, one Spotlight Magnetic Pickup Cable, and integral
power cable.
WARNING – SUPPLYING WINDROCK SPOTLIGHT WITH LESS THAN 20VDC MAY RESULT IN
IMPAIRED OPERATION.
ADVERTISSEMENT – FOURNITURE WINDROCK SPOTLIGHT AVEC MOINS DE 20 VDC PEUT
PROVOQUER UN FONCTIONNEMENT AVEC FACULTÉS AFFAIBLIES.
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1) Magnet Mounting: Each PUC Module comes with neodymium magnets pre-installed. While magnets are the easiest
and quickest way to install the PUCs, care must be taken in regards to maximum operating temperature at the
mounting location. For extended periods over 175°F, the magnetic strength of the neodymium magnets will begin to
degrade. If the crosshead temperature exceeds this value, choose one of the remaining two mounting methods.
CAUTION: THIS PRODUCT CONTAINS NEODYMIUM MAGNETS. Neodymium magnets are much more
powerful than other kinds of magnets. They can affect pacemakers, ICDs, and other implanted medical
devices. They can damage magnetic media such as floppy disks, magnetic I.D. cards, credit cards, cassette
tapes, video tapes, or other devices. Avoid placing magnets near electronic appliances. Strong magnetic
fields can influence compasses, such as used in air transport, smartphone, and GPS devices.
Prepare a clean smooth, flat mounting surface, ideally using a spot face tool. A minimum surface finish of 63 Fin
(0,00016 mm) generally works best. After cleaning the surface and checking for burrs, wipe on a light film of silicone
grease, machine oil, or similar-type coupling fluid.
Mount the magnet/PUC assembly to the prepared test surface by gently "rocking" or "sliding" it into place.
Note: Magnetically mounting accelerometers carelessly has the potential to generate very high (and very damaging)
acceleration (g) levels. To prevent damage, install the assembly gently. If unsure, please contact the Windrock
Support for assistance.
2) Bolt-Down Mounting: Carefully remove the neodymium magnets from the
PUC Module. . Clean the surface of the crosshead as well as the bottom
surface of the module. Mark the two screw locations on the crosshead using
the slotted bracket on the PUC Module as a template. Spot face the surface
and drill a ½” blind hole into the crosshead using a 13/64” (#7) drill bit. Use a
tee-handle ¼”-20 tap coated with cutting fluid to cut threads into the hole.
Fasten each end of the module using the included ¼”-20 x 1” screw and lock
washer provided.
Refer to Section 8 for PUC Module mounting drawings.
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Item 1, Four (4) 1/4”-20 X 1” screws
Item 2, Eight (8) flat washers
Item 3, Four (4) split lock washers
Item 4, Four (4) hex nuts.
Depending on site conditions, longer screws may be needed to complete installation. Mount the Gateway such that the router
indicators are easily visible through the windowed enclosure.
Gateway Mounting Option #2 can also be used to secure the Gateway Enclosure. The OEM polycarbonate enclosure includes a
plastic mounting foot kit. If this option is better suited for the installation, install each of the four feet to the enclosure using
the included flat head screws. #10 screws (not included) must then be used to fasten the enclosure to a structure.
Mounting hole dimensions are shown in Figure 5-7 and Figure 5-9 as well as in Section 8.
5.10 Environment
This equipment has been rated for outdoor use for use in weather with an ambient temperature range from -20°C to +50°C for
the Controller and from -20°C to +80°C for the PUC Module. Enclosures exposed to sunlight may also be heated above the
rated temperature. Supplemental cooling may be required in these environments.
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7 Specifications
Mechanical
20
8 Appendix.
8.1 Entity Parameters
8.2 CD-A3910-01 Controller Specification
8.3 CD-A3920-01 PUC Module Specification
8.4 Controller Mounting Options
8.5 PUC Module Mounting Options
Entity Parameters
Model Ref
Connection Pin #
Prefix Designator* VOC ISC CA LA VMAX IMAX CI LI
Pin 1 24V 100mA 0.46µF 5mH - - - -
PUC1,
J1, J2, PUC2, Pin 2, Pin 3, Pin 4, Pin 5 24V 3.5mA 0.46µF 100mH 24V 25mA 20pF 0mH
J3, J4 PUC3,
PUC4 - - - - - - - -
Pin 6, Pin 7
Pin 8 5V 20mA 1000µF 100mH - - - -
Pin 1 2.5V 250µA 5µF 100mH - - - -
J5 TDC IN Pin 3 - - - - - - - -
Pin 4 2.5V 25mA 5µF 100mH - - - -
A3910
Pin 1, Pin 4 9V 16mA 5µF 100mH - - - -
J6 TDC OUT
Pin 3 - - - - - - - -
A3920
J12, J13
J11
Definition of Parameters
VMAX Maximum voltage that may safely be applied to the intrinsically safe apparatus.
IMAX Maximum current that may safely be applied to the intrinsically safe apparatus.
CI / LI Internal unprotected capacitance/inductance of the intrinsically safe apparatus.
VOC Maximum open-circuit voltage that can appear across the intrinsically safe connections of the associated apparatus under fault conditions.
ISC Maximum short-circuit current that can be drawn from the intrinsically safe connections of the associated apparatus under fault conditions.
CA / LA Maximum capacitance/inductance that can safely be connected to the associated apparatus.
When the electrical parameters of the wire are unknown, ANSI/ISA RP12.6 states the following default values may be used:
Capacitance 60.0 pF/ft (196.9 pF/m) Inductance .20 μH/ft (.66 μH/m)
*Reference designators are assigned as shown on control drawing CD-A3910-01 and CD-A3920-01
Revision History
1.0 5.8.18 Release
2.0 5.16.18 Added external WiFi note
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