Manual: Original Instructions

MANUAL
ORIGINAL INSTRUCTIONS
Spreader no: S01647280000
MODEL 857-18562 MANUAL NO. 1-2389

MANUAL
The manual is divided into the following sections:
Section A User instruction
Section B Service manual
Section C Diagrams
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Special parts
Section H Revision records
All information, illustrations and specifications in this manual are based on the latest information at the time of publi-
cation. The right is reserved to make changes at any time without notice. COPYRIGHT© 2013 ELME Spreader AB.
MODEL: 857
MANUAL CONTENTS
SECTION A USER INSTRUCTION
A100-001 Driver instruction

A100-089 User instruction lifting eyes
SECTION B SERVICE MANUAL
B110-452 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing pendular twistlock
B110-081 Extension cylinder service inst.
B110-251 Twistlock indication and end beam adjustment
B110-302 Tightening torques
B110-391 Tighten of wearpads
B110-324 Storage
B9-106 Description folding and clamping block
B9-107 Description folding block
B9-110 Description tilt block
B9-134 Description rotation block
B9-145 Description and adj. instr. for European type foot
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

815 178 Hydraulic schematic
815 135 Wiring diagram
815 134 Electric schematic
02-13
MODEL: 857
MANUAL CONTENTS
SECTION D MECHANICAL PARTS
D510-689 Main frame

D510-818 Rotator assy.
D510-779 Stop assy.
D510-790 Wear pads
D540-247 Legfold arr.
D540-241 Foot assy.
D550-230 Pendular twistlock assy.
SECTION E HYDRAULIC PARTS
E560-656 Extension cylinder assy.

E560-340 Sideshift cylinder assy.
E560-370 Tilt cylinder assy.
E560-185 Fold/clamp cylinder assy.
E560-337 Fold cylinder assy. (upper leg)
E560-338 Fold cylinder assy. (lower leg)
E560-506 Powerdamp cylinder assy.
E570-978 Swivel assy.
E570-1339 Valve assy. (rotation/brake)
E570-566 Valve assy. (swivel)
E570-646 Valve assy. (extension)
E570-838 Valve assy. (sideshift)
E570-1052 Valve assy. (tiltfloat)
E570-1175 Valve assy. (powerdamp)
E570-332 Valve assy. (fold/blockstack)
E570-333 Valve assy. (fold/clamp)
E570-381 Valve assy. (loadhold)
E570-1263 Valve assy. (connection)
E570-1305 Hydraulic system
E570-610 Parker fittings
02-13
MODEL: 857
MANUAL CONTENTS
SECTION F ELECTRICAL PARTS
F580-678 Electrical system

F580-264 Electrical parts
F580-677 Indicator lights assy.
F580-348 Indicator LED-lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G590-121 Additional parts (hose clamp)

G590-175 Additional parts (pin for dam. cyl. in truck)
G590-195 Additional parts (brackets for hose clamps)
G590-306 Additional parts (pin for rotator)
G590-573 Additional parts (cable for camera)
G590-706 Additional parts (central greasing system)
SECTION H REVISION RECORDS
02-13
SECTION
A
USER INSTRUCTION
PAGE NO.
USER INSTRUCTION A 100-001-1
The ELME Models 852 / 857 / 858 / 872 / 875 / 876 trailer handlers are technically
advanced pieces of equipment which, if they are carefully used and maintained, will
serve their purpose for many years.
Initial check.
Each work shift should be started by making a visual check of the unit (this must be
part of the daily routine). Possible damage will in this way be discovered at an early
stage, thus enabeling repairs to be carried out at a much lower cost.
NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

CORRECTLY !!!
CONTAINER HANDLING
1. Starting work with the spreader.

First of all, the length of the spreader must be adjusted to the size of container that is
required to be lifted. This is done by retracting the stops (if fitted) and then activating
the extention lever or button in order to extend or retract the spreader beams to the
desired length.
NOTE! It is important to remember that loads should only be lifted at the spe-
cified lengths for which the spreader is designed, i.e. 20ft. 30ft. 35ft. 40ft and
in some cases 45ft. Where stops are fitted, these should be used to position
the beams accurately at one of the above mentioned positions. If the spreader
is not equipped with stops, the spreader may only be used for lifting 20ft and
40ft. containers. Lifting outside the specified positions may result in serious
damage to the spreader.
When the required length has been reached, lift the spreader high enough to give
good visibility under it. This serves two purposes; 1) it gives good visibility for
travelling and 2) it positions the spreader ready for picking up the first container. The
spreader should now be side shifted to the center position and the reach function
operated to the fully retracted position. This will be termed ”THE BASIC POSITION”
in the rest of the instruction.
2. Picking up a container.
If necessary, raise the spreader in order to have plenty of space between it and the
container. Always attempt to position the spreader centrally over the container. The
final adjustments for lining up the twistlocks with the corner castings of the container
can now be made.
By using the controls for shift and reach, position the spreader accurately over the
corner castings and then lower the spreader into them. If the twistlocks or any of the
twistlocks do not fit into the corner castings properly, CAREFULLY lift the spreader
just free of the container, readjust its position and the try again. NEVER PUSH OR
SIDE SHIFT while any of the twistlocks are still engaged in the corner castings of the
container. When all the twistlocks are correctly engaged in the corner castings, the
03-09 (07-97)
PAGE NO.
spreader should be lowered until it rests unsupported on the container. This is termed
as the spreader being correctly SEATED and this will be indicated by the SEATED
LIGHT being switched on. As soon as this happens, the twistlocks can be activated to
the locked position and the LOCKED LIGHT will be switched on.
CHECK THAT THE ”LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the
container to the required height for loading and/or travelling. Before moving the con-
tainer, return the spreader to the ”BASIC POSITION”. The container is now ready to
be transported to a new location. When travelling, always keep the load at the lowest
possible height and drive carefully.
3. Depositing a container.
When approaching the new location for the container (this could be a chassis or a
stack etc.) lower the container to the required height and adjust the position of the
corner castings, so that they are accurately situated above the corner locks of the
chassis. Lower the container ensuring that its corner castings locate on the corner
locks.
NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!!
WARNING !!! A heavy container and the weight of a spreader will do serious
damage to a trailer or chassis, if not handled with care.
The twistlocks may now be activated to the ”UNLOCKED” position, the spreader lifted
free of the container and the truck backed away.
TRAILER HANDLING
4. Picking up a trailer.
The spreader should be brought to the "BASIC POSITION" and raised to a suitable
height. The rear legs (the legs closest to the truck) should be unfolded and MUST
be activated to the unclamped position. Drive up to the container carefully and stop
when the gap between the trailer is approx. 10cm (4 inches). Line the spreader up
with the trailer as accurately as possible by using the slew reach and side shift con-
trols. Unfold the front legs. CAUTION make sure that there is sufficient space in
front of the trailer to allow free movement of the legs ! Adjust the tilt of the mast so
that all four legs engage and lift equally on either side of the trailer. Visually check
that the legs are firmly clamped onto the trailer before lifting it. Lift the trailer to the
correct height for travelling.
WARNING !!! Cornering at high speed and travelling over uneven terrain may
cause excessive swing, with the risk that the feet could lose contact with the
trailer and cause an accident.
When travelling over longer distances, it is advisable to travel in reverse with the
trailer as low as possible.
5. Depositing a trailer.
Lower the trailer until the wheels touch the ground. Continue to lower the spreader
until the indicator lights for foot engagment are switched off. Unclamp the legs from
03-09 (07-97)
PAGE NO.
the trailer (the clamp indicator lights will switch off) and raise the spreader approx.
1 meter. Fold the front legs up and make sure that they are completely up, BEFORE
backing away from the trailer.
6. General advice
- CAUTION!!! Never move the truck or use the slew, reach or side shift
functions, as long as any of the feet/legs are in contact with the ground.
- Always adjust the spreader back to the ”BASIC POSITION” after every handling
cycle.
- When parking the truck and spreader or when they are not in use for longer periods
of time, always make a habit of folding the legs up and lowering the spreader to its
lowest position.
- Read all instruction books carefully and be sure that you understand them.
- Should there be anything you do not understand, please contact your local dealer
who will ensure that all your questions are answered.
03-09 (07-97)
PAGE NO.
USER INSTRUCTIONS
A 100-089-1
Instructions on the safe use of the various types of lifting eyes that
an ELME spreader can be equipped with.
A container spreader was initially designed for lifting containers and the calculations
used for the design, take into account a certain amount of uneven distribution of the
loads inside the container. The criteria that is used is, that the center of gravity (the
load) can be offset from both the axial and transvers center-lines by a maximum of
10%. This fact is also valid when lifting loads from the lifting eyes mounted on the
spreaders end beams.
Another limitation when using the lifting eyes mounted on the end beams, is
that the loads may only be lifted at the specified lengths for which the spreader
is designed i.e. 20ft. 30ft. 35ft.40ft and in some cases 45ft. Where stops are fit-
ted (optional), these must be used to position the beams accurately at one of the
above mentioned positions. If the spreader is not equipped with stops, then the
spreader may only be used for lifting at the 20ft. and 40ft. positions. Lifting out-
side the specified positions can result in serious damage to the spreader.
Standard lifting eyes welded to the inside surface of the spreader end beam close to
each twistlock. Various designs of lifting eyes can be fitted, see below.
Fig 1 Fig 2 Fig 3
The main frame can be equipped with 2 lifting eyes centre mounted or 4 lifting eyes
which can be spaced equally on each side of the spreader centre line at various dis-
tances. Various designs of lifting eyes can be fitted, see below.
Fig 5 Fig 4
Common for all lifting eye combinations fitted during the production of the spreader, is
that their collective capacity is the same as the capacity of the spreader. For example,
a spreader with a total lift capacity of 40 metric tons with 4 lifting eyes fitted to the
main frame, can lift 40 metric tons with the load evenly distributed between all four
lifting eyes.
Note! The max. capacity for the open hook Fig 5 is only 12.5 metric tons.
Therefore in the case of only 2 hooks being fitted in the center position on the
man frame, the total capacity will only be 24 metric tons.
03-08(01-08)
PAGE NO.
USER INSTRUCTIONS
A 100-089-2
Load evenly distributed on four Load evenly distributed on two

lifting eyes lifting eyes
Ideally, the load should be lifted with the lifting slings vertical between the lifting eyes
and the load (90° to the underside of the spreader). However, the slings can be at-
tached to the load with a negative angle (less than 90°), but the smaller the angle the
lower the load that can be lifted.
The lifting eyes should never be used to lift a load with the lifting slings at a positive
angle (greater than 90° angle to the underside of the spreader). However, if a dama-
ged container needs to be lifted with slings then this is acceptable.
P1 45°
P1 Max = Spreader P2
capacity P2 Max 7,500Kg
4
03-08(01-08)
SECTION
B
SERVICE MANUAL
PAGE NO.
LUBRICATION CHART B 110-452-1
for manual greasing model 857 (PPS) with Groeneveld central lubrication.
3 3
1 1
2 2
2 4 4 2
1. Slider pads extension

2. Twist locks
3. Extension cylinder
4. Stops
5. Slew gear box
(See individual description of each lubrication point).
LUBRICANT:
MULTI PURPOSE GREASE (EP2)
02-13
PAGE NO.
POSITION 1
WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS.
NO. OF GREASE POINTS 20.
4 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

(SEE ARROWS "A")
INTERVAL - EVERY 2000 HOURS OR 12 MONTHS.
A B
6 TRACKS ON EACH EXTENDING BEAM.
(SEE ARROWS "B")
POSITION 2
END BEAMS AND TWIST LOCKS.
"A" 1 GREASE NIPPLE IN EACH SLEEVE

INTERVAL - WHEN THE TWISTLOCKS ARE
REPLACED OR EVERY 5000 HOURS.
POSITION 3
EXTENSION CYLINDER SUPPORT WEAR PADS
AND TRACKS.
INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

A
2 TRACKS IN EACH EXTENSION BEAM.
POSITION 4
STOP CYLINDERS.
NO. OF GREASE POINTS 2

100mm
POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER.
LUBRICANT - MULTI PURPOSE GREASE (EP2) LOCKING PLATE
--------------------------------------------------------------------------------
LOCKING PLATE
INTERVAL - ON A REGULAR BASIS OR EVERY 3 MONTHS.
MULTI-PURPOSE GREASE WITH

2-4% MOLYBDENUM DISULPHIDE ADDITIVE (S2).
02-13
PAGE NO.
POSITION 5
A
SLEWING GEARBOX (2 off) B
NO. OF POINTS - 2.
INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

CHANGE OIL AFTER THE FIRST 50 HOURS OF
OPERATION AND THEN EVERY 2000 HOURS OR YEARLY.
POINTS - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER

AND LEVEL PLUG.
PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.
LUBRICANT - SAE 90 GEAR OIL.
02-13
PAGE NO.
MAINTENANCE INSTRUCTION B 110-017-1
1. - The nylon wear pads should be inspected for wear at the same time
as their tracks are lubricated. The pads should be replaced when their
thickness is reduced to minimum 18 mm.
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.
Minimum thickness 18 mm
2. - Twistlocks are wearing parts and need inspection on a regular

basis. Lubrication of the twistlocks is recommended at monthly
intervals and it is also recommended that they are inspected for
wear and damage at the same time.
Wear max. 6mm.
Should be replaced if this

dim. is less than 25mm

The drawing above shows where the heads of the twistlocks
wear. When the worn part exceeds the area indicated by cross-
hatching, the twistlocks should be replaced.
Generally, it is recommended that twistlocks are replaced after a

max. use of 5000 working hours or 80 000 TWL-cycles.
11-10(05-03)
PAGE NO.
MAINTENANCE INSTRUCTION B 110-017-2
3. The extension cylinder support has wear pads under it*. These should also
be inspected on a regular basis and replaced when their thickness is
reduced to minimum 18 mm. See item 1.
4. Maintenance of the stop cylinders if fitted (option), consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.
5. The side shift wear pads should be inspected for wear at the same time as
lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.
6. Other recommended spreader maintenance is:
a - Inspect the main spreader components for damage, cracks and distortion.

b - Check the signal and safety systems for correct operation.
c - Check the hydraulic pressures periodically.

d - Check all hydraulic cylinders for leakage and reseal if necessary.
e - Inspect all hydraulic hoses for damage and leakage. Replace if faulty.
* for model 517, 800 and 8000 series.
11-10(05-03)
PAGE NO.
SERVICING PENDULAR TWISTLOCK
B 110-068-1
13
12
The tie-rod is a fixed unit and is not adjustable.
8
11
10
1 4
3
7
To remove the tie-rod proceed as follows:
1 Remove the Locked / Not locked sensor bracket (item 1).
2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.
3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the
same end beam.
4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded
holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lift
the cranks (item 4) off the top of the twistlock shaft (item 5).
5 The tie-rod (item 6) including both cranks (item 4) can now be removed from the
end beam.
To remove the twistlock and sleeve proceed as follows:
6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in
place on the twistlock by a roll pin so that it will remain in place on the twistlock after
the crank is removed.
By lightly knocking the key away from the twistlock it can be removed.
08-00(09-98)
PAGE NO.
B 110-068-2
7 Support the twistlock (item 5) from below so that it does not drop out.
Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item
5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9)
and lower bearing set (item 10) will in most cases accompany the twist lock as it is
removed, this is quite normal.
INSPECTION PRIOR TO REASSEMBLY
8 After removal of all twistlock parts remove all grease and dirt from the parts and also
from the corner of the end beam. Steam clean or clean with some form of solvent.
9 Check the twistlock (item 5) for wear at the head and also for wear at the bushing
surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and
damage, if badly worn or damaged they should be replaced. The collets (item 8) and
and the crank (item 4) should be inspected for possible wear or damage and replaced
if necessary.
It should be noted that the state of the collets (item 8) and the recess in the
twist lock (item 5) is very important as these parts are carrying the load when a
container is lifted.
REPLACING / FITTING TWISTLOCKS
10 Replacing the twistlock is the revers order of removal, however the best way to start
assembly is to assemble the sleeve (item 9) including bushes, onto the twistlock (item
5) and then grease the lower bearing set (item 10) and place in position on top of
the sleeve. Fit the four centering springs in the sides of the sleeve.
11 Grease the upper bearing set (item 11) and place in position on the top surface of the
corner plate (in the end beam) with the convex half uppermost (threaded holes up)
12 Lift the twistlock assy. as assembled in point 10 and position up through the corner
plate in the end beam, ensuring that the upper bearing set (item 11) is positioned
correctly around the twistlock. Support the assembly with a jack or other means and
then go to the next point.
13 Fit the collets (item 8) with the pointed part upwards.
14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)
15 In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the
tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic
washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod
end. Ensure that the countersunk ends of the securing holes in the crank are upper
most. Secure the crank to the tie-rod end by fitting the pin (item 12) and then the ring
pin and allen screw.
16 In order to simplify assembly of the crank to the twistlock it is advisable to fit two
alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen
screws with the heads removed and slightly chamfered.
These pins should be screwed into the top plate of the upper bearing (item 11)
diagonally so that each pin guides one half of the collets (item 8).
08-00(09-98)
PAGE NO.
B 110-068-3
17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the
alignment pins and ensure that the key and keyway line up. Fit two of the allen
securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove
the alignment pins and fit the other two securing screws. The securing screws can
now be tightened to approx. 25 Nm.
18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock
cylinder adjuster bolts so that the twistlocks are positioned accuratly in the NOT
LOCKED position. Ensure that there is Zero play between the adjuster bolts and the
twistlock cylinder rod ends.
19 Grease the complete assembly with a high-pressure grease gun.
In order to test the operation it is necessary to land the spreader on a container so that the
seated pins are activated.
08-00(09-98)
PAGE NO.
EXTENSION CYL. SERVICE INST.
B 110-081
Removal and fitting instructions

for the spreader extension cylinders.
C D D B
A
A
1

B Fig 1 C
A Extension beams
B Extension cylinder
C Inspection hole
D Hose / Cable chain
1 Retract the spreader to the 20ft position.
2 Before removing the securing pin pos.1 of the extension cylinder it must be
supported by a small hydraulic jack or likewise so that the cylinder pos. B does
not fall down.
Remove the pin from the rear of the cylinder fig.1 pos. 1 (opposite end to the
piston rod) and at the same time also remove the hose and electrical connec-
tions at the rear of the extension cylinder pos. B. The securing bracket that
secures the cable chain to the track in the bottom of the extension beam should
also be disconnected.
3 By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so
that it is just possible to get into the inspection hole pos.C in the top of the beam.
4 Remove the pin from the piston rod end of the extension cylinder.
5 The extension cylinder pos. B can now be lifted out of the spreader by sliding it
horizontally with the help of suitable lifting equipment, (by "suitable lifting
equipment" is meant that the crane or truck must be capable of lifting 150kg.)
until the slider pads slide out of the rail by which the foot of the cylinder is guided.
6 Replacing the cylinder is the revers procedure of the removal.
05-02
TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-1
Proximity switch / Sensor
Proximity switch / Sensor

bracket
7 to 8mm Mounting surface
8-10 mm
Distance from landing surface
to underside of seated pin
Seated pin
Landing surface of end beam
SEATED / LANDED signal adjustment
1. Check that the SEATED PIN can move up and down freely. The force needed to lift the pin
is approx. 10 kg (20 lbs).
2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing
surface of the end beam.
3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor
mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity
switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the
bracket. This adjustment will result in the seated pin indication being switched on when the
underside of the seated pin is approx. 8 to10mm lower than the end beams landing surface.
This adjustment also ensures that the mechanical and electrical lockout is released so that
the twistlocks can be turned.
02-05(03-04)
TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-2
2a
2b
3
5a 4 4 5b
TWISTLOCK ANGLE ADJUSTMENT
1. Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).
2. If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by
loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)
3. Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it
is found difficult to line up the twistlocks and sleeves accurately distribute the
misalignment equally on both sides of the sleeve. Make sure that the twistlock heads
DO NOT protrude outside the the theoretical line between twistlocks. If the twistlocks do
protrude outside the previously mentioned line between the twistlocks it can cause
jamming in corner castings as the spreader is lifted off the container.
4. Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder
(pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved.
Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.
5. Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan
head (60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back
and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated.
CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will
hammer against the adjusters and subsequent damage will occur to the piston rod ends.
6. Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster
bolt (pos 2b) does not move.
7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are
900+/- 100 to the twistlock sleeve.
02-05(03-04)
PAGE NO.
TIGHTENING TORQUES B 110-302
Recommended standard torque values in Nm, for electro plated hardware.

In order to obtain the correct torque values, a reliable torque wrench should
always be used and the threads should be dry.
METRIC THREADS BOLT BOLT SS-ISO

(COARSE) QUALITY QUALITY 898/1
8.8 10.9 12.9
Size (mm) N.m N.m N.m
5 5,5 7,8 9,3

6 9,4 13 16

8 23 32 38
10 45 63 76
12 78 110 131
14 123 174 208

16 189 266 320
18 264 370 444
20 370 519 623
22 497 699 839
24 638 898 1075
30 1257 1766 2121
36 2189 3081 3696

Note! The slewing ring hardware is Dacrolite coated.
Recommended torque value is 898 Nm.
01-06 (03-05)
PAGE NO.
TIGHTEN OF WEAR PADS B 110-391
Tighten the screws for the wear pads after

the first 500 working hours.
This affects all Elme spreaders.
See page B110-302 Tightening torques for recommended

standard torque values in Nm.
In order to obtain the correct torque values, a reliable

torque wrench should always be used and the
threads should be dry.
10-10
PAGE NO.
STORAGE
B 110-324
STORAGE OF ELME SPREADERS WHERE IT IS NECESSARY TO HAVE THE

SPREADER STANDING OUTSIDE FOR PERIODS LONGER THAN 3 MONTHS.
When storing an ELME spreader for longer periods of time, the following precautions
should be taken:
1 All chromed piston rods must be activated to the closed position so that the
rods are stored inside the cylinder where this is possible.
If it is not possible to retract the rod into the cylinder (for example the twistlock
cylinders) then the exposed part of the chromed rod should be sprayed with a
rust inhibitor similar to, for example "Tectyl".
CAUTION! Efficient rust inhibitors often dry with time and should therefore be
removed by a solvent before using the spreader again. Failure to do this can
cause damage to the seals of the cylinders with subsequent leakage to follow.
2 All grease points must be pumped full of molybdenum saturated grease.
3 The hydraulic tank should be filled to 80% of its total volume with clean
hydraulic oil, in order to reduce uncovered areas inside the tank, on which
condensation can form.
4 Grease all sliding surfaces by brushing on a suitable layer of grease.
5 Where possible it would be advisable to equip the electric box with a heater
(this could be a small electric bulb for ex. 40 watt which is allowed to burn
constantly) and if the hydraulic tank is equipped with a heater, it would be
advisable to have it connected during the spring and autumn months.
6 Spray all electric connections both inside and outside of the box with a self-
drying lubricant. This will efficiently protect electric connections against
corrosion.
04-06
INSTRUCTION FOLDING AND PAGE NO.
CLAMPING BLOCK B 9-106
3 4 5 6 8 7
1 2 9 10 11 12
13 14 15 20 21 22
16 17 18 19 2 13
T P
To adjust the leg raising sequence
The leg must be fully up (horisontal) before the shoul-
1
der starts to rotate inwards. If the shoulder starts to 12
move before the leg is horisontal adjust the cartridge
no 16. Turning the adjuster clockwise will delay the 3 15 11
shoulder movement. 4 16
If the shoulder does not rotate inwards after the leg
has reached the horisontal position or if it moves too 17 6 19
slowly then turn the adjuster anticlockwise.
7 8
To adjust the leg lowering sequence

The shoulder must rotate to the fully out position be-
fore the leg starts to lower. 5 18 20 14 9 21 22 10
If the leg does not move down or moves too slowly
turn the adjuster of cartridge No. 4 anticlockwise
Clamp
Note! Never alter the adjustment of cartridge No17.

This is factory set and cannot be adjusted in field. Fold rear Block stack Leg Clamp
Item list
To adjust the clamping speed
1 Electro valve Leg folding
Turn the adjuster on cartridges nos 6 and 19 clockwise
2 Tank port
in order to reduce clamping and unclamp speed and
3 Check valve
turn the adjusters anticlockwise in order to increase
4 Sequence valve Leg folding down
the speed.
5 Cylinder port
6 Flow control valve Clamping speed
To adjust damping force on legs
7-8 Flow control valve Damping force
Turn the adjuster on cartridges nos 7 and 8 clockwise
9-10 Cylinder ports
in order to increase the damping force on the forward
11 Pilot operated checkvalve
and backward movement of the legs and turn the
12 Electro valve Clamping
adjusters anticlockwise in order
13 Pressure port
to decrease the damping force.
14 Cylinder port
15 Check valve
16 Sequence valve Leg folding up
17 Counter balance valve (Do not adjust)
18 Cylinder port
19 Flow control valve Clampng speed
20-22 Cylinder ports
01-12 (12-01)
PAGE NO.
INSTRUCTION FOLDING BLOCK B 9-107
3 4 5
1 2
6 7 8
9 10 11 12
To adjust the leg raising sequence

The leg must be fully up (horizontal) before the shoulder
starts to rotate inwards. If the shoulder starts to move
2 6
before the leg is horisontal adjust the cartridge no 9.
Turning the adjuster clockwise will delay the shoulder T P
movement.
If the shoulder does not rotate after the leg has reached
the horizontal position or if it moves slowly then turn
adjuster anticlockwise.
1
To adjust the leg lowering sequence
The shoulder must rotate to the fully out position before 3 8
the leg starts to lower.
If the leg does not move down or only moves slowly turn 4 9
the adjuster of cartridge No. 4 anticlockwise
10
Note! Do not alter the adjustment of cartridge No. 10.
This is factory set and cannot be adjusted in field.
Item list
1 Electro valve Leg folding
5 11 12 7
2 Tank port
3 Check valve
4 Sequence valve Leg folding down
5 Cylinder port
6 Pressure port
7 Cylinder port
8 Check valve
9 Sequence valve Leg folding up Fold leg Blockstack leg
10 Counter balance valve (Do not adjust)
11-12 Cylinder port
02-12 (05-93)
DESCRIPTION FOR SIDE TILT BLOCK PAGE NO.
B 9-110
7
8
2 9
3 10
4 11
5 12
6 13
7 8
1
Item list
1 Electro valve
2 Counter balance (Do not adjust)
3-4 Cylinder ports
5-6 Cylinder ports 2 9
7 Tank port
8 Pressure port
9 Counter balance (Do not adjust)
10-11 Cylinder ports
12-13 Cylinder ports 3 4 12 13
5 6 11 10
Note! Do not alter adjustment on cartridge No. 2 and 9.

These are set in factory and can not be reset in field.
11-11
DESCRIPTION AND ADJUSTMENT
PAGE NO.
INSTRUCTIONS FOR EUROPEAN TYPE B 9-145-1
FOOT FOR BOTTOM PICK SPREADERS
DESCRIPTION
The foot consists of the following components: ( See Fig 1 )
1 - The weldment at the bottom of the leg.

2 - The foot, which pivots on the shaft.
3 - The spring-loaded indicator for "CLAMPED" which slides in and out in
the foot and indicator for "SEATED" which slides up and down in the foot.
4 - 3 Proximity switches (sensors).
The thin profile of the foot has been designed to ensure that the driver always has
good visibility to the location points of a trailer or rail car when a container or swap
body is being deposited.
Leg
1
3
Cross bar 4b (CLAMPED)
of indicator
4a (CLAMPED)
4 (SEATED)
Fig 1
The foot (pos. 2) is mounted on a shaft. This allows the foot to pivot around the spigot
so that it is capable of lining up with lifting points on containers and swap bodies.
The indicator (pos. 3), which is situated between the foot and the leg weldment
activates two sensors (pos. 4a and 4b) which advise the operator that the foot is
firmly "CLAMPED" onto the lifting point of the container or swap body.
When lifting the container or swapbody, the spring loaded indicator pos. 3 for
"SEATED" activates a sensor (pos. 4), which advises the driver that the feet are
correctly engaged with the small rim on the pick-up point on the container or swap
body. See the diagrams below for details.
05-12(06-11)
PAGE NO.
HANDLING OPERATION
Position 1 Position 2 Position 3 Position 4
Fig 2
INITIAL POSITION (Position 1)
The foot is in the unclamped position. In this position, the clamped light for each leg
pair will be off.
APPROACHING "CLAMP" POSITION (Position 2)
The foot is in the lower clamp position. In this position, the upper sensor (pos. 4b) is
energized. As the foot is raised, the lower part of the indicator is pushed towards the
leg and the lower sensor (pos. 4a) becomes energized. Sensors (pos. 4a & 4b) are
connected in parallel.
"CLAMP" POSITION (Position 3)
The foot is in the position where sensors (pos.4a & 4b) are both activated. As soon
as both feet are clamped on one side, the corresponding "CLAMPED" light will switch
on.
"SEATED" POSITION (Position 4)
The foot has been lifted so that it has located on the rim of the lifting point on the
container or swap body. This pushes the indicator (pos. 3) down and energizes the
sensor (pos. 4 Fig 1) which causes the "SEATED" light to be switched on. At this
point the driver will see the "CLAMPED" & "SEATED" lights switched on at the same
time.
05-12(06-11)
PAGE NO.
ADJUSTMENT PROCEDURE
1. Apply two G-cramps to either side of the foot or fit the ELME tool in order to
compress the indicator (pos.3 Fig.1) to it's maximum. (It is important that both
sides of the indicator are tightened up equally)
2. a Start by adjusting sensor 4b (pos. 4b Fig. 3). This sensor monitors the upper
clamp position. Disconnect the plug of sensor (pos. 4b Fig. 3) and adjust the
sensor by screwing the sensor in or out to give a dimension of approx. 2 mm
between the indicator cross bar and the sensing face of the sensor (see Fig. 3)
then tighten the lock nut and reconnect the sensor plug. At this point the LED
on sensor 4b should be switched on.
b Next, adjust the sensor 4a (pos. 4a Fig. 3). This sensor monitors the lower
clamp position. Disconnect the plug for sensor (pos. 4a Fig. 3) and adjust the
sensor as previously explained, by screwing the sensor in or out to give a
dimension of 2mm between the indicator finger and the sensing face of the
sensor (see Fig. 3) then tighten the lock nut and reconnect the plug to the
sensor again: the LED on the sensor should be switched on.
c Remove the G-cramps or the Elme tool.
2mm
CLAMPED sensor 4b
(for upper clamp pos.)
SEATED sensor 4
CLAMPED sensor 4a
(for lower clamp pos.)
2mm
Cross bar
Fig 3 (Foot in clamped position)
05-12(06-11)
PAGE NO.
d Adjust "SEATED" sensor 4 (pos. 4 Fig. 3). Loosen the 2 screws that secure the
seating sensor clamp. Disconnect the plug of sensor (pos. 4 Fig. 3) Use the
Seated check tool to check adjustment of the seated sensor. Apply tool
according to Fig. 4 on #C or #D and compress the indicator with the tool. The
LED on the sensor should be switched on at #C or #D position on the tool.
Adjust the sensor by screwing the sensor in or out.
e Remove Seated check tool.
3. Repeat the adjustment on all four feet.
4. For test of the spreaders full functionality a container or swap-body is needed.
Depending on the customers individual software the indicating light signals can
be different.
Must be flush when

checking sensor
adjustment
seated check tool
Fig. 4 (Foot in seated position)
05-12(06-11)
PAGE NO.
WEAR CRITERIA
5 mm
Maximum wear of edge

10mm*
*Note: These areas are not included in

40mm "Maximum wear of edge".
Wear of the underside of the foot caused by the foot being scraped on the ground or
paved surface, will reduce the thickness of the foot at the point where the container
or trailer is picked up.
The 40mm dimension shown above on the drawing should not be allowed to become
less than 35mm.
In cases of this dimension being less than 35mm ELME recommend that the foot be
replaced with a new foot in order to ensure that the lift point does not break under
lifting of a capacity load.
Repair of the foot is in no way allowed by ELME.
05-12(06-11)
SECTION
C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO.
ACCORDING TO ISO STANDARD C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range
05-03
SECTION
D
MECHANICAL PARTS
PAGE NO.
MAIN FRAME D 510-689
4 12
5
1 6
2
9
3 10
11
8
7
13
Qtys are for a complete spreader
Note Item Part no Qty Part name
1 6996942 12 Bolt M6S M6x25

2 6990052 4 Strip
3 6990051 4 Cover
D) 4 2 Wear pads
5 1332281 2 Pin
6 6996194 2 Cotter pin
7 6996099 2 Washer
8 6990056 2 Bracket
9 302402 12 Nut M12 Locking
10 6996102 12 Washer
11 6996101 12 Bolt M6S M12x55
E) 12 2 Extension cylinder assy.
x) 1332281 2 Pin
x) 6996194 2 Cotter pin
x) 6996099 2 Washer
D) 13 2 Pendular twistlock assy.

D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.
06-08(01-04)
PAGE NO.
ROTATOR ASSY. WITH TILT D510-1239-1
59
60
61
5
1 10
2 11
3 6
8 12
2
7
4 9
10
11
13 14
15
16
17 18 19
20 23 24 25 26 27 28 21 22
35 21
22 29
31
30
32
46
58
47 51 45
56
52
53 50
36
63
64
62
55 57 2
41 42 4 54
50
43
44
22 21 37 38 39 40
45 4 2 49
48
46
47, 51
© Elme Spreader AB 04-2014(10-2012)
PAGE NO.
1 6996005 4 Bolt M6S M10x80

2 6996568 20 Washer
6996668 20 Washer
3 6990528 1 Bracket
4 6996007 10 Nut M10 Locking
E) 5 1 Valve assy. (swivel)
6 1329469 2 O-ring
E) 7 1 Sviwel assy.
x) 8 6996252 1 Hydraulic motor
9 6996288 1 Key
10 6996029 8 Screw allen MC6S M12x30
11 6996025 8 Washer M12 Nordlock
E) 12 1 Valve assy. (rotation/brake)
13 6996571 1 Cover
y) 14 6996569 2 Transmission
15 6990793 1 Bracket
F) 16 1 Splitter box
17 6991574 14 Bolt M6S M16x60 10.9
6991575 6 Bolt M6S M16x55 10.9
18 0296426 20 Washer
19 6990535 2 Key
20 6990536 2 Nut ring
22 6996294 36 Bolt M6S M10x25
F) 23 2 Sensor
24 6996419 2 Bracket
25 6996420 2 Top plate
28 6990658 2 Cover plate
29 6996725 43 Bolt M6S M24x210
30 6996309 52 Bolt M6S M24x150
31 6996299 190 Washer
32 6996563 95 Nut M24
35 6996297 1 Slewing ring
36 6992051 8 Nylon pad
6991005 x Shim t=2mm
6991008 x Shim t=10mm
37 6990289 8 Plate
38 6996028 16 Roll pin
39 6996310 24 Bolt M6S M20x100
40 6990290 4 Housing
41 6990199 4 Key
43 6996566 24 Washer
44 6996565 24 Nut M20
45 6990714 6 Pin
46 6990533 6 Ring
47 0302408 6 Nut M36
E) 48 2 Sideshift cylinder assy.
49 6990462 2 Pin
50 6996005 6 Bolt M6S M10x80

PAGE NO.
51 0320181 6 Washer
E) 52 4 Tilt cylinder assy.
53 1332285 4 Spacer
54 6990660 4 Pin
56 0302402 2 Nut M12
57 6990661 2 Pin
6996775 2 Snap ring
6996774 1 Ball joint
58 1329442 4 Ball joint
59 6990715 2 Bracket (electrical box)
60 6996761 4 Bolt M6S M12x45
62 6990794 4 Shim
63 6990795 4 Wear pad
64 6996786 8 Screw allen MLC6S M12x25
E) See section E
F) See section F
x) Use seal kit: 6999017 for Ross Parker type of motor
y) Use seal kit: 6999031

PAGE NO.
HYDRAULIC STOP ASSY. D 510-779
3
2
1
10
8
7
6
6990033 1 Hydraulic stop assy.

1 6990036 1 Pin
2 6996061 1 Set screw
3 6996101 1 Bolt M6S 12x55 10.9
4 6991452 4 Screw allen MC6S M8x150 12.9
x) 5 6990034 1 Hydraulic cylinder
6 1329443 1 Grease nipple
7 6990616 1 Housing
8 6996058 1 Grub screw
9 6991821 1 Bushing
10 6990037 1 Lock pin
x) Seal kit: 6999007
05-10(08-08)
PAGE NO.
WEAR PADS D 510-790
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11
EXTENSION BEAM
3
4
7 4
6
5
10 5 6
5 6 8 9
Multiply qtys by 2 for a complete spreader
1 6996101 6 Bolt M6S M12x55 10.9

3 6990058 1 Shim
4 1332310 10 Wear pad
5 6996294 30 Bolt M6S M10x25 10.9
7 6990436 6 Retainer
8 6990522 2 Wear pad
9 6990583 1 Retainer
10 6990584 1 Retainer
11 6990585 1 Retainer
03-04(03-03)
PAGE NO.
LEG FOLDING ARR. D 540-247-1
1 3 4 11
27
26
10
7
29
30
31
32
25 23 24 5
11
6 5 17 18 7 6 5
15 16
1 2
12 13 19 20 21 22
26,28
14
8
5
03-11(12-10)
PAGE NO.
LEG FOLDING ARR. D 540-247-2
Multiply Qtys by 4 for a complete spreader.


3 6991768 4 Shaft
4 1462142 2 Bushing
5 0302408 10 Nut M36 Locking
6 0320181 4 Washer
7 1332285 4 Spacer
8 6990624 4 Washer
9 6990255 8 Buffer
10 6991806 2 Shoulder Leg no 2, 3 * (Qty for a compl spreader)
6991807 2 Shoulder Leg no 1, 4 * (Qty for a compl spreader)
11 6991808 2 Shaft
12 6991809 1 Pin
13 6996262 2 Bushing
14 6991816 2 Leg Leg no 1, 4 * (Qty for a compl spreader)
6991817 2 Leg Leg no 2, 3 * (Qty for a compl spreader)
E) 15 6990699 2 Cyl. assy. Leg no 1, 3 * (Qty for a compl spreader)
6990626 2 Cyl. assy. Leg no 2, 4 * (Qty for a compl spreader)
16 6990700 3 Indicate ring
6996750 6 Set screw S6SS 12x14
E) 17 6990226 2 Cylinder assy. Leg no 2, 3 * (Qty for a compl spreader)
6990250 2 Cylinder assy. Leg no 1, 4 * (Qty for a compl spreader)
18 6990059 4 Pin
19 6990625 4 Rod end
20 0302404 16 Nut M16 Locking
21 6996751 16 Washer
22 6996752 16 Bolt M6S M16x90
23 6996025 8 Lock washer M12 Nordlock
24 6996221 8 Bolt M6S 12 x 30
25 6991812 2 Lock washer
27 6990533 2 Spacer
28 6991746 1 Plug for grease nipple
29 6991813 2 Bracket Leg no 2, 3 * (Qty for a compl spreader)
6991814 2 Bracket Leg no 1, 4 * (Qty for a compl spreader)
30 6996039 2 Hose clamp
31 6997257 1 Lock washer Nordlock M14
32 6996287 1 Bolt M6S 14 x 30
E) See section E
*) See below
Leg 2 Leg 3 Upper Leg 3

Upper Leg 4
Leg 1 Leg 4
Lower Leg 1
Lower Leg 2
03-11(12-10)
PAGE NO.
FOOT ASSY. D 540-241
3
7
1
5 18 9 12
13
20
11 10
15,16 4
6
2 3
14
8
19
17
Multiply Qtys by 4 for a complete spreader

D) 1 1 Leg
2 6996503 4 Spring
3 6990260 6 Sleeve
4 6991803 1 Foot
5 6996266 1 Bushing
6 6991804 1 Indicator
7 6996784 2 Spring
8 6990687 1 Bracket
9 6991760 1 Shaft
10 0320181 1 Sleeve
11 0302408 1 Nut M6M 36 Locking
12 6997234 2 Roll pin
F) 13 1 Proximity switch
15 0292514 8 Bolt M6S M10x20
17 6991306 1 Cover
*) 18 6991761 x Shims
20 6991805 1 Bracket

D) See section D
F) See section F
*) Optional
09-09
PAGE NO.
PENDULAR TWISTLOCK ASSY. D 550-230-1
64
55 63
56
57
60
58
61
59
65 33
13,23 58 34
35
36
62 37
38
1 39
2 5
40
8
10
41
11
18
17 42
9
8 12 43
3 44
4
6 45
7
19 46 47
13 14 43
20
42
21
51
15 16 17 18 5
22
23
24 48
25
26 50
27 49
28 52
51
29 53
31
30
54
31
32
11-10(09-09)
PAGE NO.
Multiply qtys by 2 for a complete spreader.
1 6990016 1 Tie rod

z) 2 6990636 1 Bracket
z) 3 6990637 1 Sensor bracket
z) 4 0292516 2 Bolt M6S M10x45 8.8
z) 6 6996162 4 Washer
z) 7 6996188 2 Bolt M6S M10x40 8.8
z) 8 6996007 4 Nut M10 Locking
z) 0320159 4 Washer
z) 9 6996301 4 Nut M6 Locking
z) 10 0292507 4 Bolt M6S M6x60 8.8
s) 11 6990001 1 Twistlock cylinder assy.
12 6996654 2 Roll pin
13 6996014 6 Bolt M6S M10x25 8.8
15 6996186 4 Bolt M6S M6x35 8.8
z) 16 6996296 4 Washer M6 Nordlock
z) 17 6996420 4 Washer
z) 18 6996419 4 Bracket
19 6996478 4 Bolt M6S M10x65 8.8
21 6990291 2 Bracket
22 6996973 4 Screw allen MC6S 12x150 12.9
23 6996007 4 Nut M10 Locking
24 6990292 2 Indicator
25 6996724 2 Spring
26 6990293 2 Bracket
27 6996027 2 Spring
29 6990294 2 Rod
30 6990457 2 Seated tower
x) 31 6996028 6 Roll pin
32 6990011 2 Seated pin
x) 33 6990007 2 Pin
x) 34 6996021 2 Screw allen MLC6S M8x16 8.8
11-10(09-09)
PAGE NO.
x) 35 6996022 2 Washer M8 Nordlock

x) 36 6996020 2 Ring pin
x) 37 6996023 8 Bolt M6S M8x80 8.8
x) 38 6996022 8 Washer M8 Nordlock
x) 39 6990012 2 Crank
x) 40 6990013 2 Collet
x) t) 41 6999001 2 Upper bearing
42 6996018 4 O-ring washer
43 6996016 4 O-ring
44 6996015 2 Ball joint
45 6990002 2 Adjuster
47 0292658 2 Nut M16
x) u) 48 6999002 2 Lower bearing
x) v) 49 6999003 2 Bushing (4x for a complete spreader)
x) v) 50 6990014 2 Sleeve
x) v) 51 1329443 4 Grease nipple
x) v) 52 6996017 8 Spring
x) 53 6990017 2 Key
x) 54 6990015 2 Twistlock
y) 55 6996638 1 Clamp
y) 56 6996008 1 Snap ring
y) 57 6996640 1 Washer
y) 58 6996641 2 Bushing
y) 59 6990576 1 Housing
y) 60 6996307 2 Bolt M6S M8x45 8.8
y) 61 6996006 4 Washer
y) 62 6990577 1 Arm
y) 63 6990575 1 Indicator
y) 64 0302400 2 Nut M8 Locking
65 6991195 1 Bracket
F) See section F or electrical device list

s) Twistlock cyl. Seal kit no. 6999006
t) Upper bearing Use kit no. 6999001
u) Lower bearing Use kit no. 6999002
v) Sleeve Use kit no. 6999003 (4x for a complete spreader)
x) Twistlock assy. Use kit no. 6999005 (4x for a complete spreader)
y) Truck spreaders only
z) Sensor bracket kit. Use kit no. 6999041
11-10(09-09)
SECTION
E
HYDRAULIC PARTS
1
15 3
4
14 1
16
5
1
2
6
7
1
8
9
1
10
11
12
17
20 13
18
19
14
15
21
23
EXTENSION CYLINDER ASSY.
24 29
25
26 30
22 27 31
28
32
PAGE NO.
33
E 560-656-1
02-13
PAGE NO.
EXTENSION CYLINDER ASSY. E 560-656-2
x)y) 1 1473475 1 Seal kit

y) 2 0302100 1 Set screw
y) 3 1332344 1 Nut
y) 4 1332346 1 Piston
y) 5 1473478 1 Spacer
y) 6 1473477 1 Bushing
y) 7 6990429 1 Gland
y) 8 1384403 1 Guide ring
y) 9 1473476 1 Washer
y) 10 1332343 1 Ring
y) 11 6996025 4 Washer M12 Nordlock
y) 12 6996466 4 Bolt M6S M12x85 8.8
y) 13 1473474 1 Piston rod
y) 14 0356035 2 Ball joint
y) 15 1332342 2 Snap ring
E) 16 1 Valve assy.
17 6990523 1 Bracket
19 6996545 4 Bolt M6S M8x35 8.8
y) 20 6990019 1 Shell
21 6996757 1 Flex-track-chain
22 6990619 1 Flex chain bracket
23 6996035 8 Screw
24 6996036 4 Bolt M6S M8x20 8.8
25 6990218 2 Bracket
26 0302400 4 Nut M6M 8 Locking
27 0132860 4 Bolt M6S M12x25 8.8
30 6990620 1 Support
31 0302402 4 Nut M12 Locking
32 1332333 2 Nylon pad
33 6996733 4 Screw allen MLC6S M12x45 8.8
34 6991730 1 Cover, without flow regulator
6991731 1 Cover, with flow regulator
35 6997196 2 Bolt M6S M8x10

E) See section E
x) Repair kit Use kit no: 1473475
y) Hydraulic cylinder assy: 6999044
02-13
PAGE NO.
SIDESHIFT CYLINDER ASSY. E 560-340
2
3
2
8
9
10
9
8
7
6
5
4
2
6990542 1 Cylinder assy.

1 6990544 1 Piston rod
x) 2 6999016 1 Seal kit
3 6990230 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990543 1 Shell
8 1329441 2 Snap ring
9 1329442 2 Ball joint

05-02
PAGE NO.
SIDETILT CYLINDER ASSY. E 560-370
2
3
2
10
6
5
4
2

L=328 1 6990665 1 Piston rod
x) 2 6999009 1 Seal kit
3 6990065 1 Gland
4 6990066 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
L=291 7 6990664 1 Shell
8 1329441 1 Snap ring
01-03(11-01)
PAGE NO.
FOLD/CLAMP CYLINDER ASSY. E 560-185
1
2
3 4
5
6
5
7
5
8
9
10
8
9
5
7
5 3
11
2
1

6990250 6990226
1 1329441 2 2 Snap ring

2 1329442 2 2 Ball joint
3 1329443 4 4 Grease nipple
4 6990239 1 1 Piston rod
x) 5 1329449 2 2 Seal kit
6 1329445 2 2 Gland
7 1329447 2 2 Piston
8 1329448 2 2 Nut
9 0302100 2 2 Grub screw
10 6990240 1 Shell
6990308 1 Shell
11 6990241 1 1 Piston rod

x) Repair kit available: Seal kit 1329449
12-04(01-03)
PAGE NO.
FOLD CYLINDER ASSY. (UPPER) E 560-337
2
3
2
8
9
10
7
6
4 5
2

L=663 1 6990244 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
L=538 7 6990243 1 Shell
8 1329441 2 Snap ring
10 1329443 2 Greaser

02-01
PAGE NO.
FOLD CYLINDER ASSY. (LOWER) E 560-338
4 5
2
3
2
10
11
12
9
8
6 7
2

L=663 1 6990244 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1346135 1 O-ring
5 6990845 1 Shims
6 1329447 1 Piston
7 1329448 1 Nut
L=538 9 6990243 1 Shell
10 1329441 2 Snap ring
11 1329442 2 Ball joint
12 1329443 2 Greaser

02-01
PAGE NO.
POWERDAMP CYLINDER ASSY. E 560-506
2
3
2
10
6
5
4
2
6991062 1 Damping cylinder assy.

1 6990945 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990947 1 Shell
8 1329441 1 Snap ring

06-05
PAGE NO.
SWIVEL ASSY. E 570-978
14 7
6 8
10
12
11
13
2 3
6991250 1 Swivel assy.

2 6991251 1 Base plate
5 6991252 1 Housing
6 6990540 1 Spindle
8 6996003 4 Washer
9 6996575 1 Bushing
x) 10 6996574 2 Seal ring
11 6996573 1 Bearing
x) 12 6996572 1 O-ring
13 6990541 1 Washer
14 1329469 2 O-ring
01-07
VALVE ASSY. PAGE NO.
(ROTATION 1-SPEED WITH BRAKE) E570-1339
12
11
10
3 14
13
9
8
7
2 6
6992293 1 Valve assy.

1 6990276 1 Valve body
2 6991275 9 Plug
3 1470841 2 Fitting
4 1470827 3 Fitting
5 6996248 1 Flow regulator
6 6996032 3 Relief valve
7 6996856 1 Valve cartridge
8 6996855 1 Solenoid
9 6996127 1 Gauge adapter
x) 10 6996041 1 Electro valve 24 VDc
11 6996122 4 Screw allen MC6S 5 x 30
12 6996480 4 Plug
13 6996716 1 Plug
14 6996717 1 Plug
x) Solenoid: 6997180 (1x), Nut 6996468 (1x), O-ring kit 6996130 (1x)
06-12
PAGE NO.
VALVE ASSY. (SWIVEL) E570-566
4
1

1 6992117 1 Manifold
6 1470841 2 Fitting
5 1470828 1 Fitting
2 6996595 2 Plug
4 6996182 1 Plug
3 6996597 1 Check valve
7 6991562 1 Pressure reducer
02-12
VALVE ASSY. PAGE NO.
(EXTENSION CYLINDER WITH STOPS) E 570-646
2 3
4
8
7
6
Extension
cylinder
see section E
9 10 11

5 1470841 2 Fitting
7 6996916 1 O-ring plate
6996130 1 O-ring kit
9 6996045 4 Fitting
10 6996131 1 Fitting
x) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)
08-09(11-02)
PAGE NO.
VALVE ASSY. (SIDESHIFT) E 570-838
3
8
4
6
5
5
7
6

5 1470841 4 Fitting
6 1470842 4 Fitting
8 1554710 2 Fitting
02-05
PAGE NO.
VALVE ASSY. (PPS/TILT) E 570-1052
5 1
8,9
3,4
7
7
2 10,11

6991366 1 Valve body assy
2 6991315 4 Plug
3 6991368 2 Plug
4 6996175 2 Seal ring
5 6996182 4 Plug
6 1470841 10 Fitting
7 6996272 2 Counterbalance
8 6997037 2 Valve cartridge
9 6996855 2 Solenoid
x) 10 6996271 1 Electrovalve
11 6996228 4 Screw allen MC6S 06 x 040 12.9
08-09(02-08)
PAGE NO.
VALVE ASSY. (POWER DAMPING) E 570-1175
2
16 80 bar 14 bar 60 bar
15
17
18
8
10
11
14
13 12
8
6 5
9 4
1
7

6991718 1 Valve body assy
2 6996122 8 Screw allen MC6S 5 x 30
3 6996480 8 Plug
4 1470841 6 Fitting O-lok
6 6996595 2 Plug
7 6996182 1 Plug
12 6996467 1 Pressure reducer
14 6997181 1 Pressure red./reliev
17 6996717 1 Plug
18 6997182 1 Plug
05-10(06-09)
PAGE NO.
VALVE ASSY. (FOLD/BLOCKSTACK) E 570-332
5
9
10
5
8 10

y) 2 6996543 1 Electro valve 24VDc
6996544 2 Solenoid
6996674 2 Nut
3 1332277 2 Fitting Triple-lok
1470841 2 Fitting O-lok
4 6990267 1 Hydraulic body
6996278 2 Screw allen MC6S M8x130
x) 5 6996276 2 Check valve
x) 6 6996277 2 Sequence valve
7 6996280 1 Plug
x) 8 6996279 1 Counterbalance
10 6996182 3 Plug

x) Use seal kit: 6999018
y) Solenoid: 6996544 (2x), Nut 6996674 (2x), O-ring kit 6996159 (1x)
08-09(11-02)
PAGE NO.
VALVE ASSY. (FOLD/CLAMP) E 570-333
10
10 14
2
10
3
8
4
6
3
7 10
8 11
3
9 10
11
12
13
15

x) 2 6996543 1 Electro valve 24VDc
y) 4 6996276 2 Check valve
y) 5 6996277 2 Sequence valve
6 6996280 1 Plug
y) 7 6996279 1 Counterbalance
9 6990265 1 Hydraulic body
6996278 2 Screw allen MC6S M8x130 8.8
z) 13 6996041 1 Electro valve 24VDc
14 6996182 1 Plug
y) Use seal kit: 6999018
z) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)
08-09(08-08)
PAGE NO.
VALVE ASSY. (LOAD HOLD) E 570-381

1 6996272 1 Counter balance
2 6990853 1 Hydraulic block
or 1470841 4 Fitting O-lok
10-03(03-98)
PAGE NO.
CONNECTION BODY E570-1263
3
1
2

6992054 1 Connection body assy.
1 6990307 1 Connection body
3 6996182 4 Plug
03-11
PAGE NO.
HYDRAULIC SYSTEM E 570-1305-1
6 7 14 7
8 13
cylinder
Folding
11
4
cylinder
Folding
12 5
2
2
3 17
18 4
15
1 16
21
3 1
19
Folding/Clamping cylinder 20
22
3
23
2
21
25 26 4
1 3
22
27
cylinder
Folding
4 5
2 8
cylinder
Folding
5 9
10 13
28 29 30 24
12-11
HYDRAULIC SYSTEM PAGE NO.
E 570-1305-2
E) 1 4 Folding cylinder assy.

2 6996375 4 Hose assy.
3 6996376 4 Hose assy.
4 6996901 4 Hose assy.
5 6997222 4 Hose assy.
6 6996377 1 Hose assy.
7 6996378 2 Hose assy.
E) 8 2 Valve assy. (fold/clamp)
9 6997200 1 Hose assy.
10 6996379 1 Hose assy.
11 6996379 1 Hose assy.
12 6996380 1 Hose assy.
E) 13 2 Valve assy. (fold/blockstacking)
14 6996381 1 Hose assy.
15 6996551 1 Hose assy.
16 6996919 1 Hose assy.
17 6997225 1 Hose assy.
18 6997223 1 Hose assy.
19 6996380 1 Hose assy.
20 6996386 1 Hose assy.
E) 21 4 Folding/clamping cylinder assy.
22 6996387 2 Hose assy.
23 6996388 1 Hose assy.
24 6996415 1 Hose assy.
25 6996389 1 Hose assy.
26 6997225 1 Hose assy.
27 6996341 1 Hose assy.
28 6996391 1 Hose assy.
29 6996392 1 Hose assy.
30 6996393 1 Hose assy.

E) See section E
12-11
E 570-1299-1
1 2 4 5 6 3 7
3 2
9
Twl. cyl
Extension cyl.
Stop cyl.
Extension cyl.
Sideshift cylinder
Sideshift cylinder
10
15
11 13 14 16
12 18 17
20
19 2 21 3
1 3 6 22 23 2 7
11-11
E 570-1299-2
E) 1 2 Valve assy. (fold/blockstacking)

2 6996373 4 Hose assy.
3 6996359 4 Hose assy.
4 6996360 1 Hose assy.
5 6996361 1 Hose assy.
E) 6 2 Connection body
E) 7 2 Valve assy. (fold/clamp)
8 6997030 4 Hose assy.
9 6996552 4 Hose assy.
10 6996904 2 Hose assy.
11 6997083 1 Hose assy.
12 6997084 1 Hose assy.
E) 13 1 Valve assy. (sideshift)
14 6997031 2 Hose assy.
15 6996143 4 Hose assy.
16 6996884 1 Hose assy.
17 6996907 1 Hose assy.
18 6996604 1 Hose assy.
19 6996605 1 Hose assy.
20 6996905 1 Hose assy.
21 6997083 1 Hose assy.
22 6996372 1 Hose assy.
23 6996371 1 Hose assy.
E) See section E
11-11
PAGE NO.
Tilt cylinder
Tilt cylinder
2 2
3 1 3
Swivel
assy.
4
5 9
6
7 8
10
11
12 12
14
13
Tilt cylinder
Tilt cylinder
13
15
16
02-13
PAGE NO.
E) 1 1 Valve assy. (swivel)

2 6996763 2 Hose assy.
3 6996762 2 Hose assy.
4 6997080 1 Hose assy.
5 6997081 1 Hose assy.
6 6996910 1 Hose assy.
7 6997082 1 Hose assy.
E) 8 1 Valve assy. (rotation/brake)
9 6999247 1 Hose assy.
10 6997011 2 Hose assy.
E) 11 1 Valve assy. (tilt)
12 6996336 2 Hose assy.
13 6996764 2 Hose assy.
14 6999245 1 Hose assy.
15 6999246 1 Hose assy.
E) 16 1 Valve assy. (sideshift)
E) See section E
02-13
PAGE NO.
PARKER FITTINGS E 570-610-1
orfs
Thread dim Thread dim
Hyster no. Parker name straight
(inches) (mm)
thread
T5,T6 T5,T6 T
Male connector BSPP
6996677 4F42 edmlos 1/8 9,728 9/16-18
6996254 4-4F42 edmlos 1/4 13,157 9/16-18
6996596 4-6F42 edmlos 3/8 16,662 9/16-18
6996506 4-8F42 edmlos 1/2 20,955 9/16-18
6996659 8-4F42 edmlos 1/4 13,157 13/16-16
6996047 8F42 edmlos 3/8 16,662 13/16-16
1473491 8-8F42 edmlos 1/2 20,955 13/16-16
6996678 8-12F42 edmlos 3/4 26,441 13/16-16
6996431 10F42 edmlos 1/2 20,955 1-14
6996679 10-12F42 edmlos 3/4 26,441 1-14
6996258 12F42 edmlos 3/4 26,441 1.3/16-12
6996680 12-8F42 edmlos 1/2 20,955 1.3/16-12
Male connector UNF
6996681 8F5 omlos 3/4-16 13/16-16
6996682 8-6F5 omlos 9/16-18 13/16-16
6996683 8-12F5 omlos 1.1/16-12 13/16-16
6996684 10-12F5 omlos 1,1/16-12 1-14
6996685 12F5 omlos 1.1/16-12 1.3/16-12
Male connector Metric
6996686 6M14F82 edmlos M 14x1.5 11/16-16
Swivel male connector BSPP
6996687 8F642 edmls 3/8 16,662 13/16-16
6996688 8-4F642 edmls 1/4 13,157 13/16-16
6996689 10F642 edmls 1/2 20,955 1-14
Male elbow BSPP 45o
6996690 4-4V4 omlos 1/4 13,157 9/16-18
6996283 8V4 omlos 3/8 16,662 13/16-16
6996691 10-12V4 omlos 3/4 26,441 1-14
6996692 12V4 omlos 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
6996518 4C4 omlos 1/8 9,728 9/16-18

6996045 4-4C4 omlos 1/4 13,157 9/16-18
6996131 8C4 omlos 3/8 16,662 13/16-16
6996626 8-4C4 omlos 1/4 13,157 13/16-16
6996693 8-8C4 omlos 1/2 20,955 13/16-16
6996694 10-12C4 omlos 3/4 26,441 1-14
6996695 12C4 omlos 3/4 26,441 1.3/16-12
Male elbow UNF 90o
6996696 12C5 omlos 1.1/16-12 1.3/16-12
Swivel nut elbow 90o

6996697 4C6 los 9/16-18 9/16-18
6996273 8C6 mlos 13/16-16 13/16-16
6996698 12C6 mlos 1.3/16-12 1.3/16-12
05-02(04-99)
PAGE NO.
PARKER FITTINGS E 570-610-2
orfs
Thread dim Thread dim
Hyster no. Parker name straight
(inches) (mm)
thread
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
6996699 8S4 omlos 3/8 16,662 13/16-16
Male run tee BSPP
6996700 8R4 omlos 3/8 16,662 13/16-16

6996613 12R4 omlos 3/4 26,441 1,3/16-12
Swivel nut run tee
6996701 8R6 mlos 13/16-16 13/16-16
6996702 12R6 los 1,3/16-12 1,3/16-12
Swivel nut branch tee T
6996703 8S6 mlos 13/16-16 13/16-16
Pressure gauge fitting

6996704 4-4G4 mlomos 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
6996244 4W los 9/16-18

6996705 8W mlos 13/16-16
6996493 10W mlos 1-14
6996706 12W mlos 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
6996707 4WE los 9/16-18
6996708 8WE mlos 13/16-16
Bulkhead locknut
6996599 4W lnls 9/16-18
6996709 8W lnls 13/16-16
6996710 10W lnls 1-14
6996711 12W lnls 1,3/16-12
O-ring for Parker fittings ORFS male
Orfs Dimension
HYSTER nr Size
straight thread (mm)
1495111 -4 9/16-18 7,65 x 1,78
1495113 -8 13/16-16 12,42 x 1,78
1495114 -10 1-14 15,6 x 1,78
1495115 -12 1,3/16-12 18,77 x 1,78
05-02(04-99)
SECTION
F
ELECTRICAL PARTS
PAGE NO.
ELECTRIC SYSTEM
F580-678-1
5 2 7 8 9
16
24 3 12 10
15
11 12 13 14 23
17
22
19 20
18
18
20
21 19 22
22
21 19
20
18
18 19 20
22
17
02-13
PAGE NO.
ELECTRIC SYSTEM
F580-678-2
1 6997098 /m Cable/meter
2 6996946 1 Fuse 10A
6996769 1 Fuse holder
3 6996768 5 Relay
4 6996313 1 Relay
5 6996748 2 Relay
6 6996327 1 Electric box
6996747 1 Cover electric box
7 6996742 1 Cable gland
6996644 1 Nut
6996579 17 Nut
6996584 4 Nut
10 6990298 2 Printed circuit
15 6990694 17 Cable assy. 10m
16 6996538 /m Cable
17 6996753 4 Working light
18 6997237 4 Sensor
19 6990706 4 Interface box
20 6991701 4 Cable assy.
21 1334633 8 Cover
22 6996012 8 Sensor
23 6996730 1 Counter
24 6996439 8 Relay
02-13
PAGE NO.
ELECTRIC SYSTEM F580-679-1
1 1
8
8
9 2
3 2 9 3
7 4 4
7
5
6
7
7
7
6 7
6
7 7
7
7
6
02-13
PAGE NO.
ELECTRIC SYSTEM F580-679-2

2 1334633 17 Cover
7 6996012 18 Sensor 30 mm
8 6990697 2 Cable assy.
9 6990471 2 Cable assy.
02-13
PAGE NO.
ELECTRIC SYSTEM
F580-635-1
7, 8 8, 9 8,10 7, 8 11
5 3
1 3 4
14
4 5 12
6
3
22 13,17
16 18
15,17
19
17
20
5
23
21
2
23 12
26,27 26,28 26,27

24
23 25
11-11
PAGE NO.
ELECTRIC SYSTEM
F580-635-2
1 6990638 1 Electric box

6996579 5 Nut
4 6990560 2 Cable assy.
5 1334633 4 Cover
6 6990468 1 Cable assy.
7 6996496 2 Indicator light Yellow
8 6996453 4 Bulb
9 6996497 1 Indicator light Red
10 6996498 1 Indicator light Green
11 6990044 1 Panel
13 6996582 2 Reduction
6996588 2 Nut
14 6996769 1 Fuse holder
6996496 1 Fuse 10 A
15 6996592 1 Reduction
6996644 1 Nut
6996582 1 Reduction
16 6990678 3 Cable assy.
6996581 3 Nut
18 6990477 1 Cable assy.
19 6997098 /m Cable
21 6996012 4 Sensor
22 6996439 2 Relay
6996644 3 Nut
24 6996644 1 Chassi housing
6996744 1 Insert 24-pin male
6996090 1 Insert 24-pin male
25 6996745 1 Chassi housing
6996746 1 Insert 24-pin female
6996091 1 Insert 24-pin female
26 6996589 3 Cable housing
27 6996086 2 Insert 16-pin female
28 6996087 1 Insert 16-pin male
11-11
ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-1
Cable assy., interface boxes, printed circuit board, chassi housing,etc - See Wiring Diagram section C
Electric boxes for truck spreaders
Spreader box (empty) 6990614 stainless steel 466x220x100

Rotator box (empty) 6990638 stainless steel 465x220x100
Bracket 6990513 L=280mm

Bracket 6991321 L=300mm
Shock absorber(for Canbus)6991438 M4
Shock absorber 1459409 M8
Nut 0302400 M8 Locking
Washer 6996022 M8 Nordlock
Bolt 6996594 M6x40
Nut 6996301 M6 Locking
Sensors

Sensor 6996268 12 mm
Ultra sonic proximit switch 6996542 18 mm
Sensor kit with 3-pin connector 6999046 12 mm

Sensor with cable and connector 6996197 18 mm
Sensor with cable and connector 6996012 30 mm
(twistlock rotation sensing range 10mm)
sensor with cable and connector 6997348 30 mm
(20'40' length ind. sensing range 15mm)
Ultra sonic proximit switch -
- with cable and connector 6990906 18 mm
Photoelectric sensor 6996500

Photoelectric sensor with cable 6996854
Switch 6996303
- arm 6996304
Covers
Cover 3-pole 6996499 (yellow)
Cover 10-pole 1334633 (black)
12-12(09-12)
ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-2
Socket blocks for PCB's Part no.
8-pin 6996936
10-pin 6996873
Mounting block (for socket block) 1523909
12-12(09-12)
PAGE NO.
LIGHTS FOR TRUCK SPREADERS F 580-677
Working light
Working light (square) 6996753 (assembly no.)

Bulb 6996800
Indicator light assy. for 1 light.
Colours assembly no. (inkl. cable)

Yellow 6990640 Right
Yellow 6990641 Left
Red 6991644 Panel 6990939
Green 6991732
Indicator light assy. for 3 lights. colours from left to right
Colours Assembly no. (inkl. cable)

Green, yellow, red 6990642
Green, yellow, red 6990643 (with 5 pol male connector)
Green, white, red 6990644
Green, yellow, white 6990645
Green, red, white 6990646 Panel 6990191
White, yellow, red 6990647
Red, yellow, white 6990648
Red, yellow, green 6990649
Yellow, white, yellow 6990650
Indicator light assy. for 4 lights. Colours from left to right

Yellow,green,red,yellow 6990519
Yellow,green,red,yellow 6990651(for 812,813 spreaders)
Panel 6990044
Panel 6990389
Indicator light assy. for 6 lights. Colours from left to right Panel 6990508 (for 572 spreaders)

Red,red,yellow
Green,red,green 6990652
Yellow, green, red
Yellow, green, red 6990653
Indicator light assy. for 11 panels.

Yellow Yellow
Colours Assembly no. (inkl. cable)
White,yellow,red
Green Red
yellow (8x) 6990654
Bracket 6999208
Panel 6990655
Indicator light colours.
Red 6996497 Green 6996498 Bulb 6996453

Yellow 6996496 White 6996713
02-11(03-09)
PAGE NO.
LIGHTS FOR TRUCK SPREADERS F 580-348
Working light
Assembly no. (incl. cable)
Bulb 6996800
Working light (square) 6996753 (assembly no.)
Working light (LED) 6992082 (laden cont. handler)
Working light (LED) 6992087 (empty cont. handler)
6992082 6992087
Indicator light assy. for 1 LED light
Colours Assembly no. (incl. cable)

Yellow (cable RH side) 6992420 Panel 6990639
Yellow (cable LH side) 6992421
White 6991024
Green 6992422
Red 6992423
Indicator light assy. for 2 LED lights
Blue, yellow 6999209
Indicator light assy. for 3 LED lights. Colours from left to right.
Green, yellow, red 6991624

Green, white, red 6991625
Green, yellow, red 6992109 (Deutsch connector)
Indicator light assy. for 4 LED lights. Colours from left to right.
Green, yellow, red , yellow 6991645

Yellow, green, red , yellow 6997155
Yellow, green, red, yellow 6992425 (Deutsch connector)
Yellow, green, red, yellow 6992228 (Deutsch connector)
Green,yellow, Bracket 6999208

red,yellow (8x) 6991626 Panel 6990655

Bracket 6999208
Green,yellow,
Panel 6990655
red,yellow (6x) 6992424
Indicator LED light
Green 6991646
Red 6991647
White 6991648
Yellow 6991649
12-12(06-12)
SECTION
G
SPECIAL PARTS
PAGE NO.
ADDITIONAL PARTS (HOSE CLAMPS) G 590-121
Hose clamps
Hose clamp 1/4" Kit no. 6999036

Hose clamp 3/8" Kit no. 6999037 (for hose with diameter 17,4 mm)
Hose clamp 3/8'' Kit no. 6999055 (for hose with diameter 15,5 mm)
Option:
Bracket Part no. 6991382
Locking plate Part no. 6997259
Hose clamps - rubber
Hose clamp 3/8" Part no. 6999078

Hose clamp 1/2" Part no. 6999079
Cover plate Part no. 6996038
Bolt Part no. 6996416
Washer m8 nordlock Part no. 6996022
04-10(04-08)
PAGE NO.
ADDITIONAL PARTS (PIN FOR DAMP. CYL.) G 590-175
Pins (for sideshift, slew/reach and damping cylinders)
- Pin Part no. 6990714

- Spacer Part no. 6990533
- Washer Part no. 0320181
- Nut M36 Locking Part no. 0302408
10-05(06-03)
ADDITIONAL PARTS PAGE NO.
(BRACKETS FOR HOSE CLAMPS) G 590-195
Brackets
Hose clamp bracket (on spreader) Part no. 6990529

Bolt Part no. 0292514 (4x)
Washer Part no. 6996152 (4x)
Hose clamp bracket (on rotator) Part no. 6990983

Bolt Part no. 6996556 (3x)
Clamp Part no. 6996557 (4x)

Clamp Part no. 6996558 (2x)
Screw allen MC6S 6 x 50 Part no. 0296003 (8x)
Screw allen MC6S 6 x 45 Part no. 6999210 (4x)
6990983 6990529
02-11(08-03)
ADDITIONAL PARTS PAGE NO.
(PIN FOR DAMP. CYL. ON ROTATOR) G 590-306
3, 4
*)
1 1332285 2 Spacer
2 6990950 2 Pin
4 0320181 2 Washer
*) Torque 650-700Nm
11-10(02-05)
PAGE NO.
ADDITIONAL PARTS (CABLE FOR CAMERA) G 590-573
1 2
5
7
4
6991823 Flex track chain with cable for camera assy.

1 1473479 1 Flex track chain
2 6990705 2 Bracket
3 6991824 2 Hydraulic hose
4 6997265 1 Cable for camera
5 6996827 1 Hose grease filled
6 6990471 2 Cable assy.
7 6996538 /m Cable/meter
05-10
Installation Manual G590-706
Automatic TWIN-3 Greasing System

Top Spreader
Elme 857 PPS Production Line
F213111 R00
Your efficiency is our Challenge!

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.
Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Top Spreader Elme 857 PPS Production Line
1.
TABLE OF CONTENTS
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.5. Safety instructions for installation of attachment points - - - - - - - - - - - 8
2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F213109 Twin 18-port block, complete B1 - - - - - - - - - - - - - - - - - - - - - 12
2.2. F209778 Twin 2+2-port block, complete B2+B4 - - - - - - - - - - - - - - - - - 14
2.3. F212273 Twin 2+2-port block, complete B2+B4 (WTP option) - - - - - - - 16
3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
4. Pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
4.1. Pump Installation Elme 857 Spreader - - - - - - - - - - - - - - - - - - - - - - - - 32
5. Electrical installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
5.1. Electrical Installation Elme Spreader - - - - - - - - - - - - - - - - - - - - - - - - - 36
6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
6.1. Installation Twin 18-port block / F213109 B1 - - - - - - - - - - - - - - - - - - - 40
6.2. Installation Twin 2+2-port block / F209778 or F212778 B2 - - - - - - - - - 46
6.4. Installation Twin 2+2-port block / F209778 or F212273 B4 - - - - - - - - - 56
7. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67

7.1. Installation Main line Elme 857 Spreader - - - - - - - - - - - - - - - - - - - - - 68
8. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 73
9. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75

Date of issue: February 2013
F213111 R00 Table of contents 3

4 Table of contents F213111 R00

1.
1.
PREFACE

F213111 R00 Preface 5
1.1 General information

This installation manual describes the mounting of the Twin-3 system on the Elme
Top Spreader type 857 PPS Production Line.
Automatic Twin-3 Greasing System
Machine type Number of Groeneveld OEM order Manual

grease points order number number
number
Top Spreader
857 PPS
69 x - - F213111 R00
Production
Line
1.2 Use of symbols

Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-0200-E6 1/4” = internal diameter
S6 = connector straight ø6mm
0200 = length (mm)
E6 = connector elbow ø6mm
P Grease pump
PS Main line pressure switch
Distribution block
Position number on the parts list
Grease point position number
BK Black
BN Brown
BU Blue
RD Red
GY Grey
YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-G Galvanised steel
6 Preface F213111 R00

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.
During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.
General:
• Always keep your work area clean.
1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.
During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
F213111 R00 Preface 7

1.5 Safety instructions for installation of attachment points
When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.
Drilling
Drilling depth
Full drilling
Tap
Fill the grease point with grease
Drilling location
In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.
Welding
Grind
Welding location
8 Preface F213111 R00

2.
2.
SYSTEM LAY-OUT

F213111 R00 System lay-out 9
Parts list
The Twin-3 system for the Elme Top Spreader 857 PPS Production Line comprises
the following parts:
Groeneveld Hyster Description

order number order number
F213109 - Twin assembly 18-port block B1
F209778 6997323 Twin assembly 2+2-port block B2
F212273 - Twin assembly 2+2-port block (WTP option) B2
F213110 6997324 Twin assembly 22-port block B3
F209778 6997323 Twin assembly 2+2-port block B4
F212273 - Twin assembly 2+2-port block (WTP option) B4
- - Twin-3 Pump kit Elme 857
- - Electrical kit Elme 857
- - Installation kit Twin 18-port block B1
- - Installation kit Twin 2+2-port block B2
- - Installation kit Twin 2+2-port block B4
- - Twin Main line kit Top Spreader 857 PPS
F213111 - Installation manual Top Spreader 857 PPS
F128265 - Twin-3 user’s manual
6997332 High-pressure hose 3/8” E12-0450-S10 H1a 1x
6997316 High-pressure hose 3/8” E12-0500-S10 H1b 1x
6997310 High-pressure hose 1/4” S10-7000-S10 H2 2x
6997330 High-pressure hose 1/4” S10-5300-S10 H2a 2x

6997330 High-pressure hose 1/4” S10-5300-S10 H4a 2x
10 System lay-out F213111 R00

B4
F212273
H2
B1
F213109
H2a
P
F124665
H4a
H1a + H1b
H3
H6
B6
F209781
B5 H7
F210665
H5
B3
F213110
H4
B2
F212273

Parts list
2.1 F213109 Twin 18-port block, complete B1
Pos. Q’ty Groeneveld Hyster Description

order order
number number
1 1 F112004 - Twin 18-port block without stud
2 5 F110787 4021877 Meter. unit No.1 - 0.050cc/M22/6mm/BR
6 1 F115460 4021882 Shut-off plug M22x1 BR
7 2.67m F110661 6997343 Grease pipe 1 x ø6mm x 1.5 PA per m
22 17 F113154 4021886 Protective cap ø6mm


F213111 R00
6
18
17
16
15
9
8
7
10
1
42 42 L=2670
X
2
L=720 3 3 2 3
1
L=3110
2
5
8
L=7870 54 54 1 1 L=3080
1
8
55 55 47 47 L=7530
1
L=7870
1
L=3160 49 49 48 48 L=7530
2
1
L=2440 51 51 44 44 L=2100
2
3
3
L=4500 50 50 43 43 L=4240
2
2
L=4400 53 53 46 46 L=4070
3
4
2
L=3830 52 52 45 45 L=3460
3
3
12
13
14
11
22
19
20
21
System lay-out
13
Parts list
2.2 F209778 Twin 2+2-port block, complete B2+B4

order order
number number
1 1 F111741 6997342 Twin 2+2-port block flat BR
7 2 F000686 4021884 Threaded plug G1/4” BR
8 2 F104436 4021885 Sealing ring

1 2 3
10
8-7
11
2 3

Parts list
2.3 F212273 Twin 2+2-port block, complete B2+B4 (WTP option)

order order
number number
1 1 F111741 6997342 Twin 2+2-port block flat BR
8 2 F104436 4021885 Sealing ring

1 2 3
10
8-7
11
2 3

Parts list

order order
number number
1 1 F116180 6997339 Twin 22-port block without stud

23 1m F110661 6997343 Grease pipe 1 x ø6mm x 1.5 PA per m

F213111 R00
9
8
7
21
20
19
18
17
11
10
3
59 62 62
2
59 L=4540
1
1 2
L=3220
68 7 7 L=1650
8
5
2
3
L=7250 68
L=2300 60 60 63 63
2
L=4530
1
L=7250 69
69 9 9 L=1950
8
2
56 10
1
56 10 L=2200
4
3
L=3820
58 66
1
L=1960 58
2
66 L=7900
57 57 64
3
L=3950 2 5 64 L=2450
X
67 L=7900
67
1
1
3
L=1000 8 8 65 65 L=4720
X
2
61 61 L=3250
X
6
1
6 6 L=1950
24
22
23
13
14
15
16
12
System lay-out
19
Parts list

order order
number number
1 1 20117 6997339 Twin 22-port block without stud
3 2 F104436 4021885 Sealing ring
20 0.09m F113446 - Protective sleeve ø7mm


F213111 R00
30 470 470 30
30 310 1800 4050 310 30
16
17
11
19
33
24
25
32
18
15
14
2 3
29 31
27 30
BLUE
7
BLUE 32 32
4
X
5
22 20
22 20
8
8
RED RED
26 26 31 31
3
3
21
8
8
21 RED 19 RED 19
BLACK 14 14 16 BLACK
3
16
3
28
26
25 25 30
3
3
30
21
RED BLACK BLACK RED
15 15 18 18
8
8
4 6
13 13
8
17
8
17
23 34
BLACK BLACK
3
24 24
3
29 29
3
28
4
23 23 28
22
20
3
27
X
27
1
9
8
10
12
13
30 130 1640 3850 130 30
30 670 670 30
30 90 2140 4380 90 30
System lay-out
21
Parts list
F210665 Twin 22-port block, complete B5, continued

order order
number number
32 0.67 F113446 - Protective sleeve ø7mm
34 20 F113154 - Protective cap ø6mm
35 18 F104066 4060814 Tube marker #1
36 24 F104067 4060815 Tube marker #2
37 10 F104068 4060816 Tube marker #3
38 4 F104069 4060817 Tube marker #4
39 4 F104070 - Tube marker #5
40 4 F104071 4060818 Tube marker #6
41 4 F104072 4060819 Tube marker #7
42 4 F104073 - Tube marker #8
43 4 F111317 - Tube marker #9
44 4 F111316 - Tube marker #0

F213111 R00
30 470 470 30
30 310 1800 4050 310 30
16
17
11
19
33
24
25
32
18
15
14
2 3
29 31
27 30
BLUE
7
BLUE 32 32
4
X
5
22 20
22 20
8
8
RED RED
26 26 31 31
3
3
21
8
8
21 RED 19 RED 19
BLACK 14 14 16 BLACK
3
16
3
28
26
25 25 30
3
3
30
21
RED BLACK BLACK RED
15 15 18 18
8
8
4 6
13 13
8
17
8
17
23 34
BLACK BLACK
3
24 24
3
29 29
3
28
4
23 23 28
22
20
3
27
X
27
1
9
8
10
12
13
30 130 1640 3850 130 30
30 670 670 30
30 90 2140 4380 90 30
System lay-out
23
Parts list

order order
number number
1 1 F110631 4021875 Twin 12-port block without stud
6 1 F125746 6997345 Pressure switch 175bar Tyco BR
13 2 F112584 4035083 Grease pipe 2 x ø6mm x 1.5 PA per 3m

4 4
8 4 4
5 4
13 13
12 9
11 10
14
BK
BK 6 5 1
8 PS 8
X 3 3 X
3 RD 2
RD

Notes

3.
3.
GREASE POINT LOCATION

F213111 R00 Grease point location 27
Left
2 1
Truck side Front side
15 13 17 18
14 16
33
34 35 36 37
22 21 19 20
10
6
7 9
Right
28 Grease point location F213111 R00

Left
38
Front side
39
29 24
32 23
30 25
Truck side
12 11
Right
40
41
27 28
26 31
4 5
F213111 R00 Grease point location 29

42 49
44 51
45 52
43 50
46 53
68 69 67 66
54 55
48 47
56 62
59 65
58 64
57 63
60 61
30 Grease point location F213111 R00

4.
4.
PUMP INSTALLATION

F213111 R00 Pump installation 31
Parts list
4.1 Pump Installation Elme 857 Spreader

order order
number number
1.1 4 F112232 292514 Hexagonal bolt M10x20 ST-G
1.3 4 F113423 302400 Self locking nut M8 ST-G
1.4 8 F104586 6996006 Plain washer M8 ST-G
1.6 4 F113427 6996560 Lock washer M10 ST-G
1.7 2 F191591 - Clamp ø9.mm5 for M10 bolt ST-G
1.8 1 F204517 6997317 Pump bracket
1.9 4 - 6997328 Shock mount M10x1.5 - Stud M10x1.5
1.10 1 F124665 4021862 Twin-3 pump 24V/12cc/4L Hyster
32 Pump installation F213111 R00

NT
FRO
1.8
x4 1.1
x2 1.7
1.9 x4
1.10
1.3 x4
1.4 x4
1.5 x4
1.6 x4
2.8
1.4 x4
1.2 x4
F213111 R00 Pump installation 33

Notes
34 Pump installation F213111 R00

5.
5.
ELECTRICAL INSTALLATION

F213111 R00 Electrical installation 35
Parts list
5.1 Electrical Installation Elme Spreader

order order
number number
2.1 1 28902 6996584 PG-7 lock nut
2.2 1 F111410 - PG-7 seal ring
2.3 1 F103203 - PG-11 seal ring
2.4 1 F119577 6996578 PG-11 connector, complete
2.5 1 F122804 6996579 PG-11 lock nut
2.6 1 F116100 6996583 PG-7 connector, complete
2.7 1 F123723 6997314 Pressure switch cable L=6000mm, Tyco
2.8 1 F123728 6997315 Twin-3 pump cable L=15000mm, Tyco
Electrical
box Elme
PS
2.4 2.6
36 Electrical installation F213111 R00

Twin-3 Display to be provided by

T
FRON corresponding vehicle’s manufacturer
c
ati
tom
Au sing
Greastem
Sy
ITCH
SW
2.5
2.4 + 2.3
2.6 + 2.2
2.1 Electrical box Elme
1.10 2.7
9.12
2.8
F213111 R00 Electrical installation 37

Autolube Twin-3 display in Hyster C222

Display
unit
Purple (6)
Black (2)
Red (1)
Connector U2
Autolube
Twin-3 pump
Red (1)
Black (2)
Green (3)
Orange (4)
Pink (5)
Purple (6)
Blue (7)
Grey (8)
Autolube Grey (7)

Fuse Grey (8)
Autolube
Pressure switch
38 Electrical installation F213111 R00

6.
6.
DISTRIBUTION BLOCKS

F213111 R00 Distribution blocks 39
Parts list
6.1 Installation Twin 18-port block / F213109 B1

order order
number number
3.1 2 F103423 6992038 Extension adapter M8x1 - M8x1 ST-G
3.2 1 F110838 6997304 Bracket distribution block ST-G
3.3 2 F114876 6997303 Elbow stud coupling M8x1 - ø6 ST-G
3.4 13 F101065 6992110 Elbow stud coupling G1/8”- ø6 ST-G
3.5 10 F104573 183247 Clamp ø6mm for M5 bolt
3.6 10 F104509 4021855 Selftapping bolt M5 ST-G
3.7 2 F000541 - Adapter G1/8” BR
3.8 2 F113779 6997299 Male stud coupling G1/8” - ø6mm BR
3.10 2 F113428 6997309 Bolt M10x16 ST-G
3.12 3m F104550 6997298 Spi-wrap ø4
3.13 2m F117540 - Spi-wrap ø8
3.14 5m F115080 - Corrugated tube ø22
3.15 1 F213109 - Twin 18-port block, complete
3.16 100 F104556 137852 Cable tie, black 338mm
B1
40 Distribution blocks F213111 R00

FRO
NT
3.8 x2
3.5x10
42
3.7 x10
44
3.3 x2 3.15
3.1 x2
2
3.2
1
3.9 x2
3.6 x10
46 3.11 x2
45
3.10 x2
43
42 1 48 43 45
3.4 x13 48
2 8 1 2 3
8 1 3 2
47
2 47 44 46

FRO
NT
3.8 x2
49
3
3.5 x10
3.7 x2
51 3.15
3.2
3.14
3.9 x2
3.11 x2
3.6 x10
53
3.10 x2
52
50
3 55 51 53
1 1 2 3 3.4 x13 54
X 1 2 2 3
54 49 50 52 55

3.5
3.5
2
1
3

43
46
44
45
47 48

50
53
51
52
54
55

Parts list
6.2 Installation Twin 2+2-port block / F209778 or F212778 B2

order order
number number
5.3 2 F113779 6997299 Male stud coupling 1/8” - ø6mm BR
5.4 4 F104509 4021855 Allen bolt M5x10 ST-G
5.7 4 F104573 183247 Clamp ø6mm for M5 bolt ST-G
5.8 1 F209778 6997323 Twin 2+2-port block, complete
1 F212273 - Twin 2+2-port block, complete (WTP)

FRO
NT
5.4 x4
5.1 x2
5.7 x4 5.6 x2
5.8
5.5 x2
5.3 x2
3

B2

5.7
5.7
5.7
5.7
4 5

Parts list

order order
number number
4.1 2 F103423 6992038 Extension adapter M8x1 - M8x1 ST-G
4.2 1 F110838 6997304 Bracket distribution block ST-G
4.3 2 F114876 6997303 Elbow stud coupling M8x1 - ø6 ST-G
4.4 13 F101065 6992110 Elbow stud coupling G1/8”- ø6 ST-G
4.5 10 F104573 183247 Clamp ø6mm for M5 bolt
4.7 2 F000541 - Adapter G1/8” BR
4.10 2 F113428 6997309 Bolt M10x16 ST-G
4.12 3m F104550 6997298 Spi-wrap ø4
4.13 2m F117540 - Spi-wrap ø8
4.14 5m F115080 - Corrugated tube ø22
4.15 1 F213110 6997324 Twin 22-port block, complete

FRO
NT
4.5 x10
4.8 x2
61
10
6
4.7 x10
44
4.1 x2 4.3 x2
7 4.2
10
4.6 x10
4.9 x2 63
4.11 x2
65
64 4.10 x2
7 9 66 67 61
8 8 1 1 2 4.4 x15 67
2 2 1 3 3 1
62 63 10 64 65 6 66

FRO
NT
4.8 x2
60 8
x10
4.7 x2
4.15
57
42
4.14
4.9 x2
4.11 x2
4.6 x10
56
4.10 x2
59
58
59 60 56 57 8
3 2 2 2 1 X 4.4 x15 68
1 1 3 X X
68 69 58 69

6
B3
9
10
8

58
56
57
59
68
69

63
62
64
65
66 67

Parts list
6.4 Installation Twin 2+2-port block / F209778 or F212273 B4

order order
number number
7.3 2 F113779 6997299 Male stud coupling 1/8” - ø6mm BR
7.8 1 F209778 6997323 Twin 2+2-port block, complete
1 F212273 - Twin 2+2-port block, complete (WTP)

FRO
NT
7.4 x4
7.1 x2
7.7 x4 7.6 x2
12
7.8
7.5 x2
7.3 x2
11
12
3
11

B4

7.7
7.7
7.7
7.7
12 11

Parts list

order order
number number
8.2 3m F104550 6997298 Spiral protective wrap ø4mm
8.3 4m F117540 - Spiral protective wrap ø8mm
8.5 10 F101065 6992110 Elbow stud coupling G1/8” - ø6mm BR
8.6 14 F104572 - Clamp ø20mm for M5 bolt ST-G
8.9 8 F113777 6991954 Straight coupling M8x1 - ø6mm BR
8.10 2 F105827 - Ext. adapter G1/8” - G1/8” L=42mm ST-G
8.17 1 F207915 6997321 Bracket distribution block


FRO
NT
8.2
28
27
8.2
x4 8.16
8.17
8.12 x46 8.18
8.6
8.11
8.2 8.14
x5 8.5 8.13
x6 8.8 8.7 x6
x6 8.6
29
8.10 32 31
19 20
8.3
8.3
8.6
8.16 x2
23 8.8 x2
8.2 26
30 8.10
x2 8.8 24
22
8.3 x4 8.9
8.3
17 21
x6 8.6
8.15 x8 x8 8.15
18 8.4
16 x5 8.5
25
13
15 BU RD BK RD BK RD BK
x4 8.9
22 26 21 14 25 15 13 24 23
14
8.4
X 3 3 8 3 X
8 8 3 8 4
8 8 3 8 3
4 3 3 8 3 3
20 32 31 19 16 30 18 17 29 27 28
BU RD BK RD BK RD BK

27
8.15
B5
14 8.6
24
25
8.16
13
15
14
B4
8.6
26
8.15
23 21
22

28 8.16 29
32
8.15 8.6
8.7
8.6
30
17
8.8
8.15
16
18
8.15
16
31
19
8.8
20
8.15

Parts list

order order
number number
9.1 0.7m F120758 6997302 Steel tubing ø6mmx1 ST-G
9.4 4 F101065 6992110 Male stud elbow G1/8” - ø6mm BR
9.7 4 F104509 4021855 Selftapping bolt M5x10 ST-G
9.11 1 F207914 6997320 Bracket distribution block

FRO
NT
37
36
35 40
34
9.12
x4 9.3 x4 9.7 9.1
x4 9.4
41
9.10
33
x2 9.8
9.5 x 3 9.11
9.9 x2
38 9.6 x2
39
33 34 35 36 37
4 4
8 4 4
8 PS 8
X 3 3 X
38 39 41 40
BK RD RD BK

B6
39 38
36
35
33 37
34
40
41

7.
7.
INSTALLATION MAIN LINE

F213111 R00 Installation main line 67
Parts list
7.1 Installation Main line Elme 857 Spreader

order order
number number
10.1 2 F113622 6997306 Tube plug male ø10mm
10.2 4 F170861 6997305 Bulkhead coupling ø10mm ST-G
10.5 7 F121140 6996869 Tube clamp double ø22mm
10.6 4 F170854 4021905 Body straight coupl. G1/4 - M16x1.5 ST-G
10.7 8 F104988 4021883 Body elbow coupl. G1/4” - M16x1.5 ST-G
10.8 2 F116679 6997307 Body L-coupling G1/4” - 2x M16-1.5 ST-G
10.9 4 F116701 6997308 Body T-coupling G1/4” - 2x M16-1.5 ST-G
10.11 2 F120522 6997313 Body swivel coupling ø10 - M16x1.5 ST-G
10.12 1 - 6997332 HPH 3/8” E12-0450-S10 H1a 1x
10.13 1 F203270 6997316 HPH 3/8” E12-0500-S10 H1b 1x
10.14 2 830614 6997310 HPH 1/4” S10-7000-S10 H2 2x
10.15 2 - 6997330 HPH 1/4” S10-5300-S10 H2a 2x
10.16 2 - 6997331 HPH 3/8” S10-3850-S10 H3 2x
10.17 2 830614 6997310 HPH 1/4” S10-7000-S10 H4 2x
10.18 2 - 6997330 HPH 1/4” S10-5300-S10 H4a 2x
10.19 2 F207825 6997332 HPH 3/8” S10-3900-S10 H5 2x
10.20 2 880040 6997312 HPH 3/8” S10-2000-S10 H6 2x
10.21 2 F127728 6997311 HPH 3/8” S10-1700-S10 H7 2x

68 Installation main line F213111 R00

7.8
10.14
3.15
10.15
1.10
10.18
10.12 - 10.13
10.16
10.20
9.12
10.21
8.18
10.19
4.15
10.17
5.8

FRO
NT
x2 10.1
9.12
x2 10.21
10.17 x2
10.19 x2
x4 10.7
x2 10.9 4.15
10.11
10.8 10.7 x2 10.7
x2 10.20 x2
x2 10.2
10.6 x2 10.18
7.8
x7 10.10 8.18 10.6
10.16 x2
x2 10.9 10.15 x2 5.8

3.15
10.7 10.5 x7
10.11
10.13
x2 10.6
x2 10.14 10.2 x2
10.12
1.10

B1 H1a+H1b H2a
10.2
H2
H2
B1
H3
H2a
B2
H4

H3
H4a
10.2
H4
H4
B3
B4
H5 H4a
H6
B5
H5 H6
B6
H7
H6

8.
8.
PARAMETER SETTINGS

F213111 R00 Parameter settings 73
Parameters
Consumption metering units each cycle : 12.6cc
74 Parameter settings F213111 R00

9.
9.
TESTING OF THE SYSTEM

F213111 R00 Testing of the system 75
Testing of the system
Warning
Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.
• Remove the end-plugs out of the distributions blocks.
De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.
De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.
Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.
• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: February 2013
76 Testing of the system F213111 R00

www.groeneveld-group.com
Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, P.O. Box 777, 4200 AT Gorinchem,
The Netherlands, Ph : +31 183 641 400, F : +31 183 624 474, http://www.groeneveld-group.com
SECTION
H
REVISION RECORDS
Revision records
Revision Date Issued by Description if change
2013-02-11 H. Tånne Initial Release

© ELME Spreader AB • 2013
ELME Spreader AB
Stålgatan 6, P.O. Box 174
SE-343 22 Älmhult, Sweden
Phone +46 476 558 00
www.elme.com

Manual: Original Instructions

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MANUAL

Spreader no: S01647280000

MODEL 857-18562 MANUAL NO. 1-2389

Section A User instruction

Section B Service manual

Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

Section H Revision records

SECTION A USER INSTRUCTION

A100-001 Driver instruction

SECTION B SERVICE MANUAL

B110-452 Lubrication chart

C120-001 Hydraulic symbols

SECTION D MECHANICAL PARTS

D510-689 Main frame

SECTION E HYDRAULIC PARTS

E560-656 Extension cylinder assy.

SECTION F ELECTRICAL PARTS

F580-678 Electrical system

SECTION G SPECIAL PARTS (OPTIONAL)

G590-121 Additional parts (hose clamp)

SECTION H REVISION RECORDS

NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

1. Starting work with the spreader.

Fig 1 Fig 2 Fig 3

Load evenly distributed on four Load evenly distributed on two

1. Slider pads extension

(See individual description of each lubrication point).

WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS.

NO. OF GREASE POINTS 20.

4 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

END BEAMS AND TWIST LOCKS.

NO. OF GREASE POINTS 4.

"A" 1 GREASE NIPPLE IN EACH SLEEVE

EXTENSION CYLINDER SUPPORT WEAR PADS

NO. OF GREASE POINTS 4.

INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

NO. OF GREASE POINTS 2

INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

LUBRICANT - MULTI PURPOSE GREASE (EP2) LOCKING PLATE

INTERVAL - ON A REGULAR BASIS OR EVERY 3 MONTHS.

MULTI-PURPOSE GREASE WITH

INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

POINTS - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER

LUBRICANT - SAE 90 GEAR OIL.

2. - Twistlocks are wearing parts and need inspection on a regular

Wear max. 6mm.

Should be replaced if this

Generally, it is recommended that twistlocks are replaced after a

4. Maintenance of the stop cylinders if fitted (option), consists of checking all

6. Other recommended spreader maintenance is:

c - Check the hydraulic pressures periodically.

* for model 517, 800 and 8000 series.

1 Remove the Locked / Not locked sensor bracket (item 1).

To remove the twistlock and sleeve proceed as follows:

INSPECTION PRIOR TO REASSEMBLY

REPLACING / FITTING TWISTLOCKS

13 Fit the collets (item 8) with the pointed part upwards.

19 Grease the complete assembly with a high-pressure grease gun.

Removal and fitting instructions

1 Retract the spreader to the 20ft position.