Roof System KS1000 RW 3.

Product Data
Application
The KS1000 RW is a trapezoidal formed roof
system with a standard fastening method (through
fixed), which is suitable for all building applications,
with a roof slope:
OO More than 4° (7%) for roofs with one panel in the
slope direction;
OO More than 6° (10%) for roofs with two or more
panels in slope direction.
The KS1000 RW panel can also be used for wall
cladding.

Dimensions & Weight

1,000 mm – cover width
(box) 333.3 mm 333.3 50
mm 333.3 mm

1.3
14
6 30.5 mm 30.5 mm 6 6 30.5 mm 30.5 mm
58 mm 14 14
50
1.3

B (box)
D
d

(micro) Internal Facing Profiles

20
0.8

1.3

22 3 22

Q (minibox)

d – core thickness (mm) 25 40 50 60 70 80 100 120 160

(euro) D – overall dimension (mm) 60 75 85 95 105 115 135 155 195
Weight (kg / m2) sheet 0.5 / 0.4 mm 9.03 9.63 10.03 10.43 10.83 11.23 12.03 12.83 14.43
4 50

Product Tolerances F (flat)

Certification Reference
Kingspan possesses a wide range of insulated
Panel length
panel approvals (building, technical, thermal, static,
For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
fire, acoustic). In case you require further information,
(wave) Panel length is equal or over 12 m ±8 mm please
25 contact Kingspan Technical department.
50
Panel width ±3 mm
30

50
Thickness
Panel thickness d ≤ 50 mm ±2 mm
50
Panel End Lap Cut Back
Panel thickness 50 mm < d < 100 mm +3 mm  −2 mm Trapez If the project requires panels to be connected in
Panel thickness d ≥ 100 mm +3 mm  −3 mm the direction of the roof slope, the panels must have
Squarness of the cut end ≤ 0.5% of the panel width. an overlap. Depending on the overlap length, the
Panel bow (∆1 + ∆2) / 2 ≤ 10 mm insulating core at the panel end under the overlap
minibox) B (box)must be removed during mounting. For these
14 14
3 22 situations, we can deliver panels with cut backs
Available Lengths 6 6
already made. These panels are normally delivered
50 with a cut back up to 250 mm, but other cutback
1.3

1.3

The standard panel length is between 2 and 14.5

meters. Panels shorter than 2 m and longer than lengths are possible (see below). Cut backs for all
14.5 m are available on request. Please contact your types of panels (roof, wall, PUR, mineral wool) can
Kingspan sales partner. be ordered. All RW panels have a cut back of 20 mm
conditional of manufacturing.
makro) M (micro)
50 20
0.8

Panel cut-backs for roofing and wall panels can be divided into three types:
3

CUT BACK 1 unseparated cut backs 50–250 mm

CUT BACK 2 separated cut back with insulation not removed 50, 80, 150, 200 and 250 mm
CUT BACK 3 separated cut back with insulation removed 50, 80, 150, 200 and 250 mm

(flat) Q (minibox)
22 3 22

3.1.1
1.3
3. Roof System KS1000 RW
Product Data
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

Cut Back
Steel
Galvanic protection options
1. Hot-dip zinc coated steel with a total of 275 g / m2
of zinc, according to EN 10147:2000. This can
be finished with a number of coatings – Polyester,
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
2. Galvalloy (hot-dip coated with eutectic alloy of
approx. 95% Zn, 5% Al and other elements) in
accordance with EN 10214 for 200 μm Plastisol
coated steel.
Substrate thicknesses
OO Standard external sheet thickness 0.50 mm.
OO Standard internal sheet thickness 0.40 mm.
OO Other thicknesses are available by arrangement
with Kingspan.
Internal Coating Options
1. Polyester
Polyester coating with a nominal thickness of
15 μm. The standard colour is grey white, (similar
RAL 9002).
2. Foodsafe
The surface of this 150 μm thick polymer coating
is non-toxic and resistant to mould, durable and easy
to clean. It is chemically inert and safe for continuous
contact with unpacked food. The standard colour is
white. Consult Kingspan about the availability of other
colours.
Other coating systems are available by discussion
with Kingspan.
Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.

Insulation Core
External Coating Options Rigid PUR or Firesafe IPN closed-cell foam is the
standard insulating core used.
1. Standard Polyester – PES
It is made to a non-deleterious specification
Polyester is a universal, economic coating system with Zero Ozone Depletion Potential ODP and is
suitable for exterior and interior applications. The CFC / HCFC free.
nominal coating thickness is 25 μm.
2. PVDF
PVDF offers unequalled colour and gloss retention Seals
and good corrosion resistance. The nominal coating Factory Applied Side Joint Tape
thickness is 25 μm. It can be used in climates with
All KS1000 RW panel side joints have factory
extremely high UV radiation combined with extreme
applied anti-condensation seals fitted into the groove
temperatures and relative humidity. The standard
to seal automatically the joint between panels.
colour range includes metallic silver.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV‑resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.

3.1.2
 Roof System KS1000 RW 3.
Product Data
Performance Building Regulations
Thermal Insulation according to EN ISO 10211-2 Kingspan KS1000 RW insulated sandwich
panels apply to the european standard EN 14509:
Panel Thickness IPN l = 0.0224 Self‑supporting double skin metal faced insulating
(mm) U (W / m2K) R (m2K / W) panels and conform to additional National Building
25 0.745 1.20 Regulations and standards.
40 0.505 1.84
50 0.411 2.29
60 0.348 2.73 Quality
70 0.300 3.19
80 0.266 3.62
Kingspan insulated sandwich panels are
100 0.213 4.52
manufactured from the highest quality materials,
120 0.180 5.42
using state of the art production equipment to
160 0.143 6.85
rigorous quality control standards, complying with
U – Thermal transmittance W / m2K
ISO9001:2000 standards, ensuring long term
R – Thermal resistance m2K / W reliability and service life.
l – Long-term Thermal conductivity W / mK

Biological
Kingspan insulated sandwich panels are immune
Guarantees & Warranties
to attack from mould, fungi, mildew and vermin. No Kingspan will provide external coating and product
urea formaldehyde is used in the construction, and guarantees on a project by project basis.
the panels are non‑deleterious.
Fire
KS1000 RW insulated sandwich panels have
Packing
been tested and approved and comply with National Standard packing – road transportation
Building Regulations and Norms. Panels with KS1000 RW panels are stacked weather side to
FIREsafe IPN core are classified as B-s1,d0 according weather side (to minimise palette height). The top,
EN 13501-1. The panels do not propagate fire bottom, sides and ends are protected with foam and
spread. timber packing and the entire palette is wraped in
plastic.
Panel Thickness Fire resistance according EN 13501-2
(mm) Roof application
The number of panels in each pack depends on
25/60
panel thickness and length. The table below is shown
as a guide. Quantities are reduced for exceptionally
40/75 N/A
long panels. Typical palette height is 1.100 mm.
50/85
60/95
Maximum palette weight is 3.500 kg.
70/105
Panel core
80/115 thickness 25 40 50 60 70 80 100 120 160
R30, RE30, REI 20, REW20
100/135 (mm)
120/155 Number of
panels in 23 17 15 13 11 9 7 6 4
160/195 package

Acoustics

Panel Thickness single figure weighted sound reduction

Delivery
(mm) Rw (dB) All deliveries (unless indicated otherwise) are by
25 road transport to project site. Off loading is the
40 responsibility of the client.
50
60 25
70
Site Installation
80 Site assembly instructions are available from
100 Kingspan.
120
26
Kingspan will arrange training of the site fitters and
160 supervisors if requested.

3.1.3
 3.

Module 1,000 mm
333.3 333.3 333.3

27 30.5 30.5 30.5

External weather sheet
58
Panel Dimensions

Internal liner sheet PVC sealing tape (factory applied) or Butyl

sealing tape (site applied)
Overall width

27 16.1 30.5 16.1 30.5

1 1

42
20

5° 10°
11
5° 10°
56 50.5 11

35

36~
33
65°

5
D
Anti-condensation tape
Roof System KS1000 RW

d
(factory applied)
75
°

10

75
1.3

1.3

4
12.3 22 3 22

Available Panel Thicknesses Note:

External sheet thickness of 0.5 mm to 0.9 mm
Insulation Core Overall Panel Overall Panel Internal sheet thickness of 0.4 mm to 0.9 mm
(d) Thickness (D) Width All dimensions in milimetres
25 60 1067
40 75 1069
50 85 1074
60 95 1079
70 105 1083
80 115 1088
100 135 1097
120 155 1107
160 195 1125

3.1.4
 Roof System KS1000 TOP‑DEK 3.
Product Data
Application
The KS1000 TOP‑DEK is a roof system with a
direct fastening of bottom deck to structure, which
can be used for all building applications where the
roof slope is 1% (0.5°) or more.
The panel can be used for curved roofs having
a diameter of Rmin in longitudinal direction = 50 m and
in transversal direction = 20 m.

Dimensions & Weight

d
D

200 mm 200 mm 200 mm 200 mm 200 mm

1,000 mm – cover width

d – core thickness (mm) 20 50 60 70 80 100

D – overall dimension (mm) 50 80 90 100 110 130
Weight (kg / m2) PVC membrane – ext.
8.66 9.86 10.26 10.66 11.06 11.86
 sheet 0.6 mm – int.

Product Tolerances Panel End Lap Cut Back

If the project requires panels to be connected in
Panel length
the direction of the roof slope, the panels must have
For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
an overlap. Depending on the overlap length, the
Panel length is equal or over 12 m ±8 mm insulating core at the panel end under the overlap
must be removed during mounting. For these
Panel width ±3 mm
situations, we can deliver panels with cut backs
Thickness
already made. These panels are normally delivered
Panel thickness d ≤ 50 mm ±2 mm
Panel thickness 50 mm < d < 100 mm +3 mm  −2 mm with a cut back up to 250 mm, but other cutback
Panel thickness d ≥ 100 mm +3 mm  −3 mm lengths are possible (see below). Cut backs for all
Squarness of the cut end ≤ 0.5% of the panel width. types of panels (roof, wall, PUR, mineral wool) can be
Panel bow (∆1 + ∆2) / 2 ≤ 10 mm ordered.

Available Lengths
Cut Back
The standard panel length is between 2 and 12
meters. Panels shorter than 2 m and longer than
12 m are available on request. Please contact your
Kingspan sales partner.

Certification Reference
Kingspan possesses a wide range of insulated
panel approvals (building, technical, thermal, static,
fire, acoustic). In case you require further information,
please contact Kingspan Technical department.

Panel cut-backs for roofing and wall panels can be divided into three types:
CUT BACK 1 unseparated cut backs 50–250 mm
CUT BACK 2 separated cut back with insulation not removed 50, 80, 150, 200 and 250 mm
CUT BACK 3 separated cut back with insulation removed 50, 80, 150, 200 and 250 mm

3.2.5
3. Roof System KS1000 TOP‑DEK
Product Data
Steel
Galvanic protection options
1. Hot-dip zinc coated steel with a total of 275 g / m2
of zinc, according to EN 10147:2000. This can
be finished with a number of coatings – Polyester,
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
2. Galvalloy (hot-dip coated with eutectic alloy of
approx. 95% Zn, 5% Al and other elements) in
accordance with EN 10214 for 200 μm Plastisol
coated steel.
Internal substrate thicknesses
OO Standard internal sheet thickness 0.60 mm.
OO Other thicknesses are available by arrangement
with Kingspan.
External substrate specification
OO The external cover layer – a single ply waterproof
membrane made from softened PVC of 1.2 mm
thickness with a non‑woven pad.
Internal Coating Options
1. Polyester
Polyester coating with a nominal thickness of
15 μm. The standard colour is grey white, (similar
RAL 9002).
2. Foodsafe
The surface of this 150 μm thick polymer coating
is non-toxic and resistant to mould, durable and easy
to clean. It is chemically inert and safe for continuous
contact with unpacked food. The standard colour is
white. Consult Kingspan about the availability of other
colours.
Other coating systems are available by discussion
with Kingspan.
Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.

Insulation Core
External Coating Options Rigid PUR or Firesafe IPN closed-cell foam is the
standard insulating core used.
1. Standard Polyester – PES
It is made to a non-deleterious specification
Polyester is a universal, economic coating system with Zero Ozone Depletion Potential ODP and is
suitable for exterior and interior applications. The CFC / HCFC free.
nominal coating thickness is 25 μm.
2. PVDF
PVDF offers unequalled colour and gloss retention Seals
and good corrosion resistance. The nominal coating Factory Applied Side Joint Tape
thickness is 25 μm. It can be used in climates with
All KS1000 TOP‑DEK panel side joints have factory
extremely high UV radiation combined with extreme
applied anti-condensation seal fitted into the groove
temperatures and relative humidity. The standard
to seal automatically seal the joint between panels.
colour range includes metallic silver.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
Waterproof Foil Connections
It offers an outstanding durability- and weather OO The longitudinal connections should be welded
resistance performance, excellent corrosion and using a hot-air gun after mounting the panels. The
UV‑resistance as well as high color & gloss retention transverse connections should be sealed with
characterstics. the waterproof PVC tape of 160 mm width using
a hot‑air gun.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is OO The installation instructions should detail how the
available in a wide range of solid and metallic colours. waterproof foil is applied around ridges, gables,
attics and other areas.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

3.2.6
 Roof System KS1000 TOP‑DEK 3.
Product Data
Performance Guarantees & Warranties
Thermal Insulation according to EN ISO 10211-2 Kingspan will provide external coating and product
guarantees on a project by project basis.
Panel Thickness IPN l = 0.0224
(mm) U (W / m2K) R (m2K / W)
20
50
0.92
0.41
0.92
2.27
Packing
60 0.35 2.69 Standard packing – road transportation
70 0.3 3.16 KS1000 TOP‑DEK panels are stacked weather
80 0.27 3.53 side to weather side (to minimise palette height). The
100 0.22 4.38 top, bottom, sides and ends are protected with foam
U – Thermal transmittance W / m2K and timber packing and the entire palette is wraped
R – Thermal resistance m2K / W
l – Long-term Thermal conductivity W / mK in plastic.
The number of panels in each pack depends on
Biological panel thickness and length. The table below is shown
as a guide. Quantities are reduced for exceptionally
Kingspan insulated sandwich panels are immune
long panels. Typical palette height is 1.100 mm.
to attack from mould, fungi, mildew and vermin. No
urea formaldehyde is used in the construction, and Maximum palette weight is 3.500 kg.
the pa­nels are nondeleterious.
Panel core
Fire thickness 20 50 60 70 80 100
(mm)
KS1000 TOP‑DEK insulated sandwich panels have Number of
been tested and approved and comply with National panels in 30 16 14 12 10 8
Building Regulations and standards. Panels with package
FIREsafe IPN core are classified as B-s1,d0 according
EN 13501-1.

Fire resistance according EN 13501-2

Delivery
Panel Thickness
(mm) Roof application All deliveries (unless indicated otherwise) are by
20/50 road transport to project site. Off loading is the
50/80 responsibility of the client.
N/A
60/90
70/100 Site Installation
80/110
REI 20 Site assembly instructions are available from
100/130
Kingspan.
Acoustics Kingspan will arrange training of the site fitters and
supervisors if requested.
Panel KS1000 TOP‑DEK (60 mm thick) have a
single figure weighted sound reduction Rw = 26 dB.

Building Regulations
Kingspan KS1000 TOP‑DEK insulated sandwich
panels apply to the european standard EN 14509:
Self‑supporting double skin metal faced insulating
panels and conform to additional National Building
Regulations and standards.

Quality
Kingspan insulated sandwich panels are
manufactured from the highest quality materials,
using state of the art production equipment to
rigorous quality control standards, complying with
ISO9001:2000 standards, ensuring long term
reliability and service life.

3.2.7
 3.

Overall width

External facing single ply membrane

Butyl sealing tape or PVC sealing tape when required (site applied)
Panel Dimensions

Internal profile

200 200 200 200 200

Module 1,000 mm

50

d
D
Anti-condensation tape
(site applied)
1

50

27
30
11

65°

20.8
0° 115°
22.5 26.5
Roof System KS1000 TOP‑DEK

25
50

Available Panel Thicknesses Note:

External facing – single ply membrane
Insulation Core Overall Panel Overall Panel Internal trapezoidal deck 0.55 mm–0.9 mm thick
(d) Thickness (D) Width All dimensions in milimetres
20 50
50 80
60 90
1.090
70 100
80 110
100 130

3.2.8
 Q (minibox)
22 3 22
25 Roof System KS1000 FF 14
6
B (box)
14
6
3.

30
50
50

1.3
50

1.3
Product Data Trapez

Application
A (makro)
KS1000 FF is a trapezoidal formed roof system M (micro)
with a standard
50 fasteningB (box)
method (through fixed) and 20

0.8
14 14
a mineral fibre insulation
6
core, which
6
is applicable for
all building applications, where the roof slope is:
3

50

1.3
OO More than 5° (8.5%) for roofs with one panel in the
slope direction;
OO More than 8° (14%) for roofs with two or more
panels in the slope direction.
F (flat) Q (minibox)
The KS1000 FF panelM with
(micro)
high fire performance 22 3 22
can also be used for wall claddings.
20
0.8

1.3
Dimensions & Weight
1,000 mm – cover width
250 mm 250 mm 250 mm 250 mm
PVC membrane
50
Q (minibox)

1.3
22 3 22 6 6
14 14
D
B (box) d
1.3

Internal Facing Profiles

Trapez
50.5 56 16 30 16 50
1.3

1.3
5

35

6 6
14 14 22 3 22

B (box) Q (minibox)

d – core thickness (mm) 60 80 100 120 150 200

D – overall dimension (mm)
S (segment) 94 114 134 154 184 234
Weight (kg / m2) sheet 0.6 / 0.5 mm 17.34 19.54 21.74 23.94 27.24 32.74
299 9 16 9 299
1.3

Product Tolerances Certification Reference

20
1.5

0.8

22 3 22
Kingspan possesses Ma (micro)
wide range of insulated
Panel length Q (minibox) panel approvals (building, technical, thermal, static,
For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
fire, acoustic). In case you require further information,
L (tramline)
Panel length is equal or over 12 m ±8 mm please contact Kingspan Technical department.
S (segment)

12.5Panel
24.5 width
9 16 9 24.5 25 ±3 mm 299 9 16 9 299
Thickness
Panel End Lap Cut Back
0.8

1.5

Panel thickness d ≤ 50 mm ±2 mm

1.5

20
If the project requires panels to be connected in
0.8

Panel thickness 50 mm < d < 100 mm +3 mm  −2 mm

Panel thickness d ≥ 100 mm +3 mm  −3 mm the direction of the roof slope, the panels must have
M (micro)
Squarness of the cut end ≤ 0.5% of the panel width. an overlap. Depending on the overlap length, the
Panel bow (∆1 + ∆2) / 2 ≤ 10 mm insulating core at the panel end under the overlap
must be removed during mounting. For these
S (segment)
situations, we can deliver panels with cut backs
Available Lengths
299 9 16 9 299 already made. These panels are normally delivered
The standard panel length is between 2 and 13.5 with a cut back up to 250 mm, but other cutback
lengths are possible (see below). Cut backs for all
1.5

(7) meters. Panels shorter than 2 m and longer than

13.5 m are available on request. Please contact your types of panels (roof, wall, PUR, mineral wool) can be
Kingspan sales partner. ordered.

Panel cut-backs for roofing and wall panels can be divided into three types:
CUT BACK 1 unseparated cut backs
CUT BACK 2 separated cut back with insulation not removed
CUT BACK 3 separated cut back with insulation removed

3.3.9
3. Roof System KS1000 FF
Product Data
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
Cut Back high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

The minimum length of a panel on which a cut

back can normally be made is 2,700 mm. Cut backs
on shorter length panels are possible by special Internal Coating Options
arrangement.
1. Polyester
Polyester coating with a nominal thickness of
15 μm. The standard colour is grey white, (similar
Steel RAL 9002).
Galvanic protection options
2. Foodsafe
1. Hot-dip zinc coated steel with a total of 275 g / m2
The surface of this 150 μm thick polymer coating
of zinc, according to EN 10147:2000. This can
is non-toxic and resistant to mould, durable and easy
be finished with a number of coatings – Polyester,
to clean. It is chemically inert and safe for continuous
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
contact with unpacked food. The standard colour is
2. Galvalloy (hot-dip coated with eutectic alloy of white. Consult Kingspan about the availability of other
approx. 95% Zn, 5% Al and other elements) in colours.
accordance with EN 10214 for 200 μm Plastisol
Other coating systems are available by discussion
coated steel.
with Kingspan.
Substrate thicknesses Plain and coloured aluminium is available on a
OO Standard external sheet thickness 0.50 mm. project specific basis. Contact Kingspan Technical
OO Standard internal sheet thickness 0.40 mm. Services.
OO Other thicknesses are available by arrangement
with Kingspan.
Insulation Core
Mineral fiber of a high specific weight, suitable for
applications that require fire resistance of more than
External Coating Options 45 minutes.
1. Standard Polyester – PES
Polyester is a universal, economic coating system Seals
suitable for exterior and interior applications. The
nominal coating thickness is 25 μm. Factory Applied Side Joint Tape
All KS1000 FF panel side joints have factory
2. PVDF applied anti-condensation seal fitted into the groove
PVDF offers unequalled colour and gloss retention to automatically seal the joint between panels.
and good corrosion resistance. The nominal coating
thickness is 25 μm. It can be used in climates with
extremely high UV radiation combined with extreme
temperatures and relative humidity. The standard
colour range includes metallic silver.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV‑resistance as well as high color & gloss retention
characterstics.

3.3.10
 Roof System KS1000 FF 3.
Product Data
Performance Guarantees & Warranties
Thermal Insulation according to EN ISO 10211-2 Kingspan will provide external coating and product
guarantees on a project by project basis.
Panel Thickness HCFC Free l = 0.044
(mm) U (W / m2K) R (m2K / W)
60
80
0.673
0.516
1.32
1.77
Packing
100 0.418 2.22 Standard packing – road transportation
120 0.351 2.68 KS1000 FF panels are stacked weather side to
150 0.283 3.36 weather side (to minimise palette height). The top,
200 0.214 4.50 bottom, sides and ends are protected with foam and
U – Thermal transmittance W / m2K timber packing and the entire palette is wraped in
R – Thermal resistance m2K / W
l – Long-term Thermal conductivity W / mK plastic.
The number of panels in each pack depends on
Biological panel thickness and length. The table below is shown
as a guide. Quantities are reduced for exceptionally
Kingspan insulated sandwich panels are immune
long panels. Typical palette height is 1.100 mm.
to attack from mould, fungi, mildew and vermin. No
urea formaldehyde is used in the construction, and Maximum palette weight is 2.500 kg.
the panels are nondeleterious.
Panel core
Fire thickness 60 80 100 120 150 200
(mm)
KS1000 FF insulated sandwich panels have been Number of
tested and approved and comply with National panels in 14 10 8 7 6 4
Building Regulations and standards. The system is package
classified as A2-s1,d0 according EN13501-1.

Panel Thickness
(mm)
Fire resistance according EN 13501-2
Roof application
Delivery
60/94 not tested All deliveries (unless indicated otherwise) are by
80/114 road transport to project site. Off loading is the
REI 90 responsibility of the client.
100/134
120/154
REI120
150/184 Site Installation
200/234 contact Technical department
Site assembly instructions are available from
Kingspan.
Acoustics
Kingspan will arrange training of the site fitters and
Panel KS1000 FF (60 mm thick) have a single supervisors if requested.
figure weighted sound reduction Rw = 32 dB.

Building Regulations
Kingspan KS1000 FF insulated sandwich
panels apply to the european standard EN 14509:
Self‑supporting double skin metal faced insulating
panels and conform to additional National Building
Regulations and standards.

Quality
Kingspan insulated sandwich panels are
manufactured from the highest quality materials,
using state of the art production equipment to
rigorous quality control standards, complying with
ISO9001:2000 standards, ensuring long term
reliability and service life.

3.3.11
 3.

Module 1,000 mm

250 250 250 250

70
External weather sheet
Panel Dimensions

Internal liner sheet

10 25 25
998

PVC sealing tape (factory applied) or butyl sealing tape (site applied)
Overall width

64.9 66
Roof System KS1000 FF

21.2 22 22
15
51°

34

34
34

33

34
8

20
55.

24

0.8
66°
5°

Available Panel Thicknesses

Insulation Overall Panel Overall Panel

Core (d) Thickness (D) Width

D
60 94
80 114

d
100 134
1.080
120 154
150 184
200 234

Note:
1.3

External sheet thickness of 0.5 mm to 0.9 mm

5

4
Internal sheet thickness of 0.4 mm to 0.9 mm
14 14

3.3.12
All dimensions in milimetres
 Roof System KS1000 RT 3.
Product Data
Application
The KS1000 RT Roof Tile system is suitable for
building applications with roof slopes of 21% (12°)
and above.

Dimensions & Weight

1,000 mm – cover width

200 mm

40 mm
D
d

d – core thickness (mm) 45 60 80 100

D – overall dimension (mm) 85 100 120 140
Weight (kg / m2) 0.7/0.4 steel 12.58 13.23 14.10 14.96

Product Tolerances Panel End Cut Back

Cut to Length −0.05%  +0.1% All panels are produced with a standard cut back
Liner Sheet Length −0.1%  +0.1% of 160 mm, but can be supplied to special order with
Cover Width 0 mm  +3 mm a cut back of 50 or 100 mm.
Thickness −2 mm  +2 mm
End Square −3 mm  +3 mm

Certification Reference
Please contact local Kingspan Technical
department.

Available Lengths
Kingspan Roof Tile is manufactured cut to length Cut ba
ck = 1
in a continuous manufacturing process. Standard 60 mm
lengths are available between 2.1 and 16.0 metres.
Consideration must be given to lifting and handling
methods, especially where steeper roof pitches are
contemplated. In practical terms advanced handling
techniques should be considered if lengths over 6.0
metres are being considered. Panel length is defined
as the overall length of the outer sheet including the
end overlap.

Panel
length

3.4.13
3. Roof System KS1000 RT
Product Data
Tile Pitch
Kingspan Roof Tile is manufactured with standard
end laps and pitch length. Manufactured panel length
is therefore a multiple of the pitch. The pitch length
of the Roof Tile is 325 mm with a standard eaves
overhang of 160 mm.
In circumstances where the panel length is greater
than the roof pitch the panels are site cut at the apex
and the junction covered by the ridge flashing.
Panel size to suit the project’s needs can be
choosen from the length table as below.
When using Kingspan Roof Tile Panels
consideration must be taken when ordering the
required length of panel. Use the table to select the
panel length nearest to that required. Variance in the
panel length is taken up under the ridge flashing.
When detailing the ridge junction the designer must
ensure that the chosen panel length is long enough
to provide a sound practical junction detail. In
practical terms a shortfall of length no greater than
40 mm from the ridge line will ensure good insulation
continuity of the infill insulation. Where this is not the
case the next panel size up must be chosen and the
surplus length cut to suit the site dimension.
Kingspan Technical Services can provide advice on
this and all aspects of the design and installation of
Kingspan Roof Tile.

Panel length
100 mm 325 mm 50 mm

160 mm

Panel Lengths (mm)

No. of Tile Length No. of Tile Length No. of Tile Length
Tiles 325 mm Tiles 325 mm Tiles 325 mm
6 2,100 21 6,975 36 11,850
7 2,425 22 7,300 37 12,175
8 2,750 23 7,625 38 12,500
9 3,075 24 7,950 39 12825
10 3,400 25 8,275 40 13,150
11 3,725 26 8,600 41 13,475
12 4,050 27 8,925 42 13,800
13 4,375 28 9,250 43 14,125
14 4,700 29 9,575 44 14,450
15 5,025 30 9,900 45 14,775
16 5,350 31 10,225 46 15,100
17 5,675 32 10,550 47 15,425
18 6,000 33 10,875 48 15,750
19 6,325 34 11,200 – –
20 6,650 35 11,525 – –

3.4.14
 Roof System KS1000 RT 3.
Product Data
Materials – Steel Building Regulations & Standards
Substrate Kingspan insulated roof and wall systems conform
to the following Building Regulations and standards.
OO Fe 220 G hot-dip zinc coated steel according to
EN10147:1992.
OO Standard external sheet thickness 0.7 mm,
standard internal sheet thickness 0.4 mm. Quality & Durability
Kingspan Insulated Panels are manufactured from
Coatings – External Weather Sheet
the highest quality materials, using state of the art
OO High performance polymer, 50 micron thick. Colour production equipment to rigorous quality control
– Terracotta or Anthracite. standards, complying with ISO 9001:2000 standard,
OO Reverse side of sheet coated with a light grey ensuring long term reliability and service life.
polyester coating.
Coatings – Internal Liner Sheet
OO Lining Enamel: 15 micron thick coating developed
Guarantees & Warranties
for use for the internal lining of insulated panels. Kingspan will provide external coating and product
Standard colour is “bright white” with an easily warranties and guarantees on an individual project
cleaned surface. basis.

Insulation Core
OO Polyisocyanurate (PIR/IPN): with zero ozone
Packing
depletion (Zero ODP). Available in LPCB certified Standard Packing
product range, please contact Kingspan. KS1000 RT panels are stacked weather
sheet face down and require turning over during
unpacking / erection.
Seals The top, bottom, sides and ends are protected
Factory Applied Side Lap Tape with foam and timber packing and the entire pack is
wrapped in plastic.
All side laps have a factory applied anti‑
condensation tape. The number of panels in each pack is a maximum
of 10 for 45 mm thick, typical pack height is
1.100 mm. Number of panels per pack will vary
according to panel thickness and panel length.
Performance
Thermal Insulation

IPN l = 0.0224
Delivery
Panel Thickness
(mm) U (W / m2K) R (m2K / W) All deliveries (unless indicated otherwise) are by
45 0.45 2.05 road transport to project site. Off loading is the
60 0.32 2.96 responsibility of the client.
80 0.25 3.83
100 0.20 4.83 Site Installation Procedure
U – Thermal transmittance W / m2K
R – Thermal resistance m2K / W Site assembly instructions are available from the
l – Long-term Thermal conductivity W / mK Kingspan.

Biological
Kingspan panels are normally immune to attack
from mould, fungi, mildew and vermin. No urea
formaldehyde is used in the construction, and the
panels are not considered deleterious.
Fire
Kingspan KS1000 RT panels comply with National
Building Regulations and standards.
Acoustics
All KS1000 RT panels have a single figure weighted
sound reduction Rw = 25 dB.

3.4.15
 3.
Panel Dimensions

1,000 mm – cover width

200 mm

40 mm

D
d
Roof System KS1000 RT

Available Panel Thickness Note:

Above dimensions are theoretical, actual dimensions will vary due to
Insulation Core Overall Panel Thickness manufacturing tolerances.
(d) (D) Exactly precise dimensions must always be measured from actual samples.
45 85 All dimensions in millimetres.
60 100
80 120
100 140

3.4.16