Professional Documents
Culture Documents
R GENERAL INFORMATION
SI UNIT CONVERSION TABLE / CUT TING SYMBOLS
SURFACE ROUGHNESS
HEAT TREATMENT AND HARDNESS EXPRESSION
VICKERS HARDNESS CONVERSION CHART
MATERIAL LIST (JIS)
R1 - R29
R2 - R17
R2
R3
R4
R5
R6
MATERIAL CROSS REFERENCE CHART R7
R1
SI UNIT CONVERSION TABLE / CUTTING SYMBOLS
• Torque
lbft Nm lbft (Pound x Feet)
Nm (Newton x Meter)
0.738 1
� SI Derived Units Conversion Chart (Extracted from JIS Handbook "Iron & Steel")
• Force
N kgf dyn
1 1.019 72X10 -1 1X105
9.806 65 1 9.806 65X105
1X10 -5 1.019 72X10 -6 1
• Stress
Pa or N/m2 MPa or N/mm2 kgf/mm2 kgf/cm2 kgf/m2
1 1X10 -6 1.019 72X10 -7 1.019 72X10 -5 1.019 72X10 -1
1X106 1 1.019 72X10 -1 1.019 72X10 1.019 72X105
9.806 65X106 9.806 65 1 1X10 -2 1X10 -6
9.806 65X104 9.806 65X10 -2 1X10 -2 1 1X10 -4
9.806 65 9.806 65X10 -6 1X10 -6 1X10 -4 1
• Pressure
Pa kPa MPa bar kgf/cm2
1 1X10 -3 1X10 -6 1X10 -5 1.019 72X10 -5
1X103 1 1X10 -3 1X10 -2 1.019 72X10 -2
1X106 1X103 1 1X10 1.019 72X10
1X105 1X102 1X10 -1 1 1.019 72
9.806 65X104 9.806 65X10 9.806 65X10 -2 9.806 65X10 -1 1
• Power
W kW kgf · m/s PS kcal/h
1 1X10 -3 1.019 72X10 -1 1.359 62X10 -3 8.600 00X10 -1
1X103 1 1.019 72X10 -2 1.359 62 8.600 00X102
9.806 65 9.806 65X10 -3 1 1.333 33X10 -2 8.433 71
7.355X102 7.355X10 -1 7.5X10 1 6.325 29X102
1.162 79 1.162 79X10 -3 1.185 72X10 -1 1.580 95X10 -3 1
• Revolution
min-1 s-1 r.p.m.
1 0.0167 1
60 1 60
TECHNICAL
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THEORETICAL (GEOMETRICAL) SURFACE ROUGHNESS
GRADES
A
f
f2 x103 Rz(h) : Theoretical Surface Roughness [μm]
LINEUP / INSERTS
Rz(h)=
Rz(h)
8R(r�) f : Feed Rate [mm/rev]
R (r�) : Corner Radius of Insert [mm] B
R
(r)
75º LEAD
Type Symbol How to Obtain Explanation Arithmetical Mean Max. Height Ten Points Mean
Roughness Roughness Roughness
�(Relationship D
with Triangle)
Ra(μm) Rz(μm) RzJIS(μm)
Ry is a mean value in micron meter obtained
Max. Height Roughness
90º LEAD
Ry
of the center line of the roughness curve.
Rz Note) When calculating Rz, extraordinarily
0.100 0.4 0.4 E
Rv
high or low threads are considered as 0.200 0.8 0.8
damages and excluded from the calculation,
0.400 1.6 1.6
and only standard lengths are used.
0.800 3.2 3.2 ���
Rz=Rp+Rv
HIGH FEED
1.600 6.3 6.3
Yp1,Yp2,Yp3,Yp4,Yp5 : 3.200 12.5 12.5 F
Arithmetical Mean Roughness Ten Points Mean Roughness
MULTI-FUNCTION
and the 5 lowest valleys (Yv) measured from
Distance from the mean line to the lowest 25.000 100.0 100.0
the center line of the roughness curve within
RzJIS 5 valleys in the range of sampled reference
the range of sampled reference length “l ”.
length “l ”
� Finishing symbol (Triangle � and wave ~) was removed from
JIS standard in the 1994 Revision.
G
RzJIS =
(Yp1+Yp2+Yp3+Yp4+Yp5) + (Yv1+Yv2+Yv3+Yv4+Yv5) m • How to Indicate
Yp1
Yp4
Yp3
� When Ra is 1.6μm�1.6μmRa
Yv5
5
Yp2
� When Rz is 6.3μm�6.3μmRz
Yv3
Yv2
Yv5
Yv1
Yv4
� When RzJIS is 6.3μm�6.3μmRzJIS
SLOT MILLS
H
Ra is obtained from the following formula
in micron meter, the roughness curve is
expressed by y=f(x), the X-axis is in the Y
direction of the center line and the Y-axis is
TOOL HOLDING
� When indicating the upper limit only 6.3 � When indicating upper limit only Indicate Rz6.3
(when upper limit is 6.3 mRa) surface roughness following the parameter symbol. O
6.3 � When indicating both lower and upper limit Indicate Rz6.3~1.6
� When indicating both lower and upper limit
1.6 surface roughness as (upper limit ~ lower limit)
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HEAT TREATMENT AND HARDNESS EXPRESSION
� Heat Treatment
One of the ways to determine the hardness of steel is the heat treatment and it is classified to 3 types.
Heat Treatment
� Quenching
� Normalizing � Annealing
(Tempering)
After heating to over 727°C, cool rapidly down very rapidly in water or oil, but it may promote internal stress.
Quenching
7F
to 550°C in water or oil. In order to remove such internal stress, tempering is used.
SZ
m$ (Tempering)
4
MP
3BQJEMZ 2VFODIJOH 4MP
m$
/PS
"OOFBMJOH
N
BMJ[JO
ļ Ľ ľ
� After heating to over 727°C, cool down rapidly It miniaturizes the crystals. (Steel is also composed of small cells.) It
H 4
3BUIFS3BQ
m$
Normalizing to 600°C and then to normal temperature. is used to improve the mechanical character or machinability.
MPX
X
MZ
MZ
JEMZ
5JNF
It miniaturizes the crystals like the process of normalizing, but the
)FBU5SFBUNFOU.FUIPE � After heating to over 727°C, cool down very
Annealing
crystal size is bigger than that of normalizing.
slowly to 600°C, then to normal temperature.
It targets machinability improvement and distortion correction.
� Hardness Value
Hardness Reference Standard Example Explanation of Example
Vickers Hardness JIS Z 2244:1998 640HV Hardness Value : 640, Hardness Symbol : HV
Rockwell Hardness JIS Z 2245:1992 60HRC Hardness Value : 60, Hardness Symbol : HRC
Shore Hardness JIS Z 2246:1992 50HS Hardness Value : 50, Hardness Symbol : HS
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VICKERS HARDNESS CONVERSION
GRADES
Brinell Hardness Brinell Hardness
A
LINEUP / INSERTS
Tungsten Load: 60kgf Load: 100kgf Load: 150kgf Tungsten Load: 60kgf Load: 100kgf Load: 150kgf
Standard Standard
Ball
Carbide Diamond 1.60mm Diamond
Ball
Carbide Diamond 1.60mm Diamond B
Ball Point (1/16in) Ball Point Ball Point (1/16in) Ball Point
(HRA) (HRB) (HRC) (HRA) (HRB) (HRC)
940 - - 85.6 - 68.0 97 320 303 303 66.4 (107.0) 32.2 45 1005
920 - - 85.3 - 67.5 96 310 294 294 65.8 - 31.0 - 980
840 - (745) 84.1 - 65.3 91 285 270 270 64.2 - 27.8 - 905
75º LEAD
820 - (733) 83.8 - 64.7 90 280 265 265 63.8 (103.5) 27.1 40 890
D
800 - (722) 83.4 - 64.0 88 275 261 261 63.5 - 26.4 - 875
780 - (710) 83.0 - 63.3 87 270 256 256 63.1 (102.0) 25.6 38 855
760 - (698) 82.6 - 62.5 86 265 252 252 62.7 - 24.8 - 840
90º LEAD
740 - (684) 82.2 - 61.8 84 260 247 247 62.4 (101.0) 24.0 37 825
E
720 - (670) 81.8 - 61.0 83 255 243 243 62.0 - 23.1 - 805
700 - (656) 81.3 - 60.1 81 250 238 238 61.6 99.5 22.2 36 795
690 - (647) 81.1 - 59.7 - 245 233 233 61.2 - 21.3 - 780
HIGH FEED
680 - (638) 80.8 - 59.2 80 240 228 228 60.7 98.1 20.3 34 765
F
670 - 630 80.6 - 58.8 - 230 219 219 - 96.7 (18.0) 33 730
660 - 620 80.3 - 58.3 79 220 209 209 - 95.0 (15.7) 32 695
650 - 611 80.0 - 57.8 - 210 200 200 - 93.4 (13.4) 30 670
MULTI-FUNCTION
640 - 601 79.8 - 57.3 77 200 190 190 - 91.5 (11.0) 29 635
630 - 591 79.5 - 56.8 - 190 181 181 - 89.5 (8.5) 28 605 G
620 - 582 79.2 - 56.3 75 180 171 171 - 87.1 (6.0) 26 580
610 - 573 78.9 - 55.7 - 170 162 162 - 85.0 (3.0) 25 545
SLOT MILLS
600 - 564 78.6 - 55.2 74 160 152 152 - 81.7 (0.0) 24 515
590 - 554 78.4 - 54.7 - 2055 150 143 143 - 78.7 - 22 490 H
580 - 545 78.0 - 54.1 72 2020 140 133 133 - 75.0 - 21 455
570 - 535 77.8 - 53.6 - 1985 130 124 124 - 71.2 - 20 425
TOOL HOLDING
470 441 442 74.1 - 46.9 - 1570 O
460 433 433 73.6 - 46.1 62 1530
450 425 425 73.3 - 45.3 - 1495
440 415 415 72.8 - 44.5 59 1460
SPARE PARTS
T
340 322 322 67.6 (108.0) 34.4 47 1070
330 313 313 67.0 - 33.3 - 1035
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MATERIAL LIST (JIS)
Copper
Rolled Steel for General Structure SS
CxxxxBD
Light Gauge Steel for General Structure SSC Copper and Copper Alloy Rod and Bar CxxxxBDS
CxxxxBE
Hot-Rolled Steel Plate, Sheet and Strip for Automobile Structural Use SAPH
Aluminum and Al. Alloy AxxxxP
Cold-Rolled Steel Plate, Sheet and Strip SPC Sheet / Strip AxxxxPC
Sheet
Steel
Expanded Material
Aluminum Alloy
Aluminum Alloy
Carbon Steel Pipe for Ordinary Piping SGP Aluminum and Al. Alloy AxxxxBD
Rod, Bar, and Wire AxxxxBDS
and
Carbon Steel Pipe for Boiler / Heat Exchanger STB AxxxxW
Seamless Steel Pipe for High Pressure Gas Cylinder STH AxxxxWS
Carbon Steel Pipe for General Structural Use STK Aluminum and Al. Alloy Extruded Shape AxxxxS
Magnesium
Magnesium Alloy Sheet and Plate MP
Expanded
Stainless Steel Pipe for Machine Structural Use SUS-TK
Material
Alloy
Steel Square Pipe for General Structural Use STKR
Magnesium Alloy Rod and Bar MB
Alloy Steel Pipe for Ordinary Piping STPA
Nickel Alloy
Carbon Steel Pipe for Pressure Service STPG Nickel Copper Alloy Sheet and Plate NCuP
Expanded
Stainless Steel Pipe for Ordinary Piping SUS-TP
Titanium
Material
Titanium Rod and Bar TB
Carbon Steel for Machine Structural Use SxxC, SxxCK
White Metal WJ
Steel
High Tensile Strength Carbon Cast Steel & Low Alloy Cast Steel SCC
Cast Steel
Cast Steel for High Temperature and High Pressure Service SCPH
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MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
040A10
08 C10E
LINEUP / INSERTS
1010 S10C 045A10 XC10
10 C10R
045M10
B
1012 S12C 040A12 XC12
C15E
1015 S15C 15 055M15
C15R
75º LEAD
C22R
D
1023 S22C
90º LEAD
C22R C25R C25R
E
1029 S28C 25Г
080A30
080M30 C30 C30
HIGH FEED
1030 S30C 30 C30 C30E C30E 30Г
F
C30E C30R C30R
CARBON STEEL FOR MACHINE STRUCTURAL USE
C30R
S33C 30Г
MULTI-FUNCTION
C35 C35 C35
G
1035 S35C 35 C35E C35E C35E 35Г
C35R C35R C35R
SLOT MILLS
080M40
C40 C40 H
1039 C40
S40C 40 C40E C40E 40Г
1040 C40E
C40R C40R
C40R
TOOL HOLDING
C50E
C50R C50R
C50R O
1050
S53C 50Г
1053
SPARE PARTS
070M55
C55 C55
1055 S55C 55
C55
C55E C55E P
C55E
C55R C55R
C55R
T
S20CK XC18
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
SNC236 36NiCr6 40ХН
CHROMIUM STEEL
8615 805A20
8617 805M20 20NiCrMo2
SNCM220 20CrNiMo 20NCD 2
8620 805A22 20NiCrMoS2
8622 805M22
NICKEL CHROMIUM MOLYBDENUM STEEL
8637
SNCM240 40NiCrMo2-2
8640
SNCM415
20ХН2М
4320 SNCM420 18CrNiMnMoA 17NiCrMo6-4
(20ХHМ)
SNCM431 30CrNiMo8
SNCM447 34CrNiMo6
SNCM616
SNCM625
SNCM630
SNCM815
530M40
41Cr4 41Cr4
5140 SCr440 40Cr 41Cr4 40Х
41CrS4 41CrS4
41CrS4
45Cr
SCr445 45Х
50Cr
18CrMo4
SCM418 20CrMo 20ХМ
18CrMoS4
SCM421
30CrMo 30ХМ
4131 SCM430
30CrMoA 30ХМА
SCM432
708M40
TECHNICAL
4145
SCM445
4147
SCM822
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MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
1522 SMn420 20Mn2 150M19 20Mn5
MANGANESE CHROMIUM STEEL
LINEUP / INSERTS
30Mn2 30Г2
1534 SMn433 150M36 34Mn5
B
MANGANESE STEEL
35Mn2 35Г2
35Г2
1541 SMn438 40Mn2 150M36 36Mn5
40Г2
1522H SMn420H
75º LEAD
D
SMn433H
1541H SMn438H
1541H SMn443H
90º LEAD
SMnC420H E
SMnC443H
STRUCTURAL STEEL WITH SPECIFIED HARDENABILITY BAND (H-SHAPE STEEL)
17Cr3
SCr415H 15CrH 15Х
17CrS3
HIGH FEED
5120H SCr420H 20Cr1H 17Cr3 20Х F
5130H 34Cr4 34Cr4 34Cr4
SCr430H 30Х
5132H 34CrS4 34CrS3 34CrS4
MULTI-FUNCTION
37Cr4 37Cr4 37Cr4
5135H SCr435H
37CrS4 34CrS4 37CrS4
35Х G
41Cr4 41Cr4 41Cr4
5140H SCr440H 40CrH 40Х
41CrS4 41CrS4 41CrS4
SLOT MILLS
4118H SCN415H 15CrMoH 15CrMo5
H
18CrMo4
SCM418H
18CrMoS4
4145H
4147H
SCM445H K
SCM822H
SNC415H
TOOL HOLDING
SNC631H O
SNC815H 12Cr2Ni4H 655H13 15NiCr13
8617H 805H17
SPARE PARTS
R
INDEX
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
S20100 201 SUS 201 1Cr17Mn6Ni5N Z12CMN17-07Az
S20200 202 SUS 202 1Cr18Mn8Ni5N 284S16 12Х17Г9АН4
1Cr18Mn10Ni5Mo3N
S30100 301 SUS 301 301S21 X12CrNi17 7 Z11CN17-08 07Х16Н6
1Cr17Ni7
SUS 301L X2CrNiN18-7
SUS 301J1 X12CrNi17 7
S30200 302 SUS 302 1Cr18Ni9 302S25 Z12CN18-09 12Х18Н9
S30215 302B SUS 302B
S30300 303 SUS 303 Y1Cr18Ni9 303S21 X10CrNiS18 9 Z8CNF18-09
S30323 303Se SUS 303Se Y1Cr18Ni9Se 303S41 12Х18Н10Е
S30400 304 SUS 304 0Cr18Ni9 304S31 X5CrNi18 10 Z7CN18-09 08Х18Н10
S30403 304L SUS 304L 00Cr18Ni10 304S11 X2CrNi19 11 Z3CN19-11 03Х18Н11
S30451 304N SUS 304N1 0Cr18Ni9N Z6CN19-09Az
S30452 SUS 304N2 0Cr19Ni10NbN
S30453 304LN SUS 304LN 00Cr18Ni10N X2CrNiN18 10 Z3CN18-10Az
SUS 304J1
SUS 304J2
S30431 S30431 SUS 304J3
S30500 305 SUS 305 1Cr18Ni12 305S19 X5CrNi18 12 Z8CN18-12 06Х18Н11
SUS 305J1
S30908 309S SUS 309S 0Cr23Ni13 Z10CN24-13
S31008 310S SUS 310S 0Cr25Ni20 310S31 Z8CN25-20 10Х23Н18
S31600 316 SUS 316 0Cr17Ni12Mo2 316S31 X5CrNiMo17 12 2 Z7CND17-12-02
STAINLESS STEEL
X5CrNiMo17 13 3 Z6CND18-12-03
S31603 316L SUS 316L 00Cr17Ni14Mo2 316S11 X2CrNiMo17 13 2 Z3CND17-12-02
X2CrNiMo17 14 3 Z3CND17-13-03 03Х17Н14М3
S31651 316N SUS 316N 0Cr17Ni12Mo2N
S31653 316LN SUS 316LN 00Cr17Ni13Mo2N X2CrNiMoN17 12 2 Z3CND17-11Az
X2CrNiMoN17 13 3 Z3CND17-12Az
S31635 SUS 316Ti X6CrNiMoTi17 12 2 Z6CNDT17-12 08Х17Н13М2Т
SUS 316J1 0Cr18Ni12Mo2Cu2
SUS 316J1L 00Cr18Ni14Mo2Cu2
S31700 317 SUS 317 0Cr19Ni13Mo3 317S16
S31703 317L SUS 317L 00Cr19Ni13Mo3 317S12 X2CrNiMo18 16 4 Z3CND19-15-04
S31753 SUS 317LN Z3CND19-14Az
SUS 317J1 0Cr18Ni16Mo5
SUS 317J2
SUS 317J3L
N08367 SUS 836L
N08904 N08904 SUS 890L 904S14 Z2NCDU25-20
1Cr18Ni9Ti
S32100 321 SUS 321 321S31 X6CrNiTi18 10 Z6CNT18-10 08Х18Н10Т
0Cr18Ni10Ti
S34700 347 SUS 347 0Cr18Ni11Nb 347S31 X6CrNiNb18 10 Z6CNNb18-10 08Х18Н12Б
S38400 384 SUS 384 Z6CN18-16
TECHNICAL
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MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
0Cr13Al
S40500 405 SUS 405 405S17 X6CrAl13 Z8CA12
LINEUP / INSERTS
0Cr13
SUS 410L 00Cr12 Z3C14
B
S42900 429 SUS 429
S43000 430 SUS 430 1Cr17 430S17 X6Cr17 Z8C17 12Х17
S43020 430F SUS 430F Y1Cr17 X7CrMoS18 Z8CF17
75º LEAD
S44400 444 SUS 444 Z3CDT18-02 D
S44700 SUS 447J1 00Cr30Mo2
S44627 SUS XM27 00Cr27Mo Z1CD26-01
S40300 403 SUS 403 1Cr12
90º LEAD
S41000 410 SUS 410 1Cr13 410S21 X10Cr13 Z13C13
STAINLESS STEEL
E
S41008 410S SUS 410S 403S17 X6Cr13 Z8C12 08Х13
SUS 410F2
1Cr13Mo
S41025 SUS 410J1 X12CrS13
1Cr12Mo
HIGH FEED
S41600 416 SUS 416 Y1Cr13 416S21 Z11CF13 F
S42000 420 SUS 420J1 2Cr13 420S29 X20Cr13 Z20C13 20Х13
S42000 420 SUS 420J2 3Cr13 420S37 X30Cr13 Z33C13 30Х13
MULTI-FUNCTION
S42020 420F SUS 420F Y3Cr13 Z30CF13
SUS 420F2 G
SUS 429J1
S43100 431 SUS 431 1Cr17Ni2 431S29 X20CrNi17 2 Z15CN16-02 20Х17Н2
S44002 440A SUS 440A 7Cr17 Z70C15
SLOT MILLS
S44003 440B SUS 440B 8Cr17
9Cr18
H
S44004 440C SUS 440C 11Cr17 Z100CD17 95Х18
9Cr18Mo
TOOL HOLDING
SUS202 SUS310S SUS429 SUS631
SUS301 SUS316 SUS430 O
SUS302 SUS316L SUS430F
SUS302B SUS316N SUS434
SUS303 SUS317 SUSXM27
SPARE PARTS
SUS410S
SUS305 SUSXM15J1
SUS308
SUS416 R
SUS420J1
SUS420F
SUS431
SUS440A
INDEX
SUS440B
T
SUS440C
SUS440F
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
UNS AISI JIS GB BS DIN NF ГОСТ
SUH 31 331S42 Z35CNWS14-14 45Х14Н14В2М
SUH 38
SUH 21 CrAl1205
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MATERIAL CROSS REFERENCE CHART
� Steel
GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
SK140
T13 C140E3U Y13
LINEUP / INSERTS
(SK1)
SK120
W1-111/2
(SK2)
T12 C120E3U Y12 B
CARBON TOOL STEEL
SK105
W1-10 T11 C105W1 C105E2U Y11
(SK3)
75º LEAD
SK65 D
T7 C70W2 C70E2U Y7
(SK7)
T1 SKH2 W18Cr4V BT1 HS18-0-1 Р18
T4 SKH3 W18Cr4VCo5 BT4 S18-1-2-5 HS18-1-1-5 P18K5Ф2
90º LEAD
T5 SKH4 W18Cr4V2Co8 BT5 HS18-0-2-9 P18K5Ф
E
T15 SKH10 W12Cr4V5Co5 BT15 S12-1-4-5 HS12-1-5-5
HIGH SPEED TOOL STEEL
HIGH FEED
M3-2 SKH53 CW6Mo5Cr4V3 S6-5-3 HS6-5-3 P6M5Ф3 F
M4 SKH54 BM4 HS6-5-4
M35 W6Mo5Cr4V2Co5
SKH55 BM35 S6-5-2-5 HS6-5-2-5HC Р6М5К5
MULTI-FUNCTION
M41 W7Mo5Cr4V2Co5
M36 SKH56
G
SKH57 BT42 S10-4-3-10 HS10-4-3-10
M7 SKH58 W2Mo9Cr4V2 HS2-9-2
M42 SKH59 W2Mo9Cr4VCo8 BM42 S2-10-1-8 HS2-9-1-8
F2 SKS11 ХВ4
SLOT MILLS
SKS2 105WCr6 105WCr5 ХВГ H
SKS21 W
SKS5
TOOL HOLDING
SKS93
O
SKS94
SKS95 8MnSi
D3 SKD1 Cr12 BD3 X210Cr12 X200Cr12 Х12
SPARE PARTS
SKT3 55CrNiMoV4 T
SKT4 5CrNiMo BH224 / 5 55NiCrMoV6 55NiCrMoV7 5ХНМ
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MATERIAL CROSS REFERENCE CHART
� Steel
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
75
1075
SUP3 80
1078
85
SUP6 55Si2Mn 56SiCr7 60Si7 60С2
60Si2Mn
SPRING STEEL
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MATERIAL CROSS REFERENCE CHART
� Cast Iron
GRADES
CLASS
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA A
AISI / SAE JIS GB BS DIN NF ГОСТ
NO.20 FC100 HT100 100 СУ10
LINEUP / INSERTS
NO.30 FC150 HT150 150 GG15 FGL150 СУ15
GRAY CAST IRON
75º LEAD
70-50-05 FCD500 QT500-7 500/7 GGG50 FGS500-7 ВУ50 D
80-60-03 FCD600 QT600-3 600/7 GGG60 FGS600-2 ВУ60
100-70-03 FCD700 QT700-2 700/2 GGG70 FGS700-2 ВУ70
120-90-02 FCD800 QT800-2 800/2 GGG80 FGS800-2 ВУ80
90º LEAD
E
QT900-2 900/2 ВУ100
� Non-Ferrous Metal
HIGH FEED
F
USA JAPAN CHINA UK GERMANY FRANCE RUSSIA
CLASS
AISI / SAE JIS GB BS DIN NF ГОСТ
A99
MULTI-FUNCTION
1199 1A99 A199.99R
SLOT MILLS
1050 A1050 1A50 1050(1B) A199.50 1050A A5
Amg
H
5052 A5052 5A02 NS4 AlMg2.5 5052
AK2
TOOL HOLDING
2218 A2018 2A90
ZAlCu5Mn AL19 R
201.0 ZAlCu5MnCdVA
800.823.7284
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INSERT GRADES CROSS REFERENCE
� Coated Carbide (Milling) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
PR1525 JP4120
GC1130 IC330
PR830 JC730U JS4045 MP1500
MP6120 TM1 GC1030 KC522M IC250
JC5015 JP4020 T250M T313W
P20 PR1025 JC5030 TB6020
F7030 DT4 GC4220
T25M
ACP200
AH725
KC525M IC520M
PR1225 UP20M DM4 GC4020 KCPM20 IC950
JC8015 JX1015 T20M
PR1230 GC4030 IC5400
GX2140
P (Steel)
CY250 IC330
MP2500 T3130 KC994M
CY9020 MP6130 IC328
GC1130 T250M GH330 KC725M
JC5015 TB6045 F7030 AC230 IC635
P30 PR1230 JC5040 JX1045 VP15TF
ZM3 GC4040 T25M
ACP300
AH120 KC792M
IC830
GC4230 F25M AH330 KC530M
JM4060 VP30RT IC908
F30M AH730 KCPK30
GX2160 IC928
CY250 MP3000
AC230 IC635
HC844 GC4040 T350M
P40 - JC5040
TB6060
VP30RT -
GC4240 T60M
ACZ330 AH140 KC735M IC928
ACZ350 IC4050
JX1060 T25M
CY9020 ACM100
PR1025 GC1025
M10 JX1020 F7010 - - ACM200 - KC522M -
PR1225 JP4020
GC1030
EH10Z
JM4160
JC5015 JM4060 F7030 T350M AMC300 KC994M IC380
CA6535 GC1040 T3130
M30 JC5030 TB6045 VP30RT ZM3 T250M ACP300 KC725M IC328
PR1535 JC5040 JX1045 MP7140
GC2040
F40M ACZ350
AH130
KCPK30 IC330
GX2160
IC5100
K01 - JC8003 TB6005 - - - MH1000 - AH110 -
IC4100
IC5100
PR1510 JP4005
JC600 MP8010 GC1010 MK1500 T1015 IC4010
CY10H ACK200 KCK15
K10 PR905 JC610
CY100H
MC5020 - GC3220 T150M
AC211
T1115
KC915M
IC910
K (Cast Iron)
MP1500
CA420M JC605X GC1020 KC520M
CY150 T150M EH20Z IC810
JC610 VP15TF GC3020 AH120 KC920M
K20 PR905 JC5015
TB6020
VP20RT
-
K20W/K20D
T250M ACZ310
AH725 KC925M
IC910
PR1210 JX1015 MK2000 ACK300 IC928
JC8015 GC3330 KC992M
MK2050
GC3040 MK3000
K30 - JC5080 - - -
GC4040 T250M
- GH130 KC930M IC928
CA6535 IC903
PCS08M ACM100
IC8015 MP9120 GC1030 IC807
S10 PR1535 IC5015
PTH13S
VP15TF
-
GC1025
MS2050 ACM200 - KC510M
IC808
S (Heat-resistant Alloy)
IC903
CA6535 IC8015 MP9120 IC807
GC1030
IC5015 CY100H VP15TF IC808
S20 PR1535 JC8050 CY10H MP9130
- GC2030 - ACM200 - KC525M
IC908
PR1210 S30T
JC7560 MP9030 IC830
IC928
800.823.7284
R16 Visit us online at KyoceraPrecisionTools.com
INSERT GRADES CROSS REFERENCE
� Cermet (Milling) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
GRADES
Class Symbol
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar A
LINEUP / INSERTS
NAT CH570 NS530 HT7
B
P (Steel)
75º LEAD
D
M (Stainless Steel)
90º LEAD
CX75
M30 -
CX90
- NX4545 - - - T4500A
NS740
- -
E
CX99 N308
SC30
K01 -
HIGH FEED
LN10 - - - - - - - - -
F
K (Cast Iron)
LN10
K10 - CX75
CH550 NX2525 - - - - - - IC30N
MULTI-FUNCTION
CH7030
K20 - NIT
CH7035
NX2525 - - - - - - - G
SLOT MILLS
H
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com R17
INSERT GRADES CROSS REFERENCE
� CVD Coated Carbide (Turning) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
MC6015
CA510 GC4205
GM10 UE6105 TP1501 AC700G T9005 KCP10B
CP2 GC4015 IC8150
CA515 JC110V GM20 UE6110 TP1000 AC2000 T9105 KCP10
P10 CP5 GC3115 IC9150
CA5505 JC215V GM8015 UE6005
CP7 GC4215
TP1500 AC810P T9015 KC9010
IC9250
CA5515 HG8010 UE6010 TP100 AC820P T9115 KC9110
GC4315
UE6020
CA525 TP2501
CA5525 MC6025 GC4225 AC3000 T9125 KCP30B
GM25 TP2500 IC635
JC215V UE6020 GC4230 AC630M T9035 KCP30
P30 CA530 JC325V
GM8035
UE6035
-
GC4235
TP2000
AC830P T9135 KC9040
IC8350
CA5535 HG8025 TP3500 IC9350
UH6400 GC2135 ACP100 T3130 KC9140
CR9025 TP200
KCP40B
JC325V GC4035 AC630M
CA530 UE6035 T9035 KCP40
P40 JC450V GX30 - GC4235 TP40 AC830P IC635
CA5535 JC540V
UH6400
GC4240 ACP100
T3130 KC9140
KC9240
KCM15B
KCM15 IC8250
MC7015 CP2 TP1500 T9015
M10 CA6515 JC110V GM10
US7020 CP5
GC2015
TP100
AC610M
T9115
KC9010 IC9250
KC9110 IC9350
KC9210
KCM25B
AC6030M T6020 IC6015
GC1515 KCM25
JC110V GM8020 US7020 CP2 TM2000 AC610M T6120 IC8350
M20 CA6525 GC2015 KC9025
M (Stainless Steel)
IC6025
JC215V AC6030M T6030 KCM35B
GM25 MC7025 GC2040 TM4000 IC8350
M30 - JC325V
GM8035 US735
-
GC235 TP300
AC630M T6130 KCM35
IC9350
JC525X AC830P T9125 KC9240
IC4050
KC9045
M40 - JC525X GX30 US735 - - TP40 - -
KC9245
IC635
MC5015 KC9125
JC110V GC4225
MY5015 TK2000 AC420K T5115 KC9320
CA315 JC215V GM8020 CP2 GC3215 IC418
K20 UE6010 TX150 AC700G T5125 KC9325
CA320 JC605X HG8025
UC5115
CP5 GC3220
TP200 AC820P T5020 KCK20B
IC9015
JC605W GC3225
TECHNICAL
UE6110 KCK20
R
800.823.7284
R18 Visit us online at KyoceraPrecisionTools.com
INSERT GRADES CROSS REFERENCE
� PVD Coated Carbide (Turning) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
GRADES
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol A
P01 PR1005 JC5003 - - - - - ACZ150 - KC5510 -
LINEUP / INSERTS
PR930
PR1005 VM1
PR1025 TM1 KC5010 B
CY15 ACZ150 IC507
JC5003 TA1 KC5510
P10 PR1115 JC5030
CY150 VP10MF
TAS
GC1025 CP200 ACZ310 AH710
KU10T
IC807
PR1215 IP2000 AC520U IC907
DT4
PR1425 DM4
PR1225
75º LEAD
PR1225 D
CY250 VP10RT GC1125 KC7015
ACZ330 GH330 IC328
PR1025 JC5015 CY9020 VP15TF ZM3 GC1145 KC7020
P30 CP500 ACZ350 AH120 IC928
PR1225 JC5040 HC844 VP20MF QM3 GC1115
AC530U AH740
KC7235
IC3028
IP3000 UP20M TAS GC1105 KU25T
90º LEAD
ZM3 AH140 KC7030
E
P40 - JC5040
CY250
HC844
QM3
TAS
GC1145
GC2145
CP500 ACZ350 AH740
J740
KC7040
KC7140
IC328
IC3028
HIGH FEED
VM1 TS2000 EH510Z
VP10MF GC1025 KC5510 IC520
M10 PR1215 JC5003 IP050S
VP10RT
TM1
GC1105
CP200 ACZ150 AH710
KC6005 IC807 F
PR1225 TA1 CP250 AC510U
GC15 KCU10 IC907
PR930 AH630
MULTI-FUNCTION
QM1
PR1025 VP10RT GC1025 AH725 KC5025 IC308
JC5015 VM1 TS2500 EH520Z
M (Stainless Steel)
SLOT MILLS
VP15TF ACZ330 IC908
M30
PR1125 JC5015
JC5030
CY250 VP20MF
ZM3
QM3
GC1020
GC2035 CP500
ACZ350 AH120 KC7030 IC1008 H
PR1535 JC5040
CY9020 UP20M
TAS GC2030
AC530U AH725 KC7225 IC1028
MP7035 AC6040M IC3028
IC807
EH10Z
PR905 JC5003 CY100H TA1 TS2000 GH110 KC5010 IC910
K10 VP05RT GC1010 EH510Z
PR1215 JC5015 CY10H TM1 CP200
AC510U
AH110 KC7210 IC507
IC908
K
K (Cast Iron)
KC5025
EH20Z
VP10RT TS2500 KC5525
PR905 IP2000 QM1 GC1020 ACZ310 AH120 IC508
K20
TOOL HOLDING
JC5015 VP15TF CP200 KC7015
PR1215 CY9020
VP20RT
TA1 GC1120
CP250
AC520U AH725
KC7215
IC908
AC530U
KC7315 O
VP15TF QM3 IC508
K30 - - -
VP20RT TA3
GC1030 CP500 ACZ310 - KC7225
IC908
SPARE PARTS
MP9005 AH8005
S01 PR1305 JC5003 -
VP05RT
- - - -
AH905
- - P
S (Difficult-to-cut Materials)
AH8015 IC807
MP9005 GC1105
PR1305 JC5015 CP200 AH905 KC5010 IC808
S10 JP9105 MP9015 - GC1005 AC510U
PR1310 JC8015
VP10RT GC1025
TS2000 SH730 KC5510 IC907
TECHNICAL
AH110 IC908
R
PR1310 MP9015 AH8015 IC806
JC5015 GC1025 CP250 AC510U KC5025
S20 PR1325 JC8015
JP9115 MT9015 -
GC1125 TS2500 AC520U
AH120
KC5525
IC808
PR1535 VP20RT AH725 IC908
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com R19
INSERT GRADES CROSS REFERENCE
� Cermet (Turning) • This table is Kyocera´s own estimation based on publications and
is not authorized by companies mentioned in it.
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol
TN610 NS520
AP25N T3N KT1120
TN6010 LN10 T110A GT530 IC20N
P01 CH350 VP25N T15 - - KT125
PV710 CX50
NX1010 Q15
T1000A GT720
HTX
IC520N
PV7010 J530
TN610
TN6010
TN620 LN10 NS9530
T1500Z IC20N
CX50 NX2525 T15 TP1020 NS520 KT315
TN6020 CH350 CT5015 T2000Z IC520N
P10 CX75 AP25N C7Z CM GT9530 KT175
PV710 NIT
CZ25
VP25N Z15
CT525
CMP
T1200A
GT530 HT2
IC530N
P (Steel)
CX90
NX4545 N40 CT530 T3000Z IC75T
P30 - CX99 -
VP45N C7X GC1525
TP1030
T250A
NS740 -
IC30N
SUZ
TN620
TN60 T15
NX2525 T110A KT1120
TN6020 C7X CT5015 CM NS520 IC20N
M10 LN10 CH350 AP25N T1000A KT315
PV720 VP25N
C7Z CT525 CMP
T2000Z
J530
KT125
IC520N
PV7020 Z15
PV7025
M (Stainless Steel)
TN620
TN90 CX50
NX2525 NS530 KT175
CX75 CH550 C7X
TN6020 NX3025 CT530 TP1020 T1500A NS730 HT2 IC30N
M20 PX75 CH7030 C7Z
PV720 NIT CZ1025
AP25N
Q15
GC1525 C15M T2000Z GT530 PS5 IC530N
PV7020 VP25N GT730 KT5020
NAT
PV7025
CX75
CX90
T3000Z
M30 - PX90 CZ25 NX4545 C7X - TP1030
T250A
NS740 - -
CX99
SUZ
T3N
AP25N T110A
K01 PV7005 LN10 -
VP25N
T15 - -
T1000A
NS520 KT1120 -
Q15
TN610
K (Cast Iron)
SR30 A30N
EX35 TX30 IC50M
P30 - DX30
EX40
UTi20T - SM30 S25M A30
UX30
KMF
IC54
DX35 ST30E
SR30
P40 - DX35
EX45 - - S6 S60M ST40E TX40 PVA IC54
KG10 EH10
K10 WH10 HTi10 KM1 H10 890 TH10 K8735 IC20
GW15 KT9
HM
EH510
H10T K313
883 G10E G2F
CR1 HTi20T IC20
K20 GW25 KG20
WH20
UTi20T
KM3 H13A 890 EH20 KS15F KMF
IC10
HX EH520 KS20
TECHNICAL
G3 G3 IC10
K30 - KG30 - - - - 883 THR
R G5
G10E UX30 IC28
V40 - GD195
WH50 GTi30 - - - G5 D40 - -
V (Wear and Shock
Resistant Tool)
MH3
GTi35
MH4
V50 VW50 GD174
WH60 GTi40 - - - G6 D50 - -
GTi30S
GD201
MH5
MH7 GTi40S G7
V60 - MH8
WB60
GTi50S
- - -
G8
D60 - -
GD206
800.823.7284
R20 Visit us online at KyoceraPrecisionTools.com
INSERT GRADES CROSS REFERENCE
GRADES
Class Symbol
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar A
SE1
KA30 HC1
NB90S KW80
A65 KT66 NPC-H2 HC2 CC620
LINEUP / INSERTS
K01 - - - NB90M - KY1615 -
PT600M NPC-A2 HC5 CC650
WX120 AC5
CS7050 HC6
HW2 B
K (Cast Iron)
75º LEAD
KYS25 D
Material)
90º LEAD
A65
KT66 HC4 CC650
LX11 E
H01 - NPC-A2 - HC7 CC670 - NB100C KY4400 -
H (Hardened
PT600M
A65
NPC-A2 ZC7
KT66
HIGH FEED
H10 - Whisker - WA1 CC670 - - TH10 KY4300 -
A66N WIN WA5 F
PT600M
• Boldface grade shows Coated Ceramic.
� CBN
MULTI-FUNCTION
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Class Symbol G
B20 CB7525 BX910
CBN050C BN500 IB50
K01 KBN475 JBN795 - MB710 B22 CB50
CBN300P BNC500
BX930 -
IB85
B30 CB7050 BX950
K (Cast Iron)
SLOT MILLS
KBN60M B22 CB50 KB1630 IB55
K10 JBN330 BH200 MB5015 CBN200 BN700 BXC90
KBN900 MB4020
B23 CB7050
CBN300 BN7000 BX470
KB9610 IB90 H
MB730 CBN350 BX950
B16 BN7000
K20 KBN900 - BH250 MBS140
B40
- CBN500
BNS800
BXC90 KB9640 -
BC5030 CBN600 BX90S
TOOL HOLDING
KBN900 JBN245 BNC300 BXM20 KB9640
MB8025 CBN500
KBN65B O
Stainless
BN350 BX450
KBN570
Steel
JBN795
- - MB4020 - - CBN200 BN7000 BX470 - -
KBN65M JBN500
BN7500 BX480
KBN70M
SPARE PARTS
DA2200 KD1405
KPD001
DA150 KD100
KPD010 JDA40 PCD10
N10 - MD220 PD2 CD10 DA1000 DX140 KD1400 ID5
KPD230 JDA745 PCD20
DA2200 KD1415
KPD250
INDEX
KPD001 T
KPD010 JDA10 PCD30 DA1000 DX110
N20 - MD230 - - KD1425 -
KPD230 JDA715 PCD30M DA2200 DX120
KPD250
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CHIPBREAKER CROSS REFERENCE
F FH UL FP TF 01 FF
DP XF F1 FA BE BH XF F3P
Finishing FS FY WM FF1 SP FA AS UF
GP PP XP FT PF FE
PK ZF1
QF
FL LU TSF FS
SF
HQ PQ SU TS NS
AB B SH C
UA WV LC FF2 EX SJ CB RP
Finishing - Medium CQ CJ XQ UT
CE SA
WR PF MF2 SX UJ 11 17 FN
NF
Carbon Steel /
VC VF CT LP SY
Alloy Steel
SE 27 ZF
PG XM UA
AE MV MP AM DM
UR Z5 QM M3 UG M3P
Medium - Roughing GS XS UB
DE MA
ZW1 SM SMC MF3 GE
NM TM MN
TF
PS AH MH ZM
PM GU
M5 MU
Medium - Roughing PT GC AR GH MR TH 32Y RP R3P
- GS MR5 UX
High Feed Rate GT PQ AY RP XMR
MR6 ME
32 37 RN NR
Standard GG LG MT Standard MC MU 31 33
Roughing - RE G MR7 PR MG GN
PH GQ Standard 23 MX UZ F-K THS
H HX HV HR R4 R5 TU
Roughing One Side GS RM QR PR HG HP RH
PX - HE TE HX HZ - R6 R7 RR6 57 65 TNM
High Feed Rate UC UP
UE HL HM
HR
RP
MP
TUS
RM
GU BH FS SH
Finishing - SF ZF1 MF - SU EF SF SS FP F3M
MQ MP FJ LM
Stainless
Steel
C AH VA LK MF KF UZ UX Standard
Medium - - - - FN -
Cast Iron
Standard VY Standard KM UJ 33 CF
K GH CM
Roughing - - - - KR KRR - GZ RP UN -
GC ZS RK CH
Non-ferrous
Metals
GP
Medium - Roughing AH - - - - - AL 95 AG P
MS
PP
� Positive Inserts
Kyocera
Cutting Range Chipbreaker for Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
General
Chipbreaker Sticky Material /
Soft Steel
Minute D.O.C. CF - - - - - - - - 01 - -
Finishing LUW
WP - - - SW - WF WK W-F1 - FW WF
(with Wiper Edge) SDW
Carbon Steel /
FB
DP GP FV SQ AZ3 AMX PF PF PSF 11 GF PF
Alloy Steel
No PF
Finishing - Medium � GK - BM JQ
Indication
QD CL
PM XM
MF2 - - - -
PR UR MU GM
Medium Standard - - J MP Standard AM3
KM XR
F2
SC
PM
MP MR
Standard
TECHNICAL
Stainless
R FM FV JS PF FW FP
Steel
Finishing MQ - - MP
SV LM
- MF MMC - LU
PSF MW
WF
Non-ferrous
Metals
AG AF
Finishing - Medium AH - ALU - AZ - AL AL
AW
AL HP
AS
800.823.7284
R22 Visit us online at KyoceraPrecisionTools.com
CHIPBREAKER CROSS REFERENCE
GRADES
A
Cutting Range Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Minute D.O.C. CF - - - - - - - 01 - -
LINEUP / INSERTS
Carbon Steel /
CK FP FV AZ7 AMX SI 11 PF
Alloy Steel
FM FV PF FW FP C
Steel
Finishing MQ - MP
SV
- MF - LU
PSF MW
WF
Non-ferrous
Metals
AG AF
Finishing - Medium AH ALU - AZ - AL AL AL HP
75º LEAD
AW AS
D
90º LEAD
E
Insert Style Kyocera Horizon Tool-Flo Kennametal RTW Valenite Sandvik Mitsubishi
HIGH FEED
ID/OD Grooving KCG/KCGP HG FLG NG PG VLG TLG* EG
F
ID/OD with Chipbreaker KCGP MY HG RK-LK FLG CB NG RK-LK PG RK-LK - - EG RK-LK
MULTI-FUNCTION
ID/OD with Positive Rake KCGP HGP FLGP NGP - VLGP TLGP* EGP
SLOT MILLS
Notch Style Threading Insert H
60° V Partial Profile KCT HT FLT NT PT VLT TLT* ET
60° V Fine Pitch Positive KCTK HTK FLTK NTK PTK VLTK TLTK* -
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com R23
TROUBLESHOOTING
• Surface finish’s sudden dete- • Too high Vc • Reduce the pre-set tool life
rioration
• Change to higher wear resistant grade
Crack from
• Workpiece dimension chang-
Wear es
800.823.7284
R24 Visit us online at KyoceraPrecisionTools.com
TROUBLESHOOTING
� Milling
Check Item Insert Grade Cutting Conditions Tool Geometry Setting
GRADES
Machine
A
Coolant
Approach Angle
Change to More Welding
Change to Harder Grade
Countermeasures
Corner Angle
LINEUP / INSERTS
Chip Pocket
Relief Angle
Overhang Length
D.O.C.
Resistant Grade
Resistant Grade
Cutter Rigidity
B
Vc
fz
Power, Rigidity
Usage of Mist
Dry
Unsuitable Cutting
Conditions
�� �
75º LEAD
Flank Wear Increase
Unsuitable Tool Geometry � �� �� � D
Unsuitable Cutting
Conditions
�� �� �� �
Rake Face Wear
Increase
Unsuitable Tool Geometry � �� �� ��
Edge Damage
90º LEAD
Unsuitable Cutting
�� �� � � E
Conditions
Chipping, Cracking
Unsuitable Tool Geometry � �� �� �� � � � � � �
Unsuitable Cutting
Conditions
�� �� �� �
Edge Breakage by
HIGH FEED
Thermal Shock
Unsuitable Tool Geometry � �� �� F
Unsuitable Cutting
Conditions
�� �� �
Built-up Edge
MULTI-FUNCTION
Unsuitable Tool Geometry � �� ��
Unsuitable Cutting
�� �� �� � G
Conditions
Poor Surface Finish
Unsuitable Tool Geometry � � �� �� � � � � �
Cutting Accuracy
Unsuitable Cutting
�� �� �� � �
SLOT MILLS
Conditions
Burr Formation
Unsuitable Tool Geometry �� �� �� � H
Unsuitable Cutting
Conditions
�� �� �
Workpiece Chip Off
Unsuitable Cutting *3 *6
Conditions
��
��
�
�
� K
Damaging Chips
Unsuitable Tool Geometry � �� �� ��
TOOL HOLDING
*2) To prevent chattering, the larger ap may be suitable.
*3) Higher fz may be suitable. O
*4) Down-cut method is recommended for helical end milling.
*5) If the surface is warped by cutting heat.
*6) Compressed air is recommended.
SPARE PARTS
P
TECHNICAL
R
INDEX
800.823.7284
Visit us online at KyoceraPrecisionTools.com R25
TERMS AND ANGLES OF TOOLHOLDER
*OTFSU m
%0$
$VUUFS)FJHIU
$"QQSPBDI"OHMF
$PSOFS"OHMF
$IJQT5IJDLOFTT
G[
$VUUJOH&EHF"OHMF G[
m
55SVF3BLF **ODMJOBUJPO"OHMF
"OHMF *OTFSU
$VUUFS%JBNFUFS
%JBNFUFSBU&EHF1PJOU
%0$
33BEJBM3BLF"OHMF
33
$IJQT5IJDLOFTT
G[
G[
m
*OTFSU
%0$
G[
$IJQT5IJDLOFTT
� Function of Tool Angles
Symbol Name Function Effect
S
a
a
4UBHF
E
E
H
H
S
S
5ZQF
φd2 φd1
0° 0°
φd1 φD
φD
φD1
φd
φD1
φd
Fig.1 Fig.2
b b
+0
ID -0.2
a
a
E
φD1
φd
φD1 b
φd
S b φd3
a
H
E
S
G
E
4UBHF
S
5ZQF
φD
TECHNICAL
R
NToolholder Dimensions (Bore Id: Inch)
No. of No. of No. of No. of
Description Std. Description Std.
Inserts Inserts Flutes Stages ID ID1 Id
ϕD
MSR 063R-1 N 4 1
4 63 50 25.4
MECX 08-S10-07-1T N 1 8 063R-2 N 8 2
14-S12-07-2T N 2 14 080R-1 N 4 1
17-S16-07-3T N 17 4UBHF 080R-2 N
55 25.4
d Shank
3 8 2
andard
N
5ZQF
/PPG*OTFSUT
7G 7G
7G O 7G O
O O
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BASIC MILLING FORMULAS (Inch)
GRADES
A
LINEUP / INSERTS
B
75º LEAD
D
Table Feed with f1 Compensation (inches/minute)
= IPT × N × RPM × f1
90º LEAD
Surface Speed per Minute Metal Removal Rate E
SFM = 0.262 × DIA × RPM Q = WOC DOC × IPM (in/min)
HIGH FEED
RPM = 3.820 × SFM HPS = Q × UHP F
DIA
Feedrate (inches/minute) Horsepower Required at the Motor
MULTI-FUNCTION
IPM = IPT × N × RPM HPM =
G
Feedrate (inches/tooth) Time in Cut (Seconds)
tchip Max
Programmed IPT = cos � T = 15.7 × DIA × LOC
SFM × IPR × N
or
SLOT MILLS
Radial Chip Thinning for 90° Cutters
T=
60 × LOC H
1/2 ( Ae )
Dia IPM
f1 =
� ( Ae ) -1
Dia
� D
efinition of Terms
K
DIA = Diameter of the Workpiece (Inches) WOC = Width of Cut (Inches)
TOOL HOLDING
EFF = Machine Efficiency N = Number of Effective Teeth in Cutter
f = Feedrate (See IPM, IPR, and IPT) Q = Metal Removal Rate (Cubic Inches per Minute)
O
HPM = Horsepower Required at the Motor (HP) RPM = Revolutions per Minute
HPS = Horsepower Required at the Spindle (HP) SFM = Surface Speed (Feet per Minute)
SPARE PARTS
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BASIC MORNING FORMULAS (Metric)
� M
illing
� C
utting Speed
� T
able Feed & Feed per Tooth
� P
ower Requirement
Pc : Power Requirement [kW] Ks Figure
Vf : Power Requirement (Horse Power) [HP]
Low Carbon Steel 190
Ks x Q Ks x ae x Vf x ap ae : Width of Cut [mm]
Pc = = Medium Carbon Steel 210
6,120 x � 6,120,000 x � Vf : Table Feed [mm/min]
High Carbon Steel 240
fz : Feed per Tooth [mm/t]
Z : Number of Inserts Low Alloy Steel 190
Ks x ae x fz x Z x N x ap
= n : Spindle Revolution [min-1] High Alloy Steel 245
6,120,000 x �
ap : Depth of Cut [mm] Cast Iron 93
Ks : Specific Cutting Force [kgf/mm2] Malleable Cast Iron 120
� : Mechanical Efficiency (0.7~0.8) Bronze, Brass 70
Q : Chip Removal Volume [cm3/min = cc/min]
� C
hip Removal Volume
Q : Chip Removal Volume [cm3/min = cc/min]
ae : Width of Cut [mm]
ae x Vf x ap ae x fz x Z x n x ap Vf : Table Feed [mm/min]
Q = =
1,000 1,000 fz : Feed per Tooth [mm/t]
Z : Number of Inserts
n : Spindle Revolution [min-1]
ap : Depth of Cut [mm]
� C
utting Time
T : Cutting Time [seconds]
L' : Total Table Transfer Length [mm]
60 x L' 60 x L' ( = L + Ds + 2�)
T = = 7G
Vf fz x Z x n L : Workpiece Length [mm]
%4
Ds : Cutter Diameter [mm] ñ ñ
� : Idling Distance [mm] -
-
Vf : Table Feed [mm/min]
TECHNICAL
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BASIC MORNING FORMULAS (Metric)
� M
illing
GRADES
� T
rue Rake Angle $ A
LINEUP / INSERTS
5 B
� T
rue Rake Angle
75º LEAD
D
90º LEAD
E
� T
able Feed & Feed per Tooth n
HIGH FEED
F
n : Revolution [min-1]
1,000 x Va
n= R : Radius of Ball-Nose End Mill (Ball Part's Radius [mm])
2 x � x �a(2R-ap)
MULTI-FUNCTION
G
SLOT MILLS
H
ap
a
TOOL HOLDING
O
SPARE PARTS
P
TECHNICAL
R
INDEX
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TECHNICAL
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