Off Machine Switch Specification Wire Description

Part No. Function Actuate Deactuate Contact Position Wire Wire Wire Wire SENR8363-01
Number Color Description Number Color Description
38 ± 3 °C 27 °C MIN
3E-6449 Air Heater & Start Aid Coolant
(100 ± 5 °F) (80.6 °F)
Normally Closed
Power Circuits Accessory Circuits (Continued)
December 1996
107.0 ± 3.0 °C 93.0 °C MIN 101 RD Bat (+) 508 PU Radio Speaker - Left
3E-6451 Engine Coolant Temperature (EMS) Normally Closed
(224.6 ± 6.0 °F) (199.0 °F MIN) 102 BU Hd Lmp 509 WH Radio Speaker - Left (Common)

70 kPa MAX 40 ± 20 kPa 105 BR Key Sw 511 BR Radio Speaker - Right

3E-6454 Fuel Pressure (EMS) Normally Closed
(10 psi MAX) (6.0 ± 3.0 psi) 108 BU Aux Ckt 512 GN Radio Speaker - Right (Common)

52 ± 3 °C 43 °C MIN 109 OR Alt Output(+) Term. 513 OR A/C Compressor/Refrigerant Press. Sw

3E-9350 Power Train Filter Bypass Temperature Normally Closed
(125.6 ± 5.4 °F) (109.4 °F MIN) 112 PU Main Power Rly Output 515 GY Blower Motor (Hi)
210 ± 70 kPa — 113 OR Opr Mon Panel B+ Switched 516 GN Blower Motor (Medium)
9X-7781 Power Train Filter Normally Open
(30 ± 10 psi) — 114 GN Warning Horn (Forward) 517 BU Blower Motor (Lo)
275 to 1750 kPa ¹ — 116 BR Aux Ckt 521 YL A/C Sw to Refrigerant Sw
114-5333 Refrigerant Pressure (AC) Normally Open ²
(40 to 255 psi) — 124 GN A/C 522 WH A/C Clutch to Thermostat Sw
110 ± 3°C 96°C MIN 129 BU Aux Ckt 523 BR Wiper - Left (Park)
130-3015 Coolant Temp Switch Normally Closed
(230 ± 5 °F) (205°F MIN) 140 BU Aux Ckt 524 BU Wiper - Left (Lo)
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed 158 BR Aux Ckt 525 GY Wiper - Left (Hi)
condition can be maintained down to 170 kPa (25psi). 160 PU Aux Ckt 526 YL Wiper - Right (Park)

² Contact postion at the contacts of the harness connector. 176 OR Aux Ckt 527 GN Wiper - Right (Lo)
197 GN Aux Ckt 528 PK Wiper - Right (Hi)
198 PK Aux Ckt 529 WH Washer Left
199 OR Aux Ckt 530 OR Washer Right
Ground Circuits 592 BU DC/DC Converter Power Output
Resistor, Sender and Solenoid Specifications 200 BK Main Chassis 593 GN Condenser Fan Relay to Motors
Part No. Component Description Resistance (Ohms)¹
201 BK Opr Mon Panel A513 PK DC/DC Converter Memory Output
3E-5239 Relay - Condensor 360
202 BK XMSN Ctrl Lighting Circuits
3E-6332 Solenoid - Start Aid 6.00
203 BK Chassis Diagnostic 600 BR Dash Lamp Basic
3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5

D6M Tractor
207 BK Starter Diagnostic 608 GN Flood Lamp - Rear
Solenoid - Engine Shutdown
1.55 ± 0.15 270 BK Opr Mon Ident Code 0 610 OR Head Lamp Basic
8C-3663 Start (Latch) Coil
10.3 ± 1.03 271 BK Opr Mon Ident Code 1 663 GY Gage Lamps - Smart EMS
Stop (Unlatch) Coil

Electrical Schematic
9G-1950 Resistor - Blower Motor Overall 2.0 ± 0.1 272 BK Opr Mon Ident Code 2 Control Circuits

101 -7740 Relay - Main Power 53. ± 5.3 273 BK Opr Mon Ident Code 3 709 OR Sensor Power Supply
274 BK Opr Mon Ident Code 4 751 GN XMSN Shift Sol No. 1 or 3
125-1302 Relay - Start 27.5 ± 2.8
275 BK Opr Mon Ident Code 5 752 YL XMSN Shift Sol No. 2
134-3999 Solenoid - A/C Clutch 17.6 ± 0.6
276 BK XMSN Ctrl Ident Code 0 754 BU XMSN Shift Sol No. 3 or 1
¹ At room temperature unless otherwise noted.
277 BK XMSN Ctrl Ident Code 1 755 OR XMSN Shift Sol No. 4 or 5
9ZM1-UP
278 BK XMSN Ctrl Ident Code 2 E707 GN Display +V
279 BK XMSN Ctrl Ident Code 3 E708 PK Display Clock 2RN1-UP
280 BK XMSN Ctrl Ident Code 4 E735 PU Monitor Tack/Serv Mtr/Odometer Select
5WR1-UP
Connector Location 290 BK Opr Mon Service F780 PK Parking Brake Sw
Schematic Machine 291 BK Opr Mon Clear F781 BR Downshift Sw (N.O.)
Connector Number
Location Location Basic Machine Circuits F782 OR Reverse Sw (N.O.)
CONN 1 D-9 28 301 BU Starter No. 1 Sol F783 GN Upshift Sw (N.C.)
CONN 2 A-8 14 302 OR Starter No. 1 Resistor to Diagnostic F784 YL Downshift Sw (N.C.)
CONN 3 D-8 3
304 WH Starter Rly No. 1 Output F785 WH Upshift Sw (N.O.)
CONN 4 F-7 3
306 GN Starter RIy Coil to Neut Start Sw or Key Sw F786 GY Reverse Sw (N.C.)
CONN 5 E-7 3
307 OR Key Start Sw to Neut Start Sw F788 PU Left Steer Clutch
CONN 6 A-6 18
308 YL Main Power Rly Coil F789 YL Right Steer Clutch
CONN 7 Starting and Charging Diagnostic F-6 3
310 PU Start Aid Sw to Start Aid Sol F790 BR Service Brake Pedal
CONN 8 D-3 A
CONN 9 B-3 A 311 WH Start Air Sol to Temp Sw F791 BU Right Brake Solenoid

CONN 10 E-3 19 321 BR Bckp Alarm Lamp Travel Alarm F792 WH Left Brake Solenoid

CONN 11 F-3 19 322 GY Horn (Forward) G730 PK EPTC II - Park Brake Sol
The connectors shown in this chart are for harness to harness connectors. 326 PU Key Sw "C" Term. G731 GY EPTC II - Secondary Service Brake Sol
Connectors that join a harness to a component are generally located at or near the 334 BU Start Aid Sol #2 828 WH Hydrst Left Ster Pedal Sensor
component. See the Component Location Chart.
335 BR Air Inlet Heater 830 OR Hydrst Right Ster Pedal Sensor
337 WH Prelube Pushbutton Sw to Prelube Timer 851 WH Hydrst Speed and Direction Sensor
373 GN Air Inlet Heater 892 BR Port/CAT Data Link (-)
Related Electrical Service Manuals Monitoring Circuits 893 GN Port/CAT Data Link (+)
Title Form Number 403 GN Alternator (A) Term. F842 BU AIH Post Heat
Alternator 132-2156 SENR4757 404 YL Hydraulic Oil Temp F843 YL Inching Pedal

Starting And Charging Systems SENR2945 405 GY Opr Mon Oil Press. (Lo Setting) F846 PU ECM LED Driver

Electronic Monitoring System SENR2945 406 PU Coolant Temp F847 YL ECM Sw IP1

Starting Motor: (106-8558) 410 WN Opr Mon Action Alarm F848 OR ECM Sw IP2 © 1996 Caterpillar Printed in U.S.A.
106-8557 (JE) SENR3559
106-8559 (41 MT) SENR3581
411 PK Opr Mon Master Action Lamp F849 WH ECM Sw IP3
All Rights Reserved
413 BR Fuel Pressure F849 WH ECM Sw IP3
415 GN Operator Monitor Test F850 PK ECM Sw IP4
419 YL Opr Mon Parking Brake G848 GN Auto Indicator
424 GY Power Train Temp 900 PU XMSN Shift Sol No. 5 or 4
426 BR Opr Mon Power Train Oil Filter 973 BR CST Autoshift - Auto/Manual Sw 2
441 OR Eng Coolant Temp Gage 975 WH CST Autoshift - Sol Return
442 GY Hyd System Temp Gage 977 YL CST Autoshift - Auto/Manual Sw 1
443 YL Power Train Temp Gage E900 WH ECM Trans Output Spd +
447 PK Fuel Level Gage E901 GN ECM Trans Output Spd - Harness And Wire Electrical Schematic Symbols
450 YL Tach Sender (+) E902 PU ECM Trans Interm Spd +
C413 YL Display Data E903 YL ECM Trans Interm Spd -
C414 BU Display Load E903 YL ECM Trans Interm Spd - Electrical Schematic Symbols And Definitions A AA 1 1
Accessory Circuits E904 BR ECM Trans Interm Spd Q+ 1 2 2
501 GN Wiper - Front (Lo) E904 BR ECM Trans Interm Spd Q+ Typical representation of a Typical representation of a
1 3
502 OR Wiper - Front (Hi) E905 BU ECM Trans Interm Spd Q- Deutsch connector. The Sure-Seal connector. The
503 BR Wiper - Rear (Park) E906 OR ECM Trans Output Spd Q+ Plug Receptacle plug contains all sockets plugand receptacle contain
504 YL Wiper - Rear (Lo) E907 GY ECM Trans Output Spd Q- and the receptacle contains both pins and sockets.
B
505 BU Wiper - Rear (Hi) E908 BR ECM Trans lntput Spd + 2 all pins.
24 T
9 5 506 PU Washer - Front E909 WH ECM Trans lntput Spd -
12 8
20 2 507 WH Washer - Rear G939 PK ECM Switch Return Pressure Temperature Level Flow
23 Pin or Socket
19 A 6 K977 PK ECM Trans Oil Temp Sensor Symbol Symbol Symbol Symbol
7 Number
K978 BU ECM Pump Sol

22
K997 BU +V Sensor, Monitor Wire, Cable, or Harness Component
17 16 Assembly Identification Part Number
10
C 11 26 Single Wire
30 Component Location Connector
13
18 Schematic Machine Schematic Machine C A A AA 9X-1123
Component
Location Location
Component
Location Location Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
325-PK-14 1 325-PK-14
Alarm - Action A-4 A Resistor - Starter C-2 26
Alarm - Backup D-9 1 Sender - Coolant Temp D-2 22 Pin Socket Wire
Normally open switch that is closed due to an applied condition, and will open again with a Color
Alternator B-2 2 Sender - Fuel Level D-9 17
Battery F-9 1 Sender - Powertrain Oil E-2 19 specific decrease in that condition.
Breaker - Alternator E-8 3 Solenoid - A/C Clutch B-2 22 2 200-BK-14
Breaker - Aux E-8 3 Solenoid - Engine Shutdown C-2 A
Breaker - Blower F-5 3 Solenoid - Start Aid F-2 A
Normally closed switch that will open with an increase of a specific condition. Circuit Number Wire
Cigar Lighter A-5 C Starter C-2 26 Identification Gauge
7 13 12 Converter - 24V to 1 2V D-7 3 Switch - Air Heater Coolant D-2 16
10 30 8
Fuses E-8 3 Switch - Air Inlet Heater C-6 A
C-4 A E-5 B
Normally closed switch that is open due to an applied condition, and will close again Electrical Schematic Symbols And Definitions
Gauge - Coolant Temp Switch - Backup Alarm
with a specific decrease in that condition.
Gauge - Fuel Level B-4 A Switch - Blower B-6 A
Gauge - Powertrain Oil Temp C-4 A Switch - Coolant Temp D-2 22 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Engine Intake Air Heater B-21 6 Switch - Disconnect F-9 3
Horn - Forward F-1 5 Switch - Engine Oil E-2 24 The circle indicates that the component has screw terminals and a wire can be disconnected REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
B C A
Lamp - Dome A-6 30 Switch - Ether Coolant D-2 22 from it. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
6

18 3 Lamp - Action B-4 A Switch - Forward Horn B-5 C

Meter - Service B-4 A Switch - Front Wiper A-7 13
1
SENDER - A component that is used with a temperature or pressure gauge. The sender
9
11
Monitor - Operator B-4 A Switch - Fuel Pressure E-2 18 No circle indicates that the wire cannot be disconnected from the component. measures the temperature or pressure. Its resistance changes to give an indication to the
2
17 Motor - Blower A-3 6 Switch - Hydraulic Oil A-7 18 T gauge of the temperature or pressure.
20
16 22 Motor - Blower B-3 6 Switch - Key Start C-6 A
23 5
24 Motor - Condenser B-9 7 Switch - Lamp D-6 A
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Motor - Front Wiper E-4 8 Switch - Left Wiper A-7 13 It has a coil that makes an electromagnet when current flows through it. The electromagnet
Motor - Left Wiper E-5 9 Switch - Neutral Start D-5 B This indicates that the component has a wire connected to it that is connected to ground. can open or close the switch part of the relay.
19 26 C-8 10 A-5 A
Motor - Rear Wiper Switch - Operator Monitor
Motor - Right Wiper B-6 11 Switch - Power Train Filter A-8 23 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Motor - Washer (Front, Rear, Left, & Right) D-8 3 Switch - Power Train Filter Bypass A-8 19 much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
Radio C-3 12 Switch - Powertrain Oil E-2 19
This indicates that the component does not have a wire connected to ground. It is grounded
Relay - Condensor B-9 7 Switch - Rear Wiper B-8 13
by being fastened to the machine. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Relay - Main F-8 3 Switch - Refrigerant C-1 22 that makes an electromagnet when current flows through it. The electromagnet can open or
Relay - Start F-8 3 Switch - Right Wiper B-8 13 close a valve or move a piece of metal that can do work.
Resistor - Blower A-3 6 Switch - Start Aid C-6 A
Resistor - Blower B-3 6 Thermostat - A/C B-3 A MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
D74119 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
Machine location are repeated for components located close together
that make electromagnet when current flows through them. It also has an internal switch that places
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS A = Operator Compartment - Front Dash the latch coil circuit open at the time the coil latches.
B = Operator Compartment - Left Console
C = Operator Compartment - Right Console
 9 8 7 6 5 4 3 2 1
12V BATTERY RD-00 RD-00 RD-00
3T-5760 STD BK 2 311-WH

CONN 7
9X-9721 ATCH L1 L1
RELAY PANEL DIAGNOSTIC L1 BK 1 310-PU

12

10
11
L26 L26

3
1
4
9

6
5
8
7
2
CONNECTOR B
BB AA L2 L2 START AID
4 200-BK L2
SOLENOID D

311-WH
FLOOD

306-GN

302-OR
101-RD

109-RD

105-RD
112-PU

310-PU
NEG POS 112-PU

203-BK

207-BK
14 200-BK-10 610-OR-14

304-WH-16

308-YL
3E-6332 L39 LAMP
109-RD 17 200-BK-14 200-BK-14
RD-00

304-WH 200-BK-16 D 106-8964

10 L8 L8
NOTE: 101-RD 18 200-BK-14 L26
20A BREAKER; 3T-8728 306-GN 2 200-BK 322-GY
80A BREAKER; 9S-4693 308-YL 3 404-YL 200-BK L8 521-YL-14
10A FUSE; 3K-8782 304-WH-8 24 101-RD 310-PU 102-RD-14 200-BK-14 335-BR
203-BK

BB CC 15A FUSE; 8M-8948 124-GN-14 13 304-WH-16 302-OR 608-GN-14 201-BK 101-RD-4

112-PU
BK-00

20A FUSE; 8M-0456

304-WH

311-WH
POS NEG 102-RD-14 7 109-RD 207-BK 447-PK 114-RD 304-WH-8

109-RD

304-WH-8

310-PU
FUSE HOLDER; 4K-5122 109-RD-4 112-PU 308-YL 507-WH-16 129-RD 302-OR

306-GN
19

308-YL
L3 L3 L39 L39
F 12V BATTERY CC LL DISCONNECT MAIN RELAY
101-RD-4 20 203-BK 105-RD 506-PU-16 158-BR-14 207-BK F
200-BK-10 22 203-BK 311-WH 529-WH-16 116-BR-14 114-RD 109-RD-4
3T-5760 STD SW C 101-7740 C 140-BU-10 1 176-YL 306-GN 530-OR-16 102-RD-14 200-BK 311-WH FORWARD
9X-9721 ATCH 7N-0718 C HORN
STRIP 110-4638 105-RD 21 108-BU-16 306-GN 592-BU 307-OR 129-RD 310-PU CONN 11
L1 7T-0969
129-RD 6 108-BU-16 200-BK-14 A513-PK 105-RD 201-BK 310-PU 6 310-PU
DD BK-00 C START 114-RD 5 102-RD-14 200-BK-14 200-BK-14 308-YL 158-BR-14 424-GY 322-GY 1 322-GY 322-GY B D
D
200-BK 2 BK RELAY 158-BR-14 9 102-RD-14 108-BU-16 200-BK-16 113-OR 200-BK-14 413-BR 310-PU 2 310-PU 610-OR-14 322-GY C 322-GY
125-1302
BK-16
BK-16

BK-6 306-GN 1 BK 116-BR-14 11 102-RD 102-RD-14 200-BK 124-GN-14 200-BK-14 326-PU 311-WH 3 311-WH 311-WH 610-OR-14 B 200-BK-14
109-RD-4

W D

124-GN-14

102-RD-14
112-PU-14
112-PU-14

112-PU-14

200-BK-10
108-BU-16 12 158-BR-14 102-RD 200-BK 101-RD-4 404-YL 610-OR-14 424-GY 4 424-GY 311-WH 200-BK-14 A

109-RD-4
101-RD-4
176-YL 25 109-RD-4 158-BR-14 201-BK 304-WH-8 116-BR-14 522-WH-14 335-BR 5 335-BR 335-BR
TO FRAME 113-OR 23 304-WH-8 109-RD-4 200-BK-14 200-BK-10 302-OR 102-RD-14 441-OR A B 441-OR
1
2

MODULE GROUND 197-GN-16 16 308-YL 304-WH-8 200-BK-14 200-BK-14 207-BK 307-OR 403-GN 406-PU
C
K K 198-RD-16 15 101-RD-4 308-YL 108-BU-16 200-BK-14 109-RD-4 105-RD 405-GY 521-YL-14 1 521-YL-14 326-PU
CAB 200-BK 200-BK-10 308-YL 199-OR-16 8 124-GN-14 101-RD-4 102-RD L26 200-BK-14 200-BK-10 311-WH 308-YL 406-PU 413-BR 2 413-BR 302-OR
FLOOD L2 L2 L9 L9
308-YL 308-YL 200-BK-10 C A 105-RD 124-GN-14 158-BR-14 200-BK-16 310-PU 113-OR 443-YL 207-BK 3 207-BK 207-BK
L43

LAMP K K CONN 4 114-RD 105-RD 310-PU 200-BK 102-RD 124-GN-14 404-YL 405-GY 4 405-GY 304-WH-8
107-6689 C C L5
CAB 112-PU-14 124-GN-14 113-OR 114-RD 302-OR 200-BK 592-BU 200-BK-14 116-BR-14 302-OR 5 302-OR 101-RD-4
FLOOD 20A ENGINE
608-GN-14 112-PU-14 129-RD 113-OR 207-BK 201-BK 200-BK A513-PK 201-BK-14 102-RD-14 443-YL 6 443-YL 403-GN
200-BK-14 LAMP BLOWER BREAKER 116-BR-14 129-RD 109-RD-4 108-BU-16 447-PK 307-OR 441-OR 7 441-OR 109-RD-4 OIL SW
L25 106-8964 3T-8728 3E-7692
608-GN-14 200-BK-10 116-BR-14 304-WH-8 201-BK 506-PU-16 608-GN-14 105-RD 403-GN 8 403-GN 521-YL-14
200-BK-14 109-RD-4 101-RD 306-GN 200-BK-10 308-YL 201-BK-14 201-BK-14 507-WH-16 101-RD-4 308-YL 610-OR-14 9 610-OR-14 522-WH-14 BK 2 405-GY
L2
L L 101-RD 109-RD-4 200-BK-14 108-BU-16 308-YL 200-BK-10 200-BK-10 529-WH-16 304-WH-8 113-OR 522-WH-14 10 522-WH-14 405-GY BK 1 201-BK
OROPS 101-RD-4 101-RD-4 200-BK-14 102-RD-14 101-RD-4 530-OR-16 302-OR 124-GN-14 326-PU 11 326-PU 413-BR B
109-RD-4
109-RD-4

FLOOD MODULE L3 L3
C C 200-BK-14 4 176-YL 124-GN-14 608-GN-14 207-BK 200-BK-14 406-PU 12 406-PU 424-GY
LAMP L L

610-OR-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14
101-RD-14 10A LAMPS 102-RD-14 200-BK-14 5 203-BK 105-RD 447-PK 109-RD-4 201-BK-14 A B 443-YL
107-6689
C 197-GN-16 1 203-BK 105-RD 404-YL 311-WH 447-PK 304-WH-8 304-WH-8
OROPS C
608-GN-14 101-RD-14 10A KEY 105-RD 198-RD-16 2 176-YL 114-RD 200-BK 310-PU 608-GN-14 A B
200-BK-14 FLOOD 199-OR-16 3 102-RD-14 200-BK-10 200-BK 200-BK 102-RD 608-GN-14 101-RD-4 101-RD-4 FUEL BK 1 413-BR
LAMP C C L6 PRESSURE
608-GN-14 101-RD-14 10A CIGAR LIGHTER 129-RD 6 108-BU-16 129-RD 200-BK-14 201-BK-14 108-BU-16 521-YL-14 A B BK 2 201-BK
200-BK-14
106-8964 C 80A C AUXILIARY 321-BR 311-WH 200-BK-14 201-BK A513-PK 426-BR 109-RD-4 109-RD-4 SW B
C C POWER A CONN 5 3E-6454
608-GN-14 101-RD-14 10A FORWARD HORN 114-RD 200-BK-14 116-BR-14 200-BK-10 200-BK 200-BK-14 592-BU 334-BU A B
ALTERNATOR L7
200-BK-14 C C 608-GN-14 113-OR 200-BK-14 200-BK-14 506-PU-16 L4 L4 160-PU CONN 10
BREAKER 101-RD-14 10A DUMP VALVE 198-PK-16 447-PK 200-BK 200-BK-14 200-BK-14 507-WH-16 335-BR
NO ROPS T 9S-4693 L44 L44 L6 L6
200-BK-14 C C 201-BK 200-BK 201-BK 201-BK 200-BK 529-WH-16
FLOOD L5 L5 POWER
E LAMP T
608-GN-14
WITH NO ROPS
112-PU-14 20A A/C CONDENSERS 158-BR-14 INERTIA BRAKE 507-WH-16
506-PU-16
307-OR
307-OR
201-BK-14 201-BK-14 200-BK-14 530-OR-16
200-BK-14
L7 L7 TRAIN
BK-16
BK-16
2
1
424-GY
201-BK
E
107-6689 C C C C SOLENOID L4 L4 T°
FLOODS PLUG 197-GN-16 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 529-WH-16 200-BK OIL SW B
HARNESS A 20A NOTE E 3E-6453
C C 3E-6273 530-OR-16 200-BK L5 L5
INTO HARNESS T AUX
608-GN-14 112-PU-14 15A WIPERS 108-BU-16 200-BK-16 113-OR B
WITH OROPS BREAKER POWERTRAIN
200-BK-14 FLOODS PLUG C C 200-BK 306-GN L L 443-YL
L43 3T-8728 1 H725-GN OIL SENDER
HARNESS A INTO 112-PU-14 10A OPERATOR MONITOR 113-OR A513-PK 306-GN M M T°
2 200-BK GND LEFT GND 3E-7262
L HARNESS L L43 C C 592-BU 321-BR 524-BU-16 4 GN MOTOR H WIPER 501-GN-16 4 GN MOTOR H
L43 J E A

610-OR-14

610-OR-14
200-BK-14

200-BK-14
200-BK-14
200-BK-14
608-GN-14 1 112-PU-14 10A FLOODLAMPS 116-BR-14 200-BK 1 1 201-BK
T° 117-9060 T° L10
200-BK-14 2 A C 404-YL 200-BK-14 2 BK L28 200-BK-16 2 BK 113-OR 1 113-OR 114-RD 201-BK
C L29 L9
608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

1 608-GN-14 L22 112-PU-14 10A CONSOLE 176-YL 108-BU-16 6 GY P 108-BU-16 6 GY P 201-BK 2 201-BK-14 200-BK L9
B+ B+
2 200-BK-14 C L22 608-GN-14 523-BR-16 3 BR 500-BR-16 3 BR 608-GN-14 3 608-GN-14 129-RD
C
608-GN-14 1 112-PU-14 10A AUX CKT 199-OR-16 200-BK-14 A 525-GY-16 5 OR 502-OR-16 5 OR 124-GN-14 4 124-GN-14 201-BK
200-BK-14 2 LL A 203-BK 321-BR 1 BK/PK BACKUP 404-YL 5 404-YL L1 158-BR-14
ALARM SW L28 L28 FRONT L12
T 203-BK 3 197-GN-16 404-YL 200-BK 2 BK/PK 608-GN-14 424-GY 6 424-GY 200-BK-14 L39

522-WH-14
A Y 109-5809 WIPER L39

200-BK-14
5 RELAY PANEL 321-BR 610-OR-14 7 200-BK-14

521-YL-14
304-WH-8
101-RD-4

109-RD-4
L42 L22 L22 L30 L30 134-3504 L8

311-WH
321-BR 6 176-YL 306-GN 3 306-GN 116-BR-14 610-OR-14 8 610-OR-14 322-GY

441-OR

302-OR

403-GN
335-BR

406-PU
326-PU

207-BK
L42 176-YL 7 447-PK 307-OR 4 307-OR 102-RD-14 200-BK-14 9 200-BK-14 521-YL-14
447-PK 4 200-BK-16 201-BK 113-OR 1 124-GN-14 441-OR 10 441-OR 521-YL-14
L6
608-GN-14
608-GN-14
200-BK-14
200-BK-14

201-BK 201-BK 1 507-WH-16 200-BK 2 334-BU 447-PK 11 447-PK 608-GN-14

201-BK L40 442-GY 2 F F F F L23 L23 506-PU-16 160-PU 12 426-BR

RD-00
404-YL 8 MOTOR MOTOR 529-WH-16 306-GN 3 FOR DIRECT NEUTRAL 521-YL-14 116-BR-14 13 116-BR-14

H727-PK

H725-GN
L12 L12

H727-PK
L44 DRIVE PLUG

306-GN

113-OR
307-OR
530-OR-16 307-OR 4 START SW 326-PU 413-BR 14 413-BR

200-BK
CONN 1 L40 HARNESS J L10 L10
200-BK-16 113-OR 1 9W-1581 307-OR 334-BU 15 334-BU
FRONT LEFT TO HARNESS A
200-BK-16

102-RD-14 200-BK 2 105-RD 160-PU 16 160-PU

WASHER WASHER REMOVE AIR HEATER
200-BK-16

108-BU-16 J L29 HARNESS Y L31 310-PU 17 BK-16 1 335-BR

L42 7T-8890 7T-8890 J L29 L31 L5 COOLANT
L24 200-BK L28 201-BK 521-YL-14 18 521-YL-14 BK-16 2 200-BK

4
1
2
3

2
4
3
1
A513-PK L28 404-YL 102-RD-14 19 102-RD-14 SW B
P 3E-6449 T°
F F F F 592-BU 424-GY 326-PU 20 326-PU
LAMP SW
WH-18
WH-18
WH-18
WH-18
MOTOR MOTOR 200-BK 413-BR 21
201-BK

447-PK

109-7189 405-GY 307-OR 22 307-OR START BK-16 1 311-WH

426-BR 105-RD 23 105-RD AID BK-16 2 200-BK
REAR RIGHT 1 SW

GN
RD
102-RD-14
108-BU-16

BK
LL 406-PU 24 T° B
LL B1 3E-6449
A513-PK

WASHER WASHER
200-BK-16

308-YL 25
592-BU

P
200-BK

200-BK

7T-8890 7T-8890 102-RD-14 308-YL 26 201-BK

1 2 L30
507-WH-16

529-WH-16

FUEL
530-OR-16

3
2
4
1
L10
506-PU-16

116-BR-14 308-YL 308-YL 27 201-BK

D LEVEL 4 3 2 E L31 D
608-GN-14 608-GN-14 308-YL 522-WH-14 28 522-WH-14 L11 201-BK
CONN 3

SENDER A E B2

WH

GN
RD
BK
116-BR-14 610-OR-14 113-OR 308-YL 29 308-YL 200-BK-14
123-7408
1
2
3
4
5
6

1
2
3
4
5
6

NEUTRAL START/ 443-YL 310-PU 30 310-PU

INERTIA BRAKE SW 441-OR 405-GY 31 405-GY
F L32 L32

+BATTERY
SOLENOID
NOTE E
+12 V SWITCHED OUT

447-PK 426-BR 32 426-BR BK-16 2 201-BK

GROUND
E B3 3 E
+12 V MEMORY OUT
1
2
3
4
5
6

PLUG 9X-5407
+24 V SWITCHED IN
BK-16

102-RD-14 610-OR-14 403-GN 33 BK-16 1 406-PU

+24 V BATTERY IN

A 115-2462 24 TO
L42 L42 522-WH-14 34 T ° COOLANT B
12 VOLT 600-BR 35 441-OR
CONVERTER L35 L35
507-WH-16

529-WH-16

TEMP SW
530-OR-16
506-PU-16

200-BK-16

600-BR L33 200-BK 36

BACKUP 119-1733 L33 130-3015
- BK 2 176-YL 600-BR 200-BK 37
4 E
GROUND

GROUND

ALARM + L42 NOTE B

BK 1 321-BR INERTIA 600-BR 600-BR L36 200-BK 406-PU 38 406-PU
123-6449 NOTE: PLUG ONLY REQUIRED B
BRAKE 600-BR 200-BK-14 200-BK-14 443-YL 39 443-YL 441-OR

326-PU
LL L7
WITH 24 VOLT RADIOS. TIMER 600-BR 200-BK 403-GN 40 403-GN
REMOVE PLUG AND °T COOLANT
NOTE E 200-BK
INSTALL CONVERTER 9X-9741 200-BK TEMP SENDER
L23 L23 WITH 12 VOLT RADIOS L27 L27 8N-3844
CONN 8

L7
L25

L24

L4
L12

L11
L33
L31
L36

L32
L40

523-BR-16 509-WH 1 WH/BK, GN/BK LH SPEAKER (-) ANTENNA

L21 L21 6C-3431 ABBREV COLOR
L 524-BU-16 L29 508-PU 2 WH,GN LH SPEAKER (+)
L29
M 525-GY-16 E 200-BK-16 3 BK GROUND 326-PU
GND L28 L28 B RD RED
504-YL-16 4 GN H 108-BU-16 200-BK 600-BR 4
MOTOR L27 L27 L27 ENGINE SHUTDOWN WH WHITE
1 200-BK-16 200-BK 200-BK A513-PK 5 YL +12 VOLT MEMORY
200-BK-16 2 BK T° 500-BR-16 108-BU-16 200-BK 600-BR LIGHT PIPE 592-BU 6 RD +12 VOLT SOLENOID 8C-3663 OR ORANGE
L17 B
108-BU-16 6 GY 501-GN-16 200-BK-16 200-BK LAMPS 123-9294 512-GN 7 GY/BK, PU/BK RH SPEAKER (-) 200-BK-10 YL YELLOW
B+ P L28 VV B

L35
503-BR-16 3 BR 502-OR-16 500-BR-16 600-BR 600-BR BASE 3T-3158 511-BR 8 GY/PU RH SPEAKER (+) 301-BU-10 PK PINK
L20 L35 BK BLACK
505-BU-16 5 OR 508-PU 501-GN-16 E 600-BR 200-BK M ANTENNA
START AID C NC 12 VOLT RADIO GY GRAY
509-WH 502-OR-16 WH A 522-WH-14 600-BR
REAR SW 133-9405 NO L37 L37 NOTE B PU PURPLE
L21 511-BR 200-BK-16 OR B 310-PU 200-BK-14
WIPER 512-GN 200-BK-16 BK C 308-YL 200-BK-14 200-BK NOTE D VV RESISTOR BR BROWN

304-WH-8
101-RD-4

109-RD-4
114-0133

522-WH-14
3E-7842 GN GREEN

513-OR-14
200-BK-16 A513-PK 200-BK

521-YL-14
302-OR

403-GN
207-BK
L20 200-BK-16 592-BU 200-BK 443-YL 509-WH 1 WH/BK, GN/BK LH SPEAKER (-) 301-BU 1 BU BLUE
L41 M L20
509-WH - A513-PK 108-BU-16 113-OR 508-PU 2 WH/GN LH SPEAKER (+) 302-OR 2

OPERATOR STATION
L27
C L41 508-PU + 592-BU 102-RD GROUND BK 2 200-BK 443-YL 200-BK-16 3 BK GROUND B SYMBOL DESCRIPTION C
M 108-BU-16 508-PU 508-PU AIR INLET HEATER SWITCH IN GN 3 373-GN 441-OR 600-BR 108-BU-16 4 BU + 24 VOLT

113-OR
108-BU-16 508-PU CONTROL 4Y-7948 +BATTERY RD 1 308-YL L32 447-PK 113-OR 102-RD 5 YL +24 VOLT MEMORY 302-OR B BLADE, SPADE, RING,

2
1
LEFT COOLANT POWERTRAIN OR SCREW TERMINAL

301-BU-10
200-BK-10
200-BK-16 509-WH 509-WH RELAY YL 4 334-BU 403-GN 6 207-BK
SPEAKER 102-RD 509-WH 600-BR TEMP OIL TEMP 512-GN 7 GY/BK, PU/BK RH SPEAKER (-)

301-BU
L36 L36 E E B CIRCUIT CONNECTED

RD-00
6T-7695 4W-0483 3E-7240
158-BR-14

200-BK-14

BK
BK
511-BR 511-BR 600-BR 511-BR 8 GY/PU RH SPEAKER (+) 304-WH-8
521-YL-14

L7
511-BR 373-GN 600-BR IGN IGN ANTENNA G S
L17 L17 E E E M B
RIGHT 526-YL-16 512-GN 512-GN AIR BK 1 308-YL 373-GN 113-OR 441-OR 600-BR 600-BR 443-YL 24 VOLT RADIO 101-RD-4 CIRCUIT NOT CONNECTED
SPEAKER INLET SEND SEND E NOTE B MTR BAT B
527-GN-16 512-GN BK 3 160-PU 200-BK 113-OR 113-OR 101-RD-4

160-PU
6T-7695 HEATER L33 NOTE D B AA ELECTRICAL CONNECTION
528-PK-16 L14 L14 BK 4 200-BK 200-BK 113-OR GRD GRD 3
K SWITCH STARTER 2 TO MACHINE STRUCTURE
102-RD BK 2 373-GN 124-GN-14 113-OR

335-BR
334-BU
M 114-0420 E E
C

MOTOR
A
B

511-BR 200-BK-16 334-BU 200-BK 200-BK 200-BK 106-8558 1

+ A INTERNAL ELECTRICAL
N 200-BK-14 512-GN - L16 200-BK 160-PU 201-BK 600-BR CONNECTION TO SURFACE
M FUSE FF

10A
200-BK-14 L21 108-BU-16 521-YL-14 200-BK OF COMPONENT
L15 FUEL HOLDER A B REFRIGERANT
158-BR-14

200-BK-14

BK-14 108-BU-16 326-PU 113-OR

521-YL-14

L20 R EE CONNECTOR

1
2
KEY E LEVEL 9G-2731 B SW
L21 L20 L16 L15 200-BK 200-BK-16 308-YL 307-OR
START E IGN 112-2392 A B NOTE A
CONDENSOR 200-BK-16 200-BK-16 105-RD E BK-14 201-BK ATCH WIRE, CABLE,
E

RD-00
SWITCH OFF C B

BK-00
BK-00
L11 114-5333

BK
BK
MOTOR 106-2721 102-RD 200-BK-16 326-PU 310-PU 447-PK 600-BR 200-BK-14 COMPONENT

160-PU
9G-7641 ON S E SEND LAMP
200-BK-16 ST B E 307-OR 308-YL E E BLOWER
7X-2058 MOTOR L CIRCUIT GROUPING
200-BK-16 200-BK-16 200-BK-14 105-RD 308-YL GRD 200-BK - + 403-GN 3E-6387 DESIGNATION
E L31
507-WH-16
529-WH-16

FF
501-GN-16
502-OR-16

527-GN-16

530-OR-16
525-GY-16
523-BR-16
524-BU-16

500-BR-16

108-BU-16
108-BU-16

506-PU-16
528-PK-16

200-BK-16

WH/RD-14 102-RD 200-BK-16 308-YL

526-YL-16

E A
509-WH

A513-PK 200-BK 308-YL 200-BK 200-BK-14 EE

512-GN
508-PU

511-BR

B
592-BU 108-BU-16 201-BK 600-BR SERVICE WH/RD-14 ENGINE
N N G G
2
1

522-WH-14
METER HH FRAME

513-OR-14
200-BK-16 108-BU-16 404-YL
N 6T-7337 CONN 9 THERMOSTAT IDENT PART NO. CHG LOC NOTE
200-BK-16 108-BU-16 108-BU-16 424-GY

101-RD-4
160-PU-4
N N

2
1
593-GN-14 108-BU-16 108-BU-16 413-BR 403-GN 403-GN E G 3E-5464 ENGINE
L34 T° G INTAKE HARNESS AS.
593-GN-14 L17 108-BU-16 108-BU-16 L13 405-GY 200-BK 1
RELAY 200-BK-16 108-BU-16 124-GN-14 426-BR 6 522-WH-14 515-GY-14 AIR A 113-7681 01 D-3
3E-5239 L40 L40 L37 HEATER B B 113-7050 02 E-3
108-BU-16 102-RD 521-YL-14 406-PU 2 200-BK-14 200-BK-14
RELAY

1
2
N 200-BK-16 102-RD 102-RD 515-GY-14 ACTION LAMP 5 517-BU-14 200-BK-14 101-RD-4 C 134-3853 F-7
L16 L38 L38 3E-0075
2
1

108-BU-16 A513-PK 516-GN-14 201-BK LAMP 115-1748 4 516-GN-14 515-GY-14 D 109-0681 01 F-1
OPERATOR STATION

529-WH-16

507-WH-16

522-WH-14
BASE 123-0304 L38 E 113-7695 03 D-3
530-OR-16

527-GN-16

501-GN-16
502-OR-16

513-OR-14
525-GY-16
503-BR-16

505-BU-16
108-BU-16

108-BU-16

523-BR-16
524-BU-16

506-PU-16
500-BR-16

108-BU-16
200-BK-16

200-BK-16

528-PK-16

108-BU-16 592-BU 517-BU-14 411-PK 3 515-GY-14

504-YL-16

526-YL-16

E G HH GG F 110-1118 00 D-8 ATCH

E
509-WH

509-WH

WH/RD-14 506-PU-16 506-PU-16 160-BU-4

512-GN

512-GN
508-PU

511-BR

511-BR

508-PU

2
1
507-WH-16 507-WH-16 G 111-7198 01 B-3 ATCH
L15 H 113-7915 01 A-8
B ENGINE B

516-GN-14
515-GY-14

517-BU-14
CONDENSOR 529-WH-16 529-WH-16 E
MOTOR 530-OR-16 530-OR-16 411-PK 11 ACTION LAMP WH/RD-14 INTAKE DIODE J 124-3535 00 D-6 E
106-2721 AIR HEATER
BLOWER SW 403-GN 3 ALTERNATOR 106-8704 B K 110-1145 00 B-9 ATCH
6I-4753

2
1
6P-3236 113-OR 1 + BATTERY L 110-1132 00 E-9 ATCH
BLOWER

109-RD-4
BK-14 404-YL 4 HYD OIL TEMP RESISTOR MOTOR M 111-8868 02 A-6 ATCH

403-GN
L34 L34 3E-6386
405-GY 5 ENGINE OIL PR 9G-1950 N 123-8329 02 C-9 ATCH
G P 106-0268 01 D-6 E
AIR CONDITIONER CONDENSOR 406-PU 6 COOLANT TEMP
424-GY 7 PWR TRN TEMP BK-14 GN-14 Q 110-0829 00 A-9 ATCH
L

201-BK
L41 L41 G T 131-3818 00 E-9 ATCH

610-OR-14
M

200-BK-14
413-BR 13 FUEL PRESSURE GN-14
L24 GND OPERATOR U 127-6424 01 A-3 ATCH
527-GN-16 4 GN H L38 L38 426-BR 17 PWR TRN FILTER
MOTOR MONITOR G Y 114-5939 01 E-6
L24 158-BR-14 1 1 201-BK 201-BK 2 GROUND
200-BK-14 2 200-BK-16 2 BK T° 201-BK 201-BK 8 8C-3508 515-GY-14 ALT A/C CLUTCH LL 109-1091 02 E-9
L41 B 134-3999 FLOOD
521-YL-14 3 108-BU-16 6 GY P 201-BK 201-BK 12 515-GY-14 R
B+
529-WH-16

507-WH-16

LAMP WIRE AS.

530-OR-16

523-BR-16

506-PU-16
500-BR-16

108-BU-16

608-GN-14 4 526-YL-16 3 BR 201-BK 201-BK 201-BK 14 B

526-YL-16

M M M M M M M M L14 FORWARD OROPS 106-8964 W 9M-9812 01 F-9

200-BK-14 5 1 158-BR-14 528-PK-16 5 OR A 201-BK 201-BK 18 B
L H L H L H L H HORN SW HEATER GG 7G-1060 00 B-2
608-GN-14

608-GN-14
200-BK-14

200-BK-14

6 2 200-BK-14 L18 322-GY 201-BK 201-BK 19 200-BK-4

RIGHT 3T-2357 D HH 106-2750 00 B-2
K 3 521-YL-14 102-RD E 201-BK 9
OROPS OROPS WIPER OPERATOR C NC ALTERNATOR
4 608-GN-14 M P 200-BK 114-RD WH A 201-BK 16 E U
FLOOD FLOOD M P B M P B B MP B 117-9061 MONITOR SW NO 132-2156 D CABLE AS.
1 5 200-BK-14 OR B 201-BK 20 1
LAMP LAMP W B M W B M W B M W B 133-9405 AA 1S-0969 06 F-9
2 6 BK C 415-GN 415-GN 15 TEST 6
107-6689 106-8964 M M M M DOME LAMP GG B BB 111-8867 00 F-9
3 A M A 410-WH 10 ACTION ALARM 2 200-BK-14
4 3E-6389 129-RD 5 517-BU-14 BB 6Y-7455 01 F-9 ATCH
L L
507-WH-16

5 WITH NO ROPS FLOODS M 200-BK 4 516-GN-14 CC 2T-0508 02 F-9

PLUG HARNESS A INTO REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW
6 3T-6655 3T-6655 3T-6655 3T-6655 102-RD A RD 410-WH 1 RD ACTION 3 515-GY-14 DD 3W-1006 01 F-9
L L Q HARNESS Q C WH CIGAR 201-BK 2 BK ALARM EE 7P-6682 01 B-2
WITH CAB FLOODS LIGHTER 3E-6328 WIRES THAT HAVE BATTERY VOLTAGE FF 8Y-9603 00 B-2
L25 200-BK B BK E
PLUG HARNESS A INTO 9W-0335 WHEN THE KEY SWITCH IS OFF. VV 9U-8746 01 C-3 ATCH
HARNESS K 108-BU-16 108-BU-16 108-BU-16 L38
507-WH-16 U WIRES THAT HAVE BATTERY VOLTAGE
608-GN-14 200-BK-14 L18
OPERATOR STATION WHEN THE KEY SWITCH IS ON. THIS DIAGRAM IS FOR THE D6M TTT (114-5104 CHG01)
608-GN-14 608-GN-14
L25 L40 L40
608-GN-14 U STARTING CIRCUIT. COMPONENTS ARE SHOWN INSTALLED ON A FULLY
200-BK-14 H LL 1 102-RD U OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TIE BACK TO HARNESS L4 L4
200-BK-14 1 K978-BU 442-GY 2 108-BU-16 GAUGE CIRCUIT. TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
200-BK-14 2 975-WH 3 A513-PK
L40 RESISTOR
A PLUG POWER CONN 2
4 592-BU 322-GY WH/RD-14
9G-1950 MONITOR CIRCUIT. (EMS) UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE A
L13

H LL 5 506-PU-16 114-RD
TRAIN H A HYDRAULIC L13
A 709-OR 404-YL 2 BK-16 6 507-WH-16 L4 200-BK BLOWER PANEL LAMP CIRCUIT. NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
FILTER OIL L4
K K B G939-PK T° K978-BU 4 201-BK 1 BK-16 7 529-WH-16 129-RD MOTOR 3E-6392
CAB CAB BYPASS SW TEMP SW WASHER/WIPER CIRCUIT.
C K977-PK 975-WH 5 °T 8 530-OR-16 426-BR U NOTE B: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
FLOOD FLOOD 3E-9350 3E-6451
G939-PK 1 9 201-BK 1 515-GY-14 24 VOLT RADIO
LAMP K K LAMP L12 L12 HEATER AND AIR CONDITIONER CIRCUIT.
K977-PK 2 10 L19 158-BR-14 BK-14 2 200-BK-14
107-6689 106-8964
426-BR 1 709-OR 3 11 200-BK-14 RADIO OPTIONS
200-BK-14 200-BK-14 POWER 201-BK 2 426-BR 6 426-BR 12 200-BK-14 521-YL-14 GROUND CIRCUIT.
608-GN-14 608-GN-14 TRAIN H 201-BK 7 201-BK 608-GN-14 OPERATOR STATION 12 VOLT RADIOS 24 VOLT RADIOS
FILTER SW L19 M A L19 ENGINE SHUTDOWN CONTROL CIRCUIT. 3E-7140 FIXED U.S. 9X-6810 FIXED U.S.
H H 8 L19 200-BK-14
NOTE C 3E-7141 REMOVEABLE U.S. 9X-6778 REMOVEABLE U.S.
201-BK CONN 6
9X-7781 START AID CIRCUIT. 3E-6107 FIXED EUROPE 3E-7890 FIXED EUROPE
Q 426-BR 158-BR-14 3E-6106 REMOVEABLE EUROPE 9X-5288 REMOVEABLE EUROPE
NO ROPS 608-GN-14 200-BK-14
FLOOD L18 L18 L4 L4
200-BK-14 521-YL-14 L4 ALL DASHED LINES ARE ATTACHMENTS. NOTE C: NORMALLY OPEN BEFORE INSTALLATION
LAMP Q 608-GN-14 NOTE D: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
107-6689 L12 L12
200-BK-14 L12 NOTE E: FOR DIRECT DRIVE MODELS ONLY
D74116

9 8 7 6 5 4 3 2 1