SL.

Notification
Month Date CPI/RMN CUSTOMER NAME PRODUCT PART NO COPQ
NO No.

1 January 04.01.2019 RMN 200707432 AL-ALWAR RELAY VALVE FVA00200

15 LTR AIR TANK -TWO PORT

2 January 08.01.2019 RMN 200708072 AL-PANTNAGAR F1J00500 998.03
NG120
3 January 21.01.2019 CPI/RMN 700028121 AL-ALWAR 7062CM CLUTCH BOOSTER F4C01900 7000

4 January 29.01.2019 RMN 200713272 AL-ALWAR SBA Type 12/12 FZ2602900

700028282
5 February 01.02.2019 CPI AL-ALWAR SBA TYPE 24/24 RH F3R04600 7000
6 February 07.02.2019 CPI 700028330 AL-PANTNAGAR SRGHCV FJT00100 7000
700028409
7 February 13.02.2019 CPI/RMN AL-ALWAR SBA TYPE 24/24 RH F3R04500 7000
200714383
Compressor 230 cc Water
8 February 20.02.2019 RMN 200720377 AL - Pantnagar X7493400 4586.99
cooled

9 February 21.02.2019 CPI 700028520 AL - Pantnagar IPU X6M00700 7000

10 February 25.02.2019 RMN 200722163 AL - Pantnagar INTEGRATED PEDAL UNIT X6M00400

11 February 28.02.2019 RMN 200722849 AL - Pantnagar Air Compressor X3979000

12 March 06.03.2019 RMN 200724386 AL - Pantnagar SRGHCV FJT00100

13 March 08.03.2019 CPI 700028735 AL - Pantnagar Air Compressor F7474000 7000

200725606/70
14 March 13.03.2019 RMN/CPI AL - Pantnagar SBA 170 F3R00114 7000
0028815

15 March 14.03.2019 RMN/CPI 700028813/20 AL - Pantnagar Harness 1330 F0J00399 7000

0726291

16 March 15.03.2019 RMN AL - Pantnagar Harness 1330 F0J00399

17 March 16.03.2019 RMN AL - Pantnagar SBA 170 F3R00214 61585.02

WINU PARTS
WINL PARTS
WINC PARTS
 PORTAL
PROBLEM DESCRIPTION QTY ROOT CAUSE
STATUS
During retesting at Customer end there is no leakage observed in the
Leakage from joint 1 OPEN
part.

Leakage through drain valve 1 Loose chips stuck in between the sealing area . Close
surface with the impression mark of some foreign particle - Possibly ferrous
Continous air leakage from breather 1 Reason
burr fromofthe
re-taping
pipeline.of the threads:- Close
2.Defective part observed with Tested Ok punch mark, this defect may
Continous air leakage from Clamp ring joint 1 Diphragm pulled in is the root cause of clampring joint leak. OPEN

Continous air leakage from Clamp ring joint
Lever movement hard
Continous air leakage from Clamp ring joint
1 Diphragm pulled in is the root cause of clampring joint leak. Close
Boring operation tool wear out in VMC machine at supplier end (Jainidhi
1 automotive) due to Tool change frequency inadequate
Close
1 Diphragm pulled in is the root cause of clampring joint leak. Close

Leakage from head mounting face
CMC Leak
Coupler Housing found damage
Dent on the MTG mounting face due handling at customer end resulting
1 leakage. - NON PPM
Close
CMC Cylinder body bore found over size by 0.41mm due to New Combination
1 Reamer tool's finish diameter Ø26.125mm found excess run out and two trial OPEN
samples mix-up to series production parts.
1 OPEN

Coolant leakage from delivery port 1 Close

Wrong mounting plate 1 OPEN

Abnormal noise from 1 OPEN

Washer Miss from Port 1

Pin Back Out Issue 1

Pin Back Out Issue 11

Washer Miss from Port 6

 ACTION PLAN January February March April

Claim rejected.

3. Re-Tapping Process started after end cover adapter welding so that chips could get cleared during in
the pre-treatment
pipeline process.
at vehicle level. This defect may occurred after Wabco process since Test ok punch mark observed in
defective part.

Under analysis

4. After retesting identification mark (Testing operator identification) will be put on the Cylinder as shown below
5. Till the time permanent corrective action taken, parts will be tested at firewall station with 5 times manually
2. Tool life monitoring (3500 nos) system interlinked with VMC machine- 27.02.2019
4. Mechanical
3. Cycling of Push
pokarod by apply
yoke at nextairoperation
in port 12(Slot
andmilling)
port 11.to detect ID undersize parts. Target: 28.02.2019
5. Double punch mark on the flange ensuring dry leak testing and and re tightening done properly.
6. More than 6 threads of clamp ring bolt out from the Nut.
Claim rejected.

1) CMC - Cylinder bore 100% checking frequency updated in control plan (QCPC) / Operating Standard (OS) from 4
no's/hours with air gauge. Resp.: Vijayakumar-PED / Satish -VS Q - 28.02.19 - Status : Completed

Claim rejected.
May June July August September October November December
Sr. Date Material Material Description Criticality
No. Number
1 1/21/2019 F4C01900 7062 CM CLUTCH BOOSTER MEDIUM
2 01.02.2019 F3R04600 SBA TYPE 24/24 RH MEDIUM
3 07.02.2019 FJT00100 GHCV MEDIUM
4 13.02.2019 F3R04500 SBA TYPE 24/24 RH MEDIUM
5
6
Date Value Issue Status Notification No Date Month 7202746

1/21/2019 7,000 OPEN 700028121 January 7,000

01.02.2019 7,000 February 21,000
07.02.2019 7,000 March 0
13.02.2019 7,000 700028409 April 0
May 0
June 0
July 0
August 0
September 0
October 0
November 0
December 0

28,000

28,000
7203694 Total

0 7,000
0 21,000
0 0
0
0
0
0
0 0
0 0
0
0
0 0

0 28,000
Sr. Type Reason User Name Date Time Material Number
No. 1 CPI
3 CPI
2 CPI
4 CPI
5 CPI
6 CPI
7 CPI
Material Description Comments Criticality
Date Value Issue Status Notification No Notification Date
Type

0
Document number Document
Type
 JANUARY FEBRUARY MARCH APRIL MAY JUNE
Sr. No. Part No. Part Name ALA PNR ALA PNR ALA PNR ALA PNR ALA PNR ALA PNR
1 FVA00200 RELAY VALVE 1 0 0 0 0 0 0 0 0 0 0 0
15 LTR AIR TANK -TWO
2 F1J00500 0 1 0 0 0 0 0 0 0 0 0 0
PORT
7062CMNG120
CLUTCH
3 F4C01900 1 0 0 0 0 0 0 0 0 0 0 0
BOOSTER
4 FZ2602900 SBA Type 12/12 1 0 0 0 0 0 0 0 0 0 0 0
5 F3R04600 SBA TYPE 24/24 RH 0 0 1 0 0 0 0 0 0 0 0 0
6 F3R04500 SBA TYPE 24/24 RH 0 0 1 0 0 0 0 0 0 0 0 0
7 FJT00100 SRGHCV 0 0 0 1 0 1 0 0 0 0 0 0
8 X7493400 Compressor 0 0 0 1 0 0 0 0 0 0 0 0
9 X6M00400 IPU 0 0 0 1 0 0 0 0 0 0 0 0
10 X6M00700 IPU 0 0 0 1 0 0 0 0 0 0 0 0
11 X3979000 Air Compressor 0 0 0 1 0 0 0 0 0 0 0 0
12 F7474000 Air Compressor 0 0 0 0 0 1 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0 0 0
15
16
17
18
Total 3 1 2 5 0 2 0 0 0 0 0 0
Grand Total 4 7 2 0 0 0
Incidents 0 0 0 0 0 0

RMN
RMN/CPI
 JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER
ALA PNR ALA PNR ALA PNR ALA PNR ALA PNR ALA PNR Total
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 2
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0

0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 13
0 0 0 0 0 0 0