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Subject: Ceramics
Quad 1 : Text
Professor (retired)
IIT Kanpur
Unit 3: Structural Ceramics
1. Introduction
The ceramics have in general much higher melting points than metals.
This makes them more suitable for creep applications.
specimen with time (the load us usually tensile but may also be
compressive) while the temperature of the furnace is held constant. A plot
of the extension, or strain, vs. time, called the creep curve, typically looks
as shown in Fig. 3.2.1. If we look at this curve as we can see that it can be
divided into three regions corresponding to a decreasing, constant and
increasing rates of strain. These regions are termed primary, secondary (
or steady state) and tertiary creep respectively. There is a, comparatively
very small elastic deformation as soon as the load is applied which can be
neglected. If the creep test is carried out for sufficient time, the specimen
fractures. This is called creep rupture. It should be noted that in a given
creep test, not all the stages may be observed – the shape of the creep
curve depends on the material and the testing conditions i.e. time,
temperature and environment.
Furthermore, the part usually spends most of its life in the steady
state region which is therefore most important of the three stages.
The following are the deformation mechanisms which occur during the
creep of the crystalline solids (metals and ceramics):
3. Primary creep
The strain vs. time plot during the primary creep has been found to
follow some mathematical relations in some cases. According to the form
of the expression, the primary creep in that particular case is given a name.
Two of these expressions and the corresponding names are
The total strain produced in primary creep, if the primary creep occurs, is
quite small. The tertiary creep stage is small and it is the stage preceding
the rupture of the sample. On the other hand the steady state stage is
usually the longest and a component spends nearly all of its useful life in
the steady state stage. This stage is therefore the most important.
The strain rate during the steady creep is the minimum of the three
stages and is constant during the steady state stage. As the strain produced
during the primary stage is small, the total strain at any point during the
steady state creep can be taken to be
′ α
n
՜nexp(-Hc/RT)
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Fig. 3.2.2. The various phenomenological relations in the steady state creep: (a) the
log(creep life) deceases as log(steady state creep rate) (b) the log of the steady state creep
rate is directly proportional to the log of the applied stress (c) the log of the strain rate is
directly proportional to the reciprocal of the absolute temperature and (d) the activation
energy for the steady state creep is equal to that for diffusion of the rate controlling species.
It is observed that the activation energy for creep is equal to that for self
diffusion for pure metals and that for the solute in dilute alloys which
implies that the diffusion is the rate controlling process in the steady state
creep.
1
Structural Ceramics Module 2 Creep of Ceramics
The main mechanism of the steady state creep at high temperatures is the
Fig. 3.2.3. The escape of a gliding dislocation by climb: (a) the dislocation comes to an
obstacle and the glide is stopped. (b) the dislocation climbs up and escapes the obstacle. It
can now glide on another slip plane.
In addition to the climb assisted dislocation glide, there are two other
mechanisms by which the creep may occur. These are diffusion and grain
boundary sliding.
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Co = Aexp-F/kT
Fig. 3.2.4. (a) Due to tensile stresses on faces AD and BC, tensile stresses are present at
these faces producing a higher vacancy concentration near these faces (b) there is a flow of
atoms from faces AB and DC to faces AD and BC (c) this results in creep deformation.
Structural Ceramics Module 2 Creep of Ceramics
= 2C0b3/B՜LkT
and B՜, B՜՜ and B are geometrical factors. The strain rate is, therefore,
՜ = Dgbgb/kTL3
In the fine grains ceramics, the Coble creep therefore dominates at low
stresses and high temperatures.
The overall creep rate due to diffusion is given by the sum of the
Herring-Nabarro and Coble creep. In ceramics, the rate controlling step is
always the slower moving species moving along the fastest possible path.
Here Eis the effective viscosity, 0 is the viscosity of the glass, VG is the
volume fraction of the grains and Vc is the percolation threshold i.e. the
minimum volume fraction of the grains at which the grains form a
continuous network. In this case the creep rate is simply given by the
relation
՜ = /E
When the volume fraction of the grains is more than the critical
threshold, then one mechanism which has been considered is the squeezing
of the liquid glass from the boundaries under compression and flowing to
those under tension. In this case, the creep rate is given by
Here w is the thickness of the glassy phase and d is the grain size.
Structural Ceramics Module 2 Creep of Ceramics
Table 3.2.1. Values of the parameters m and n for the various creep mechanisms
6. Summary
A creep curve is obtained from the creep test. It can be divided into
three regions corresponding to a decreasing, constant and increasing rates
of strain. These regions are termed primary, secondary ( or steady state)
and tertiary creep respectively. If the creep test is carried out for sufficient
time, the specimen fractures. This is called creep rupture. In a given creep
test, not all the stages may be observed – the shape of the creep curve
depends on the material and the testing conditions. The part usually spends
most of its life in the steady state region which is therefore most important
of the three stages. The primary creep is observed in some materials at low
temperatures and low stresses. In primary creep the creep rate decreases
with time. The strain in primary creep in most cases increases as the
logarithm of time or a fractional power of time. The behaviour in the two
cases is called logarithmic creep and parabolic creep respectively.
The steady state or the secondary creep stage is the longest and most of
the strain is produced during this stage. The strain rate during the steady
creep is the minimum of the three stages and is constant during the steady
state stage. As the strain produced during the primary stage is small, the
total strain at any point during the steady state creep is given by the product
of the time and the steady state creep rate. It is observed that the steady
state creep is a thermally activated process and the creep rate varies as n.
All the phenomenological observations lead to the following equation fr
the creep rate
՜nexp(-Hc/RT)
The activation energy for creep is obtained by measuring the strain rate at
two different temperatures – it is found to be equal to that for self diffusion
for pure metals and that for the solute in dilute alloys which implies that
the diffusion is the rate controlling process in the steady state creep. This is
Structural Ceramics Module 2 Creep of Ceramics
because the main mechanism of the steady state creep is the dislocation
glide assisted by diffusion controlled climb of the dislocations.
In addition to the climb assisted dislocation glide, there are two other
mechanisms of steady state creep are diffusion creep and grain boundary
sliding. Creep by diffusion is important at high temperatures and low
stresses. A gradient of stress in a body produces a gradient in the vacancy
concentration which leads to diffusion of atoms from the location at
smaller stresses to that at the higher stresses. When the diffusion is by
lattice diffusion, the creep is called Heering-Nabarro creep; if the diffusion
is via the grain boundaries then the creep is called Coble creep.
The creep due to the grain boundary sliding occurs in ceramics due to
the presence of a glassy phase in many ceramics. At high temperatures , the
glassy phase has a low viscosity and the system as a whole has a low
overall viscosity if the fraction of the glassy phase is l large. In the other
case a squeezing of the liquid glass from the boundaries under compression
and flowing to those under tension occurs leading to creep.
The creep rate during the steady state creep can be expressed by a
single expression containing the diffusion coefficient, the temperature,
stress and the grain size.
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Further reading