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INDUSTRIAL VEHICLE
Connector's guide
Version C07-T1
DIAGNOSIS KIT
EDITION: JANUARY 2007
This document has been written by Cojali S.L. Passing, copying, using or
communicating the contents of this document is not allowed without the
written consent by Cojali S.L.
Cojali S.L. withholds the right to make all modifications it deems convenient
for improvement of the product at any time and without previous notice of
such.
The information, messages and data contained in this manual or in the tool
are only indicative, and do not bind the manufacturer in any way.
Connector’s guide
CONTENTS
I. DAF ..................................................................................................................................2
I.1 LF ................................................................................................................................2
I.2 CF65, CF75, CF85 ......................................................................................................3
I.3 XF95............................................................................................................................4
I.3 XF105..........................................................................................................................5
II. ERF..................................................................................................................................6
III. IVECO.............................................................................................................................7
III.1 EUROCARGO...........................................................................................................7
III.2 EUROSTAR ..............................................................................................................9
III.3 EUROTECH ............................................................................................................11
III.4 EUROTRAKKER .....................................................................................................13
III.5 STRALIS .................................................................................................................15
IV. MAN .............................................................................................................................16
IV.1 Models E/F/L/M 2000, F/M/U 90 .............................................................................16
IV.2 TG Series................................................................................................................17
V. MERCEDES-BENZ .......................................................................................................19
V.1 Models before 1996 .................................................................................................19
V.2 ACTROS..................................................................................................................20
V.3 ATEGO, AXOR ........................................................................................................21
V.4 ACTROS MPII .........................................................................................................22
V.5 ATEGO OBD, AXOR OBD.......................................................................................23
VI. RENAULT ....................................................................................................................24
VI.1 Models before 2006 ................................................................................................24
VI.2 Models DXi .............................................................................................................29
VI.3 Models DXi EURO4 ................................................................................................30
VII. SCANIA.......................................................................................................................31
VIII. VOLVO.......................................................................................................................32
VIII.1 Models before 1998 ..............................................................................................32
VIII.2 Models after 1998 .................................................................................................33
VIII.3 VOLVO V2 EURO4...............................................................................................34
IX. TRAILER......................................................................................................................35
IX.1 WABCO Trailer ECAS ............................................................................................35
IX.2 WABCO Vario C (Trailer ABS)................................................................................36
IX.3 WABCO VCS (Trailer ABS) ....................................................................................37
IX.4 WABCO VCSII (Trailer ABS) ..................................................................................38
IX.5 WABCO Trailer EBS ...............................................................................................39
IX.6 HALDEX MODAL (Trailer ABS) ..............................................................................40
IX.7 HALDEX MODULAR (Trailer ABS) .........................................................................42
IX.8 KNORR KB3-TA (Trailer ABS)................................................................................43
IX.9 KNORR TEBS (TRAILER EBS) ..............................................................................44
IX.10 BOSCH / KNORR ABS A18..................................................................................47
IX.11 EB+ (Trailer EBS) .................................................................................................48
I. DAF
In the following chapters we will study the different brake systems used by vehicles DAF,
the location of the connector in every vehicle and the reference of JALTEST diagnosis
connector.
I.1 LF
LOCATION CONNECTOR
LOCATION CONNECTOR
I.3 XF95
LOCATION CONNECTOR
I.3 XF105
LOCATION CONNECTOR
II. ERF
The following chart shows the different systems of ERF vehicles, the connector location
and its look and the reference of the necessary JALTEST cable for the diagnosis.
LOCATION CONNECTOR
--
III. IVECO
In the following chapters we will study the different brake systems used by vehicles
IVECO, the location of the connector in every vehicle and the reference of JALTEST
diagnosis connector.
III.1 EUROCARGO
In case you select the connection option to JalTest with connectors, you will then connect
this one to the JDC 100A.2. There are two cables in this connector: one of them must be
connected to JDC 200A.2, and the other one to connector JDC202.2.
First of all, the connector JDC 100-A is coupled. Two cables appear from this connector: in
one of them it can be read the text POWER, this one will be coupled to the connector JDC
200-A, and the other one will be coupled to the multipin connector JTP 100-1.
III.2 EUROSTAR
For the JalTest diagnosis with connectors: link the unit to JDC 100A.2. Two additional
cables emerge from this connector: one of them goes to JDC200A.2. and from this one to
the vehicle lighter, the other one shall be connected to JDC 202.2.
First, connect JDC 100A.2. Two cables emerge from this connector: One of them is to be
connected to JDC 200A.2 and from this one to the vehicle lighter; the other is connected to
JTP 100-1. Introduce the multipins in the diagnosis connector according to the below
diagram:
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Connector’s guide
III.3 EUROTECH
For the JalTest diagnosis with connectors: link the unit to JDC 100A.2. Two additional
cables emerge from this connector: one of them goes to JDC200A.2. and from this one to
the vehicle lighter, the other one shall be connected to JDC 202.2.
First you must connect JDC 100-A. There are two cables in this connector: one is
connected to the JDC 200A.2 and from this one to the vehicle lighter, the other one is
connected to multipins JTP 100-1. The multipins are then inserted to the vehicle diagnosis
connector according to the following diagram.
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Connector’s guide
III.4 EUROTRAKKER
For the JalTest diagnosis with connectors: link the unit to JDC 100A.2. Two additional
cables emerge from this connector: one of them goes to JDC200A.2. and from this one to
the vehicle lighter, the other one shall be connected to JDC 202.2.
First, connect JDC 100A.2. There are two cables that emerge from this connector, one
goes to JDC 200A.2 and from this one to the vehicle lighter, the other one goes to JTP
100-1. The multipins are plugged to the diagnosis connector following the below diagram.
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III.5 STRALIS
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Connector’s guide
IV. MAN
In the following sections we will see the different systems of MAN vehicles, the connector
location in each vehicle and its look and the reference of the necessary JALTEST cable for
the diagnosis.
LOCATION CONNECTOR
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Connector’s guide
IV.2 TG Series
SUSPENSION
ENGINE MANAGEMENT
JDC 207.2 Pin 4: Yellow Cable Pin
RETARDER
GEARBOX
CENTRAL COMPUTER
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Connector’s guide
First of all, the connector JDC 100-A.2 (auxiliary cable) is coupled to the JALTEST, then
the multipins JTP 100-3 are connected to the JDC 100-A.2.
Finally, the connector JDC 100-A.2 (auxiliary cable) is coupled with the JDC 200-A.2.
SUSPENSION
CENTRAL
COMPUTER
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Connector’s guide
V. MERCEDES-BENZ
In the following sections you will see the different systems of MERCEDES-BENZ vehicles,
the location of the connector in each vehicle and its look and the reference of the
necessary JALTEST cable to make the diagnosis.
LOCATION CONNECTOR
*SUSPENSION
SPEED LIMITTER
ENGINE CONTROL
NOTE:
To connect directly to these control units, it must use the inter-adapter of 25, 35 or 54 pins.
See ABS/ASR C example in user´s manual.These inter-adapters are not included on
JalTest diagnosis kit; otherwise it can be sent to a customer by order.
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Connector’s guide
V.2 ACTROS
LOCATION CONNECTOR
SUSPENSION
ENGINE CONTROL
GEAR BOX
Pin 1: Black Cable Pin
CENTRAL
JDC 203.2 Pin 2: Red Cable Pin
COMPUTER
Pin 4: Yellow Cable Pin
RETARDER
INSTRUMENTATION
TACHOGRAPH
CONFORT SYSTEMS
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Connector’s guide
LOCATION CONNECTOR
BRAKES
SUSPENSION
ENGINE CONTROL
GEAR BOX
Pin 1: Black Cable Pin
CENTRAL
JDC 203.2 Pin 2: Red Cable Pin
COMPUTER
Pin 4: Yellow Cable Pin
RETARDER
INSTRUMENTATION
TACHOGRAPH
CONFORT SYSTEMS
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Connector’s guide
LOCATION CONNECTOR
SUSPENSION
ENGINE CONTROL
GEAR BOX
Pin 4: Black Cable Pin
CENTRAL Pin 7: Yellow Cable Pin
JDC 208.2
COMPUTER Pin 15: Green Cable Pin
Pin 16: Red Cable Pin
RETARDER
INSTRUMENTATION
TACHOGRAPH
CONFORT SYSTEMS
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Connector’s guide
LOCATION CONNECTOR
BRAKES
SUSPENSION
ENGINE CONTROL
GEAR BOX
Pin 4: Pin Cable Negro
CENTRAL Pin 7: Pin Cable Amarillo
JDC 208.2
COMPUTER Pin 15: Pin Cable Verde
Pin 16: Pin Cable Rojo
RETARDER
INSTRUMENTATION
TACHOGRAPH
CONFORT SYSTEMS
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Connector’s guide
VI. RENAULT
In the following chart it is shown the look of the Renault vehicles diagnosis connector, as
well as the reference of the JALTEST connector necessary to make the diagnosis.
On the other hand, in the graphical schemes of this chapter it is indicated where the
diagnosis connector and the control unit are placed in the different types of vehicle.
LOCATION CONNECTOR
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Connector’s guide
The drawings show the location of the connector and the ECU:
• FR1 / ILIADE
• TRACER
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Connector’s guide
• SHORT BUS
• AGORA
• AE
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Connector’s guide
• R / G MANAGER / G MAXTER
• TRM 700.100
• KERAX 4x2/4x4/6x4/6x6/8x4
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• PREMIUM
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Connector’s guide
Models DXi
LOCATION CONNECTOR
SUSPENSION
ENGINE MANAGEMENT
RETARDER
(...)
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Connector’s guide
SUSPENSION
ENGINE MANAGEMENT
GEARBOX
Pin 16: Red Cable Pin
INSTRUMENTATION Pin 4: Black Cable Pin
Pin 14: Yellow Cable Pin
CENTRAL COMPUTER Pin 6: Green Cable Pin
AIR CONDITIONING
RETARDER
(...)
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Connector’s guide
VII. SCANIA
The following chart shows the different systems of SCANIA vehicles, the connector
location and its look and the reference of the necessary JALTEST cable for the diagnosis.
LOCATION CONNECTOR
SUSPENSION
Pin 1: Red Cable Pin
Pin 2: Black Cable Pin
ENGINE CONTROL JDC 204.2
Pin 8: Yellow Cable Pin
Pin 10: Green Cable Pin
COORDINATOR
RETARDER
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Connector’s guide
VIII. VOLVO
In the following chart we can see the different systems of VOLVO vehicles, the location of
the connector and its look and the reference of the necessary JALTEST cable to make the
diagnosis.
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Connector’s guide
SUSPENSION
ENGINE MANAGEMENT
GEARBOX
INSTRUMENTATION
JDC 201.2 *
CENTRAL COMPUTER
AIR CONDITIONING
RETARDER
(...)
If there is not JDC 201.2 connector, it must connect using JDI 201.2 and JDC 201
connectors together
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VOLVO V2 EURO4
LOCATION OBD CONNECTOR
BRAKES
SUSPENSION
ENGINE MANAGEMENT
GEARBOX
Pin 16: Red Cable Pin
Pin 4: Black Cable Pin
INSTRUMENTATION
Pin 14: Yellow Cable Pin
Pin 6: Green Cable Pin
CENTRAL COMPUTER
AIR CONDITIONING
RETARDER
(...)
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Connector’s guide
IX. TRAILER
The diagnosis of the ECAS Trailer system is carried out through the following connector
placed in the chassis of the towed vehicle.
For such connector the JDC 103.2 cable of the JalTest Diagnosis KIT must be used.
When the user selects the option Trailer ECAS and the ECU are recognized by JalTest,
the communication is established and the user enters into the main menu Trailer ECAS. If
the ECU is not recognized, JalTest displays a message advising of this situation.
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Connector’s guide
The diagnosis of the Vario C-Trailer ABS system is carried out by means of the following
connector placed at the chassis of the towed vehicle.
For such connector the JDC 103.2 cable of the JalTest Diagnosis KIT must be used.
If there is no specific diagnosis connector in the towed vehicle, we must proceed as
follows, using the cable JalTest JDC 100.2 and the connector with phaston terminals JTP
100-6.
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Connector’s guide
The diagnosis of the VCS-Trailer ABS system is carried out by means of the following
connector placed at the chassis of the towed vehicle.
For such connector the JDC 103.2 cable of the JalTest Diagnosis KIT must be used.
In the case of not existing connector in ECU's output labelled as "DIAGN" it will be
necessary t use diagnosis connector Wabco 449 612 030 0.
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Connector’s guide
The diagnosis of the VCSII-Trailer ABS system is carried out by means of the following
connector placed at the chassis of the towed vehicle.
For such connector the JDC 103.2 cable of the JalTest Diagnosis KIT must be used.
In the case of not existing connector in ECU's output labelled as "DIAGN" it will be
necessary to use diagnosis connector Wabco 449 615 030 0.
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Connector’s guide
The diagnosis of the Trailer EBS system is carried out by means of the following connector
placed at the chassis of the towed vehicle.
For such connector the JDC 103.2 cable of the JalTest Diagnosis KIT must be used.
In case there is no connector, in the outlet of the ECU labelled "DIAGN" will be necessary
to connect the diagnosis cable Wabco 449 672 030 0.
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Connector’s guide
The diagnosis of the ABS MODAL system is carried out through the following connector
placed in the lower part of the ECU.
For such connector the JDC 100.2 cable and the JTP 100-4, connector with male Ø 1.5
cylinder terminals of the JalTest diagnosis Kit must be used. The connector has 6 male Ø
1,5 cylinder pins with cables of different colours. The pins must be connected according to
the following scheme:
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Connector’s guide
It is possible connect directly to the ECU using JDC 101.2 diagnosis cable. In this case it is
necessary to open the ECU and connect in the diagnostic block according with the
photograph:
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Connector’s guide
The diagnosis of the ABS MODULAR system is carried out by means of the following
connector placed at the chassis of the towed vehicle:
For such connector the JDC 102 cable of the JalTest Diagnosis KIT must be used.
Generally this connector is placed in the side of the vehicle:
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Connector’s guide
The diagnosis of the KB3-TA is carried out through the following connector placed in the
chassis of the towed vehicle.
• If the output of this connector has 9 pins, connect following this instructions:
Use JTP 100-4 multipins with JDC 100A.2 cable and JDC 200A.2 lighter supply cable. JTP
100-4 multipins has to be connected in this way:
Pin 3 – Yellow
Pin 7 – Black
• If the output of this connector has 15 pins, connect following this instructions:
Use JDC 105.2 cable with JDC 100A.2 cable and JDC 200A.2 lighter power supply cable.
In the case of not being able to locate the connector previously shown, the following
connection with cable Knorr-Bremse EK3050 will be necessary to make the previous
description.
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Connector’s guide
The diagnosis of the TEBS system is carried out through the following connector placed in
the chassis of the towed vehicle.
For such connector the JDC 105.2 cable of the JalTest Diagnosis KIT must be used.
When the user selects the option TEBS (Trailer EBS), communication is established and
the user enters Trailer EBS main menu.
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Connector’s guide
JA1 110.2: Electronic device for the connection in Knorr-Bremse TEBS systems through
CAN lines. It has a green led that shows if the polarity and voltage are the correct in the
diagnosis connector of the vehicle.
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Connector’s guide
The diagnosis of the ABS A18 system is carried out by means of the following connector
located at the chassis of the towed vehicle.
For such connector the JDC 105.2 cable of the JalTest Diagnosis KIT must be used.
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Connector’s guide
Diagnosis on EB+ system is done through the below connector situated in the ECU (upper
left part). The connector can be identified either by the text on the lower part "DIAG" or by
the tap colour: green.
For such connector the JDC 108.2 cable of the JalTest Diagnosis KIT must be used.
When the user selects the option EB+, communication is established and the user enters
EB+ main menu.
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