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AIRBUS
TECHNICAL
DIGEST

NUMBER 22
MARCH 1998

HYDRAULIC SYSTEM
PREVENTING LEAKS
JEROME QUENESCOURT
22
FUEL SYSTEM
DETECTING LEAKS USING HELIUM
ALAIN MARECHAL AND ALAIN DENINOTTI
77
THE INTERNATIONAL REGULATORY CLIMATE
ANDREW S. Mc CLYMONT 11
11
IMPLEMENTING JAR-OPS WITH
AIRBUS INDUSTRIE OPERATIONAL DOCUMENTATION
GUY DI SANTO
17
17
THE PORTABLE WATER DETECTION TOOL
FOR A300/A300-600/A310 AIRCRAFT
RENE SAVOIE AND MARIE-SOPHIE CALAIS
21
21
LIGHTNING STRIKES AND AIRBUS FLY-BY-WIRE AIRCRAFT
CAPTAIN CHRIS KRAHE 25
25
AIM-FANS WINS GROWING NUMBER OF ORDERS
JEAN-PIERRE DAMBRINE 28
28
CUSTOMER SERVICES CONFERENCES
30
30
THE FIRST AVIATION REGULATION?
31
31
RESIDENT CUSTOMER SUPPORT
REPRESENTATION 32
32
The articles herein may be reprinted without permission except where copyright source is indicated, but with
acknowledgement to Airbus Industrie. Articles which may be subject to ongoing review must have their accuracy
verified prior to reprint. The statements made herein do not constitute an offer. They are based on the assumptions shown
and are expressed in good faith. Where the supporting grounds for these statements are not shown, the Company will be
pleased to explain the basis thereof. © AIRBUS INDUSTRIE 1998
Publisher: Airbus Industrie Customer Services, 1 rond-point Maurice Bellonte, 31707 Blagnac Cedex, France
Editor: Denis Dempster, Product Marketing
Telephone +33 (0)5 61 93 39 29, Telex AIRBU 530526F, Telefax +33 (0)5 61 93 27 67
Graphic design: Agnès Lacombe, Customer Services Marketing
Photo-engraving: Passion Graphic, 60 boulevard Déodat de Séverac, 31027 Toulouse Cedex, France
Printer: Escourbiac, 5 avenue Marcel Dassault, 31502 Toulouse Cedex, France
This issue of FAST has been printed on paper produced without using chlorine, to reduce waste
and help to conserve natural resources. 'Every little helps'.
FAST may be read on Internet http://www.airbus.com

FAST / NUMBER 22 1
FAST 22/p1 ˆ p6 11/03/98 23:48 Page 2

There
are three as-

HYDRAULIC SYSTEM ● design,


pects to be
considered
when looking for the causes of leaks:
Figure 1
Hydraulic Leak Monitoring
Airbus Data Base (FORDSREP)

Preventing leaks ● control of quality in production,


● maintenance.
Only the manufacturer can do some-
thing about the first two items
TEC
H LOG
Extraction

Leak
events Leak
Analysis
• Study
Airline/fleet
• Tracking
andAirbus Industrie is continually Data repeaters
studying how repetitive defects can be Resident Customer Base • Effectiveness
designed out of the system either by Representative Office of improvement
changing the design, the supplier and New leak (SB)
/or the production process (Figure 1). events
*ARCS Coding
DESIGN *ARCS: Airbus Representative events
Communication System
Information flow: about 2000 events in 1997 (all A/C types)
Part of the designer’s work is to make
the maintenance interventions, sched-
uled and unscheduled, as infrequent as ticularly seals, which has led to rein-
possible, and the maintenance practices forced audits at vendors and informa-
Jérome Quenescourt as simple as possible. The Technical tion being transmitted to the operators
Hydraulic Systems Engineer Design Directives for the hydraulic sys- through the Service Information Letter
Eng. & Technical Support tem, written originally for the A300, are (SIL 29-064).
Airbus Industrie
largely still applicable, however there
Customer Services Directorate
have been some changes such as the MAINTENANCE
greater use of titanium piping which is
lighter than stainless steel and less Maintenance can be divided into two
In an earlier prone to pin-hole corrosion; the gener- groups - preventive and corrective.
article alised use of flareless fittings; installa-
"Hydraulic system tion of built-in Hydraulic System Preventive maintenance
Monitoring Units and the qualification
- Working of new fluids and methods of repairing In the Maintenance Planning Docu-
practices" (FAST pipes. ments (MPD) there are scheduled tasks
Further work is being done to en- which are defined to ensure hydraulic
N°13), some hance the built-in test and monitoring system integrity and avoid leaks. These
fundamental capabilities of the system allowing eas- tasks are found in the Zonal Inspection
working practices ier and more accurate maintenance in- Programme under System checks (typi-
terventions as early as possible in the cal defects are shown in Figures 2 to 6).
were detailed, degradation sequence.
Zonal inspection programme
aimed to reduce
QUALITY IN PRODUCTION The zonal programme asks for visual
the number of inspection of various aircraft systems
leaks. Since then, Computer aided design and manufac- including the hydraulic system, at vari-
a dedicated turing of pipes have greatly improved ous locations (wheel well bay, under
the quality of the installation of pipe floor, engine pylons, wing trailing edge
monitoring runs particularly in areas having many etc). It is during the visual inspections
programme has pipes with multiple bends in close that anomalies can be identified and
proximity. The improved installation corrected, such as:
been launched and allied with: ● presence of seepage (Figure 2)
working groups ● respect of torque values and proper ● loose or missing ties, spacers or
formed to further tightening methods, clamp blocks, (Figures 3, 4, 6)
● stress free installation, ● damaged pipe-lines
minimise the ● seal installation with lubricants ● loose connections
occurrence ● use of dedicated tools, ● line chafing (Figure 6 and 7).
all lead to trouble free installations.
of leaks. The Airbus Industrie Process System checks
The purpose of Specification (AIPS) sets the standards Some system checks are fundamental
for production and installation of the to ensure the system integrity and to
this article is to hydraulic systems for all the Airbus prevent future damage. For instance,
provide guidelines aircraft. regular hydraulic fluid sampling to al-
for maintenance One area where manufacturer and low the operator to maintain the fluid
operator have to be particularly vigilant quality within given limits (acidity
personnel to is in the inadvertent acquisition of "bo- level, chlorine and water content) and
reduce the gus" parts that do not always conform therefore avoid component erosion or
with basic quality standards. Hydraulic corrosion. Moreover, as soon as com-
frequency of leaks systems have been known to suffer ponents become eroded, internal leak-
even further. from the installation of these parts, par- age rates increase, fluid is laminated,

2 FAST / NUMBER 22 FAST / NUMBER 22 3


FAST 22/p1 ˆ p6 11/03/98 23:48 Page 2

There
are three as-

HYDRAULIC SYSTEM ● design,


pects to be
considered
when looking for the causes of leaks:
Figure 1
Hydraulic Leak Monitoring
Airbus Data Base (FORDSREP)

Preventing leaks ● control of quality in production,


● maintenance.
Only the manufacturer can do some-
thing about the first two items
TEC
H LOG
Extraction

Leak
events Leak
Analysis
• Study
Airline/fleet
• Tracking
andAirbus Industrie is continually Data repeaters
studying how repetitive defects can be Resident Customer Base • Effectiveness
designed out of the system either by Representative Office of improvement
changing the design, the supplier and New leak (SB)
/or the production process (Figure 1). events
*ARCS Coding
DESIGN *ARCS: Airbus Representative events
Communication System
Information flow: about 2000 events in 1997 (all A/C types)
Part of the designer’s work is to make
the maintenance interventions, sched-
uled and unscheduled, as infrequent as ticularly seals, which has led to rein-
possible, and the maintenance practices forced audits at vendors and informa-
Jérome Quenescourt as simple as possible. The Technical tion being transmitted to the operators
Hydraulic Systems Engineer Design Directives for the hydraulic sys- through the Service Information Letter
Eng. & Technical Support tem, written originally for the A300, are (SIL 29-064).
Airbus Industrie
largely still applicable, however there
Customer Services Directorate
have been some changes such as the MAINTENANCE
greater use of titanium piping which is
lighter than stainless steel and less Maintenance can be divided into two
In an earlier prone to pin-hole corrosion; the gener- groups - preventive and corrective.
article alised use of flareless fittings; installa-
"Hydraulic system tion of built-in Hydraulic System Preventive maintenance
Monitoring Units and the qualification
- Working of new fluids and methods of repairing In the Maintenance Planning Docu-
practices" (FAST pipes. ments (MPD) there are scheduled tasks
Further work is being done to en- which are defined to ensure hydraulic
N°13), some hance the built-in test and monitoring system integrity and avoid leaks. These
fundamental capabilities of the system allowing eas- tasks are found in the Zonal Inspection
working practices ier and more accurate maintenance in- Programme under System checks (typi-
terventions as early as possible in the cal defects are shown in Figures 2 to 6).
were detailed, degradation sequence.
Zonal inspection programme
aimed to reduce
QUALITY IN PRODUCTION The zonal programme asks for visual
the number of inspection of various aircraft systems
leaks. Since then, Computer aided design and manufac- including the hydraulic system, at vari-
a dedicated turing of pipes have greatly improved ous locations (wheel well bay, under
the quality of the installation of pipe floor, engine pylons, wing trailing edge
monitoring runs particularly in areas having many etc). It is during the visual inspections
programme has pipes with multiple bends in close that anomalies can be identified and
proximity. The improved installation corrected, such as:
been launched and allied with: ● presence of seepage (Figure 2)
working groups ● respect of torque values and proper ● loose or missing ties, spacers or
formed to further tightening methods, clamp blocks, (Figures 3, 4, 6)
● stress free installation, ● damaged pipe-lines
minimise the ● seal installation with lubricants ● loose connections
occurrence ● use of dedicated tools, ● line chafing (Figure 6 and 7).
all lead to trouble free installations.
of leaks. The Airbus Industrie Process System checks
The purpose of Specification (AIPS) sets the standards Some system checks are fundamental
for production and installation of the to ensure the system integrity and to
this article is to hydraulic systems for all the Airbus prevent future damage. For instance,
provide guidelines aircraft. regular hydraulic fluid sampling to al-
for maintenance One area where manufacturer and low the operator to maintain the fluid
operator have to be particularly vigilant quality within given limits (acidity
personnel to is in the inadvertent acquisition of "bo- level, chlorine and water content) and
reduce the gus" parts that do not always conform therefore avoid component erosion or
with basic quality standards. Hydraulic corrosion. Moreover, as soon as com-
frequency of leaks systems have been known to suffer ponents become eroded, internal leak-
even further. from the installation of these parts, par- age rates increase, fluid is laminated,

2 FAST / NUMBER 22 FAST / NUMBER 22 3


FAST 22/p1 ˆ p6 11/03/98 23:50 Page 4

system operating temperature increases This is an example of why tracking


Figure 2 Figure 5
which further degrades the fluid, in- of component reliability may justify a
Detection of typical fluid seepage by stains on talcum powder creasing its acidity level. This never need for a fixed time between overhaul Effect of lubricant on plug-in union threads
ending process will continue until af- (TBO), replacement of a part, or em-
fected components and fluid are bodiment of a modification. Lubricant on
changed as necessary. This example the threads
shows the prevention role of the sys- Seals
tems checks required by the MPD both Plug-in union
for mandatory tasks such as internal The keys issues for seal reliability are
leak checks and economic tasks such as product manufacturing quality and O-Ring
fluid sampling. proper installation.
Manufacturing quality
Corrective maintenance
The product manufacturing quality has
For corrective maintenance to be effec- been recently at the focal point of in-
tive and long lasting a certain level of service failures on the A330/A340 pro- Manifold port
basic maintenance training and knowl- grams. (Refer to SIL 29-064). As a re-
edge of the specific aircraft are re- sult, two vendors have been removed
quired. These requirements were de- from the approved list of suppliers be-
tailed in the article in FAST 13. A cause of identified quality deficiency
video, poster and related documentation on some of their products. Three other
are available from the address at the vendors (Le Joint Francais, Dowty
end of this article. U.K, and Parker) have been audited
Most leaks are discovered during line and their standard of manufacturing During tightening of
Figure 3 maintenance - on the walk-around, quality judged satisfactory. the union the lubricant
Pipe clamping (spacer) loosening and moving night stop or pre-flight checks - and fills the groove and
Installation pushes the seal out
they have to be corrected as quickly as
possible. This may require the installa- Chapter 20 of the Aircraft Maintenance
tion of a temporary repair kit rather Manual recommends use of certain
than a permanent hydraulic tube repair tools and provides other advice for
requiring pipe manufacturing capabil- proper installation of seals.
ity. In this case SIL 29-069 "Pipe repair In the previous article in FAST it
kit" and SIL 29-067 "Hydraulic tubing was stated that "Seals, O-rings and Pinching
repairs" provide useful information. packing washers should be smeared
Other SILs providing related infor- with MCS-352 lubricant or hydraulic At final tightening
mation on the various leak sources are : fluid". It has recently been discovered the seal is pinched
● 29-032 for A300/A300-600/A310, that the application of MCS-352 on the between the plug-in
● 29-064 for A319/A320/A321, threads of plug-in unions can have a union and the edge of
● 29-066 for A330/A340. negative effect, causing the seal to be the chamfer. This
squeezed and damaged (Figure 5). pinching damages the
LEAK SOURCES For plug-in unions hydraulic fluid rubber on the outer
should be used as a lubricant. surface of the seal
Components
Pipes
A list of available and essential compo-
nent improvements is provided in the There are generally three origins of Figure 6
Figure 4 dedicated SILs listed above. The em- pipe failure:
bodiment of those product improve- ● chafing,
Risk of chafing due to loose clamping
Detail of spacer loosening and moving ments on an attrition basis or through ● installation under stress,
dedicated retrofit should provide a sig- ● corrosion.
nificant increase in system reliability. High quality of manufacture of the
Tracking of component reliability pipes allowing good installation can
is necessary to meet on-condition/con- largely prevent these types of failures.
dition-monitoring maintenance require- A recent audit performed on all Airbus
ments. For hydraulic systems it con- pipe production centres revealed that
cerns the main components such as the manufacturing processes and tech-
engine driven pumps (EDP) and power niques are well adapted and controlled,
transfer units. with the use of :
There is evidence that those compo- ● numerical controlled bending ma-
nents, even when a proper overhaul has chines and improved knowledge of
been performed, do not recover their spring back effect,
full potential after the overhaul, which ● laser dimensional check for every in-
affects their long term reliability. Also, dividual manufactured pipe,
if a part such as an EDP valve block is ● chlorine free pipe cleaning,
not changed at the overhaul of the EDP, ● laser marking.
then it will accumulate many years of Compliance with installation rules
operation which may lead to natural will avoid chafing and pre-stressed
damage, fatigue or corrosion. installations. Design will also help

4 FAST / NUMBER 22 FAST / NUMBER 22 5


FAST 22/p1 ˆ p6 11/03/98 23:50 Page 4

system operating temperature increases This is an example of why tracking


Figure 2 Figure 5
which further degrades the fluid, in- of component reliability may justify a
Detection of typical fluid seepage by stains on talcum powder creasing its acidity level. This never need for a fixed time between overhaul Effect of lubricant on plug-in union threads
ending process will continue until af- (TBO), replacement of a part, or em-
fected components and fluid are bodiment of a modification. Lubricant on
changed as necessary. This example the threads
shows the prevention role of the sys- Seals
tems checks required by the MPD both Plug-in union
for mandatory tasks such as internal The keys issues for seal reliability are
leak checks and economic tasks such as product manufacturing quality and O-Ring
fluid sampling. proper installation.
Manufacturing quality
Corrective maintenance
The product manufacturing quality has
For corrective maintenance to be effec- been recently at the focal point of in-
tive and long lasting a certain level of service failures on the A330/A340 pro- Manifold port
basic maintenance training and knowl- grams. (Refer to SIL 29-064). As a re-
edge of the specific aircraft are re- sult, two vendors have been removed
quired. These requirements were de- from the approved list of suppliers be-
tailed in the article in FAST 13. A cause of identified quality deficiency
video, poster and related documentation on some of their products. Three other
are available from the address at the vendors (Le Joint Francais, Dowty
end of this article. U.K, and Parker) have been audited
Most leaks are discovered during line and their standard of manufacturing During tightening of
Figure 3 maintenance - on the walk-around, quality judged satisfactory. the union the lubricant
Pipe clamping (spacer) loosening and moving night stop or pre-flight checks - and fills the groove and
Installation pushes the seal out
they have to be corrected as quickly as
possible. This may require the installa- Chapter 20 of the Aircraft Maintenance
tion of a temporary repair kit rather Manual recommends use of certain
than a permanent hydraulic tube repair tools and provides other advice for
requiring pipe manufacturing capabil- proper installation of seals.
ity. In this case SIL 29-069 "Pipe repair In the previous article in FAST it
kit" and SIL 29-067 "Hydraulic tubing was stated that "Seals, O-rings and Pinching
repairs" provide useful information. packing washers should be smeared
Other SILs providing related infor- with MCS-352 lubricant or hydraulic At final tightening
mation on the various leak sources are : fluid". It has recently been discovered the seal is pinched
● 29-032 for A300/A300-600/A310, that the application of MCS-352 on the between the plug-in
● 29-064 for A319/A320/A321, threads of plug-in unions can have a union and the edge of
● 29-066 for A330/A340. negative effect, causing the seal to be the chamfer. This
squeezed and damaged (Figure 5). pinching damages the
LEAK SOURCES For plug-in unions hydraulic fluid rubber on the outer
should be used as a lubricant. surface of the seal
Components
Pipes
A list of available and essential compo-
nent improvements is provided in the There are generally three origins of Figure 6
Figure 4 dedicated SILs listed above. The em- pipe failure:
bodiment of those product improve- ● chafing,
Risk of chafing due to loose clamping
Detail of spacer loosening and moving ments on an attrition basis or through ● installation under stress,
dedicated retrofit should provide a sig- ● corrosion.
nificant increase in system reliability. High quality of manufacture of the
Tracking of component reliability pipes allowing good installation can
is necessary to meet on-condition/con- largely prevent these types of failures.
dition-monitoring maintenance require- A recent audit performed on all Airbus
ments. For hydraulic systems it con- pipe production centres revealed that
cerns the main components such as the manufacturing processes and tech-
engine driven pumps (EDP) and power niques are well adapted and controlled,
transfer units. with the use of :
There is evidence that those compo- ● numerical controlled bending ma-
nents, even when a proper overhaul has chines and improved knowledge of
been performed, do not recover their spring back effect,
full potential after the overhaul, which ● laser dimensional check for every in-
affects their long term reliability. Also, dividual manufactured pipe,
if a part such as an EDP valve block is ● chlorine free pipe cleaning,
not changed at the overhaul of the EDP, ● laser marking.
then it will accumulate many years of Compliance with installation rules
operation which may lead to natural will avoid chafing and pre-stressed
damage, fatigue or corrosion. installations. Design will also help

4 FAST / NUMBER 22 FAST / NUMBER 22 5


FAST 22/p1 ˆ p6 11/03/98 23:53 Page 6

Figure 7 due to loosening, wear or damage,


● corrosion development (exposure to
Risk of chafing due to small clearance contaminants such as saline atmos-
phere, spillage from toilets),
● damage to pipe surfaces during

FUEL SYSTEM
maintenance.

Pipe fittings

Maintenance is a common source of


leakage when loosening is due to un-
der-tightening (often found on large fit-
tings) and damage is due to over-tight-
Detecting leaks using helium
ening, generally found on aluminium
fittings or small fittings and due to
cracking from frequent loosening and
tightening. The main development in
fitting technology has been the intro-
duction of more reliable flareless
unions. However experience has shown
that there is no substitute for systematic
with improved clamping definition compliance with correct tightening pro-
(adjustable brackets) and dampening of cedures and use of the correct tools. Alain Maréchal
pressure pulsation of pumps. Airbus Industrie is studying more Structure
Ageing affects the integrity of pipe "damage tolerant" fitting designs such Engineering Support
installations (Figures 3 to 7) justifying as Rosan (Figure 8) and alternative A300/A310/A330/A340
the importance of periodic inspection tightening techniques which can cope Airbus Industrie
checks such as in the zonal inspection. with vibration and a maintenance envi-
Typical ageing effects are: ronment where use of torque wrenches
● reduced efficiency of clamp blocks is not common practice. Alain Deninotti
Quality Assurance
Product Manager
Figure 8 Airbus Industrie
Rosan fitting definition: union and port

Adapter

U
ntil now curing
Lockring
fuel leaks has been
Serrations a relatively difficult
operation for operators
and manufacturers alike.
O-Ring
The methods available
to identify the leak paths
have been air blowing
CONCLUSION associated with soapy water
Lubricant MCS-352 should not be used on the threads of the plug-in unions. Although the hydraulic leak rate on a fleet-wide to detect bubbles (a method
basis is approaching a satisfactory level it can and will be improved. Further efforts by Airbus Industrie and the vendors to as old as aviation itself),
improve hydraulic system reliability together with preventive maintenance actions applied by operators when necessary and
proper application of procedures, will keep the hydraulic leak rates within an acceptable level. For this purpose, customers’ and suction associated
feedback on in-service experience is vital. with dye penetrant,
Airbus Industrie will assist any operator suffering from a perceived excessive leak rate to initiate a leak preventive pro-
gramme. This programme has been successfully implemented by a number of operators one of whom experienced a reduc- neither method being
tion in leak rates by 50%. ■ very successful.
This article describes
For further information please contact:
a new detecting technique
AIRBUS INDUSTRIE Engineering Services, Engineer Hydraulic Systems, Mr TORBJÖRN KETTEL using helium gas developed
by Airbus Industrie.
6 FAST / NUMBER 22 FAST / NUMBER 22 7
FAST 22/p1 ˆ p6 11/03/98 23:53 Page 6

Figure 7 due to loosening, wear or damage,


● corrosion development (exposure to
Risk of chafing due to small clearance contaminants such as saline atmos-
phere, spillage from toilets),
● damage to pipe surfaces during

FUEL SYSTEM
maintenance.

Pipe fittings

Maintenance is a common source of


leakage when loosening is due to un-
der-tightening (often found on large fit-
tings) and damage is due to over-tight-
Detecting leaks using helium
ening, generally found on aluminium
fittings or small fittings and due to
cracking from frequent loosening and
tightening. The main development in
fitting technology has been the intro-
duction of more reliable flareless
unions. However experience has shown
that there is no substitute for systematic
with improved clamping definition compliance with correct tightening pro-
(adjustable brackets) and dampening of cedures and use of the correct tools. Alain Maréchal
pressure pulsation of pumps. Airbus Industrie is studying more Structure
Ageing affects the integrity of pipe "damage tolerant" fitting designs such Engineering Support
installations (Figures 3 to 7) justifying as Rosan (Figure 8) and alternative A300/A310/A330/A340
the importance of periodic inspection tightening techniques which can cope Airbus Industrie
checks such as in the zonal inspection. with vibration and a maintenance envi-
Typical ageing effects are: ronment where use of torque wrenches
● reduced efficiency of clamp blocks is not common practice. Alain Deninotti
Quality Assurance
Product Manager
Figure 8 Airbus Industrie
Rosan fitting definition: union and port

Adapter

U
ntil now curing
Lockring
fuel leaks has been
Serrations a relatively difficult
operation for operators
and manufacturers alike.
O-Ring
The methods available
to identify the leak paths
have been air blowing
CONCLUSION associated with soapy water
Lubricant MCS-352 should not be used on the threads of the plug-in unions. Although the hydraulic leak rate on a fleet-wide to detect bubbles (a method
basis is approaching a satisfactory level it can and will be improved. Further efforts by Airbus Industrie and the vendors to as old as aviation itself),
improve hydraulic system reliability together with preventive maintenance actions applied by operators when necessary and
proper application of procedures, will keep the hydraulic leak rates within an acceptable level. For this purpose, customers’ and suction associated
feedback on in-service experience is vital. with dye penetrant,
Airbus Industrie will assist any operator suffering from a perceived excessive leak rate to initiate a leak preventive pro-
gramme. This programme has been successfully implemented by a number of operators one of whom experienced a reduc- neither method being
tion in leak rates by 50%. ■ very successful.
This article describes
For further information please contact:
a new detecting technique
AIRBUS INDUSTRIE Engineering Services, Engineer Hydraulic Systems, Mr TORBJÖRN KETTEL using helium gas developed
by Airbus Industrie.
6 FAST / NUMBER 22 FAST / NUMBER 22 7
FAST22 p7 ˆ 10 11/03/98 23:36 Page 8

Figure 1 Figure 3
Wing structure (typical) Example of visual location of fuel leaking from flap track forward attachment lug

Resealing area
and potential leak paths

Fuel tanks in modern commercial air- at the end of the leak path (Figure 2a) Access manhole
liners are housed principally in the and an efficient repair requires that the
wings, and the wing structure is also the origin of the leak path (or paths) is
fuel tank structure; there are no rubber identified and properly sealed. If not,
tanks or other forms of inner walls there is a high risk that the leak will ap-
within the wings. Wing structures are pear again, and quite often it does. in cooperation with two companies, Figure 4
composed of large skin panels, dozens Helitech and Varian, and with the sup-
of ribs and stringers, and thousands of THE INNOVATIVE port of different maintenance centres Example of artificial compression chamber around the lug shown on Figure 3
bolts and rivets covered with a sealant APPROACH and airlines, was the only one which
to prevent fuel seepage (Figure 1). This offered the required sensitivity and reli-
structure is flexible, as anyone who has Airbus Industrie investigated several ability, and is a great step forward
flown in turbulent weather will have leak path detection methods and has se- compared to the methods used previ-
noticed, as they watch the wing tips lected and developed a new detection ously.
moving up and down. Eventually fuel technique using helium as a tracer gas
seepage does occur and the leaks be- to allow easier detection of the source THE HELIUM TECHNIQUE
come evident on the outer surface of of the leak (Figure 2b).
the skin. The visible point of seepage is This technique, which was developed Helium is a non-toxic inert gas which
does not react chemically with any
other element, making it intrinsically
Figure 2 safe. In addition, due to its small rela-
Different phases of detection method tive molecular mass, it has a high pene-
2a Identification of a leak 2b Use of helium gas as tracer gas tration capability allowing it to pass
through the smallest gaps. Helium is
particularly interesting for this leak de-
INSIDE INSIDE tection task because of its low concen-
tration in the atmosphere (five particles
per million) which allows easy detec-
tion of any small increase in this pro-
portion. Finally it is an industrial gas
available anywhere in the world.
Gas leak Pressurised helium is already used in
Airbus production lines to test for
=
leaks. The leak is visually located ex-
Location of ternally (Figure 3) and the source is
sealant identified internally by creating a com-
Leaking Helium deterioration pression chamber around the leak point
area (Figure 4) and filling it with helium un-
OUTSIDE OUTSIDE der pressure thereby forcing the helium
back up the leak channel into the fuel
tank.

8 FAST / NUMBER 22 FAST / NUMBER 22 9


FAST22 p7 ˆ 10 11/03/98 23:36 Page 8

Figure 1 Figure 3
Wing structure (typical) Example of visual location of fuel leaking from flap track forward attachment lug

Resealing area
and potential leak paths

Fuel tanks in modern commercial air- at the end of the leak path (Figure 2a) Access manhole
liners are housed principally in the and an efficient repair requires that the
wings, and the wing structure is also the origin of the leak path (or paths) is
fuel tank structure; there are no rubber identified and properly sealed. If not,
tanks or other forms of inner walls there is a high risk that the leak will ap-
within the wings. Wing structures are pear again, and quite often it does. in cooperation with two companies, Figure 4
composed of large skin panels, dozens Helitech and Varian, and with the sup-
of ribs and stringers, and thousands of THE INNOVATIVE port of different maintenance centres Example of artificial compression chamber around the lug shown on Figure 3
bolts and rivets covered with a sealant APPROACH and airlines, was the only one which
to prevent fuel seepage (Figure 1). This offered the required sensitivity and reli-
structure is flexible, as anyone who has Airbus Industrie investigated several ability, and is a great step forward
flown in turbulent weather will have leak path detection methods and has se- compared to the methods used previ-
noticed, as they watch the wing tips lected and developed a new detection ously.
moving up and down. Eventually fuel technique using helium as a tracer gas
seepage does occur and the leaks be- to allow easier detection of the source THE HELIUM TECHNIQUE
come evident on the outer surface of of the leak (Figure 2b).
the skin. The visible point of seepage is This technique, which was developed Helium is a non-toxic inert gas which
does not react chemically with any
other element, making it intrinsically
Figure 2 safe. In addition, due to its small rela-
Different phases of detection method tive molecular mass, it has a high pene-
2a Identification of a leak 2b Use of helium gas as tracer gas tration capability allowing it to pass
through the smallest gaps. Helium is
particularly interesting for this leak de-
INSIDE INSIDE tection task because of its low concen-
tration in the atmosphere (five particles
per million) which allows easy detec-
tion of any small increase in this pro-
portion. Finally it is an industrial gas
available anywhere in the world.
Gas leak Pressurised helium is already used in
Airbus production lines to test for
=
leaks. The leak is visually located ex-
Location of ternally (Figure 3) and the source is
sealant identified internally by creating a com-
Leaking Helium deterioration pression chamber around the leak point
area (Figure 4) and filling it with helium un-
OUTSIDE OUTSIDE der pressure thereby forcing the helium
back up the leak channel into the fuel
tank.

8 FAST / NUMBER 22 FAST / NUMBER 22 9


FAST22 p7 ˆ 10 11/03/98 23:38 Page 10

The procedure must start with a clear


Figure 5
mapping of the fuel leak on the outer
Detection phases
5a Injection
surface of the tank (precise leak loca-
tion and approximate leak rate) then
the tank can be defuelled, drained and
THE I NTERN ATI ONAL
Rib vented until it becomes completely dry.
Before entering the tank, all the safety
checks have to be performed to ensure
REGUL ATO RY CLIM ATE
INSIDE adequate ventilation and acceptable Andrew S. McClymont, Director Certification Strategies, Product Integrity , Airbus Industrie
Fuel tank fuel vapour concentration.
An artificial compression chamber
(Figure 5a) over the leaking area has to
be created. This is simply done by pen-
etrating one corner of a plastic bag
with the rubber hose from the helium
supply and sealing the join with sealant
I nternational cooperation on civil aircraft regulations and certification has
been in existence to some extent, initially a small extent, for more than 50 years.
It has been increasing in recent years as Europe slowly draws together many diverse
and aluminium tape. The open end of national bodies to create a single Joint Aviation Authority to act on behalf of each
the plastic bag is attached to the skin of European country member. At the same time, the level of cooperation on both sides of the
the wing around the leak, also by alu- Atlantic and with other regions of the world is also increasing in a manner which should -
minium tape. This simple method can in the long term - achieve a practical worldwide certification process and an improved
Skin
be easily adapted to awkward situa- overall safety regulation system.
Artificial compression tions as shown on page 7 where the That ideal is some way ahead, but is becoming a possibility for aircraft airworthiness
chamber taped over leak is from a flap track attachment fit- certification, if political restraints and perceived sovereignty protection policies can be
external leaking point ting. This artificial chamber must be avoided. It may take longer for operational "control" to reach such a common goal.
able to withstand a maximum internal We need to persuade the politicians to support our justifiable intentions for the overall
Helium injected
pressure of 200 mbar. When this has
into the chamber benefit of all. See the following article on JAR-OPS.
OUTSIDE been done, the helium injection can
start at a constant pressure.The initial The International Regulatory Climate is a continually changing environment but
5b Detection pressure choice depends on the kind of there is an overall major purpose to promote an enhanced air safety environment for the
leak (rate, location) and must be based travelling public, without unreasonably increasing the regulatory burden on the
Leak source detected by on knowledge of the structure and po- Authorities, the manufacturers and the operators.
helium detector nozzle tential leak paths. Then the jet of he- The main theme to be remembered, and from time to time we need to be reminded,
Rib "sniffer" lium being forced into the tank has to is that we are all aiming at the same target - safe, reliable, cost effective air transport.
be found. By moving the detection Associated with this theme is an essential need to create a working environment of
"sniffer" (Figure 5b) probe inside the confidence, and positive technical relationships between all involved parties.
INSIDE tank, there will be various sound fre-
Fuel tank quencies emitted by the detection de-
vice depending on how far the probe is
from the jet of helium (and the origin
of the leakage). During this operation,
it could be necessary to increase the in-
jection pressure. It should not be for-
gotten that more than one leak may ex-
ist in the same area. Therefore it could
be necessary to repeat this operation
several times. In this case it is recom-
Skin mended to vent the area between two
detection operations.
The artificial compression chamber
should not be removed, because when
the repair has been performed it can be
used to check, in the same way, the qual-
ity of the repair. This will prevent re-
OUTSIDE fuelling and de-fuelling of the tank if the
quality of the repair is not acceptable.

CONCLUSION

Conventional methods for detecting fuel leaks are now becoming obsolete. This helium technique has been tested and fine
tuned on several aircraft. It is now the most efficient and reliable method of identifying fuel leak sources. It is cost effective
as a much lower number of manhours are required to cure fuel leaks and it reduces significantly the aircraft downtime. In
The A330 concurrent JAA and FAA Type Certification Ceremony, 21st October 1993.
addition it also confirms the integrity of the repair, avoiding the use of fuel. This operation alone can easily save four days
of ground time. Seated left to right: Mr B. Ziegler (SVP Engineering Airbus Industrie), Mr C. Frantzen (DGAC France),
Airbus Industrie highly recommends that operators apply this procedure, which is described in SIL. 57-091 applicable to Mr V. von Tein (Chief Operating Officer Airbus Industrie), Mr M. Dambaek (JAA Executive Board
all Airbus aircraft types. ■ Chairman) and Mr D. Curtis (FAA Transport Airplane Directorate representative) plus other
participants from France, Germany, Italy, The Netherlands, United Kingdom, Austria, Belgium,
Portugal, JAA and FAA.

10 FAST / NUMBER 22 FAST / NUMBER 22 11


FAST22 p7 ˆ 10 11/03/98 23:38 Page 10

The procedure must start with a clear


Figure 5
mapping of the fuel leak on the outer
Detection phases
5a Injection
surface of the tank (precise leak loca-
tion and approximate leak rate) then
the tank can be defuelled, drained and
THE I NTERN ATI ONAL
Rib vented until it becomes completely dry.
Before entering the tank, all the safety
checks have to be performed to ensure
REGUL ATO RY CLIM ATE
INSIDE adequate ventilation and acceptable Andrew S. McClymont, Director Certification Strategies, Product Integrity , Airbus Industrie
Fuel tank fuel vapour concentration.
An artificial compression chamber
(Figure 5a) over the leaking area has to
be created. This is simply done by pen-
etrating one corner of a plastic bag
with the rubber hose from the helium
supply and sealing the join with sealant
I nternational cooperation on civil aircraft regulations and certification has
been in existence to some extent, initially a small extent, for more than 50 years.
It has been increasing in recent years as Europe slowly draws together many diverse
and aluminium tape. The open end of national bodies to create a single Joint Aviation Authority to act on behalf of each
the plastic bag is attached to the skin of European country member. At the same time, the level of cooperation on both sides of the
the wing around the leak, also by alu- Atlantic and with other regions of the world is also increasing in a manner which should -
minium tape. This simple method can in the long term - achieve a practical worldwide certification process and an improved
Skin
be easily adapted to awkward situa- overall safety regulation system.
Artificial compression tions as shown on page 7 where the That ideal is some way ahead, but is becoming a possibility for aircraft airworthiness
chamber taped over leak is from a flap track attachment fit- certification, if political restraints and perceived sovereignty protection policies can be
external leaking point ting. This artificial chamber must be avoided. It may take longer for operational "control" to reach such a common goal.
able to withstand a maximum internal We need to persuade the politicians to support our justifiable intentions for the overall
Helium injected
pressure of 200 mbar. When this has
into the chamber benefit of all. See the following article on JAR-OPS.
OUTSIDE been done, the helium injection can
start at a constant pressure.The initial The International Regulatory Climate is a continually changing environment but
5b Detection pressure choice depends on the kind of there is an overall major purpose to promote an enhanced air safety environment for the
leak (rate, location) and must be based travelling public, without unreasonably increasing the regulatory burden on the
Leak source detected by on knowledge of the structure and po- Authorities, the manufacturers and the operators.
helium detector nozzle tential leak paths. Then the jet of he- The main theme to be remembered, and from time to time we need to be reminded,
Rib "sniffer" lium being forced into the tank has to is that we are all aiming at the same target - safe, reliable, cost effective air transport.
be found. By moving the detection Associated with this theme is an essential need to create a working environment of
"sniffer" (Figure 5b) probe inside the confidence, and positive technical relationships between all involved parties.
INSIDE tank, there will be various sound fre-
Fuel tank quencies emitted by the detection de-
vice depending on how far the probe is
from the jet of helium (and the origin
of the leakage). During this operation,
it could be necessary to increase the in-
jection pressure. It should not be for-
gotten that more than one leak may ex-
ist in the same area. Therefore it could
be necessary to repeat this operation
several times. In this case it is recom-
Skin mended to vent the area between two
detection operations.
The artificial compression chamber
should not be removed, because when
the repair has been performed it can be
used to check, in the same way, the qual-
ity of the repair. This will prevent re-
OUTSIDE fuelling and de-fuelling of the tank if the
quality of the repair is not acceptable.

CONCLUSION

Conventional methods for detecting fuel leaks are now becoming obsolete. This helium technique has been tested and fine
tuned on several aircraft. It is now the most efficient and reliable method of identifying fuel leak sources. It is cost effective
as a much lower number of manhours are required to cure fuel leaks and it reduces significantly the aircraft downtime. In
The A330 concurrent JAA and FAA Type Certification Ceremony, 21st October 1993.
addition it also confirms the integrity of the repair, avoiding the use of fuel. This operation alone can easily save four days
of ground time. Seated left to right: Mr B. Ziegler (SVP Engineering Airbus Industrie), Mr C. Frantzen (DGAC France),
Airbus Industrie highly recommends that operators apply this procedure, which is described in SIL. 57-091 applicable to Mr V. von Tein (Chief Operating Officer Airbus Industrie), Mr M. Dambaek (JAA Executive Board
all Airbus aircraft types. ■ Chairman) and Mr D. Curtis (FAA Transport Airplane Directorate representative) plus other
participants from France, Germany, Italy, The Netherlands, United Kingdom, Austria, Belgium,
Portugal, JAA and FAA.

10 FAST / NUMBER 22 FAST / NUMBER 22 11


FAST22 p11 ˆ 16 11/03/98 23:20 Page 12

HISTORY the basic domestic certification under


the general control of the Authority of
Figure 1
It was through the principles and activ- the State of Design and Manufacture Harmonising regulations and procedures - The Airbus experience
ities of the International Civil Aviation and then the validation of that basic
Organization (I.C.A.O.) that guidelines certification by other countries. Creation of JAR 25 Deletion of national variants Harmoniation of
were produced in an attempt to create The validations have tended to look JAR 25 and FAR 25
common technical standards in all as- at acknowledged differences in the reg- Creation of a joint
pects of air transport regulation. These ulatory standard between the domestic Separate certifications Joint certification in Europe
Europe/America process
internationally accepted guidelines, de- Type Certification Basis and the re-
fined in the technical ICAO Annexes, quired Certification Basis of the vali-
provide the basic principles to enable dating or importing country. 2 AA 4 AA 18 AA
23 AA EASA
the air transport industry to operate The validation team, apart from nec-
safely, reliably, regularly and legally. essary aircraft design familiarisation FAA
FAA
The broad objectives from the and getting an informative grounding FAA FAA FAA
December 1944 Chicago Convention in the basic certification of the aircraft,
on International Civil Aviation were : generally concentrates on how certifi- JAR 25 + Harmonised
cation can be found with the defined JAR 25 JAR 25
● Safe and orderly development of National variants JAR 25
International Civil Aviation regulatory differences. FAR 25 FAR 25 FAR 25 FAR 25
FAR 25
● Sound and economical operation for This additional certification/valida- National Requirements
International Air Transport Services, tion work programme, with the impli-
and equality of opportunity. cation of possible design changes to the
These objectives remain valid today, aeroplane, can be a major burden to the
providing the background to the de- manufacturer, particularly when a num-
fined rules, regulations and require- ber of countries have significant na-
ments which are the basic roots of the tional differences. Regulatory differ-
flight safety levels achieved in the air ences have in the past caused some
transport industry. expensive design changes with ques- 1974 1983 1988 1992 1993 The future
There are more than 180 contracting tionable cost effective safety benefit.
states associated with ICAO, and its
Air Navigation Commission, and there HARMONISATION OF
are 18 ICAO Annexes covering the rel- REGULATIONS AND need to retain them. If they still felt Atlantic with a major attempt at har-
evant Standards and Recommended PROCEDURES there was a justifiable need, then they monisation of JAR 25 and FAR 25.
Practices (SARPS). had to be reviewed with the other There has also been an attempt to cater
It is the word "recommended", how- Harmonisation of regulations and pro- European NAAs to try and reach a for appropriate regulatory evolution
ever, which creates some of the long cedures has been a major target of joint common agreement to justify a require- during the life of a long production
term problems associated with the im- work both in Europe and across the ment different from the basic JAR 25. model of an aircraft.
plementation of these ICAO SARPS - Atlantic. If agreement or justification regard- This latter case was addressed in the
these "International Standards". As a result of strong Industry pres- ing a National Variant could not be International Certification Procedures
Each participating country defines its sure both in Europe and in North reached within the NAAs then the orig- Task Force during the last 8 years, set
own "legal" standards and notifies America, it has been possible to make inating NAA was required to drop that up to produce a "harmonised" jointly
ICAO, and all other participating coun- progress in harmonising the various regulation. A difficult and sometimes agreed means to handle derivative air-
tries, how they enable (or accept) com- airworthiness standards in order to re- time consuming process to find justifi- craft, i.e. basic model evolution over
pliance to be achieved with the duce significant differences in regula- able legal means to remove a previ- many years of continuous production,
International Standards. In fact, the tions and interpretations (Figure 1). ously well considered, and possibly in an attempt to enhance the safety cer-
normal process is to formally notify de- Taking the European scene as an ex- long time applied, design requirement. tification levels during the life of such
fined non adherence or non compliance ample, this problem of national differ- The Airbus A320 type certification type designs. Derivatives of aircraft
with specific ICAO recommendations ences was behind the early attempts to experience (1983-1988) was funda- which originally went into service in
in each countries’ internal legal "pack- create Joint Aviation Requirements mental in promoting the removal of all 1968 are being designed, developed
age" of regulations. But this "flexible" (JAR) as a common set of regulations. JAR 25 National Variants. This was and certificated up to 30 years later.
way of behaving creates the possibility Unfortunately, they were in the begin- achieved at JAR 25 Change 13 in 1989, European harmonisation has been
of varying interpretations of regula- ning, not very common, because a which was used for the European Joint slowly progressing since the late
tions, because many countries are not large number of National Variants were Certification of the Airbus A340. 1960's, through the certification of
prepared to give up sovereignty, or le- included, to meet long held basic certi- However, it is well worth remember- Concorde, Airbus A300 and later mod-
gal control of their own regulations. fication standards which some coun- ing that no Authority should be imple- els, BAe146, Jetstream 41, Saab
Some of the ICAO-SARPS are quite tries were not initially prepared to give menting a regulation which cannot be 340/2000, Dassault, Dornier, ATR
general in content and leave some up. Although the JAR 25 large trans- sensibly and acceptably justified. That 42/72, CASA 235, etc... The certifica-
room for national interpretations. port aeroplane design regulations were point should of course be part of every tion procedures, and regulations, have
There is also a problem to be ad- originally based on the FAR 25 North new rule proposal justification. It is evolved with experience such that
dressed because a few countries claim- American format, all the National more difficult later to remove a regula- nowadays a single JAA Team carries
ing that they comply with the ICAO Variants raised defined differences. tion which might no longer be justifi- out the Type Certification investigation
SARPS have in fact no structured avia- Following the experience with real able for the original reasons. and agreement of findings of compli-
tion authority and no related national joint certification and validation pro- ance on behalf of all the NAAs in the
regulations. jects in Europe on the Airbus A320 and THE PRESENT DAY STATUS JAA. However, this process, which
Saab 340 during the 1980s, the does work, is only by "gentleman's
AIRCRAFT CERTIFICATION National Aviation Authorities (NAA) Work has also been going on for more agreement" in the JAA "Club of
in Europe were required to review each than 10 years to reduce the number of Authorities". The creation of a single
There are, or have been, two normal of their National Variants to confirm differences between the basic require- European Aviation Safety Authority
types of aircraft certification exercises - whether there was still a justifiable ment standards on each side of the will greatly improve the present

12 FAST / NUMBER 22 FAST / NUMBER 22 13


FAST22 p11 ˆ 16 11/03/98 23:20 Page 12

HISTORY the basic domestic certification under


the general control of the Authority of
Figure 1
It was through the principles and activ- the State of Design and Manufacture Harmonising regulations and procedures - The Airbus experience
ities of the International Civil Aviation and then the validation of that basic
Organization (I.C.A.O.) that guidelines certification by other countries. Creation of JAR 25 Deletion of national variants Harmoniation of
were produced in an attempt to create The validations have tended to look JAR 25 and FAR 25
common technical standards in all as- at acknowledged differences in the reg- Creation of a joint
pects of air transport regulation. These ulatory standard between the domestic Separate certifications Joint certification in Europe
Europe/America process
internationally accepted guidelines, de- Type Certification Basis and the re-
fined in the technical ICAO Annexes, quired Certification Basis of the vali-
provide the basic principles to enable dating or importing country. 2 AA 4 AA 18 AA
23 AA EASA
the air transport industry to operate The validation team, apart from nec-
safely, reliably, regularly and legally. essary aircraft design familiarisation FAA
FAA
The broad objectives from the and getting an informative grounding FAA FAA FAA
December 1944 Chicago Convention in the basic certification of the aircraft,
on International Civil Aviation were : generally concentrates on how certifi- JAR 25 + Harmonised
cation can be found with the defined JAR 25 JAR 25
● Safe and orderly development of National variants JAR 25
International Civil Aviation regulatory differences. FAR 25 FAR 25 FAR 25 FAR 25
FAR 25
● Sound and economical operation for This additional certification/valida- National Requirements
International Air Transport Services, tion work programme, with the impli-
and equality of opportunity. cation of possible design changes to the
These objectives remain valid today, aeroplane, can be a major burden to the
providing the background to the de- manufacturer, particularly when a num-
fined rules, regulations and require- ber of countries have significant na-
ments which are the basic roots of the tional differences. Regulatory differ-
flight safety levels achieved in the air ences have in the past caused some
transport industry. expensive design changes with ques- 1974 1983 1988 1992 1993 The future
There are more than 180 contracting tionable cost effective safety benefit.
states associated with ICAO, and its
Air Navigation Commission, and there HARMONISATION OF
are 18 ICAO Annexes covering the rel- REGULATIONS AND need to retain them. If they still felt Atlantic with a major attempt at har-
evant Standards and Recommended PROCEDURES there was a justifiable need, then they monisation of JAR 25 and FAR 25.
Practices (SARPS). had to be reviewed with the other There has also been an attempt to cater
It is the word "recommended", how- Harmonisation of regulations and pro- European NAAs to try and reach a for appropriate regulatory evolution
ever, which creates some of the long cedures has been a major target of joint common agreement to justify a require- during the life of a long production
term problems associated with the im- work both in Europe and across the ment different from the basic JAR 25. model of an aircraft.
plementation of these ICAO SARPS - Atlantic. If agreement or justification regard- This latter case was addressed in the
these "International Standards". As a result of strong Industry pres- ing a National Variant could not be International Certification Procedures
Each participating country defines its sure both in Europe and in North reached within the NAAs then the orig- Task Force during the last 8 years, set
own "legal" standards and notifies America, it has been possible to make inating NAA was required to drop that up to produce a "harmonised" jointly
ICAO, and all other participating coun- progress in harmonising the various regulation. A difficult and sometimes agreed means to handle derivative air-
tries, how they enable (or accept) com- airworthiness standards in order to re- time consuming process to find justifi- craft, i.e. basic model evolution over
pliance to be achieved with the duce significant differences in regula- able legal means to remove a previ- many years of continuous production,
International Standards. In fact, the tions and interpretations (Figure 1). ously well considered, and possibly in an attempt to enhance the safety cer-
normal process is to formally notify de- Taking the European scene as an ex- long time applied, design requirement. tification levels during the life of such
fined non adherence or non compliance ample, this problem of national differ- The Airbus A320 type certification type designs. Derivatives of aircraft
with specific ICAO recommendations ences was behind the early attempts to experience (1983-1988) was funda- which originally went into service in
in each countries’ internal legal "pack- create Joint Aviation Requirements mental in promoting the removal of all 1968 are being designed, developed
age" of regulations. But this "flexible" (JAR) as a common set of regulations. JAR 25 National Variants. This was and certificated up to 30 years later.
way of behaving creates the possibility Unfortunately, they were in the begin- achieved at JAR 25 Change 13 in 1989, European harmonisation has been
of varying interpretations of regula- ning, not very common, because a which was used for the European Joint slowly progressing since the late
tions, because many countries are not large number of National Variants were Certification of the Airbus A340. 1960's, through the certification of
prepared to give up sovereignty, or le- included, to meet long held basic certi- However, it is well worth remember- Concorde, Airbus A300 and later mod-
gal control of their own regulations. fication standards which some coun- ing that no Authority should be imple- els, BAe146, Jetstream 41, Saab
Some of the ICAO-SARPS are quite tries were not initially prepared to give menting a regulation which cannot be 340/2000, Dassault, Dornier, ATR
general in content and leave some up. Although the JAR 25 large trans- sensibly and acceptably justified. That 42/72, CASA 235, etc... The certifica-
room for national interpretations. port aeroplane design regulations were point should of course be part of every tion procedures, and regulations, have
There is also a problem to be ad- originally based on the FAR 25 North new rule proposal justification. It is evolved with experience such that
dressed because a few countries claim- American format, all the National more difficult later to remove a regula- nowadays a single JAA Team carries
ing that they comply with the ICAO Variants raised defined differences. tion which might no longer be justifi- out the Type Certification investigation
SARPS have in fact no structured avia- Following the experience with real able for the original reasons. and agreement of findings of compli-
tion authority and no related national joint certification and validation pro- ance on behalf of all the NAAs in the
regulations. jects in Europe on the Airbus A320 and THE PRESENT DAY STATUS JAA. However, this process, which
Saab 340 during the 1980s, the does work, is only by "gentleman's
AIRCRAFT CERTIFICATION National Aviation Authorities (NAA) Work has also been going on for more agreement" in the JAA "Club of
in Europe were required to review each than 10 years to reduce the number of Authorities". The creation of a single
There are, or have been, two normal of their National Variants to confirm differences between the basic require- European Aviation Safety Authority
types of aircraft certification exercises - whether there was still a justifiable ment standards on each side of the will greatly improve the present

12 FAST / NUMBER 22 FAST / NUMBER 22 13


FAST22 p11 ˆ 16 11/03/98 23:21 Page 14

cabin safety, there has been little or no


Figure 2 consensus and some difficult decisions
JAA and European organisations will have to be taken eventually by the
Authorities.
European Civil Aviation Council (ECAC) (36) There is a general concern that in
Armenia Lithuania spite of all the significant resources put
Bulgaria Republic of Macedonia into the ARAC process by both
Industry and Authorities, the lack of
Croatia Moldova
productive agreed output in many areas
Estonia Romania
Eurocontrol (23) will reduce Industry commitment, and
Latvia may eventually fail to achieve the orig-
Cyprus inal good harmonisation ideal.
JAA (27)
Czech Republic But by including Industry at a suit-
Hungary able early stage of the review , and in
Poland the drafting process, there ought to be
Monaco Malta
Slovenia less Industry opposition to the final
Slovakia proposed regulatory product.
Turkey The regulations do need to be har-
monised to an acceptable level before
the implementation of joint procedures
European Union (EU) (15) Austria
agreed across the Atlantic, can really
Belgium
result in the easing of the certification
Finland Denmark
burden on manufacturers, by having
France one single certification process on be-
Germany half of all Authorities.
Greece
Ireland THE FUTURE PROSPECTS
Italy
Luxembourg The International Regulatory Climate
Netherlands is a variable environment. The princi-
Portugal ples of harmonised regulation and har-
Spain monised joint certification processes,
Sweden acceptable to all, are a proper ideal to
UK strive for in the civil aviation safety
scene. We need to maintain the effort
European Free Trade Area to reach the ideal in spite of some un-
(EFTA) (3) Switzerland expected set backs. The main way to
Iceland Norway continue to make progress is to talk to-
gether and work together in a coopera-
tive and open manner.
The "getting together" in Europe is
being promoted both by Industry (man-
ufacturers and now gradually the oper-
"heavy" process. The relationship be- ators) and most of the NAAs of the
tween the JAA and other European or- JAA. The major problem is how to cre-
ganisations is shown in Figure 2. ate a single legal entity with the rele- The Industry wishes to see the new The Safety Regulation Codes of FAR The Type Certificates for the A330
The harmonisation between Europe vant powers to act on behalf of all the European Aviation Safety Authority in 25 and JAR 25 provide generally
and the Western side of the Atlantic is members. The main feature to resolve place by the year 2000. equivalent levels of safety. The large
taking its time also. In 1989, a target is the formal handing over of sover- Meanwhile there is a continuing need Regulatory Harmonisation programme
was declared at the annual JAA eignty for aviation safety matters by to maintain dialogue and improve which started 5 or 6 years ago, under
/FAA/Transport Canada and Industry the members governments, or safety working arrangements between the ma- ARAC, was a good principle to follow,
joint meeting in Bordeaux, to go for bodies. There is also the question of jor aviation safety control organisations but it has become very costly and time
major harmonisation of the FAR 25 covering the costs of a European across the world. There are signs of consuming in terms of Industry and
and JAR 25 regulations. At about the Aviation Safety Authority. progress in this field with the conclu- Authority manpower resources. A
same time, the US Government, Recent discussions reviewed a possi- sions and actions coming from the 13th more efficient way to meet the general
through the FAA, set up their Aviation ble legal treaty or convention with rele- and 14th Annual FAA/JAA/TCA and need for harmonisation has to be
Rulemaking Advisory Committee vant connection to the European Industry Harmonisation Conferences found.
(ARAC) structure and invited partici- Union; the EU being the appropriate held respectively in San Diego in June A new idea on how to handle this
pation from Canadian and European European political body overseeing the 1996 and in Berlin in June 1997. growing concern emerged, after some
Authorities and Industry. administration by the European The Industry and the Authorities hard talking between and within the
After a slow and difficult start, at Commission. have looked into a major problem Authority and Industry group. It starts
least in the tasking of the ARAC There are legal difficulties to be re- which has arisen regarding the depth of from the general view that the two
Transport Aeroplane and Engines solved but generally there is a growing involvement expected to be undertaken codes are similar in concept although
Issues Group, the review work and the intent to see it happen and eventually by an Authority when validating the not necessarily identical in regulation
attempts to reach consensus conclu- the political will to make it happen will certification of an already type certifi- or interpretation in all aspects. It
sions have produced some productive be there. The first signs of political cated aircraft, and have proposed a new should therefore be possible to con-
results, notably in flight and structures commitment were seen at the European concept regarding this problem which sider each code "equivalent", and a
regulations. In other subjects such as Council of Ministers in December 1996. is worthy of serious consideration. Type Certification based on one code

14 FAST / NUMBER 22 FAST / NUMBER 22 15


FAST22 p11 ˆ 16 11/03/98 23:21 Page 14

cabin safety, there has been little or no


Figure 2 consensus and some difficult decisions
JAA and European organisations will have to be taken eventually by the
Authorities.
European Civil Aviation Council (ECAC) (36) There is a general concern that in
Armenia Lithuania spite of all the significant resources put
Bulgaria Republic of Macedonia into the ARAC process by both
Industry and Authorities, the lack of
Croatia Moldova
productive agreed output in many areas
Estonia Romania
Eurocontrol (23) will reduce Industry commitment, and
Latvia may eventually fail to achieve the orig-
Cyprus inal good harmonisation ideal.
JAA (27)
Czech Republic But by including Industry at a suit-
Hungary able early stage of the review , and in
Poland the drafting process, there ought to be
Monaco Malta
Slovenia less Industry opposition to the final
Slovakia proposed regulatory product.
Turkey The regulations do need to be har-
monised to an acceptable level before
the implementation of joint procedures
European Union (EU) (15) Austria
agreed across the Atlantic, can really
Belgium
result in the easing of the certification
Finland Denmark
burden on manufacturers, by having
France one single certification process on be-
Germany half of all Authorities.
Greece
Ireland THE FUTURE PROSPECTS
Italy
Luxembourg The International Regulatory Climate
Netherlands is a variable environment. The princi-
Portugal ples of harmonised regulation and har-
Spain monised joint certification processes,
Sweden acceptable to all, are a proper ideal to
UK strive for in the civil aviation safety
scene. We need to maintain the effort
European Free Trade Area to reach the ideal in spite of some un-
(EFTA) (3) Switzerland expected set backs. The main way to
Iceland Norway continue to make progress is to talk to-
gether and work together in a coopera-
tive and open manner.
The "getting together" in Europe is
being promoted both by Industry (man-
ufacturers and now gradually the oper-
"heavy" process. The relationship be- ators) and most of the NAAs of the
tween the JAA and other European or- JAA. The major problem is how to cre-
ganisations is shown in Figure 2. ate a single legal entity with the rele- The Industry wishes to see the new The Safety Regulation Codes of FAR The Type Certificates for the A330
The harmonisation between Europe vant powers to act on behalf of all the European Aviation Safety Authority in 25 and JAR 25 provide generally
and the Western side of the Atlantic is members. The main feature to resolve place by the year 2000. equivalent levels of safety. The large
taking its time also. In 1989, a target is the formal handing over of sover- Meanwhile there is a continuing need Regulatory Harmonisation programme
was declared at the annual JAA eignty for aviation safety matters by to maintain dialogue and improve which started 5 or 6 years ago, under
/FAA/Transport Canada and Industry the members governments, or safety working arrangements between the ma- ARAC, was a good principle to follow,
joint meeting in Bordeaux, to go for bodies. There is also the question of jor aviation safety control organisations but it has become very costly and time
major harmonisation of the FAR 25 covering the costs of a European across the world. There are signs of consuming in terms of Industry and
and JAR 25 regulations. At about the Aviation Safety Authority. progress in this field with the conclu- Authority manpower resources. A
same time, the US Government, Recent discussions reviewed a possi- sions and actions coming from the 13th more efficient way to meet the general
through the FAA, set up their Aviation ble legal treaty or convention with rele- and 14th Annual FAA/JAA/TCA and need for harmonisation has to be
Rulemaking Advisory Committee vant connection to the European Industry Harmonisation Conferences found.
(ARAC) structure and invited partici- Union; the EU being the appropriate held respectively in San Diego in June A new idea on how to handle this
pation from Canadian and European European political body overseeing the 1996 and in Berlin in June 1997. growing concern emerged, after some
Authorities and Industry. administration by the European The Industry and the Authorities hard talking between and within the
After a slow and difficult start, at Commission. have looked into a major problem Authority and Industry group. It starts
least in the tasking of the ARAC There are legal difficulties to be re- which has arisen regarding the depth of from the general view that the two
Transport Aeroplane and Engines solved but generally there is a growing involvement expected to be undertaken codes are similar in concept although
Issues Group, the review work and the intent to see it happen and eventually by an Authority when validating the not necessarily identical in regulation
attempts to reach consensus conclu- the political will to make it happen will certification of an already type certifi- or interpretation in all aspects. It
sions have produced some productive be there. The first signs of political cated aircraft, and have proposed a new should therefore be possible to con-
results, notably in flight and structures commitment were seen at the European concept regarding this problem which sider each code "equivalent", and a
regulations. In other subjects such as Council of Ministers in December 1996. is worthy of serious consideration. Type Certification based on one code

14 FAST / NUMBER 22 FAST / NUMBER 22 15


FAST22 p11 ˆ 16 12/03/98 7:10 Page 16

with Airbus Industrie


Operational Documentation
Guy Di Santo
Department Manager
Airlines Operations Support
Airbus Industrie
Customer Services Directorate

ll major aviation countries have a regulatory


system for applying and monitoring the safety
standards of their civil aviation industry (see article
“THE INTERNATIONAL REGULATORY CLIMATE” on
page 11). The International Civil Aviation
Organisation (ICAO), sets minimum standards for
should in principle be acceptable to A number of regional aviation safety international air transport but the national standards of
countries normally using the other seminars have been, and are being, or- many countries exceed these.
code. With that principle in mind we ganised in various parts of the world, The Joint Aviation Authorities (JAA) are an
can concentrate the harmonisation supported by the recognised safety associated body of the European Civil Aviation
work on key subjects where known dif- bodies, and by manufacturers and oper- Conference (ECAC) representing the civil aviation
ferences in regulatory implementation ators and authorities. These initiatives regulatory authorities of 27 European States (*) who
are causing undue burden to industry, and events provide opportunities for have agreed to co-operate in developing and
without any relevant safety benefit. improving safety awareness by com- implementing common safety regulatory standards and
This proposal needs careful consider- munication and dialogue within and procedures. This co-operation is intended to provide
ation by all parties before implementa- between all involved parties. high and consistent standards of safety based on the
tion. A very tight time schedule was As a model for the creation of a re- ICAO standards. Much emphasis is also placed on
proposed in 1996 to review and imple- gional aviation safety organisation
harmonising JAA requirements (JARs) with the
ment the details, and real progress was meeting the intent of the ICAO princi-
regulations of the USA (FARs).
achieved in June 1997, with the joint ples, the example of the European
agreement to two principle documents JAA, and its future evolution into a sin- The JAA undertook a major harmonisation
defining the future way ahead. gle authority acting on behalf of all task to produce common operating regulation
European countries, can be offered. It acceptable to all participating countries.
SAFETY OVERSIGHT shows how large and small countries The result, called JAR-OPS, defines the Joint
can work together for a common cause. Aviation Requirements in the fields of aircraft
The interests of a growing number of There is already a large body of re- operation. ICAO Annex 6 has been selected to provide
countries, or groups of countries, in the cently harmonised regulatory material the basic structure of JAR-OPS, but with additional
world aviation safety scene are also be- covering all aspects of safety regula- sub-divisions where considered appropriate. The
ing addressed. This fact, and the recent tion, which will soon also be available content of Annex 6 has been used and added to where
aggressive FAA policy regarding in different languages. necessary by making use of existing European
safety oversight, demonstrate the need Positive progress, using the regulations and the Federal Aviation Requirements of
to promote further aviation safety ini- European example, is taking place the United States of America where acceptable.
tiatives in a coordinated global fashion. among the countries of South Asia, and JAR-OPS Part 1 covering Commercial Air
Increasing interaction between ICAO also in the Caribbean and in South Transportation by aeroplanes was adopted by the JAA
and Member States is required, and is America. Recent increases in ICAO ac- Committee at the end of March 1995, the first issue
happening, to achieve such progress in tivity and influence in these matters are being published on 22 May 1995.
a practical and controlled manner. welcomed.
A Notice of Proposed Amendment (NPA) was
issued in December 1996 to include new material
CONCLUSION which could not be developed before the first issue
and to take into account some amendments made to
Enhancement of the present aviation safety levels must be achieved in the coming years to meet the increasing volume of air ICAO Annex 6.
transport traffic with a reduction in the actual accident numbers, in order to maintain public confidence in this major produc-
tive industry. Continuing worldwide cooperation to ameliorate the International Regulatory climate is essential to improve
(*) Austria, Belgium, Cyprus, Czech Republic, Denmark,
safety. Airbus Industrie is an active participant with the airworthiness authorities in the effort to achieve that aim. ■
Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Luxembourg, Malta, Monaco, Netherlands,
Norway, Poland, Portugal, Slovakia, Slovenia, Spain,
Sweden, Switzerland, Turkey and United Kingdom

16 FAST / NUMBER 22 FAST / NUMBER 22 17


FAST22 p11 ˆ 16 12/03/98 7:10 Page 16

with Airbus Industrie


Operational Documentation
Guy Di Santo
Department Manager
Airlines Operations Support
Airbus Industrie
Customer Services Directorate

ll major aviation countries have a regulatory


system for applying and monitoring the safety
standards of their civil aviation industry (see article
“THE INTERNATIONAL REGULATORY CLIMATE” on
page 11). The International Civil Aviation
Organisation (ICAO), sets minimum standards for
should in principle be acceptable to A number of regional aviation safety international air transport but the national standards of
countries normally using the other seminars have been, and are being, or- many countries exceed these.
code. With that principle in mind we ganised in various parts of the world, The Joint Aviation Authorities (JAA) are an
can concentrate the harmonisation supported by the recognised safety associated body of the European Civil Aviation
work on key subjects where known dif- bodies, and by manufacturers and oper- Conference (ECAC) representing the civil aviation
ferences in regulatory implementation ators and authorities. These initiatives regulatory authorities of 27 European States (*) who
are causing undue burden to industry, and events provide opportunities for have agreed to co-operate in developing and
without any relevant safety benefit. improving safety awareness by com- implementing common safety regulatory standards and
This proposal needs careful consider- munication and dialogue within and procedures. This co-operation is intended to provide
ation by all parties before implementa- between all involved parties. high and consistent standards of safety based on the
tion. A very tight time schedule was As a model for the creation of a re- ICAO standards. Much emphasis is also placed on
proposed in 1996 to review and imple- gional aviation safety organisation
harmonising JAA requirements (JARs) with the
ment the details, and real progress was meeting the intent of the ICAO princi-
regulations of the USA (FARs).
achieved in June 1997, with the joint ples, the example of the European
agreement to two principle documents JAA, and its future evolution into a sin- The JAA undertook a major harmonisation
defining the future way ahead. gle authority acting on behalf of all task to produce common operating regulation
European countries, can be offered. It acceptable to all participating countries.
SAFETY OVERSIGHT shows how large and small countries The result, called JAR-OPS, defines the Joint
can work together for a common cause. Aviation Requirements in the fields of aircraft
The interests of a growing number of There is already a large body of re- operation. ICAO Annex 6 has been selected to provide
countries, or groups of countries, in the cently harmonised regulatory material the basic structure of JAR-OPS, but with additional
world aviation safety scene are also be- covering all aspects of safety regula- sub-divisions where considered appropriate. The
ing addressed. This fact, and the recent tion, which will soon also be available content of Annex 6 has been used and added to where
aggressive FAA policy regarding in different languages. necessary by making use of existing European
safety oversight, demonstrate the need Positive progress, using the regulations and the Federal Aviation Requirements of
to promote further aviation safety ini- European example, is taking place the United States of America where acceptable.
tiatives in a coordinated global fashion. among the countries of South Asia, and JAR-OPS Part 1 covering Commercial Air
Increasing interaction between ICAO also in the Caribbean and in South Transportation by aeroplanes was adopted by the JAA
and Member States is required, and is America. Recent increases in ICAO ac- Committee at the end of March 1995, the first issue
happening, to achieve such progress in tivity and influence in these matters are being published on 22 May 1995.
a practical and controlled manner. welcomed.
A Notice of Proposed Amendment (NPA) was
issued in December 1996 to include new material
CONCLUSION which could not be developed before the first issue
and to take into account some amendments made to
Enhancement of the present aviation safety levels must be achieved in the coming years to meet the increasing volume of air ICAO Annex 6.
transport traffic with a reduction in the actual accident numbers, in order to maintain public confidence in this major produc-
tive industry. Continuing worldwide cooperation to ameliorate the International Regulatory climate is essential to improve
(*) Austria, Belgium, Cyprus, Czech Republic, Denmark,
safety. Airbus Industrie is an active participant with the airworthiness authorities in the effort to achieve that aim. ■
Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Luxembourg, Malta, Monaco, Netherlands,
Norway, Poland, Portugal, Slovakia, Slovenia, Spain,
Sweden, Switzerland, Turkey and United Kingdom

16 FAST / NUMBER 22 FAST / NUMBER 22 17


FAST 22 p 17/20 11/03/98 23:10 Page 18

APPLICABILITY IMPLEMENTATION software (A319/A321/A330/A340). Data source for specific JAR-OPS performance requirements
OF JAR-OPS 1 This speed has to be used to adopt ob-
JAR-OPS 1 requirements are "applica- stacle strategy. A300B2 / B4 A310 / A300-600 A320 A319 / A321 / A330 / A340
ble to the operation of any civil aero- There are areas where the JAR-OPS When obstacles are not a concern, One-engine inoperative cruising AFM/FCOM/IFP OCTOPUS/FCOM/IFP
plane for the purpose of commercial air formalizes requirements more than or any other one engine-out speed pub- speed
transportation by any operator whose which differ from or are in addition to lished in the FCOM or computed
Operation from/to contaminated FCOM TLC/FCOM TAB/TLC/FCOM OCTOPUS/FCOM
principal place of business is in a JAA FAR 121. For the operational documen- through the In Flight Performance (IFP)
runways
member State". Therefore in the JAA tation, Airbus Industrie already took program may be used.
Member States, JAR-OPS 1 applies to these requirements into account and ● Operation from / to contaminated Takeoff line-up distance TSTA/TCP/PPM TSTA/TLC/PPM TSTA/OCTOPUS/PPM
all airplanes regardless of date of manu- most of the associated information is al- runways Takeoff obstacle Gradient correction AFM OCTOPUS/PPM
facture. In addition some non-European ready available. JAR-OPS 1.490 (c)(3) - takeoff clearance in turn
states are adopting JAR-OPS 1. The areas concerned are described 1.520 (b) - landing Speed correction PPM
JAR-OPS must be implemented no below under: Airbus Industrie has published data
on performance on contaminated run- Go-around gradient for decision FCOM AFM/FCOM OCTOPUS/FCOM
later than 1 April 1998 and this will ❍ Aircraft Performance
ways since the beginning of A300B2 heights below 200ft
occur, initially, under national legisla- ❍ Operations manual
tion. ❍ Miscellaneous operations.
AFM: Airplane Flight Manual TAB: Tabulation and Interpolation Program
JAR-OPS 1 will be subject to Associated performance may be ob- FCOM: Flight Crew Operating Manual TCP: Takeoff Chart Computation program (A300 B2/B4)
"phased implementation" with the oper- Aircraft performance tained using appropriate takeoff perfor- IFP: In Flight Performance computation program TLC: Takeoff and Landing Chart program (A310/A300-600/A320)
ators of large aeroplanes (those over 10 mance computation programs (TCP, OCTOPUS: Operational and Certified Take-Off TSTA: Takeoff Safety Training Aid
tonnes MTOW or with 20 or more pas- JAR-OPS formally requests the opera- TLC or OCTOPUS) or using data pub- and landing Performance Universal Software PPM: Performance Programs Manual
senger seats) and mixed fleets of large tors to take into account the following lished in the FCOM:
and small aeroplane being affected first, items. ❍ for takeoff: special Operations chap-
followed one year later (1 April 1999) ● One-engine inoperative cruising ter and fluid contaminated runways sec- Regarding allowance on the flight For the A300 and remaining A310s, structure may require a longer time to
by those Air Operator Certificate speed - JAR-OPS 1.295 tion path: the information will be available in the be accepted/approved by the authority.
(AOC) holders operating small aero- Selection of aerodrome ❍ for landing: Landing chapter. ❍ Climb gradient corrections due to FCOM by 1st April 1998. To facilitate comparability and us-
planes only. Some of the provisions in For takeoff alternate airport selec- For JAR 25 certified aircraft bank angles are given in the AFM A summary of the various data ability of Operations Manuals by new
JAR-OPS have later compliance dates tion, JAR-OPS requires the operator to (A319/A320/A321/A330/A340), these Performance chapter. sources for specific JAR-OPS require- personnel, formerly employed by an-
to alleviate the practical difficulties for take into account the one-engine inop- performance are certified. Therefore ❍ the OCTOPUS program can compute ments is shown on the table above. other operator, JAR-OPS recommends
the industry of implementing certain re- erative cruising speed according to the they are also published in the AFM by real takeoff performance taking the turn operators not to deviate from the num-
quirements. Airplane Flight Manual (AFM). This reference to TLC for A320 and OCTO- into account. No further climb gradient Operations Manual bering system used in Appendix 1 to
speed (green dot speed / drift down PUS for the other models. correction needs to be introduced. JAR-OPS 1.1045. If there are sections
speed) is given in the Flight Crew ● Takeoff line-up distance Regarding allowance on the operat- JAR-OPS 1.200 Operations Manual: which, because of the nature of the op-
JAR-OPS 1 CONTENT
Operating Manual (FCOM), and in the JAR-OPS 1.490 (c)(6) ing speeds, JAR-OPS proposes that un- "An operator shall provide an eration, do not apply, it is recom-
The JAR-OPS 1 consists of the 19 sub- performance chapter of the AFM or in As per JAR-OPS, the operator must less otherwise specified in the Operations Manual in accordance with mended that operators maintain the
parts containing requirements for Air the OCTOPUS performance computa- take into account lineup corrections Aeroplane Flight Manual or other per- Subpart P for the use and guidance of numbering system described in JAR-
Operator Certificate holders below: tion program where AFM refers to this when computing takeoff performance formance or operating manuals from operations personnel." OPS and insert "Not applicable" or
data when the access to the runway the manufacturer, an acceptable means JAR-OPS 1.1040 General Rules for "Intentionally blank" where appropri-
does not permit positioning of the air- of compliance to this requirement, is to Operations Manuals: "An operator ate.
JAR-OPS 1 subparts: craft at the threshold. add a 5kt increment on V2 minimum shall ensure that the Operations ● Part A: General / Basic
The NPA published in December speed for bank angles above 15° and Manual contains all instructions and "This part shall comprise all non
A. Applicability
1996 proposes a calculation method 10kt for bank angles above 25° to as- information necessary for operations type-related operational policies, in-
B. General
when the aircraft manufacturer does not sure adequate stall margin. personnel to perform their duties." structions and procedures needed for a
C. Operator certification and supervision
provide the appropriate data. However Studies show that there is no need to ● Structure and contents safe operation and shall comply with
D. Operational procedures
Airbus Industrie published minimum add any speed increment on V2 mini- JAR-OPS 1 Subpart P "Manuals, all relevant regulations."
E. All weather operations
lineup distance corrections in its mum for any Airbus aircraft for any logs and records" defines the general Airbus Industrie developed an
F. Performance general
Takeoff Safety Training Aid and in the bank angle up to 20° and even up to 25° rules, structure and contents for Operations Policy Manual that may be
G. Performance class A (Multi-engined aeroplanes powered by turbopropeller
Performance Programs Manual (PPM). for most of Airbus aircraft. Therefore Operations Manuals produced by the used by Airbus operators as a guide to
engines with a maximum approved passenger seating configuration of more
Regarding takeoff performance com- this information will be published in the airlines. produce this Part A of their own
than 9 or a maximum takeoff mass exceeding 5700 kg, and all multi-engine
putation, TCP, TLC or OCTOPUS pro- Performance Programs Manual (PPM). JAR-OPS prescribes the structure of Operations Manual. It was issued to all
turbojet powered aeroplanes.)
grams have all the options to take into Airbus Industrie Flight Operations the Operations Manual in four part: Airbus customers in Malaga during the
H. Performance class B (Propeller driven aeroplanes with a maximum
account any line-up distance chosen by Support can assist any customer to de- ❍ Part A: General/Basic 9th Performance and Operations
approved passenger seating configuration of 9 or less, and a maximum takeoff
the operator. termine operational procedure and take- ❍ Part B: Airplane Operating Matters Conference in June 96. It is also avail-
mass of 5700 kg or less.)
● Takeoff obstacle clearance in turn off performance when high bank angles ❍ Part C: Route and Aerodrome able on diskette from the auhor.
I. Performance class C (Aeroplanes powered by reciprocating engines with a
JAR-OPS 1.495 (c) are required at takeoff. Instructions and Information The structure and the technical con-
maximum approved passenger seating configuration of more than 9 or a
During takeoff, aircraft may be ● Go-around gradient for decision ❍ Part D. Training tent of the Operations Policy Manual
maximum takeoff mass exceeding 5700 kg)
banked by no more than 15° up to heights below 200 ft Appendix 1 to JAR-OPS 1.1045 con- developed by Airbus Industrie aimed to
J. Mass and balance
400ft, then up to 25° when above 400ft. JAR-OPS 1.510 (b) tains a comprehensively detailed and fulfil the requirements of the JAR-OPS
K. Instruments and equipment
The NPA published in December 1996 For instrument approaches with deci- structured list of all items to be covered as much as possible.
L. Communication and navigation equipment
proposes to allow, under specific cir- sion height below 200 ft, JAR-OPS re- in the Operations Manual. With the evolution of JAR-OPS, a
M. Aeroplane maintenance
cumstances, bank angles of 20° above quires a minimum go-around climb gra- Since it is believed that a high degree second issue is now under preparation.
N. Flight crew
200ft and 30° above 400ft. dient of 2.5%, or the published of standardisation of Operations The Airbus Industrie Operations
O. Cabin crew
In any case JAR-OPS requires ade- gradient, whichever is the greater. Manuals within the JAA will lead to Policy Manual is made of the following
P. Manuals, logs and records
quate allowance to be made for the ef- Relevant information is already avail- improved overall flight safety, JAR- chapters as prescribed by JAR-OPS:
Q. Flight and duty time limitations and rest requirements (not published in the
fect of bank angle on flight path and able in the AFM of the A320, as well as OPS strongly recommends that the 0. Administration and control of
first version of the JAR-OPS). for some A310s and for A319/A321 structure described in the JAR-OPS Operations Manual
R. Transport of dangerous goods by air operating speeds. Furthermore, when
the aircraft is banked by more than 15°, /A330/A340 through the OCTOPUS Subpart P should be used by operators 1. Organisation and responsibilities
S. Security
the net flight path must clear the obsta- program. It will be introduced in the as far as possible. Manuals which do 2. Operational control and
cles by 50ft (instead of 35ft). FCOM as soon as possible. not comply with the recommended supervision

18 FAST / NUMBER 22 FAST / NUMBER 22 19


FAST 22 p 17/20 11/03/98 23:10 Page 18

APPLICABILITY IMPLEMENTATION software (A319/A321/A330/A340). Data source for specific JAR-OPS performance requirements
OF JAR-OPS 1 This speed has to be used to adopt ob-
JAR-OPS 1 requirements are "applica- stacle strategy. A300B2 / B4 A310 / A300-600 A320 A319 / A321 / A330 / A340
ble to the operation of any civil aero- There are areas where the JAR-OPS When obstacles are not a concern, One-engine inoperative cruising AFM/FCOM/IFP OCTOPUS/FCOM/IFP
plane for the purpose of commercial air formalizes requirements more than or any other one engine-out speed pub- speed
transportation by any operator whose which differ from or are in addition to lished in the FCOM or computed
Operation from/to contaminated FCOM TLC/FCOM TAB/TLC/FCOM OCTOPUS/FCOM
principal place of business is in a JAA FAR 121. For the operational documen- through the In Flight Performance (IFP)
runways
member State". Therefore in the JAA tation, Airbus Industrie already took program may be used.
Member States, JAR-OPS 1 applies to these requirements into account and ● Operation from / to contaminated Takeoff line-up distance TSTA/TCP/PPM TSTA/TLC/PPM TSTA/OCTOPUS/PPM
all airplanes regardless of date of manu- most of the associated information is al- runways Takeoff obstacle Gradient correction AFM OCTOPUS/PPM
facture. In addition some non-European ready available. JAR-OPS 1.490 (c)(3) - takeoff clearance in turn
states are adopting JAR-OPS 1. The areas concerned are described 1.520 (b) - landing Speed correction PPM
JAR-OPS must be implemented no below under: Airbus Industrie has published data
on performance on contaminated run- Go-around gradient for decision FCOM AFM/FCOM OCTOPUS/FCOM
later than 1 April 1998 and this will ❍ Aircraft Performance
ways since the beginning of A300B2 heights below 200ft
occur, initially, under national legisla- ❍ Operations manual
tion. ❍ Miscellaneous operations.
AFM: Airplane Flight Manual TAB: Tabulation and Interpolation Program
JAR-OPS 1 will be subject to Associated performance may be ob- FCOM: Flight Crew Operating Manual TCP: Takeoff Chart Computation program (A300 B2/B4)
"phased implementation" with the oper- Aircraft performance tained using appropriate takeoff perfor- IFP: In Flight Performance computation program TLC: Takeoff and Landing Chart program (A310/A300-600/A320)
ators of large aeroplanes (those over 10 mance computation programs (TCP, OCTOPUS: Operational and Certified Take-Off TSTA: Takeoff Safety Training Aid
tonnes MTOW or with 20 or more pas- JAR-OPS formally requests the opera- TLC or OCTOPUS) or using data pub- and landing Performance Universal Software PPM: Performance Programs Manual
senger seats) and mixed fleets of large tors to take into account the following lished in the FCOM:
and small aeroplane being affected first, items. ❍ for takeoff: special Operations chap-
followed one year later (1 April 1999) ● One-engine inoperative cruising ter and fluid contaminated runways sec- Regarding allowance on the flight For the A300 and remaining A310s, structure may require a longer time to
by those Air Operator Certificate speed - JAR-OPS 1.295 tion path: the information will be available in the be accepted/approved by the authority.
(AOC) holders operating small aero- Selection of aerodrome ❍ for landing: Landing chapter. ❍ Climb gradient corrections due to FCOM by 1st April 1998. To facilitate comparability and us-
planes only. Some of the provisions in For takeoff alternate airport selec- For JAR 25 certified aircraft bank angles are given in the AFM A summary of the various data ability of Operations Manuals by new
JAR-OPS have later compliance dates tion, JAR-OPS requires the operator to (A319/A320/A321/A330/A340), these Performance chapter. sources for specific JAR-OPS require- personnel, formerly employed by an-
to alleviate the practical difficulties for take into account the one-engine inop- performance are certified. Therefore ❍ the OCTOPUS program can compute ments is shown on the table above. other operator, JAR-OPS recommends
the industry of implementing certain re- erative cruising speed according to the they are also published in the AFM by real takeoff performance taking the turn operators not to deviate from the num-
quirements. Airplane Flight Manual (AFM). This reference to TLC for A320 and OCTO- into account. No further climb gradient Operations Manual bering system used in Appendix 1 to
speed (green dot speed / drift down PUS for the other models. correction needs to be introduced. JAR-OPS 1.1045. If there are sections
speed) is given in the Flight Crew ● Takeoff line-up distance Regarding allowance on the operat- JAR-OPS 1.200 Operations Manual: which, because of the nature of the op-
JAR-OPS 1 CONTENT
Operating Manual (FCOM), and in the JAR-OPS 1.490 (c)(6) ing speeds, JAR-OPS proposes that un- "An operator shall provide an eration, do not apply, it is recom-
The JAR-OPS 1 consists of the 19 sub- performance chapter of the AFM or in As per JAR-OPS, the operator must less otherwise specified in the Operations Manual in accordance with mended that operators maintain the
parts containing requirements for Air the OCTOPUS performance computa- take into account lineup corrections Aeroplane Flight Manual or other per- Subpart P for the use and guidance of numbering system described in JAR-
Operator Certificate holders below: tion program where AFM refers to this when computing takeoff performance formance or operating manuals from operations personnel." OPS and insert "Not applicable" or
data when the access to the runway the manufacturer, an acceptable means JAR-OPS 1.1040 General Rules for "Intentionally blank" where appropri-
does not permit positioning of the air- of compliance to this requirement, is to Operations Manuals: "An operator ate.
JAR-OPS 1 subparts: craft at the threshold. add a 5kt increment on V2 minimum shall ensure that the Operations ● Part A: General / Basic
The NPA published in December speed for bank angles above 15° and Manual contains all instructions and "This part shall comprise all non
A. Applicability
1996 proposes a calculation method 10kt for bank angles above 25° to as- information necessary for operations type-related operational policies, in-
B. General
when the aircraft manufacturer does not sure adequate stall margin. personnel to perform their duties." structions and procedures needed for a
C. Operator certification and supervision
provide the appropriate data. However Studies show that there is no need to ● Structure and contents safe operation and shall comply with
D. Operational procedures
Airbus Industrie published minimum add any speed increment on V2 mini- JAR-OPS 1 Subpart P "Manuals, all relevant regulations."
E. All weather operations
lineup distance corrections in its mum for any Airbus aircraft for any logs and records" defines the general Airbus Industrie developed an
F. Performance general
Takeoff Safety Training Aid and in the bank angle up to 20° and even up to 25° rules, structure and contents for Operations Policy Manual that may be
G. Performance class A (Multi-engined aeroplanes powered by turbopropeller
Performance Programs Manual (PPM). for most of Airbus aircraft. Therefore Operations Manuals produced by the used by Airbus operators as a guide to
engines with a maximum approved passenger seating configuration of more
Regarding takeoff performance com- this information will be published in the airlines. produce this Part A of their own
than 9 or a maximum takeoff mass exceeding 5700 kg, and all multi-engine
putation, TCP, TLC or OCTOPUS pro- Performance Programs Manual (PPM). JAR-OPS prescribes the structure of Operations Manual. It was issued to all
turbojet powered aeroplanes.)
grams have all the options to take into Airbus Industrie Flight Operations the Operations Manual in four part: Airbus customers in Malaga during the
H. Performance class B (Propeller driven aeroplanes with a maximum
account any line-up distance chosen by Support can assist any customer to de- ❍ Part A: General/Basic 9th Performance and Operations
approved passenger seating configuration of 9 or less, and a maximum takeoff
the operator. termine operational procedure and take- ❍ Part B: Airplane Operating Matters Conference in June 96. It is also avail-
mass of 5700 kg or less.)
● Takeoff obstacle clearance in turn off performance when high bank angles ❍ Part C: Route and Aerodrome able on diskette from the auhor.
I. Performance class C (Aeroplanes powered by reciprocating engines with a
JAR-OPS 1.495 (c) are required at takeoff. Instructions and Information The structure and the technical con-
maximum approved passenger seating configuration of more than 9 or a
During takeoff, aircraft may be ● Go-around gradient for decision ❍ Part D. Training tent of the Operations Policy Manual
maximum takeoff mass exceeding 5700 kg)
banked by no more than 15° up to heights below 200 ft Appendix 1 to JAR-OPS 1.1045 con- developed by Airbus Industrie aimed to
J. Mass and balance
400ft, then up to 25° when above 400ft. JAR-OPS 1.510 (b) tains a comprehensively detailed and fulfil the requirements of the JAR-OPS
K. Instruments and equipment
The NPA published in December 1996 For instrument approaches with deci- structured list of all items to be covered as much as possible.
L. Communication and navigation equipment
proposes to allow, under specific cir- sion height below 200 ft, JAR-OPS re- in the Operations Manual. With the evolution of JAR-OPS, a
M. Aeroplane maintenance
cumstances, bank angles of 20° above quires a minimum go-around climb gra- Since it is believed that a high degree second issue is now under preparation.
N. Flight crew
200ft and 30° above 400ft. dient of 2.5%, or the published of standardisation of Operations The Airbus Industrie Operations
O. Cabin crew
In any case JAR-OPS requires ade- gradient, whichever is the greater. Manuals within the JAA will lead to Policy Manual is made of the following
P. Manuals, logs and records
quate allowance to be made for the ef- Relevant information is already avail- improved overall flight safety, JAR- chapters as prescribed by JAR-OPS:
Q. Flight and duty time limitations and rest requirements (not published in the
fect of bank angle on flight path and able in the AFM of the A320, as well as OPS strongly recommends that the 0. Administration and control of
first version of the JAR-OPS). for some A310s and for A319/A321 structure described in the JAR-OPS Operations Manual
R. Transport of dangerous goods by air operating speeds. Furthermore, when
the aircraft is banked by more than 15°, /A330/A340 through the OCTOPUS Subpart P should be used by operators 1. Organisation and responsibilities
S. Security
the net flight path must clear the obsta- program. It will be introduced in the as far as possible. Manuals which do 2. Operational control and
cles by 50ft (instead of 35ft). FCOM as soon as possible. not comply with the recommended supervision

18 FAST / NUMBER 22 FAST / NUMBER 22 19


FAST 22 p 17/20 11/03/98 23:11 Page 20

3. Quality system Manual (NDM) / Octoper, Cargo load- Flight Crew Training Manual (FCTM)
4. Crew composition
5. Qualifications requirements
ing System Manual (CLS).
The following paragraphs of
and the Flight Crew Training Reference
Manual (FCTRM) may be used to
THE PORTABLE WATER The consequence of water
ingress into the gearboxes in slat
6. Crew health precautions
7. Flight time limitations
8. Operating procedures
Appendix 1 to JAR-OPS 1.1045 Part B
which are not or are only partially ad-
dressed in FCOM and QRH, are ad-
cover most of the requirements of this
part dealing with flight crew training. DETECTION TOOL FOR and flap actuation system is well
known to aircraft operators.
9. Dangerous goods and weapons
10. Security
dressed in other Airbus Industrie docu-
ments as mentioned below:
Miscellaneous
A300/A300-600/A310 In the event of seal damage and
because of the decrease in air
11. Handling of accidents and • 1.1.(b) Passenger seating configura- ● Mass and balance (Subpart J)
occurrences tion: WBM. The present Weight and Balance pressure after take-off, air
12. Rules of the air • 2.1.(e) Noise abatement: NDM or Manual provided by Airbus Industrie is
The technical content of the Airbus Octoper not affected by JAR-OPS requirements.
can escape from a gearbox.
Industrie Operations Policy Manual is • 3.(e) Exceeding cosmic radiation JAR-OPS gives a method to make Then as the aircraft descends
given for information only and is not limits: Not applicable statistical evaluation of passenger and Marie-Sophie Calais
approved by any authority. The infor- • 4.1. Performance data: AFM and baggage mass to be used for aircraft Flight Controls Engineering to land, humid air is sucked into
mation mentioned in it represents in Airbus performance programs weight and CG determination. and the gearbox and condenses.
some parts a strict application of re- • 4.1.(d) Gradient losses for banked However, JAR-OPS also gives standard René Savoie
Flight Controls & Electrical Systems Department Manager This action is known as
quirements, elsewhere it includes climbouts: AFM or Octopus passenger mass values including hand Engineering & Technical Support
guidelines or examples. • 4.1.1. Icing condition: Values are baggage as follows: Customer Services Directorate
“breathing”and with time can
Although many parts of the Airbus given in the FCOM but in addition spe- Airbus Industrie cause a build-up of water
manual may be used as they are or with cific performance can be established by All flights Holiday
minor amendments by an operator, it computation with Airbus performance except charters charters
content in the gearbox.
has to be customised to include specific programs.
Adult 84 kg 76 kg Until recently it has been
airline policies, special organisation, • 4.2.(f) Performance under
area of operations and some detailed CDL (Configuration Deviation List): Children 35 kg 35 kg difficult to carry out an analysis
compliance and interpretative informa- Chapter 6 of AFM or: of the oil in the gearboxes to
tion which some Civil Aviation • 6. Mass and Balance: Covered by Male 88 kg 83 kg
Authorities and industrie organisations Weight and Balance Manual and
determine the degree of water
Female 70 kg 69 kg
would like to see. FCOM. Airbus customises Load and Children 35 kg 35 kg ingress. It required a specialised
● Part B: Aeroplane operating mat- Trim sheets on operator request.
ters • 7. Loading: WBM and CLS
person and a laboratory with
"This part shall comprise all type-re- • 8. CDL: Chapter 6 of the AFM. The Load and Trim sheet provided on specific equipment.
lated instructions and procedures • 9. MEL:- Minimum Equipment request by Airbus Industrie is cus-
needed for a safe operation. It shall List is established by the operator using tomised taking into account the passen-
take account of the different types of the Airbus MMEL. ger weight value decided by the airline.
aeroplanes or variants used by the op- • 10.1. The list of survival equipment is ● Instruments and equipment
erator”. The Flight Crew Operating a function of the operation and is not (Subpart K)
Manual (FCOM) and Quick Reference indicated in the Airbus FCOM. There are small differences in terms
Handbook (QRH) produced by Airbus ● Part C: Route and aerodrome in- of instruments and equipment require-
Industrie may be used to fulfil most of structions and information ments between JAR-OPS and FAR.
the requirements of this part. However "This part shall comprise all instruc- This greatly depends on equipment de-
Part B should also include other items tions and information needed for area fined by the operator which are respon-
given in other Airbus Industrie docu- of operation”. The Jeppesen Airway sible for determining compliance with
mentations such as Aircraft Flight manuals or equivalent may be used to the regulation.
Manual (AFM), Performance Pro- cover this part. Airbus Industrie can provide assis-
grams, Weight and Balance Manual ● Part D: Training tance to operators in determining on a
(WBM) and any other type related op- "This part shall comprise all training case by case basis, compliance of their
erational manuals as Aircraft instructions for personnel required for aircraft instruments and equipment with
Characteristic (AC), Noise Definition a safe operation”. The Airbus Industrie JAR-OPS.

CONCLUSION

The operational documentation pro-


vided by Airbus Industrie to its cus-
tomers already meets most of the
JAR-OPS requirements. Airbus
Industrie went even further by the
production of an Operations Policy
Manual which should help Airbus
operators to build their own
Operations Manual. This is another
example of the continuous safety
and support improvement that
Airbus Industrie offers to its cus-
tomers ■

20 FAST / NUMBER 22 FAST / NUMBER 22 21


FAST 22 p 17/20 11/03/98 23:11 Page 20

3. Quality system Manual (NDM) / Octoper, Cargo load- Flight Crew Training Manual (FCTM)
4. Crew composition
5. Qualifications requirements
ing System Manual (CLS).
The following paragraphs of
and the Flight Crew Training Reference
Manual (FCTRM) may be used to
THE PORTABLE WATER The consequence of water
ingress into the gearboxes in slat
6. Crew health precautions
7. Flight time limitations
8. Operating procedures
Appendix 1 to JAR-OPS 1.1045 Part B
which are not or are only partially ad-
dressed in FCOM and QRH, are ad-
cover most of the requirements of this
part dealing with flight crew training. DETECTION TOOL FOR and flap actuation system is well
known to aircraft operators.
9. Dangerous goods and weapons
10. Security
dressed in other Airbus Industrie docu-
ments as mentioned below:
Miscellaneous
A300/A300-600/A310 In the event of seal damage and
because of the decrease in air
11. Handling of accidents and • 1.1.(b) Passenger seating configura- ● Mass and balance (Subpart J)
occurrences tion: WBM. The present Weight and Balance pressure after take-off, air
12. Rules of the air • 2.1.(e) Noise abatement: NDM or Manual provided by Airbus Industrie is
The technical content of the Airbus Octoper not affected by JAR-OPS requirements.
can escape from a gearbox.
Industrie Operations Policy Manual is • 3.(e) Exceeding cosmic radiation JAR-OPS gives a method to make Then as the aircraft descends
given for information only and is not limits: Not applicable statistical evaluation of passenger and Marie-Sophie Calais
approved by any authority. The infor- • 4.1. Performance data: AFM and baggage mass to be used for aircraft Flight Controls Engineering to land, humid air is sucked into
mation mentioned in it represents in Airbus performance programs weight and CG determination. and the gearbox and condenses.
some parts a strict application of re- • 4.1.(d) Gradient losses for banked However, JAR-OPS also gives standard René Savoie
Flight Controls & Electrical Systems Department Manager This action is known as
quirements, elsewhere it includes climbouts: AFM or Octopus passenger mass values including hand Engineering & Technical Support
guidelines or examples. • 4.1.1. Icing condition: Values are baggage as follows: Customer Services Directorate
“breathing”and with time can
Although many parts of the Airbus given in the FCOM but in addition spe- Airbus Industrie cause a build-up of water
manual may be used as they are or with cific performance can be established by All flights Holiday
minor amendments by an operator, it computation with Airbus performance except charters charters
content in the gearbox.
has to be customised to include specific programs.
Adult 84 kg 76 kg Until recently it has been
airline policies, special organisation, • 4.2.(f) Performance under
area of operations and some detailed CDL (Configuration Deviation List): Children 35 kg 35 kg difficult to carry out an analysis
compliance and interpretative informa- Chapter 6 of AFM or: of the oil in the gearboxes to
tion which some Civil Aviation • 6. Mass and Balance: Covered by Male 88 kg 83 kg
Authorities and industrie organisations Weight and Balance Manual and
determine the degree of water
Female 70 kg 69 kg
would like to see. FCOM. Airbus customises Load and Children 35 kg 35 kg ingress. It required a specialised
● Part B: Aeroplane operating mat- Trim sheets on operator request.
ters • 7. Loading: WBM and CLS
person and a laboratory with
"This part shall comprise all type-re- • 8. CDL: Chapter 6 of the AFM. The Load and Trim sheet provided on specific equipment.
lated instructions and procedures • 9. MEL:- Minimum Equipment request by Airbus Industrie is cus-
needed for a safe operation. It shall List is established by the operator using tomised taking into account the passen-
take account of the different types of the Airbus MMEL. ger weight value decided by the airline.
aeroplanes or variants used by the op- • 10.1. The list of survival equipment is ● Instruments and equipment
erator”. The Flight Crew Operating a function of the operation and is not (Subpart K)
Manual (FCOM) and Quick Reference indicated in the Airbus FCOM. There are small differences in terms
Handbook (QRH) produced by Airbus ● Part C: Route and aerodrome in- of instruments and equipment require-
Industrie may be used to fulfil most of structions and information ments between JAR-OPS and FAR.
the requirements of this part. However "This part shall comprise all instruc- This greatly depends on equipment de-
Part B should also include other items tions and information needed for area fined by the operator which are respon-
given in other Airbus Industrie docu- of operation”. The Jeppesen Airway sible for determining compliance with
mentations such as Aircraft Flight manuals or equivalent may be used to the regulation.
Manual (AFM), Performance Pro- cover this part. Airbus Industrie can provide assis-
grams, Weight and Balance Manual ● Part D: Training tance to operators in determining on a
(WBM) and any other type related op- "This part shall comprise all training case by case basis, compliance of their
erational manuals as Aircraft instructions for personnel required for aircraft instruments and equipment with
Characteristic (AC), Noise Definition a safe operation”. The Airbus Industrie JAR-OPS.

CONCLUSION

The operational documentation pro-


vided by Airbus Industrie to its cus-
tomers already meets most of the
JAR-OPS requirements. Airbus
Industrie went even further by the
production of an Operations Policy
Manual which should help Airbus
operators to build their own
Operations Manual. This is another
example of the continuous safety
and support improvement that
Airbus Industrie offers to its cus-
tomers ■

20 FAST / NUMBER 22 FAST / NUMBER 22 21


FAST22 p21/24 11/03/98 22:53 Page 22

Figure 1 FLAP AND SLAT JAMMING THE WATER DETECTION Figure 3


The Preciwatertest - some elements from the water measurement unit: TOOL The foam in the reaction flask
The presence of more than 5% of water
in the oil quantity in gearboxes can be The Preciwatertest contains two kits,
disturbing because the water can freeze, one for sampling the oil, the other for
causing increased torque in the drive measuring the water content. Both are
system and perhaps causing it to jam. transported in a single small suitcase
Water ingress also degrades the quality (38 x 33 x 27.5 cm) (see page 21) but
of the oil and can cause corrosion of the can be carried independently if re-
components. To date there has been a quired. For example if the sampling and
procedure to take a sample of the sus- the measurement were to be done at the
pect oil but no practical tool to allow aircraft then both would be carried.
the mechanic to determine quickly the However if the analysis is not urgent
percentage of water. The analysis had then the sampling kit may be taken to
to be done by a specialist in a labora- the aircraft and the measurement done
tory, which was a time consuming later.
process.
SAMPLING
THE SOLUTION The sampling procedure depends on the
Geserco and Airbus Industrie have de- gearbox from which the oil has to be
veloped a tool called the Preciwatertest extracted.
which allows the mechanic to get a di- The oil can be extracted from some
rect reading of the water percentage at gearboxes without a syringe. For the
the aircraft. The Trouble Shooting other gearboxes there are three different
Manuals(TSM) for the A300-600 nozzles for the syringe: one in metal,
(Chapter 27-50-02) and A310 (Chapters one curved in plastic and the third, a
A - Sample E - Stop watch 27-50-02 and 27-80-02) are being mod- flexible plastic tube (Figure 2). In the
B - Identification and record card F - Flask containing the capsules sampling kit one bottle is provided for
C - Directions for use for water G - Test tube (reaction flask) ified to incorporate the new method, as
is the FIM Chapter 27-50-00 for the each gearbox.
measurement H - Solvent flask for cleaning The samples must be taken no later
D - Syringe 20cm3 with the 8 cm I - Receptacle for the waste A300. In addition modifications to the
long metal tube seals are available (Mod 06551 for than 40 minutes after operation of the
A300, Mod 10796 for A300-600 and flap or slat system. Within this time the
Mod 10961 for the A310). oil and water will still be mixed other-
wise they will be separated and false re-
sults would be obtained.
Figure 2 MEASUREMENT
The sampling
Measurement of the water content can
be done at the aircraft or in a workshop
by a non specialist. The oil sample is
poured into a reaction flask (Figure 3)
which is linked to an expansion vessel
and manometer which gives a direct
reading of the percentage of the water
in the oil (Figure 4 on the following
page).
The function is based on a chemical
reaction. The cap of the reaction flask
has housings in which capsules contain-
ing a reactive powder are placed. When
the powder and oil are mixed a foam
will form if there is water in the oil
(Figure 3). The mixture gives off oxy-
gen in direct ratio to the amount of wa-
ter contained in the oil sample. Pressure
in the expansion vessel is measured by
the manometer.
The water detection tool is calibrated
for a 10cm3 sample. Therefore only
10 cm3 of oil should be placed in the
reaction flask and the reading of the
manometer should be taken five min-
utes after all the powder has entered
the sample. If these conditions cannot
be respected a formula and chart are
provided with the kit to allow calcula-
tion of the correct result. A

22 FAST / NUMBER 22 FAST / NUMBER 22 23


FAST22 p21/24 11/03/98 22:53 Page 22

Figure 1 FLAP AND SLAT JAMMING THE WATER DETECTION Figure 3


The Preciwatertest - some elements from the water measurement unit: TOOL The foam in the reaction flask
The presence of more than 5% of water
in the oil quantity in gearboxes can be The Preciwatertest contains two kits,
disturbing because the water can freeze, one for sampling the oil, the other for
causing increased torque in the drive measuring the water content. Both are
system and perhaps causing it to jam. transported in a single small suitcase
Water ingress also degrades the quality (38 x 33 x 27.5 cm) (see page 21) but
of the oil and can cause corrosion of the can be carried independently if re-
components. To date there has been a quired. For example if the sampling and
procedure to take a sample of the sus- the measurement were to be done at the
pect oil but no practical tool to allow aircraft then both would be carried.
the mechanic to determine quickly the However if the analysis is not urgent
percentage of water. The analysis had then the sampling kit may be taken to
to be done by a specialist in a labora- the aircraft and the measurement done
tory, which was a time consuming later.
process.
SAMPLING
THE SOLUTION The sampling procedure depends on the
Geserco and Airbus Industrie have de- gearbox from which the oil has to be
veloped a tool called the Preciwatertest extracted.
which allows the mechanic to get a di- The oil can be extracted from some
rect reading of the water percentage at gearboxes without a syringe. For the
the aircraft. The Trouble Shooting other gearboxes there are three different
Manuals(TSM) for the A300-600 nozzles for the syringe: one in metal,
(Chapter 27-50-02) and A310 (Chapters one curved in plastic and the third, a
A - Sample E - Stop watch 27-50-02 and 27-80-02) are being mod- flexible plastic tube (Figure 2). In the
B - Identification and record card F - Flask containing the capsules sampling kit one bottle is provided for
C - Directions for use for water G - Test tube (reaction flask) ified to incorporate the new method, as
is the FIM Chapter 27-50-00 for the each gearbox.
measurement H - Solvent flask for cleaning The samples must be taken no later
D - Syringe 20cm3 with the 8 cm I - Receptacle for the waste A300. In addition modifications to the
long metal tube seals are available (Mod 06551 for than 40 minutes after operation of the
A300, Mod 10796 for A300-600 and flap or slat system. Within this time the
Mod 10961 for the A310). oil and water will still be mixed other-
wise they will be separated and false re-
sults would be obtained.
Figure 2 MEASUREMENT
The sampling
Measurement of the water content can
be done at the aircraft or in a workshop
by a non specialist. The oil sample is
poured into a reaction flask (Figure 3)
which is linked to an expansion vessel
and manometer which gives a direct
reading of the percentage of the water
in the oil (Figure 4 on the following
page).
The function is based on a chemical
reaction. The cap of the reaction flask
has housings in which capsules contain-
ing a reactive powder are placed. When
the powder and oil are mixed a foam
will form if there is water in the oil
(Figure 3). The mixture gives off oxy-
gen in direct ratio to the amount of wa-
ter contained in the oil sample. Pressure
in the expansion vessel is measured by
the manometer.
The water detection tool is calibrated
for a 10cm3 sample. Therefore only
10 cm3 of oil should be placed in the
reaction flask and the reading of the
manometer should be taken five min-
utes after all the powder has entered
the sample. If these conditions cannot
be respected a formula and chart are
provided with the kit to allow calcula-
tion of the correct result. A

22 FAST / NUMBER 22 FAST / NUMBER 22 23


FAST22 p21/24 11/03/98 22:56 Page 24

Figure 4
Manometer giving direct reading of water percentage
LIGHTNING STRIKES
AND AIRBUS
FLY-BY-WIRE
AIRCRAFT
Captain Chris Krahe, Vice President
Operational Flight Group
Training and Flight Operations Support
Airbus Industrie
Customer Services Directorate

new to fly-by-wire aircraft tend to ask

Pilots very legitimate questions concerning the


effect of lightning strikes on the systems
of these technically very advanced aircraft.
In general, lightning strikes generate direct and indirect effects on
aircraft.
● The direct effects cause physical damage to the structure of the
aircraft. This is due to the high energy content of a bolt of lightning
in the span of fractions of a second. The aircraft structure, built to
ADVANTAGES and it can significantly reduce trouble- represent a Faraday Cage, has been thoroughly bonded and in
shooting times. particular the many parts made of Carbon Fibre Reinforced Plastic
The Preciwater test has many advan- ● It improves trouble-shooting by pro-
tages: viding operators with a method to al- (CFRP) have been treated to be electrically conductive by applying
● It is portable and small. most immediately assess whether or not various techniques.
● The easy sampling and direct reading water presence in gearboxes is at the Lightning protection of the carbon fiber vertical and horizontal
can be done quickly by non specialists. origin of system jamming. tailplanes is mainly based on the ability of the CFRP material to
● It reduces maintenance costs, since it ● Consumable and spare parts for the carry large amounts of lightning current without suffering damage
can be used for preventive maintenance kits are readily available.
and the electrical continuity is ensured within the whole structure.
Great effort, therefore, has been spent by Airbus Industrie to
CONCLUSION
ensure that lightning current can spread over the whole structure
The ability to determine almost instantly, at the aircraft, whether or not there has been water ingress in the gearboxes of the avoiding areas with significant current concentration and making
flap and slat systems can be used as a preventive measure to avoid delays due to system malfunction. It also significantly sure that electrical continuity is maintained at all structural joints.
reduces trouble-shooting times when a system has malfunctioned. Using the Preciwatertest can avoid expensive mainte- It has been proven by lightning strike tests on the components
nance and delays on the A300/A300-600/A310. ■
themselves, that this design gives a remarkable inherent current
carrying capability.
● The indirect effects of lightning strikes on aircraft are more likely
For further information please contact:
to disturb or generate damage to electrical and avionic equipment.
• AIRBUS INDUSTRIE Customer Services AI/SE-E53 This damage is due to the electromagnetic physics generated from
Flight Controls Systems, Mr Deletain, 1, rond-point Maurice Bellonte, 31707 BLAGNAC Cedex, FRANCE, Tel: +33 (0)5 61 93 22 33 the circulation of high currents in the structure of the aircraft.
Fax:+33 (0)5 61 93 44 25
or Airbus Industrie and its suppliers of avionics equipment have
• GESERCO SARL, Mme Pons, 87130 NEUVIC ENTIER, FRANCE, Tel: +33 (0)5 55 69 75 72 made use of the most advanced technology to protect these aircraft
The Part Numbers are :
• Preciwatertest,WT TGC 96-10000 / Measurement kit, WT TGC 96-11000 / Sampling kit, WT TGC 96-12000 against external radiation effects such as Electro Magnetic
Interference (EMI) and lightning strikes.

24 FAST / NUMBER 22 FAST / NUMBER 22 25


FAST22 p21/24 11/03/98 22:56 Page 24

Figure 4
Manometer giving direct reading of water percentage
LIGHTNING STRIKES
AND AIRBUS
FLY-BY-WIRE
AIRCRAFT
Captain Chris Krahe, Vice President
Operational Flight Group
Training and Flight Operations Support
Airbus Industrie
Customer Services Directorate

new to fly-by-wire aircraft tend to ask

Pilots very legitimate questions concerning the


effect of lightning strikes on the systems
of these technically very advanced aircraft.
In general, lightning strikes generate direct and indirect effects on
aircraft.
● The direct effects cause physical damage to the structure of the
aircraft. This is due to the high energy content of a bolt of lightning
in the span of fractions of a second. The aircraft structure, built to
ADVANTAGES and it can significantly reduce trouble- represent a Faraday Cage, has been thoroughly bonded and in
shooting times. particular the many parts made of Carbon Fibre Reinforced Plastic
The Preciwater test has many advan- ● It improves trouble-shooting by pro-
tages: viding operators with a method to al- (CFRP) have been treated to be electrically conductive by applying
● It is portable and small. most immediately assess whether or not various techniques.
● The easy sampling and direct reading water presence in gearboxes is at the Lightning protection of the carbon fiber vertical and horizontal
can be done quickly by non specialists. origin of system jamming. tailplanes is mainly based on the ability of the CFRP material to
● It reduces maintenance costs, since it ● Consumable and spare parts for the carry large amounts of lightning current without suffering damage
can be used for preventive maintenance kits are readily available.
and the electrical continuity is ensured within the whole structure.
Great effort, therefore, has been spent by Airbus Industrie to
CONCLUSION
ensure that lightning current can spread over the whole structure
The ability to determine almost instantly, at the aircraft, whether or not there has been water ingress in the gearboxes of the avoiding areas with significant current concentration and making
flap and slat systems can be used as a preventive measure to avoid delays due to system malfunction. It also significantly sure that electrical continuity is maintained at all structural joints.
reduces trouble-shooting times when a system has malfunctioned. Using the Preciwatertest can avoid expensive mainte- It has been proven by lightning strike tests on the components
nance and delays on the A300/A300-600/A310. ■
themselves, that this design gives a remarkable inherent current
carrying capability.
● The indirect effects of lightning strikes on aircraft are more likely
For further information please contact:
to disturb or generate damage to electrical and avionic equipment.
• AIRBUS INDUSTRIE Customer Services AI/SE-E53 This damage is due to the electromagnetic physics generated from
Flight Controls Systems, Mr Deletain, 1, rond-point Maurice Bellonte, 31707 BLAGNAC Cedex, FRANCE, Tel: +33 (0)5 61 93 22 33 the circulation of high currents in the structure of the aircraft.
Fax:+33 (0)5 61 93 44 25
or Airbus Industrie and its suppliers of avionics equipment have
• GESERCO SARL, Mme Pons, 87130 NEUVIC ENTIER, FRANCE, Tel: +33 (0)5 55 69 75 72 made use of the most advanced technology to protect these aircraft
The Part Numbers are :
• Preciwatertest,WT TGC 96-10000 / Measurement kit, WT TGC 96-11000 / Sampling kit, WT TGC 96-12000 against external radiation effects such as Electro Magnetic
Interference (EMI) and lightning strikes.

24 FAST / NUMBER 22 FAST / NUMBER 22 25


FAST22 p25 ˆ 31 11/03/98 22:27 Page 26

The protection of the Airbus aircraft The effectiveness of the lightning


Figure 1 Figure 3
systems, (electrical distribution) against protection concept was confirmed
Segregation of electrical system and components indirect effects of lightning strikes rep- through extensive qualification tests in Second lightning strike on A330 nose landing gear door
resents a quantum leap forward in evo- Electro Magnetic Interference (EMI)
Secondary emergency circuit breakers lution. Segregation of protected compo- chambers. In production and during the
Secondary normal and nents and separation of wiring lanes is entire life time, the function will be
APU Generator 3G 6G RAT Generator paramount (Figure 1). tested in accordance with acceptance
battery circuit breaker's
System components are protected by test procedures.
filters allowing only spike-free voltage The Airbus test aircraft were also ex-
and current to access the functional posed in ground tests to high voltage
parts of the computer. induction of several thousand Volts per
An example: during a lightning metre. Thereafter, in a dedicated flight
strike, voltages may get superimposed test campaign, the test aircraft was ex-
Main power centre
on signals that have no lightning pro- posed to multiple lightning strikes by
AC APU AC DC DC tection, and thereby increase the overall seeking purposely to be hit by lightning
ch. & ch. 2 1
2 EXT 1 signal levels 500-times. The currents through flight in real thunderstorms or
PWR that are produced by this phenomenon highly ionized air masses.
ch.
can be 300,000-times higher than under Today, the Airbus fly-by-wire aircraft
2G 1G normal conditions. The excess output- have accumulated over nine million
Right engine Left engine power, which the built-in filtering cir- flight hours in more than eight years of
Generator Generator cuits have to neutralize, could have an airline service. There are nearly 900 of
TR2 TR1 equivalent magnitude of 500kW, these aircraft flying world-wide, and a
whereas, the total power consumption considerable amount of experience with
of the equipment itself is far below lightning strikes is available.
BATs
Emergency AC-DC 100W under normal conditions. Like any aircraft in service, they are
power centre Airbus Industrie has requested the struck by lightning.
suppliers of electronic equipment to de- The experience gathered and the op- or aircraft systems.
sign and manufacture them according erational feedback Airbus Industrie has However, according to the direct ef-
to stringent standards and specifications received from the operators have con- fects on the structure, Zeus must have
that are considered to be the highest in firmed the effectiveness of the concept hit extremely hard this time. The first
Engine 2 APU the industry. and design. We can state today that impact of the lightning on the fuselage
Generator Generator From the outset and with the design there were virtually no indirect effects was slightly above door 1R and showed
aim of enhanced electronic hardening, a on the systems by lightning strikes. jumps from frame to frame about one
considerable amount of research and We know of two significant lightning meter above the row of cabin windows
6G
Electrical power centre 3G Emergency development has been invested into this strike events in the Airbus fleet that until door 3R. On its way, it burned out
Generator task. Within the framework of the pos- speak for themselves, and which we about 30 rivets. Apparently, the light-
2G Engine 1 sibilities that were available, the fol- wish to share with those interested. ning left the aircraft on top of the verti-
1G Generator lowing means have been applied in or- In August 1995, during the interme- cal fin where it burnt the usual one inch
der to guarantee protection against diate approach in a thunderstorm into hole. It should be noted that according
Emergency AC-DC power centre lightning strikes: an airport in Denmark, an A320 was hit to the operator’s maintenance depart-
● An integrated grounding/shielding by lightning strike - according to the ment, this lightning hit was the most se-
concept with short connections, and in- crew, no aircraft systems were affected. vere suffered across all its aircraft types
ductances that are kept as low as possi- However, the approach had to be inter- during the company’s 40 years history
ble. rupted with a subsequent diversion to (Figure 3).
● Guided shields of external cables Copenhagen because the destination Lightning strikes are by nature un-
right up to the main grounding point of airport was hit by lightning as well, controllable. They channel their energy
the computers. which caused a complete electrical content on a small size pinpoint.
● Symmetrical or separated ground blackout including ILS and communi- Concentration of the energy is the
Figure 2 connections of critical signals (wher- cation. source of physical damage. All that
Functional parts of a computer ever possible) with the help of trans- On 9 October 1996, an A330-300 lightning strike protection does is to
formers, integrated circuits, etc. suffered at least two very severe light- disperse this energy.
● Distinctly separated critical electronic ning strikes while approaching the Bonding of panels is not meant to
circuits from interference-prone areas Greek island of Rhodes where the air- avoid damage at all. It is there to evac-
(“dirty areas”) through mechanical sep- craft made an uneventful landing. uate the static charges generated by air
aration and electrical filtering. The flight crew reported that during friction and to provide protection
● Eradicated voltage surges using suffi- these severe lightning strikes, there was against High Intensity Radiated Fields
ciently large-sized varistors, transzorbs, not the slightest flickering of the dis- (HIRF ) in addition to limit damage due
or zener diodes in the “dirty areas”. plays nor other effects on the avionics to lightning strikes.
Generally speaking, the protection
device or filter accounts for 25%, the CONCLUSION
power supply part for 10 to 20%, and
the pure functional part of the computer The very stringent tests that the Airbus fly-by-wire aircraft were subjected to, have ensured that they can withstand the most
represents 55 to 65% of the total design severe lightning strikes with no effect to their electronic systems, which has been demonstrated in commercial service as the
effort (Figure 2). crew reports demonstrate. ■
With respect to the wiring, the
method of double twisted wires running
(With compliments of VDO) in metal shielding has successfully been
applied.

26 FAST / NUMBER 22 FAST / NUMBER 22 27


FAST22 p25 ˆ 31 11/03/98 22:27 Page 26

The protection of the Airbus aircraft The effectiveness of the lightning


Figure 1 Figure 3
systems, (electrical distribution) against protection concept was confirmed
Segregation of electrical system and components indirect effects of lightning strikes rep- through extensive qualification tests in Second lightning strike on A330 nose landing gear door
resents a quantum leap forward in evo- Electro Magnetic Interference (EMI)
Secondary emergency circuit breakers lution. Segregation of protected compo- chambers. In production and during the
Secondary normal and nents and separation of wiring lanes is entire life time, the function will be
APU Generator 3G 6G RAT Generator paramount (Figure 1). tested in accordance with acceptance
battery circuit breaker's
System components are protected by test procedures.
filters allowing only spike-free voltage The Airbus test aircraft were also ex-
and current to access the functional posed in ground tests to high voltage
parts of the computer. induction of several thousand Volts per
An example: during a lightning metre. Thereafter, in a dedicated flight
strike, voltages may get superimposed test campaign, the test aircraft was ex-
Main power centre
on signals that have no lightning pro- posed to multiple lightning strikes by
AC APU AC DC DC tection, and thereby increase the overall seeking purposely to be hit by lightning
ch. & ch. 2 1
2 EXT 1 signal levels 500-times. The currents through flight in real thunderstorms or
PWR that are produced by this phenomenon highly ionized air masses.
ch.
can be 300,000-times higher than under Today, the Airbus fly-by-wire aircraft
2G 1G normal conditions. The excess output- have accumulated over nine million
Right engine Left engine power, which the built-in filtering cir- flight hours in more than eight years of
Generator Generator cuits have to neutralize, could have an airline service. There are nearly 900 of
TR2 TR1 equivalent magnitude of 500kW, these aircraft flying world-wide, and a
whereas, the total power consumption considerable amount of experience with
of the equipment itself is far below lightning strikes is available.
BATs
Emergency AC-DC 100W under normal conditions. Like any aircraft in service, they are
power centre Airbus Industrie has requested the struck by lightning.
suppliers of electronic equipment to de- The experience gathered and the op- or aircraft systems.
sign and manufacture them according erational feedback Airbus Industrie has However, according to the direct ef-
to stringent standards and specifications received from the operators have con- fects on the structure, Zeus must have
that are considered to be the highest in firmed the effectiveness of the concept hit extremely hard this time. The first
Engine 2 APU the industry. and design. We can state today that impact of the lightning on the fuselage
Generator Generator From the outset and with the design there were virtually no indirect effects was slightly above door 1R and showed
aim of enhanced electronic hardening, a on the systems by lightning strikes. jumps from frame to frame about one
considerable amount of research and We know of two significant lightning meter above the row of cabin windows
6G
Electrical power centre 3G Emergency development has been invested into this strike events in the Airbus fleet that until door 3R. On its way, it burned out
Generator task. Within the framework of the pos- speak for themselves, and which we about 30 rivets. Apparently, the light-
2G Engine 1 sibilities that were available, the fol- wish to share with those interested. ning left the aircraft on top of the verti-
1G Generator lowing means have been applied in or- In August 1995, during the interme- cal fin where it burnt the usual one inch
der to guarantee protection against diate approach in a thunderstorm into hole. It should be noted that according
Emergency AC-DC power centre lightning strikes: an airport in Denmark, an A320 was hit to the operator’s maintenance depart-
● An integrated grounding/shielding by lightning strike - according to the ment, this lightning hit was the most se-
concept with short connections, and in- crew, no aircraft systems were affected. vere suffered across all its aircraft types
ductances that are kept as low as possi- However, the approach had to be inter- during the company’s 40 years history
ble. rupted with a subsequent diversion to (Figure 3).
● Guided shields of external cables Copenhagen because the destination Lightning strikes are by nature un-
right up to the main grounding point of airport was hit by lightning as well, controllable. They channel their energy
the computers. which caused a complete electrical content on a small size pinpoint.
● Symmetrical or separated ground blackout including ILS and communi- Concentration of the energy is the
Figure 2 connections of critical signals (wher- cation. source of physical damage. All that
Functional parts of a computer ever possible) with the help of trans- On 9 October 1996, an A330-300 lightning strike protection does is to
formers, integrated circuits, etc. suffered at least two very severe light- disperse this energy.
● Distinctly separated critical electronic ning strikes while approaching the Bonding of panels is not meant to
circuits from interference-prone areas Greek island of Rhodes where the air- avoid damage at all. It is there to evac-
(“dirty areas”) through mechanical sep- craft made an uneventful landing. uate the static charges generated by air
aration and electrical filtering. The flight crew reported that during friction and to provide protection
● Eradicated voltage surges using suffi- these severe lightning strikes, there was against High Intensity Radiated Fields
ciently large-sized varistors, transzorbs, not the slightest flickering of the dis- (HIRF ) in addition to limit damage due
or zener diodes in the “dirty areas”. plays nor other effects on the avionics to lightning strikes.
Generally speaking, the protection
device or filter accounts for 25%, the CONCLUSION
power supply part for 10 to 20%, and
the pure functional part of the computer The very stringent tests that the Airbus fly-by-wire aircraft were subjected to, have ensured that they can withstand the most
represents 55 to 65% of the total design severe lightning strikes with no effect to their electronic systems, which has been demonstrated in commercial service as the
effort (Figure 2). crew reports demonstrate. ■
With respect to the wiring, the
method of double twisted wires running
(With compliments of VDO) in metal shielding has successfully been
applied.

26 FAST / NUMBER 22 FAST / NUMBER 22 27


FAST22 p25 ˆ 31 11/03/98 22:32 Page 28

AIM-FANS
WINS
GROWING
NUMBER at ional

OF Intern

ORDERS
AIM-FANS customers (full installation), as of early December 97.
The list is growing rapidly. With AIM-FANS, Controller-Pilot communication is
achieved via two Datalink Control and Display Units
(DCDUs), the screens visible at the bottom of the centre
instrument panel of this A340 flight deck. They provide
each crew member with a dedicated interface for ATC com-
Jean-Pierre Dambrine munication. This arrangement has been selected for its user-
Product Marketing Director friendliness and its ability to cope with the busy Air Traffic
Airbus Industrie Control environments to which FANS will soon spread.

irline involvement in the devel- the various FANS environments now with upgrades. This gives the new FMS functions, the new FMS, re-arranged

A opment of the Airbus Interop-


erable Modular - Future Air
Navigation System (AIM-
emerging around the world.
● The use of VHF Data Radios (VDR)
instead of VHF radios. This makes
a large growth potential, matching that
of the ATSU. Across-the-range com-
monality and easy upgrades reduce air-
cockpit instrument panels ready to ac-
cept the installation of AIM-FANS con-
trols and displays, and wiring provi-
FANS) avionics suite, which is due to AIM-FANS consistent with airlines’ line costs. The ability to procure this sions. This will make the future
enter service this year on the A330 and general move towards VDRs and en- new FMS from two competing suppli- installation of AIM-FANS B easier for
A340, has been key to its present suc- hances its development potential ers is another cost-cutting factor. customers and will also allow speedy Flight testing of AIM-FANS has
cess. ● The incorporation of the Aircraft The equalization of the retrofit instal- installation of AIM-FANS A on the started and will lead to certification of
A core team of seven major Airbus Communication Adressing and lation into one-shift work packages and A320 family, if finally needed. ■ the system in the second half of 1998.
customers has been working in close Reporting System (ACARS) Airline the ability to fly any combination of
co-operation with Airbus on all aspects Operational Communication (AOC) FANS-modified / un-modified LRUs.
of the programme: system design, functions into the Air Traffic Services This eases retrofit and cuts its cost.
schedules, product support and com- Unit (ATSU, the AIM-FANS commu- Thanks to its built-in development
mercial. In addition, a series of semi- nication management box). This re- potential, the AIM-FANS A configura-
annual review conferences allowed the moves the need for a separate ACARS tion entering service this year on the
collection of further valuable inputs box, which simplifies the overall archi- A330/A340 will seamlessly evolve by
from all customers. tecture of the aircraft communication the year 2000 to the AIM-FANS B con-
Customers generally confirmed the system and reduces airline costs. figuration, fully compliant with the
validity of the basic concept presented Competition between three AOC soft- ATN (Aeronautical Telecommunication
in FAST 17 (issue December 94) with ware suppliers further reduces costs. Network).
its major benefits of operational flexi- ● The development of a crew-friendly No AIM-FANS A step is planned at
bility, development potential and com- FANS cockpit arrangement, able to this stage for the A320 family but a di-
monality, but added inputs which sig- support later developments of FANS, rect move to AIM-FANS B by 2000,
nificantly improved the value of the avoiding the need of burdening and because the type of route on which the
AIM-FANS product. A few examples costly downstream reshuffling of cock- aircraft is operated will likely require
are: pit configuration and operational phi- the ATN directly. The A320 family,
● The tuning of the design and sched- losophy. however, will be fitted with a “Pre-
ules of AIM-FANS to provide the right ● The introduction of a new Flight FANS” installation a few months after
FANS functionality at the right time in Management System (FMS), common the A330/A340 receives AIM-FANS A.
each region of the world. This results to the A330/A340 and A320 family, It will consist of the ATSU with AOC
from the progressive development of a with greatly increased computing
common understanding by the group of power, memory size and ability to cope

28 FAST / NUMBER 22 FAST / NUMBER 22 29


FAST22 p25 ˆ 31 11/03/98 22:32 Page 28

AIM-FANS
WINS
GROWING
NUMBER at ional

OF Intern

ORDERS
AIM-FANS customers (full installation), as of early December 97.
The list is growing rapidly. With AIM-FANS, Controller-Pilot communication is
achieved via two Datalink Control and Display Units
(DCDUs), the screens visible at the bottom of the centre
instrument panel of this A340 flight deck. They provide
each crew member with a dedicated interface for ATC com-
Jean-Pierre Dambrine munication. This arrangement has been selected for its user-
Product Marketing Director friendliness and its ability to cope with the busy Air Traffic
Airbus Industrie Control environments to which FANS will soon spread.

irline involvement in the devel- the various FANS environments now with upgrades. This gives the new FMS functions, the new FMS, re-arranged

A opment of the Airbus Interop-


erable Modular - Future Air
Navigation System (AIM-
emerging around the world.
● The use of VHF Data Radios (VDR)
instead of VHF radios. This makes
a large growth potential, matching that
of the ATSU. Across-the-range com-
monality and easy upgrades reduce air-
cockpit instrument panels ready to ac-
cept the installation of AIM-FANS con-
trols and displays, and wiring provi-
FANS) avionics suite, which is due to AIM-FANS consistent with airlines’ line costs. The ability to procure this sions. This will make the future
enter service this year on the A330 and general move towards VDRs and en- new FMS from two competing suppli- installation of AIM-FANS B easier for
A340, has been key to its present suc- hances its development potential ers is another cost-cutting factor. customers and will also allow speedy Flight testing of AIM-FANS has
cess. ● The incorporation of the Aircraft The equalization of the retrofit instal- installation of AIM-FANS A on the started and will lead to certification of
A core team of seven major Airbus Communication Adressing and lation into one-shift work packages and A320 family, if finally needed. ■ the system in the second half of 1998.
customers has been working in close Reporting System (ACARS) Airline the ability to fly any combination of
co-operation with Airbus on all aspects Operational Communication (AOC) FANS-modified / un-modified LRUs.
of the programme: system design, functions into the Air Traffic Services This eases retrofit and cuts its cost.
schedules, product support and com- Unit (ATSU, the AIM-FANS commu- Thanks to its built-in development
mercial. In addition, a series of semi- nication management box). This re- potential, the AIM-FANS A configura-
annual review conferences allowed the moves the need for a separate ACARS tion entering service this year on the
collection of further valuable inputs box, which simplifies the overall archi- A330/A340 will seamlessly evolve by
from all customers. tecture of the aircraft communication the year 2000 to the AIM-FANS B con-
Customers generally confirmed the system and reduces airline costs. figuration, fully compliant with the
validity of the basic concept presented Competition between three AOC soft- ATN (Aeronautical Telecommunication
in FAST 17 (issue December 94) with ware suppliers further reduces costs. Network).
its major benefits of operational flexi- ● The development of a crew-friendly No AIM-FANS A step is planned at
bility, development potential and com- FANS cockpit arrangement, able to this stage for the A320 family but a di-
monality, but added inputs which sig- support later developments of FANS, rect move to AIM-FANS B by 2000,
nificantly improved the value of the avoiding the need of burdening and because the type of route on which the
AIM-FANS product. A few examples costly downstream reshuffling of cock- aircraft is operated will likely require
are: pit configuration and operational phi- the ATN directly. The A320 family,
● The tuning of the design and sched- losophy. however, will be fitted with a “Pre-
ules of AIM-FANS to provide the right ● The introduction of a new Flight FANS” installation a few months after
FANS functionality at the right time in Management System (FMS), common the A330/A340 receives AIM-FANS A.
each region of the world. This results to the A330/A340 and A320 family, It will consist of the ATSU with AOC
from the progressive development of a with greatly increased computing
common understanding by the group of power, memory size and ability to cope

28 FAST / NUMBER 22 FAST / NUMBER 22 29


FAST22 p25 ˆ 31 11/03/98 22:36 Page 30

A319/A320/A321 TECHNICAL SYMPOSIUM


The First
8-12 DECEMBER 1997 IN SAN FRANCISCO
Aviation
Regulation?
Over 430 representatives from 64 Following tradition at the opportunity of the opening
airlines, 46 vendors and Airbus Industrie ceremony, Bernard CATTEEUW, Senior Vice President of
attended this conference. Airbus Customer Services, presented awards to A319, A320
This Symposium was hosted by and A321 operators for excellent achievements obtained by
Roger LECOMTE, Vice President some operators.
Engineering and Technical Support and The awards for OPERATIONAL EXCELLENCE was given to:
chaired by Thierry HÉRAULT, Director ● AIR FRANCE for the A319.
A320 Program from Airbus Customer
Services. From the 500 inputs received from the operators
● ALL NIPPON AIRWAYS for the A320.
● SWISSAIR for the A321.
"It shall be unlawful to
prior to the Symposium, 60 subjects were retained for formal In addition SPECIAL RECOGNITION was given to:
presentations and discussion during the plenary sessions
and around 25 subjects were reviewed in side meetings.
● CANADA 3000 for the highest yearly utilisation in flight
hours achieved with the A320: around 4500 flight hours
manufacture and lift-off
In addition, written answers to remaining questions were
given in the documentation provided to each participants.
per aircraft and per year.
● TRANSASIA AIRWAYS for the highest yearly utilisation in balloons and other aerostatic
Several sessions were devoted to present the new flight cycles achieved with A321: more than 3300 flight
Airbus Technical Information System (ATIS) and Single
Point of Contact (SPOC) concept for on-line access.
cycles per aircraft and per year.
● SKYSERVICE for the highest average flight time achieved
machines with heaters using
These presentations were supported by true on-line
demonstration of on-line access to Service Bulletins and
with an A320: 3.3 hours per flight.
All the latter demonstrates the very high versality of the A320 wine spirit, fire crackers and
Technical Follow-Up. family.
other flammable materials,
MATERIEL SUPPORT SYMPOSIUM and orders that all other
14-17 SEPTEMBER 1997 IN KUALA-LUMPUR
aerostatic balloons may not
Over 400 delegates from 60 airlines,
98 suppliers, Airbus Industrie and its partners
at 1991 levels. Peter KLOEPFER also praised the efforts of third
party suppliers in recent years to support Airbus Industrie's
take-off without
gathered recently for the fourth Materiels
Symposium. The conference, which was the
cost-reduction and service enhancement initiatives.
"Each year since 1995 a significant number of Airbus
First flight of
permission".
largest and most successful of its kind, provided Industrie suppliers have applied zero escalation on their
an open forum for all parties involved in prices," he said. "At the same time many of the suppliers have the “Globe Aërostatique” April 23, 1784
the Airbus Industrie supply chain to discuss also responded positively to customer requirements for
a wide range of issues related to materiels reduced shop processing times, improved part reliability and from Versailles on 19 September 1783 The headquarters of Paris Police
management, with an emphasis on the need more flexible support contracts."
to achieve an effective balance between The Suppliers which had shown the strongest
cost-reduction and service. commitment and support for Airbus Industrie initiatives
Speaking at the conference, Peter KLOEPFER, Vice were recognised at a special gala dinner with awards
President Material Support, announced that continued presented by Bernard CATTEEUW to:
cost-reduction at the industrial level, combined with improved ● DASA KID SYSTEMS
efficiency in administration and manufacturing processes, ● DIEHL
would mean that average material cost expenditure for Airbus ● VIBROMETER
Industrie proprietary parts in 1998 would once again remain ● SULLY PRODUITS SPÉCIAUX.

A330/A340 TECHNICAL SYMPOSIUM


11-15 MAY 1998 IN KUALA-LUMPUR

Providing an opportunity for the operators, suppliers


and Airbus Industrie staff to discuss technical subjects of
common interest and share in-service experience.

30 FAST / NUMBER 22 FAST / NUMBER 22 31


FAST22 p25 ˆ 31 11/03/98 22:36 Page 30

A319/A320/A321 TECHNICAL SYMPOSIUM


The First
8-12 DECEMBER 1997 IN SAN FRANCISCO
Aviation
Regulation?
Over 430 representatives from 64 Following tradition at the opportunity of the opening
airlines, 46 vendors and Airbus Industrie ceremony, Bernard CATTEEUW, Senior Vice President of
attended this conference. Airbus Customer Services, presented awards to A319, A320
This Symposium was hosted by and A321 operators for excellent achievements obtained by
Roger LECOMTE, Vice President some operators.
Engineering and Technical Support and The awards for OPERATIONAL EXCELLENCE was given to:
chaired by Thierry HÉRAULT, Director ● AIR FRANCE for the A319.
A320 Program from Airbus Customer
Services. From the 500 inputs received from the operators
● ALL NIPPON AIRWAYS for the A320.
● SWISSAIR for the A321.
"It shall be unlawful to
prior to the Symposium, 60 subjects were retained for formal In addition SPECIAL RECOGNITION was given to:
presentations and discussion during the plenary sessions
and around 25 subjects were reviewed in side meetings.
● CANADA 3000 for the highest yearly utilisation in flight
hours achieved with the A320: around 4500 flight hours
manufacture and lift-off
In addition, written answers to remaining questions were
given in the documentation provided to each participants.
per aircraft and per year.
● TRANSASIA AIRWAYS for the highest yearly utilisation in balloons and other aerostatic
Several sessions were devoted to present the new flight cycles achieved with A321: more than 3300 flight
Airbus Technical Information System (ATIS) and Single
Point of Contact (SPOC) concept for on-line access.
cycles per aircraft and per year.
● SKYSERVICE for the highest average flight time achieved
machines with heaters using
These presentations were supported by true on-line
demonstration of on-line access to Service Bulletins and
with an A320: 3.3 hours per flight.
All the latter demonstrates the very high versality of the A320 wine spirit, fire crackers and
Technical Follow-Up. family.
other flammable materials,
MATERIEL SUPPORT SYMPOSIUM and orders that all other
14-17 SEPTEMBER 1997 IN KUALA-LUMPUR
aerostatic balloons may not
Over 400 delegates from 60 airlines,
98 suppliers, Airbus Industrie and its partners
at 1991 levels. Peter KLOEPFER also praised the efforts of third
party suppliers in recent years to support Airbus Industrie's
take-off without
gathered recently for the fourth Materiels
Symposium. The conference, which was the
cost-reduction and service enhancement initiatives.
"Each year since 1995 a significant number of Airbus
First flight of
permission".
largest and most successful of its kind, provided Industrie suppliers have applied zero escalation on their
an open forum for all parties involved in prices," he said. "At the same time many of the suppliers have the “Globe Aërostatique” April 23, 1784
the Airbus Industrie supply chain to discuss also responded positively to customer requirements for
a wide range of issues related to materiels reduced shop processing times, improved part reliability and from Versailles on 19 September 1783 The headquarters of Paris Police
management, with an emphasis on the need more flexible support contracts."
to achieve an effective balance between The Suppliers which had shown the strongest
cost-reduction and service. commitment and support for Airbus Industrie initiatives
Speaking at the conference, Peter KLOEPFER, Vice were recognised at a special gala dinner with awards
President Material Support, announced that continued presented by Bernard CATTEEUW to:
cost-reduction at the industrial level, combined with improved ● DASA KID SYSTEMS
efficiency in administration and manufacturing processes, ● DIEHL
would mean that average material cost expenditure for Airbus ● VIBROMETER
Industrie proprietary parts in 1998 would once again remain ● SULLY PRODUITS SPÉCIAUX.

A330/A340 TECHNICAL SYMPOSIUM


11-15 MAY 1998 IN KUALA-LUMPUR

Providing an opportunity for the operators, suppliers


and Airbus Industrie staff to discuss technical subjects of
common interest and share in-service experience.

30 FAST / NUMBER 22 FAST / NUMBER 22 31


FAST22 p25 ˆ 31 11/03/98 22:39 Page 32

RESIDENT
CUSTOMER
SUPPORT
REPRESENTATION
Mohamed El-Boraï, Vice President Customer Support Services Division
Telephone: +33 (0)5 61 93 35 04 / Telefax: +33 (0)5 61 93 41 01
Jean-Paul Gayral, Resident Customer Representation Administration Director
Telephone: +33 (0)5 61 93 38 79 / Telefax: +33 (0)5 61 93 49 64
Airbus Industrie headquarters
1 rond-point Maurice Bellonte, 31707 Blagnac Cedex France

LOCATION COUNTRY TELEPHONE TELEFAX LOCATION COUNTRY TELEPHONE TELEFAX


ABU DHABI United Arab Emirates 971 (2) 706 7702 971 (2) 757 097 MADRID Spain 34 (1) 329 1447 34 (1) 329 0708
AMMAN Jordan 962 (8) 51 284 962 (8) 51 195 MANCHESTER England 44 (161) 489 3155 44 (161) 489 3240
ATHENS Greece 30 (1)981 8581 30 (1) 983 2479 MANILA Philippines 63 (2) 831 5444 63 (2) 831 0834
BANGKOK Thailand 66 (2) 531 0076 66 (2) 531 1940 MAURITIUS Mauritius 230 637 8542 230 637 3882
BEIJING Peoples Republic of China 86 (10) 6457 2688 86 (10) 6457 0503 MEDELIN Columbia 57 (4) 5361027 57 (4) 5361024
BEIRUT Lebanon 961 (1) 601 300 961 (1) 601 200 MEMPHIS USA (Tennessee) 1 (001) 224 4842 1 (901) 224 5018
BOGOTA Columbia 57 (1) 414 8195/96 57 (1) 414 8094 MEXICO CITY Mexico 52 (5) 784 3874 52 (5) 785 5195
BOMBAY (MUMBAI) India 91 (22) 618 3273 91 (22) 611 3691 MELBOURNE Australia 61 (3) 9338 2038 61 (3) 9338 0281
BRUSSELS Belgium 32 2723 4824/25/26 32 2723 4823 MIAMI USA (Florida) 1 (305) 871 1441 1 (305) 871 2322
BUCHAREST Romania 40 (1) 312 6670 40 (1) 312 6670 MINNEAPOLIS USA (Minnesota) 1 (612) 726 0431 1 (612) 726 0414
BUENOS AIRES Argentina 54 (1) 480 9408 54 (1) 480 9408 MONTREAL Canada 1 (514) 422 6320 1 (514) 422 6310
CAIRO Egypt 20 (2) 418 3687 20 (2) 418 3707 MOSCOW Russia 7 (095) 753 8061 7 (095) 753 8006
CHENGDU Peoples Republic of China 86 (28) 570 3851 86 (28) 521 6511 MUSCAT Oman 968 521 286 968 521 286
CHICAGO USA (Illinois) 1 (773) 601 4602 1 (773) 601 2406 NAIROBI Kenya 254 (2) 822 763 254 (2) 822 763
COLOMBO Sri Lanka 94 73 2197 / 2199 94 (1) 253 893 NEW YORK USA (New York) 1 (718) 656 0700 1 (718) 656 8635
DAKAR Senegal 221 8201 615 221 8201 148 NUREMBERG Germany 49 (911) 365 6219 49 (911) 365 6218
DAKHA Bangladesh 880 (2) 896129 880 (2) 896130 PARIS (CDG) France 33 (0)1 48 62 08 82 / 87 33 (0)1 48 62 08 99
DELHI India 91 (11) 565 2033 91 (11) 565 2541 PARIS (ORY) France 33 (0)1 49 78 02 88 33 (0)1 49 78 01 85
DETROIT USA (Michigan) 1 (313) 247 5090 1 (313) 247 5087 PHOENIX USA (Arizona) 1 (602) 693 7445 1 (602) 693 7444
DUBAI United Arab Emirates 971 (4) 244806 971 (4) 244806 PUSAN South Korea 82 (51) 971 6977 82 (51) 971 4106
DUBLIN Ireland 353 (1) 705 2294 353 (1) 705 3803 ROME Italy 39 (6) 6501 0564 39 (6) 652 9077
DULUTH USA (Minnesota) 1 (218) 733 5077 1 (218) 733 5082 SAN’A Yemen 967 (1) 344 439 967 (1) 344 439
DUSSELDORF Germany 49 (211) 9418 687 Ext. 751 49 (211) 9418 035 SAN FRANCISCO USA (California) 1 (650) 6344375/76/79 1 (650) 6344378
FRANKFURT Germany 49 (69) 696 3947 49 (69) 696 4699 SAN JOSE Costa Rica 506 (4) 417 223 506 (4) 412 228
GUANGZHOU Peoples Republic of China 86 (20) 8612 8813 86 (20) 8612 8809 SAN SALVADOR El Salvador 503 3399335 503 3399627
GUAYAQUIL Ecuador 593 (9) 744 734 593 (4) 290 432 SAO PAULO Brasil 55 (11) 644 54 364 55 (11) 644 54 363
HANGHZOU Peoples Republic of China 86 (571) 514 5876 86 (571) 514 5916 SEOUL South Korea 82 (2) 665 4417 82 (2) 664 3219
HANOI Vietnam 84 (48) 731 613 84 (48) 731 612 SHANGHAI Peoples Republic of China 86 (21) 6268 4122 86 (21) 6268 6671
HO CHI MINH CITY Vietnam 84 (8) 84 57 602 84 (8) 84 46 419 SHANNON Ireland 353 (1) 705 2084 353 (1) 705 2085
HONG KONG Hong Kong 852 2747 8449 852 2352 5957 SHENYANG Peoples Republic of China 86 (24) 272 5177 86 (24) 272 5177
ISTANBUL Turkey 90 (212) 574 0907 90 (212) 573 5521 SINGAPORE Singapore 65 (5) 455 027 65 (5) 425 380
JAKARTA Indonesia 62 (21) 550 1993 62 (21) 550 1943 TAIPEI Taiwan 886 (3) 383 4410 886 (3) 383 4718
JEDDAH Saudi Arabia 966 (2) 684 2864 966 (2) 685 7712 TASHKENT Uzbekistan 7 (37) 1254 8552 7 (37) 1255 2878
JOHANNESBURG South Africa 27 (11) 978 3193 27 (11) 978 3190 TEHRAN Iran 98 (21) 603 5647 98 (21) 603 5647
KARACHI Pakistan 92 (21) 457 0604 92 (21) 457 0604 TOKYO (HND) Japan 81 (3) 5756 5081 81 (3) 5756 5084
KINGSTON Jamaica 1 (876) 924 8057 1 (876) 924 8154 81 (3) 5756 8770 81 (3) 5756 8772
KUALA LUMPUR Malaysia 60 (3) 746 7352 60 (3) 746 2230 TORONTO Canada 1 (905) 677 8874 1 (905) 677 1090
KUWAIT Kuwait 965 474 2193 965 434 2567 TULSA USA (Oklahoma) 1 (918) 292 3227 1 (918) 292 2581
LARNACA Cyprus 357 (4) 643 181 357 (4) 643 185 TUNIS Tunisia 216 (1) 750 639 216 (1) 750 855
LISBON Portugal 351 (1) 840 7032 351 (1) 847 4444 VANCOUVER Canada 1 (604) 276 3776 1 (604) 276 3548
LONDON (LHR) England 44 (181) 751 5431 44 (181) 751 2844 VIENNA Austria 43 (1) 7007 3688 43 (1) 7007 3235
LOS ANGELES USA (California) 1 (310) 342 8504 1 (310) 578 9072 WINNIPEG Canada 1 (204) 985 5908 1 (204) 837 2489
LUTON England 44 (1582) 39 8706 44 (1582) 70 6173 XIAN Peoples Republic of China 86 (29) 870 7651 86 (29) 870 7255
MACAO Macao 853 898 4023 853 898 4024 ZURICH Switzerland 41 (1) 812 7727 41 (1) 810 2383

32 FAST / NUMBER 22 FAST / NUMBER 22 33


Cover FAST 11/03/98 21:55 Page 1

AIRBUS
TECHNICAL

1998
DIGEST

NUMBER 22

SPARES COSTS
MARCH 1998

STILL AT
1991 LEVELS.
Airbus Industrie’s improved production technology has helped

to reduce the proprietary spares expenses for Airbus

operators every year since 1994 to average 1991 levels.

So you can keep your Airbus aircraft in the air and

your operating costs firmly on the ground.

SETTING THE STANDARDS


http://www.airbus.com/
AIRBUS INDUSTRIE

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