Industrial Internet Realized

Industrial Big Data

Early Access Program
Content

• Overview of GE’s IBD solution

• Early Adopter Case Study with
Proficy Historian HD
• Overview of GE’s Industrial Big Data (IBD)
Early Access Program (EAP)
 Increasing gap between data availability
and its utilization

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* Big data Imperatives, Enterprise Big Data Warehouse, BI Implementations and Analytics (2013)
Realizing Opportunities from Big Data
Creating Strategic Value Examples where these poly-structured
• Innovation data reservoirs were leveraged to
• Acceleration innovate:
• Faster, better, proactive decisions • Search at scale
• Multimedia content
• Collaboration
• Sentiment analysis
• New Business Models • Enriching & contextualizing data
• New Revenue Growth Opportunities • Data discovery or exploratory
analytics
Improve Efficiency • Operational/embedded analytics
• Increasing revenues
• Lowering costs
• Eliminate redundancy Equipment Throughput
• Energy & raw material usage availability Quality
• Operations & maintenance Production
• Increasing productivity
Risk Cost
• Equipment availability
Process & Energy & Raw
• Increasing throughput, yield, quality Equipment material
• Increase automation & Improve processes Failure usage, O&M
• Reducing risk 4
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• Process & Equipment failure 6/13/2014
Qualitative benefits provided by Proficy
Historian HD
• Increased Productivity - reduce decision times and minimize effort spent managing
data. Finding cross-fleet patterns and creating/testing rules is very inefficient
(weeks to months) and can be reduced to minutes or hours.
• Higher Quality Analytics - data-driven decisions are correct and optimal. Larger
data sets can be used for creating rules, thus reducing rule errors on unseen
issues.
• Increased Customer Satisfaction - the customer sees our greater speed and
consistency.
• Elevated Team Effectiveness - digitized knowledge reduces training needs and
increases staff flexibility. Experienced engineers with valuable knowledge can be
more productive, and new engineers with less historical knowledge can also be
more effective.
• Enabled Growth - digitized knowledge allows for the creation of new digital
products and services

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Why Hadoop based Historian
$$$$/TB $/TB

Operational Data Warehouse

1 mo 2 mo 3 mo 1 yr 5 yr 10 yr

SAN Hadoop
Redundant Shared Data
Fault tolerant Shared Compute
Fast Scalable
Expensive Inexpensive
(commodity Hardware)

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Historian HD
Cloud Enabled
Proficy Proficy Historian HD
Historian Historian

Proficy Proficy
Historian Historian

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Historian HD
Cloud Enabled
Historian HD
Have I seen Map to where
this start up data resides
sequence and parallel Processor Processor
across my process Processor Processor
fleet of assets
in the last 10
years?

Answer Processor Processor

Processor

Processor
Processor

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 Example Implementation:
Production vs Disaster Recovery environments with Historian HD

Proficy Historian HD Proficy Historian

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Adapted from GE P&W PGS M&D – Eric Pool’s slide
Proficy Historian & Historian HD within architecture for
Total Product Life Cycle Intelligence
Maintain / EAM ERP / MRP
Proficy Historian HD

Industrial Big Data

Product Design Production
Big Data Analytics (Fleet / Ecosystem)
CAM/CAD Quality
Work Advanced Query Language, Context
As built
Product Instructions Genealogy
Specs Time
No SQL Relational Performance
Series HD

Proficy Historian M&D History Service History

Operational M&D
RM&D Asset

Analytics visualization Other

Service Centers
Model

Connectivity Case Material,

Historian
Service Management Parts, Costs
Service

Cloud
Context
Edge Connectivity and Service Infrastructure
Data Collectors, persistent storage

Edge
Products
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GE’s IBD solution provides support for
Cloudera and Pivotal HD

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Proficy Historian HD with Pivotal HD

Proficy Historian HD

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Content

• Overview of GE’s IBD solution

• Early Adopter Case Study with
Proficy Historian HD
• Overview of GE’s Industrial Big Data (IBD)
Early Access Program (EAP)
 Case Study: Equipment Life Cycle Value

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Adapted from GE P&W PGS M&D – Eric Pool’s slide
 Case Study: Equipment Life Cycle Value

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Adapted from GE P&W PGS M&D – Eric Pool’s slide
Case Study: Equipment Life Cycle Value
Only Operational System Operational & Historian HD

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Adapted from GE P&W PGS M&D – Eric Pool’s slide
 Need for IBD solution

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Adapted from GE P&W PGS M&D – Eric Pool’s slide
Examples of fleet & operational analysis
on Proficy Historian HD time series data
Fleet Analyses
• By reducing the time to analyze fleet level data sets from weeks to hours and
hours to minutes, Proficy Historian HD enable the following use cases:
– Calculate historical summary metrics for the entire fleet for all time
– Execute diagnostics rules on the entire fleet for all time
– Calculate historical baselines for the entire fleet
Operational Analyses
• Enterprise Historian will also enable the following engineering analysis use cases:
– Perform data analyses in support of RCAs (root cause analyses)
– Perform historical market analyses
– Perform ad-hoc data mining investigations
– Look for common historical patterns

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 With Proficy Historian HD

Only
Operational

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Adapted from GE P&W PGS M&D – Eric Pool’s slide
 With Proficy Historian HD

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Adapted from GE P&W PGS M&D – Eric Pool’s slide
Qualitative benefits provided by Proficy
Historian HD
• Increased Productivity - reduce decision times and minimize effort spent managing
data. Finding cross-fleet patterns and creating/testing rules is very inefficient
(weeks to months) and can be reduced to minutes or hours.
• Higher Quality Analytics - data-driven decisions are correct and optimal. Larger
data sets can be used for creating rules, thus reducing rule errors on unseen
issues.
• Increased Customer Satisfaction - the customer sees our greater speed and
consistency.
• Elevated Team Effectiveness - digitized knowledge reduces training needs and
increases staff flexibility. Experienced engineers with valuable knowledge can be
more productive, and new engineers with less historical knowledge can also be
more effective.
• Enabled Growth - digitized knowledge allows for the creation of new digital
products and services

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Significantly reduced data footprint for Proficy
Historian HD vs plain text in Hadoop

Further testing was performed to evaluate the benefits of using the Proficy
Historian archive file format vs. simply storing the time series data in
plaintext files in Hadoop.

While the query performance is comparable between the
two storage models, the data footprint is substantially
different the archive file gives an 8x reduction in the size
of the data over plaintext, significantly reducing storage
costs.
Overall, placing tens to hundreds of terabytes of Industrial Big Data in Proficy
Historian HD for massively parallel analysis and data mining operations is
expected to lead to significant amounts of productivity and value for
customer through better management and operation of their equipment.

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Content

• Overview of GE’s IBD solution

• Early Adopter Case Study with
Proficy Historian HD
• Overview of GE’s Industrial Big Data (IBD)
Early Access Program (EAP)
Offer for early access to GE’s IBD solution
 Early access to Proficy Historian & Proficy Historian HD, the latest Proficy
software product for IBD deployment to a private cloud. First to market
utilization of the industry’s first industrial big data platform; Proficy Historian HD is the only
Historian on the market that runs Hadoop®. Unlimited use of Proficy Historian HD for
research, discovery and business case development purposes

 Preferred pricing on production deployments. Protect your investment in “Early

Access Program” by applying program cost toward purchase of Proficy HD production
licenses

 Become part of the Advisory council to contribute to the product road map
of the upcoming version of Proficy Historian HD
 A customer specific Value Assessment for industrial big data based on
alignment of customer’s specific scenario
 Access to Data Scientist (40 hours of support)
 Access to consulting services for Hadoop Clusters
 Bi-annual meetings covering the latest research in IBD & Analytics

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IBD Early Access Program Overview

• Proficy Software & Support for

Data Collection & Ingestion
Phase 1: Data Ingestion & • Discovery & Value Assessment
Value Assessment
• Bi-annual Collaboration and
Sharing sessions
Phase 2: Unlocking & • GE consulting services &
Monetizing Value from Data Steering Committee
Report Out sessions for
Unlocking & Monetizing Value from
IBD

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GE Industrial Big Data (IBD) Early Access Program (EAP)
Q1 Q2
Data Ingestion & Value
Assessment phase
DVA
Discovery & Value
• Customer collaboration
Assessment (DVA) • Create Executive Overview
(Results Definition)
• Engagement Preparation • Present Recommendations
& Resources Required
• On-site Discovery &
Value Assessment
• Customer collaboration Collaboration & Sharing
• Next-gen product planning input
• Brainstorm key challenges
• Sharing IBD & Analytics
Research and Best Practices
Proficy software delivery & support (as defined)
Consulting - Data Scientist & Hadoop clusters (as defined; additional hours purchased as add-on service to EAP)
Q3 Q4
Unlocking & Monetizing
Value from Data phase
Execution on DVA Execution on DVA
• GE Professional Services
• Create & Present
(as ad hoc add-on service
Proposal for Execution to EAP)
on DVA (as add-on EAP
• Steering Committee
service) Report Out
• Establish a joint Steering
Committee for Report
Out
Collaboration & Sharing
• Customer collaboration • Next-gen product planning input
• Brainstorm key challenges
• Sharing IBD & Analytics
Research and Best Practices
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Getting Started
We provide single Node VMs for immediate learning/use
– Cloudera
– Pivotal Community edition
– New versions of Historian
We provide an engineer to train on
– Data Preparation
– Data Ingestion
– Data Access
Then access Data scientist to walk through analytics

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Step 1

• GE IP provides a VM that can be hosted on any computer

– 8 Gig of RAM is required
– Cloudera or Pivotal Community edition
• Used to keep GE and customer in synch.
• Used to accelerate process of learning
• Used to explain Ingestion, Data Exploration and the
capabilities
• VMs are updated with latest software, as well as a process
to update customer’s VMs
• A Big Data Engineer is available at every step along the
way

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Step 2
DVA process
– Workout with Customer to explain the VMs
– Big Data Engineer becomes familiar with the customer’s
process and expectations
– Develop Value assessment
• GE builds reference architecture with customer
• GE identifies backlog items to enhance the product for
the customer
• GE engineer helps develop the data ingestion process.
– Simultaneously sample sets of data are ingested to prove
out the expectations, and provide data for the data
scientist.

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Step 3
• Deployment of the Data Capture system
– Data migrates from existing historical system
– Data is ingested into Big Data for current systems
– The Big Data system then has enough data to test out
analytics
• Data Scientist has been working with customer and
customer data to now deploy analytics to customer
data

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On Going
Collaboration and sharing
• New product features are deployed to updated VMs
• New features are demoed/explained to customer
• Customer’s feedback is integrated into the solution
• Best practices are developed and shared amongst
customers

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 Join
GE’s Industrial Big Data
Early Access Program

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