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18-TG3Y (395)
SINGLE PACKAGE
GAS / ELECTRIC UNITS AND
SINGLE PACKAGE AIR CONDITIONERS
D2CE / D2CG 180 & 240
15 and 20 NOMINAL TONS
8.5 - 8.7 EER
DCG
Shown SUNLINE 2000–
DESCRIPTION
York’s Sunline 2000 units are convertible single package units. speed drive accessory is available for applications with a higher
All models have dual refrigerant circuits for efficient part load CFM and/or static pressure requirement.
operation. Although the units are primarily designed for curb
mounting on a roof, they can also be slab-mounted at ground All compressors include crankcase heat and internal pressure
level or set on steel beams above a finished roof. relief. Every refrigerant circuit includes an expansion valve, a
liquid line filter-drier, a discharge line high pressure switch and
Cooling only, cooling with gas heat and cooling with electric a suction line with a freezestat and low pressure/loss of charge
he at mod e ls ar e ava i la bl e w i t h a w id e var i ety of switch. The unit control circuit includes a 75 VA transformer, a
factory-mounted options and field-installed accessories to 24-volt circuit breaker and a relay board with two compressor
make them suitable for almost every application. lockout circuits, a terminal strip for thermostat wiring, plus an
additional set of pin connectors to simplify the interface of
All units are self-contained and assembled on full perimeter additional field controls.
base rails with holes in the four corners for overhead rigging.
All units have long lasting powder paint cabinets with 750 hour
Every unit is completely piped, wired, charged and tested at salt spray test approval under ASTM-B117 procedures.
the factory to simplify the field installation and to provide years
of dependable operation. All 208/230 and 460-volt models are ETL approved. All 208/230
and 575-volt models are CGA approved.
All models (including those with an economizer) are suitable All models include a 1-year limited warranty on the complete
for either bottom or horizontal duct connections. Models with unit. Compressors and electric heater elements carry an
power exhaust are suitable for bottom duct connections only. additional 4-year warranty. Aluminized steel tubular heat
For bottom duct, you remove the sheet metal panels from the exchangers carry an additional 9-year warranty.
supply and return air openings through the base of the unit. For
horizontal duct, you replace the supply and return air panels All gas heat models are built with two heating sections for two
on the rear of the unit with a side duct flange accessory. equal stages of capacity control. Each section includes a
durable heat exchanger with aluminized steel tubes, a
All models are available with five different outdoor air damper redundant gas valve, spark ignition, power venting, an ignition
options: module for 100% shut-off and all of the safety controls required
to meet the latest ANSI standards.
• Single enthalpy economizer
• Differential (dual) enthalpy economizer The gas supply piping can be routed into the heating
• Single enthalpy economizer with power exhaust compartment through a hole in the base pan of the unit or
through a knockout in the piping panel on the front of the unit.
• Differential (dual) enthalpy economizer with power exhaust
• Motorized outdoor air damper All electric heat models are wired for a single power source and
include a bank of nickel chromium elements mounted at the
A fixed outdoor air intake assembly will be shipped in the return discharge of the supply air blower to provide a high velocity and
air compartment of all units ordered without an economizer or uniform distribution of air across the heating elements. Every
motorized outdoor air damper option. The assembly includes a element is fully protected against excessive current and
rain hood with a damper that can be set for 10, 15 or 25% temperature by fuses and two thermal limit switches.
outdoor air. With bottom duct connections, the intake damper
assembly should be mounted over the opening in the return air All internal factory wiring is color coded and numbered for ease
panel. With horizontal ductwork, it should be mounted on the in servicing and troubleshooting.
return air duct. The power supply wiring can be routed into the control box
All supply air blowers are equipped with a belt drive that can through a threaded pipe connection in the base pan of the unit
be adjusted to meet the exact requirements of the job. A high or through a knockout in the wiring panel on the front of the unit.
Cont’d.
530.18-TG3Y
FACTORY-INSTALLED OPTIONS SIDE DUCT FLANGES - 1" flanges replace the supply and
return air panels on the rear of the unit to accommodate
ECONOMIZERS - Interlocked outdoor and return air dampers horizontal duct connections. These flanges can also be used
are positioned by a fully modulating, spring return damper individually for bottom supply/horizontal return or horizontal
actuator capable of introducing up to 100% outdoor air with supply/bottom return. They cannot be used on units with power
nominal 1% leakage type dampers. As the outdoor air intake exhaust.
dampers open, the return air dampers close. The changeover BAROMETRIC RELIEF DAMPER - This damper accessory
from compressor to economizer cooling is determined by one can be used to relieve internal air pressure on units with an
or two solid state enthalpy controls. economizer but no power exhaust. This accessory includes a
On single enthalpy, an outdoor air sensor determines when the rain hood, a bird screen and a fully assembled damper. With
outdoor air is cool and dry enough to provide “free” cooling. On bottom duct connections, the damper should be mounted over
differential enthalpy, one sensor monitors the outdoor air while the opening in the return air panel. With horizontal ductwork,
a second sensor monitors the return air. Whenever the outdoor the accessory should be mounted on the return air duct.
air is cooler and drier than the return air, the unit will switch to HIGH SPEED DRIVE - A smaller blower pulley and a shorter
economizer operation. For either option, the #1 compressor belt increase the speed of the supply air blower for applications
can provide additional cooling during economizer operation if with a higher CFM and/or static pressure requirement.
the room thermostat calls for second stage.
The dampers and controls are installed and wired at the factory. LOW AMBIENT CONTROLS TO 0ÉF - An autotransformer and
Only the rain hood needs to be assembled and installed in the a thermostat maintain stable system operation by reducing the
field. speed of the #1 condenser fan motor at low outdoor
temperatures. The kit also includes a 1-phase motor to replace
These economizer options can be used on all duct the unit’s standard 3-phase condenser fan motor. Standard
configurations. units can operate down to 25ÉF.
POWER EXHAUST - Both the single and differential SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS
economizer options are available with power exhaust. - Includes a slide-in / plug-in damper assembly with fully
Whenever the outdoor air intake dampers are opened for free modulating spring-return monitor actuator capable of
cooling, the exhaust fan will be energized to prevent the introducing up to 100% outdoor air with nominal 1% leakage
conditioned space from being over-pressurized during type dampers.
economizer operation. The enthalpy system contains one sensor that monitors the
The exhaust fan, motor and controls are installed and wired at outdoor air and determines when the air is cool enough and
the factory. The rain hood and the back-draft damper need to dry enough to provide "free" cooling.
be assembled and installed in the field. The rainhood is painted to match the basic unit and must be
The power exhaust option can only be used on bottom duct field-assembled before installing.
configurations. On units built prior to January 1995, an accessory field harness
MOTORIZED OUTDOOR AIR INTAKE DAMPER - Interlocked must be installed.
outdoor and return air dampers are controlled by a 2-position, Power exhaust is not available as a field installed option.
spring return damper actuator. The outdoor damper will open
to some pre-set position whenever the supply air blower is DUAL INPUT ELECTRONIC ENTHALPY ECONOMIZERS -
operating and will drive fully closed when the blower shuts Includes a slide-in / plug-in damper assembly with fully
down. modulating spring-return monitor actuator capable of
The damper and controls are installed and wired at the factory. introducing up to 100% outdoor air with nominal 1% leakage
Only the rain hood needs to be assembled in the field. type dampers.
This damper option can be used on all duct configurations. This enthalpy system contain one sensor that monitors the
outdoor air and one sensor that monitors the return air. The
logic module compares these two values and modulates the
FIELD-INSTALLED ACCESSORIES dampers providing the maximum efficiency of economizer
ROOF CURBS - 14" high roof curbs provide a water-tight seal system.
between the unit and the finished roof. These full perimeter The rainhood is painted to match the basic unit and must be
curbs meet the requirements of the National Roofing field-assembled before installing.
Contrac t ors As s oc iat ion (N R CA ) and are s hip ped On units built prior to January 1995, an accessory field harness
knocked-down for field assembly. They’re designed to fit inside must be installed.
the base rails of the unit and include both a wood nailing strip
and duct hanger supports. Power exhaust is not available as a field installed option.
ANTI-RECYCLE TIMERS - Two solid state timers prevent the MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a
compressors from short-cycling. Once a compressor is slide-in / plug-in damper assembly with a 2-position, spring
de-energized, it will remain de-energized for approximately five return motor actuator which opens to some pre-set position
minutes. whenever the supply air blower is operating and will drive fully
HIGH ALTITUDE NATURAL GAS - Burner orifices and pilot closed when the blower unit shuts down.
orifices are provided for proper furnace operation at altitudes The rain hood is painted to match the basic unit and must be
up to 6,000 feet. field assembled before installing.
PROPANE - Burner orifices, pilot orifices and gas valve parts On units built prior to January 1995 an accessory field harness
are provided to convert a natural gas furnace to propane. must be installed.
HIGH ALTITUDE PROPANE - Burner orifices and pilot orifices Power exhaust is not available as a field installed option.
are provided for proper furnace operation at altitudes up to
6,000 feet. This accessory supplements the basic propane
conversion kit.
TABLE OF CONTENTS
SUNLINE 2000–
LONG LASTING
POWDER
PAINT FINISH
HIGH EFFICIENCY COMPRESSORS
WITH CRANKCASE HEATERS
ELECTRICAL DISCONNECT
MOUNTING LOCATION
(Field installed)
KNOCKOUT FOR
SIDE CONTROL WIRING ENTRY
KNOCKOUTS FOR
SIDE POWER WIRING ENTRY
2" DISPOSABLE
FILTERS
RATINGS
CAPACITY RATINGS - (ARI 360)* GAS HEAT RATINGS
MODEL MBH EER IPLV MODEL MBH EER IPLV MBH MBH
MODEL
COOLING ONLY COOLING WITH ELECTRIC HEAT INPUT OUTPUT
D2CG180N240 300 240
D2CE180 176 8.7 9.2 D2CE180E018 176 8.7 9.2
D2CG180N320 400 320
D2CE240 234 8.6 8.7 D2CE180E036 176 8.6 9.1
D2CG240N240 300 240
COOLING WITH GAS HEAT D2CE180E054 174 8.5 8.7
D2CG240N320 400 320
D2CG180N240 176 8.5 9.0 D2CE180E072 174 8.5 8.7
NOTE: All gas units are two-stage heating. First stage
D2CG180N320 176 8.5 9.0 D2CE240E018 234 8.5 8.6 is 50% of total.
D2CG240N240 232 8.5 8.4 D2CE240E036 234 8.5 8.6 S.S.E. = Steady State Efficiency (80%) - output
D2CG240N320 232 8.5 8.5 D2CE240E054 232 8.5 8.2 divided by input.
S.E. = California Seasonal Efficiency (72%) -
D2CE240E072 230 8.5 8.2 determined in accordance with test procedure
*80/67ÉF indoor and 95ÉF outdoor. as specified by the State of California Energy
Commission.
EER = Energy Efficiency Ratio at full load - the cooling capacity in Btu’s per hour (Btuh) divided by the power input in watts,
expressed in Btuh per watt (Btuh/watt).
IPLV = Integrated part load value. The EER of the unit operating on first stage only.
BELT
MOTOR1 ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY
BLOWER (NOTCHED)
MODEL
DRIVE RANGE OUTSIDE PITCH OUTSIDE PITCH PITCH
SIZE
(RPM) HP FRAME EFF. DESIG- DIA. DIA.
BORE DESIG-
DIA. DIA.
BORE DESIG-
LENGTH QTY.
(%) NATION (IN.) NATION (IN.) NATION
(IN.) (IN.) (IN.) (IN.) (IN.)
Stan-
850/1065 BK90 8.75 8.4 1 BX70 71.8 1
dard
4.3-
15 TON High 5 184T 83 1VP56 5.35 1-1/8
5.32
Speed 965/1190 BK80 7.75 7.4 1 BX68 69.8 1
Access
Stan-
870/1025 BK120 11.75 11.4 1-3/16 BX83 84.8 1
dard
5.5-
20 TON High 7.5 213T 89 1VP68 6.75 1-3/8
6.52
Speed 950/1120 BK110 10.75 10.4 1-3/16 BX80 81.8 1
Access
1
All motors have a nominal speed of 1800 RPM, a 1.15 service factor and a solid base. They can operate to the limit of their service factor because they are located in the moving air, upstream
of any heating device.
2
Do NOT close this pulley below 1 turn open.
STATIC RESISTANCES*
EXTERNAL STATIC PRESSURE DROP
RESISTANCE, IWG
CFM
DESCRIPTION
15 TON 20 TON
4500 6000 7200 6000 8000 9400
WET COIL 0.1 0.1 0.1 0.1 0.1 0.1
18 KW 0.1 0.1 0.1 0.1 0.1 0.1
36 KW 0.1 0.2 0.3 0.1 0.2 0.3
ELECTRIC HEAT OPTIONS
54 KW 0.2 0.3 0.4 0.2 0.3 0.4
72 KW 0.2 0.4 0.6 0.2 0.4 0.6
ECONOMIZER OPTION 0.1 0.1 0.1 0.1 0.1 0.1
HORIZONTAL DUCT CONNECTIONS 0.2 0.3 0.5 0.2 0.3 0.5
*Deduct these resistance values from the available unit ESP values listed in the respective blower performance table except for Horizontal Duct Connections
(Shaded ). Add these values due to less airflow resistance.
HIGH* 5250 0.83 4500 0.85 4200 0.88 3750 0.93 3000 0.99
*Factory Setting
Power Exhaust motor is a 3/4 HP, PSC type with sleeve bearings, a 48 frame and inherent protection.
ELECTRICAL DATA - Cooling Only Units and Units With Gas Heat
COMPRESSORS COND. FAN SUPPLY AIR MINIMUM
MOTORS BLOWER MINIMUM MAXIMUM WIRE SIZE*
POWER #1 #2 (#1 & #2) MOTOR CIRCUIT TIME DELAY (AWG)
MODEL
SUPPLY AMPACITY FUSE SIZE
HP FLA (AMPS) (AMPS)
RLA LRA RLA LRA HP FLA 60ÉC 75ÉC
EACH EACH
208/230-3-60 38.4 248 19.2 124 1 4.1/4.2 5 15.4/14.4 87.1/84.9 100 2/3 3/4
D2CE180
460-3-60 19.2 124 9.6 62 1 2.1 5 7.2 42.4 50 6 8
D2CG180
575-3-60 15.4 100 7.7 50 1 2.0 5 5.9 33.9 40 8 8
208/230-3-60 38.4 248 38.4 248 1 4.1/4.2 7.5 21.0/19.4 115.1/111.6 125 - 1/2
D2CE240
460-3-60 19.2 124 19.2 124 1 2.1 7.5 9.7 55.8 60 4 6
D2CG240
575-3-60 15.4 100 15.4 100 1 2.0 7.5 7.8 44.8 50 6 8
*Although these sizes are based on copper conductors, aluminum wire can be used. VOLTAGE
Refer to the National Electric Code ( in U.S.A.) or the current Canadian Electrical Code POWER SUPPLY
MIN. MAX.
(in Canada) to determine the proper size. VOLTAGE
208/230-3-60 187 253
LIMITATIONS**
460-3-60 414 506
575-3-60 518 630
**Utilization Range “A” in accordance with ARI Standard 110.
PHYSICAL DATA
BASIC UNITS OPERATING WEIGHTS (LBS.)
DCE/DCG MODEL SIZE 180 240
MODELS
180 240 DCE (Cooling only) 1900 2100
EVAPORATOR CENTRIFUGAL BLOWER (Dia. x Wd. in.) 15 x 15 18 x 15 Basic Unit DCG N240 2100 2300
BLOWER FAN MOTOR HP 5 7.5 (Gas / Electric) N320 2140 2340
ROWS DEEP 3 3 Economizer 160
EVAPORATOR
FINS PER INCH 13.5 13.5 Economizer with
COIL 245
FACE AREA (Sq. Ft.) 15.5 20.5 Power Exhaust
CONDENSER PROPELLER DIA. (in.) (Each) 30 30 Motorized Damper 150
FAN FAN MOTOR HP (Each) 1 1 Options
18 KW 25
(Two Per Unit) NOM. CFM TOTAL (Each) 6500 7200 Electric Heater 36 KW 30
ROWS DEEP 2 2 (DCE only) 54 KW 35
CONDENSER
FINS PER INCH 13 20 72 KW 40
COIL
FACE AREA (Sq. Ft.) 36.0 43.3 Roof Curb 175 185
COMPRESSOR 10-TON TANDEM 1* 2 Accessories Barometric Damper 45 45
(Qty. Per Unit) 5-TON HERMETIC 1 - Wood Skid 200 220
QUANTITY PER UNIT (16" X 20" X 2") - 4
AIR QUANTITY PER UNIT (16" X 25" X 2") - 4
FILTERS QUANTITY PER UNIT (18" X 24" X 2") 5 -
TOTAL FACE AREA (sq. ft.) 15.0 20.0
REFRIGERANT 22 SYSTEM NO. 1 17/8 18/0
CHARGE
(lbs./oz.) SYSTEM NO. 2 8/8 18/0
*This compressor will be energized first.
UNITS OPENINGS
(See note)
24-1/4 (15TON)
35-1/4 (20TON) RETURN RETURN AIR
AIR
3-3/4
33 SUPPLY SUPPLY AIR
AIR
OUTDOOR AIR
2-3/4 21-1/2
OUTDOOR AIR
(Economizer)
UNIT BASE WITH RAILS
SHOWN SEPARATELY TO ILLUSTRATE (B)
BOTTOM DUCT OPENINGS AND POWER POWER WIRE
CONNECTION LOCATIONS ENTRY
NOTE: (A)
For curb mounted units, refer to the duct hanger CONTROL WIRE
dimensions of the curb for the proper size of the 8-1/8 ENTRY
supply and return air duct connections.
12-1/2
9-3/4
9-1/4
ECONOMIZER/MOTORIZED DAMPER,
BLOWER FIELD-SUPPLIED
FIXED OUTDOOR INTAKE AIR AND
POWER EXHAUST RAIN HOODS
CLEARANCES
ACCESS DISCONNECT SWITCH (See detail "Y")
BLOWER MOTOR
LOCATION COMPRESSOR Front 36"
ACCESS
ACCESS 24" (Less Economizer)
(See detail "X")
BLOWER Back
COMPARTMENT
49" (With Economizer)
ACCESS 24" (Less Economizer)
(Auxillary) 48-5/8 (15 TON) Left Side (Filter Access)
52-5/8 (20 TON). 54" (With Economizer)
DOT PLUG
(For Pressure
Right Side (Cond. Coil) 36"
Drop Reading)
Below Unit1 20"
VENT AIR COIL 72" With 36" Maximum
OUTLET HOODS GUARD
Horizontal Overhang
COMBUSTION Above Unit2
AIR INLET HOOD
(For Condenser Air
GAS HEAT 21 Discharge)
ACCESS 125-1/4 (15 TON) 1
Units (applicable in U.S.A. only) may be installed on combustible floors
136-1/4 (20 TON) CONDENSER
5 COILS made from wood or class A, B or C roof covering material.
2
Units must be installed oudoors. Overhanging structures or shrubs should
9-3/4 not obstruct condenser air discharge outlet.
(C)
FRONT GAS SUPPLY
5-7/8
NOTE:
VIEW ENTRY
DCE Models: Units and ductwork are approved for zero clearance to combus-
CONTROL BOX tible materials when equipped with electric heaters.
(A)
ACCESS
CONTROL WIRING
DCG 35
11-1/2
ENTRY DCG Models: A 1" clearance must be provided between any combustible
UNITS (B)
POWER WIRING
material and the supply air ductwork for a distance of 3 feet from the unit.
BOTTOM SUPPLY ENTRY The products of combustion must not be allowed to accumulate within a
AND RETURN AIR
OPENINGS confined space and recirculate.
24-1/4 (15TON) (See note)
RETURN RETURN AIR Locate unit so that the vent air outlet hood is at least:
35-1/4 (20TON)
AIR
3-3/4 • Three (3) feet above any forced air inlet located within 10 horizontal feet
33 SUPPLY SUPPLY AIR (excluding those integral to the unit).
AIR • Four (4) feet below, 4 horizontal feet from, or 1 foot above any door or gravity
OUTDOOR AIR air inlet into the building.
2-3/4 21-1/2
• Four (4) feet from electric meters, gas meters, regulators and relief equipment.
OUTDOOR AIR
(Economizer)
UNIT BASE WITH RAILS
SHOWN SEPARATELY TO ILLUSTRATE (B)
BOTTOM DUCT OPENINGS AND POWER POWER WIRE
CONNECTION LOCATIONS ENTRY
NOTE: (A)
For curb mounted units, refer to the duct hanger CONTROL WIRE
dimensions of the curb for the proper size of the 8-1/8 ENTRY
46-5/8
supply and return air duct connections.
(D) 12-1/2
GAS SUPPLY 9-3/4
ENTRY 9-1/4
Unitary Products Group 13
530.18-TG3Y
DETAIL “X”
ACCESSORY SIDE SUPPLY AND RETURN AIR OPENINGS
ECONOMIZER/
MOTORIZED
POWER EXHAUST DAMPER
SUPPLY AIR RAIN HOOD RAIN HOOD
COMPARTMENT (on Return Air Compartment) (on Outdoor Air Compartment) ECONOMIZER / MOTORIZED DAMPER
AND POWER EXHAUST RAIN HOODS
FIXED
OUTDOOR AIR
INTAKE HOOD
(located on
Return Air
compartment)
1" CONDENSATE
DRAIN
(Must be trapped)
16-1/8"
5"
24"(15 TON)
36"(20 TON) 36-1/4" 92"
55-1/2"(15TON)
2"
66-1/2"(20 TON)
LH END VIEW
REAR VIEW
DETAIL “Y”
UNIT WITH RAIN HOODS
CENTER OF GRAVITY
á The 2" space between the ducts allows for “jumping” an existing roof joist.
í The 58-1/2" overall dimension of the ducts allows ductwork penetration between roof joists that are spaced on 72" centers.
NOTE: Ducts can be installed onto the curb from the roof. All electrical and gas line connections can be made inside the curb.