@Perkins

Technical Data
3.152 Series D3.152
ElectropaK 24,2 kW @ 1500 rev/min

Basic technical data Performance

Number of cylinders . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3
Cylinder arrangement .. ... ... ... ... ... ... ... ... ... ... ... Vertical in-line
Cycle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Four stroke
Induction system.. ... ... ... ... ... ... ... ... ... ... ... Naturally aspirated
Compression ratio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 18·5 : 1
Bore . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 91,4 mm (3.6 in)
Stroke .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127 mm (5 in)
Cubic capacity . ... ... ... ... ... ... ... ... ... ... ... ... .. 2,5 litres (152 in³)
Direction of rotation.. ... ... ... ... ... ... . Clockwise viewed from front
Firing order .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1, 2, 3
Estimated total weight (dry) . ... ... ... ... ... ... ... ... .. 311 kg (685 lb)
Estimated total weight (wet). ... ... ... ... ... ... ... ... .. 330 kg (727 lb)
Overall dimensions
-height .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 846,4 mm (33.3 in)
-length.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 830 mm (32.7 in)
-width (including mounting brackets) ... ... ... ... 620,6 mm (24.4 in)
Moments of inertia (mk²)
-engine. ... ... ... ... ... ... ... ... ... ... ... ... ... . 0,109 kg m² (373 lb in²)
-flywheel (see option drawing) . ... ... ... ... 1,69 kg m² (5786 lb in ²)
Centre of gravity
-forward from rear of block... ... ... ... ... ... ... ... ... 168 mm (6.61 in)
-above centre line of block... ... ... ... ... ... ... ... ... 161 mm (6.33 in)
-offset to Rhs of centre line .. ... ... ... ... ... ... ... ... ... ... ... ... ... TBA
Note: All data based on operation to BS5514: 1982,
ISO3046/1: 1982 and DIN 6271.
Speed variation at constant load... ... ... ... ... ... ... ... ... ... .. ± 0.8%
Maximum overspeed limit . ... ... ... ... ... ... ... ... ... ... 2750 rev/min
Cyclic irregularity
-at 100% prime power (see flywheel option drawing) ... ... .. 0,0159
Test conditions
-air temperature ... ... ... ... ... ... ... ... ... ... ... ... ... . 27 °C (80.6 °F)
-barometric pressure . ... ... ... ... ... ... ... ... ... . 100 kPa (29.5 in hg)
-relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 60%
Sound level
Average sound pressure level for bare engine (without inlet and
exhaust) at 1 metre ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 91 dBA
-all ratings certified to within . ... ... ... ... ... ... ... ... ... ... ... ... . ± 5%
If the engine is to operate in ambient conditions other than those of
the test conditions, suitable adjustments must be made for these
changes. For full details, contact Perkins Technical Service
Department.
80% of the prime power rating can be applied 10 seconds after the
starter motor is energised. The remaining 20% can be applied 30
seconds after start if the ambient temperature is not less than 15 °C
(59 °F). If it is less than 15 °C (59 °F), an immersion heater is
recommended. For additional information, contact Perkins
Technical Service Department.

General installation
Type of operation and application
Designation Units Prime Stand-by
50Hz 50Hz
Gross engine power kW (bhp) 22 (29.5) 24,2 (32.5)
Brake mean effective pressure kPa (lbf/in²) 730 (106) 800 (116)
Mean piston speed m/s (ft/s) 6,35 (20.8) 6,35 (20.8)
ElectropaK net engine power kW (bhp) 21,6 (28.9) 23,8 (31.9)
Engine coolant flow 8 kPa restriction l/min (UK gal/min) 34 (7.5) 34 (7.5)
Combustion air flow m³/min (ft³/min) 1,61 (57) 1,61 (57)
Exhaust gas flow (max) m³/min (ft³/min) 4 (141) 4,31 (152)
Exhaust gas temperature (max) °C (°F) 490 (914) 550 (1022)
Cooling fan air flow m³/min (ft³/min) 85 (3000) 85 (3000)
Fan absorption kW (bhp) 0,46 (0.62) 0,46 (0.62)
Energy balance
Energy in fuel (Fuel heat of combustion) kW (Btu/min) 60 (3410) 69 (3920)
Gross heat to power kW (Btu/min) 22,5 (1280) 24,5 (1390)
Energy in power output (net) kW (Btu/min) 22 (1250) 24 (1360)
Energy to coolant and lubricating oil kW (Btu/min) 13 (740) 15 (850)
Energy to exhaust kW (Btu/min) 18 (1020) 21 (1190)
Heat to radiation kW (Btu/min) 7 (400) 8 (450)
Caution: The airflows shown in this table will provide acceptable cooling for an open power unit operating in ambient temperatures of up
to 54 °C (129.2 °F) or 46 °C (114.8 °F) if a canopy is fitted with an airflow restiriction of up to 27 kPa (28 mm H2O). If the power unit is to
be enclosed totally, a cooling test should be done to check that the engine cooling is acceptable. If there is insufficient cooling, contact
Perkins Technical Service Department.
D3.152 ElectropaK, left side view

ESOS X
12v energised to run No. 8-32UNC or
male blade connector series 250 389,7 (15.34) Oil filler
6,3 (0.25) x 0,8 (0.03)
298,9 (11.77)

ESOS

8,0 (0.31) exh flange

For insulated return
systems remove earth strap Fuel return to suit
and use additional terminal 1/4 O/D pipe -
No. 8-32 UNC or male blade see below for details
connector series 250
6,3 (0.25) x 0,8 (0.03) 161,9 (6.38)

CL exh
oil pressure switch male
blade connector series
6,3 (0.25) x 0,8 (0.03)

414,3 (16.31) exh outlet

397,5 (15.65) oil filler

88,9 (3.5)
38,1 (1.5)

Y Y
6,2 (3.0)

4 hole each
side 1/2 - 13 UNC

47,63 (1.88)
55,55
123,8 (4.88) (2.18)
139,7 (5.50)

265,7 (10.46)
157,2 (6.19)
cyl block water drain

C1042
D3.152 ElectropaK, right side view

42,1 (1.66)
Fuel inlet to suit
0.31 O/D pipe
10°

(2)
Ø 50,8

406,3 (16)

Typical
177 (7)

Alternator

Typical
Y Y
Starter

103,2
(4.06) 1 Hole Ø 20.5 (0.81)
both brackets
234 (9.2)

156,4 322,3 (12.69)

(6.16) Both sides
674 (26.54)

C1041
D3.152 ElectropaK, rear view

260,0 (10.24) 298,0 (11.73)

6,86 (0.270)
Ø
6,73 (0.265)
251,7 (9.91)
R44,5 (1.75)
172,2 (6.78) 171,5 (6.75)
Exhaust induction
61,9 I.P
CL F. 138,2 (5.44)
(2.44)
Fuel inj. pump 50,8 (2.0)
View of lever
on arrow A
19,0 (0.75)

Water temperature sender

tappng 1/2 x 14 npsi
)
(1.4
,6 8)
35 0.0
1 ( 25°
2,
586 (23.07)

380 (14.96)
11 (0.4)
fuel inj. pump
200,1 (7.88)

7
9,5 0
42 40 9,7 )
(16 8,625 Ø 40 .125 )
.87 PC 0
5) D (16 6.13
( 1
Y Y
260,4 (10.25)

12 Holes 8 - 16 UNC

101,6
(4.0) 6 Holes 1/2 - 20 UNF
SAE 3 housing
on 108 (4.25) PCD

241,3 (9.5) 241,3 (9.5)

263,6(10.38) 292,4(11.51)

357,0(14.06) Max out

Z
C1043
D3.152 ElectropaK, other details

6 - 1/2 - 20UNF - 2B x 19,1

(0.75) maxium equi-spaced X

0,8 (0.03) x 45°

34,9 (1.38)
108,0 (4.25) PCD
No.7 Centre drill

Ø 51,6 (2.03)
133,35 (5.250)
133,30 (5.248)

R33,3 (1.31)

3 Holes Ø 10,3 (0.4)

on 76,2 (3.0) PCD
76,2 (3.00) DIA Relief
0,51 (0.02) to 0,13 (0.005) EXH Flange
deep

Crankshaft palm details

47,4 (1.86)
344,1 (13.55)

Y Y Nut and olive

X X to suit Ø 6,4 (0.25)
pipe
(4.93)
125,2
0.69
7,1 (0.28)

6,65 (0.262)
Ø
6,55 (0.258)
X
7/16 - 24 UNS

Fuel return detail

C1044
3.152 Series D3.152 24,2 kW @ 1500 rev/min

Cooling system Governor type ... ... .Mechanical, integral with fuel injection pump
Radiator -speed control for diesel fuel to conform to . ... ...BS5514 Class A1
-face area... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 0,27 m² (2.9 ft²) Fuel specification
-rows and materials ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2, Brass USA Fed Off Highway
Fuel specification
-matrix density and material... ... ... ... ... ... ... .. 9 fins/inch, Copper EPA 2D 89.331-96
-width of matrix... ... ... ... ... ... ... ... ... ... ... ... ... . 540 mm (21.3 in) Density (kg/l @ 15 °C) 0,845 - 0,85
-height of matrix . ... ... ... ... ... ... ... ... ... ... ... ... . 500 mm (19.7 in) Viscosity (mm²/s @ 40 °C) 2,0 - 3,2
-pressure cap setting . ... ... ... ... ... ... ... ... ... ... ..62 kPa (9 lbf/in²) Sulphur Content 0.03 - 0.05%
Estimated cooling air flow reserve . ... ... ... .0,16 kPa (0.65 in H20) Cetane Number 40 - 48
Fan
Fuel consumption litres/hr (UK gals/hr)
-diameter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 381 mm (15 in)
Power rating
-drive ratio .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1·51 : 1
-number of blades .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 6 110% 100% 75% 50%
-material . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. steel blade
-twist angle. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30°
Coolant Induction system
Maximum pressure head at pump . ... ... ... ... ... ... ... 2,6 m (8.4 ft) Maximum air intake restriction
Total system coolant capacity ... ... ... ... 11,85 litre (20.9 UKpints) -clean filter... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3 kPa (12 in H20)
-draindown capacity .. ... ... ... ... ... ... ... 11,85 litre (20.9 UKpints) -dirty filter. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5,6 kPa (22 in H20)
Maximum top tank temperature . ... ... ... ... ... ... ... 103 °C (217 °F) -air filter type ... ... ... ... ... ... ... ... .. Cooperpac 133,4 mm (5.25 in)
Minimum temperature to engine ... ... ... ... ... ... ... . 76 °C (169 °F) -minimum dirt capacity ... ... ... ... ... ... ... ... ... ... ... ... 353g/m³/min
Temperature rise across engine ... ... ... ... ... ... ... .. 5,5 °C (10 °F)
Max permissible external system resistance . ... ..35 kPa (5 lbf/in²) Lubrication system
Thermostat operation range... ... ... ... ... ..82 - 95 °C (180 - 203°F) Lubricating oil capacity:
Total system ... ... ... ... ... ... ... ... ... ... .. 6,17 litres (10.9 UK pints)
Electrical System Sump only ... ... ... ... ... ... ... ... ... ... ... .. 5,75 litres (10.1 UK pints)
-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Negative ground Maximum engine operating angles
-alternator... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12/24V options -front up 30°, front down 33°, right side 25°, left side 35°
-starter motor . ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12/24V options Lubricating oil pressure
Cold start recommendations -relief valve opens ... ... ... ... ... ... ... 345 - 415 kPa (50 - 60 lbf/in²)
Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... TBA rev/min -at rated speed ... ... ... ... ... ... ... ... 210 - 415 kPa (30 - 60 lbf/in²)
Minimum Battery specifications -at minimum idle speed ... ... ... ... ... ... ... ... ... ...90 kPa (13 lbf/in²)
Grade of
starting engine BS3911 SAEJ537 Number Normal oil temperature ... ... ... ... ... ... ... ... ... ... ... 95 °C (203 °F)
temperature lubricating Cold Cold of Perkins Maximum oil temperature 121 °C (250 °F)
oil start cranking batteries type Oil consumption as a % of fuel consumption 1.0% max
°C °F amps amps needed
Recommended SAE viscosity
-10 14 20W 315 535 1 D A single or multigrade oil must be used which conforms to
-15 5 10W 315 535 1 D API-CC/SE, see illustration below:
-20 -4 5W 395 660 1 A

Exhaust system 0W
5W20
Maximum back pressure ... ... ... ... ... ... ... ... ... 10.2 kPa (3 in Hg)
10W30
Exhaust outlet size. ... ... ... ... ... ... ... ... ... ... ... 51,6 mm (2.03 in)
15W40
Note: Changes to induction restriction, exhaust back pressure and
20W50
fuel viscosity/temperature/specific gravity, can affect power output.
20
For further details contact Perkins Technical Service Department.
30
Fuel system 40
Diesel fuel (to conform to BS 2869 : 1983 Class A2 or ASTM D975 -30 -20 -10 0 10 20 30 40 50oC
Publication No. TPD 1446E, Issue 1. Printed in England. ©Perkins Engines Company Limited

-22 -4 14 32 50 68 86 104 122oF

66T Number 2D)
Type of injection . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Direct Ambient temperarture
W1355
Fuel injection pump ... ... ... ... ... ... ... ... ... ... ... ... ... .. Rotary type
Fuel atomiser . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Multi hole
Nozzle opening pressure ... ... ... ... ... ... ... ... 19,2 MPa (190 atm)
Mountings
Maximum static bending moment
Fuel lift pump
at rear face of block ... ... ... ... ... ... ... ... ... ... . 790 Nm (583 lbf ft)
-flow/hour ... ... ... ... ... ... ... ... ... ... ... ... . 12,2 litres (21.4 UK pint)
-pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 kPa (3.6 lbf/in²)
Maximum suction head .. ... ... ... ... ... ... ... ... ... ... ... ... 1,8 m (6 ft)
Maximum static pressure head .. ... ... ... ... ... ... ... ... 2,5 m (8.2 ft)

@Perkins Distributed by

Perkins Engines Company Limited

Peterborough PE1 5NA United Kingdom
Telephone +44 (0) 1733 583000
Fax +44 (0) 1733 582240
www.perkins.com

All information in the document is substantially correct at the time

of printing but may be subsequently altered by the company.