Life Cycle Cost Comparison for Flexible Pavement vs Rigid Pavement

Assumptions
Rate of Inflation 5%
Discount Rate 12%
Cum. (Initial cost + Cum. (Initial cost +
Year

Maintenance cost) Maintenance cost) Remarks

Rigid Pavement Flexible Pavement
2016 117.69 108.85
Initial Construction cost is high for Rigid
2017 264.80 244.91
Pavement by 8.12%
2018 368.23 340.58
1 2019 368.55 341.33
2 2020 368.86 342.03
3 2021 369.14 342.68
4 2022 369.41 343.30
5 2023 369.66 360.32
6 2024 369.89 360.87
7 2025 370.11 361.37
8 2026 370.32 361.85
9 2027 370.51 362.29
10 (B. E. Life cycle cost for rigid pavement is
Year) 2028 370.69 374.62
Cheaper by - 1.05%
11 2029 370.86 375.02
12 2030 371.02 375.38
13 2031 371.17 375.73
14 2032 371.31 376.05
15 2033 371.44 386.85
16 2034 371.56 387.13
17 2035 371.68 387.40
18 2036 371.78 387.65
19 2037 371.89 387.88
20 2038 371.98 406.96
21 2039 372.07 407.17
22 2040 372.15 407.36
23 2041 372.23 407.54
24 2042 372.30 407.71
25 2043 372.37 413.37
26 2044 372.44 413.52
27 2045 372.50 413.66
28 2046 372.55 413.79
29 2047 372.61 413.91
Life cycle cost for rigid pavement is
30 2048 372.66 418.01
cheaper by -10.85%

1
a) For Rigid Pavement Inflation factor Doscounting
Cost of civil works exlcuding centages 392.29 crores 5% 12%
annual routine maintenance for joint repair @ 0.1% of
0.392 crores 105% 112%
civil cost

Cum Net
Cost After Discounted
Cost (Crores Present Inflation Discount
Year Construction Item Inflation(at Cost (at
Rs) Value(Crores Factor Rate Factor
5%) 12%)
Rs)
2017 1 st year const 117.687 117.69 117.69 117.69 1.000 1.000
2018 2 st year const 156.916 164.76 147.11 264.80 1.050 1.120
2019 3 st year const 117.687 129.75 103.44 368.23 1.103 1.254
2020 Annual Maint 0.392 0.45 0.32 368.55 1.158 1.405
2021 Annual Maint 0.392 0.48 0.30 368.86 1.216 1.574
2022 Annual Maint 0.392 0.50 0.28 369.14 1.276 1.762
2023 Annual Maint 0.392 0.53 0.27 369.41 1.340 1.974
2024 Annual Maint 0.392 0.55 0.25 369.66 1.407 2.211
2025 Annual Maint 0.392 0.58 0.23 369.89 1.477 2.476
2026 Annual Maint 0.392 0.61 0.22 370.11 1.551 2.773
2027 Annual Maint 0.392 0.64 0.21 370.32 1.629 3.106
2028 Annual Maint 0.392 0.67 0.19 370.51 1.710 3.479
2029 Annual Maint 0.392 0.70 0.18 370.69 1.796 3.896
2030 Annual Maint 0.392 0.74 0.17 370.86 1.886 4.363
2031 Annual Maint 0.392 0.78 0.16 371.02 1.980 4.887
2032 Annual Maint 0.392 0.82 0.15 371.17 2.079 5.474
2033 Annual Maint 0.392 0.86 0.14 371.31 2.183 6.130
2034 Annual Maint 0.392 0.90 0.13 371.44 2.292 6.866
2035 Annual Maint 0.392 0.94 0.12 371.56 2.407 7.690
2036 Annual Maint 0.392 0.99 0.12 371.68 2.527 8.613
2037 Annual Maint 0.392 1.04 0.11 371.78 2.653 9.646
2038 Annual Maint 0.392 1.09 0.10 371.89 2.786 10.804
2039 Annual Maint 0.392 1.15 0.09 371.98 2.925 12.100
2040 Annual Maint 0.392 1.20 0.09 372.07 3.072 13.552
2041 Annual Maint 0.392 1.27 0.08 372.15 3.225 15.179
2042 Annual Maint 0.392 1.33 0.08 372.23 3.386 17.000
2043 Annual Maint 0.392 1.39 0.07 372.30 3.556 19.040
2044 Annual Maint 0.392 1.46 0.07 372.37 3.733 21.325
2045 Annual Maint 0.392 1.54 0.06 372.44 3.920 23.884
2046 Annual Maint 0.392 1.61 0.06 372.50 4.116 26.750
2047 Annual Maint 0.392 1.70 0.06 372.55 4.322 29.960
2048 Annual Maint 0.392 1.78 0.05 372.61 4.538 33.555
2049 Annual Maint 0.392 1.87 0.05 372.66 4.765 37.582

2
b) For Flexible Pavement
Cost of civil works exlcuding centages 362.83 crores
annual routine maintenance for shoulder rain cut repair,
0.91 crores 105% 112%
potholes etc. @ 0.25% of civil cost

Cum Net
Cost After Discounte Discount
Cost (Crores Present Inflation
Year Construction Item Inflation(at d Cost (at Rate
Rs) Value(Cro Factor
5%) 12%) Factor
res Rs)
2017 1 st year const 108.85 108.85 108.85 108.85 1.000 1.000
2018 2 st year const 145.13 152.39 136.06 244.91 1.050 1.120
2019 3 st year const 108.85 120.01 95.67 340.58 1.103 1.254
2020 Annual Maint 0.91 1.05 0.75 341.33 1.158 1.405
2021 Annual Maint 0.91 1.10 0.70 342.03 1.216 1.574
2022 Annual Maint 0.91 1.16 0.66 342.68 1.276 1.762
2023 Annual Maint 0.91 1.22 0.62 343.30 1.340 1.974
Periodic renewal with BC
2024 26.75 37.64 17.02 360.32 1.407 2.211
40mm
2025 Annual Maint 0.91 1.34 0.54 360.87 1.477 2.476
2026 Annual Maint 0.91 1.41 0.51 361.37 1.551 2.773
2027 Annual Maint 0.91 1.48 0.48 361.85 1.629 3.106
2028 Annual Maint 0.91 1.55 0.45 362.29 1.710 3.479
Periodic renewal with BC
2029 26.75 48.03 12.33 374.62 1.796 3.896
40mm
2030 Annual Maint 0.91 1.71 0.39 375.02 1.886 4.363
2031 Annual Maint 0.91 1.80 0.37 375.38 1.980 4.887
2032 Annual Maint 0.91 1.89 0.34 375.73 2.079 5.474
2033 Annual Maint 0.91 1.98 0.32 376.05 2.183 6.130
Periodic renewal with BC
2034 32.34 74.12 10.80 386.85 2.292 6.866
50mm
2035 Annual Maint 0.91 2.18 0.28 387.13 2.407 7.690
2036 Annual Maint 0.91 2.29 0.27 387.40 2.527 8.613
2037 Annual Maint 0.91 2.41 0.25 387.65 2.653 9.646
2038 Annual Maint 0.91 2.53 0.23 387.88 2.786 10.804
Overlay with 50mm BC and
2039 78.93 230.90 19.08 406.96 2.925 12.100
105 mm DBM
2040 Annual Maint 0.91 2.79 0.21 407.17 3.072 13.552
2041 Annual Maint 0.91 2.93 0.19 407.36 3.225 15.179
2042 Annual Maint 0.91 3.07 0.18 407.54 3.386 17.000
2043 Annual Maint 0.91 3.23 0.17 407.71 3.556 19.040
Periodic renewal with BC
2044 32.34 120.74 5.66 413.37 3.733 21.325
50mm
2045 Annual Maint 0.91 3.56 0.15 413.52 3.920 23.884
2046 Annual Maint 0.91 3.73 0.14 413.66 4.116 26.750
2047 Annual Maint 0.91 3.92 0.13 413.79 4.322 29.960
2048 Annual Maint 0.91 4.12 0.12 413.91 4.538 33.555
Periodic renewal with BC
2049 32.34 154.09 4.10 418.01 4.765 37.582
50mm

3
 Periodic Maintenance (During O&M Period)
Appointed date as :
COD: (commercial operation date)
End of Concession:
Frequency for Periodical Renewal:
5Years (I Periodical Renewal) :
st
10Years(2nd Periodical Renewal) :
15Years(3rd Periodical Renewal) :
20Years(4th Periodical Renewal) :
25 Years (5th Periodical Renewal):
Strengthening 20th Year
1-Jan-2017
1-Jul-2019 (Construction period = 2.5 years =30 months = 912 days)
30-Jun-2049 (Operation period 30 years)
1-Jul-2023 (Periodical Renewal assumed in the present analysis)
1-Jul-2028 (Periodical Renewal assumed in the present analysis)
1-Jul-2033 (Periodical Renewal assumed in the present analysis)
1-Jul-2038 (Periodical Renewal assumed in the present analysis)
1-Jul-2043 (Periodical Renewal assumed in the present analysis)
1-Jul-2038 Overlay of DBM +AC

Area of Pavement:
2 L+PS Carriageway width: 10.000 m 4 L+PS Carriageway width: 15 m
Length of stretch 2L+PS : 44.19 km Length of stretch 4L+PS : 4.4 km
Width of Service Road : 0.000 m
Length of Service Road : 0.000 km
Area of Main Carriageway (2L+PS)and (4L+PS): 558,690 sqm 10% extra taken due to Junctions.
Area of Service Road : - sqm
Area of earthen Shoulder: 176,760 sqm (Main Carriageway Only)

Main Carriageway Service Roads

Specification for Periodical Renewal : (In 1st, 2nd periodical slab): 40 mm (BC) 30 mm (BC) Traffic - 44 MSA and 8% CBR Subgrade

Schedule of Periodic Maintenance:

2023 2028 2033 2038 2043 2048
Description
(5 Years) (10 Years) (15 Years) (20 Years) (25 Years) (30 Years)
Cost of Periodical Renewal with BC 267,472,925 267,472,925 0 323,392,207 323,392,207 323,392,207
Cost of Strengthening with BC and DBM 0 789,345,254 0

Total Cost (at present rate) 267,472,925 267,472,925 789,345,254 323,392,207 323,392,207 323,392,207
26.75 26.75 32.34 78.93 32.34 32.34

Cost for Periodical Renewal (at Present Rates for 1st, 2nd periodical slab):
Amount
Description Unit Qty Rate Remarks
(Rs.)

(Main Carriageway +
Tack Coat 2 on bituminous surface- 2.0 kg /10sqm M² 558,690 9.00 5,028,210
Service Roads)
Tack Coat 1 over primed base - 2.5 kg /10sqm below DBM M² 558,690 11.50 6,424,935 Main Carriageway
Quantity of BC (Main carriageway 2L+PS and 4L+PS) M³ 22,348 10009.00 223,677,128 Main Carriageway
Quantity of BC (Service Roads) M³ - 10009.00 - Service road
Quantity of DBM (Main Carriageway for 2nd Periodic renewal) M³ - 9139.00 - Main Carriageway
Earthwork in Shoulders M³ 51,260 492 25,220,117 Main Carriageway
(Main Carriageway +
Thermoplastic Paint (Lane/edge marking & Arrrow painting) M² 17,663 767 13,547,470
Service Roads)

Total Cost for 1 and 2 periodic renewal with BC: 267,472,925 Say Rs.2674.73 Lakh

Main Carriageway Service Roads

Specification for Periodical Renewal : (In 4th, 5th & 6th periodical
50 mm (BC) 30 mm (BC)
slab):

Specification for strengthening : (20th year strengthening layer

90 mm (DBM)
periodical slab):

Cost for Periodical Renewal (at Present Rates for 1st, 2nd periodical slab):
Amount
Description Unit Qty Rate Remarks
(Rs.)

(Main Carriageway +
Tack Coat 2 on bituminous surface- 2.0 kg /10sqm M² 558,690 9.00 5,028,210
Service Roads)
Tack Coat 1 over primed base - 2.5 kg /10sqm below DBM M² 558,690 11.50 6,424,935 Main Carriageway
Quantity of BC (Main carriageway 2L+PS and 4L+PS) M³ 27,935 10009.00 279,596,411 Main Carriageway
Quantity of BC (Service Roads) M³ - 10009.00 - Service road
Quantity of DBM (Main Carriageway for 2nd Periodic renewal) M³ 50,282 9139.00 459,528,112 Main Carriageway
Earthwork in Shoulders M³ 51,260 492 25,220,117 Main Carriageway
(Main Carriageway +
Thermoplastic Paint (Lane/edge marking & Arrrow painting) M² 17,663 767 13,547,470
Service Roads)

Total Cost for 4,5 and 6 periodic renewal with BC: 323,392,207 Say Rs.3233.92 Lakh
Total Cost for pavement renewal with BC and DBM : 789,345,254 Say Rs.7893.45 Lakh

4
 Annexure 1
Upgradation of Wiasrwadi (NH-6)-Nandurbar-Prakasha-Shahada-Khetia (MP Border) , Package-11 of 19
from Km.50/200 to Km. 98/800 to 2 lane with paved shoulder configuration in the state of Maharashtra

Package I from km. 50.200 to km.98.800

GENERAL ABSTRACT OF COST
Length of Project Road = 48.59 km. With Flexible pavement
Amount
Bill % of Total
Item of works (Rs.
No Cost
Crs.)
1 BILL NO. 1: SITE CLEARANCE AND DISMANTLING 4.92 1.36%
2 BILL NO. 2 : EARTHWORK 34.69 9.56%
3 BILL NO. 3: GRANULAR BASE COURSE AND SUB-BASE 92.87 25.60%
4 BILL NO. 4: BITUMINOUS COURSE 69.48 19.15%
5 BILL NO.5 A : CULVERTS ,MAJOR AND MINOR BRIDGES 93.24 25.70%
6 BILL No. 5 B: REHABILITATION OF MAJOR/MINOR BRIDGE 2.10 0.58%
7 BILL NO.6 : DRAINAGE AND PROTECTIVE WORKS 10.65 2.94%
8 BILL No. 7: JUNCTION IMPROVEMENT 7.45 2.05%
BILL NO. 8: TRAFFIC SIGNS, MARKINGS AND ROAD 13.13 3.62%
9 APPURTENANCES
10 BILL NO.9: MISCELLANEOUS 28.13 7.75%
11 BILL NO.10: BUS-BYES 3.78 1.04%
12 BILL NO.11 : ARBORICULTURE & LANDSCAPING 2.39 0.66%
A Total Civil Cost (A) (Rs. Crs.) 362.83 100.00%

5
 Annexure 2
Upgradation of Wiasrwadi (NH-6)-Nandurbar-Prakasha-Shahada-Khetia (MP Border) , Package-11 of 19 from
Km.50/200 to Km. 98/800 to 2 lane with paved shoulder configuration in the state of Maharashtra

Package I from km. 50.200 to km.98.800

GENERAL ABSTRACT OF COST
Length of Project Road = 48.59 km.
Bill Amount % of Total
Item of works
No (Rs. Crs.) Cost

1 BILL NO. 1: SITE CLEARANCE AND DISMANTLING 4.92 1.25%

2 BILL NO. 2 : EARTHWORK 34.69 8.84%
3 BILL NO. 3: GRANULAR BASE 48.54 12.37%
4 BILL NO. 4 A: DLC 32.88 8.38%
5 BILL NO. 4 B: PQC including Dowel Bar 110.39 28.14%
6 BILL NO.5 A : CULVERTS ,MAJOR AND MINOR BRIDGES 93.24 23.77%
7 BILL No. 5 B: REHABILITATION OF MAJOR/MINOR BRIDGE 2.10 0.54%
8 BILL NO.6 : DRAINAGE AND PROTECTIVE WORKS 10.65 2.71%
9 BILL No. 7: JUNCTION IMPROVEMENT 7.45 1.90%
BILL NO. 8: TRAFFIC SIGNS, MARKINGS AND ROAD 13.13 3.35%
10 APPURTENANCES
11 BILL NO.9: MISCELLANEOUS 28.13 7.17%
12 BILL NO.10: BUS-BYES 3.78 0.96%
13 BILL NO.11 : ARBORICULTURE & LANDSCAPING 2.39 0.61%
392.29 100.00%

6
LIFE CYCLE COST ANALYSIS
Upgradation of Wiasrwadi (NH-6)-
Nandurbar-Prakasha-Shahada-Khetia (MP
Border) , Package-11 of 19 from Km. 50/200 to
Km. 98/800 to 2 lane with paved shoulder

Package II