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Fatigue Tests on Prestressed

Concrete Beams Made With


Debonded Strands
Six fatigue tests were performed on pretensioned concrete
beams containing debonded strands to determine if their
behavior would be similar to the behavior observed from
statically loaded companion beams . Each ini tially
"precracked" beam specimen was subjected to at least one
million cycles of equivalent service load. Periodically, large
static overloads were applied to each specimen to simulate
the relatively large permit loads that some structures may be
required to resist, and to increase strand bonding
requirements . Loads, deflections, and strand slips were
Bruce W. Russell
measured at significant intervals and beam behaviors were
Ph.D., P.E.
Assistant Professor
observed. After completion of fatigue testing, the beams were
School of Civil Engineeri ng and loaded statically until failure. The tests demonstrated that
Envi ronmental Science although repeated loading may cause some additional
Unive rsity of Oklahoma
Norman , Oklahoma slippage, the strand slips remained quite small and did not
affect the overall beam behavior. Furthermore, the ultimate
behavior of these beams verifies that the prediction for bond
failure is dependent on the propagation of cracking through
the transfer zone of a debonded strand, confirming similar
results obtained from static tests.

he debonding, or blanketing, of strands may present the producer with

T strands is an alternative method


to draping strands for contro l-
li ng the maximum tensile and com-
an economical altern ative to draping
strands.
This paper presents the results of six
pressive stresses in the end regions of fa ti g ue tests perfo rmed o n prete n-
pretensioned concrete beams. Debond- sioned concrete beams that contained
Ned H. Burns, Ph.D., P.E. ing strands can simplify girder con- debonded strands. These test res ults
Director, Ferguson Structural struction by allowing straight strand are presented here as the second paper
Engineering Laboratory patterns and e li mi na ti ng d rape d in a series of three papers dealing with
Zarrow Centennial Professor of
Engineering strands. Draping strands is more diffi- the structural behavior of prestressed
University of Texas at Austin c ul t a nd poses greater hazards to concrete beams made with debonded
Austin, Texas worker safety. Therefore, debonding strands. The first paper 1 presented the

70 PCI JOURNAL
theoretical background predicting the intermediate static loads were over- In 1979, tests conducted by Rabbat
behavior associated with pretensioned loads that exceeded the service load Kaar, Russell, and Bruce 7•8 demon·
beams made with debonded strands, by factors of 1.3 to 1.6 to simulate strated that when zero tension was al·
plus the results from static testing. The large truck traffic or special permit lowed in the concrete at service load.
third and final paper will contain spe- loads that a bridge must sometimes debonded strands required only om
cific design recommendations for the support in the course of its service life. times the development length given by
safe and reliable use of debonded Each beam was "precracked" prior to ACI 12.9.1.
strands in prestressed concrete beams. fatigue testing. Current code provisions reflect the
The fatigue test specimens are com- In general, the behavior of the beam behavioral uncertainty that surrounds
panion specimens to a series of beams specimens subjected to fatigue debonded strands. Even though
that were tested statically (monotoni- matched the behavior of the statically the AASHTO Specifications allow
cally) to establish the anchorage be- tested beams. In the fatigue speci- debonded strands, many state Depart-
havior of de bonded strands. 1•2 •3 In the mens, anchorage failures were caused ments of Transportation (DOTs) de
static tests, strand slip and general an- by cracking that propagated through or not allow their use because of con-
chorage failure occurred as a direct re- near the transfer zone of debonded cerns that debonding strands may ad-
sult of cracking (either shear cracking strands (the debond/transfer zone), just versely affect the performance of pre-
or flexural cracking) that propagated as in the beams that were tested stati- tensioned beams. For example, the
through the transfer zones of preten- cally. Furthermore, strand slips Texas DOT currently does not allow
sioned strands. showed a significant tendency to stabi- debonded strands as an alternative to
Furthermore, anchorage failures lize under repeated loading; additional draping for I-shaped girders, but does
were prevented in beams where the bond slips occurred largely through employ debonded strands in box
beam design effectively prevented the application of large static over- shapes and other cross sections.
cracking in the debond/transfer zone loads and not as a result of repeated
(the region of the beam, near the ends, applications of service load. Most im-
that includes the debonded length plus portantly, these fatigue tests demon- THEORETICAL
the transfer zone of debonded strands). strated that the anchorage of debonded DEVELOPMENT
From these results, it was concluded strands can be ensured by designing In early research conducted on an-
that beams can be safely designed the debonded length so that cracking chorage of pretensioned wires, Janney
using debonded strands if the debond- is not likely to intersect the transfer (1954 )9 predicted that strand anchor-
ing pattern is designed so that the zone of the de bonded strand. age failures resulted from a "wave of
transfer zone of the debonded strands high bond stress" that reaches the
does not extend into regions of the transfer zones of pretensioned wires.
beam where cracking is produced CURRENT AASHTO AND
He reasoned that because prestress
from ultimate loading. ACI CODE REQUIREMENTS bond developed largely through the
From the static test series, small Current code provisions of the wedging action from Hoyer's effect,
amounts of strand slip were observed, American Concrete Institute (ACI) 4 bond failure would result if the strand
indicating the possibility that addi- and the American Association of State in the transfer zone was required to
tional load cycles would further deteri- Highway and Transportation Officials carry additional tension. Increases in
orate strand anchorage. Fatigue tests (AASHT0) 5 governing the use of strand tension cause the strand diame-
were performed to determine: debonded strands require doubling the ter to diminish; consequently, wedging
1. How much additional bond dete- basic development length from that of action is destroyed. Flexural tests con-
rioration would result under fatigue fully bonded strand. An exception is ducted by Hanson and Kaar 10 verified
loading. allowed when the beams are designed that pretensioned anchorage was de-
2. If beams tested in fatigue be- so that the bottom fiber of the beam stroyed when strand tension increased
haved similarly to their statically will remain in compression under ser- near the transfer zone.
tested companions. vice load. Research at the University of Texas
3. If the correlation between crack- The two times provision is based at Austin 1•2·3•11 •12 demonstrated that in-
ing and anchorage failure remains largely on empirical data obtained creases in strand tension and subse-
consistent. from tests conducted by Kaar and quent anchorage failure are caused by
Altogether, six fatigue tests were Magura. 6 In these tests, beam failures cracking that propagates through or
performed on four beam specimens. were caused by anchorage failure of near the transfer zone of a preten-
Each test subjected the beam to a min- debonded strands when the bonded sioned strand. When a crack forms in
imum of one million cycles of fatigue, length was only one times the bonded concrete, tension in the prestressing
unless premature failure occurred length given by Section 12.9.1 of the steel must increase to resist widening
from fatigue or an intermediate static ACI Building Code.' On the other of the concrete crack. The additional
loading. Static load tests were per- hand, when twice the bonded length tension in the strand is resisted by
formed at initial loading and at inter- was provided, the strands were fully bond stresses between the concrete
mediate stages to test the beams for developed and the beams failed in and steel. (Note that poor bond quality
loss of stiffness or loss of bond. These flexure. is evidenced by wide spacing between

November-December 1994 71
first publication of this series. ' The
prediction for bond failure is directly
8 8 related to a prediction for cracking
through or near the transfer zone of a
"c·······-~-·-···rtl······e·······Qj· prestressing strand. In beams with
1.()
! i!
!;!
debonded strands, anchorage failure of
! ;!
! ;!
!i!
the debonded strands is caused by
! i!
! ;! Stirrups @ 6" O.C. cracking through the transfer zones of
! ;!

ij ~
!;! 4.5
Cross Section Properties: the debonded strands, the debond/
transfer zone. Furthermore, because
2 cracking in the concrete can be reli-
Area = 197 in
yb = 13.1 in ably predicted, bond failure of the pre-
stressing strand can also be predicted.
I = 12,080 in4
3
Sb = 922 in
e = 9.1 in
TEST PROGRAM
Debonded
f'c (avg) ~ 7000 psi
Strand (Typ) Note: All dimensions are given in inches. Specimen Description
Each of four 1-shaped specimens was
cast monolithically. A detailed cross
Fig. 1. Cross section details.
section of the beams is shown in Fig. 1.
Section properties are also given in the
figure. Each beam contained vertical
shear reinforcement; pairs of No. 3 bar
stirrups were spaced at 6 in. (152 mm)
Debonded Lengths on center without variance along the
~ length of each beam. No special confin-
Strand ing steel or anchorage details were pro-
Beam B D F G vided on any strand.
Each beam was 40 ft ( 12.2 m) in
-3 (S) 78" 39" 39" 78" length with eight 0.5 in. (12.7 mm) di-
H -4 (S) 78" 39" 39" 78"
ameter strands in each beam, four of
-5 (C) 78" 78" 78" 78"
G 78" 78" which were debonded. The debonding
-6 (C) 78" 78"
D E F schedule is shown in Fig . 2 . The
A B c (S)- Denotes "staggered" pattern strands are labeled by letters of the al-
(C)-Denotes "concurrent" pattern phabet, A through G, to simplify the
View Looking North reporting of observations.
The debonding schedule notes that
Fig. 2. Strand pattern and debond ing schedule. Beams DB850-Fl and DB850-F2 con-
tain debonding patterns labeled "stag-
gered," denoting a debonding pattern
Table 1. Variables by test specimen for repeated load tests. where debonded length varies from
Beam length, Debonded Embedment Type of
strand to strand. For Beams DB850-Fl
Test L(in.) length, Lb (in.) length, L. (in.) debonding* and DB850-F2, the debonded length
08850-FLA 480 78 100 s for Strands B and G is 78 in. (1.98 m)
08850-FIB 480 78 80 s whereas the debonded length for
OB850-F2A 480 78 80 s Strands D and F is only 39 in. (0.99 m).
OB850-F2B 480 78 110 s Conversely, the debonding pattern in
OB850-F3 480 78 120 c Beams DB850-F3 and DB850-F4 is
OB850-F4 480 78 100 c labeled "concurrent," meaning that the
Note: I in. = 0.0254 m.
* "S" denotes staggered debonding; "C" denotes concurrent debonding.
debonded length is the same for all
debonded strands, 78 in. (1.98 m).
The debonded lengths were selected
flexural cracks as well as large crack cracking near the transfer zone causes to test strand embedment lengths be-
widths.) Local bond slip of the strand the "wave of high bond stress" that tween 1.0 and 2.0 times the basic de-
must occur over some finite distance leads to anchorage failure. velopment length given in ACI 12.94
immediately adjacent to the crack, and A behavioral model for predicting and AASHTO Eq. (9-32) 5 (reasons for
roughly corresponds to increased ten- the bond failure of debonded pre- choosing a debonded length depend on
sion in the strand . In this manner, stressing strands was presented in the the cross section tested and are ex-

72 PC I JOURNAL
plained in greater detail in Ref. 1).
480 in.
Beam s with conc urrent debonding
were included in the te st series to
highlight special behaviors associated • - Dimensions vary for each
specimen to create a
with debonded strands; concurrent constant moment region
debonding is not recommended in between load points.

practice.
End Beam DB850-F1 Test B
Slips
Variables
The variables tested on the de-
bonded beams included: Deflection
Measurement /
1. Type of debonding cutoff [stag- (Typ) ____/

gered (S) or concurrent (C)]


2. Embedment length, 4
302in.
3. Number of load cycles, N
4. Magnitude and frequency of in-
termediate static overloads Fig. 3. Typical test setup for beams with debonded strands.
Table 1 gives the debonded length,
the type of debonding, and the embed-
the strand and provided a reasonably Table 2. Concrete strengths for
ment length for each test specime n.
tight fit. Debonding was sealed by tap- repeated load tests.
The length of debonding is measured
ing each end of the debonding tube, Release Strength at
from the end of the beam to the fur-
but the seam at the longitudinal split strength nexural test (psi)
thest extent of debonding ; if a debond- Beam (psi)
fit tightly and was not taped. Moist cure Field cure
ing pattern is staggered, the reported
The age of the specimens at testing D8850- l 4642 7408 7004
debonded length is that of the longest 08850-2 4043 8349
varied due to the length of time re-
debonded length. 08850-3 4396 7020 7488
quired to perform fatigue testing. Sig-
Embedment length is defined as the D8 850-4 4805 7339
nificantly , the age of these beams is
distance from the debond termination Note: I psi = 0.006895 M Pa.
greater than the age of the companion
point to the load point. Fig. 3 illus-
beams that were tested statically.U For
trates that the embedment length , Le,
instance, Beam DB850-Fl , the first be 4500 psi (31 MPa) at release and
for Beam DB850-Fl, Test B was 80 in.
beam tested in the fatigue series, was 6000 psi (41 MPa) for 28-day strength.
(2.03 m) . The variables, including the
tested at an age of about 26 1 days; Concrete strengths for the DB850 se-
embedment length, the number of load
Beam DB850-F4, the last beam tested ries beams are listed in Table 2.
cycles, and the magnitude of the inter-
in the series, was tested at an average
mediate static overloads were varied
age of 367 days. This contrasts to the
for each test, based on results from Testing Apparatus
statically tested companion specimens
previous testing. These variations are
that were, on average, only 60 days old A typical test setup is shown in Fig.
described in greater detail in the body
at time of testing. 3; the dimensions illustrate the setup
of the paper.
and test geometry for Beam DB850-
Fl , Test B. As shown, the embedment
Fabrication of Test Specimens Materials
length, 4, for this test was set at 80 in.
Each beam was constructed using Prestressing strand was donated by (2.03 m) and the debonded length was
the followi ng procedure: Florida Wire and Cable Company 78 in . ( 1.98 m) . The " S" over the
1. Stress strands to 7 5 percent f,Jll (FWCC). The strand surface was "mill debonded portion of the beam depicts
[202.5 ksi (1400 MPa)] condition" as furnished, having been "staggered debonding. "
2. Place the mild steel reinforcement free from exposure to weathering en- The embedment length, Le, and span
3. Install the debonding material vironments. The strand was main- were varied for each test. A constant
4. Construct the formwork tained in its original co nditi on, as moment region 24 in. (610 mm) long
5. Cast the concrete much as possible, throughout the fab- was assured for each test by choosing
6. Cure the concrete in place (ap- rication period. The strand's ultimate the appropriate geometry. Fig. 4
proximately 2 days) strength was specified at 270 ksi shows Beam DB850-Fl in position to
7. Release the pretensioning (ap- (1860 MPa). The seven-wire, low re- be tested.
proximately 48 hours after casting) laxation prestressing strand used for A load controlled, closed loop sys-
The debonding material consisted of these tests is the current industry stan- tem applied force to each specimen
split plastic tubing, made from semi- dard. The strand's ultimate strength during the fatigue loadings. The final
rigid plastic. It was installed on the was 283 ksi (1950 MPa), as reported static test and intermediate static tests
strands where debonding was re- by the manufacturer. were performed with a static hydraulic
quired ; its natural curl wrapped it to Concrete strengths were designed to system to ensure safety.

November-December 1994 73
Fig . 5. Electronic potentiometers to
Fig . 4. Test setup showing Beam DB850-F1 . measure end slip.

Instrumentation varied load from a minimum of 25 importantly, as the stress range of the
Instrumentation measured the applied percent to a maximum of 100 percent prestressing steel increases, the bond
load, beam deflections, strand end slips, of the equivalent design service load, stresses between steel and concrete
and strand strains at specified locations. Psv · The eq ui valent de sign service must also increase. Therefore, a higher
These data were measured electroni- load, Psv' is defined as the load re- stress range places greater demand on
cally and stored by the data acquisition quired to cause a bottom fiber tension related bond stresses.
system. Load was measured from an eq ual to 6 {!: , as calcu lated for the The strand stress ra nge for these
electronic load cell at the point of load uncracked section. tests is illustrated in Fig. 6, where ap-
application. Deflection and end slips The purpose of the initial static plied moment is plotted vs. strand
were measured by linear potentiome- loading was to "precrack" each speci- stress. Strand stresses were computed
ters. All of the electronic instruments men so that the stress range of the pre- using the compatible strains method,
were calibrated prior to testing. Top stressing steel would be larger than the assuming pure flexural behavior for
fiber concrete strains were measured in stress range required for an uncracked both cracked and uncracked beam sec-
the constant moment region for each beam. Previous fatigue tests had tions. The effective prestress, fse, was
test using mechanical strain gauges. shown that little distress occurs before computed to be approximately 152 ksi
flexural cracks develop. 8 •13 • 14 · 15 More (1050 MPa) based on elongation mea-
End slips were measured on seven of
the eight strands. The four debonded
strands, Strands B, D, F and G, were
Strand Stress (MPa)
monitored for end slip on each test. 1020 1048 1076 1103 1131 1158 1186 1214 1241
Strand E was the only strand not moni-
tored for end slip due to geometric
395
constraints at the ends of the beams.
(Strand E was fully bonded for all tests
and no visible signs of end slips oc-
337
z"E
~
curred.) Fig. 5 shows the linear poten- 282 5j
tiometers that were used to measure E
0
226 :::;:
end slips electronically. End slip mea-
surements of 0.001 in. (0.025 mm)
169
were detected, thus, even very small
strand slips did not escape notice. 113

Fatigue Loads, Static Loads, 500 56


and Stress Ranges
0
Each test began with an initial static
flexural test to "precrack" the beam, Strand Stress (ksi)
followed by fatigue loading for at least
one million cycles. Each load cycle Fig . 6. Stress range for fatigue tests.

74 PCI JOURNAL
Table. 3. Summary of beam deflections and strand slips from static tests on Beam DB850-F1 , Test A.
I
Load cycle Maximum Percent Deflections Slip B SlipG
1 ---------, - -
---~ --
N load (kips) [>_,,, Beginning End at[>_,, Beginning End Beginning End
-----· ----
I 62.3 1.6 0 0. 129 0.63 0 0.0209 0 0.02 17
1023
134.9 12
--"
62.4
62.4
1.6
1.6
-
0.154 0.97 0.0296
·- - - -
0.0867 0.035 -1 0.0522

i:
0.2 15 1.08 0.087 0. 128 0.052 0.07 1
;---------
38 1,864 j__ 5~ 1. 3 0.24 1.1 4 0.128 0. 128 0.072
0.29 1.1 8 0.128 0.128 0.071
524,053)
703, 174
I ,040,050
50 0
50.0
70. 1 1.8
i 0.29
0.29
0.35
1.17
1.1 7
0.128
0.128
0. 128
0.240
0.072
0.072 0. 176
ole: I in . = 0.0254 m: I kip = 4.448 kN.
L, = 100 in.; P., = 40.4 kips: P, = 75 .1 kips.

Table. 4. Summary of beam deflections and strand slips from static tests on Beam DB850-F1 , Test B.
Load cycle I Maximum Percent Deflections Slip B SlipG
- -
N load (kip: t Psv Beginning I End at~, Beginning End Beginning End

r
- -- -

O.~;:=l
~

I 58.5 1.25 0.06 0.56 0 0.0002 0 0.0003


--- - -- -- ~

432 58.9_ j 1.3 _ _ _ j____ 0.039 0.73 0.0005 0.0006 0.0008 0.0004
- - - -- - -

~·~*-+
54,534 _ 58.9_ _ j _ 1.3 0.081 0.70 0.0009 0.0009 0.0003 0.0002
- -- -- - -
158.000 - t - 58_.9_ _ 1.3 0.094 0.094 0.73 0.0011 0.00 17 0.0002 0.0008
- 0.094 _J._ _ _ _
- - - -
386.878 72.5
--~
1.6
I 0.188 __)__
0.159 j 0.74
~ ~~ 0. 1292 0.0004
-- -
0.0862
-

I ,027,083 82.6 1.75 0.311 0.77 0.159 0.605 0.093 0.5520


ole: I in.= 0.0254 m; I kip = 4.448 k.N.
L, = 80 in .; P,. = 47. 1 kips; P, = 95.0 kips.

surements at stressing, strand strain load . Interm edi ate stati c overl oads sion. Anchorage failures res ulted in
gauge data, and approxim ated losses frequently caused additional damage general slip of the strand relati ve to the
using the method outlined by Zia et to the beam in the fo rm of additional concrete and a sudden loss of capacity.
al. 16 and adopted by PCI. 17 end slips or additi onal cracking. After Beams DB 850-Fl and DB 850-F2
Strand stresses are computed fro m completion of at least one million cy- were each tested twice, once at each
the strain at the centroid of the pre- cles, each beam was then loaded stati- end. The first test on each specimen is
stressing steel, and using the stress vs. cally until failure. Two beams, Beams designated "Test A" while the second
stra in relati o nship suppli ed by th e DB 850-F2B and DB 850-F4 , fa il ed test is designated 'Test B." Two tests
manufac turer of the strands. The fig- durin g in term edi ate load te sts a nd were possible on these beams because
ure indicates that the stress range was were not loaded for o ne milli on fa- the first test (Test A) did not damage
14 .4 ks i (99 MP a) for th e bea ms tigue cycles. the anchorage zone at the opposite end
tes ted. For an un cracked beam, the For each static test (including initial of the beams. In the cases of Beams
stress range would be approx imately static tests, intermediate static over- DB 850-F3 and DB850-F4, longer de-
10 ksi (69 MPa) . loads, and the final static test to fail- velop ment le ngth requireme nts (be-
Periodicall y, fatigue testing was in- ure), the load was increased at regular cause of "concurrent" debonding) pre-
terrupted to conduct a static fl ex ural increments by increasing the hydraulic cluded an effecti ve second test.
test. Du ring these intermedi ate tests, pressure supplied to the actuator. Data
overloads (loads greater than service and meas ure ments were recorded at
load) were statically appli ed to simu- every load increment, approx imately TEST RESULTS
late heav ier than usual truck traffic or 2.0 to 5.0 kip (9 to 22 kN) increments, In rev iew in g the tes t res ults, th e
permit loa d s th a t reg ul arly occ ur until crackin g . Crac king loads and mode of failure, either flexural failure
within the life of a bridge. Overman et c r ac k loca ti o ns we re no te d a nd or bond failure, is the primary indica-
a l. 13 no ted th at occas io na l mode st recorded. tor of anchorage performance. Flex u-
ove rl oa ds ca n produ ce ex tre me ly All special or unique behaviors were ral failures are evidenced by crushing
detrimental effec ts on the fa tigue be- noted and crack patterns were marked of the concrete after yielding of the
havior of prestressed concrete beams. with a broad ink marker on the speci- strand . Furthermore, fl exural failures
In general, overloads varied from me n. En d slip s we re no ted a nd are characterized by the capability of a
1.3 times the service load to 1.6 times recorded . Failure was defined by the beam to res ist th e no min al fl ex ural
the se rvice load. After an overload be a m ' s in a bility to s usta in lo ad moment, combined with the ability to
cycle, fatigue loading was continued through increasing deformations. Flex- sustain load through large deform a-
as before, with repeated loads varying ura l fa ilures res ulted wh e n the to p tions. By meeti ng the dual criteria of
between 25 and I 00 percent of service flange of the beam failed in compres- capacity and ductility, a beam demon-

November-December 1994 75
Table. 5. Summary of beam deflections and strand slips from static tests on Beam DB850-F2, Test A.
Load cycle Maximum Percent Deflections SlipB SlipG
N load (kips) P.v Beginning End at P.v Beginning End Beginning End
·-
I 55.0 1.3 0 0.086 0.61 0 0.087 0 0.081
7000 42.5 1.05 0.091 0.096 1.06 0.292 0.293 0.355 0.356
26,3 10 42.5 1.05 0. 11 6 0. 122 1.12 0.325 0.326 0.396 0.395
121 ,308 55 .0 1.3 0.141 0. 159 1.20 0.327 0.358 0.396 0.417
192,945 63 .8 1.5 0 0.543 1.18 0.383 0.602 0.472 0.676
Note: I in.= 0.0254 m; I Jdp = 4.448 kN.
L, = 80 in.; P"' = 4 1.97 kips; P. = 78. 1 kips.

Table. 6. Summary of beam deflections and strand slips from static tests on Beam DB850-F2, Test B.
Load cycle Maximum Percent Deflections I SlipB SlipG
N load (kips) P.v Beginning End at P.v Beginning End Beginning End
I 61.6 1.3 0 0.086 0.60 0 0 0 0 -
87,000 47.0 1.0 0.114 - 0.78 0 0 0 0
184,410 65.0 1.4 0.1 41 0.1 64 0.80 0 0 0 0
--
271 , 194 60.0 1.3 0. 175 0.181 0.91 0 0 0 0
1,110,222 8 1.4 1.8 0.1 75 - 0.97 0 0.20 0 0.125
Note: I in .= 0.0254 m; I kip = 4.448 kN.
L, = II 0 in .; P, = 46.95 kips; Pu = 87.3 kips.

Table. 7. Summary of beam deflections and strand slips from static tests on Beam DB850-F3.
Load cycle Maximum Percent Deflections Slip B SlipG
N load (kips) P.v Beginning End at P.v Beginning End Beginning End
I 57.7 1.3 0 0.086 0.60 0 0.0018 0 0
62,418 58.0 1.3 - - - 0.0016 0.0025 0 0.0002
152,538 65.0 1.5 0.174 0.203 0.847 0.0017 0.0022 0.0002 0.0002
4 14,844 55.0 1.3 0.203 0.2 15 0.920 0.003 1 0.0033 0.0455 0.0475
1,085,569 74.2 1.7 0.234 0.481 0.947 0.0025 0.459 0.0479 0.418
Note: I ln .= 0.0254 m; I kip= 4.448 kN.
L, = 120 in.; P, = 43.59 Jdps; P. = 8 1.1 ki ps.

Table. 8. Summary of beam deflections and strand slips from static tests on Beam DB850-F4.
Load cycle Maximum Percent Deflections SlipB SlipG
N load (kips) P.v Beginning End at P.v Beginning End Beginning End
I 55.9 1.2 0 0.05 0.54 0 0 0 0
135,652 55.0 1.2 - - 0.71 0.003 0.003 0.003 0
266,147 69.3 1.5 - - - 0.0025 0.336 0 0.323
Note: I 1n. = 0.0254 m; I k1p = 4.448 kN.
L, = I00 in .; P, = 46. 12 kips; Pu = 85.8 kips.

strates that its load capacity is pre- ity of the beam. It is interesting to note suits from each te st are di sc usse d
dictable and that reasonable warning that anchorage failures on beams with briefly. Loading histories for each test
occurs before collapse, thereby pro- debonded strands can be ductile fail- are de scribed in both tabu lar and
viding a safe and reliable structure . ures because the anchorage of fully graphical form. Tables 3 through 8 list
Flexural failures also suggest that the bonded strands is capable of develop- the magnitude and freq uency of each
strand anchorage is sufficient to de- ing enough strand tension to ensure intermediate static overload. These ta-
velop the tension required to resist the strand yielding. This is an important bles also list the values for strand slips
ultimate flexural moment. observation that may allow a greater and beam deflection s . Increasing
Anchorage failures, also called bond margin of safety for anchorage fai lure strand slips indicate deterioration of
failures , are characterized by general of debonded strands than for anchor- strand anchorage. Similarly, increas-
slip of one or more strands through the age fai lures in full y bonded beams ing deflections indicate a deterioration
concrete, as measured by end slips. where bond failures may result in sud- of beam stiffness.
Typical anchorage failures are unable den and explosive collapse. 2•12 The load histories and end slips are
to develop the nominal flexural capac- In the next six subsections, the re- plotted graphically in the companion

76 PCI JOURNAL
figures, plotting load cycles on log
scale vs. the magnitude of each load
C1 0 .2
_g. cycle and the measured strand slips on
iii Strands B and G. Results of the final
"0
li
l:> 0 .1 static tests are described graphically
(/)
where loads and end slips are plotted
... vs. beam deflection. Also included in
0
these figures are the loading geometry
al 0 .2 for each test.
_g.
iii
"0
li
l:>
0.1
Beam DB850-F1 , Test A
(/)
J With an embedment length of 100 in.
0
10 3 (2.54 m), this test can be compared
8
1 10 10 2
104 10 5 10
1.75 with a companion beam from the
static test series, Beam DB850-4B,
1.5
~ reported in Ref. 1. Both beams
tl
Q. 1.25 possessed identical cross sections,
~
.,
"0 debonding patterns and embedment
.3 lengths. The statically tested beam,
0.75 Beam DB850-4B, failed in flexure ;
strand anchorage was wholly suffi-
0.5
cient to develop the strand tension re-
0.25 quired to produce the nominal flexural
I I I I
capacity.
0
1 10 10 2 10 10 4 10 108 10 7 As shown in Table 3, the initial static
Number of Cycles, N test loaded the beam to a maximum
flexural load of 62.3 kips (277 kN), or
Fig . 7. Strand slips vs. number of load cycles and loading
1.6 times the service load, Psv· At this
history for Beam DB850-F1, Test A.
load, a flexural crack formed at Station
105 [105 in. (2.67 m) from the end of
the beam], very near the theoretical
transfer zone of the debonded strands
{the theoretical debond/transfer zone
extends to 103 in. (2.6 m) [78 in. (1.98 m)
debonded length plus 25 in. (635 mm)
transfer length 18] from the end of the
beam}. Upon formation of the crack at
Station 105, strand slips were initiated
on both Strands B and G; each mea-
100~====================~======~======~ sured about 0.02 in. (0.05 mm).
90 - -- -·---- 0.9 Fatigue loading commenced after
!? Final Static Test; 1,040,050 Cycles "2 completion of the initial static test.
~
80
- - Beam DB850-F1 Test A 0.8 c The loading history and strand slips
;g .Q.
'0 70 0.7
iii are plotted in Fig. 7. These data are
'0
.§ c
w also summarized in Table 3. Load was
60 0.6 varied between a maximum load
50 0.5
equal to the service load, Psv• and a
minimum load approximately equal to
40 0.4 25 percent of P.v· End slips increased
slightly through the early repeated
30 0.3
load cycles, from 0.02 in . (0.05 mm)
20 0.2 to about 0.03 in. (0.08 mm) through
the first 1000 cycles.
10 0.1
At load cycle 1023, a second static
0 overload test to 1.6 P.v was conducted
2 3 4 5
and end slips increased from 0.03 to
0.09 in. (0.08 to 2.3 mm) for Strand B
Fig. 8. Load vs. deflection and end slips for Beam DB850- F1, Test A. and to approximately 0.05 in. (1.3 mm)

November-December 1994 77
for Strand G. Additional repeated loads
caused no increases in strand slip. At
load cycle 134,912, a third static over-
load equal to 1.6 P,v was applied to the
(!) 0.5
.9- beam. Again, strand slips increased in
en
"0
response to the overload and again, ad-
c: 0.25 ditional repeated loads failed to pro-
~
en duce any additional strand slips.

0 r Table 3 also records the beam de-


flections throughout the beam' s load-
al ing history. Deflection was measured
.9-
en 0.25 at the load point. "Zero" deflection

r
"0
c:
as equaled the beam deflection before ap-
-=
en plication of any loads. The "Begin-
0 ning" deflection refers to the absolute
'"'"1 ·"1o '1'o "1'o
2 3 1'o4 "'1'o5 " ~~6 1
deflection before application of a spe-
1.5 cific load cycle. The "End" deflection
refers to the absolute deflection after
~ all loads had been removed at comple-
~
1.0 tion of a specific load cycle. The de-
-g
.9 flection "at P,v" shows the absolute de-
0.5
flection during the test when the
equivalent service load, P,, is applied
to the beam.
'"" '""'' ""' 2 "'" 3 ""' 4 "" 5 ""10 8 II III
7
The deflection data indicate that the
10 10 10 10 10 10 beam did not undergo any loss in stiff-
Number of Cycles, N ness through the application of 1 mil-
lion load cycles. Note that in the initial
Fig. 9. Strand slips vs. number of load cycles and loading
history for Beam DB850-F1 , Test B.
static test, the deflection at service
load is significantly less than for other
load cycles because the beam has not
yet been cracked.
After 1,040,000 cycles, the beam
N was loaded statically until it failed at
an applied load of 70.1 kips (312 kN)
with end slips of 0.24 in. (6.1 mm) on
Strand B and 0 . 18 in . (4 .6 mm) on
Strand G. Load vs. deflection is illus-
trated in Fig. 8. Meas ured end slips
for Strands B and G are also shown in
100~============~====~======~====~ the figure.
Final Static Test; 1,027,083 Cycles 0.9 The applied ultimate moment at fail-
Beam DB850-F1 Test B ure of 5602 kip-in. (633 kN-m) was
'2
~ 80 . . " .. 0.8 = calculated from the ultimate load and
g. .9-
-g 70 ... . .. . ' ' " " ' " " 1':"
I
I :
0.7
en
"0
the load geometry . The beam failed
I : c: from flexure with crushing of the con-
.9 I :
... . . .. .. · I -;.
w
60 0.6 crete in the top compression fi bers .
I :
I .
"" .... .. ......... · 1·: .. 0.5
However, the failure moment wa s
50 1 .
I
only 93 percent of the ultimate capac-
40 I
0.4 ity of its statically tested companion
beam, and only about 93 percent of
30 0.3
the calculated nominal flexural capac-
20 -- · · -- l-: · ·· Flexural Crack 0.2 ity, Mn = 6010 kip-in. (679 kN-m) .
I . @ STA 76 The measured concrete strains at
10 -+---:...-~---··· · ··· ........... ...:.; .. 0.1
failure may explain why the beam
o+-~----~------~2------~3------~4~------± 0 failed at a reduced flexural capacity.
5
Strains measured at the top fiber indi-
Deflection ~n)
cate that the concrete crushed at a
Fig. 10. Load vs . deflection and end slips for Beam DB850-F1 , Test B. strain of about 0.0025 in./i n., some-

78 PCI JOURNAL
what lower than expected for crushing
strain . A concrete crushing strain
smaller than 0.003 was noted in sev- 0.6
eral of the fatigue tests , indicating <.!'
0.5
creep fatigue or creep rupture (load .9- 0.4
duration effects) possibly contributed en 0.3
"0
c::
to reducing concrete strength . ~ 0.2
~
0.1
0
Beam DB850-F1 , Test B
0.4
III
For this test, an embedment length .9- 0.3
equal to 80 in. (2.03 m) was chosen. A en
"0
0.2
statically tested companion beam, Beam c::
as 0.1
.b
DB850-3A reported in Ref. 1, also with (/)
0
an embedment length of 80 in. (2.03 m)
and staggered debond length of 78 in.
(1.98 m) , failed in bond (anchorage 1.5
failure). The relatively short embed-
ment length was selected to determine a..a
~ 1.0
if anchorage failure could be caused
1J
by the application of repeated service .3
loads. The initial static load and subse-
0.5
quent intermediate loads were limited
to 1.3 Psv to prevent extensive crack-
ing. The loading history and end slips 0 1
2 3 4
are shown in Fig. 9. Values for end 10 10 10 10
slips and beam deflections are listed in Number of Cycles, N
Table 4.
Fig. 11 . Strand slips vs. number of load cycles and loading
At the initial static load , flexural
history for Beam DB850-F2, Test A.
cracking ex tended to Station 130
[130 in. (3.30 m) from the end of the
beam] and did not affect the anchor-
age of the strands significantly. Ac-
cordingly, there was no appreciable
strand slip caused by the initial static
load. Also, additional strand slips that
occurred during the early repeated
loads remained very small.
After 386,878 load cycles, the beam
was loaded to 1.6 Psv· At this loading,
flexural cracking propagated through
the transfer zone of the debonded 90 · Final Static Test; 192,945 Cycles 0.9
strands at Station 88, well within the Beam DB850-F2 Test A
~80 0.8 ~
debond/transfer zone. Upon formation .9-
g. en
of this crack, strand slips were initi- "0 70 . 0.7 "0
c::
ated and measured to be about 0.13 in. .9 60 ....... . . 0.6
w
(3.3 mm) on Strand B and 0.086 in.
(2.2 mm) on Strand G. Application of ··· -- ---······- 0.5
additional repeated loading caused
only slight increases in strand slip. 0.4
The final static test was performed 0.3
30
after l ,027,083 cycles. Load vs. de-
flection and end slips are illustrated 20 .. ..... ...... ....... 0.2
in Fig. 10. Note that after the decom-
10 · -· ··-· ·· ···· ·· ·········· ··· ·-·· 0.1
pression load was reached [around
45 kips (200 kN) and indicated by the 0 ~------~------~----~------~-------tO
2 3 4
beam' s change in stiffness] , increases Deflection (in)
in strand slip corresponded with in-
creased loading until failure. The Fig. 12. Load vs. deflection and end slips for Beam DB850-F2 , Test A.

November-December 1994 79
beam failed at a load of 82.6 kips
(367 kN). The applied moment at fail-
0.6 ure was 5670 kip-in. (641 kN-m), ap-
0.5 proximately 94 percent of the calcu-
(!)
.Q. 0.4 lated flexural capacity. Bond slips at
(ij
'0 0.3 failure were relatively large and, over-
~ 0.2 all, the beam failure must be consid-
ti5 ered a bond failure . However, the
0.1
0
l beam behavior was surprisingly simi-
0.4
lar to a flexural failure, indicated by
Ill
.Q. 0.3
measurable ductility with final failure
(ij
0.2
brought about by concrete crushing at
'0
c an average strain of 2470 rnicrostrains.
~ 0.1
en
0 I IIIII 111111 IIII I II III
"'" 5 1111
2 3 1 s
1 10 10 10 10 c 10 Beam DB850-F2, Test A
1.5 Like Test B on Beam DB850-F1,
this test also set an embedment length
a..t;
of 80 in. (2.03 m). However, results
~ 1.0
'0 from this test were quite different in
a:l
0
-1 that significant strand slips resulted di-
0.5
rectly from repeated applications of
service load.
At the initial static test, flexural crack-
0 111111 0 1111' IIII I' 1111 10 1111 ing extended to Station 106, initiating
2 3 4 5
'"Ill
8 ""' 7
10 10 10 10 10 10 10 strand slippage that measured approxi-
Number of Cycles, N mately 0.09 in. (2.3 mm). The initial
static test was followed by fatigue load-
Fig. 13. Strand slips vs. number of load cycles and loading
history for Beam DB850-F2 , Test B.
ings where strand slips increased under
the influence of repeated loads. This was
the only test in this series where large
increases of strand slip occurred as a
result of repeated loadings at service
N load. Strand slips increased from 0.09 in.
(2 .3 mm) to approximately 0.4 in .
(10 mm), resulting only from the action
of the repeated load tests.
Results of strand slips and deflec-
tions through the different load cycles
are summarized in Table 5. Fig. 11 il-
100~====~==========================~ lustrates the loading history and strand
Final Static Test; 1,110,222 Cycles
90
Beam DB850-F2 Test 8 0.9 slips graphically. The figure depicts
the dramatic increase in strand slips as
0.8 ~
.Q. the load cycles increased through the
1: I (ij
...... .. 1: .. ... 1 - --- 0.7 '0
first 26,310 cycles. However, after ap-
1: I c
1: I w plication of the static load at 26,310
60 .... .... .... .. 1: ·I 0.6
1: I cycles, the increases in strand slips
1: I
50 · .. ..... .. .... . 1: ..... 1 .. .... 0.5 were stabilized .
1:
. 1: I In the final static test, the beam
40 .. .. I:e~~~ 1~~ck ~
.. . / ) ; .. . J
1: I
0.4 clearly failed from the loss of bond and
30 ......... . .. .... ........ . " T1: ' " " II
:
0.3 strand anchorage. Load vs. deflection
rc:--------, I : I and end slip for the final test are shown
20 .......... .... 0.2
in Fig. 12. End slips were quite large at
10 0.1 the beginning of the test and strand
slips increased until failure of the
beam . Failure occurred at 63.8 kips
(284 kN) and a moment of 4910 kip-in.
(555 kN-m), only 82 percent of the cal-
Fig. 14. Load vs . deflection and end slips for Beam DB850-F2, Test B. culated ultimate load.

80 PCI JOURNAL
Beam DB850-F2, Test B
The embedment length for this test
0.6
was set at 110 in. (2.79 m). In earlier
0.5
(.!]
static tests reported in Ref. 1, an em-
.9- 0.4
bedment length of 108 in . (2.74 m) c;;
'0 0.3
was shown to adequately develop the c:
~ 0.2
nominal flexural strength on Beam U5 0.1
DB850-3, Test B. The loading history,
0 ./"'""
strand slips and deflections through
the cyclic loads are listed in Table 6 ID
0.4
and shown graphically in Fig. 13. .e. 0.3
c;;
The initial static test loaded the 0.2
beam to 1.3 P.v, a relatively low initial .,
'0
c:
0.1
cracking load to prevent flexural
=
rn
0 I l1wl I IIIII I Ill
2 3 4 ""'" 5 6 ""
cracking in the debond/transfer zone. 1 10 10 10 10 10 10
The nearest flexural crack to the sup-
port formed at Station 142, well out- 1.5
~

side of the debond/transfer zone. No


strand slip was recorded in the initial
rE
~ 1.0
static test. .,
'0
0
During testing, two static overloads ...J

were applied to the beam : 1.4 P sv at 0.5


184,410 cycles and 1.3 Psv at 271,194
cycles. No new flexural cracks were
formed during application of either 0
""" '""" 2
'"'I
3
'"'I
4
.. 5 6 7
load. From examining Table 6, it is 10 10 10 10 10 10 10
seen that the strands did not slip dur- Number of Cycles, N
ing either the repeated loading or dur- Fig. 15. Strand slips vs. number of load cycles and loading
ing the intermediate static overloads. history for Beam DB850- F3.
The beam was loaded to failure after
1,110,222 cycles, as shown in Fig. 14.
The beam failed at a load of 81.4 kips
(362 kN) by crushing of the concrete
at the top compression fiber. Strand
slips occurred during the final test, co-
inciding with flexural cracking in the
debond/transfer zone. At a load of
76.1 kips (338 kN), a flexural crack
formed at Station 106 causing initial
strand slips. At 80.9 kips (360 kN),
100
another flexural crack formed at Sta-
tion 94, causing the strands to slip 90 Final Static Test; 1,085,569 Cycles 0.9
even more. The beam continued to resist Beam DB850-F3
'2
increased loads until failure at 81.4 kips
'[80 0.8 =
;g, .9-
(i)
(362 kN), corresponding to a failure mo- i 70 0.7 'C
c:
ment of 5600 kip-in. (633 kN-m) , ..9 ······- · -······ 0.6
w
60
or 93 percent of the calculated flexural
capacity. Concrete strain at crushing 50 0.5
was 2416 microstrains.
40 - --- - ----· --· --- 0.4

30 -- --- - ~·- · · ·· ·· · · ····· 0.3


Beam DB850-F3
Beams DB850-F3 and DB850-F4 20 0.2
differ from the previous two beams in 10 0.1
that the debonding pattern for these
two beams was "concurrent," meaning 0 +-~------------~2~----~3------~4~------+o
that all four of the debonded strands Deflection Qn)
had the same debonded length. The
prediction for anchorage failure pre- Fig. 16. Load vs. deflecti on and end slips for Beam DB850-F3.

November-December 1994 81
sented in Ref. 1 showed that longer
embedment lengths are required to de-
0.6 velop strand anchorages for concur-
~
0.5 rent debonding patterns.
.9- 0.4 The embedment length for Beam
(ij
"0 0.3 DB850-F3 was chosen to be 120 in.
c::
(3.05 m). In the companion beam ,
~
0.2
0.1 Beam DB850-5A, an embedment
0 length of 120 in. (3.05 m) with con-
0.4
current debonding caused bond fail-
m ure.' The loading history for this beam
.9- 0.3
(ij
0.2
is illustrated in Fig. 15 . Values for
"0
~ 0.1 load magnitude, strand slips and de-
J=
en flection are presented in Table 7.
0 111111 1111111 1111
"""' """ 2 ""' 3 '"""' 4 1 The initial static load of 1. 3 Psv
1 10 10 10 10 10 5 10
caused little or no damage to the an-
1.5 chorage zone of the debonded
strands; flexural cracking was limi-
0..0 ted to 161 in. (4.09 m) from the end
..1:$. 1.0 of the beam. Repeated loading of
"0

.9 152,000 cycles produced no signifi-


cant strand slips. At 152,538 cycles,
0.5
the specimen was loaded to 1.5 Psv•
increasing the load over the previous
0 IIIII IIIII 111111 IIIII
overloads. Consequently, new flexu-
2
""' I
4
""I
5 1 "" ral cracks formed at Stations 140 and
10 10 10 3 10 10 10 10
Number of Cycles, N 150; however, measured strand slips
from this loading were less than 0.01
Fig. 17. Strand slips vs. number of load cycles and load ing in. (0.3 mm).
history for Beam DB850-F4.
In subsequent repeated loading be-
tween cycles 152,538 and 414,844, the
slip on Strand G increased from
0.0002 to 0.0455 in. (0.005 to 1.2 mm).
However, these slips are relatively
small; and perhaps more importantly,
the strand anchorages stabilized and
strand slip did not increase in repeated
loadings between 414,844 and
1,085,569 cycles.
After 1,085,569 cycles, the beam
100 wa s tested statically until failure .
90 0.9 Load vs. deflection and end slips
'2 are shown in Fig . 16. At a load of
'[80 0.8 c
c.. 67.8 kips (302 kN), flexural cracks
;g.
~ formed at Stations 87 and 101. Upon
~ 70 0.7 "0
Ji formation of these cracks, strand slips
60 0.6 increased dramatically . Additional
50 0.5 loading brought about further strand
slips until the beam finally failed at a
40 0.4 load of 74.2 kips (330 kN) , approxi-
30 0.3 mately 92 percent of the calculated
flexural capacity.
20 0.2 At beam failure , strand slips were
10 0.1 measured to be 0.46 in. (11.7 rnrn) on
Strand B and 0.42 in. (10.7 mm) on
0 0 Strand G. It is interesting to note that
3 4
Deflection (In) the beam did fail in flexure due to the
ductility available from the fully
Fig. 18. Load vs. deflection and end slips fo r Beam DB850-F4. bonded strands. However, the evi-

82 PCI JOURNAL
Table 9. Summary of end slips and comparison of cracking in the debond/transfer intended to be an intermediate load to
zone of pretensioned beam specimens . 1.6 f.sv; however, the beam failed be-
Extreme crack; fore this load was achieved. The load
debond/transfer zone End slips vs. defl ecti on and end slips are illus-
I I
~

Maximum Beam trated in Fig. 18. As noted in the fig-


Beam
Load
cycle, N
load at test
(kips) Station*
Initial
slip t
Slip at
failure (in.) t mode of
failure
ure, strand slips were initiated by prop-
-

105 -R agation of flex ural cracking at Stations


~
~~-

I 62.3 -
08850-FIA Flexure 88 and 90 at an applied load of approx-
1,040,050 70.1 0.240 I
im ately 65 kip s (2 89 kN) . Fl ex ura l
I 58.5 130 0 -
08850-F I8 386,878 72.5 88 0.13 - I Bond cracks also fo rmed at Stations 102, 103
1.027.083 82.6 76 - 0.605 and 111 . Strands D and F, which were
- I
I 55.0 106 0.09 - also debonded fo r a length of 78 in .
OB850-F2A I Bond
192.945 63.8 - - 0.676 ( 1.98 m), had strand slips simil ar in
-·~~- - 61.6 142 -
- ~~-

OB850-F28
I 0
Flexure magnitude to Strands B and G.
1,1 10.222 81.4 94 0.20 0.20 Bea m DB 850-F4 fail ed at an ap-
~ -r t ---
I 57.7 161 0 -
plied load of 69.3 kips (308 kN), ap-
08850-F3 152.538 65.0 140 0 - Bond
1, 11 0,222 74.2 0.459
proximately 1.5 P.sv and 87 percent of
87 0.459
its calculated fl exural capacity. After
I 55.9 159 0 -
08850-F4 Bond th e initi a l fl e xural crac kin g in th e
266, 147 69.3 88 0.336 0.336 I
Note: I kip= 4.448 kN ; I in.= 25.4 mm.
transfer zo ne of debonded strand s,
* Dista nce from the end of the beam. strand slips increased with increas ing
t Measured sli p at conclusion of static test.. load and the beam fai led in fl ex ure
du e to a loss of a nc ho rage of t he
debonded strand s. Concrete strain s
were not measured during this test.

DISCUSSION OF
TEST RESULTS
Strand Slips and Cracking
in the Debond!Transfer Zone
Table 9 summarizes the incidence of
strand sli ps co mpared to cracki ng in
the transfer zone of debonded strands.
The tabl e lists the load cycle and mag-
nitud e for eac h static overl oad, pro-
vided the magnitude of load exceeded
that of previous static tests. Then, for
eac h tes t, the location of th e crack
nearest the end of the beam (the "ex-
treme" crack) is shown along with the
amount of end slip that was measured
Fig . 19. Test DB850-F2B at load equal to 76 kips (338 kN) . at th e co mpleti on of th at parti cul ar
static test [end slips less than 0.00 1 in .
(0.025 mm) are shown as zero]. From
dence of significant strand slips com- loads and the intermediate static loads these data it can be seen that, without
bined with a failure load less than the were relatively small at 1.3 Psv to pre- exception, strand slip was initi ated by
nomin a l fl ex ural capac ity sugges ts vent crackin g through the anchorage th e fo rm ati o n o f fle x ur a l c rac ks
th at fa ilure res ulted f ro m a loss of zone through the earl y portion of test- through or near th e debond/transfer
strand anchorage (bond failure). ing, and to investigate whether strand zone. These data demonstrate the criti-
slips can occur solely through the ac- cal functi on of cracking in the disrup-
ti on of repeated se rvice load s. The tion of strand anchorage.
Beam DB850-F4 load hi story and end slips are plotted For exampl e, consider Test B per-
The embedment length fo r thi s test in Fig. 17 and li sted in Table 8. As the formed on Beam DB 850-F2. Tab le 6
was set at 100 in. (2. 54 m), a rela- figure and tabl e indi cate, there were indi cates th at no end slips occ urred
ti ve ly short embedment length , to cor- no significant strand slips before the until the f in al stati c test. Du ring the
relate anchorage failure with cracking static load to failure. fin al stati c test to failure, a fl ex ural
in the transfer zone. The initi al stati c The static test at 266, 147 cycles was crack formed at Station 106, as shown

November-December 1994 83
From these results, it can be con-
cluded that bond distress and even-
tu a l bond fai lure re s ult s dire ctly
from cracking that propagates through
or near the debond/transfer zone. Fur-
thermore, without cracking near the
debond/transfer zone, strand anchorage
remained undi sturbed through over one
million cycles of repeated service loads.

Effects of
Repeated Loads
on Strand Slips
The strand slip data indicate that
large strand slips resulted primarily
from the flexural cracking that oc-
curred during the intermediate static
overloads . Conversely, the fatigue
Fig. 20. Test DB850-F28 at load equal to 81 kips (360 kN) . loading had little effect on the overall
bond performance and, in most cases,
produced only minor increase s in
in Fig. 19. As indicated by the mark- strated that significant strand slips did strand slip.
ing on the beam, the crack formed at not occur until flexural cracking propa- For example, in Test A on Beam
an applied load of 76 kips (338 kN). gated through the debond/transfer zone DB850-F1 , the initial static loading
The load of 76 kips (338 kN) ex- and that strand slips caused by fatigue caused a strand slip of 0.02 in. (0.5 mm)
ceeded all previous loads, thu s causing loadings were less significant. that coincided with the formation of a
new flexural cracks to develop nearer For the fir st 386,877 cyc les, no flexural crack at Station 106. In the
to the end regions. cracking occurred near the debond/ next 1000 cycles of repeated service
When this crack formed, strand slips transfer zone. Not coincidentally, in loads, strand slips on Strands B and G
were initiated as shown in Fig. 14. As the absence of cracking no significant increased an average of only 0.011 in.
.load was increased to 81 kips (360 kN), strand slips were measured. However, (0.03 mm). The next static overload, at
another flexural crack formed at Sta- upon application of a larger static load cycle 1023, produced additional
tion 94. This crack is shown in Fig. overload in test cycle 386,878, flexu- strand slips of approximately 0.05 to
20. Strand slip s increased dramati - ral cracking formed at Station 88 and 0.09 in. (1.3 to 2.3 mm). However, sub-
cally, initiated by the new crack prop- strand slips were initiated leading to sequent repeated loadings did not cause
agating through the debond/transfer eventual bond failure. any additional strand slips. In stead ,
zone at Station 94. In Beam DB850-F3, relatively small strand slips stabilized after the second
The plot in Fig. 14 illustrates there- overloads prevented flexural cracking static loading. In all other tests, except
lation ship between cracking and in- in the debond/transfer zone for over one, strand slips were caused exclu-
creases in strand slip. While strand one million cycles. In the absence of sively by large static overloads and not
slips caused by cracking at Station 106 cracking, the strands maintained their by repeated service loads.
were mode st, the st rand s lips in- anchorage and no strand slip s were Test A on Beam DB850-F2 repre-
creased more dram atically when the observed. However, in the final static sents the only case where significant
concrete cracked at Station 94. The test to failure , flexural cracks formed strand slips occurred during repeated
evidence from these two photographs at Stations 87 and 101 , causing appre- loadings. Strand slips were initiated in
compared to the incidence of strand ciable end slip and subsequent bond the first static test when a flexural
slippage demon strate s very clearly failure (Fig. 16). crack formed 106 in. (2.69 m) from the
that cracking di srupts the anchorage In every case, despite the number end of the beam at a load of 55 kips
zone of the strand, and that these flex- and severity of repeated loads and de- (245 kN) - see Table 9. Initial slips
ural cracks initiated strand slips. spite variations in the magnitude and were small; however, strand slips in-
In another example - Beam frequency of static overloads, bond creased as repeated loads were applied
DB850-F I , Test B - a relatively short slips were initiated by fle xural crack- to the beam . Fig . 11 illu strates that
embedment length of 80 in. (2.03 m) ing that propa ga ted through the strand slips increased from 0.09 in .
was chosen to determine the bond de- debond/transfer zone. Conversely, if (2.3 mm) to nearly 0.4 in. (10 mm) in
terioration that results from repeated cracking did not propagate through the the first 26,310 cycles, demonstrat-
loading as compared to bond deteriora- debond/transfer zone, then strand slips ing that bond stresses may be suscep-
tion initiated by cracking. As shown in did not occur and strand anchorage tible to fatigue di stress from repeated
Tables 4 and 9, this specimen demon- was ensured. loading.

84 PCI JOURNAL
However, in this case the conditions First Cracking Loads Table . 10. Change in strand stress for
were very specific for the repeated and Moments Beam DB850-F2, Test A.
loads to cause additional bond distress Load Strand stress (ksi)
The ability to predict bond slips and
during fatigue loading. [n this test, the cycle Beginning Maximum End
subsequent bond failure is dependent -
critical crack formed at the extreme I 0 +54.1 -4.3
on the ability to predict cracking in
edge of the debond/transfer zone (Sta- 7000 -92.5 -59.5 -92.5
concrete. In Table II, first cracking is
tion 106) and rendered the strand an- 26,3 10 -98.6 -64.1 -98.3
compared to the predicted cracking 121 ,308 -9 1.2 -22.0 -97.6
chorage susceptible to distress from
load. The results demonstrate remark- 192,945 -96.1 -85.4 -96.8
repeated loads. It is important to note
able accuracy in predicting cracking Note: I ksi = 6.895 MPa.
that even in this test, strand slips stabi-
loads . Beam DB850-F2B cracked at a * Stress measured by strain gauge attached on Strand
lized after the intermediate static over- B at Station I50.
load only 94 percent of the predicted
load applied after 26,310 cycles. t Stress = 0 at the effecti ve prestress of I52 ksi.
load ; however, this was the largest dis-
Table 10 report s the measured agreement between actual and pre-
stresses on Strands B and G on Beam dicted cracking loads. It should be
DB850-F2A. Strain gauges attached to noted that all of the predicted cracking Table 11. First cracking loads and mo-
Strands B and G in regions of maxi- moments were calculated using the ac- ments of initial static tests on repeated
mum moment indicate that as the tual tested cylinder strength of the load tests.
strands slipped , their effective pre- concrete. First cracking
stress was reduced approximately 94
! Moment Moment
ksi (648 MPa) , representing 60 per-
Determination of
Beam Per (kips) I (kip-i-n.)
Me/
~~-

cent of the strands' effective prestress.


DB 850-F IA 41.02 328 1 0.96
However, the strands were anchored Failure Mode
DB850-FJB 48.58 3337 0.98
sufficiently to resist static overloads, In these tests, as in many previous DB850-F2A 42.50 3273 0.96
as evidenced by increasing strand test series, '- 23 the primary question is DB850-F2B 46.93 323 1 0.94
strains with the application of large DB850-F3 45 .77 3393 0.99
whether or not the strands were able
external loads. Plots of strand stress to develop the tension required to pro-
DB850-F4 47.30 3359 I 0.98
are available in Ref. 3. duce the nominal flexural capacity of Note: I kip= 4.448 kN; I kip-in . = 0. I I3 kN-m;
I psi= 0.006895 MPa; I ksi = 6.895 MPa.
The results from these tests indicate the cross section. Strand slip is evi- * M" = 3422 kip-in. (/~ =77 33 psi,f, =7.5 , J;,
that, although some bond deterioration dence that the strand anchorage may andf,_ = 152 ksi).
occurs due to fatigue loading, the ef- be inadequate to develop the required
fects of repeated service loads on strand tension; strand slips indicate that the
anchorage are small. Furthermore, strand bond may have failed. On the strand anchorages were insufficient,
strand slips and subsequent bond fail- other hand, both the static test series then the strands failed in bond.
ures result primarily from significant and tests with fully bonded strands Flexural failures were characterized
overloads and not from additional dis- have provided many examples of by two criteria: capacity and ductility.
tress caused by repeated service loads. strands that slipped and yet the test If a beam reached its nominal flexural
While additional strand slips can occur specimen still achieved its ultimate capacity and was able to sustain that
from the effects of fatigue loading, in flexural capacity. '2 load through significant deformations,
general, strand slips that resulted from These fatigue tests on beams with then the failure was a flexural failure.
fatigue were relatively small and did debonded strands provide even more Conversely, anchorage failures were
not affect the overall beam perfor- examples of strands that have slip- characterized by gross displacements
mance. In every case, strand slips stabi- ped and yet the beams still achieved of the strands relative to the concrete
lized after a finite number of load cy- flexural capacity . For instance, Tests (end slips) and either a lessened ca-
cles and bond failure did not occur DB850-F1 A and DB850-F2B experi- pacity or an inability to sustain load.
solely from repeated service loads. enced strand slips up to 0.24 in. In the static test series on debonded
To summarize, these results indicate (6 . 1 mm) , yet each beam was ab le beams, the differences became more
that bond fatigue is not important to to achieve a ductile flexural failure difficult to distinguish because hybrid
the overall performance of preten- at a high percentage of the nominal failures occurred where the beams
sioned prestressed concrete beams . flexural capacity. It is apparent that failed in flexure but the strands exhib-
Even in the one case where significant small amounts of strand slip do not ited some slip. These hybrid failures
strand slips were experienced through preclude bond stresses from acting to are caused, in part, by the combination
the application of repeated loads, the restrain the strand and resist addi- of fully bonded and debonded strands.
total amount of strand slip eventually tional strand tension . In many cases, where debonded strands
stabilized ; despite large strand slips, In previous tests on fully bonded may be losing anchorage as a result
sufficient anchorage remained avail - beams,3.12 it had been relatively simple of cracking in the de bond/transfer
able to these strands to develop bond to differentiate between flexural fail- zone, the fully bonded strands remain
stresses to resist increases in strand ure and bond failure . If strands were capable of developing the tension re-
tension that result from application of sufficiently anchored, a beam would quired to yield the strands. A typical
large static overloads. fail in flexure. Conversely, if the failure in this case could be a ductile

November-December 1994 85
Table 12. Summary of failure mode and applied load at failure for repeated test loads.
Ultimate load Top fiber

-
Beam Lb (in.) Le (in.) P. (kips) l Mu,test (kip-in.) !
Mu,tesl
M. *
strain failure
(to·• inJin.)
Mode of
failure
DB850-FlA 78(S) 100 70.05 5602 0.93 2606 Flexure with slip
---1- -T +
DB850-FlB 78(S) 80 ,_r- 82.57 5672 0.94 2470 Bond
DB850-F2A 78(S) 80 63.78 4911 0.82 3080 Bond
DB850-F2B 78(S) 110 8 1.37 5602 0.93 2416 Flexure with slip
1- --,
DB850-F3 78(C) 120 74.23 5503 0.92 2092 Bond
- -- --
DB850-F4 78(C) 100 69.34 5249 0.87 n/a Bond
Note: I in. = 0.0254 m; I kip= 4 .448 kN ; I kip-in. = 0.113 kN-m.
* The calculated nominal flexural stren gth, M , = 60 I0 kip-in.

The embedment lengths for these two


120
tests were 100 and 11 0 in. (2.54 and
2.76 m), respectively. The other four
c tests failed in bond with large amounts
~ 96 of bond slips. The applied moments in
c,
c these tests varied from 82 to 94 per-
.3 cent of the calculated flexural capacity
"Q)
72 with bond slips that are quite large, on
"0c
..0
Q)
the order of 0.5 in. (13 mm) .
Cl
.0
....1 48
Comparison of Results
• Bond With Predicted Behavior
0 Failure
24 (Staggered) A behavioral model for the predic-
tion of anchorage failure in beams con-
taining debonded strands was presented
in the September-October 1994 issue of
the PCI JOURNAL. 1 The premise for
Le. Embedment LengthOn)
the model is that strand anchorage is
Fig. 21. Comparison of test results to predicted failures . likely to fail when cracks propagate
through the transfer zone of a strand .
By predicting the formation of cracks,
flexural failure, but the flexural capac- tion. Beam DB850-FLA failed when bond fai lure is also predicted.
ity may be reduced. the concrete crushed at a compressive In Fig. 21 , the test results from the
In these fatigue tests on debonded strain of only 0.002480 in./in. Initial fatigue test series are overlaid on the
beams, it is even more difficult to dis- concrete strai n readings were mea- pred iction mod el. For beams with
tinguish between flexural failures and sured before the first static load was staggered debond termination points,
anchorage failures. In every test, sig- applied, so stated concrete strains in- the behavioral model predicts flexural
nificant strand slips occurred. How- clude the effects from the total load failure for embedment lengths in ex-
ever, in some cases, the beams ap- history of the beam. cess of approximately 100 in. (2.54 m)
peared to achieve their flexural If the concrete in Beam DB850-FlA and anchorage failures for embedment
capacity. The difficulty is that the ap- had demonstrated a hi gher strain ca- lengths less than 100 in. (2.54 m).
parent flexural failures of Beams pacity , then failure would have oc- Two tests with staggered debonding,
DB850-F1A and DB850-F2B oc- curred at a higher load, simi lar to its Test B on Beam DB 850-F1 (FI B) and
curred at loads that were only about statically tested companion bea m. Test A on Beam DB 850-F2 (F2A),
93 percent of the calculated capacity. From these data, it is concluded that clearly failed in bond at embedment
In these cases, the concrete crushed Beam DB850-F1A failed in flexure lengths of 80 in. (2 .03 m). In these
in compression at much lower strains even though failure was only 93 per- tests , flexural cracking that propa-
than the crushing strains for the static cent of the calculated nominal capac- gated through the transfer zones of
test series. ity. A similar argument can be made debonded strand s caused anch orage
For example, consider the final that Beam DB850-F2B also failed in failure of the pretensioned strands. At
static test on Beam DB850-FlA that flexure. fai lure, strand slips exceeded 0.6 in .
was performed after l million cycles. Table 12 summarizes the fail ure (15.2 mm).
As shown in Table 3, the beam had mode for each test. Beams DB 850- Test B on Beam DB850-Fl (FIB)
0.29 in. (7.4 mm) of permanent deflec- FlA and DB850-F2B failed in flexure. and Test A on DB 850-Fl (F2A) both

86 PCl JOURNAL
contained staggered debonding with made with debonded strands. In every 4. Bond failures in beams with
embedment lengths of 100 and 110 in. case, the formation of cracks through debonded strands resulted in ductile
(2.54 and 2.79 m), respectively. Re- the transfer zones of debonded strands failures, even though the flexural
sults from these two tests are less eventually caused bond failure. The strength of the beam was reduced
conclusive, and failures can best be two hybrid failures are located close to from its calculated nominal flexural
described as hybrid failures that devel- a "borderline" on the prediction capacity.
oped ductile failures, but at capacities model, so a mixed failure is not en-
less than the calculated capacity and tirely unexpected. More significantly,
with strand slips of approximately 0.2 fatigue loading resulted in only slight
in. (5 mm). Despite the hybrid fail- deterioration of strand anchorage, as RECOMMENDATIONS
ures, the relationship between crack- evidenced by increasing bond slips. 1. Debonded strands should be al-
ing and bond failure is clearly demon- lowed as an alternative to draped
strated by these two tests. In both strands; however, the debond/transfer
cases, cracking in the transfer zones of CONCLUSIONS zone should not extend into regions of
debonded strands resulted in strand 1. The behavior of beams made flexural cracking.
slippage and anchorage failure. with debonded strands is predictable 2. Debond termination points
The two tests performed on speci- and reliable. Therefore, the use of de- should be staggered to increase the
mens with concurrent debonding, bonded strands should be considered beam's resistance to cracking in the
Beams DB850-F3 and F4, were tested safe, provided that the transfer zone of debond/transfer zone.
with relatively short embedment debonded strands is not allowed to ex-
lengths, 120 and 100 in. (3.05 and tend into regions where cracking will
2.54 m). The behavioral model of Fig. occur at ultimate loading.
21 predicts bond failure if the embed- 2. The formation of flexural crack- ACKNOWLEDGMENT
ment length is less than approximatley ing through the transfer zones of The research described in this paper
156 in. (3.96 m). Both of these tests debonded strands caused the debonded was part of a research project spon-
failed in bond, as expected. Again, the strands to slip. In every case, strand sored by the U.S. Department of
failures from both tests demonstrated slip was initiated by a crack through Transportation, Federal Highway Ad-
that strand slips did not occur until the debond/transfer zone. ministration, through the Texas De-
flexural cracking propagated through 3. Fatigue loading had a small detri- partment of Transportation. Their sup-
the transfer zone of the debonded mental effect on strand anchorage. port of the project, "Influence of
strands; and significantly, strand slips While fatigue loading did cause small Debonding of Strands on Behavior of
and anchorage failure were not in- increases in strand slip, in every case Composite Prestressed Concrete
duced by the repetition of service strand slip stabilized after a finite Bridge Girders," is gratefully ac-
loads to failure. number of loads or after application of knowledged by the authors. The au-
From these tests, the behavioral a static load, and subsequent beam thors also commend Florida Wire and
model can clearly be used to predict failure was governed by beam behav- Cable Company for their contribution
the behavior of pretensioned beams ior under static loads. of prestressing strand.

November-December 1994 87
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88 PCI JOURNAL

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