1 - DB - Fired Sample PDF

DanBoiler - Fired Boilers
PT DanBoiler
DanBoiler is an Engineering company CitraGran, Gate Walk No.36-38
Jl. Alternatif Cibubur Km.4
specialized in Boilers and Power plant Jakarta, Indonesia
Technology Tel. +62 21 2906671
Fire tube boiler for oil and
gas firing
DanBoiler offers a fire tube 3-pass boilers for oil and The boiler has three passes: Furnace, second pass
gas fired units with capacities from 1 t/h to 34 t/h for smoke tubes, third pass smoke tubes. The Boiler are
the standard range. If the fuel is gas only a higher wetback type with single furnace for the smaller units
capacity of 40 t/h or more can be offered. and dual furnace for the larger boilers.
The boilers are designed for supply of saturated or The larger boiler are normally equiped with
slightly superheated steam on request. Economizer to acheive a high efficincy. When
superheated steam are required the superheater are
Steam pressure is is typically 10 barg operation and 12 installed on the front of the boiler after the second
barg design. Boiler for higher pressure up to typically pass. The Economizer is located after the boiler.
20 or 30 barg can be offered depending on capacity.
Witout economizer the efficiency based on LHV is Boilers are designed and manufactured according to
around 90%. With economizer a typical efficiency is EN12953 Shell boilers and in some cases to ASME-I
93% on oil and 95% if gas fired. code (on request).
Example of DB fire tube boiler, 34 t/h, 16 barg, sat for project in Thailand 2017, scope was 3 units
PT DanBoiler
Dual drum type package boiler
for oil and gas firing
The DB-D boiler is modern high performance water
tube boiler of the D-type with two drums. Boiler type : DB-D
Capacity : 20 to 80 t/h
The Boiler is designed and manufactured according Steam pressure : Up to approx. 70 bar
to the ASME Boiler and Pressure Vessel Code, Steam condition : Saturated or superheated
Section I. A well-proven design, combined with Steam temperature : Up to 480 oC
selection of high quality components results in a Fuel : Oil or gas
high reliability and an excellent overall economy
The boiler is designed with a water-cooled

membrane wall furnace, a bare tube evaporator and
supplied with economizer and optional superheater.
The economizer can be supplied with spiral fin
tubes or bare tubes. A high efficiency is achieved
using an economizer. The fuel economy is excellent
with typical boiler efficiencies of 95 % for natural
gas firing and 93 % for oil or combi-firing. (Based
on Lower Heating Value)
The steam drum is equipped with an efficient two

stage steam/water separation system. The steam
DB-D 30 t/h for saturated steam separation system is designed to comply with the
ABMA guidelines for carryover.
A large furnace volume ensures complete

combustion and low emissions. External down-
comers results in an efficient circulation and a stable
water level in all load situations.
DB-D 25 t/h with superheater
DB-D 70t/h with superheater
PT DanBoiler
Dual drum type package boiler
for oil and gas firing
Capacity t/h 20 25 30 40 50 60 70 80
Heat transfer area (1) m2 259 307 361 453 553 612 694 728
Shipping length (2) Ls (m) 7.1 7.6 8.1 9.2 10.4 11.4 12.8 12.8
Shipping width Ws (m) 3.6 3.8 4.1 4.4 4.7 4.8 4.9 5.1
Shipping height Hs (m) 4.2 4.2 4.2 4.2 4.6 4.6 4.6 4.85
Shipping weight (3) Tons 30 34 38 45 56 62 70 74
Water content (normal level) m3 9.2 10.2 11.4 13.6 16.5 18.2 20.5 21.2
Weight operation Tons 45 50 56 67 81 90 102 107

Data for standard DB-D boiler for saturated steam, 25 bar design pressure.
PT DanBoiler
DanBoiler Oil and Gas fired
High pressure boilers
PT DanBoiler
Oil and gas fired water

tube boiler for high
pressure and capacity
are normally designed
on a case to case basis
for specific project
requirements.
The preferred design for

high pressure steam
boilers are mono drum
type with natural
circulation. The Boiler
can have horizontal
Example of high capacity, high pressure mono drum boiler horizontal firing firing or top firing.
Capacities up to around
150 t/h steam flow and
pressures up to around
120 bar can be designed
for generation of
saturated or superheated
steam.
The boilers are normally

equipped with
economizer to achieve a
high efficiency of
typically 93% for oil
firing and 95% for gas
firing.
Example of high pressure mono drum boiler 120 t/h ,89bar, 540OC
PT DanBoiler
Example of gas fired high pressure front fired boiler - 6 t/h, 70 bar, Sat.
Example of gas fired high pressure top fired boiler - 6 t/h, 70 bar, Sat.
PT DanBoiler
Example of top fired high pressure boilers designed by DanBoiler.
PT DanBoiler
DanBoiler
Solid fuel Fired Boilers
RDF fired boiler 55 t/h
PT DanBoiler
DanBoiler
DanBoiler provide boiler designs for most The combustion system can be fixed grate, dumping
solid fuels. grate, vibration grate or travelling grate. Fuel feeder
can be mechanical type or air sprout type depending
Steam can be saturated or superheated. Boiler on the fuel.
can be smoke tube types or water tube type
depending on pressure or capacity. For some  Coal, Bituminous or lower grade lignite
applications a composite boiler with water type  Biomass, for example wood, bagasse, palm
furnace and smoke tube evaporator can be the oil fiber and shell
preferred design.  Waste fuel, for example Refuse Derived Fuel
(RDF from municipality waste)
RDF Fired boiler plant 55 t/h
PT DanBoiler
DanBoiler
Solid fuel - Biomass
PT DanBoiler
PT DanBoiler
DanBoiler
Coal fired boiler plant 2x45 t/h
PT DanBoiler
DanBoiler
PT DanBoiler
DanBoiler
Biomass fired boiler 28tph for 5 MW power plant
Biomass (wood and Bagasse) fired boiler with vibration grate, 100tph
PT DanBoiler
Palm waste 30 tph, 21bar, 350C
Palm waste - 2x45tph, 23bar, 350C
PT DanBoiler
Palm waste - 120tph, 67bar, 500C
Wood 2 x37tph,15 bar sat, fire tube type
PT DanBoiler
Palm waste and wood chips - 120tph, 67bar, 500C
Wood chips & Bagasse, 2x85tph, 12 & 42 bar, 430C
PT DanBoiler
Biomass (Bagasse) fired boiler plant 70 t/h (Indonesia)
PT DanBoiler
Vibration grate from DanBoiler/DanPower built in DanPower factory. This grate is for a 100 t/h
biomass fired boiler
PT DanBoiler

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DanBoiler - Fired Boilers

The boiler is designed with a water-cooled

The steam drum is equipped with an efficient two

A large furnace volume ensures complete

DB-D 25 t/h with superheater

DB-D 70t/h with superheater

Shipping weight (3) Tons 30 34 38 45 56 62 70 74

Weight operation Tons 45 50 56 67 81 90 102 107

Oil and gas fired water

The preferred design for

The boilers are normally

Example of top fired high pressure boilers designed by DanBoiler.

RDF fired boiler 55 t/h

RDF Fired boiler plant 55 t/h

Coal fired boiler plant 2x45 t/h

Coal fired boiler plant 2x22 t/h

Coal fired boiler plant 2x45 t/h

Biomass fired boiler 28tph for 5 MW power plant

Palm waste - 2x45tph, 23bar, 350C

Wood 2 x37tph,15 bar sat, fire tube type

Wood chips & Bagasse, 2x85tph, 12 & 42 bar, 430C

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