Servicio y Reparación GS 3246 PDF

Service and Repair Manual
GS™-1330m This manual includes:

Repair procedures
GS™-1530/32 Fault Codes

Electrical and
GS™-1930/32 Hydraulic Schematics
GS™-2032
GS™-2632 For detailed maintenance
GS™-3232 procedures, refer to the

appropriate Maintenance
GS™-2046 Manual for your machine.
GS™-2646
GS™-3246
GS™-4047
GS™-4655 Part No. 1272217GT
Rev D
June 2019
Service and Repair Manual June 2019
Introduction
Intr oducti on Intr oducti on
Compliance Serial Number Range

Use the following chart to identify the specific serial
Machine Classification number for models included in this manual.
Group A/Type 3 as defined by ISO 16368
Models Serial number
Machine Design Life GS-1330m from SN GS30MD-101
Unrestricted with proper operation, inspection and GS-1530 / GS-1532 from SN GS3010A-110000
scheduled maintenance. GS-1930 / GS-1932 from SN GS3011C-10000 to
GS3016C-23999
from SN GS3014D-101 to
Contact Us: GS3016D-607
from SN GS3016P-151487 to
Internet: www.genielift.com GS3016P-160599
E-mail: awp.techpub@terex.com from SN GS30C-24000
from SN GS30D-6080
from SN GS30P-160600
Find a Manual for this Model GS-2032/2632/3232 from SN GS3211A-110000
Go to http://www.genielift.com from SN GS3212C-10000 to
GS3216C-17299
Use the links to locate Service Manuals, from SN GS3216P-142676 to
Maintenance Manuals, Service and Repair GS3216P-148699
Manuals, Parts Manuals and Operator's Manuals. from SN GS32C-17300
GS-2046/2646/3246 from SN GS4612A-110000
from SN GS4612C-10000 to
Copyright © 2016 by Terex Corporation GS4616C-18099
1272215GT Rev D, June 2019 GS4616D-5029
First Edition, Fourth Printing from SN GS4616P-138362 to
Genie is a registered trademark of Terex South Dakota, Inc. in GS4616P-141799
the U.S.A. and many other countries. from SN GS46C-18100
from SN GS46D-5030
“GS” is a trademark of Terex South Dakota, Inc.
GS-4047 from SN GS4712C-101 to
GS4716C-4499
GS4716D-3959
from SN GS4716P-101 to
GS4716P-999
from SN GS47C-4500
from SN GS47D-3960
from SN GS47P-1000
GS-4655 from SN GS55D-101
ii GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

June 2019 Service and Repair Manual
Introduction
Revision History
Revision Date Section Procedure / Page / Description
A 3/2016 Initial Release
A1 5/2016 Repair Procedures 2-3, 2-4, 9-11
Diagnostics H067 fault
A2 5/2016 Repair Procedure 2-6
Diagnostics Type CXXX and UXXX fault codes
A3 9/2016 Introduction Serial Number Legend
Specifications Add drive speed stowed parameters
B 4/2017 Repair Procedure 11-1
Diagnostics Battery charger and fault codes
B1 12/2017 Schematics GS46, GS47 AS/CE
C 1/2019 All Sections Added GS-1330m
D 8/2019 All Sections Added GS-4655
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Click on any content or procedure in the Table of Contents to view
Section – Fault Codes, All charts the update.
Section – Schematics, Legends and schematics
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 iii

Introduction
Revision History(continued)
Revision Date Section Procedure / Page / Description
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Click on any content or procedure in the Table of Contents to view
Section – Fault Codes, All charts the update.
Section – Schematics, Legends and schematics
iv GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Introduction
Serial Number Legend

To August 31, 2016
1. Model 4. Sequence number

2. Model year 5. Serial label located on chassis
3. Facility code 6. Serial number (stamped on chassis)
From September 1, 2016
1. Model 4. Serial label located on chassis

2. Facility code 5. Serial number (stamped on chassis)
3. Sequence number
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 v

Safety Rules
Section 1 Safety R ules
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance

Unless:
 You are trained and qualified to perform
maintenance on this machine.
 You read, understand and obey:
• manufacturer's instructions and safety rules
• employer's safety rules and worksite
regulations
• applicable governmental regulations
 You have the appropriate tools, lifting
equipment and a suitable workshop.
vi GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Safety Rules
Personal Safety Workplace Safety

Any person working on or around a machine must Any person working on or around a machine must
be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal
safety and the continued safe operation of the safety and the continued safe operation of the
machine should be your top priority. machine should be your top priority.
Read each procedure thoroughly. This Be sure to keep sparks, flames and
manual and the decals on the machine, lighted tobacco away from flammable and
use signal words to identify the following: combustible materials like battery gases
and engine fuels. Always have an
Safety alert symbol—used to alert approved fire extinguisher within easy
personnel to potential personal reach.
injury hazards. Obey all safety
messages that follow this symbol Be sure that all tools and working areas
to avoid possible injury or death. are properly maintained and ready for
use. Keep work surfaces clean and free of
Indicates a imminently hazardous debris that could get into machine
situation which, if not avoided, will components and cause damage.
result in death or serious injury.
Be sure any forklift, overhead crane or
Indicates a potentially hazardous other lifting or supporting device is fully
situation which, if not avoided, capable of supporting and stabilizing the
could result in death or serious weight to be lifted. Use only chains or
injury. straps that are in good condition and of
ample capacity.
Indicates a potentially hazardous
situation which, if not avoided, Be sure that fasteners intended for one
may cause minor or moderate time use (i.e., cotter pins and self-locking
injury. nuts) are not reused. These components
may fail if they are used a second time.
situation which, if not avoided, Be sure to properly dispose of old oil or
may result in property damage. other fluids. Use an approved container.
Please be environmentally safe.
Be sure to wear protective eye wear and
other protective clothing if the situation Be sure that your workshop or work area
warrants it. is properly ventilated and well lit.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel-toed shoes.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 vii

June 2019
Table of Contents
Introduction Introduction ........................................................................................................... ii

Find a Manual for this Model .................................................................................. ii
Serial Number Range ............................................................................................. ii
Revision History ..................................................................................................... iii
Serial Number Legend ............................................................................................ v
Section 1 Safety Rules .........................................................................................................vi

General Safety Rules ............................................................................................ vi
Section 2 Specifications ....................................................................................................... 1

Machine Specifications ........................................................................................... 1
Performance Specifications (models without proportional lift function) ..................3
Performance Specifications (models with proportional lift) ....................................5
Hydraulic Oil Specifications .................................................................................... 7
Hydraulic Component Specifications ....................................................................10
Manifold Component Specifications .....................................................................11
Hydraulic Hose and Fitting Torque Specifications................................................12
Torque Procedure .................................................................................................13
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June 2019
Table of Contents
Section 3 Repair Procedures ............................................................................................. 15

Introduction ........................................................................................................... 15
Platform Controls ............................................................................................... 17

1-1 Circuit Board................................................................................................... 19
1-2 Joystick........................................................................................................... 20
1-3 Platfrom Controls Alarm ................................................................................. 20
1-4 Platform Emergency Stop Button ................................................................... 21
Ground Controls ................................................................................................. 22

2-1 Software Revision Level................................................................................. 23
2-2 Machine Setup ............................................................................................... 24
2-3 Loading or Updating Machine Software ......................................................... 25
2-4 Using a Wi-Fi Router to Connect to the SmartLink Web Service Tool .......... 30
2-5 Service Override Mode .................................................................................. 32
2-6 Level Sensors ................................................................................................ 34
2-7 Manual Platform Lowering Cable ................................................................... 49
2-8 Outrigger Calibration ...................................................................................... 51
Hydraulic Tank .................................................................................................... 52

3-1 Hydraulic Tank ............................................................................................... 52
Hydraulic Pump .................................................................................................. 54

4-1 Hydraulic Pump .............................................................................................. 54
How to Remove the Hydraulic Pump .............................................................. 55
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 ix

June 2019
Table of Contents
Manifolds .............................................................................................................57
5-1 Function Manifold Components – GS-1330m ................................................57
5-2 Function Manifold Components – GS-1530, GS-1532,
GS-1930 and GS-1932 .................................................................................58
5-3 Function Manifold Components – GS-2032, GS-2632,
GS-3232, GS-2046, GS-2646 and GS-3246 ................................................60
5-4 Function Manifold Components – GS-4047 ...................................................62
5-5 Function Manifold Components – GS-4655 ...................................................64
5-6 Check Valve Manifold Components – GS-1530, GS-1532,
GS-1930 and GS-1932 .................................................................................65
5-7 Lift Pressure Selector Manifold Components – GS-4047 ..............................66
5-8 Outrigger Function Manifold Components – GS-3232 ...................................67
5-9 Outrigger Cylinder Manifold Components – GS-3232 ...................................68
5-10 Valve Adjustments – Function Manifold .......................................................69
5-11 Valve Coils ...................................................................................................75
Steer Axle Components .....................................................................................77

6-1 Yoke Assembly ...............................................................................................77
6-2 Drive Motors ...................................................................................................78
6-3 Steer Cylinder .................................................................................................79
6-4 Steer Bellcrank ...............................................................................................79
Non-Steer Axle Components .............................................................................81

7-1 Drive Brake .....................................................................................................81
Brake Release Hand Pump Components .........................................................82

8-1 Brake Release Hand Pump Components ......................................................82
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June 2019
Table of Contents
Scissor Components ......................................................................................... 83

9-1 Scissor Assembly, GS-1330m ....................................................................... 84
9-2 Scissor Assembly, GS-1530 and GS-1532 .................................................... 91
9-3 Scissor Assembly, GS-1930 and GS-1932 .................................................... 97
9-4 Scissor Assembly, GS-2032 and GS-2046 .................................................. 104
9-7 Scissor Assembly, GS-4047 ........................................................................ 127
9-8 Scissor Assembly, GS-4655 ........................................................................ 136
9-9 Scissor Arm Wear Pads ............................................................................... 140
9-10 Platform Height Sensor .............................................................................. 142
9-11 Lift Cylinder ................................................................................................ 144
9-12 Pressure Transducer .................................................................................. 155
9-13 Platform Overload System ......................................................................... 157
9-14 Platform Overload Recovery ...................................................................... 162
Platform Components ...................................................................................... 164

10-1 Platform ...................................................................................................... 164
10-2 Platform Extension Deck ............................................................................ 165
Battery Charger ................................................................................................ 166

11-1 Battery Charger .......................................................................................... 166
Selecting a Charge Profile ............................................................................ 167
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June 2019
Table of Contents
Section 4 Diagnostics .......................................................................................................168

Introduction .........................................................................................................168
GCON I/O Map without Load Sense (all machines except GS-3232)................171
GCON I/O Map with Load Sense (all machines except GS-3232).....................172
GCON I/O Map without Load Sense GS-3232 only) ..........................................173
GCON I/O Map with Load Sense (GS-3232 only) ..............................................175
Operation Indicator Codes (OIC) ........................................................................177
Diagnostic Trouble Codes (DTC) .......................................................................178
Troubleshooting "HXXX" and "PXXX" Faults .....................................................179
Fault Inspection Procedure.................................................................................180
Type "HXXX" Faults ...........................................................................................182
Type "PXXX" Faults ............................................................................................186
Type "PXXX" Faults ............................................................................................187
Type "UXXX" Faults ...........................................................................................188
Type "FXXX" Faults ............................................................................................191
Type "CXXX" Faults ...........................................................................................194
Battery Charger ..................................................................................................196
Charger Fault Codes .....................................................................................197
Charger Error Codes .....................................................................................198
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June 2019
Table of Contents
Section 5 Schematics........................................................................................................ 202

Introduction ......................................................................................................... 202
Electrical Component and Wire Color Legends ................................................. 203
Wiring Diagram Ground and Platform Controls .................................................. 205
Limit Switch Legend ........................................................................................... 206
Electrical Symbol Legend ................................................................................... 207
Hydraulic Symbols Legend ................................................................................. 208
Hydraulic Component Reference Legend .......................................................... 209
Hydraulic Component Abbreviation Legend ....................................................... 211
Hydraulic Schematics ...................................................................................... 213

Hydraulic Schematic, GS-1330m (from serial number GS30MD-101 ................ 213
Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from seria
number GS3010A-110000, GS3011C-10000, GS3014D-101,
GS3016P-142281) ...................................................................................... 213
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from
serial number GS3211A-110000 to GS3214A-119070,
GS3212C-10000 to GS3214C-11873, GS4612A-110000 to
GS4614A-117177, GS4614C-10000 to GS4614C-12073) ........................ 215
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from
serial number GS3214A-119071, GS3214C-11874,
GS4614A-117178, GS4614C-12074, GS4614D-101) ............................... 216
Hydraulic Schematic, GS-3232 (from serial number GS3211A-110000,
GS3212C-10000, GS3216P-142677) ........................................................ 217
Hydraulic Schematic, GS-4047 (from serial number GS4712C-101 to
GS4714C-1459) ......................................................................................... 218
Hydraulic Schematic, GS-4047 (from serial number GS4714C-1460,
GS4714D-101, GS4716P-101)................................................................... 219
Hydraulic Schematic, GS-4655 (from serial number GS55D-101) .................... 220
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 xiii

June 2019
Table of Contents
Electrical Schematics – ANSI / CSA Models ..................................................221

Electrical Schematic GS-1330m, ANSI / CSA (from
serial number GS30MD-101) ......................................................................222
Electrical Schematic GS-1530 / GS-1930, ANS / CSA (from
serial number GS3010A-110000 to GS3011A-110827) .............................224
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from
GS3014D-101 to GS3015D-1113) .............................................................228
serial number GS3014A-136973, GS3015D-1114 to
GS3016D-5426, GS3016P-142281 to GS3016P-158208).........................232
Electrical Schematic, GS-1530/1930, ANSI/CSA (from
serial number GS3016D-5427, GS3016P-158209) ....................................236
Electrical Schematic, GS-3232, ANSI / CSA (from
Electrical Schematic, GS-3232, ANSI / CSA (from serial
number GS3215A-141899, GS3216P-142677 to GS3216P-146462) .......246
serial number GS3216P-146463) ...............................................................250
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from
GS4612A-110000 to GS4614A-135366, GS4613D-101 to
GS4615D-1303) ..........................................................................................254
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA (from
GS4614A-135367 to GS4615A-137959, GS4615D-1304).........................258
serial number GS3215A-141899, GS3216P-142676 to
GS3216P-146462, GS4615A-137960, GS4615D-1305 to
GS4616D-4432, GS4616P-138362 to GS4616P-139710) .........................262
serial number GS3216P-146463, GS4616D-4433, GS4616P-139711) .....266
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June 2019
Table of Contents

GS4614D-101 to GS4615D-1303, GS4714D-101 to GS4715D-749) ........ 268
GS4615D-1304 to GS4616D-4432, GS4616P-138362 to
GS4616P-139710, GS4715D-750 to GS4716D-3101) .............................. 272
Electrical Schematic, GS-3246, GS4047 ANSI / CSA (from
serial number GS4616D-4433, GS4616P-139711, GS4716D-3102,
GS4716P-101) ............................................................................................ 276
serial number GS55D-101)......................................................................... 278
Electrical Schematics – CE and Australia Models ........................................ 281

Electrical Schematic GS-1330m, AS / CE (from
serial number GS30MD-101)...................................................................... 282
Electrical Schematic GS-1530, 1532, 1930, 1932, AS / CE (from
serial number GS3010A-110000 to GS3011A-110827) ............................. 284
Electrical Schematic, GS-1530/32_GS-1930/32, AS / CE (from serial
number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to
GS3015C-18038, GS3014D-101 to GS3015D-1113) ................................ 288
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS / CE (from
serial number GS3014A-136973, GS3015C-18039, GS3015D-1114 to
GS3016D-5426, GS3016P-142281 to GS3016P-158208) ........................ 292
serial numbers GS3015D-5427, GS3016P-158209) .................................. 296
Electrical Schematic, GS-3232, AS / CE (from
GS3212C-10000 to GS3215C-14503) ....................................................... 298
Electrical Schematic, GS-3232, AS / CE (from serial
number GS3214A-135715 to GS3215A-141898, GS3215C-14504) ......... 302
number GS3215A-141899, GS3216P-142676 to GS3216P-146462) ....... 306
serial number GS3216P-146463) ............................................................... 310
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 xv

June 2019
Table of Contents

GS3212C-10000 to GS3215C-14377, GS4612A-110000 to
GS4614A-135366, GS4612C-10000 to GS4615C-14503,
GS4613D-101 to GS4615D-1303) .............................................................314
GS3215C-14378, GS4614A-135367 to GS4615A-137959,
GS4615C-14504, GS4615D-1304) ............................................................318
serial number GS3215A-141899, GS3216P-142676 to
GS3216P-146462, GS4615A-137960, GS4616P-138362 to
GS4616P-139710) ......................................................................................322
serial number GS3216P-146463, GS4616P-139711) ................................326
Electrical Schematic, GS-3246, AS / CE (from serial number
GS4612A-110000 to GS4614A-135366, GS4612C-10000 to
GS4615C-14503, GS4614D-101 to GS4615D-1303) ................................328
GS4615C-14504, GS4615D-1304) ............................................................332
GS4615A-137960, GS4616P-138362, GS4616P to GS4616P-139710) ...336
serial number GS4616D-4433, GS4616P-139711) ....................................340
GS4712C-101 to GS4715C-2130, GS4714D-101 to GS4715D-749) ........342
number GS4715C-2131, GS4715D-750 to GS4716D-3101) .....................346
serial number GS4716D-3102) ...................................................................350
serial number GS55D-101) .........................................................................352
Electrical Schematic – Foot Switch (option) All Models ..............................355

Foot Switch (option) All Models ..........................................................................356
xvi GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Specifications
Section 2 Specific ati ons
Machine Specifications Batteries, Maintenance-free (option)

All models except GS-1330m, GS-4047, GS-4655
Batteries, Standard Voltage 6V DC
All models except GS-1330m, GS-4047
Group GC2
Voltage 6V DC
Type 6V-AGM
Group GC2
Quantity 4
Type T-105
Battery capacity, maximum 200AH
Quantity 4
Reserve capacity @ 25A rate 380 minutes
Battery capacity, maximum C20 = 225AH
Weight, each 62 lbs
Reserve capacity @ 25A rate 447 minutes 28 kg
Weight, each 62 lbs Batteries, Optional, GS-1330m
28 kg
Voltage 12V DC
Batteries, Standard, GS-1330m
Group 24
Voltage 12V DC
Type DC85-12
Group 24
Quantity 2
Type 24TMX
Quantity 2
Weight, each 57 lbs
Reserve capacity @ 25A rate 140 minutes 26 kg
Weight, each 46 lbs Platform Overload Pressure Transducer
21 kg (if equipped) All models except GS-3232, GS-4047,
Batteries, Standard, GS-4047, GS-4655 GS-4655
Voltage 12V DC Input voltage 8 to 30 VDC
Group GC2 Signal voltage 1 to 5 V
Type T-1275 Platform Overload Pressure Transducer
(if equipped) GS-3232, GS-4047
Quantity 4
Input voltage 8 to 30 VDC
Battery capacity, maximum C20 = 150AH
Signal voltage 0.25 to 6.25 V
Weight, each 82 lbs Angle Sensor (if equipped)
37 kg Input voltage 8 to 30 VDC
Signal voltage 3 to 4 V, PMW output
Outrigger Pressure Transducer, GS-3232 only
Input voltage 8 to 30 VDC
Signal voltage 1 to 5 V
For operational specifications, refer to the

Operator's Manual.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 1

Specifications
Fluid capacities Tires and wheels

Hydraulic tank 3.4 gallons GS-1330m
All models except GS-1330m, GS-4047, 12.9 liters
Tire size (solid rubber) 10 x 3 in
GS-4655 25.4 x 7.6 cm
Hydraulic tank GS-4047, GS-4655 5.9 gallons Tire contact area 6.5 sq in
22.4 liters 42 cm2
Hydraulic tank GS-1330m 1.06 gallons Castle nut torque, dry 200 ft-lbs
4 liters 271.2 Nm
Hydraulic system (including tank) 3.8 gallons Castle nut torque, lubricated 150 ft-lbs
GS-1530, GS-1532, GS-1930, GS-1932 14.2 liters 203.4 Nm
Hydraulic system (including tank) 4.5 gallons GS-1530, GS-1532, GS-1930, GS-1932
GS-2032, GS-2632, GS-2046, GS-2646 17 liters
Tire size (solid rubber) 12 x 4.5 in
Hydraulic system (including tank) 5.5 gallons 30.5 x 11.4 cm
GS-3232, GS-3246 20.8 liters
Tire contact area 9 sq in
Hydraulic system (including tank) 7.5 gallons 58 cm2
GS-4047 28.4 liters
Castle nut torque, dry 300 ft-lbs
Hydraulic system (including tank) 1.49 gallons 406.7 Nm
GS-1330m 5.64 liters
Castle nut torque, lubricated 225 ft-lbs
Hydraulic system (including tank) 7.94 gallons 305 Nm
GS-4655 30 liters
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646,
GS-3246, GS-4047
38.1 x 12.7 cm
Tire contact area 15 sq in
96.7 cm2
Castle nut torque, dry 300 ft-lbs
406.7 Nm
Castle nut torque, lubricated 225 ft-lbs
305 Nm
GS-4655
38.1 x 12.7 cm
Tire contact area 17.22 sq in
117 cm2
Hex head cap screw, dry 90 ft-lbs
122 Nm
Hex head cap screw, lubricated 80 ft-lbs
108.5 Nm
2 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Specifications
Performance Specifications GS-4047
(models without proportional lift) Platform stowed, fast 2.0 mph

40 ft / 13.6 sec
Drive speed, maximum 3.2 km/h
12.2 m / 13.6 sec
GS-1530, GS-1532, GS-1930, GS-1932
Platform raised 0.5 mph
Platform stowed, fast 2.5 mph 40 ft / 55 sec
40 ft / 10.9 sec 0.8 km/h
4 km/h 12.2 m / 55 sec
12.2 m / 10.9 sec
Braking distance, maximum
40 ft / 55 sec High range on paved surface 1 - 3 ft
0.8 km/h 0.3 - 0.9 m
12.2 m / 55 sec Gradeability
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-1930, GS-1932, 25%
GS-3246 GS-2632,GS-3232, GS-3246 and
Platform stowed, fast 2.2 mph GS-4047
to serial number: 40 ft / 12.4 sec GS-1530, GS-1532, GS-2032, 30%
GS3216P-145830 3.5 km/h GS-2046 and GS-2646
GS4616P-139575 12.2 m / 12.4 sec
Airborne noise emissions
Platform stowed, fast 2.0 mph
Sound pressure level at ground < 70 dBA
from serial number: 40 ft / 12.4 sec
workstation
GS3216P-145831 3.2 km/h
GS4616P-139576 12.2 m / 12.4 sec Sound pressure level at platform < 70 dBA
workstation
40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 3

Specifications

(without proportional lift), continued Platform up (fast mode) 71 to 76 seconds
Platform up (slow mode) 83 to 87 seconds
Function speed, maximum from platform controls Platform down 41 to 46 seconds
(with 1 person in platform)
Rated work load at full height, maximum
GS-1530 and GS-1532
GS-1530 and GS-1532 600 lbs
Platform up (fast mode) 15 to 17 seconds 272 kg
Platform down 28 to 30 seconds GS-1930, GS-1932, 500 lbs
GS-2632 and GS-3232 227 kg
GS-1930 and GS-1932
GS-2032 800 lbs
Platform down 28 to 30 seconds GS-2046 1200 lbs
544 kg
GS-2032 and GS-2632
GS-2646 1000 lbs
317 kg
GS-2046 and GS-2646
GS-4047 770 lbs
Platform up (fast mode) 28 to 32 seconds (CE and AS models) 350 kg
(ANSI and CSA models) 250 kg
GS-3232 and GS-3246
GS-3232 Outrigger leveling capacity, maximum
Platform up (fast mode) 55 to 59 seconds
Platform up (slow mode) 108 to 112 seconds Side to side 5°
Platform down 33 to 37 seconds Front to rear 3°
4 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Specifications
(models with proportional lift) Platform stowed 2.0 mph

40 ft / 13.6 sec
Drive speed, maximum 3.2 km/h
12.2 m / 13.6 sec
GS-1330m, GS-1530, GS-1532, GS-1930, GS-1932,
GS-4655
40 ft / 55 sec
Platform stowed 2.5 mph 0.8 km/h
40 ft / 10.9 sec 12.2 m / 55 sec
4 km/h
12.2 m / 10.9 sec Braking distance, maximum
Platform raised 0.5 mph High range on paved surface 1 - 3 ft

40 ft / 55 sec 0.3 - 0.9 m
0.8 km/h Gradeability
12.2 m / 55 sec
GS-1330m, GS-1930, GS-1932, 25%
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-2632,GS-3232, GS-3246 and
GS-3246 GS-4047
Platform stowed 2.2 mph GS-1530, GS-1532, GS-2032, 30%
to serial number: 40 ft / 12.4 sec GS-2046 and GS-2646
GS3216P-145830 3.5 km/h
Airborne noise emissions
GS4616P-139575 12.2 m / 12.4 sec
Sound pressure level at ground < 70 dBA
Platform stowed 2.0 mph
workstation
from serial number: 40 ft / 12.4 sec
GS3216P-145831 3.2 km/h Sound pressure level at platform < 70 dBA
GS4616P-139576 12.2 m / 12.4 sec workstation
40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 5

Specifications
Performance Specifications Rated work load at full height, maximum

(with proportional lift), continued GS-1330m 500 lbs
227 kg
Function speed, maximum from platform controls
(with 1 person in platform) GS-1530 and GS-1532 600 lbs
272 kg
GS-1330m
GS-1930, GS-1932, 500 lbs
Platform up 19 to 22 seconds GS-2632 and GS-3232 227 kg
Platform down 20 to 24 seconds
GS-1930PAR 400 lbs
GS-1530 and GS-1532 181 kg
Platform up 15 to 17 seconds GS-2032 800 lbs
Platform down 18 to 25 seconds 363 kg
GS-1930, 1930PAR and GS-1932 GS-2046 1200 lbs
Platform up 15 to 17 seconds 544 kg
GS-2032 and GS-2632 454 kg
Platform up 28 to 32 seconds GS-3246 700 lbs
Platform down 24 to 28 seconds 317 kg
GS-2046 and GS-2646 GS-4047 770 lbs

(CE and AS models) 350 kg
Platform up 28 to 32 seconds
(CE and AS models) 350 kg
GS-3232 and GS-3246
GS-4655 770 lbs
Platform up 55 to 59 seconds 350 kg
GS-3232 Outrigger leveling capacity, maximum
GS-4047
Side to side 5°
Platform up 71 to 76 seconds Front to rear 3°
GS-4655
Platform up 91 to 95 seconds
6 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Specifications
Hydraulic Oil Specifications Do not top off with incompatible

hydraulic fluids. Hydraulic fluids
Hydraulic Fluid Specifications may be incompatible due to the
Genie specifications require hydraulic oils which are differences in base additive
designed to give maximum protection to hydraulic chemistry. When incompatible
systems, have the ability to perform over a wide fluids are mixed, insoluble
temperature range, and the viscosity index should materials may form and deposit
exceed 140. They should provide excellent antiwear, in the hydraulic system,
oxidation prevention, corrosion inhibition, seal plugging hydraulic lines, filters,
conditioning, and foam and aeration suppression control valves and may result in
properties. component damage.
Cleanliness level, ISO 15/13
minimum Note: Do not operate the machine when the
Water content, 250 ppm ambient air temperature is consistently above
maximum 120°F / 49°C.
Recommended Hydraulic Fluid
Hydraulic oil type Chevron Rando HD Premium Hydraulic Fluid Temperature
Viscosity grade 32 Range
Viscosity index 200
Optional Hydraulic Fluids
Mineral based Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable Petro Canada Environ MV 46
Fire resistant UCON Hydrolube HP-5046
Note: Genie specifications require additional
equipment and special installation instructions for Ambient air temperature
the approved optional fluids. Consult Genie
Product Support before use. 1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
Optional fluids may not have 3 UCON Hydrolube HP-5046D
the same hydraulic lifespan and 4 Chevron Rando HD premium oil MV
may result in component
damage.
Note: Extended machine operation can cause the

hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 7

Specifications
Chevron Rando HD Premium Oil Chevron 5606A Hydraulic Oil

MV Fluid Properties Fluid Properties
ISO Grade 32 ISO Grade 15
Viscosity index 200 Viscosity index 300
Kinematic Viscosity Kinematic Viscosity
cSt @ 200°F / 100°C 7.5 cSt @ 200°F / 100°C 5.5
cSt @ 104°F / 40°C 33.5 cSt @ 104°F / 40°C 15.0
cSt @ -40°F / -40°C 510
Brookfield Viscosity
cP @ -4°F / -20°C 1040 Flash point 180°F / 82°C
cP @ -22°F / -30°C 3310
Pour point -81°F / -63°C
Flash point 375°F / 190°C
Maximum continuous operating 124°F / 51°C
Pour point -58°F / -50°C temperature
Maximum continuous operating 171°F / 77°C Note: Use of Chevron 5606A hydraulic fluid, or
temperature equivalent, is required when ambient temperatures
Note: A hydraulic oil heating system is are consistently below 0°F / -17°C unless an oil
recommended when the ambient temperature is heating system is used.
consistently below 0°F / -18°C.
Continued use of Chevron
Note: Do not operate the machine when the 5606A hydraulic fluid, or
ambient temperature is below -20°F / -29°C with equivalent, when ambient
Rando HD Premium MV. temperatures are consistently
above 32°F / 0°C may result in
component damage
8 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Specifications
Petro-Canada Environ MV 46 UCON Hydrolube HP-5046 Fluid

Fluid Properties Properties
ISO Grade 46 ISO Grade 46
Viscosity index 154 Viscosity index 192
Kinematic Viscosity Kinematic Viscosity
cSt @ 200°F / 100°C 8.0 cSt @ 149°F / 65°C 22
cSt @ 104°F / 40°C 44.4 cSt @ 104°F / 40°C 46
cSt @ 0°F / -18°C 1300
Flash point 482°F / 250°C
Flash point None
Maximum continuous operating 180°F / 82°C Pour point -81°F / -63°C
temperature Maximum continuous operating 189°F / 87°C
temperature
Shell Tellus S4 VX Fluid

Properties
ISO Grade 32
Viscosity index 300
Kinematic Viscosity
cSt @ 200°F / 100°C 9
cSt @ 104°F / 40°C 33.8
Brookfield Viscosity
cSt @ -4°F / -20°C 481
cSt @ -13°F / -25°C 702.4
cSt @ -40°F / -40°C 2624
Flash point >100
Maximum continuous operating 103°F / 75°C
temperature
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 9

Specifications
Hydraulic Component Function manifold - GS-1330m

Specifications System relief valve pressure, 2250 psi
maximum 155 bar
Function pump - GS-1330m Platform relief valve pressure 2250 psi
Type Gear 155 bar
Displacement per revolution 0.094 cu in Steer relief valve pressure 1600 psi
1.54 cc 110 bar
Flow rate @1500 psi / 103 bar 1.3 gpm Function manifold – GS-4047
4.9 L/min System relief valve pressure, 3500 psi
Hydraulic tank return filter 10 micron with maximum 241 bar
25 psi / 1.7 bar Platform relief valve pressure 3000 psi
bypass 206 bar
Function pump – GS-1530, GS1532, GS-1930, Steer relief valve pressure 1500 psi
GS-1932 and GS-4655 103 bar
Type Gear Function manifold– GS-4655
Displacement per revolution 0.244 cu in System relief valve pressure, 2900 psi
4 cc maximum 200 bar
Flow rate @ 2500 psi / 172 bar 3 gpm Outrigger manifold
11.3 L/min
Relief valve pressure, maximum 3500 psi
Hydraulic tank return filter 10 micron with 241 bar
25 psi / 1.7 bar
bypass Check valve manifold -
GS-1530, GS-1532, GS-1930. GS-1932
Function pump – GS-2032, GS-2632, GS-3232,
GS-2046, GS-2646, GS-3246 and GS-4047 Check valve pressure, maximum 200 psi
13.8 bar
Type Gear
Lift pressure selector manifold - GS-4047
Displacement per revolution 0.355 cu in
5.5 cc Platform relief valve pressure, 2000 psi
maximum 138 bar
Flow rate @ 2500 psi / 172 bar 4 gpm
15 L/min
Hydraulic tank return filter 10 micron with
25 psi / 1.7 bar
bypass
Function manifold – All models except GS-1330m,
GS-4047 and GS-4655
System relief valve pressure, 3700 psi
maximum 255 bar
Lift relief valve pressure 1800 to 3700 psi
142 to 241 bar
Steer relief valve pressure 1500 psi
103 bar
10 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Specifications
Manifold Component Valve coil resistance
Specifications Note: The following coil resistance specifications are at

an ambient temperature of 68°F / 20°C. As valve coil
Plug torque resistance is sensitive to change in air temperature, the
coil resistance will typically increase or decrease by 4%
SAE No. 2 50 in-lbs / 6 Nm of each 18°F / -7.7°C that your air temperature
SAE No. 4 13 ft-lbs / 18 Nm increases or decreases from 68°F / 20°C.
SAE No. 6 18 ft-lbs / 24 Nm Description Specification
SAE No. 8 50 ft-lbs / 68 Nm Solenoid valve, 3 position 4 way, 27.2Ω
20V DC with diode
SAE No. 10 55 ft-lbs / 75 Nm (schematic items F, AC or DC)
SAE No. 12 75 ft-lbs / 102 Nm Solenoid valve, 3 position 4 way, 19Ω
20V DC with diode
(schematic item E)
Solenoid valve, 2 position 4 way, 19Ω
20V DC with diode
(schematic items H, AI or DI)
N.C. 20V DC with diode
(schematic item N)
20V DC with diode
(schematic item AE or DE)
20V DC with diode
(schematic item AG or DG)
Solenoid valve, 2 position 2 way, 27.2Ω
20V DC with diode
(schematic items CA, CB, CC and
CD)
20V DC with diode
(schematic item BA)
20V DC with diode
(schematic item DN)
Solenoid valve, 3 position 4 way 33.75Ω
24V DC with diode
(schematic item EA)
Solenoid valve, 2 position 4 way 33.75Ω
24V DC with diode
(schematic item EC)
20V DC with diode
(schematic item GC)
20V DC with diode
(schematic item GA)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 11

Specifications
Hydraulic Hose and Fitting

Torque Specifications SAE O-ring Boss Port
(tube fitting - installed into Aluminum)
Your machine is equipped with Parker Seal-Lok™
(all types)
ORFS or 37° JIC fittings and hose ends. Genie
specifications require that fittings and hose ends be SAE Dash Size Torque
torqued to specification when they are removed -4 14 ft-lbs / 19 Nm
and installed or when new hoses or fittings are -6 23 ft-lbs / 31,2 Nm
installed.
-8 36 ft-lbs / 54,2 Nm
-10 62 ft-lbs / 84 Nm
Seal-Lok™ Fittings -12 84 ft-lbs / 114 Nm
(hose end - ORFS)
-16 125 ft-lbs / 169,5 Nm
SAE Dash Size Torque
-20 151 ft-lbs / 204,7 Nm
-4 18 ft-lbs / 25 Nm
-24 184 ft-lbs / 249,5 Nm
-6 30 ft-lbs / 41 Nm
-8 40 ft-lbs / 55 Nm
-10 60 ft-lbs / 81 Nm
-12 85 ft-lbs / 115 Nm
-16 110 ft-lbs / 150 Nm
-20 150 ft-lbs / 205 Nm
-24 230 ft-lbs / 315 Nm
Adjustable Fitting Non-adjustable fitting
1 jam nut
JIC 37° Fittings
(swivel nut or hose connection)
SAE Dash Size Thread Size Flats
SAE O-ring Boss Port
-4 7/16-20 2
(tube fitting - installed into Steel)
-6 9/16-18 1 1/2
SAE Dash Size Torque
-8 3/4-16 1 1/2
-4 ORFS / 37° (Adj) 15 ft-lbs / 20,3 Nm
-10 7/8-14 1 1/2 ORFS (Non-adj) 26 ft-lbs / 35,3 Nm
-12 1 1/16-12 1 1/4 37° (Non-adj) 22 ft-lbs / 30 Nm
-16 1 5/16-12 1 -6 ORFS (Adj / Non-adj) 35 ft-lbs / 47,5 Nm

37° (Adj / Non-adj) 29 ft-lbs / 39,3 Nm
-20 1 5/8-12 1
-8 ORFS (Adj / Non-adj) 60 ft-lbs / 81,3 Nm
-24 1 7/8-12 1 37° (Adj / Non-adj) 52 ft-lbs / 70,5 Nm
-10 ORFS (Adj / Non-adj) 100 ft-lbs / 135,6 Nm
37° (Adj / Non-adj) 85 ft-lbs / 115,3 Nm
-12 (All types) 135 ft-lbs / 183 Nm
-16 (All types) 200 ft-lbs / 271,2 Nm
-20 (All types) 250 ft-lbs / 339 Nm
-24 (All types) 305 ft-lbs / 413,5 Nm
12 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Specifications
Torque Procedure
JIC 37° fittings
Seal-Lok™ fittings 1 Align the tube flare (hex nut) against the nose
of the fitting body (body hex fitting) and tighten
1 Replace the O-ring. The O-ring must be
the hex nut to the body hex fitting to hand tight,
replaced anytime the seal has been broken.
approximately 30 in-lbs / 3.4 Nm.
The O-ring cannot be re-used if the fitting or
hose end has been tightened beyond finger 2 Using a permanent ink marker, make a
tight. reference mark on one the flats of the hex nut
and continue the mark onto the body of the
Note: The O-ring in Parker Seal Lok™ fittings and
hex fitting. Refer to Illustration 1.
hose end are custom-size O-rings. They are not
standard size O-rings. They are available in the
O-ring field service kit (Genie part number 49612).
2 Lubricate the O-ring before installation.
3 Be sure the O-ring face seal is seated and
retained properly.
4 Position the tube and nut squarely on the face
seal end of the fitting, and tighten the nut
finger tight.
Illustration 1
5 Tighten the nut or fitting to the appropriate
torque. Refer to the appropriate torque chart in 1 hex nut
this section. 2 reference mark
3 body hex fitting
6 Operate all machine functions and inspect the
hose, fittings and related components to
confirm there are no leaks.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 13

Specifications
3 Working clockwise on the body hex fitting,

make a second mark with a permanent ink
marker to indicate the proper tightening
position. Refer to Illustration 2.
Note: Use the JIC 37° Fitting table in this section to
determine the correct number of flats, for the
proper tightening position.
Note: The marks indicate the correct tightening
positions have been determined. Use the second
mark on the body hex fitting to properly tighten the
joint after it has been loosened.
Illustration 2
1 body hex fitting
2 reference mark
3 second mark
4 Tighten the hex nut until the mark on the hex

nut is aligned with the second mark on the
body hex fitting.
5 Operate all machine functions and inspect the
hose, fittings and related components to
confirm there are no leaks.
14 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Repair Procedures
Machine Configuration:
Section 3 Repair Pr oc edures
 Unless otherwise specified, perform each

repair procedure with the machine in the
following configuration:
• Machine parked on a firm, level surface
• Key switch in the off position with the key
Observe and Obey: removed
 Repair procedures shall be completed by a • The red Emergency Stop button in the off
person trained and qualified on the repair of position at both the ground and platform
this machine. controls
 Immediately tag and remove from service a • Wheels chocked
damaged or malfunctioning machine.
• All external AC power supply disconnected
 Repair any machine damage or malfunction from the machine
before operating the machine.
• Platform in the stowed position
Before Repairs Start:

 Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
 Be sure that all necessary tools and parts are
available and ready for use.
 Use only Genie approved replacement parts.
 Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 15

Repair Procedures
About This Section

Symbols Legend
Most of the procedures in this section should only
be performed by trained service professional in a Safety alert symbol—used to alert
suitably equipped workshop. Select the appropriate personnel to potential personal
repair procedure after troubleshooting the problem. injury hazards. Obey all safety
messages that follow this symbol
Perform disassembly procedures to the point to avoid possible injury or death.
where repairs can be completed. Then to
re-assemble, perform the disassembly steps in Indicates a imminently hazardous
reverse order. situation which, if not avoided, will
result in death or serious injury.

situation which, if not avoided,
could result in death or serious
injury.

may cause minor or moderate
injury.

may result in property damage.
Indicates that a specific result is expected

after performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
16 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Platform Controls
The platform controls are used to operate the

machine from the platform.
Activating a function button sends a signal to the
Electronic Control Module (ECM). When the ECM
is in the function mode, the platform controls are
used to operate the various machine functions.
The platform controls consist of an Emergency
Stop button, electronic circuit board, proportional
control handle, drive/steer enable switch, alarm,
function buttons and LED display.
For further information or assistance, contact
Genie Product Support.
a red Emergency Stop button P2

b platform controls circuit board U3
c proportional control handle and drive/steer
enable switch JC9
d alarm H1
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 17

Platform Controls
Operational Indicator Codes Note: The Ld Operation Indicator Code will appear
when the outriggers are not fully retracted, the
These codes are generated by the electrical machine is not auto leveled, an outrigger has lost
system to indicate machine operating status. contact with the ground or either level sensor
During normal operation, a code will appear in the detects the machine is no longer level. When any
platform controls LED readout if a condition such of the above scenarios occur, the lift function is
as off-level, overload cutout, chassis mode disabled.
operation or pothole guard stuck occurs.
The lift function will also be disabled while
If the platform controls LED readout displays an extending or retracting the outriggers and during
operational indicator code such as LL, the fault the outrigger auto level procedure. While
condition must be repaired or removed before performing the above operations, the Ld Operation
resuming machine operation. Push in and pull out Indicator Code will appear.
the red Emergency Stop button to reset the
system. Note: A code and a description of a code can also
be viewed at the ground controls LCD display.
Platform Controls LED Readout
Code Condition
LL Off-level
OL Platform Overload (CE and Australia)
CH Chassis Mode Operation
PHS Pothole Guard Stuck
nd No Drive (option)
Ld Lifting Disabled
br Brake Release
OHL Outdoor Height Restriction
18 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Platform Controls
1-1 8 Carefully disconnect all wire harness

connectors from the platform controls circuit
Circuit Board board.
Electrocution/burn hazard.
How to Remove the Platform Contact with electrically charged
Controls Circuit Board circuits could result in death or
serious injury. Remove all rings,
1 Push in the red Emergency Stop button to the watches and other jewelry.
off position at both the ground and platform
controls. Component damage hazard.
2 Disconnect the platform controls from the Electrostatic discharge (ESD)
control cable at the platform. can damage printed circuit board
components. Maintain firm
3 Remove the fasteners securing the platform contact with a metal part of the
control box to the platform control bracket. machine that is grounded at all
4 Remove the fasteners securing the bottom times when handling printed
cover to the platform control box. Open the circuit boards OR use a
control box. grounded wrist strap.
5 Remove the ties securing the wire harness. 9 Carefully remove the platform controls circuit
6 Disconnect the red and black wires from the board fasteners.
alarm. 10 Carefully remove the platform controls circuit
7 Carefully remove the alarm from the platform board from the platform control box.
control box. 11 Remove the transparent caps from the
platform controls circuit board and save.
Circuit board fastener torque specifications
Hand tighten until screws seat < 5 in-lbs
< 0.6 Nm
Note: Before installing a circuit board, place the
transparent caps removed in step 11, over the
circuit board buttons.
Note: After installing the circuit board, check for
proper button operation. Excessive torque of the
circuit board fasteners will cause the buttons to
bind. Moderate torque of the circuit board fasteners
will not allow the buttons to engage.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 19

Platform Controls
1-2 1-3
Joystick Platform Controls Alarm
How to Remove the Joystick How to Remove the Platform

1 Push in the red Emergency Stop button to the Controls Alarm
1 Push in the red Emergency Stop button to the
controls.
2 Disconnect the platform controls from the controls.
control cable at the platform.
2 Disconnect the platform controls from the
3 Remove the fasteners securing the platform control cable at the platform.
control box to the platform control bracket.
3 Remove the fasteners securing the platform
4 Remove the fasteners securing the bottom control box to the platform control bracket.
cover to the platform control box. Open the
4 Remove the fasteners securing the bottom
control box.
cover to the platform control box. Open the
5 Remove the ties securing the joystick wire control box.
harness. 5 Disconnect the red and black wires from the
6 Carefully disconnect the joystick wire harness alarm.
from the platform controls circuit board.
Electrocution/burn hazard. Contact with electrically charged
Contact with electrically charged circuits could result in death or
circuits could result in death or serious injury. Remove all rings,
serious injury. Remove all rings, watches and other jewelry.
watches and other jewelry.
Component damage hazard.
Component damage hazard. Electrostatic discharge (ESD)
Electrostatic discharge (ESD) can damage printed circuit board
can damage printed circuit board components. Maintain firm
components. Maintain firm contact with a metal part of the
contact with a metal part of the machine that is grounded at all
machine that is grounded at all times when handling printed
times when handling printed circuit boards OR use a
circuit boards OR use a grounded wrist strap.
grounded wrist strap.
6 Carefully remove the alarm from the platform
7 Carefully remove the joystick fasteners. control box.
8 Carefully remove the joystick from the platform
control box.
Torque specifications
Joystick fasteners 9 in-lbs
1 Nm
20 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Platform Controls
1-4 5 Disconnect the white wires from the

Emergency Stop base.
Platform Emergency Stop Button
Contact with electrically charged
How to Remove the Platform circuits could result in death or
Controls Emergency Stop Button serious injury. Remove all rings,
1 Push in the red Emergency Stop button to the
off position at both the ground and platform Component damage hazard.
controls. Electrostatic discharge (ESD)
2 Disconnect the platform controls from the can damage printed circuit board
control cable at the platform. components. Maintain firm
contact with a metal part of the
3 Remove the fasteners securing the platform machine that is grounded at all
control box to the platform control bracket. times when handling printed
4 Remove the fasteners securing the bottom circuit boards OR use a
cover to the platform control box. Open the grounded wrist strap.
control box.
6 Carefully remove the Emergency Stop base
from the Emergency Stop button.
7 Carefully remove the retaining ring from the
Emergency Stop button.
8 Carefully remove the Emergency Stop button
from the platform control box.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 21

Ground Controls
The ground controls, used to operate the machine

from the ground, can also be used to tune the
performance of the machine.
The ground controls consist of an Electronic
Control Module (ECM), emergency stop button,
key switch and circuit breaker.
Activating the function enable button and the up or
down at the same time, sends a signal to the
(ECM). This allows the platform to be raised or
lowered at the ground controls.
Note: Steer and drive functions are not available at
the ground controls.
When the ECM is in the set up mode, the ground
controls are used to adjust the function speed
parameters, machine models, or machine options.
For further information or assistance, contact 1 machine setup escape button
2 machine setup scroll up button
3 LCD readout
4 machine setup scroll down button
5 machine setup enter button
6 Key switch KS1
7 red Emergency Stop P1
8 circuit breaker CB2
9 Diagnostic port (if equipped)
10 platform down button
11 lift function enable button
12 platform up button
22 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
2-1 2 Press the ground control scroll down button.

Software Revision Level Result: The ground control LCD display will
indicate the software revision and hour meter
information. After 5 seconds, the ground
How to Determine the Revision controls LCD display will display machine
Level model and hour meter information again. See
example below.
The machine software revision level is displayed at
the ground controls LCD display. 3 Push in the red Emergency Stop button to the
1 Turn the key switch to the ground controls or controls and turn the key switch to the off
platform controls position. Pull out the red position.
Emergency Stop button to the on position at
both ground and platform controls.
Result: The display at the platform controls will
show "CH". See example below.
Result: The display at the ground controls will a ground control LCD display
show the machine model and hour meter b ground control scroll down button
information. After 3 seconds, the machine
model will not show on the display. See
example below.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 23

Ground Controls
2-2 2 Press and hold the ground control scroll up

and scroll down buttons.
Machine Setup
How to Setup the Machine from

Ground Controls
The ground controls can be used to setup the
machine parameters from the ground. Features
that can be adjusted from the ground controls
include machine Model, Options and Speed setup.
This menu can only be entered from ground
controls with the key switch in the ground controls
position.
Ground Control Menu Buttons
Tip-over hazard. Do not adjust
function speeds higher than 1 scroll down button
specified in this procedure. 2 enter button
Setting the function speeds 3 scroll up button
greater than specifications could 4 escape button
cause the machine to tip over 5 LCD display
resulting in death or serious
injury. 3 Pull out the red Emergency Stop button to the
on position at the ground controls.
Tip-over hazard. This procedure Result: The ground controls LCD display will
must only be performed by a show the following:
trained service professional.
Attempting this procedure
without the necessary skills
could result in death or serious
injury.
Note: Select a test area that is firm, level and free

of obstructions. 4 Use the ground control menu buttons to select
machine Model, Options and Speed Setup
1 Turn the key switch to ground controls. parameters. Follow the menu structure
indicated on the ground control LCD display.
24 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
2-3 Bootloader Mode

Loading or Updating Machine 1 Open the GCON compartment.
Software Note: Some models will require opening the ground
control box to access the GCON.
Note: Before updating the machine software, open
a web browser and navigate to the following 2 Turn the key switch to the ground controls
location for the Genie Machine Software Download position and pull out the red Emergency Stop
portal, http://firmware.genielift.com. Perform a button to the on position at the platform
search by applying the appropriate filters and controls.
download the machine software.
3 At the ground controls, press and hold the
Note: There are two procedures available to update Enter and Escape buttons.
the machine software. These are Bootloader
Mode and Machine Application Mode.
Bootloader Mode: The Bootloader mode is only

available with the key switch in the GCON position.
It allows the user to update or reinstall the machine
software by directing the system into the
Bootloader.
Choose this mode if the GCON ECM is not
opertaing correctly.
Machine Application Mode: The machine

Application mode is available with the key switch in a LCD display
the GCON or PCON position. This mode of b enter button
machine software update requires the user to enter c escape button
the Machine Service Tool.
4 Pull out the red Emergency Stop button to the
Choose this mode if the machine is operating
correctly and you are updating the machine
software. Result: The ground controls LCD display will
show the following:
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 25

Ground Controls
5 Locate the diagnostic port on the side of the 8 Launch a web browser such as Internet
GCON. Remove one of the fasteners securing Explorer ®, Chrome ® or Firefox ® on your PC
the cover and set aside. Loosen the other or laptop. Type the IP address from step 7 into
fastener. Do not remove it. the web browser address bar and press enter.
Result: The following screen will be displayed.
9 Select the Choose File button and navigate to

a diagnostic port the downloaded Genie Flash file (.gff).
6 Connect one end of a CAT5 Ethernet cable Note: Verify it is the correct flash file.
into the diagnostic port. Connect the other end 10 Select the Load Flash File button to verify the
into a PC or laptop. file is a .gff file.
Result: The ground controls LCD display will Result: The following screen will be displayed.
show the following:
7 Read and record the IP address.
26 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
11 Select the Reprogram Device(s) button to Machine Application Mode

start the ECM software update.
1 Open the GCON compartment.
Result: The following screen will be displayed
after the software update is complete. Note: Some models will require opening the ground
Note: Do not turn off power while the ECM is being
reprogrammed. 2 Turn the key switch to ground controls or
platform controls and pull out the red
Emergency Stop button to the on position at
3 Locate the diagnostic port on the side of the
GCON. Remove one of the fasteners securing
the cover and set aside. Loosen the other
fastener. Do not remove it.
12 Select the Run Application button to exit the

software update mode.
13 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
14 Secure the diagnostic port cover using the
retaining fasteners removed in step 5. Do not
over tighten.
Note: Machines equipped with AGM batteries will
need to select the AGM battery type using the a diagnostic port
GCON set parameters screen. Refer to the
Machine Setup procedure in the Service and 4 Connect one end of a CAT5 Ethernet cable
Repair manual that is appropriate for your machine. into the diagnostic port. Connect the other end
into a PC or laptop.
Tip over hazard. Updating the
SmartLink software may have Result: The ground controls LCD display will
impacted the machines default show the following:
drive speeds. Tipping over the
machine will result in death or
serious injury.
Perform drive speed test. Refer
to the Maintenance Manual that
is appropriate for your machine.
15 Perform a function test. Refer to the

Operator's Manual on your machine.
16 Return the machine to service.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 27

Ground Controls
5 Read and record the IP address. 8 Select the Software tab at the header bar.
Note: The display wil only show the Result: The following screen will be displayed.
IP address for 3 seconds. Press the
scroll up button to display the IP
address for another 3 seconds.
6 Launch a web browser such as Internet

Explorer ®, Chrome ® or Firefox ® on your PC
or laptop. Type the IP address from step 5 into
the web browser address bar and press enter.
9 Select the Update Machine Software button.

7 Enter the following username and password
then select OK.
Username: smart.link
Password: SL1000
Note: The username and password are case
sensitive.
10 Select the Choose File button and navigate to

the downloaded Genie Flash file (.gff).
Note: Verify it is the correct flash file.
28 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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11 Select the Load Flash File button to verify the 15 Secure the diagnostic port cover using the
file is a .gff file. retaining fasteners removed in step 5. Do not
over tighten.
need to select the AGM battery type using the
Machine Setup procedure in the Service and
Repair manual that is appropriate for your machine.

SmartLink software may have
impacted the machines default
serious injury.
12 Select the Reprogram Device(s) button to Perform drive speed test. Refer
start the ECM software update. to the Maintenance Manual that
Result: The following screen will be displayed
after the software update is complete. 16 Perform a function test. Refer to the
Note: Do not turn off power while the ECM is being Operator's Manual on your machine.
reprogrammed. 17 Return the machine to service.
13 Select the Run Application button to exit the

software update mode.
14 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 29

Ground Controls
2-4 3 Locate the diagnostic port on the side of the

GCON. Remove one of the fasteners securing
Using a Wi-Fi Router to Connect the cover and set aside. Loosen the other
to the SmartLink Web Service fastener. Do not remove it.
Tool
Note: Before using a portable wireless router to
connect to the Smart Link Service Tool web site,
the router must be configured to the type of
connection desired. Refer to the portable wireless
router users manual for set-up and configuration
instructions.
1 Open the GCON compartment.
Note: Some models will require opening the ground
2 Turn the key switch to ground controls or
platform controls and pull out the red
Emergency Stop button to the on position at a diagnostic port
4 Connect one end of a CAT5 Ethernet cable
Result: The display at the platform controls will into the diagnostic port. Connect the other end
show "CH". See example below. into the ethernet port of the portable wireless
router.
Result: The ground controls LCD display will
show the following:
30 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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5 Read and record the IP address. 9 Enter the following username and password
then select OK.
Note: The display wil only show the
IP address for 3 seconds. Press the Username: smart.link
scroll up button to display the IP Password: SL1000
address for another 3 seconds. Note: The username and password are case
sensitive.
6 On a PC, laptop or mobile device, set up a Result: The following screen will be displayed.
wireless network for the portable router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
7 After establishing a new wireless network,
select the appropriate network your portable
wireless router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
8 Launch a web browser such as Internet 10 After using the Smart Link Service Tool web
Explorer ®, Chrome ® or Firefox ® on your PC, site, push in the red Emergency Stop button
laptop or mobile device. Type the IP address and disconnect the CAT5 cable from the
from step 5 into the web browser address bar GCON.
and press enter. 11 Secure the diagnostic port cover using the
Result: The following screen will be displayed. retaining fasteners removed in step 3. Do not
over tighten.
need to select the AGM battery type using the
Machine Setup procedure in the Service and
Repair manual that is appropriate for your machine.

SmartLink software may have
impacted the machines default
serious injury.
Perform drive speed test. Refer
to the Maintenance Manual that
12 Perform a function test. Refer to the

Operator's Manual on your machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 31

Ground Controls
2-5 Note: Perform this operation on a firm, level

surface and if equipped, with the outriggers auto
Service Override Mode leveled or fully retracted.
The Electronic Control Module (ECM) is Tip-over hazard. Operating the
programmed with a Service Override mode. machine on a surface that is not
Service Override mode is only indented for certain level while in Service Override
circumstances and is not part of the normal mode will result in death or
machine operation. Service Override mode should serious injury. Follow proper
only be accessed by trained personal to repair operating procedures and safety
faults and/ or a malfunctioning machine. precautions. Do not use Service
Note: Service Override mode can only be entered Override mode if you are not
at the ground controls and is intended to allow the trained and familiar with the
platform to be raised or lowered. Once the platform operation of the machine.
has reached the maximum allowable height, the
system will exit Service Override mode. Repeat this 1 Turn the key switch to the ground controls
procedure to lower the platform. position and pull out the red Emergency Stop
button to the on position at the platform
Note: When in Service Override mode, an audible controls.
alarm will sound. 2 Press and hold the ground control scroll up
Note: Before entering Service Override mode, fault and scroll down buttons.
codes or the malfunction affecting the operation of
the machine should be fully understood to ensure
Service Override mode is required.

a scroll down button
b enter button
c scroll up button
d escape button
e LCD display
32 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
3 Pull out the red Emergency Stop button to the 6 Press the Enter button.
Result: The ground controls LCD display will show an alternating message every 1.5
show the following: seconds.
4 Release the Scroll Up and Scroll Down

buttons after the ground controller powers up.
5 At the ground controls, use the Scroll Down
button to scroll to SVC Override.
show the following:
7 Press the Enter button.

show the following:

show the following:
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 33

Ground Controls
2-6
Level Sensors
The Electronic Control Module (ECM) is
programmed to deactivate the lift and drive
functions and activate an alarm when a signal is
received from the level sensor.
All models except GS-1330m

The tilt alarm sounds when the incline of the Procedure 2
chassis exceeds 1.5° to the side and 3° to the front
or rear.
GS-1330m
The tilt alarm sounds when the incline of the
chassis exceeds 1.5° to the side and 2.5° to the
front or rear.
Use the illustrations to verify which type of level
sensor is installed and perform the procedure that
Procedure 3
1 X axis
2 Y axis
Procedure 1
34 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
How to Install and Calibrate the 6 Lower the platform onto the safety arm.
Level Sensor - Procedure 1 Crushing hazard. Keep hands
clear of the safety arm when
lowering the platform.
7 Turn the key switch to the off position and

push in the red Emergency Stop button to the
off position at the ground controls.
8 Tag and disconnect the level sensor wire
harness from the chassis wire harness.
Note: The wire harness connection is located next
to the level sensor, on top of the chassis at the
Procedure 1 steer end of the machine.
1 X axis 9 Remove the level sensor retaining fasteners
2 Y axis and remove the level sensor from the
machine.
Tip-over hazard. Failure to install
or calibrate the level sensor as 10 Tag and disconnect the level sensor wires
instructed will compromise from the level sensor connector plug.
machine stability and cause the
11 Securely install the wires of the new level
machine to tip over, resulting in
sensor into the level sensor connector plug.
death or serious injury. Do not
install or calibrate the level
sensor other than specified in
this procedure.
Note: If you are not installing a new level sensor,

proceed to step 15.
1 Move the machine to an area that has a firm,
level surface and is free of obstructions.
Note: The surface must be 0° +/- 0.5°.
2 Remove the platform controls from the
platform.
3 Turn the key switch to platform controls and
pull out the red Emergency Stop button to the
on position at both ground and platform
controls.
4 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
5 Lift the safety arm, move it to the center of the
scissor arm and rotate down to a vertical
position.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 35

Ground Controls
12 Place the new level sensor onto the level 13 Install the level sensor retaining fasteners
sensor mount bracket with the "X" on the level through the level sensor and springs, and into
sensor base closest to the long side of the the mount bracket. Tighten the fasteners and
level sensor mount, and the "Y" on the level measure the distance between the level
sensor base closest to the short side of the sensor and the level sensor mount bracket.
level sensor mount.
Result: The measurement should be
Tip-over hazard. Failure to install approximately 0.375 inch / 10 mm.
the level sensor as instructed, 14 Connect the chassis wire harness to the level
could result in the machine sensor wire harness.
tipping over, causing death or
serious injury. 15 Turn the key switch to the ground control and
Steer End on position at the ground controls.
16 Adjust the level sensor retaining fasteners
until the bubble at the top of the level sensor is
centered in the circles.
Result: The tilt sensor alarm should not sound.
17 Raise the platform slightly.
18 Return the safety arm to the stowed position.
19 Lower the platform to the stowed position.
20 Center a lifting jack under the drive chassis at
the ground controls side of the machine.
21 Raise the machine approximately 2 inches / 5
cm. Place blocks under the chassis for
support.
Non-steer End
1 limit switch
2 level sensor mount bracket
3 level sensor S7
4 scissor chassis
5 alarm H5
36 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
22 GS-1530 and GS-1930: Place a 0.64 x 6 x 6 29 Center a lifting jack under the drive chassis at
inch / 16.2 mm x 15 cm x 15 cm thick steel the battery pack side of the machine.
block under both wheels at the ground
controls side of the machine.
GS-1532 and GS-1932: Place a 0.68 x 6 x 6 support.
inch / 17.2 mm x 15 cm x 15 cm thick steel
31 GS-1530 and GS-1930: Place a 0.77 x 6 x 6
block under both wheels at the ground
controls side of the machine.
block under both wheels at the battery pack
GS-2032, GS-2632 and GS-3232: Place a side of the machine.
0.66 x 6 x 6 inch / 16.8 mm x 15 cm x 15 cm
GS-1532 and GS-1932: Place a 0.83 x 6 x 6
thick steel block under both wheels at the
ground controls side of the machine.
block under both wheels at the battery pack
GS-2046, GS-2646, GS-3246 and GS-4047: side of the machine.
Place a 1 x 6 x 6 inch / 25.4 mm x 15 cm x 15
GS-2032, GS-2632 and GS-3232: Place a 0.8
cm thick steel block under both wheels at the
x 6 x 6 inch / 20.3 mm x 15 cm x 15 cm thick
ground controls side of the machine.
steel block under both wheels at the battery
23 Lower the machine onto the blocks. pack side of the machine.
24 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. GS-2046, GS-2646, GS-3246 and GS-4047:
Place a 1.22 x 6 x 6 inch / 31 mm x 15 cm x 15
Result: The level sensor alarm should not
cm thick steel block under both wheels at the
sound.
battery pack side of the machine.
Result: The level sensor alarm does sound
32 Lower the machine onto the blocks.
and fault code LL appears in the diagnostic
display. Adjust the level sensor retaining 33 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
fasteners just until the level sensor alarm does
Result: The platform should stop, an alarm
not sound.
should sound and fault code LL appears in the
25 Lower the platform to the stowed position. diagnostic display.
26 Raise the machine approximately 2 inches / 5 Result: The platform does not stop or the level
cm. Place blocks under the chassis for sensor alarm does not sound. Adjust the level
support. sensor until the alarm just begins to sound OR
the down limit switch may need to be adjusted.
27 Remove the blocks from under both wheels.
28 Lower the machine and remove the jack.
cm.
36 Remove the blocks from under both wheels.
37 Lower the machine and remove the jack.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 37

Ground Controls
How to Install and Calibrate the 3 All models except GS-4655: Raise the
Level Sensor - Procedure 2 platform 7 to 8 feet / 2,1 to 2,4 m.
GS-4655:Raise the platform approximately 13
feet / 4 m.
position.
5 Lower the platform onto the safety arm.
Crushing hazard. Keep hands
Procedure 2
1 X axis push in the red Emergency Stop button to the
2 Y axis off position at the ground controls.
Tip-over hazard. Failure to install 7 Tag and disconnect the level sensor wire
the level sensor as instructed will harness from the chassis wire harness.
compromise machine stability
Note: The wire harness connection is located on
and cause the machine to tip
the level sensor, on top of the chassis at the steer
over, resulting in death or
end of the machine.
serious injury. Do not install the
level sensor other than specified 8 Remove the level sensor retaining fasteners
in this procedure. and remove the level sensor from the
machine.
proceed to step 14. 9 Securely install the wires of the new level
sensor into the level sensor connector plug.
Note: Use a digital level to verify the surface is
level.
2 Turn the key switch to ground control and pull
out the red Emergency Stop button to the on
position at both ground and platform controls.
38 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
10 Place the new level sensor on to the level 11 Install the level sensor retaining fasteners
sensor bracket with the "Y" on the level sensor through the level sensor and into the mount
closest to the ground controls of the machine bracket.
and the "X" on the level sensor closest to the
12 Connect the chassis wire harness to the level
steer end of the machine.
sensor.
Tip-over hazard. Failure to install 13 Turn the key switch to ground control and pull
the level sensor as instructed, out the red Emergency Stop button to the on
could result in the machine position at both ground and platform controls.
serious injury. Result: GCON will display a ‘C051:
SYSTEMFAULT, TILT:NoCal fault.
Steer End 14 Push in the red Emergency Stop button to the
15 Press and hold the ground control scroll up

1 scroll down button
2 enter button
3 scroll up button
4 escape button
5 LCD display
Non-steer End
1 limit switch
3 level sensor S7
4 scissor chassis
5 alarm H5
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 39

Ground Controls
16 Pull out the red Emergency Stop button to the 22 Press and hold the Enter button to start
on position at the ground controls. calibration.
Result: The ground controls LCD display will Result: An audible alarm will sound when
show the following: calibration is complete.
Note: The machine will not calibrate if it is on a
slope of one degree or greater.
Note: If the level sensor has been replaced,
continue with step 23. If the level sensor was not
replaced skip to step 26.
18 Use the Scroll Up or Scroll Down buttons to
scroll to Select Option.

23 All models except GS-4655: Raise the
20 Use the Scroll Up or Scroll Down buttons to platform 7 to 8 feet / 2,1 to 2,4 m.
scroll to Tilt Sensor.
GS-4655: Raise the platform approximately 13
feet / 4 m.
24 Return the safety arm to the stowed position.
26 Place a digital level on the ground control side
21 Press the Enter button. of the drive chassis. Zero out the digital level.
27 Drive the steer end of the machine up a ramp
until it is just under 3°.
40 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
28 All models except GS-4655: Raise the 34 All models except GS-4655: Raise the
platform 7 to 8 feet / 2,1 to 2,4 m. platform 7 to 8 feet / 2,1 to 2,4 m.
GS-4655: Raise the platform approximately 9 GS-4655: Raise the platform approximately 9
feet / 2,8 m. feet / 2,8 m.
Result: No audible alarm is heard. Result: No audible alarm is heard.
Result: The platform stops, an audible alarm is Result: The platform stops, an audible alarm is
heard and Fault LL is displayed. Repeat this heard and Fault LL is displayed. Repeat this
procedure starting at step 15 on a firm level procedure starting at step 15 on a firm level
surface. surface.
29 Lower the platform to the stowed position. 35 Lower the platform to the stowed position.
30 Continue driving the machine up the ramp until 36 Continue driving the machine up the ramp until
it is just over 2.5°. it is just over 2.5°.
feet / 2,8 m. feet / 2,8 m.
Result: The platform should stop, an alarm Result: The platform should stop, an alarm
should sound and fault code LL appears in the should sound and fault code LL appears in the
diagnostic display. diagnostic display.
Result: The platform does not stop or the level Result: The platform does not stop or the level
sensor alarm does not sound. Repeat this sensor alarm does not sound. Repeat this
surface. surface.
33 Drive the non-steer end of the machine up a 39 Place a digital level on the steer end of the
ramp until it is just under 3°. drive chassis. Zero out the digital level.
40 Drive the ground control side of the machine
onto a ramp until it is just under 1.5°.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 41

Ground Controls
feet / 2,8 m. feet / 2,8 m.
surface. surface.
43 Continue driving the machine onto the ramp 49 Continue driving the machine onto the ramp
until it is just over 1.5°. until it is just over 1.5°.
feet / 2,8 m. feet / 2,8 m.
surface. surface.
46 Drive the battery compartment side of the
machine onto a ramp until it is just under 1.5°.
42 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
How to Install and Calibrate the 5 Lower the platform onto the safety arm.
Level Sensor - Procedure 3 Crushing hazard. Keep hands

7 Tag and disconnect the level sensor wire
harness from the chassis wire harness.
Note: The wire harness connection is located on
the level sensor, on top of the chassis at the steer
Procedure 3 end of the machine.
1 X axis 8 Remove the level sensor retaining fasteners
2 Y axis and remove the level sensor from the
machine.
the level sensor as instructed will 9 Securely install the wires of the new level
compromise machine stability sensor into the level sensor connector plug.
level sensor other than specified
in this procedure.

proceed to step 14.
Note: Use a digital level to verify the surface is
level.
position.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 43

Ground Controls
10 Place the new level sensor on to the level 11 Install the level sensor retaining fasteners
sensor bracket with the "Y" on the level sensor through the level sensor and into the mount
away from the ground controls of the machine bracket.
and the "X" on the level sensor closest to the
12 Connect the chassis wire harness to the level
sensor.
Tip-over hazard. Failure to install 13 Turn the key switch to ground control and pull
the level sensor as instructed, out the red Emergency Stop button to the on
could result in the machine position at both ground and platform controls.
serious injury. Result: GCON will display a ‘C051:
SYSTEMFAULT, TILT:NoCal fault.
Steer End 14 Push in the red Emergency Stop button to the

1 scroll down button
2 enter button
3 scroll up button
4 escape button
5 LCD display
Non-steer End
1 limit switch
3 level sensor S7
4 scissor chassis
5 alarm H5
44 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
16 Pull out the red Emergency Stop button to the 22 Press and hold the Enter button to start
on position at the ground controls. calibration.
Result: The ground controls LCD display will Result: An audible alarm will sound when
show the following: calibration is complete.
Note: The machine will not calibrate if it is on a
slope of one degree or greater.
Note: If the level sensor has been replaced,
continue with step 23. If the level sensor was not
replaced skip to step 26.
scroll to Select Option.

scroll to Tilt Sensor. 24 Return the safety arm to the stowed position.
26 Place a digital level on the ground control side
of the drive chassis. Zero out the digital level.
27 GS-1330m: Drive the steer end of the
machine up a ramp until it is just under 2.5°.
All other models: Drive the steer end of the
machine up a ramp until it is just under 3°
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 45

Ground Controls
28 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. 34 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
surface. surface.
30 GS-1330m: Drive the steer end of the 36 GS-1330m: Drive the steer end of the
machine up a ramp until it is just under 2.5°. machine up a ramp until it is just under 2.5°.
All other models: Drive the steer end of the All other models: Drive the steer end of the
machine up a ramp until it is just under 3°. machine up a ramp until it is just under 3°.
surface. surface.
33 GS-1330m: Drive the steer end of the 39 Place a digital level on the steer end of the
machine up a ramp until it is just under 2.5°. drive chassis. Zero out the digital level.
All other models: Drive the steer end of the 40 Drive the ground control side of the machine
machine up a ramp until it is just under 3°. onto a ramp until it is just under 1.5°.
46 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
surface. surface.
43 Continue driving the machine onto the ramp 49 Continue driving the machine onto the ramp
until it is just over 1.5°. until it is just over 1.5°.
surface. surface.
46 Drive the battery compartment side of the
machine onto a ramp until it is just under 1.5°.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 47

Ground Controls
Outrigger Level Sensor - GS-3232 6 Place the new outrigger level sensor onto the
outrigger level sensor base with the flat side of
Models the outrigger level sensor closest to the
(from serial number GS3211A to GS3215A-141898) battery side access door. Refer to the
(from serial number GS3212C-10000) illustration below.
the level sensor as instructed will
compromise machine stability
level sensor other than specified
in this procedure.

controls.
3 Open the access door at the battery side of 1 outrigger level sensor (GS-3232)
the machine.
7 Secure the outrigger level sensor onto the
4 Tag and disconnect the outrigger level sensor
base with the retaining fasteners removed in
wire harness from the outrigger level sensor.
step 5.
5 Remove the outrigger level sensor retaining
8 Adjust the outrigger level sensor retaining
fasteners and remove the outrigger level
fasteners until the bubble at the top of the level
sensor from the machine.
sensor is centered in the circles.
9 Connect the outrigger level sensor wire
harness to the new outrigger level sensor.
10 Close the access door at the battery side of
the machine.
11 Calibrate the outrigger level sensor. Refer to
Repair Procedure, How to Calibrate the
Outrigger System.
48 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
2-7 5 Measure the distance between the base of the

handle and cable mounting nut.
Manual Platform Lowering Cable
Result: The measurement should be no
The manual platform lowering cable lowers the greater than 0.125 inch / 3 mm.
platform in the event of a main power failure. The
manual platform lowering cable is attached to the Note: Proceed to step 8 if measurement is correct.
barrel end of the lift cylinder and is activated next to
the ground controls.
How to Adjust the Manual

Platform Lowering Cable
1 All models except GS-4655: Raise the
platform 7 to 8 feet / 2,1 to 2,4 m.
feet / 4 m.
scissor arm and rotate down to a vertical Platform manual lowering cable specification
position.
Gap, lowering handle to mounting 0 to 0.125 inch
3 Lower the platform onto the safety arm. nut 0 to 3 mm

4 Pull the handle of the manual platform

lowering cable out until considerable
resistance is felt. Release the handle.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 49

Ground Controls
6 To adjust, loosen the upper lock nut on the

cable mounting bracket at the cylinder. Turn
the lower lock nut clockwise to decrease the
distance or counterclockwise to increase the
distance. Tighten the upper lock nut.
1 manual lowering cable sheath

2 upper lock nut
3 cable mounting bracket
4 lower lock nut
5 cable mounting nut
6 end of lowering cable
7 manual lowering valve (hydraulic
schematic item N)
7 Repeat this procedure beginning with step 4.

8 Raise the platform and rotate the safety arm to
the stowed position.
9 Pull the manual lowering handle at the ground
controls 2 to 3 times to ensure it is functioning
correctly.
50 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Ground Controls
2-8 8 Use the Menu Up or Menu Down buttons to

scroll to Outriggers.
Outrigger Calibration
9 Press the Enter button to select Outriggers.
The Electronic Control Module (ECM) is
programmed to deactivate the drive and steer 10 Use the Menu Up or Menu Down buttons to
functions while the outriggers are deployed and scroll to Calibrate Outriggers.
activate an alarm when a signal is received from 11 Press the Enter button to select Calibrate
the outrigger level sensor, indicating the outriggers Outriggers.
are not deployed or the machine is out of level.
12 Press and hold the Enter button while the
The ECM is also used to calibrate the outrigger system gathers data to calibrate the outrigger
level sensor to achieve a levelness of 0° +/- 0.5° level sensor.
front to back and side to side, while the outriggers
are deployed. Crushing hazard. Keep body
parts away from outriggers
For further information or assistance, contact during outrigger movement.
13 Continue holding the Enter button after the
outrigger level sensor is calibrated. The
How to Calibrate the Outrigger outriggers will retract while the outrigger
System system gathers and saves data.
(GS-3232 - facility code C) 14 Continue holding the Enter button after the
(GS-3232 - facility code A, to GS3215A-141898)
outriggers retract. The outriggers will now
extend and the system will gather and save
1 Move the machine to an area that has a firm, data to calibrate the outriggers.
level surface and is free of obstructions. Use
digital level to confirm. 15 Continue holding the Enter button after the
outriggers extend. The outriggers will now
2 Turn the key switch to ground controls. retract while the outrigger system gathers and
3 At the ground controls, press and hold the saves data.
Menu Up and Menu Down buttons. Result: The alarms at the ground and platform
4 While pressing both buttons down, pull out the controls should sound for 1 second. The
red Emergency Stop Button. outrigger system is calibrated.
5 Release the Menu Up and Menu Down Note: After installing a new outrigger level sensor,
buttons after the ground controller powers up. the new outrigger level sensor must be calibrated
following this procedure.
6 Use the Menu Up or Menu Down buttons to
scroll to Machine Options.
7 Press the Enter button to select Machine
Options.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 51

Hydraulic Tank
5 Remove the hydraulic tank retaining fasteners
3-1 and remove the hydraulic tank from the pump
Hydraulic Tank assembly.
The primary functions of the hydraulic tank are to Bodily injury hazard. Spraying
cool and deaerate the hydraulic fluid during hydraulic oil can penetrate and
operation. It utilizes internal suction strainers for burn skin. Loosen hydraulic
the pump supply lines and has an external return connections very slowly to allow
line filter. the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
How to Remove the Hydraulic
6 Remove the hydraulic tank cap and drain the
Tank tank into a suitable container.
Component damage hazard. 7 Remove the hydraulic tank retaining fasteners
The work area and surfaces and remove the hydraulic tank from the
where this procedure will be pump/manifold assembly.
performed must be clean and
free of debris that could get into Torque specifications GS-1330m
the hydraulic system. Hydraulic retaining fasteners, dry 26 in-lbs
2.9 Nm
Note: When removing a hose assembly or fitting,
Hydraulic retaining fasteners, lubricated 18 in-lbs
the O-ring (if equipped) on the fitting and/or hose
2 Nm
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications, Hydraulic Hose and Fitting Torque
Specifications.
Perform this procedure with the platform in the
stowed position.
GS-1330m
1 Disconnect the battery pack from the machine.
circuits could result in death or
2 Tag and disconnect the hydraulic lines from

the function manifold. Cap the fittings.
3 Tag and disconnect the electrical wires from
the function manifold.
4 Remove the tank/pump/manifold assembly
fasteners and remove the assembly from the
machine.
52 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Hydraulic Tank
GS-1530 / 32, GS-1930 / 32, GS-2032,

GS-3232, GS-2046, GS-2626, GS-3246,
GS-4047, GS-4655
2 Tag and disconnect the hydraulic tank return

hard line from the filter. Remove the hard line
from the machine. Cap the fitting on the filter
head.
3 Tag and disconnect the hydraulic tank hard
line from the pump. Remove the hard line from
the machine. Cap the fitting on the pump.
4 Remove the hydraulic tank retaining fasteners
and remove the hydraulic tank from the
machine.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
squirt or spray.
5 Remove the hydraulic tank cap and drain the

tank into a suitable container.
Torque specifications All models except GS-1330m
Hydraulic retaining fasteners, dry 35 in-lbs
4 Nm
Hydraulic tank retaining fasteners, 26 in-lbs
lubricated 2.9 Nm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 53

Hydraulic Pump
4-1 4 Activate the platform up function from the

ground controls.
Function Pump
Result: GS-1330m- If the pressure gauge
The hydraulic pump is attached to the motor which reads 2250 psi / 155 bar, immediately stop.
makes up the hydraulic power unit. The pump is good.
Result: All other models- If the pressure
How to Test the Hydraulic Pump gauge reads 3200 psi / 221 bar, immediately
stop. The pump is good
the O-ring (if equipped) on the fitting and/or hose Result: GS-1330m- If the pressure gauge fails
end must be replaced. All connections must be to reach 2250 psi / 155 bar, the pump is bad
torqued to specification during installation. Refer to and will need to be serviced or replaced.
Specifications, Hydraulic Hose and Fitting Torque Result: All other models- If the pressure
Specifications. gauge fails to reach 3200 psi / 221 bar, the
pump is bad and will need to be serviced or
Component damage hazard. replaced.
The work area and surfaces
where this procedure will be Component damage hazard.
performed must be clean and There is no relief valve in the
free of debris that could get into hydraulic pump and the pump
the hydraulic system. can be damaged if the pressure
is allowed to exceed
1 Tag, disconnect and plug the high pressure 3200 psi / 221 bar. When testing
hydraulic hose from the hydraulic pump. the pump, activate the pump in
2 Connect a 0 to 5000 psi / 0 to 350 bar one second intervals until 3200
pressure gauge to the high pressure port on psi / 221 bar is confirmed. Do not
the pump. over-pressurize the pump.
3 Turn the key switch to ground control and pull 5 Remove the pressure gauge and reconnect
out the red Emergency Stop button to the on the hydraulic hose. Torque to specifications.
54 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Hydraulic Pump
2 Tag and disconnect the hydraulic power unit
How to R emove the Hydr aulic Pump
How to Remove the Hydraulic cables at the motor controller.

Pump
3 Disconnect the filter head from the filter head
Note: When removing a hose assembly or fitting, mounting bracket. Rotate the filter out and
the O-ring (if equipped) on the fitting and/or hose away from the hydraulic power unit.
4 Remove the hydraulic power unit retaining
fasteners.
Specifications. 5 Tag, disconnect and plug the hydraulic tank
hard line from the pump. Cap the fitting on the
GS-1330m pump.
2 Refer to Repair Procedure 3-1, How to

Remove the Hydraulic Tank.
3 Disconnect the filter head from the filter head
monting bracket. Rotate the filter out and away
from the hydraulic power unit.
4 Tag, disconnect and plug the hoses from the
power unit. Cap the fittings on the poer unit.
5 Remove the hydraulic power unit mounting
bolts, then remove the hydraulic power unit
from the machine.
6 Tag and remove the hydraulic tank mounting
bolts and clamps, then remove the hydraulic
tank from the machine.
7 Disconnect the pump inlet line and remove the
pump mounting bolts. Cap the fittings on the
pump, manifolds and hydraulic tank.
8 Carefully remove the pump.
All other Models

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 55

Hydraulic Pump
6 Tag, disconnect and plug the high pressure

hose from the pump. Cap the fitting on the
pump.
squirt or spray.
7 Remove the hydraulic power unit from the

machine.
8 Remove the pump mounting bolts. Carefully
remove the pump.
Tip-over hazard. After replacing
the hydraulic pump, it is critical to
return the function speed
settings to original factory
specifications. Failure to restore
the machine to original factory
specifications could cause the
machine to tip over resulting in
death or serious injury.
56 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds
5-1
Function Manifold Components –
GS-1330m
The function manifold is mounted on the hydaulic pump.
Index No. Description Schematic Item Function Torque

1 Solenoid valve, 2 position 4 way EC Platform up 20 ft-lbs / 27 Nm
2 Diagnostic port EF Test port
3 Check valve EE Drive circuit 25 ft-lbs / 34 Nm
4 Relief valve, 2250 psi / 155 bar ED System relief 22 ft-lbs / 30 Nm
5 Solenoid valve, 3 position 4 way EA Steer left/right 20 ft-lbs / 27 Nm
6 Relief valve, 1600 psi / 110 bar EB Steer relief 22 ft-lbs / 30 Nm
Coil nut EA, EC 4-5 ft-lbs / 5-7 Nm
Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic.
How to Install a Valve Cartridge

1 Dip the cartridge in clean oil to lube the O-rings.
2 Screw the cartridge in by hand until the top O-ring is met, then torque to specifications.
3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and
torque to specifications.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 57

Manifolds
5-2
GS-1530, GS-1532, GS-1930 and GS-1932
The function manifold is mounted under the machine, between the module trays.

— Coil nut (item F) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items E and H) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port A Test port —
2 Check disc B Steer circuit 18 ft-lbs / 24 Nm
Relief valve, 1800 to 3700 psi / 124 to 255
3 C Lift relief 20 ft-lbs / 27 Nm
bar
4 Check valve, 10 psi / 0.7 bar D Drive circuit 20 ft-lbs / 27 Nm
Drive
5 Solenoid valve, 3 position 4 way E 25 ft-lbs / 34 Nm
forward/reverse
6 Solenoid valve, 3 position 4 way F Steer left/right 25 ft-lbs / 34 Nm
7 Flow regulator and relief valve, G Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min
1500 psi / 130 bar
8 Solenoid valve, 2 position 4 way H Platform up 25 ft-lbs / 34 Nm
9 Relief valve, 3700 psi / 255 bar maximum I System relief 20 ft-lbs / 27 Nm

58 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds

Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 59

Manifolds
5-3
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
The function manifold is mounted behind an inspection door, at the ground control side of the machine.

— Coil nut (item AC) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items AE, AG and AI) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port AA Test port —
2 Relief valve, 3700 psi / 255 bar maximum AB System relief 20 ft-lbs / 27 Nm
3 Solenoid valve, 3 position 4 way AC Steer left/right 25 ft-lbs / 34 Nm
Check valve, (GS-3232 and GS-3246
4 AK Lift circuit 23 ft-lbs / 31 Nm
with load sense installed)
5 Check disc AD Steer circuit 18 ft-lbs / 24 Nm
6 Solenoid valve, 2 position 4 way AE Drive speed select 25 ft-lbs / 34 Nm
circuit
7 Relief valve, 50 psi / 3.4 bar AF Brake release 20 ft-lbs / 27 Nm
Drive
8 Solenoid valve, 3 position 5 way AG 25 ft-lbs / 34 Nm
forward/reverse
9 Flow regulator and relief valve, AH Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min,
1500 psi / 103 bar
10 Solenoid valve, 2 position 4 way AI Platform up 25 ft-lbs / 34 Nm
Relief valve, 1800 to 3700 psi / 124 to 255
11 AJ Lift relief 20 ft-lbs / 27 Nm
bar

60 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 61

Manifolds
5-4
Function Manifold Components – GS-4047

— Coil nut (item DC) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items DE, DG and DI) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port DA Test port —
Relief valve, 3500 psi / 241 bar
2 DB System relief 20 ft-lbs / 27 Nm
maximum
3 Solenoid valve, 3 position 4 way DC Steer left/right 25 ft-lbs / 34 Nm
4 Check disc DD Steer circuit 18 ft-lbs / 24 Nm
5 Solenoid valve, 2 position 4 way DE Drive speed select 25 ft-lbs / 34 Nm
circuit
6 Relief valve, 50 psi / 3.4 bar DF Brake release 20 ft-lbs / 27 Nm
Drive
7 Solenoid valve, 3 position 5 way DG 25 ft-lbs / 34 Nm
forward/reverse
8 Flow regulator and relief valve, DH Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min,
1500 psi / 103 bar
9 Solenoid valve, 2 position 4 way DI Platform up 25 ft-lbs / 34 Nm
10 Relief valve, 3000 psi / 207 bar DJ Lift relief 20 ft-lbs / 27 Nm

62 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 63

Manifolds
5-5
Function Manifold Components – GS-4655

— Coil nut (items 1 and 3) — — 5-7 ft-lbs / 7-9 Nm
1 Solenoid valve, 3 position 4 way GA Steer left/right 20 ft-lbs / 27 Nm
2 GB System relief 20 ft-lbs / 27 Nm
maximum
3 Solenoid valve, 2 position 4 way GC Platform up 20 ft-lbs / 27 Nm

64 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds
5-6
Check Valve Manifold Components –
GS-1530, GS-1532, GS-1930 and GS-1932
The check valve manifold is mounted on the function manifold.

1 Check valve, 200 psi / 13.8 bar S Drive circuit 20 ft-lbs / 27 Nm

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 65

Manifolds
5-7
Lift Pressure Selector Manifold Components – GS-4047
The lift pressure selector manifold is mounted behind an inspection door, at the ground control side of the
machine.

— Coil nut (item DN) — — 4-5 ft-lbs / 5-7 Nm
— Plug — — 13 ft-lbs / 18 Nm
Lift pressure selector valve, 200 psi /
1 DM Lift relief 20 ft-lbs / 27 Nm
138 bar
2 Solenoid valve, 2 position 2 way DN Lift circuit 20 ft-lbs / 27 Nm


66 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds
5-8
Outrigger Function Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.

— Coil nut (item BA) — — 4-5 ft-lbs / 5-7 Nm
Outriggers extend /
1 Solenoid valve, 3 position 4 way BA 25 ft-lbs / 34 Nm
retract
2 BB Outrigger circuit 20 ft-lbs / 27 Nm
maximum


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 67

Manifolds
5-9
Outrigger Cylinder Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.

— Coil nut (item CA, CB. CC, CD) — — 4-5 ft-lbs / 5-7 Nm
Outriggers extend /
1 Solenoid valve, 2 position 2 way CA, CB, CC, CD 25 ft-lbs / 34 Nm
retract
2 Orifice Plug, 0.037 inch / 0.94 mm CE Outrigger retract —
3 Check Valve, pilot operated CF Retract flow control 20 ft-lbs / 27.1 Nm
4 Pressure transducer CG Outrigger auto level 16 ft-lbs / 21.7 Nm
Front Outriggers Rear Outriggers


68 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds
5-10
Valve Adjustments -
Function Manifold
Note: Perform this test from the ground with the
platform controls. Do not stand in the platform.
Note: Verify the hydraulic oil level is at the FULL
mark on the hydraulic tank.
How to Adjust the System Relief

Valve
1 Locate the system relief valve on the function
manifold (item 2).
2 Connect a 0 to 5000 psi / 0 to 350 bar
GS-1530/32 and GS-1930/32
pressure gauge to the test port on the function
manifold (item 1). 1 test port
2 system relief valve
3 Chock both sides of the wheels at the steer
end of the machine. 1 Move and hold the joystick fully in either
4 Remove the platform controls from the direction while observing the pressure reading
platform. on the pressure gauge. Note the pressure.
Refer to Specifications, Hydraulic Component
5 Turn the key switch to platform controls and Specifications.
on position at both ground and platform 2 Turn the machine off. Hold the system relief
controls. valve with a wrench and remove the cap
(schematic item 2).
3 Adjust the internal hex socket. Turn it

clockwise to increase the pressure or
counterclockwise to decrease the pressure.
Tip-over hazard. Failure to adjust
the relief valves to specification
could result in the machine
serious injury. Do not adjust the
relief valve pressures higher
than specifications.
GS-1330m
1 test port
3 steer relief valve
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 69

Manifolds
4 Install the relief valve cap.
How to Adjust the Platform Lift
5 Repeat steps 5 and 6 to confirm the relief Relief Valve
valve pressure.
Note: Verify the hydraulic oil level is at the FULL
mark on the hydraulic tank.
1 Locate the system relief valve on the function
manifold (schematic item I, AB or DB).
pressure gauge to the test port on the function
manifold (schematic item A, AA or DA).
end of the machine.
4 Remove the platform controls from the
GS-32, GS-46 and GS-47 platform.
1 test port 5 Turn the key switch to platform controls and

2 system relief valve pull out the red Emergency Stop button to the
controls.
4 lift relief valve
GS-4655
2 test port
GS-1530/32 and GS-1930/32
1 test port
3 lift relief valve
70 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds
6 Move and hold the joystick fully in either 12 Turn the key switch to ground control and pull
direction while observing the pressure reading out the red Emergency Stop button to the on
on the pressure gauge. Note the pressure. position at both ground and platform controls.
Refer to Specifications, Hydraulic Component
13 Hold the lift relief valve with a wrench and
Specifications.
remove the cap (schematic item C, AJ or DJ).
7 Turn the machine off. Hold the system relief
14 While activating the platform up function,
valve with a wrench and remove the cap
adjust the internal hex socket clockwise, just
(schematic item I, AB or DB).
until the platform fully rises.
15 Fully lower the platform to the stowed position.
counterclockwise to decrease the pressure. 16 Add an additional 50 pounds / 22.7 kg to the
platform. Secure the additional weight.
the relief valves to specification 17 Attempt to raise the platform.
could result in the machine Result: The power unit should not be able to
lift platform.
relief valve pressures higher Result: If the power unit lifts the platform,
than specifications. adjust the internal hex nut socket
counterclockwise until the platform will not
9 Install the relief valve cap. rise.
10 Repeat steps 5 and 6 to confirm the relief 18 Install the relief valve cap.
valve pressure.
19 Remove the weight from the platform.
11 Place maximum rated load into the platform.
20 Bleed the hydraulic system by raising the
Secure the load to the platform. Refer to
platform to full height. If the pump cavitates or
Specifications, Machine Specifications.
the platform fails to reach full height, add
hydraulic oil until the pump is functioning
correctly. Do not overfill the hydraulic tank.
GS-32, GS-46 and GS-47

1 test port
4 lift relief valve
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 71

Manifolds
How to Adjust the 3 Using a suitable lifting device, place and

secure the maximum rated load in the center
Lift Pressure Selector Valve of the platform deck.
(GS-4047 only)
Maximum load
Note: The System Relief Valve and Platform Lift
CE and AS models 770 lbs
Relief Valve must be adjusted before making an 350 kg
adjustment to the Lift Pressure Selector Valve.
Refer to Repair Procedures, How to Adjust the ANSI and CSA models 550 lbs
250 kg
System Relief Valve and How to Adjust the
Platform Lift Relief Valve. 4 Remove the platform controls from the
platform.
platform controls. Do not stand in the platform. 5 Turn the key switch to platform controls and
Note: Verify the hydraulic oil level is at the FULL on position at both ground and platform
mark on the hydraulic tank. controls.
1 Locate the pressure selector relief valve on 6 Press and hold the lift function enable button
the pressure selector manifold (schematic and the press the platform up button to raise
item DM). the platform 4 ft / 1.2 m above the stowed
position.
pressure gauge to the test port on the function Result: The platform does not rise. Perform
manifold (schematic item DA). steps 7 through 10 to increase the pressure in
small increments until the platform rises. Then
proceed to step 12.
Result: The platform rises. Perform steps 7
through 10 to decrease the pressure in small
increments until the platform does not rise.
Then follow steps 7 through 10 again to
increase the pressure in small increments until
the platform is able to rise.
7 Turn the machine off. Hold the lift pressure
selector valve with a wrench and remove the
cap (schematic item DM).
1 test port
4 lift relief valve
1 lift pressure selector valve

2 solenoid valve
72 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds
8 Adjust the internal hex socket. Turn it How to Adjust the Steer Relief
counterclockwise to decrease the pressure.
Valve
the relief valves to specification
could result in the machine Note: Verify the hydraulic oil level is at the FULL
tipping over, causing death or mark on the hydraulic tank.
relief valve pressures higher 1 Locate the steer relief valve on the function
than specifications. manifold (item 3).
9 Install the relief valve cap. pressure gauge to the test port on the function
10 Fully lower the platform to the stowed position. manifold (illustrations item 1).
11 Using a suitable lifting device, add and secure 3 Remove the platform controls from the
an additional 150 lbs / 68 kg to the platform platform.
deck. 4 Turn the key switch to platform controls and
12 Raise the platform. pull out the red Emergency Stop button to the
Result: The platform does not rise. Proceed to controls.
step 13.
Result: The platform rises. Perform steps 7
through 10 to decrease the pressure in small
increments until the platform does not rise.
14 Using a suitable lifting device, remove the
weight from the platform.
GS-1330m
1 test port
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 73

Manifolds
5 Activate the function enable switch and press

and hold the steer thumb rocker switch to the
right. Allow the wheels to completely turn to
the right. Continue holding the switch while
observing the pressure reading on the
pressure gauge. Note the pressure. Refer to
Specifications, Hydraulic Component
Specifications..
6 Press and hold the steer thumb rocker switch
to the left. Allow the wheels to completely turn
to the left. Continue holding the switch while
observing the pressure reading on the
pressure gauge.
7 Turn the machine off. Hold the steer relief
valve with a wrench and remove the cap
(schematic item 3).
GS-1530/32 and GS-1930/32
4 test port clockwise to increase the pressure or
5 steer relief valve counterclockwise to decrease the pressure.
Component damage hazard. Do
not adjust the relief valve
pressures higher than
specifications.
9 Install the relief valve cap.
10 Repeat steps 5 and 6 to confirm the relief

valve pressure.
GS-32, GS-46 and GS-47

6 test port
9 lift relief valve
74 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Manifolds
5-11 Valve Coil Resistance

Valve Coils Specifications
Note: The following coil resistance specifications
How to Test a Coil are at an ambient temperature of 68°F / 20°C. As
valve coil resistance is sensitive to changes in air
A properly functioning coil provides an temperature, the coil resistance will typically
electromagnetic force which operates the solenoid increase or decrease by 4% for each 18°F / -7.7°C
valve. Critical to normal operation is continuity that your air temperature increases or decreases
within the coil. Zero resistance or infinite resistance from 68°F / 20°C.
indicates the coil has failed.
Description Specification
Since coil resistance is sensitive to temperature,
resistance values outside specification can Solenoid valve, 3 position 4 way, 27.2Ω
produce erratic operation. When coil resistance 20V DC with diode (schematic item F,
decreases below specification, amperage AC or DC)
increases. As resistance rises above specification, Solenoid valve, 3 position 4 way, 19Ω
voltage increases. 20V DC with diode (schematic item E)
While valves may operate when coil resistance is Solenoid valve, 2 position 4 way, 19Ω
outside specification, maintaining coils within 20V DC with diode (schematic item H, AI
specification will help ensure proper valve function or DI)
over a wide range of operating temperatures. Solenoid valve, 2 position 2 way, 25Ω
N.C. 20V DC with diode (schematic item
Electrocution/burn hazard. N)
Contact with electrically charged Solenoid valve, 2 position 4 way, 19Ω
circuits could result in death or 20V DC with diode (schematic item AE or
serious injury. Remove all rings, DE)
watches and other jewelry. Solenoid valve, 3 position 5 way, 19Ω
20V DC with diode (schematic item AG or
Note: If the machine has been in operation, allow DG)
the coil to cool at least 3 hours before performing
this test.
20V DC with diode (schematic item CA,
1 Tag and disconnect the wiring from the coil to CB, CC and CD
be tested. Solenoid valve, 3 position 4 way, 19Ω
20V DC with diode (schematic item BA)
2 Test the coil resistance using a multimeter set
Proportional solenoid valve, 2 position 2 23.9Ω
to resistance (W). Refer to the Valve Coil
way,
Resistance Specification table. 20V DC with diode (schematic item DN)
Result: If the resistance is not within the Solenoid valve, 3 position 4 way 33.75Ω
adjusted specification, plus or minus 10%, 24V DC with diode (schematic item EA)
replace the coil. Solenoid valve, 2 position 4 way 33.75Ω
24V DC with diode (schematic item EC
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 75

Manifolds
Note: If testing a single terminal coil, connect the
How to Test a Coil Diode negative lead to the internal metallic ring at either
Genie incorporates spike suppressing diodes in all end of the coil.
of its coils. Properly functioning coil diodes protect
the electrical circuit by suppressing voltage spikes.
Voltage spikes naturally occur within a function
circuit following the interruption of electrical current
to a coil. Faulty diodes can fail to protect the
electrical system, resulting in a tripped circuit
breaker or component damage.
1 Test the coil resistance. Refer to Repair

Procedure, How to Test a Coil. 1 multimeter
2 Connect a 10Ω resistor to the negative 2 9V DC battery
terminal of a known good 9V DC battery. 3 10Ω resistor
Connect the other end of the resistor to a 4 coil
terminal on the coil.
Note: Dotted lines in illustration indicate a reversed
Note: The battery should read 9V DC or more when connection as specified in step 6.
measured across the terminals.
5 Momentarily connect the positive lead from
Resistor, 10Ω the multimeter to the positive terminal on the
Genie part number 27287 9V battery. Note and record the reading.
3 Set a multimeter to read DC amperage. 6 At the battery or coil terminals, reverse the
connections. Note and record the current
Note: The multimeter, when set to read DC
reading.
amperage, should be capable of reading up to 800
mA. Result: Both current readings are greater than
0 mA and are different by a minimum of 20%.
4 Connect the negative lead to the other The coil is good.
terminal on the coil.
Result: if one or both current readings are
greater than 0 mA, or if the two current
readings do not differ by a minimum of 20%,
the coil and/or its internal diode are faulty and
the coil should be replaced.
76 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Steer Axle Components
6-1 7 Tag, disconnect and plug the hydraulic hoses

on the drive motor. Cap the fittings on the
Yoke and Drive Motor drive motor.
How to Remove the Yoke and hydraulic oil can penetrate and
Drive Motor burn skin. Loosen hydraulic
Note: When removing a hose assembly or fitting, the oil pressure to dissipate
the O-ring (if equipped) on the fitting and/or hose gradually. Do not allow oil to
end must be replaced. All connections must be squirt or spray.
Specifications, Hydraulic Hose and Fitting Torque 8 Support and secure the yoke assembly to an
Specifications. appropriate lifting device.
All Models except GS-1330m, GS-4655 9 Remove the retaining fastener from the steer
link at the yoke assembly.
1 Block the non-steer tires.
Note: While removing the retaining fasteners, take
2 Remove the cotter pin from the wheel castle note of the quantity and location of the spacers
nut. when disconnecting the steer link from the yoke
Note: Always replace the cotter pin with a new one assembly.
when removing the castle nut. 10 Remove the retaining fastener from the top of
3 Loosen the wheel castle nut. Do not remove it. the yoke pivot shaft.
4 Center a lifting jack under the drive chassis at Note: The pivot shaft retaining fastener is located
the steer end of the machine. above the main deck.
5 Raise the machine approximately 6 inches / 11 Lower the yoke assembly out of the chassis.
15 cm. Place blocks under the chassis for
Bodily injury hazard. The
support.
yoke/motor assembly may fall if
6 Remove the wheel castle nut. Remove the not properly supported when it is
wheel. removed from the chassis.
GS-1330m
1 Refer to Repair Procedure, How to Remove a
Drive Motor.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 77

6-2 7 All Models except GS-1330m, GS-4655:

Tag, disconnect and plug the hydraulic hoses
Drive Motors on the drive motor. Cap the fittings on the
drive motor.
How to Remove a Drive Motor
8 GS-1330m and GS-4655: Tag and disconnect
Note: When removing a hose assembly or fitting, the wiring from the drive motor.
end must be replaced. All connections must be Bodily injury hazard. Spraying
torqued to specification during installation. Refer to hydraulic oil can penetrate and
Specifications, Hydraulic Hose and Fitting Torque burn skin. Loosen hydraulic
Specifications. connections very slowly to allow
1 All Models except GS-1330m, GS-4655: gradually. Do not allow oil to
Block the non-steer tires. squirt or spray.
2 GS-1330m and GS-4655: Block the steer
wheels. Component damage hazard.
Hoses can be damaged if they
3 Remove the cotter pin from the wheel castle are kinked or pinched.
nut of the motor to be removed.
9 Remove the drive motor mounting fasteners.
Note: Always replace the cotter pin with a new one
Remove the motor.
when removing the castle nut.
Torque specifications All models except GS-1330m,
4 Loosen the wheel castle nut. Do not remove it.
GS-4655
5 Raise the machine approximately 2 inches / 5 Drive motor mounting fasteners, dry 75 ft-lbs
cm. Place blocks under the chassis for 101.7 Nm
support. Drive motor mounting fasteners, 56 ft-lbs
Crushing hazard. The chassis lubricated 76.3 Nm
will fall if not properly supported. Torque specifications
GS-1330m and GS-4655
6 Remove the wheel castle nut. Remove the Drive motor mounting fasteners, dry 43 ft-lbs
wheel. 58.3 Nm
Drive motor mounting fasteners, 32 ft-lbs
lubricated 43.4 Nm
78 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

6-3 6-4
Steer Cylinder Steer Bellcrank
How to Remove the Steer How to Remove the Steer

Cylinder Bellcrank
Note: When removing a hose assembly or fitting, 1 Remove the steer cylinder. Refer to Repair
the O-ring (if equipped) on the fitting and/or hose Procedure, How to Remove the Steer
end must be replaced. All connections must be Cylinder.
2 Remove the retaining fasteners from the steer
links at each end of the bellcrank.
Specifications.
Note: While removing the retaining fasteners, take
1 Block the non-steer tires. note of the quantity and location of the spacers
2 Remove the pin retaining fasteners from the between the bellcrank and the steer links.
rod-end pivot pin. Remove the pivot pin.
3 Center a lifting jack under the drive chassis at
Note: While removing the pin retaining fasteners, the steer end of the machine.
take note of the quantity and location of the
4 Raise the machine approximately 14 inches /
spacers when removing the pivot pin.
36 cm. Place blocks under the chassis for
3 Remove the pin retaining fasteners from the support.
barrel-end pivot pin. Remove the pin.
Crushing hazard. The chassis
Note: While removing the pin retaining fasteners, will fall if not properly supported.
take note of the quantity and location of the
spacers when removing the pivot pin. 5 Turn the yokes to the side so the bellcrank can
be removed.
4 Remove the steer cylinder from the machine.
5 Tag, disconnect and plug the hydraulic hoses
from the steer cylinder. Cap the fittings on the
cylinder.
squirt or spray.

Hoses can be damaged if they
are kinked or pinched.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 79

6 Remove the bellcrank from the machine.
1 apply removable thread lock to fastener

threads
Note: While removing the bellcrank from the

machine, take note of the quantity and location of
the spacers between the bellcrank and the steer
links.
Note: Before re-installing the steer bellcrank onto
the machine, apply a small amount of removable
thread lock onto the threads of the fasteners.
Torque the fasteners to 31 ft-lbs / 42 Nm.
80 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Non-Steer Axle Components
7-1 7 Raise the machine approximately 2 inches / 5

Drive Brake - All models except support.
GS-1330m, GS-4655
Crushing hazard. The chassis
will fall if not properly supported.
How to Remove the Drive Brake
8 Remove the wheel castle nut. Remove the
Note: When removing a hose assembly or fitting, wheel.
end must be replaced. All connections must be 9 Tag, disconnect and plug the hydraulic hose
torqued to specification during installation. Refer to from the brake. Cap the fitting on the brake.
Specifications, Hydraulic Hose and Fitting Torque Bodily injury hazard. Spraying
Specifications. hydraulic oil can penetrate and
1 Support and secure the entry ladder to an burn skin. Loosen hydraulic
appropriate lifting device. connections very slowly to allow
2 Remove the entry ladder mounting fasteners. gradually. Do not allow oil to
Remove the entry ladder from the machine. squirt or spray.
Crushing hazard. The entry 10 Place a lifting jack under the brake for support.
ladder will fall if not properly
supported and secured to the 11 Remove the fasteners that attach the brake to
lifting device. the drive chassis. Remove the brake.
3 Block the steer wheels. Crushing hazard. The brake will

fall if not properly supported
4 Remove the cotter pin from the wheel castle when the mounting fasteners are
nut. removed.
Note: Always replace the cotter pin with a new one
when removing the castle nut.
Brake mounting fasteners, dry 75 ft-lbs
5 Loosen the wheel castle nut. Do not remove it. 102 Nm
6 Center a lifting jack under the drive chassis at Brake mounting fasteners, lubricated 56 ft-lbs
76 Nm
the non-steer end of the machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 81

Brake Release Hand Pump Components
8-1
Brake Release Hand Pump Components- All models except GS-1330m,
GS-4655
The brake release hand pump manifold is mounted behind the entry ladder.

1 Hand pump L Manual brake release 30 ft-lbs / 41 Nm
2 Needle valve M Manual brake release enable 45-50 in-lbs / 5 Nm
82 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
Steer End Non-steer End

1 - Number 5 pivot pin 12 - Number 4 inner arm
2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm
3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end)
4 - Number 3 center pivot pin (Qty. 2) 15 - Number 3 inner arm
5 - Lower lift cylinder rod-end pivot pin 16 - Number 3 outer arm
8 - Number 2 pivot pin (steer end) 19 - Number 2 outer arm
9 - Number 1 center pivot pin (Qty. 2) 20 - Number 2 pivot pin (non-steer end)
10 - Number 1 inner arm 21 - Lower lift cylinder barrel-end pivot pin
11 - Number 1 pivot pin 22 - Number 1 outer arm
11 - platform height sensor
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 83

Scissor Components
9-1 4 Lower the platform onto the safety arm.

Scissor Assembly, Crushing hazard. Keep hands
GS-1330m clear of the safety arm when
How to Disassemble the Scissor 5 At the ground controls, turn the key switch to
Assembly the off position and push in the red Emergency
Stop button to the off position.
procedures in this section 6 Disconnect the battery pack from the machine.
require specific repair skills, Electrocution/burn hazard.
lifting equipment and a suitable Contact with electrically charged
workshop. Attempting this circuits could result in death or
procedure without these skills serious injury. Remove all rings,
and tools could result in death or watches and other jewelry.
serious injury and significant
component damage. Dealer 7 Remove the fasteners securing the large
service is required. platform height sensor cover to the large
platform height sensor bracket. (index #11)
the O-ring (if equipped) on the fitting and/or hose 8 Remove the platform height sensor cover.
9 Tag and disconnect the platform height sensor
from the platform height sensor harness.
Specifications. 10 Remove the fastener securing the platform
height sensor assembly to the number 1 inner
Note: Machines equipped with a Platform Height arm.
Sensor, begin the Scissor Disassembly procedure
at step 1. Machines without a Platform Height 11 Remove the platform height sensor assembly
Sensor, begin the Scissor Disassembly procedure from the number 1 pivot pin.
at step 24. 12 Remove the plastic nut securing the squeeze
1 Turn the key switch to ground controls and pull connector to the large platform height sensor
out the red Emergency Stop button to the on bracket.
position at both ground and platform controls. 13 Remove the squeeze connector from the large
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. platform height sensor bracket.
3 Lift the safety arm, move it to the center of the 14 Remove the fasteners securing the large
scissor arm and rotate down to a vertical platform height sensor bracket to the number
position. 1 inner arm pivot bracket.
84 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
15 Remove the large platform height sensor 23 Fully lower the platform to the stowed position.
bracket from the number 1 inner arm pivot
bracket.
16 Install the fasteners removed in 14 to the
number 1 inner arm pivot bracket and chassis.
Tip-over hazard. Failure
to install the fasteners securing
the number 1 inner arm pivot
bracket to the chassis, could
result in the machine tipping
over, causing death or serious
injury.
17 Connect the battery pack to the machine.

18 Turn the key switch to ground controls.
21 Using the ground control menu buttons,
navigate to Service Override Mode. Select
Cable bridge and platform height sensor
Service Override Mode.
1 cable bridge 4
Note: The machine must be in Service Override 2 cable bridge 3
Mode to raise the platform. While in Service
3 cable bridge 2
Override Mode, only the GCON will operate with
4 platform height sensor
limited functionality. The platform will raise a
predetermined amount of time and stop. 24 Remove the platform. Refer to Repair
22 Raise the platform and rotate the safety arm to Procedure, How to Remove the Platform.
the stowed position. 25 Remove the cables from the number 4 outer
arm (index #13) at the ground controls side.
Cables can be damaged if they
26 Remove the cables from the number 4 cable

bridge and lay them off to the side.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 85

Scissor Components
27 Attach a lifting strap from an overhead crane 36 Remove the cables from the number 3 cable
to the number 4 outer arm (index #13). bridge and number 3 inner arm and lay them
off to the side.
28 Remove the external snap rings and retaining
fasteners from the number 4 center pivot pins Component damage hazard.
(index #2). Cables can be damaged if they
29 Use a soft metal drift to remove the number 4 are kinked or pinched.
center pivot pins (index #2).
37 Remove the number 3 cable from the
30 Remove the retaining fasteners from the machine.
number 4 pivot pin (index #14) at the
non-steer end of the machine. 38 Attach a lifting strap from an overhead crane
to the number 3 outer arm (index #4) at the
31 Use a soft metal drift to remove the number 4 ground controls side.
pivot pin (index #14) from the non-steer end of
the machine. Remove the number 4 outer arm 39 Remove the external snap rings and retaining
(index #13) from the machine. fasteners from the number 3 center pivot pin
(index #4).
Crushing hazard. The number 4 40 Use a soft metal drift to remove the number 3
outer arm may become center pivot pin (index #4) at the ground
unbalanced and fall if not
control side.
properly supported when
removed from the machine. 41 Use a soft metal drift to tap the number 3 pivot
pin (index #17) halfway out at the non-steer
32 Remove the number 4 cable bridge mounting end of the machine. Remove the number 3
fasteners and remove the cable bridge from outer arm (index #16) at the ground controls
the machine. side from the machine.
33 Attach a lifting strap from an overhead crane Bodily injury hazard. The number
to the number 4 inner arm (index #12). 3 outer arm at the ground
34 Remove the retaining fasteners from the controls side may become
number 4 pivot pin (index #3). unbalanced and fall if not
35 Use a soft metal drift to remove the number 4 removed from the machine.
pivot pin (index #3) at the steer end. Remove
the number 4 inner arm (index #12) from the 42 Attach a lifting strap from an overhead crane
machine. to the number 3 outer arm (index #16) at the
battery pack side.
Crushing hazard. The number 4
inner arm may become 43 Use a soft metal drift to tap the number 3 pivot
unbalanced and fall if not pin (index #17) in the other direction. Remove
properly supported when the number 3 outer arm (index #16) from the
removed from the machine. battery pack side of the machine.
Bodily injury hazard. The number
3 outer arm at the battery pack
side may become unbalanced
and fall if not properly supported
when removed from the
machine.
86 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
44 Remove the number 3 pivot pin (index #17) 53 Remove the number 2 cable bridge mounting
from the non-steer end of the machine. fasteners and remove the cable bridge from
the machine.
45 Attach a lifting strap from an overhead crane
to the lug on the rod end of the lift cylinder for 54 Attach a lifting strap from an overhead crane
support. Do not apply any lifting pressure. to the number 2 outer arm (index #19) at the
ground controls side.
46 Remove the pin retaining fasteners from the
lift cylinder rod-end pivot pin (index #5). Use a 55 Use a soft metal drift to remove the number 2
soft metal drift to remove the pin. center pivot pin (index #7) at the ground
controls side.
cylinder may fall when the 56 Remove the retaining fasteners from the
rod-end pivot pin is removed if number 2 pivot pin (index #20) at the
not properly supported. non-steer end of the machine.
57 Use a soft metal drift to tap the number 2 pivot
47 Lower the cylinder onto the number 1 inner pin (index #20) halfway out at the non-steer
arm (index #9). end of the machine. Remove the number 2
Component damage hazard. outer arm (index #19) from the ground controls
Cables can be damaged if they side of the machine.
are kinked or pinched. Bodily injury hazard. The number
2 outer arm at the ground
controls side may become
to the number 3 inner arm (index #15).
49 Remove the retaining fasteners from the properly supported when
number 3 pivot pin (index #6) at the steer end. removed from the machine.
50 Use a soft metal drift to remove the number 3 58 Attach a lifting strap from an overhead crane
pivot pin (index #6). Remove the number 3 to the number 2 outer arm (index #19) at the
inner arm (index #15) from the machine. battery pack side.
Bodily injury hazard. The number 59 Remove the external snap rings and retaining
3 inner arm may become fasteners from the number 2 center pivot pin
unbalanced and fall if not (index #7) at the battery pack side.
removed from the machine. 60 Use a soft metal drift to remove the number 2
center pivot pin (index #7) at the battery pack
51 Remove the cables from the number 2 cable side.
52 Remove the external snap rings and retaining 2 outer arm at the battery pack
fasteners from the number 2 center pivot pin side may become unbalanced
(index #7) at the ground controls side. and fall if not properly supported
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 87

Scissor Components
61 Use a soft metal drift to tap the number 2 pivot 69 Attach a lifting strap from an overhead crane
pin (index #20) in the other direction at the to the lug on the rod end of the lift cylinder
non-steer end. Remove the number 2 outer (index #5). Raise the lift cylinder
arm (index #19) from the battery pack side of approximately 3 ft / 1 m.
the machine.
Bodily injury hazard. The number on the lift cylinder. Cap the fittings on the
2 outer arm at the battery pack cylinder.
machine.
62 Remove the number 2 pivot pin (index #20)
from the non-steer end of the machine.
squirt or spray.
to the number 2 inner arm (index #18). 71 Tag and disconnect the wires and manual
lowering cable from the solenoid valve on the
64 Remove the retaining fasteners from the
cylinder.
number 2 pivot pin (index #8) at the steer end
of the machine. 72 Models with platform overload option: Tag
and disconnect the wire harness from the
65 Use a soft metal drift to remove the number 2
platform overload pressure transducer.
pivot pin (index #8). Remove the number 2
inner arm (index #18) from the machine. Note: After replacing the scissor assembly, the
platform overload system must be calibrated.
Bodily injury hazard. The number Refer to Repair Procedure, How to Calibrate the
2 inner arm may become Platform Overload System (if equipped).
properly supported when 73 Raise the lift cylinder to a vertical position.
removed from the machine.
66 Remove the safety arm from the number 2 lift cylinder barrel-end pin (index #21). Use a
inner arm (index #18) that was just removed. soft metal drift to remove the pin. Remove the
lift cylinder from the machine.
to the number 1 inner arm (index #10). Crushing hazard. The lift cylinder
will become unbalanced and fall
68 Raise the number 1 inner arm (index #10) if not properly supported and
approximately 2 feet / 60 cm and install the secured to the lifting device.
safety arm between the number 1 inner arm
(index #10) and the number 1 outer arm (index Component damage hazard. Be
#22) at the non-steer end of the machine. careful not to damage the valve
Lower the scissor arms onto the safety arm. or fittings on the cylinder while
removing it from the machine.
Bodily injury hazard. Keep hands
clear of moving parts when 75 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 1.2 m
lowering the scissor arms onto long block across both sides of the chassis
the safety arm. under the number 1 center pivot pin (index
#11).
88 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
76 Attach a lifting strap from an overhead crane 84 Slide the number 1 outer arm (index #22) to
to the number 1 inner arm (index #10) at the the non-steer end and remove it from the
non-steer end. Raise the number 1 inner arm machine.
and remove the safety arm. Lower the number
1 inner arm (index #10) onto the block that Bodily injury hazard. The number
was placed across the chassis. 1 outer arm may become
Bodily injury hazard. Keep hands properly supported when
clear of moving parts when removed from the machine.
lowering the scissor arms.
85 Attach the strap from an overhead crane to the
77 Remove the cables from the number 1 cable number 1 inner arm (index #10). Do not lift it.
86 Remove the upper fasteners securing the
Component damage hazard. number 1 inner arm pivot bracket to the end of
Cables can be damaged if they the chassis. Loosen the lower fasteners.
are kinked or pinched. 87 Remove the number 1 inner arm (index #10)
from the machine.
78 Support and secure the entry ladder to an
appropriate lifting device. Bodily injury hazard. The number
79 Remove the fasteners from the entry ladder 1 inner arm may become
and remove the entry ladder from the
machine.
Crushing hazard. The entry
ladder will fall if not properly Component damage hazard. Be
supported and secured to the sure not to damage the limit
lifting device. switch or level sensor
components when the number 1
80 Attach a lifting strap from an overhead crane inner arm is removed from the
to the number 1 outer arm (index #22). Do not machine.
apply any lifting pressure.
fasteners from the number 1 center pivot pins
(index #11).
82 Remove the number 1 cable bridge from the
machine.
1 outer arm may become
properly supported when the pin
is removed.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 89

Scissor Components

3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end)
4 - Number 3 pivot pin (steer end) 13 - Number 2 inner arm
7 - Number 1 center pivot pin (Qty. 2) 16 - Lift cylinder barrel-end pivot pin
8 - Number 1 inner arm 17 - Number 1 outer arm
9 - Number 1 pivot pin
90 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
9-2 4 Lower the platform onto the safety arm.

Scissor Assembly, Crushing hazard. Keep hands
GS-1530 and GS-1532 clear of the safety arm when
How to Disassemble the Scissor 5 At the ground controls, turn the key switch to
the off position and push in the red Emergency
Assembly Stop button to the off position.
Bodily injury hazard. The 6 Disconnect the battery pack from the machine.
procedures in this section
require specific repair skills, Electrocution/burn hazard.
lifting equipment and a suitable Contact with electrically charged
workshop. Attempting this circuits could result in death or
procedure without these skills serious injury. Remove all rings,
and tools could result in death or watches and other jewelry.
component damage. Dealer 7 Remove the fasteners securing the large
service is required. platform height sensor cover to the large
platform height sensor bracket.
Note: When removing a hose assembly or fitting, 8 Remove the platform height sensor cover.
end must be replaced. All connections must be 9 Tag and disconnect the platform height sensor
torqued to specification during installation. Refer to from the platform height sensor harness.
10 Remove the fastener securing the platform
Specifications.
Note: Machines equipped with a Platform Height arm.
Sensor, begin the Scissor Disassembly procedure 11 Remove the platform height sensor assembly
at step 1. Machines without a Platform Height from the number 1 pivot pin.
at step 24. 12 Remove the plastic nut securing the squeeze
connector to the large platform height sensor
1 Turn the key switch to ground controls and pull bracket.
position at both ground and platform controls. 13 Remove the squeeze connector from the large
14 Remove the fasteners securing the large
3 Lift the safety arm, move it to the center of the platform height sensor bracket to the number
scissor arm and rotate down to a vertical 1 inner arm pivot bracket.
position.
15 Remove the large platform height sensor
bracket.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 91

Scissor Components
16 Install the fasteners removed in 14 to the 24 Remove the platform. Refer to Repair
number 1 inner arm pivot bracket and chassis. Procedure, How to Remove the Platform.
17 Connect the battery pack to the machine. 25 Remove the cables from the number 3 outer
19 Press and hold the ground control scroll up Component damage hazard.
and scroll down buttons. Cables can be damaged if they
on position at the ground controls. 26 Remove the cables from the number 3 cable
navigate to Service Override Mode. Select Component damage hazard.
Service Override Mode. Cables can be damaged if they
Note: The machine must be in Service Override are kinked or pinched.
Override Mode, only the GCON will operate with 27 Attach a lifting strap from an overhead crane
limited functionality. The platform will raise a to the number 3 outer arm (index #11).
predetermined amount of time and stop. 28 Remove the external snap rings and retaining
(index #2).
non-steer end of the machine.
the machine. Remove the number 3 outer arm
(index #11) from the machine.
outer arm may become
32 Remove the number 3 cable bridge mounting

fasteners and remove the cable bridge from
the machine.
Cable bridge and platform height sensor 33 Attach a lifting strap from an overhead crane
to the lug on the rod end of the lift cylinder for
1 cable bridge 3
support. Do not apply any lifting pressure.
2 cable bridge 2
3 cable bridge 1
92 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
34 Remove the pin retaining fasteners from the 42 Attach a lifting strap from an overhead crane
lift cylinder rod-end pivot pin (index #3). Use a to the number 2 outer arm (index #14) at the
soft metal drift to remove the pin. ground controls side.
Bodily injury hazard. The 43 Use a soft metal drift to remove the number 2
cylinder may fall when the center pivot pin (index #5) at the ground
rod-end pivot pin is removed if controls side.
not properly supported. 44 Remove the retaining fasteners from the
35 Lower the cylinder onto the number 1 inner non-steer end of the machine.
arm (index #8).
Component damage hazard. pin (index #15) halfway out at the non-steer
Cables can be damaged if they end of the machine. Remove the number 2
are kinked or pinched. outer arm (index #14) from the ground controls
side of the machine.
to the number 3 inner arm (index #10). Bodily injury hazard. The number
number 3 pivot pin (index #4) at the steer end.
38 Use a soft metal drift to remove the number 3 properly supported when
pivot pin (index #4). Remove the number 3 removed from the machine.
inner arm (index #10) from the machine.
Bodily injury hazard. The number to the number 2 outer arm (index #14) at the
3 inner arm may become battery pack side.
properly supported when 47 Remove the external snap rings and retaining
removed from the machine. fasteners from the number 2 center pivot pin
(index #5) at the battery pack side.
39 Remove the cables from the number 2 cable 48 Use a soft metal drift to remove the number 2
bridge and lay them off to the side. center pivot pin (index #5) at the battery pack
Component damage hazard. side.
Cables can be damaged if they Bodily injury hazard. The number
are kinked or pinched. 2 outer arm at the battery pack
40 Remove the external snap rings and retaining and fall if not properly supported
fasteners from the number 2 center pivot pin when removed from the
(index #5) at the ground controls side. machine.
the machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 93

Scissor Components
49 Use a soft metal drift to tap the number 2 pivot 56 Attach a lifting strap from an overhead crane
pin (index #15) in the other direction at the to the lug on the rod end of the lift cylinder
non-steer end. Remove the number 2 outer (index #3). Raise the lift cylinder
arm (index #14) from the battery pack side of approximately 3 ft / 1 m.
the machine.
Bodily injury hazard. The number on the lift cylinder. Cap the fittings on the
2 outer arm at the battery pack cylinder.
machine.
squirt or spray.
number 2 pivot pin (index #6) at the steer end 58 Tag and disconnect the wires and manual
of the machine. lowering cable from the solenoid valve on the
cylinder.
pivot pin (index #6). Remove the number 2 59 Models with platform overload option: Tag
inner arm (index #13) from the machine. and disconnect the wire harness from the
2 inner arm may become Note: After replacing the scissor assembly, the
unbalanced and fall if not platform overload system must be calibrated.
properly supported when Refer to Repair Procedure, How to Calibrate the
removed from the machine. Platform Overload System (if equipped).
53 Remove the safety arm from the number 2 60 Raise the lift cylinder to a vertical position.
inner arm (index #13) that was just removed. 61 Remove the pin retaining fasteners from the
54 Attach a lifting strap from an overhead crane lift cylinder barrel-end pin (index #16). Use a
to the number 1 inner arm (index #8). soft metal drift to remove the pin. Remove the
55 Raise the number 1 inner arm (index #8)
approximately 2 feet / 60 cm and install the Crushing hazard. The lift cylinder
safety arm between the number 1 inner arm will become unbalanced and fall
(index #8) and the number 1 outer arm (index if not properly supported and
#17). Lower the scissor arms onto the safety secured to the lifting device.
arm.
Component damage hazard. Be
Bodily injury hazard. Keep hands careful not to damage the valve
clear of moving parts when or fittings on the cylinder while
lowering the scissor arms onto removing it from the machine.
the safety arm.
94 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
62 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 1.2 m 70 Use a soft metal drift to remove the number 1
long block across both sides of the chassis center pivot pins (index #7).
under the number 1 center pivot pin (index
#7). Bodily injury hazard. The number
63 Attach a lifting strap from an overhead crane unbalanced and fall if not
to the number 1 inner arm (index #8) at the properly supported when the pin
non-steer end. Raise the number 1 inner arm is removed.
and remove the safety arm. Lower the number
1 inner arm (index #8) onto the block that was 71 Slide the number 1 outer arm (index #17) to
placed across the chassis. the non-steer end and remove it from the
machine.
clear of moving parts when Bodily injury hazard. The number
lowering the scissor arms. 1 outer arm may become
64 Remove the cables from the number 1 cable properly supported when
bridge and lay them off to the side. removed from the machine.
Component damage hazard. 72 Attach the strap from an overhead crane to the
number 1 inner arm (index #8). Do not lift it.
73 Remove the upper fasteners securing the
65 Support and secure the entry ladder to an number 1 inner arm pivot bracket to the end of
appropriate lifting device. the chassis. Loosen the lower fasteners.
66 Remove the fasteners from the entry ladder 74 Remove the number 1 inner arm (index #8)
and remove the entry ladder from the from the machine.
machine.
Crushing hazard. The entry 1 inner arm may become
ladder will fall if not properly unbalanced and fall if not
supported and secured to the properly supported when
lifting device. removed from the machine.
67 Attach a lifting strap from an overhead crane Component damage hazard. Be

to the number 1 outer arm (index #17). Do not sure not to damage the limit
apply any lifting pressure. switch or level sensor
68 Remove the external snap rings and retaining inner arm is removed from the
fasteners from the number 1 center pivot pins machine.
(index #7).
69 Remove the number 1 cable bridge from the
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 95

Scissor Components

5 - Lower lift cylinder rod-end pivot pin 16 - Number 3 outer arm
10 - Number 1 inner arm 21 - Lower lift cylinder barrel-end pivot pin
96 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
9-3 5 At the ground controls, turn the key switch to

Scissor Assembly, Stop button to the off position.
GS-1930 and GS-1932 6 Disconnect the battery pack from the machine.
How to Disassemble the Scissor Contact with electrically charged
Assembly circuits could result in death or
Bodily injury hazard. The watches and other jewelry.
require specific repair skills, 7 Remove the fasteners securing the large
lifting equipment and a suitable platform height sensor cover to the large
workshop. Attempting this platform height sensor bracket.
procedure without these skills
and tools could result in death or 8 Remove the platform height sensor cover.
serious injury and significant 9 Tag and disconnect the platform height sensor
component damage. Dealer from the platform height sensor harness.
service is required.
Note: When removing a hose assembly or fitting, height sensor assembly to the number 1 inner
the O-ring (if equipped) on the fitting and/or hose arm.
end must be replaced. All connections must be 11 Remove the platform height sensor assembly
torqued to specification during installation. Refer to from the number 1 pivot pin.
Specifications. 12 Remove the plastic nut securing the squeeze
Note: Machines equipped with a Platform Height bracket.
at step 1. Machines without a Platform Height 13 Remove the squeeze connector from the large
Sensor, begin the Scissor Disassembly procedure platform height sensor bracket.
at step 24. 14 Remove the fasteners securing the large
platform height sensor bracket to the number
1 Turn the key switch to ground controls and pull
1 inner arm pivot bracket.
position at both ground and platform controls. 15 Remove the large platform height sensor
bracket.
position.
4 Lower the platform onto the safety arm. Tip-over hazard. Failure
Crushing hazard. Keep hands the number 1 inner arm pivot
clear of the safety arm when bracket to the chassis, could
lowering the platform. result in the machine tipping
injury.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 97

Scissor Components
17 Connect the battery pack to the machine. 24 Remove the platform. Refer to Repair
Procedure, How to Remove the Platform.
25 Remove the cables from the number 4 outer
20 Pull out the red Emergency Stop button to the Component damage hazard.
on position at the ground controls. Cables can be damaged if they
navigate to Service Override Mode. Select 26 Remove the cables from the number 4 cable
Service Override Mode. bridge and lay them off to the side.
Note: The machine must be in Service Override Component damage hazard.
Mode to raise the platform. While in Service Cables can be damaged if they
Override Mode, only the GCON will operate with are kinked or pinched.
predetermined amount of time and stop. 27 Attach a lifting strap from an overhead crane
to the number 4 outer arm (index #13).
the stowed position. 28 Remove the external snap rings and retaining
(index #2).
outer arm may become

the machine.
1 cable bridge 4
2 cable bridge 3
number 4 pivot pin (index #3).
3 cable bridge 2
4 cable bridge 1
98 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
pivot pin (index #3) at the steer end. Remove to the number 3 outer arm (index #16) at the
the number 4 inner arm (index #12) from the battery pack side.
machine.
Crushing hazard. The number 4 center pivot pin (index #4) at the battery pack
inner arm may become side of the machine.
unbalanced and fall if not 45 Use a soft metal drift to tap the number 3 pivot
properly supported when pin (index #17) in the other direction. Remove
removed from the machine. the number 3 outer arm (index #16) from the
battery pack side of the machine.
bridge and lay them off to the side. Bodily injury hazard. The number
Component damage hazard. side may become unbalanced
Cables can be damaged if they and fall if not properly supported
are kinked or pinched. when removed from the
machine.
fasteners and remove the cable bridge from 46 Remove the number 3 pivot pin (index #17)
the machine. from the non-steer end of the machine.
38 Attach a lifting strap from an overhead crane 47 Attach a lifting strap from an overhead crane
to the number 3 outer arm (index #4) at the to the lug on the rod end of the lift cylinder for
ground controls side. support. Do not apply any lifting pressure.
39 Remove the external snap rings and retaining 48 Remove the pin retaining fasteners from the
fasteners from the number 3 center pivot pins lift cylinder rod-end pivot pin (index #5). Use a
(index #4). soft metal drift to remove the pin.
center pivot pin (index #4) at the ground Bodily injury hazard. The
cylinder may fall when the
control side.
rod-end pivot pin is removed if
41 Remove the retaining fasteners from the not properly supported.
non-steer end of the machine. 49 Lower the cylinder onto the number 1 inner
arm (index #9).
pin (index #17) halfway out at the non-steer Component damage hazard.
end of the machine. Remove the number 3 Cables can be damaged if they
outer arm (index #16) at the ground controls are kinked or pinched.
side from the machine.
Bodily injury hazard. The number to the number 3 inner arm (index #15).
controls side may become 51 Remove the retaining fasteners from the
unbalanced and fall if not number 3 pivot pin (index #6) at the steer end.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 99

Scissor Components
pivot pin (index #6). Remove the number 3 to the number 2 outer arm (index #19) at the
inner arm (index #15) from the machine. battery pack side.
Bodily injury hazard. The number 61 Remove the external snap rings and retaining
3 inner arm may become fasteners from the number 2 center pivot pin
unbalanced and fall if not (index #7) at the battery pack side.
properly supported when 62 Use a soft metal drift to remove the number 2
removed from the machine. center pivot pin (index #7) at the battery pack
side.
bridge and lay them off to the side. Bodily injury hazard. The number
Component damage hazard. side may become unbalanced
Cables can be damaged if they and fall if not properly supported
are kinked or pinched. when removed from the
machine.
fasteners from the number 2 center pivot pin 63 Use a soft metal drift to tap the number 2 pivot
(index #7) at the ground controls side. pin (index #20) in the other direction at the
55 Remove the number 2 cable bridge mounting non-steer end. Remove the number 2 outer
fasteners and remove the cable bridge from arm (index #19) from the battery pack side of
the machine. the machine.
56 Attach a lifting strap from an overhead crane Bodily injury hazard. The number
to the number 2 outer arm (index #19) at the 2 outer arm at the battery pack
ground controls side. side may become unbalanced
center pivot pin (index #7) at the ground
machine.
controls side.
58 Remove the retaining fasteners from the 64 Remove the number 3 pivot pin (index #17)
number 2 pivot pin (index #20) at the from the non-steer end of the machine.
59 Use a soft metal drift to tap the number 2 pivot to the number 2 inner arm (index #18).
pin (index #20) halfway out at the non-steer
end of the machine. Remove the number 2
number 2 pivot pin (index #8) at the steer end
outer arm (index #19) from the ground controls
of the machine.
side of the machine.
Bodily injury hazard. The number pivot pin (index #8). Remove the number 2
2 outer arm at the ground inner arm (index #18) from the machine.
unbalanced and fall if not Bodily injury hazard. The number
properly supported when 2 inner arm may become
removed from the machine. unbalanced and fall if not
100 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
68 Remove the safety arm from the number 2 76 Remove the pin retaining fasteners from the
inner arm (index #18) that was just removed. lift cylinder barrel-end pin (index #21). Use a
soft metal drift to remove the pin. Remove the
70 Raise the number 1 inner arm (index #10) Crushing hazard. The lift cylinder
approximately 2 feet / 60 cm and install the will become unbalanced and fall
safety arm between the number 1 inner arm if not properly supported and
(index #10) and the number 1 outer arm (index secured to the lifting device.
#22) at the non-steer end of the machine.
Lower the scissor arms onto the safety arm.
careful not to damage the valve
Bodily injury hazard. Keep hands or fittings on the cylinder while
clear of moving parts when removing it from the machine.
lowering the scissor arms onto
the safety arm. 77 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 1.2 m
long block across both sides of the chassis
71 Attach a lifting strap from an overhead crane under the number 1 center pivot pin (index
to the lug on the rod end of the lift cylinder #11).
(index #5). Raise the lift cylinder 78 Attach a lifting strap from an overhead crane
approximately 3 ft / 1 m. to the number 1 inner arm (index #10) at the
72 Tag, disconnect and plug the hydraulic hoses non-steer end. Raise the number 1 inner arm
on the lift cylinder. Cap the fittings on the and remove the safety arm. Lower the number
cylinder. 1 inner arm (index #10) onto the block that
was placed across the chassis.
hydraulic oil can penetrate and Bodily injury hazard. Keep hands
burn skin. Loosen hydraulic clear of moving parts when
connections very slowly to allow lowering the scissor arms.
gradually. Do not allow oil to 79 Remove the cables from the number 1 cable
squirt or spray. bridge and lay them off to the side.
73 Tag and disconnect the wires and manual
cylinder.
74 Models with platform overload option: Tag 80 Support and secure the entry ladder to an
and disconnect the wire harness from the appropriate lifting device.
Note: After replacing the scissor assembly, the
platform overload system must be calibrated.
Refer to Repair Procedure, How to Calibrate the
Platform Overload System (if equipped).
75 Raise the lift cylinder to a vertical position.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 101

Scissor Components
81 Remove the fasteners from the entry ladder 88 Remove the upper fasteners securing the
and remove the entry ladder from the number 1 inner arm pivot bracket to the end of
machine. the chassis. Loosen the lower fasteners.
Crushing hazard. The entry 89 Remove the number 1 inner arm (index #10)
ladder will fall if not properly from the machine.
supported and secured to the
lifting device.
1 inner arm may become
to the number 1 outer arm (index #22). Do not
apply any lifting pressure. removed from the machine.
83 Remove the external snap rings and retaining Component damage hazard. Be
fasteners from the number 1 center pivot pins sure not to damage the limit
(index #11). switch or level sensor
84 Remove the number 1 cable bridge from the inner arm is removed from the
machine. machine.
properly supported when the pin
is removed.
86 Slide the number 1 outer arm (index #22) to

the non-steer end and remove it from the
machine.
87 Attach the strap from an overhead crane to the

number 1 inner arm (index #10). Do not lift it.
102 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components

9 - Number 1 pivot pin
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 103

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How to Disassemble the Scissor Electrocution/burn hazard.

Bodily injury hazard. The serious injury. Remove all rings,
procedures in this section watches and other jewelry.
require specific repair skills,
lifting equipment and a suitable 7 Remove the fasteners securing the large
workshop. Attempting this platform height sensor cover to the large
procedure without these skills platform height sensor bracket.
component damage. Dealer 9 Tag and disconnect the platform height sensor
service is required. from the platform height sensor harness.
torqued to specification during installation. Refer to 11 Remove the platform height sensor assembly
Specifications, Hydraulic Hose and Fitting Torque from the number 1 pivot pin.
Specifications.
12 Remove the plastic nut securing the squeeze
Note: Machines equipped with a Platform Height connector to the large platform height sensor
Sensor, begin the Scissor Disassembly procedure bracket.
at step 24.
1 Turn the key switch to ground controls and pull platform height sensor bracket to the number
out the red Emergency Stop button to the on 1 inner arm pivot bracket.
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. bracket from the number 1 inner arm pivot
3 Lift the safety arm, move it to the center of the bracket.
scissor arm and rotate down to a vertical 16 Install the fasteners removed in 14 to the
position. number 1 inner arm pivot bracket and chassis.
Crushing hazard. Keep hands to install the fasteners securing
clear of the safety arm when the number 1 inner arm pivot
lowering the platform. bracket to the chassis, could
injury.
104 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
18 Turn the key switch to ground controls. 24 Remove the platform. Refer to Repair
19 Press and hold the ground control scroll up Procedure, How to Remove the Platform.
and scroll down buttons. 25 Support and secure the entry ladder to an
20 Pull out the red Emergency Stop button to the appropriate lifting device.
on position at the ground controls. 26 Remove the fasteners from the entry ladder
21 Using the ground control menu buttons, and remove the entry ladder from the
navigate to Service Override Mode. Select machine.
Note: The machine must be in Service Override ladder will fall if not properly
Mode to raise the platform. While in Service supported and secured to the
Override Mode, only the GCON will operate with lifting device.
predetermined amount of time and stop. 27 Remove the cables from the number 3 cable
the stowed position. Component damage hazard.
23 Fully lower the platform to the stowed position. are kinked or pinched.
28 Disconnect the number 3 cable bridge from

the number 3 outer arm (index #11) and
remove the cable bridge from the machine.
pivot pin (index #1). Remove the platform
mount bracket from the machine.
to the number 3 outer arm at the ground
control side (index #11).
number 3 center pivot pin (index #2) at the
ground control side.
Cable bridge and platform height sensor 33 Place a rod through the number 3 center pivot
1 cable bridge 3 pin at the ground control side (index #2) and
2 cable bridge 2A twist to remove the pin.
3 cable bridge 2B 34 Remove the retaining fasteners from the
4 cable bridge 1 number 3 pivot pin (index #12) at the
5 platform height sensor non-steer end.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 105

Scissor Components
35 Use a soft metal drift to remove the number 3 44 Lower the cylinder onto the block.
the machine. Remove the number 3 outer arm Bodily injury hazard. Keep hands
at the ground control side (index #11) from the clear of moving parts when
machine. lowering the cylinder.
Crushing hazard. The number 3 45 Attach a lifting strap from an overhead crane
outer arm at the ground control to the number 3 inner arm (index #10). Raise
side (index #11) may become the arm to a vertical position.
number 3 pivot pin at the steer end of the
machine (index #4).
36 Attach a lifting strap from an overhead crane 47 Use a soft metal drift to remove the number 3
to the number 3 outer arm at the battery side pivot pin (index #4) from the steer end of the
(index #11). machine. Remove the number 3 inner arm
number 3 center pivot pin (index #2) at the Crushing hazard. The number 3
battery side. inner arm (index #10) may
38 Place a rod through the number 3 center pivot become unbalanced and fall if
pin at the battery side (index #2) and twist to not properly supported when the
remove the pin. pivot pin is removed.
39 Remove the number 3 outer arm (index #11) 48 Remove the cables from the number 2A and
from the machine. 2B cable bridges and lay them off to the side.
Crushing hazard. The number 3 Component damage hazard.
outer arm (index #11) may Cables can be damaged if they
become unbalanced and fall if are kinked or pinched.
not properly supported when
removed from the machine. 49 Disconnect the number 2A and 2B cable
bridges from the scissor linkset and remove
40 Attach a lifting strap from an overhead crane both cable bridges from the machine.
to the lug of the rod end of the lift cylinder.
41 Remove the retaining fasteners from the lift to the number 2 outer arm at the ground
cylinder rod end pivot pin (index #3). control side (index #14).
42 Use a soft metal drift to remove the lift cylinder 51 Remove the retaining fasteners from the
rod end pivot pin (index #3) from the machine. number 2 center pivot pin (index #5) at the
Crushing hazard. The lift cylinder
will fall if not properly supported 52 Place a rod through the number 2 center pivot
when the pivot pin is removed. pin at the ground control side (index #5) and
twist to remove the pin.
43 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm block
onto the number 1 inner arm cylinder plate
(index #8).
non-steer end.
106 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
54 Use a soft metal drift to remove the number 2 61 Use a soft metal drift to remove the number 2
pivot pin (index #15) from the non-steer end of pivot pin (index #6) from the steer end of the
the machine. Remove the number 2 outer arm machine. Remove the number 2 inner arm
at the ground control side (index #14) from the (index #13) from the machine.
machine.
The number 2 outer arm at the inner arm (index #13) may
ground control side (index #14) become unbalanced and fall if
may become unbalanced and fall not properly supported when the
if not properly supported when pivot pin is removed.
the pivot pin is removed.
55 Attach a lifting strap from an overhead crane to the number 1 inner arm (index #8).
to the number 2 outer arm at the battery side
(index #14).
approximately 2 feet / 60 cm.
64 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 1.2 m
battery side.
57 Place a rod through the number 2 center pivot #7).
pin at the battery side (index #5) and twist to
65 Lower the scissor arms onto the block that
remove the pin.
outer arm (index #14) may
clear of moving parts when
become unbalanced and fall if
not properly supported when the
pivot pin is removed.
to the lug of the rod end of the lower lift
58 Remove the number 2 outer arm (index #14)
cylinder.
from the machine.
67 Tag, disconnect and plug the hydraulic hose
Crushing hazard. The number 2 on the lower lift cylinder. Cap the fittings on the
outer arm (index #14) may cylinder.
not properly supported when Bodily injury hazard. Spraying
removed from the machine. hydraulic oil can penetrate and
59 Attach a lifting strap from an overhead crane connections very slowly to allow
to the number 2 inner arm (index #13). Raise the oil pressure to dissipate
the arm to a vertical position. gradually. Do not allow oil to
60 Remove the retaining fasteners from the squirt or spray.
68 Tag and disconnect the wire harness from the
machine (index #6).
solenoid valve on the cylinder.
69 Tag and disconnect the wires and manual
cylinder.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 107

Scissor Components
70 Models with platform overload option: Tag 79 Secure the ends of the scissor arms together
and disconnect the wire harness from the at the non-steer end of the machine with a
platform overload pressure transducer. strap or other suitable device.
Note: After replacing the scissor assembly, the 80 Remove the retaining fasteners securing the
platform overload system must be calibrated. chassis mount bracket to the chassis.
81 Remove the linkset from the machine
71 Raise the lift cylinder to a vertical position.
1 inner and outer arms (index #8
72 Remove the pin retaining fasteners from the and #17) may become
lift cylinder barrel-end pin (index #16). Use a unbalanced and fall if not
soft metal drift to remove the pin. Remove the properly supported when
lift cylinder from the machine. removed from the machine.
Crushing hazard. The lift cylinder Component damage hazard. Be

will fall if not properly supported sure not to damage the limit
when the pivot pin is removed. switch or level sensor
Component damage hazard. Be inner and outer arms (index #8
careful not to damage the valve and #17) are removed from the
or fittings on the cylinder while machine.


76 Raise the arm slightly and remove the block.
77 Lower the arm to the stowed position.
78 Secure the ends of the scissor arms together

at the steer end of the machine with a strap or
other suitable device.
108 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components

5 - Lift cylinder rod-end pivot pin 16 - Number 3 outer arm
10 - Number 1 inner arm 21 - Lift cylinder barrel-end pivot pin
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 109

Scissor Components


Specifications.
at step 24.
injury.
110 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
Note: The machine must be in Service Override
predetermined amount of time and stop.

1 cable bridge 4
2 cable bridge 3A
3 cable bridge 3B
4 cable bridge 2A
5 cable bridge 2B
6 cable bridge 1
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 111

Scissor Components
24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number 4
Procedure, How to Remove the Platform. pivot pin (index #14) from the non-steer end of
at the ground control side (index #13) from the
appropriate lifting device.
machine.
26 Remove the fasteners from the entry ladder
and remove the entry ladder from the Crushing hazard. The number 4
machine. outer arm at the ground control
side (index #13) may become
Crushing hazard. The entry unbalanced and fall if not
ladder will fall if not properly properly supported when
supported and secured to the removed from the machine.
lifting device.
27 Remove the cables from the number 4 cable to the number 4 outer arm at the battery side
bridge and lay them off to the side. (index #13).
Component damage hazard. 37 Remove the retaining fasteners from the

Cables can be damaged if they number 4 center pivot pin (index #2) at the
are kinked or pinched. battery side.
38 Place a rod through the number 4 center pivot
28 Disconnect the number 4 cable bridge from pin at the battery side (index #2) and twist to
the number 4 outer arm (index #13) and remove the pin.
29 Remove the retaining fasteners from the from the machine.
mount bracket from the machine.
31 Attach a lifting strap from an overhead crane removed from the machine.
control side (index #13). 40 Attach a lifting strap from an overhead crane
to the number 4 inner arm (index #12). Raise
32 Remove the retaining fasteners from the the arm to a vertical position.
ground control side. 41 Remove the retaining fasteners from the
machine (index #3).
pin at the ground control side (index #2) and
twist to remove the pin. 42 Use a soft metal drift to remove the number 4
pivot pin (index #3) from the steer end of the
34 Remove the retaining fasteners from the machine. Remove the number 4 inner arm
number 4 pivot pin (index #15) at the (index #12) from the machine.
non-steer end.
inner arm (index #12) may
112 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
43 Remove the cables from the number 3A and 53 Remove the number 3 outer arm (index #16)
3B cable bridge and lay them off to the side. from the machine.
Component damage hazard. Crushing hazard. The number 3
Cables can be damaged if they outer arm (index #16) may
are kinked or pinched. become unbalanced and fall if
44 Disconnect the number 3A and 3B cable removed from the machine.
both cable bridges from the machine. 54 Attach a lifting strap from an overhead crane
to the lug of the rod end of the lift cylinder.
to the number 3 outer arm at the ground 55 Remove the retaining fasteners from the lift
control side (index #16). cylinder rod end pivot pin (index #5).
46 Remove the retaining fasteners from the 56 Use a soft metal drift to remove the lift cylinder
number 3 center pivot pin (index #4) at the rod end pivot pin (index #5) from the machine.
47 Place a rod through the number 3 center pivot will fall if not properly supported
pin at the ground control side (index #4) and when the pivot pin is removed.
48 Remove the retaining fasteners from the 57 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm block
number 3 pivot pin (index #17) at the onto the number 1 inner arm cylinder plate
non-steer end. (index #10).
49 Use a soft metal drift to remove the number 3 58 Lower the cylinder onto the block.
pivot pin (index #17) from the non-steer end of Bodily injury hazard. Keep hands
the machine. Remove the number 3 outer arm clear of moving parts when
at the ground control side (index #16) from the lowering the cylinder.
machine.
outer arm at the ground control
the arm to a vertical position.
unbalanced and fall if not 60 Remove the retaining fasteners from the
properly supported when number 3 pivot pin at the steer end of the
removed from the machine. machine (index #6).
50 Attach a lifting strap from an overhead crane 61 61 Use a soft metal drift to remove the
to the number 3 outer arm at the battery side number 3 pivot pin (index #6) from the steer
(index #16). end of the machine. Remove the number 3
inner arm (index #15) from the machine.
number 3 center pivot pin (index #4) at the Crushing hazard. The number 3
battery side. inner arm (index #15) may
52 Place a rod through the number 3 center pivot not properly supported when the
pin at the battery side (index #4) and twist to pivot pin is removed.
remove the pin.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 113

Scissor Components
62 Remove the cables from the number 2A and 71 Place a rod through the number 2 center pivot
2B cable bridge and lay them off to the side. pin at the battery side (index #7) and twist to
remove the pin.
Cables can be damaged if they Crushing hazard. The number 2
are kinked or pinched. outer arm (index #19) may
63 Disconnect the number 2A and 2B cable not properly supported when the
bridges from the scissor linkset and remove pivot pin is removed.
both cable bridges from the machine.
from the machine.
control side (index #19). Crushing hazard. The number 2
65 Remove the retaining fasteners from the outer arm (index #19) may
number 2 center pivot pin (index #7) at the become unbalanced and fall if
ground control side. not properly supported when
pin at the ground control side (index #7) and 73 Attach a lifting strap from an overhead crane
twist to remove the pin. to the number 2 inner arm (index #18). Raise
number 2 pivot pin (index #20) at the 74 Remove the retaining fasteners from the
non-steer end. number 2 pivot pin at the steer end of the
machine (index #8).
pivot pin (index #20) from the non-steer end of 75 Use a soft metal drift to remove the number 2
the machine. Remove the number 2 outer arm pivot pin (index #8) from the steer end of the
at the ground control side (index #19) from the machine. Remove the number 2 inner arm
machine. (index #18) from the machine.
The number 2 outer arm at the Crushing hazard. The number 2
ground control side (index #19) inner arm (index #18) may
may become unbalanced and fall become unbalanced and fall if
if not properly supported when not properly supported when the
the pivot pin is removed. pivot pin is removed.
to the number 2 outer arm at the battery side to the number 1 inner arm (index #10).
(index #19).
70 Remove the retaining fasteners from the approximately 2 feet / 60 cm.
battery side.
114 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
78 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 1.2 m 85 Raise the lift cylinder to a vertical position.

lift cylinder barrel-end pin (index #21). Use a
#9).
79 Lower the scissor arms onto the block that lift cylinder from the machine.
Bodily injury hazard. Keep hands will fall if not properly supported
clear of moving parts when when the pivot pin is removed.
80 Attach a lifting strap from an overhead crane careful not to damage the valve
to the lug of the rod end of the lower lift or fittings on the cylinder while
cylinder. removing it from the machine.
81 Tag, disconnect and plug the hydraulic hose 87 Remove the cables from the number 1 cable
on the lower lift cylinder. Cap the fittings on the bridge and lay them off to the side.
cylinder.
Bodily injury hazard. Spraying Cables can be damaged if they
hydraulic oil can penetrate and are kinked or pinched.
connections very slowly to allow 88 Disconnect the number 1 cable bridge from
the oil pressure to dissipate the number 1 outer arm (index #22) and
gradually. Do not allow oil to remove the cable bridge from the machine.
squirt or spray.
82 Tag and disconnect the wire harness from the to the number 1 inner arm (index #10).
solenoid valve on the cylinder. 90 Raise the arm slightly and remove the block.
83 Tag and disconnect the wires and manual 91 Lower the arm to the stowed position.
cylinder. Bodily injury hazard. Keep hands
84 Models with platform overload option: Tag
and disconnect the wire harness from the
Note: After replacing the scissor assembly, the at the steer end of the machine with a strap or
platform overload system must be calibrated. other suitable device.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 115

Scissor Components

at the non-steer end of the machine with a
strap or other suitable device.
94 Remove the retaining fasteners securing the
chassis mount bracket to the chassis.
95 Remove the linkset from the machine
1 inner and outer arms (index
#10 and #22) may become

sure not to damage the limit
switch or level sensor
inner and outer arms (index #10
and #22) are removed from the
machine.
116 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components

3 - Upper lift cylinder rod-end pivot pin 18 - Number 5 pivot pin (non-steer end)
7 - Number 3 outer arm 22 - Upper lift cylinder barrel-end pivot pin
15 - Number 1 pivot pin (steer end) (Qty. 2)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 117

Scissor Components


Specifications.
at step 24.
injury.
118 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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1 cable bridge 5
2 cable bridge 4A
3 cable bridge 4B
4 cable bridge 3A
5 cable bridge 3B
6 cable bridge 2A
7 cable bridge 2B
8 cable bridge 1
24 Remove the platform. Refer to Repair

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 119

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26 Remove the fasteners from the entry ladder 36 Attach a lifting strap from an overhead crane
and remove the entry ladder from the to the number 5 outer arm at the battery side
machine. (index #17).
Crushing hazard. The entry 37 Remove the retaining fasteners from the
ladder will fall if not properly number 5 center pivot pin (index #2) at the
supported and secured to the battery side.
lifting device. 38 Place a rod through the number 5 center pivot
27 Remove the cables from the number 5 cable remove the pin.
28 Disconnect the number 4 cable bridge from from the machine.
remove the cable bridge from the machine. Crushing hazard. The number 5
29 Remove the retaining fasteners from the outer arm (index #17) may
mount bracket from the machine. 40 Attach a lifting strap from an overhead crane
control side (index #17). 41 Remove the retaining fasteners from the
machine (index #4).
ground control side. 42 Use a soft metal drift to remove the number 5
machine. Remove the number 5 inner arm
34 Remove the retaining fasteners from the Crushing hazard. The number 5
number 5 pivot pin (index #18) at the inner arm (index #16) may
non-steer end. become unbalanced and fall if
the machine. Remove the number 5 outer arm 43 Tag, disconnect and plug the hydraulic hose
at the ground control side (index #17) from the on the upper lift cylinder. Cap the fittings on
machine. the cylinder.
Crushing hazard. The number 5 Bodily injury hazard. Spraying
outer arm at the ground control hydraulic oil can penetrate and
side (index #17) may become burn skin. Loosen hydraulic
unbalanced and fall if not connections very slowly to allow
properly supported when the oil pressure to dissipate
removed from the machine. gradually. Do not allow oil to
squirt or spray.
120 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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44 Tag and disconnect the wire harness from the 55 Use a soft metal drift to remove the number 4
solenoid valve on the cylinder. pivot pin (index #21) from the non-steer end of
45 Remove the cables from the number 4A and
4B cable bridges and lay them off to the side.
machine.
46 Disconnect the number 4A and 4B cable
both cable bridges from the machine.
to the lug of the rod end of the upper lift to the number 4 outer arm at the battery side
cylinder. (index #20).
48 Remove the retaining fasteners from the 57 Remove the retaining fasteners from the
upper lift cylinder rod end pivot pin (index #3). number 4 center pivot pin (index #5) at the
battery side.
49 Use a soft metal drift to remove the upper lift
cylinder rod end pivot pin (index #3) from the 58 Place a rod through the number 4 center pivot
machine. pin at the battery side (index #5) and twist to
remove the pin.
will fall if not properly supported 59 Remove the number 4 outer arm (index #20)
when the pivot pin is removed. from the machine.
50 Lower the cylinder onto the linkset.
51 Attach a lifting strap from an overhead crane become unbalanced and fall if
to the number 4 outer arm at the ground not properly supported when
control side (index #20). removed from the machine.
52 Remove the retaining fasteners from the 60 Attach a lifting strap from an overhead crane
number 4 center pivot pin (index #5) at the to the number 4 inner arm (index #19). Raise
ground control side. the arm to a vertical position.
53 Place a rod through the number 4 center pivot 61 Remove the retaining fasteners from the
pin at the ground control side (index #5) and number 4 pivot pin at the steer end of the
twist to remove the pin. machine (index #6).
54 Remove the retaining fasteners from the 62 Use a soft metal drift to remove the number 4
number 4 pivot pin (index #21) at the pivot pin (index #6) from the steer end of the
non-steer end. machine. Remove the number 4 inner arm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 121

Scissor Components
63 Remove the cables from the number 3A and 73 Remove the number 3 outer arm (index #7)
3B cable bridges and lay them off to the side. from the machine.
Component damage hazard. Crushing hazard. The number 3
Cables can be damaged if they outer arm (index #7) may
are kinked or pinched. become unbalanced and fall if
64 Disconnect the number 3A and 3B cable removed from the machine.
both cable bridges from the machine. 74 Attach a lifting strap from an overhead crane
to the lug of the rod end of the upper lift
cylinder.
control side (index #7). 75 Raise the lift cylinder to a vertical position.
66 Remove the retaining fasteners from the 76 Remove the pin retaining fasteners from the
number 3 center pivot pin (index #8) at the lift cylinder barrel-end pivot pin (index #22).
ground control side. Remove the lift cylinder from the machine.
67 Place a rod through the number 3 center pivot Crushing hazard. The lift cylinder
pin at the ground control side (index #8) and will fall if not properly supported
twist to remove the pin. when the pivot pin is removed.
non-steer end.
or fittings on the cylinder while
69 Use a soft metal drift to remove the number 3 removing it from the machine.
the machine. Remove the number 3 outer arm 77 Attach a lifting strap from an overhead crane
at the ground control side (index #7) from the to the lug of the rod end of the lower lift
machine. cylinder.
Crushing hazard. The number 3 78 Remove the retaining fasteners from the lower
outer arm at the ground control lift cylinder rod end pivot pin (index #9).
side (index #7) may become 79 Use a soft metal drift to remove the lower lift
unbalanced and fall if not cylinder rod end pivot pin (index #9) from the
properly supported when machine.
70 Attach a lifting strap from an overhead crane will fall if not properly supported
to the number 3 outer arm at the battery side when the pivot pin is removed.
(index #7).
80 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm block
onto the number 1 inner arm cylinder plate
(index #14).
battery side.
81 Lower the cylinder onto the block.
pin at the battery side (index #8) and twist to Bodily injury hazard. Keep hands
remove the pin. clear of moving parts when
lowering the cylinder.
122 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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to the number 3 inner arm (index #23). Raise pivot pin (index #27) from the non-steer end of
the arm to a vertical position. the machine. Remove the number 2 outer arm
machine.
machine (index #10). The number 2 outer arm at the
84 Use a soft metal drift to remove the number 3 ground control side (index #26)
pivot pin (index #10) from the steer end of the may become unbalanced and fall
machine. Remove the number 3 inner arm if not properly supported when
(index #23) from the machine. the pivot pin is removed.
Crushing hazard. The number 3 92 Attach a lifting strap from an overhead crane
inner arm (index #23) may to the number 2 outer arm at the battery side
become unbalanced and fall if (index #26).
not properly supported when the 93 Remove the retaining fasteners from the
battery side.
85 Remove the cables from the number 2A and
2B cable bridges and lay them off to the side. 94 Place a rod through the number 2 center pivot
Component damage hazard. remove the pin.
are kinked or pinched. Crushing hazard. The number 2
86 Disconnect the number 2A and 2B cable become unbalanced and fall if
bridges from the scissor linkset and remove not properly supported when the
both cable bridges from the machine. pivot pin is removed.
from the machine.
control side (index #26).
88 Remove the retaining fasteners from the Crushing hazard. The number 2
number 2 center pivot pin (index #11) at the outer arm (index #26) may
ground control side. become unbalanced and fall if
89 Place a rod through the number 2 center pivot removed from the machine.
twist to remove the pin. 96 Attach a lifting strap from an overhead crane
non-steer end.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 123

Scissor Components
97 Remove the retaining fasteners from the 106 Models with platform overload option: Tag
number 2 pivot pin at the steer end of the and disconnect the wire harness from the
machine (index #12). platform overload pressure transducer.
98 Use a soft metal drift to remove the number 2 Note: After replacing the scissor assembly, the
pivot pin (index #12) from the steer end of the platform overload system must be calibrated.
machine. Remove the number 2 inner arm Refer to Repair Procedure, How to Calibrate the
(index #25) from the machine. Platform Overload System (if equipped).
Crushing hazard. The number 2 107 Raise the lift cylinder to a vertical position.
lift cylinder barrel-end pin (index #28). Use a
99 Attach a lifting strap from an overhead crane Crushing hazard. The lift cylinder
to the number 1 inner arm (index #14). will fall if not properly supported
100 Raise the number 1 inner arm (index #14) when the pivot pin is removed.
approximately 2 feet / 60 cm.
101 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 1.2 careful not to damage the valve
m long block across both sides of the chassis or fittings on the cylinder while
under the number 1 center pivot pin (index removing it from the machine.
#13).
102 Lower the scissor arms onto the block that
to the lug of the rod end of the lower lift
cylinder.
on the lower lift cylinder. Cap the fittings on the
cylinder. 112 Raise the arm slightly and remove the block.
squirt or spray.

124 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components


117 Remove the linkset from the machine.

and #29) are removed from the
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 125

Scissor Components

1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm
2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end)
3 - Number 6 pivot pin (steer end) 15 - Number 1 center pivot pin (Qty. 2) 27 - Upper lift cylinder barrel-end pivot pin
4 - Number 5 center pivot pin 16 - Number 1 inner arm 28 - Number 3 inner arm
5 - Upper lift cylinder rod-end pivot pin 17 - Number 1 pivot pin (steer end) (Qty. 2) 29 - Number 3 pivot pin (non-steer end)
6 - Number 5 pivot pin (steer end) 18 - Number 6 inner arm 30 - Number 2 inner arm
7 - Number 4 center pivot pin (Qty. 2) 19 - Number 6 outer arm 31 - Number 2 inner arm
8 - Number 4 pivot pin (steer end) 20 - Number 6 pivot pin (non-steer end) 32 - Number 2 pivot pin (non-steer end)
9 - Number 3 outer arm 21 - Number 5 inner arm 33 - Lower lift cylinder barrel-end pivot pin
10 - Number 3 center pivot pin (Qty. 2) 22 - Number 5 outer arm 34 - Number 1 outer arm
11 - Lower lift cylinder rod-end pivot pin 23 - Number 5 pivot pin (non-steer end)
126 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
9-7 3 Lift the safety arm, move it to the center of the

Scissor Assembly, position.
GS-4047 4 Lower the platform onto the safety arm.
How to Disassemble the Scissor Crushing hazard. Keep hands

Assembly lowering the platform.
Bodily injury hazard. This
procedure requires specific repair 5 At the ground controls, turn the key switch to
skills, lifting equipment and a the off position and push in the red Emergency
suitable workshop. Attempting Stop button to the off position.
this procedure without these skills 6 Disconnect the battery pack from the machine.
and tools could result in death or
serious injury and significant Electrocution/burn hazard.
component damage. Dealer Contact with electrically charged
service is strongly recommended. circuits could result in death or
Note: When removing a hose assembly or fitting, watches and other jewelry.
end must be replaced. All connections must be 7 Remove the fasteners securing the large
torqued to specification during installation. Refer to platform height sensor cover to the large
Specifications, Hydraulic Hose and Fitting Torque platform height sensor bracket.
Specifications.
8 Remove the platform height sensor cover.
Note: Machines equipped with a Platform Height 9 Tag and disconnect the platform height sensor
Sensor, begin the Scissor Disassembly procedure from the platform height sensor harness.
at step 1. Machines without a Platform Height
Sensor, begin the Scissor Disassembly procedure 10 Remove the fastener securing the platform
at step 24. height sensor assembly to the number 1 inner
arm.
out the red Emergency Stop button to the on 11 Remove the platform height sensor assembly
position at both ground and platform controls. from the number 1 pivot pin.
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. 12 Remove the plastic nut securing the squeeze
bracket.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 127

Scissor Components
13 Remove the squeeze connector from the large 23 Fully lower the platform to the stowed position.
bracket.
Tip-over hazard. Failure
injury.

Mode to raise the platform. While in Service 1 cable bridge 6
Override Mode, only the GCON will operate with 2 cable bridge 5B
limited functionality. The platform will raise a 3 cable bridge 5A
predetermined amount of time and stop. 4 cable bridge 4B
5 cable bridge 4A
6 cable bridge 1A
8 cable bridge 1B
9 cable bridge 2A
10 cable bridge 2B
11 cable bridge 2C
12 cable bridge 2D
128 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
24 Remove the platform. Refer to Repair 35 Place a rod through the number 6 center pivot
Procedure, How to Remove the Platform. pin at the battery side (index #2) and twist to
remove the pin.
25 Remove the cables from cable bridges a, b, c,
d and e. 36 Remove the number 6 outer arm (index #19)
from the machine.
number 7 pivot pin (index #1). Crushing hazard. The number 6
27 Use a soft metal drift to remove the number 7 outer arm (index #19) may
pivot pin (index #1). Remove the platform become unbalanced and fall if
mount bracket from the machine. not properly supported when
to the number 6 outer arm at the ground 37 Attach a lifting strap from an overhead crane
control side (index #19). to the number 6 inner arm (index #18). Raise
number 6 center pivot pin (index #2) at the 38 Remove the retaining fasteners from the
ground control side. number 6 pivot pin at the steer end of the
machine (index #3).
pin at the ground control side (index #2) and 39 Use a soft metal drift to remove the number 6
twist to remove the pin. pivot pin (index #3) from the steer end of the
non-steer end. Crushing hazard. The number 5
32 Use a soft metal drift to remove the number 6 inner arm (index #16) may
pivot pin (index #20) from the non-steer end of become unbalanced and fall if
the machine. Remove the number 6 outer arm not properly supported when
at the ground control side (index #19) from the removed from the machine.
machine.
Crushing hazard. The number 6 on the upper lift cylinder. Cap the fittings on
outer arm at the ground control the cylinder.
unbalanced and fall if not Bodily injury hazard. Spraying
properly supported when hydraulic oil can penetrate and
removed from the machine. burn skin. Loosen hydraulic
33 Attach a lifting strap from an overhead crane the oil pressure to dissipate
to the number 6 outer arm at the battery side gradually. Do not allow oil to
(index #19). squirt or spray.
34 Remove the retaining fasteners from the 41 Attach a lifting strap from an overhead crane
number 6 center pivot pin (index #2) at the to the number 5 outer arm at the ground
battery side. control side (index #22).
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 129

Scissor Components
42 Remove the retaining fasteners from the 51 Use a soft metal drift to remove the upper lift
number 5 center pivot pin (index #4) at the cylinder rod end pivot pin (index #5) from the
ground control side. machine.
43 Place a rod through the number 5 center pivot Crushing hazard. The lift cylinder
pin at the ground control side (index #4) and will fall if not properly supported
twist to remove the pin. when the pivot pin is removed.
number 5 pivot pin (index #23) at the 52 Lower the cylinder onto the linkset.
non-steer end. 53 Attach a lifting strap from an overhead crane
45 Use a soft metal drift to remove the number 5 to the number 4 outer arm at the ground
pivot pin (index #23) from the non-steer end of control side (index #25).
the machine. Remove the number 5 outer arm 54 Remove the retaining fasteners from the
at the ground control side (index #22) from the number 4 center pivot pin (index #7) at the
machine. ground control side.
Crushing hazard. The number 5 55 Place a rod through the number 4 center pivot
outer arm at the ground control pin at the ground control side (index #7) and
side (index #22) may become twist to remove the pin.
non-steer end.
to the number 5 outer arm at the battery side pivot pin (index #26) from the non-steer end of
(index #22). the machine. Remove the number 4 outer arm
machine.
from the machine.
outer arm at the battery side
(index #22) may become
(index #25).
Component damage hazard. 59 Remove the retaining fasteners from the
Cables can be damaged if they number 4 center pivot pin (index #7) at the
are kinked or pinched. battery side.
49 Attach a lifting strap from an overhead crane 60 Place a rod through the number 4 center pivot
to the lug of the rod end of the upper lift pin at the battery side (index #7) and twist to
cylinder. remove the pin.
upper lift cylinder rod end pivot pin (index #5).
130 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
61 Remove the number 4 outer arm (index #25) 70 Use a soft metal drift to remove the number 3
from the machine. pivot pin (index #29) from the non-steer end of
Crushing hazard. The number 4 at the ground control side (index #9) from the
outer arm (index #25) may machine.
not properly supported when Crushing hazard. The number 3
removed from the machine. outer arm at the ground control
to the number 4 inner arm (index #24). Raise properly supported when
the arm to a vertical position. removed from the machine.
machine (index #8).
(index #9).
from the machine.
(index #24) from the machine. Crushing hazard. The number 3
65 Remove the cables from cable bridges f,h,i,j,k
the number 3 inner arm and place a 4 x 4 x 48
and l.
inch / 10 cm x 10 cm x 1.2 m block across the
Component damage hazard. link stack to gain access to the barrel end pivot
Cables can be damaged if they pin (index 27).
are kinked or pinched. 74 Attach a lifting strap from an overhead crane
to the lug of the rod end of the upper lift
66 Attach a lifting strap from an overhead crane cylinder.
control side (index #9). 75 Raise the lift cylinder to a vertical position.
67 Remove the retaining fasteners from the Crushing hazard. The lift cylinder
number 3 center pivot pin (index #10) at the will fall if not properly supported
ground control side. when the pivot pin is removed.
68 Place a rod through the number 3 center pivot Component damage hazard. Be
pin at the ground control side (index #10) and careful not to damage the valve
twist to remove the pin. or fittings on the cylinder while
69 Remove the retaining fasteners from the removing it from the machine.
non-steer end. 76 Use a soft metal drift to remove the upper lift
cylinder barrel end pivot pin (index #27) from
the machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 131

Scissor Components
to the number 3 inner arm (index #28). Raise to the number 2 outer arm at the ground
the number 3 inner arm and remove the 4 x 4 control side (index #31).
x 48 inch / 10 cm x 10 cm x 1.2 m block from
the link stack.
78 Lower the number 3 inner arm (index #28) and ground control side.
remove the lifting strap.
79 Attach a lifting strap from an overhead crane pin at the ground control side (index #13) and
to the lug of the rod end of the lower lift twist to remove the pin.
cylinder.
80 Remove the retaining fasteners from the lower number 2 pivot pin (index #32) at the
lift cylinder rod end pivot pin (index 11). non-steer end.
81 Use a soft metal drift to remove the lower lift 91 Use a soft metal drift to remove the number 2
cylinder rod end pivot pin (index 11) from the pivot pin (index #32) from the non-steer end of
machine. the machine. Remove the number 2 outer arm
Crushing hazard. The lift cylinder machine.
will fall if not properly supported
when the pivot pin is removed. Crushing hazard. The number 2
82 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm block side (index #31) may become
onto the number 1 inner arm cylinder plate unbalanced and fall if not
(index #16). properly supported when the
83 Lower the cylinder onto the block.
Bodily injury hazard. Keep hands 92 Attach a lifting strap from an overhead crane
clear of moving parts when to the number 2 outer arm at the battery side
lowering the cylinder. (index #31).
84 Attach a lifting strap from an overhead crane number 2 center pivot pin (index #13) at the
to the number 3 inner arm (index #28). Raise battery side.
85 Remove the retaining fasteners from the pin at the battery side (index #13) and twist to
number 3 pivot pin at the steer end of the remove the pin.
machine (index #12).
132 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
95 Remove the number 2 outer arm (index #31) 104 Tag, disconnect and plug the hydraulic hose
from the machine. on the lower lift cylinder. Cap the fittings on the
cylinder.
outer arm (index #31) may Bodily injury hazard. Spraying
become unbalanced and fall if hydraulic oil can penetrate and
not properly supported when burn skin. Loosen hydraulic
removed from the machine. connections very slowly to allow
96 Attach a lifting strap from an overhead crane gradually. Do not allow oil to
to the number 2 inner arm (index #30). Raise squirt or spray.
machine (index #14). 106 Tag and disconnect the wires and manual
cylinder.
machine. Remove the number 2 inner arm 107 Models with platform overload option: Tag
(index #30) from the machine. and disconnect the wire harness from the
inner arm (index #30) may Note: After replacing the scissor assembly, the
become unbalanced and fall if platform overload system must be calibrated.
not properly supported when the Refer to Repair Procedure 9-10, How to Calibrate
pivot pin is removed. the Platform Overload System (if equipped).
99 Attach a lifting strap from an overhead crane 108 Raise the lift cylinder to a vertical position.
to the number 1 inner arm (index #16). 109 Remove the pin retaining fasteners from the
100 Raise the number 1 inner arm (index #16) lift cylinder barrel-end pivot pin (index #28).
approximately 2 feet / 60 cm. Use a soft metal drift to remove the pin.
Remove the lift cylinder from the machine.
101 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 1.2
m long block across both sides of the chassis Crushing hazard. The lift cylinder
under the number 1 center pivot pin (index will fall if not properly supported
#15). when the pivot pin is removed.
102 Lower the scissor arms onto the block that Component damage hazard. Be
was placed across the chassis. careful not to damage the valve
Bodily injury hazard. Keep hands removing it from the machine.
lowering the scissor arms. 110 Remove the cables from the number 1 cable
to the lug of the rod end of the lower lift Component damage hazard.
cylinder. Cables can be damaged if they
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 133

Scissor Components

114 Raise the arm slightly and remove the block.

119 Remove the linkset from the machine.

and 34) are removed from the
machine.
134 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components

1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm
2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end)
3 - Number 6 pivot pin (steer end) 15 - Number 1 center pivot pin (Qty. 2) 27 - Upper lift cylinder barrel-end pivot pin
4 - Number 5 center pivot pin 16 - Number 1 inner arm 28 - Number 3 inner arm
5 - Upper lift cylinder rod-end pivot pin 17 - Number 1 pivot pin (steer end) (Qty. 2) 29 - Number 3 pivot pin (non-steer end)
6 - Number 5 pivot pin (steer end) 18 - Number 6 inner arm 30 - Number 2 inner arm
7 - Number 4 center pivot pin (Qty. 2) 19 - Number 6 outer arm 31 - Number 2 inner arm
8 - Number 4 pivot pin (steer end) 20 - Number 6 pivot pin (non-steer end) 32 - Number 2 pivot pin (non-steer end)
9 - Number 3 outer arm 21 - Number 5 inner arm 33 - Lower lift cylinder barrel-end pivot pin
10 - Number 3 center pivot pin (Qty. 2) 22 - Number 5 outer arm 34 - Number 1 outer arm
11 - Lower lift cylinder rod-end pivot pin 23 - Number 5 pivot pin (non-steer end)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 135

Scissor Components

Scissor Assembly, position.
GS-4655 4 Lower the platform onto the safety arm.
How to Disassemble the Scissor Crushing hazard. Keep hands

Assembly lowering the platform.
Bodily injury hazard. This
procedure requires specific repair 5 At the ground controls, turn the key switch to
skills, lifting equipment and a the off position and push in the red Emergency
suitable workshop. Attempting Stop button to the off position.
this procedure without these skills 6 Disconnect the battery pack from the machine.
serious injury and significant Electrocution/burn hazard.
component damage. Dealer Contact with electrically charged
service is strongly recommended. circuits could result in death or
Note: When removing a hose assembly or fitting, watches and other jewelry.
end must be replaced. All connections must be 7 Remove the fasteners securing the large
torqued to specification during installation. Refer to platform height sensor cover to the large
Specifications, Hydraulic Hose and Fitting Torque platform height sensor bracket.
Specifications.
Note: Machines equipped with a Platform Height
at step 1. Machines without a Platform Height
Sensor, begin the Scissor Disassembly procedure 10 Remove the fastener securing the platform
at step 24. height sensor assembly to the number 1 inner
arm.
Note: This procedure will require an overhead
lifting device capable of supporting 1000 lbs / 454 11 Remove the platform height sensor assembly
kg. from the number 1 pivot pin.
1 Turn the key switch to ground controls and pull 12 Remove the plastic nut securing the squeeze
out the red Emergency Stop button to the on connector to the large platform height sensor
position at both ground and platform controls. bracket.
2 Raise the platform 16 to 17 feet / 4,9 to 5,2 m. 13 Remove the squeeze connector from the large
136 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
15 Remove the large platform height sensor Remove the cables from the linkage assembly.
bracket. Component damage hazard.
Cables and hoses can be
16 Install the fasteners removed in 14 to the damaged if they are kinked or
number 1 inner arm pivot bracket and chassis. pinched.
Tip-over hazard. Failure 26 Using an overhead lifting device attach a 4
to install the fasteners securing hook sling chain to the ends of the number 6
the number 1 inner arm pivot inner arm. Make the chains tight but do not
bracket to the chassis, could apply lifting pressure.
over, causing death or serious Crushing hazard. The linkage
injury. assembly could become
17 Connect the battery pack to the machine. properly supported when
19 Press and hold the ground control scroll up 27 Remove the retaining fasteners from the
and scroll down buttons. number 6 pivot pins.
20 Pull out the red Emergency Stop button to the Note: Do not remove the external snap ring.
28 Using a soft metal drift, remove the pivot pins
21 Using the ground control menu buttons, and set aside.
Service Override Mode. 29 Carefully lift the linkage assembly off of the
machine and place it on a structure capable of
Note: The machine must be in Service Override supporting it.
Override Mode, only the GCON will operate with 30 Using a suitable supporting device, attach a
limited functionality. The platform will raise a strap to the rod end of the upper lift cylinder.
predetermined amount of time and stop. Do not apply pressure.
22 Raise the platform and rotate the safety arm to 31 Remove the upper cylinder rod end pivot pin
the stowed position. retaining fasteners.
23 Fully lower the platform to the stowed position. 32 Using a soft metal drift, remove the pivot pin.
24 Remove the platform. Refer to Repair 33 Lower the lift cylinder and remove the strap.
25 Remove the retaining fasteners that attach the
ladder to the drive chassis. Remove the ladder
and set aside.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 137

Scissor Components
34 44 Tag and disconnect the hydraulic hoses from
the upper lift cylinder. Plug the hoses and cap
35 Using an overhead lifting device attach a 4
the fittings.
hook sling chain to the ends of the number 5
inner arm. Make the chains tight but do not Bodily injury hazard. Spraying
apply lifting pressure. hydraulic oil can penetrate and
Crushing hazard. The linkage
assembly could become
squirt or spray.
45 Remove the cables and hoses from the
linkage assembly.
number 5 pivot pins.
Note: Do not remove the external snap ring. Component damage hazard.
Cables and hoses can be
37 Using a soft metal drift, remove the pivot pins damaged if they are kinked or
and set aside. pinched.
38 Carefully lift the linkage assembly off of the 46 Using a suitable lifting device remove the
machine and place it on a structure capable of retaining fasteners from the upper lift cylinder.
supporting it. Remove the cylinder.
39 Using an overhead lifting device attach a 4 47 Using a suitable supporting device, attach a
hook sling chain to the ends of the number 4 strap to the rod end of the lower lift cylinder.
inner arm. Make the chains tight but do not Do not apply pressure.
apply lifting pressure.
48 Remove the lower cylinder rod end pivot pin
Crushing hazard. The linkage retaining fasteners.
assembly could become
unbalanced and fall if not 49 Using a soft metal drift, remove the pivot pin.
properly supported when 50 Lower the lift cylinder and remove the strap.
51 Using an overhead lifting device attach a 4
40 Remove the retaining fasteners from the hook sling chain to the ends of the number 3
number 4 pivot pins. inner arm. Make the chains tight but do not
Note: Do not remove the external snap ring.
Crushing hazard. The linkage
41 Using a soft metal drift, remove the pivot pins assembly could become
and set aside. unbalanced and fall if not
42 Carefully lift the linkage assembly off of the properly supported when
machine and place it on a structure capable of removed from the machine.
supporting it.
43 Tag and disconnect the harness from the number 3 pivot pins.
upper lift cylinder valve block.
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53 Using a soft metal drift, remove the pivot pins 62 Using an overhead lifting device attach a 4
and set aside. hook sling chain to the ends of the number 1
inner arm. Make the chains tight but do not
54 Carefully lift the linkage assembly off of the
supporting it. Crushing hazard. The linkage
55 Using an overhead lifting device attach a 4 assembly could become
hook sling chain to the ends of the number 2 unbalanced and fall if not
inner arm. Make the chains tight but do not properly supported when
apply lifting pressure. removed from the machine.
Crushing hazard. The linkage 63 Remove the four carriage bolts that secure the
assembly could become inner arm and chassis pivot to the steer end of
unbalanced and fall if not the drive chassis.
properly supported when 64 Move the linkage towards the non-steer end of
the machine until the slider feet are clear of
the slider channel.
number 2 pivot pins. 65 Carefully lift the linkage assembly off of the
57 Using a soft metal drift, remove the pivot pins supporting it.
and set aside.
Separate the link sets:
58 Carefully lift the linkage assembly off of the
machine and place it on a structure capable of 1 Using an overhead lifting device attach a 4
supporting it. hook sling chain to the ends of the inner arm.
59 Tag and disconnect the harness from the Make the chains tight but do not apply lifting
lower lift cylinder valve block. pressure.
60 Tag and disconnect the hydraulic hoses from Crushing hazard. The linkage
the lower lift cylinder. Plug the hoses and cap assembly could become
the fittings. unbalanced and fall if not
Bodily injury hazard. Spraying removed from the machine.
burn skin. Loosen hydraulic 2 Remove the retaining fasteners from the
connections very slowly to allow center pivot pins.
squirt or spray. 3 Using a soft metal drift, remove the center
pivot pins and set aside.
61 Remove the hose clamps and hoses from the
number 1 inner arm. 4 Carefully lift and separate the linkage
assembly apart and place it on a structure
capable of supporting it.
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9-9 10 Remove the fastener securing the platform

Scissor Arm Wear Pads arm.
11 Remove the platform height sensor assembly
How to Replace the Scissor Arm from the number 1 pivot pin.
Wear Pads 12 Remove the plastic nut securing the squeeze
Sensor, begin at step 1. Machines without a bracket.
Platform Height Sensor, begin at step 24. 13 Remove the squeeze connector from the large
out the red Emergency Stop button to the on 14 Remove the fasteners securing the large
position at both the ground and platform platform height sensor bracket to the number
controls. 1 inner arm pivot bracket.
2 All models except GS-4655: Raise the 15 Remove the large platform height sensor
platform 7 to 8 feet / 2.1 to 2.4 m. bracket from the number 1 inner arm pivot
bracket.
feet / 4 m. 16 Install the fasteners removed in 14 to the
scissor arm and rotate down to a vertical Tip-over hazard. Failure
position. to install the fasteners securing
Crushing hazard. Keep hands result in the machine tipping
clear of the safety arm when over, causing death or serious
lowering the platform. injury.
5 At the ground control, turn the key switch to 17 Connect the battery pack to the machine.
the off position and push in the red Emergency 18 Turn the key switch to the ground control
Stop button to the off position. position.
6 Disconnect the battery pack from the machine. 19 Press and hold the ground control scroll up
Electrocution/burn hazard. and scroll down buttons.
Contact with electrically charged 20 Pull out the red Emergency Stop button to the
circuits could result in death or on position at the ground controls.
7 Remove the fasteners securing the platform

height sensor cover to the large platform
height sensor bracket.
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21 Using the ground control menu buttons, 31 Raise the scissor arm assembly at the steer
navigate to Service Override Mode. Select end with the overhead crane until the chassis
Service Override Mode. mount bracket will clear the level sensor.
Note: The machine must be in Service Override 32 Remove the scissor assembly from the
Mode to raise the platform. While in Service machine just enough to access both wear
Override Mode, only the GCON will operate with pads.
predetermined amount of time and stop. Crushing hazard. The scissor
assembly will fall if not properly
22 Raise the platform and return the safety arm to supported when removed from
the stowed position. the drive chassis.
23 Fully lower the platform to the stowed position. Component damage hazard. Be
24 Remove the platform. Refer to Repair careful not to damage the level
Procedure, How to Remove the Platform. sensor or limit switch while
moving the scissor assembly.
appropriate lifting device. 33 Remove both old wear pads.
26 Remove the fasteners from the entry ladder 34 Install two new wear pads.
and remove the entry ladder from the
machine. 35 Slide the scissor assembly back into the drive
chassis.
ladder will fall if not properly 36 Lower the scissor assembly into position and
supported and secured to the install the chassis mount bracket onto the
lifting device. chassis. Securely install and tighten the
fasteners. Do not over tighten.
27 Secure the ends of the scissor arms together Component damage hazard. Be
at the steer end of the machine with a strap or careful not to damage the level
other suitable device. sensor or limit switch while
28 Secure the ends of the scissor arms together moving the scissor assembly.
chassis mount bracket to the chassis at the
to the scissor arm assembly.
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9-10 8 Remove the platform height sensor cover.

Platform Height Sensor
How to Disassemble the Platform

Height Sensor Assembly
(if equipped)
Note: When a Platform Height Sensor Assembly is
removed or replaced, the platform overload system
must be calibrated. Refer to Repair Procedure,
How to Calibrate the Platform Overload System (if
equipped) and follow the no load calibration
procedure.
1 All models except GS-4655: Raise the Steer End

platform 7 to 8 feet / 2,1 to 2,4 m.
1 fasteners (platform height sensor cover)
2 GS-4655: Raise the platform approximately 13 2 platform height sensor cover
feet / 4 m.
3 Lift the safety arm, move it to the center of the 9 Tag and disconnect the platform height sensor
scissor arm and rotate down to a vertical from the platform height sensor harness.
position. 10 Remove the fastener securing the platform
4 Lower the platform onto the safety arm. height sensor assembly to the number 1 inner
arm.
11 Remove the platform height sensor assembly
from the number 1 pivot pin.
12 Remove the set screw securing the lever arm
5 Turn the key switch to the off position. to the platform height sensor.
6 Disconnect the battery pack from the machine. 13 Remove the lever arm from the platform height
sensor assembly.
Contact with electrically charged 14 Working with the platform height sensor
circuits could result in death or assembly, remove the Deustch connector
serious injury. Remove all rings, from the plastic clip.
watches and other jewelry. 15 Remove the fasteners securing the platform
height sensor to the small platform height
sensor bracket.
platform height sensor cover to the large
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16 Remove the platform height sensor from the 19 Remove the fasteners securing the large
small angle sensor bracket. platform height bracket to the number 1 inner
arm pivot bracket.
connector to the large platform height sensor 20 Remove the large platform height sensor
bracket. bracket from the number 1 inner arm pivot
bracket.
18 Remove the squeeze connector from the large
platform height sensor bracket. Tip-over hazard. Failure to install
the fasteners securing the large
platform height sensor bracket
and number 1 inner arm pivot
injury.
Steer End
1 number 1 inner arm
2 fastener (platform height sensor assembly)
3 number 1 pivot pin
4 lever arm retaining screw
5 squeeze connector
6 lever arm
7 platform height sensor harness connection
9 fastener (large platform height sensor
bracket)
10 fastener (platform height sensor)
11 platform height sensor assembly
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 143

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Lift Cylinders position.
How to Remove the Lift Cylinder

lifting equipment and a suitable
workshop. Attempting this
component damage. Dealer

Specifications.
GS-1330m, GS-1530, GS-1532, GS-1930

and GS-1932: 1 lift cylinder
Note: Models without a pressure transducer follow 2 orifice(schematic item O) GS-1530,
steps 1 through 23, 27 and 28. GS-1532, GS-1930, GS-1932
Models equipped with a pressure transducer follow 3 connector fitting
steps 1 through 28. 4 hydraulic hose
5 pressure transducer(schematic item R)(if
1 Turn the key switch to ground controls and pull equipped)
6 manual lowering cable
7 solenoid valve(schematic item N)
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. 8 cable mount bracket
9 orifice(schematic item O) GS-1330m

5 Using a suitable lifting device, support the link

stack at the steer end of the machine.
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6 At the ground controls, turn the key switch to 14 Remove the fasteners from the lift cylinder
the off position and push in the red Emergency rod-end pivot pin. Use a soft metal drift to
Stop button to the off position. remove the pin.
7 Disconnect the battery pack from the machine. Crushing hazard. The lift cylinder
when the pivot pin is removed.
circuits could result in death or 15 Lower the cylinder onto the number 2 inner
arm.
8 Tag and disconnect the wiring from the or similar lifting device to the barrel end of the
solenoid valve coil at the barrel end of the lift lift cylinder for support.
cylinder.
17 Remove the fasteners from the lift cylinder
9 If equipped, tag and disconnect the three-pin barrel-end pivot pin. Use a soft metal drift to
connector from the pressure transducer remove the pin.
harness. To remove the pressure transducer
refer to Repair Procedure, How to Remove the Crushing hazard. The lift cylinder
Pressure Transducer (if equipped). will fall if not properly supported
10 Loosen the adjustment nuts on the solenoid
valve and disconnect the manual lowering 18 Support and secure the lift cylinder to an
cable from the valve. appropriate lifting device.
Note: During assembly, the manual platform 19 Remove the lift cylinder through the scissor
lowering cable needs to be properly adjusted. arms at the steer end of the machine.
Refer to Repair Procedure, How to Adjust the
Manual Platform Lowering Cable. Crushing hazard. The lift cylinder
11 Remove the fasteners securing the manual if not properly supported and
lowering cable mount bracket to the cylinder. secured to the lifting device.
Remove the bracket from the cylinder.
on the lift cylinder. Cap the fittings on the
cylinder.
squirt or spray.

to the rod end of the lift cylinder for support.
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20 Install new cylinder, fittings, hoses and GS-2032, GS-2632, GS-2046 and GS-2646
pressure transducer (if equipped).
Torque specifications procedures in this section
Solenoid valve, 2 position 2 way, 20 ft-lbs
27 Nm lifting equipment and a suitable
N.C.
(schematic item N)
Coil nut 5 ft-lbs and tools could result in death or
7 Nm serious injury and significant
Pressure transducer(if equipped) 27 ft-lbs
(schematic item R) 37 Nm
21 Remove the lifting device supporting the link the O-ring (if equipped) on the fitting and/or hose
stack at the steer end of the machine. end must be replaced. All connections must be
22 Connect the battery pack to the machine. torqued to specification during installation. Refer to
23 Turn the key switch to ground control. Specifications.
Models without a pressure transducer Note: Models without a pressure transducer follow
continue at step 27. steps 1 through 23, 27 and 28.
Models with a pressure transducer Models equipped with a pressure transducer follow
continue at step 24. steps 1 through 28.
24 Press and hold the ground control scroll up 1 Turn the key switch to ground controls and pull
and scroll down buttons. out the red Emergency Stop button to the on
on position at the ground controls. 2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
Note: Models with a pressure transducer, calibrate
the Platform Overload System. Refer to Repair
Procedure, How to Calibrate the Platform Overload
System (if equipped).
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3 Lift the safety arm, move it to the center of the 6 At the ground controls, turn the key switch to
scissor arm and rotate down to a vertical the off position and push in the red Emergency
position. Stop button to the off position.
8 Tag and disconnect the wiring from the

solenoid valve coil at the barrel end of the lift
cylinder.
9 If equipped, tag and disconnect the three-pin
connector from the pressure transducer
refer to Repair Procedure, How to Remove the
Pressure Transducer (if equipped).
valve and disconnect the manual lowering
cable from the valve.
Note: During assembly, the manual platform
lowering cable needs to be properly adjusted.
1 lift cylinder
2 orifice(schematic item O)
Manual Platform Lowering Cable.
3 connector fitting
4 hydraulic hose 11 Remove the fasteners securing the manual
5 pressure transducer(schematic item R)(if lowering cable mount bracket to the cylinder.
equipped) Remove the bracket from the cylinder.
7 solenoid valve(schematic item N) on the lift cylinder. Cap the fittings on the
8 cable mount bracket cylinder.
4 Lower the platform onto the safety arm. Bodily injury hazard. Spraying
5 Using a suitable lifting device, support the link
squirt or spray.
to the rod end of the lift cylinder for support.
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14 Remove the fasteners from the lift cylinder 20 Install new cylinder, fittings, hoses and
rod-end pivot pin. Use a soft metal drift to pressure transducer (if equipped).
remove the pin.
Crushing hazard. The lift cylinder Solenoid valve, 2 position 2 way, 20 ft-lbs
will fall if not properly supported N.C. 27 Nm
when the pivot pin is removed. (schematic item N)
15 Lower the cylinder onto the number 1 inner Coil nut 5 ft-lbs
arm cylinder plate. 7 Nm
16 Attach a lifting strap from an overhead crane Pressure transducer(if equipped) 27 ft-lbs
or similar lifting device to the barrel end of the (schematic item R) 37 Nm
lift cylinder for support.
21 Remove the lifting device supporting the link
barrel-end pivot pin. Use a soft metal drift to
remove the pin. 22 Connect the battery pack to the machine.
Crushing hazard. The lift cylinder 23 Turn the key switch to ground control.
will fall if not properly supported Models without a pressure transducer
when the pivot pin is removed. continue at step 27.
18 Support and secure the lift cylinder to an Models with a pressure transducer
appropriate lifting device. continue at step 24.
19 Remove the lift cylinder through the scissor 24 Press and hold the ground control scroll up
arms at the steer end of the machine. and scroll down buttons.
Crushing hazard. The lift cylinder 25 Pull out the red Emergency Stop button to the
will become unbalanced and fall on position at the ground controls.
if not properly supported and 26 Using the ground control menu buttons,
secured to the lifting device. navigate to Service Override Mode. Select
careful not to damage the valve Note: The machine must be in Service Override
or fittings on the cylinder while Mode to raise the platform. While in Service
removing it from the machine. Override Mode, only the GCON will operate with
the Platform Overload System. Refer to Repair
System (if equipped).
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GS-3232 and GS-3246 3 Lift the safety arm, move it to the center of the
position.

Specifications.
Note: Models without a pressure transducer follow
steps 1 through 21, 25 and 26.
Models equipped with a pressure transducer follow
steps 1 through 26.
out the red Emergency Stop button to the on 1 lift cylinder
2 orifice(schematic item O)
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. 3 connector fitting
4 hydraulic hose
equipped)
7 solenoid valve(schematic item N)
8 cable mount bracket
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4 Lower the platform onto the safety arm. 12 Tag, disconnect and plug the hydraulic hoses
Crushing hazard. Keep hands cylinder.
lowering the platform. Bodily injury hazard. Spraying
5 Using a suitable lifting device, support the link burn skin. Loosen hydraulic
stack at the steer end of the machine. connections very slowly to allow
6 At the ground controls, turn the key switch to
squirt or spray.
7 Disconnect the battery pack from the machine. 13 Attach a lifting strap from an overhead crane
or similar lifting device to the barrel end of the
Electrocution/burn hazard. lift cylinder for support.
circuits could result in death or 14 Remove the fasteners from the lift cylinder
serious injury. Remove all rings, rod-end pivot pin. Use a soft metal drift to
watches and other jewelry. remove the pin.
Note: At the lower lift cylinder, install the orifice Crushing hazard. The lift cylinder
fitting with the small opening of the orifice fitting will fall if not properly supported
closest to the supply hose. when the pivot pin is removed.
8 Tag and disconnect the wiring from the 15 Lower the cylinder onto the number 1 inner
solenoid valve coil at the barrel end of the lift arm cylinder plate.
cylinder.
Skip to step 13 if removing the upper or similar lifting device to the barrel end of the
lift cylinder for support.
cylinder.
9 If equipped, tag and disconnect the three-pin
barrel-end pivot pin. Use a soft metal drift to
connector from the pressure transducer
remove the pin.
refer to Repair Procedure, How to Remove the Crushing hazard. The lift cylinder
Pressure Transducer (if equipped). will fall if not properly supported
10 Loosen the adjustment nuts on the solenoid when the pivot pin is removed.
valve and disconnect the manual lowering
18 Support and secure the lift cylinder to an
cable from the valve.
lowering cable needs to be properly adjusted.
11 Remove the fasteners securing the manual
lowering cable mount bracket to the cylinder.
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19 Remove the lift cylinder through the scissor Torque specifications

arms at the steer end of the machine. Solenoid valve, 2 position 2 way, 20 ft-lbs
N.C. 27 Nm
will become unbalanced and fall (schematic item N)
if not properly supported and
Relief valve 20 ft-lbs
secured to the lifting device. 27 Nm
(schematic item Q)
Coil nut 5 ft-lbs
careful not to damage the valve 7 Nm
removing it from the machine. 21 Remove the lifting device supporting the link
20 Install new cylinder, fittings, hoses and 22 Connect the battery pack to the machine.
23 Turn the key switch to ground control.
Models without a pressure transducer
continue at step 27.
Models with a pressure transducer
continue at step 24.
Upper Lift Cylinder Override Mode, only the GCON will operate with
1 lift cylinder
2 connector fitting
3 hydraulic hose 27 Raise the platform and rotate the safety arm to
4 solenoid valve (schematic item N) the stowed position.
5 orifice (schematic item O) 28 Fully lower the platform to the stowed position.
6 relief valve (schematic item Q)
Note: At the upper lift cylinder, install the orifice the Platform Overload System. Refer to Repair
fitting with the small opening of the orifice fitting Procedure, How to Calibrate the Platform Overload
closest to the supply hose. System (if equipped).
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GS-4047 and GS-4655 3 Lift the safety arm, move it to the center of the
position.

Specifications.
2 GS-4047: Raise the platform 7 to 8 feet / 2,1 to
2,4 m.
GS-4655: Raise the platform approximately
13 feet / 4 m.
1 relief valve(schematic item Q)
2 lift cylinder
3 connector fitting
4 hydraulic hose
equipped)
7 solenoid valve(schematic item DO)
8 cable mount bracket
152 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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4 Lower the platform onto the safety arm. 12 Tag, disconnect and plug the hydraulic hoses
Crushing hazard. Keep hands cylinder.
lowering the platform. Bodily injury hazard. Spraying
5 Using a suitable lifting device, support the link burn skin. Loosen hydraulic
stack at the steer end of the machine. connections very slowly to allow
squirt or spray.
7 Disconnect the battery pack from the machine. 13 Attach a lifting strap from an overhead crane
or similar lifting device to the barrel end of the
Electrocution/burn hazard. lift cylinder for support.
circuits could result in death or 14 Remove the fasteners from the lift cylinder
serious injury. Remove all rings, rod-end pivot pin. Use a soft metal drift to
watches and other jewelry. remove the pin.
8 Tag and disconnect the wiring from the
solenoid valve coil at the barrel end of the lift
cylinder.
15 Lower the cylinder onto the number 1 inner
Skip to step 13 if removing the upper arm cylinder plate.
cylinder.
9 If equipped, tag and disconnect the three-pin or similar lifting device to the barrel end of the
connector from the pressure transducer lift cylinder for support.
refer to Repair Procedure, How to Remove the 17 Remove the fasteners from the lift cylinder
Pressure Transducer (if equipped). barrel-end pivot pin. Use a soft metal drift to
remove the pin.
valve and disconnect the manual lowering Crushing hazard. The lift cylinder
cable from the valve. will fall if not properly supported
lowering cable needs to be properly adjusted. 18 Support and secure the lift cylinder to an
Refer to Repair Procedure, How to Adjust the appropriate lifting device.
11 Remove the fasteners securing the manual
lowering cable mount bracket to the cylinder.
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19 Remove the lift cylinder through the scissor

arms at the steer end of the machine.
if not properly supported and
secured to the lifting device.

20 Install new cylinder, fittings, hoses and

Upper Lift Cylinder GS-4655
1 relief valve (schematic item Q)
2 lift cylinder
3 connector fitting
4 solenoid valve
5 orifice
Solenoid valve, 2 position 2 way, 20 ft-lbs
N.C. 27 Nm
(schematic item N)
Relief valve 20 ft-lbs

(schematic item Q) 27 Nm
Coil nut 5 ft-lbs

7 Nm
Check valve 20 ft-lbs

Upper Lift Cylinder GS-4047 (schematic item DK) 27 Nm
1 relief valve(schematic item Q)
1 Remove the lifting device supporting the link
2 lift cylinder
3 connector fitting
4 hydraulic hose
5 check valve(schematic item DK)
154 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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9-12
3 Turn the key switch to ground controls. Pressure Transducer
How to Remove the Pressure
on position at the ground controls. Transducer
(if equipped)
navigate to Service Override Mode. Select Note: Calibrating the platform overload system is
Service Override Mode. not required if the pressure transducer is the only
Note: The machine must be in Service Override component replaced on the machine lift structure.
Mode to raise the platform. While in Service In the event of frequent nuisance trips occurring
Override Mode, only the GCON will operate with after a pressure transducer is replaced, a no load
limited functionality. The platform will raise a calibration is recommended. Refer to Repair
predetermined amount of time and stop. Procedure, How to Calibrate the Platform Overload
System (if equipped)
the stowed position. 1 Turn the key switch to ground controls and pull
8 Fully lower the platform to the stowed position. position at both ground and platform controls.
Note: Models with a pressure transducer, calibrate 2 All models except GS-4655: Raise the
the Platform Overload System. Refer to Repair platform 7 to 8 feet / 2,1 to 2,4 m.
System (if equipped). GS-4655: Raise the platform approximately 13
feet / 4 m.
position.
7 Pull the manual lowering cable and hold for 3

seconds.
8 Tag and disconnect the three-pin connector
from the pressure transducer harness.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 155

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9 Slowly loosen the pressure transducer from

the lift cylinder and remove. Discard the
pressure transducer.
squirt or spray.

Note: After replacing the pressure transducer,
calibrating the platform overload system is not
required. If the machine begins to nuisance trip
frequently, a no load calibration is recommended.
156 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

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9-13 There are two options to the platform overload

calibration procedure in this section, Full Load
Platform Overload System (if Calibration and No Load Calibration. Full Load
equipped) Calibration has two steps requiring calibration with
and without rated load in the platform. No Load
Calibration does not require rated load in the
How to Calibrate the Platform platform.
Overload System Note: No Load Calibration can be completed stand
Perform this procedure with the machine in the alone to fulfill the C-2 overload calibration
stowed position and on a firm, level surface that is requirements, if the machine has completed the
free of obstructions. Full Load Calibration procedure.
Personnel are not allowed in the platform while Note: If a new Ground Controller is installed on a
calibrating the platform overload system. machine, the Full Load Calibration procedure is
required to maintain rated load platform capacity.
Perform this procedure in an environment that If a No Load Calibration is performed, machine
allows the platform to be fully raised. Models rated lifting performance will be significantly reduced.
for indoor use only, should be calibrated inside a
facility with enough ceiling height to fully raise the Note: Ambient temperature must be above 32°F /
platform. If the facility height is not suitable to fully 0°C before calibrating the Platform Overload
raise the platform, then an indoor only rated model System.
may be calibrated outdoors if wind speeds are less Note: To calibrate the platform overload system,
then 28 mph / 12.5 m/s. Only use flat weights while follow the menu structure indicated on the ground
calibrating indoor only rated machines, outdoors. control LCD display.
Perform this procedure after confirming that the
platform height sensor is not damaged and
functions correctly.
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Full Load Calibration: Part 1 8 Release the Menu Up and Menu Down
1 Fully charge the batteries and check the buttons after the ground controller powers up.
hydraulic fluid level. 9 Use the Menu Up or Menu Down buttons to
Note: The hydraulic fluid level must be between the scroll to, Select Option. Press the Enter
FULL and ADD marks on the hydraulic tank. button.
10 Use the Menu Up or Menu Down buttons to
2 Apply a thin layer of dry film lubricant to the
scroll to Platform Overload.
area of the chassis and platform, where the
scissor arm wear pads make contact. 11 Press the Enter button to select Platform
Overload.
end of the machine. 12 Use the Menu Up or Menu Down buttons to
scroll to Platform Overload Calibrate.
4 Using a suitable lifting device, place a test
weight corresponding to the machine 13 Press the Enter button to select Platform
maximum load, in the center of the platform Overload Calibrate.
deck. Secure the weight to the platform. Refer
14 Confirm the Platform Overload Calibrate
to the chart below.
selection by pressing the Enter button again.
GS-1330m 500 lbs / 227 kg 15 Use the Menu Up or Menu Down buttons to
GS-1530 and GS-1532 600 lbs / 272 kg select Full Load calibration.
GS-1930 and GS-1932 500 lbs / 227 kg 16 Press the Enter button to select Full Load
GS-2032 800 lbs / 363 kg calibration.
GS-2632 500 lbs / 227 kg 17 Press the Enter button to confirm rated load is
GS-3232 500 lbs / 227 kg in the platform.
Note: In the event of frequent nuisance trips 18 At the ground controls, press and hold the
occurring after calibrating a GS-3232 machine, it is Function Enable and Platform Up buttons until
recommended to recalibrate the machine, full load the platform reaches maximum height.
and no load, with 250 kg of weight in the platform.
19 All Models except GS-4047: When the
GS-2046 1200 lbs / 544 kg platform reaches maximum height, press the
GS-2646 1000 lbs / 454 kg
ground controls Enter button. Allow the ground
controls to gather data. GS-4047 only: Press
GS-3246 700 lbs / 317 kg and hold the Menu Enter button to determine
GS-4047 and GS-4655 770 lbs / 350 kg the maximum height. The machine will lower
5 Turn the key switch to ground control. for 1.2 seconds and then raise in 1.2 second
durations, until maximum height is reached.
6 At the ground controls, press and hold the When the platform reaches the maximum
Menu Up and Menu Down buttons. height, a message will appear on the LCD
screen to release the Menu Enter button.
7 While pressing both buttons down, pull out the
red Emergency Stop Button. Note: If at any point the Menu Enter button is
released before the message appears on the LCD
screen, the calibration procedure will restart at step
18.
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20 When prompted, press and hold the Function 23 When prompted, press and hold the Function
Enable and Platform Down buttons. The Enable and Platform Down buttons until the
platform will lower, then automatically stop at a platform is fully stowed. When the platform
predetermined point to gather data. Allow the reaches the stowed position, press the enter
ground controls to gather data. button.
21 Continue pressing the Function Enable and Note: If the Function Enable or Platform Down
Platform Down buttons throughout the buttons are released while the machine is
lowering and data gathering sequence. The collecting data, the GCON LCD will prompt the
machine will stop to gather data and lower user to raise the platform for 5 seconds before
several times before the machine reaches the prompting to lower the platform to the stowed
stowed position. When the platform reaches position again.
the stowed position, press the enter button.
Note: If the machine is switched to PCON mode to
Note: Software revision H or prior, and drive the machine to an area for weight removal,
GS-3032, GS-2646 and GS-4047 models, step 3 and steps 5 through 14 will have to be
continue to step 24. repeated before Full Load Calibration: Part 2 is
performed. Additionally, the CO25 fault will appear.
Note: All other models with software revision J This is expected and the data collected in Full Load
or higher, continue with step 22. Calibration: Part 1 has not been lost.
22 When prompted, press and hold the Function 24 Using a suitable lifting device, remove the test
Enable and Platform Up buttons until the weight from the platform deck.
platform reaches full height. When the
platform reaches full height, press the enter 25 After the weight is removed from the platform
button. deck, press the Enter button to confirm the
weight has been removed.
Note: If the Function Enable or Platform Up buttons
are released while the machine is collecting data,
the GCON LCD will prompt the user to lower the
platform for 5 seconds before prompting to raise
the platform to full height again.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 159

Scissor Components
Full Load Calibration: Part 2 30 When prompted, press and hold the Function
26 At the ground controls, press and hold the Enable and Platform Up buttons until the
Function Enable and Platform Up buttons until platform reaches full height. When the
the platform reaches maximum height. platform reaches full height, press the enter
button.
platform reaches maximum height, press the Note: If the Function Enable or Platform Up buttons
Enter button. Allow the ground controls to are released while the machine is collecting data,
gather data. GS-4047 only: Press and hold
the Menu Enter button to determine the
maximum height. The machine will lower for
1.2 seconds and then raise in 1.2 second 31 When prompted, press and hold the Function
durations, until maximum height is reached. Enable and Platform Down buttons until the
When the platform reaches the maximum platform is fully stowed. When the platform
height, a message will appear on the LCD reaches the stowed position, press the enter
screen to release the Menu Enter button. button.
Note: If at any point the Menu Enter button is Note: If the Function Enable or Platform Down
released before the message appears on the LCD buttons are released while the machine is
screen, the calibration procedure will restart at step collecting data, the GCON LCD will prompt the
26. user to raise the platform for 5 seconds before
prompting to lower the platform to the stowed
28 When prompted, press and hold the Function
position again.
Enable and Platform Down buttons to lower
the platform. The platform will move down, 32 When prompted, push the red Emergency
then automatically stop at a predetermined Stop button in to complete the Platform
point to gather data. Allow the ground controls Overload Calibration procedure.
to gather data.
29 Continue pressing the Function Enable and
Platform Down buttons throughout the
lowering and data gathering sequence. The
machine will stop to gather data and lower
several times before the machine reaches the
stowed position. When the platform reaches
the stowed position, press the Enter button.
Note: Software revision H or prior, and
GS-2032, GS-2646 and GS-4047 models,
continue to step 32.
Note: All other models with software revision J

or higher, continue with step 30.
160 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
No Load Calibration 15 Press the Enter button to confirm no load is in

1 Fully charge the batteries and check the the platform.
hydraulic fluid level. 16 At the ground controls, press and hold the
Note: The hydraulic fluid level must be between the Function Enable and Platform Up buttons until
FULL and ADD marks on the hydraulic tank. the platform reaches maximum height.
2 Apply a thin layer of dry film lubricant to the
platform reaches maximum height, press the
area of the chassis where the scissor arm
ground controls Enter button. Allow the ground
wear pads make contact.
controls to gather data. GS-4047 only: Press
3 Chock both sides of the wheels at the steer and hold the Menu Enter button to determine
end of the machine. the maximum height. The machine will lower
for 1.2 seconds and then raise in 1.2 second
4 Turn the key switch to ground control.
durations, until maximum height is reached.
5 At the ground controls, press and hold the When the platform reaches the maximum
Menu Up and Menu Down buttons. height, a message will appear on the LCD
screen to release the Menu Enter button. If at
6 While pressing both buttons down, pull out the any point the Menu Enter button is released
red Emergency Stop Button. before the message appears on the LCD
7 Release the Menu Up and Menu Down screen, the calibration procedure will restart at
buttons after the ground controller powers up. step 16.
8 At the ground controls, use the Menu Up 18 When prompted, press and hold the Function
or Menu Down buttons to scroll to Platform Enable and Platform Down buttons to lower
Overload. the platform. The platform will move down,
then automatically stop at a predetermined
9 Press the Enter button to select the Platform point to gather data. Allow the ground controls
Overload. to gather data.
10 Use the Menu Up or Menu Down buttons to 19 Continue pressing the Function Enable and
scroll to Platform Overload Calibrate. Platform Down buttons throughout the
11 Press the Enter button to select Platform lowering and data gathering sequence. The
Overload Calibrate. machine will stop to gather data and lower
several times before the machine reaches the
12 Confirm the Platform Overload Calibrate stowed position. When the platform reaches
selection by pressing the Enter button again. the stowed position, press the Enter button.
13 Use the Menu Up or Menu Down buttons to Note: Software revision H or prior, and
select No Load calibration. GS-2032, GS-2646 and GS-4047 models,
14 Press the Enter button to select No Load continue to step 22.
calibration.
Note: All other models with software revision J
or higher, continue with step 20.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 161

Scissor Components
20 When prompted, press and hold the Function 9-14

Enable and Platform Up buttons until the
platform reaches full height. When the
Platform Overload Recovery
platform reaches full height, press the enter Message
button.
If the ground controls LCD screen displays OL:
Note: If the Function Enable or Platform Up buttons
PLATFORM OVERLOADED, the emergency
are released while the machine is collecting data,
lowering system has been used while the platform
was overloaded.
21 When prompted, press and hold the Function
How to Clear the Platform
Enable and Platform Down buttons until the Overload Recovery Message
platform is fully stowed. When the platform
Note: This message shall be cleared by a person
reaches the stowed position, press the enter
trained and qualified on the troubleshooting and
button.
repair of this machine.
Note: If the Function Enable or Platform Down
buttons are released while the machine is Note: Use the following chart to identify the
collecting data, the GCON LCD will prompt the description of each LCD screen control button used
user to raise the platform for 5 seconds before in this procedure.
prompting to lower the platform to the stowed
position again.
22 When prompted, push the red Emergency
Stop button in to complete the No Load
Calibration procedure.
Escape Scroll up Scroll down Enter
1 Turn the key switch to the ground controls

position and pull out the red Emergency Stop
button to the on position at the platform
controls.
162 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components
3 Pull out the red Emergency Stop button at the 7 Press and hold the scroll down button for 5
ground controls. seconds.
Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
4 Press the scroll down button. 8 Press the enter button.

Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
5 Press the enter button. 9 Press the buttons in the following sequence:
(down)(down)(up)(enter).
Result: The ground control LCD display will
show the following. Note: After each key press an asterisk (*) will
appear on the second line of the LCD display.
show the following.
6 Press the enter button.

show the following.
Note: After 3 seconds the LCD display will return to
SELECT OPTION PLAT. OVERLOAD.
10 Push in the red Emergency stop button.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 163

Platform Components
10-1 9 Support the platform with a forklift at the

non-steer end. Do not apply any lifting
Platform pressure.
10 Attach a strap from the lanyard anchorage
How to Remove the Platform point on the platform railings to the carriage on
the forklift to help support the platform.
Perform this procedure with the platform extension
fully retracted and locked in position. 11 GS-1330m, GS-1530/32 and GS-1930/32:
Lift the steer end of the platform slightly to
1 Raise the platform to approximately 3 ft / 1 m. clear the platform mount and slide the platform
2 Remove the retaining fasteners securing the towards the non-steer end of the machine until
platform to the platform mount at the steer end the platform slide blocks at the non-steer end
of the machine. of the machine are visible through the access
holes in the bottom of the platform.
All other models: Lift the steer end of the
4 Disconnect the battery pack from the machine. platform slightly to clear the platform mount
and slide the platform towards the steer end of
the machine until the platform slide blocks at
the non-steer end of the machine are visible
through the access holes in the bottom of the
platform.
Crushing hazard. The platform
5 Disconnect the platform controls from the will fall if not properly supported.
control cable at the platform.
6 Remove the cover from the AC outlet. Tag and 12 Carefully lift the platform off of the machine
disconnect the wiring from the outlet. and place it on a structure capable of
supporting it.
Note: Take notice of the wear pad position before
the platform is removed. Correct wear pad position
is essential for proper platform functionality.
7 Disconnect the wiring from the platform and

pull the wiring free of the platform.
8 Models with air line to platform option:
Disconnect the air line from the platform. Pull
the air line free of the platform.
164 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Platform Components
10-2 7 Remove the platform roller wheels from the

machine.
Platform Extension Deck
8 Carefully slide the platform extension out from
the platform and place it on a structure
How to Remove the Platform capable of supporting it.
Extension Deck
1 Lower the platform to the stowed position. How to Replace the Platform
2 All Models except GS-4655: Extend the Extension Deck Wear Pads
platform approximately 3 ft / 1 m. 1 Remove the Platform Extension Deck. Refer
GS-4655: Fully extend the platform extension to Repair Procedure, How to Remove the
deck. Platform Extension.
3 Remove the platform controls from the 2 Drill out the rivets which hold the wear pads in
platform. place.
4 Support the platform extension with a forklift at 3 Install the new wear pads using new rivets.
the steer end of the machine. Do not apply any When installing the new rivets, make sure the
lifting pressure. rivet heads are not above the surface of the
wear pad.
5 Attach a strap from the platform extension
railings to the carriage on the forklift to help
support the platform extension.
6 Remove the fasteners from each platform
extension roller bracket assembly. Remove
each assembly from the machine.
Note: Do not remove the platform roller bolt.
1 roller bracket assembly

2 assembly retaining fastener
3 platform roller bolt
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 165

Battery Charger
11-1
Battery Charger
The charger contains selectable charging profiles
stored in its internal memory to charge batteries.
These profiles are specific to each battery type.
The charging profile must be programmed to match
the specific battery type on the machine.
Remote charger status indicators

1 Error / Fault indicator
2 Error / Fault
3 Charge complete
4 Charging, high state of charge
5 Charging, low state of charge
Charger status indicators

2 AC status indicator
3 Charging status
4 USB port
5 Charging indicator
6 Charger display
7 Charge profile selection button
166 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Battery Charger
Sel ecti ng a Charge Profil e
Selecting a Charge Profile 5 Press and hold the charge profile selection
button until the error indicator and charging
Electrocution/burn hazard. indicator lights turn off and the AC status
Contact with electrically charged indicator light turns on to confirm selection and
circuits could result in death or exit charge profile mode. Release the button.
watches and other jewelry. Note: Charge profile mode will time out and exit if
there is 15 seconds of inactivity, the charge profile
1 At the ground controls, turn the key switch to number has been displayed three times or the AC
the off position and push in the red Emergency power source had been disconnected.
Stop button to the off position. 6 Press and release the charge profile selection
2 Open the battery compartment. button to confirm the correct charge profile has
been selected.
3 Press and hold the charge profile selection
button and plug the battery charger into an AC
power source. Continue to hold the button until
the amber error indicator is on and the green
charging indicator light is flashing. Release the
button.
4 Press and release the charge profile selection
button to navigate to the charge profile
appropriate for your machine and battery type.
Refer to the chart below.
Profile Description
P001 Scissor, GR, GRC, QS (does not include
GS-4047, GS-4655) - Flooded lead acid
batteries - Temperature compensated *
P003 Scissor, GR, GRC, QS (does not include
GS-4047, GS-4655) - Flooded lead acid
batteries - Not temperature compensated **
P007 GS-4047, GS-4655 - Flooded lead acid
batteries - Not temperature compensated **
P043 All Scissors, GR, GRC, QS - AGM batteries
- Temperature compensated *
* Temperature compensated: Battery temperature
sensor has been installed on the machine.
** Not temperature compensated: Battery
temperature sensor has not been installed on the
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 167

Diagnostics
Section 4 Diagnostics
Before Troubleshooting:
 Read, understand and obey the safety rules
 Be sure that all necessary tools and test
Observe and Obey: equipment are available and ready for use.
 Troubleshooting and repair procedures shall  Read each appropriate fault code thoroughly.
be completed by a person trained and qualified Attempting short cuts may produce hazardous
on the repair of this machine conditions.
 Immediately tag and remove from service a  Be aware of the following hazards and follow
damaged or malfunctioning machine. generally accepted safe workshop practices.
 Repair any machine damage or malfunction Crushing hazard. When testing
before operating the machine. or replacing any hydraulic
 Unless otherwise specified, perform each component, always support
repair procedure with the machine in the the structure and secure it
following configuration: from movement
• Machine parked on a firm, level surface Electrocution/burn hazard.

• Platform in the stowed position circuits could result in death or
• Key switch in the off position with the key serious injury. Remove all rings,
removed watches and other jewelry.
• The red Emergency Stop button in the off Bodily injury hazard. Spraying
position at both ground and platform controls hydraulic oil can penetrate and
• Wheels chocked connections very slowly to allow
• All external AC power supply disconnected the oil pressure to dissipate
from the machine gradually. Do not allow oil to
squirt or spray.
About This Section

When a malfunction is discovered, the fault code
charts in this section will help a service
professional pinpoint the cause of the problem.
To use this section, basic hand tools and certain
pieces of test equipment are required — voltmeter,
ohmmeter, pressure gauges.
168 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Diagnostics
Definitions GCON LCD Diagnostic Readout

GSDS – Genie SmartLink™ Diagnostic System
ECM – Electronic Control Module
GCON – Ground Controls
PCON – Platform Controls
The diagnostic readout displays alpha numeric
OIC – Operational Indicator Codes codes that provide information about the machine
operating status and about malfunctions.
DTC – Diagnostic Trouble Codes
The codes listed in the Diagnostic Trouble Code
Charts describe malfunctions and can aid in
troubleshooting the machine by pinpointing the
area or component affected.
Models are listed below each code to assist in the
troubleshooting codes for a specific model.
Genie® SmartLink™ Diagnostic

System
This machine is equipped with the Genie
SmartLink™ Diagnostic System (GSDS). The
GSDS indicates a machine malfunction has
happened by displaying Operational Indicator
Codes (OIC) and Diagnostic Trouble Codes (DTC).
These codes are displayed at the Platform Controls
and the Ground Controls. The Ground Controls will
display a brief description of the code at the LCD
display as well. Refer to the GCON I/O Maps,
Operational Indicator Codes (OIC) and Diagnostic
Trouble Codes (DTC) in this section, to assist in
troubleshooting faults.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 169

Diagnostics
GCON ECM Connector Layout
Rear of Ground Controls ECM (models without

outriggers)
Rear of Ground Controls ECM (models with outriggers)
170 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Diagnostics
GCON I/O Map without Load Sense (all models except GS-3232)
GCON Pin Number Circuit Function I/O Type Wire Gauge and Color
J1 Connector – Gray
J1-01 ECM Power Power Input 14 RD
J1-02 PCON, E-Stop Power Power Output 18 RD
J1-03 PCON, E-Stop Return Power Input 18 WH
J1-04 Link to PCON — CANH Data Bus 18GR
J1-05 Link to PCON — CANL Data Bus 18 OR
J1-06 PCON — Ground Ground Output 18 BR
J1-07 GCON — Ground Ground Input 14 BR
J1-08 Key Switch — PCON Mode Digital Input 18 BK
J1-09 Key Switch — GCON Mode Digital Input 18 WH
J1-10 GCON — Emergency Mode Digital Input 18 WH/BK
J1-11 No Circuit N/A N/A
J1-12 Driver Power Power Input 14 RD
J-2 Connector – Black
J2-01 Platform Up Coil Digital Output 18 OR
J2-02 Platform Down Coil Digital Output 18 OR/BK
J2-03 Steer Left Coil Digital Output 18 BL/BK
J2-04 Steer Right Coil Digital Output 18 BL
J2-05 Parallel Coil (GS-32 & GS-46) Digital Output 18 RD/WH
J2-06 Drive Forward Coil Digital Output 18 WH
J2-08 Motor Controller Enable Digital Output 18 GR/WH
J2-10 Drive Reverse Coil Digital Output 18 WH/BK
J2-11 Motor Controller Throttle Analog Output 18 GR
J-3 Connector – Green
J3-02 GCON — Alarm Digital Output 18 BL
J3-03 Switch/Sensor Power Digital Output 14 RD
J3-04 Automotive Horn Digital Output 18 WH
J3-05 Pothole Limit Switch Digital Input 18 OR/RD
J3-06 Ground Ground Input 18 BR
J3-07 Down Limit Switch Digital Input 18 OR
J3-08 Level Sensor Digital Input 18 RD/BK
J3-09 Ground Ground Input 18 BK
J3-12 Load Sense — Ground Ground Input 18 BK
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 171

Diagnostics
GCON I/O Map with Load Sense (all model except GS-3232)
J2-05 Parallel Coil (GS-32, GS-46 & GS-47) Digital Output 18 RD/WH
J2-07 Ground (GS-4047) Ground Input 18 BR
J2-09 Lift Pressure Selector (GS-4047) N/A N/A
J3-06 Ground Ground Input 18 BR
J3-08 Level Sensor (all models except GS-4655) Digital Input 18 RD/BK
J3-08 Brake Release (GS-4655) Digital Input 18 RD/BK
J3-09 Platform Overload Pressure Transducer Ground Input 18 BL/WH
J3-10 Platform Height Sensor Ground Input 18 OR/WH
172 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Diagnostics
GCON I/O Map without Load Sense (GS-3232 only)
J2-05 Parallel Coil (GS-32 & GS-46) Digital Output 18 RD/WH
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 173

Diagnostics
GCON I/O Map without Load Sense (GS-3232 only) continued

J3-06 Ground Ground Input 18 GR
J-4 Connector – Brown
J4-01 Left Front Pressure Transducer Analog Input 18 WH
J4-02 Right Front Pressure Transducer Analog Input 18 OR
J4-03 Left Rear Pressure Transducer Analog Input 18 BL
J4-04 Right Rear Pressure Transducer Analog Input 18 GR
J4-05 Lever Sensor — X Axis Analog Input 18 OR
J4-06 Lever Sensor — Y Axis Analog Input 18 BR
J4-07 Left Front Outrigger Coil Digital Output 18 RD/WH
J4-08 Right Front Outrigger Coil Digital Output 18 OR/WH
J4-09 Left Rear Outrigger Coil Digital Output 18 BL/WH
J4-10 Right Rear Outrigger Coil Digital Output 18 GR/WH
J4-11 Outrigger Extend Coil Digital Output 18 GR
J4-12 Outrigger Retract Coil Digital Output 18 GR/BK
174 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Diagnostics
GCON I/O Map with Load Sense (GS-3232 only)
J2-05 Parallel Coil (GS-32, GS-46 & GS-47) Digital Output 18 RD/WH
J2-07 Ground (GS-4047) Ground Input 18 BR
J2-09 Lift Pressure Selector (GS-4047) N/A N/A
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 175

Diagnostics
GCON I/O Map with Load Sense (GS-3232 only) continued

J3-06 Ground Ground Input 18 GR
J3-09 Platform Overload Pressure Transducer Ground Input 18 BL/WH
J3-10 Platform Height Sensor Ground Input 18 OR/WH
J-4 Connector – Brown
J4-01 Left Front Pressure Transducer Analog Input 18 WH
J4-02 Right Front Pressure Transducer Analog Input 18 OR
J4-03 Left Rear Pressure Transducer Analog Input 18 BL
J4-04 Right Rear Pressure Transducer Analog Input 18 GR
J4-05 Lever Sensor — X Axis Analog Input 18 OR
J4-06 Lever Sensor — Y Axis Analog Input 18 BR
J4-07 Left Front Outrigger Coil Digital Output 18 RD/WH
J4-08 Right Front Outrigger Coil Digital Output 18 OR/WH
J4-09 Left Rear Outrigger Coil Digital Output 18 BL/WH
J4-10 Right Rear Outrigger Coil Digital Output 18 GR/WH
J4-11 Outrigger Extend Coil Digital Output 18 GR
J4-12 Outrigger Retract Coil Digital Output 18 GR/BK
176 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Diagnostics
Operational Indicator Codes Note: The CHrg code indicates the charger is
connected to an AC power source and functionality
(OIC) is limited. To clear the code, disconnect the
These codes are generated by the electrical charger from the AC power source.
system to indicate machine operating status.
Note: The LoHt code indicates the platform has
During normal operation a code will appear in the
reached the maximum working height or a
platform controls LED readout if a condition such
maximum working height has been activated by the
as off-level, overload cutout, chassis mode
operator.
operation or pothole guards stuck occurs.These
codes are not indicators of a device malfunction in Note: The FLHt code indicates the operator has
the electrical system. deactivated the maximum working height LoHt
code.
Code Condition
LL Off-Level Note: The ObS code indicates the contact alarm
has been actuated by an obstruction. Move the
OL Platform Overload (CE and Australia) machine away from the obstruction to clear the
CH Chassis Mode Operation code.
PHS Pothole Guard Stuck
Note: The br operation indicator code will appear
nd No Drive (option) when the drive brake was release by manual.
Ld Lifting Disabled (GS-3232 only) When the code appears, drive and lift functions are
CHrg Charger Interlock (option) disabled.
LoHt Lift Height Limited (CE / AS models)
FLHt Limited Lift Height Cleared
ObS Obstruction (option)
br Brake release by manual (GS-1330m and
GS-4655)
OHL Outdoor Height Restriction
Note: The Ld Operation Indicator Code will appear
when the outriggers are not fully retracted, the
machine is not auto leveled, an outrigger has lost
contact with the ground or either level sensor
detects the machine is no longer level. When any
of the above scenarios occur, the lift function is
disabled.
The lift function will also be disabled while
extending or retracting the outriggers and during
the outrigger auto level procedure. While
performing the above operations, the Ld Operation
Indicator Code will appear.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 177

Diagnostics
Diagnostic Trouble Codes (DTC)

These codes are generated by the system to
indicate that a device or circuit malfunction has
been detected in the electrical system.
The types of Diagnostic Trouble Codes that may
occur are explained below.
Type "HXXX" – Indicate a malfunction associated
with devices that control hydraulic functions in the
electrical system. The "HXXX" faults are divided
into short circuit battery negative, short circuit to
battery positive, open circuit and generic shorts.
Examples of these devices are solenoid controlled
hydraulic valves and motor controller.
Type "PXXX" – Indicate a malfunction associated
with power type devices in the electrical system.
The "PXXX" faults are divided into short circuit to
battery negative, short circuit to battery positive,
open circuit and generic shorts. Examples of these
devices are horns, sensor power and alarms.
Type "UXXX" – Indicate a malfunction associated
with user interface devices in the electrical system.
The "UXXX" faults are divided into short circuit to
battery negative, short circuit to battery positive,
open circuit and generic shorts. Examples of these
devices are GCON up and down switches and
PCON drive joystick.
Type "FXXX" – Indicate a malfunction associated
with machine feedback devices in the electrical
system. The "FXXX" faults are divided into short
circuit to battery negative, short circuit to battery
positive, open circuit and generic shorts. Examples
of these devices are limit switches, height sensors
and pressure transducers.
Type "CXXX" – Indicate a malfunction associated
with controls devices in the electrical system.
Examples of these devices are platform controls
and ground controls ECM.
178 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Troubleshooting "HXXX" and "PXXX" Faults
Troubleshooting "HXXX" and "PXXX" Faults

The procedure below illustrates typical steps for diagnosing and fixing faults of type "HXXX" and "PXXX".
Diagnostic Chart
No
1 Check the faulted device for a short or open circuit. Good Replace faulted device.

Good 
No
Check short or open circuit of the harness or
2 Good Repair or replace harness an/or connector.
connector between Ground Controls and faulted device.

Good 
No
3 Check GCON Electronic Control Module (ECM). Good Replace ECM.

Wiring Diagram
The wiring diagram shown below illustrates how fault type "HXXX" and "PXXX" devices are typically wired.
The signal of these types of devices originates at the Ground Controls and terminates at system ground.
GCON
Electronic Control Module
(ECM) Signal Wire Signal Side Device Return Side Return Wire
In order to successfully troubleshoot "HXXX" or "PXXX" type faults, the entire faulted out circuit must be
investigated.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 179

Fault Inspection Procedure

1 Check the device associated with the faulted circuit
1 Disconnect the faulted device connector.
2 Using a multi-meter, measure resistance between the two
terminals of the faulted device.
3 Resistance should be as follows.
Device Typical Resistance
Solenoid Valve, Drive 27.2 Ω
Solenoid Valve, Steer 19 Ω
Solenoid Valve, Platform Up 25 Ω
Solenoid Valve, Platform Down 6.25 Ω
GCON and PCON Alarm >1M Ω
Automotive Horn 1.0 Ω
Motor Controller – Enable 5.7k Ω
Motor Controller – Throttle 5.7k Ω
Contactor Coil 47 Ω
OK Go to step 2 No Good Replace faulted device
2 Check the harness between the ground controls and the faulted device
1 Disconnect the GCON ECM connectors, J1, J2 and J3.
2 Disconnect the faulted device connector.
3 Check the continuity between the GCON ECM connector
and the signal side of the faulted device.
 Result: Resistance should be close to 0 Ω
4 Check the continuity between the return side of faulted
device and system ground.
 Result: Resistance should be close to 0 Ω
5 Check resistance between return side and signal side of
the harness plug of faulted device.
 Result: Resistance should be 1M Ω or higher.
OK Go to step 3 No Good Replace or repair harness
180 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

3 Check the GCON ECM
1 Disconnect the GCON ECM connectors, J1, J2 and J3.

2 For short to B- type faults, measure resistance between
pins J1-7 (ground) and the GCON pin associated with the
fault code. Refer to the GCON I/O Map in this section to
identify the faulted out circuit pin.
3 Short to ground resistance should be greater than 5k Ω.
4 For short to B+ type faults, measure resistance between
pins J1-12 (driver power) and the GCON pin associated
with the fault code. Refer to the GCON I/O Map in this
section to identify the faulted out circuit pin.
5 Short to power resistance should be greater than 50k Ω.
No Good Replace GCON ECM
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 181

Type "HXXX" Faults
Type "HXXX" Faults

DTC Message on
Description Possible Causes Failure Mode
Number GCON LCD
H001:
GS30, • Short circuit in platform up #1 harness.
H001:COILFAULT Short circuit of the platform up #1 circuit to Platform up function
GS32, • Platform up #1 coil short circuit.
PLAT UP1:BAT- battery negative. inhibited.
GS46 & • GCON ECM.
GS47
H002:
GS30, • Short circuit in platform up #1 harness.
H002:COILFAULT Platform up function
GS32, Open circuit in the platform up #1 circuit. • Platform up #1 coil open circuit.
PLAT UP1:OPEN inhibited.
GS47
H003:
GS30, • Short circuit in platform up #1 harness. All functions inhibited
H003:COILFAULT Short circuit of the platform up #1 circuit to
GS32, • Platform up #1 coil short circuit. except platform
PLAT UP1:BAT+ battery positive.
GS46 & • GCON ECM. down.
GS47
H009:
GS30, • Short circuit in platform down #1 harness.
H009:COILFAULT Short circuit of the platform down #1 circuit to All functions
GS32, • Platform down #1 coil short circuit.
PLAT DOWN1:BAT+ battery positive. inhibited.
GS47
H013:
GS30, • Short circuit in drive forward #1 harness.
H013:COILFAULT Short circuit of the drive forward #1 circuit to Drive forward
GS32, • Drive forward #1 coil short circuit.
DRIVE FWD1:BAT- battery negative. function inhibited.
GS47
H014:
GS30, • Open circuit in drive forward #1 harness.
H014:COILFAULT Drive forward
GS32, Open circuit in the drive forward #1 circuit. • Drive forward #1 coil open circuit.
DRIVE FWD1:OPEN function inhibited.
GS47
H015:
GS30, • Short circuit in drive forward #1 harness. All functions inhibited
H015:COILFAULT Short circuit of the drive forward #1 circuit to
GS32, • Drive forward #1 coil short circuit. except platform
DRIVE FWD1:BAT+ battery positive.
GS47
H019:
GS30, • Short circuit in drive reverse #1 harness.
H019:COILFAULT Short circuit of the drive reverse #1 circuit to Drive reverse
GS32, • Drive reverse #1 coil short circuit.
DRIVE REV1:BAT- battery negative. function inhibited.
GS47
H020:
GS30, • Open circuit in drive reverse #1 harness.
H020:COILFAULT Drive reverse
GS32, Open circuit in the drive reverse #1 circuit. • Drive reverse #1 coil open circuit.
DRIVE REV1:OPEN function inhibited.
GS47
H021:
GS30, • Short circuit in drive reverse #1 harness. All functions inhibited
H021:COILFAULT Short circuit of the drive reverse #1 circuit to
GS32, • Drive reverse #1 coil short circuit. except platform
DRIVE REV1:BAT+ battery positive.
GS47
H027:
GS30, • Short circuit in steer right harness. All functions inhibited
H027:COILFAULT Short circuit of the steer right circuit to battery
GS32, • Steer right coil short circuit. except platform
DRIVE STEER RIGHT:BAT+ positive.
GS47
H030:
GS30, • Short circuit in steer left harness. All functions inhibited
H030:COILFAULT Short circuit of the steer left circuit to battery
GS32, • Steer left coil short circuit. except platform
DRIVE STEER LEFT:BAT+ positive.
GS47
H033:
Hi/Lo speed coil
GS30, • Short circuit in Hi/Lo speed coil harness.
H033:COILFAULT Short circuit of the hi/lo speed coil to battery disabled. Machine
GS32, • Hi/Lo speed coil short circuit.
HI/LO SPEED:BAT+ positive. will operate in low
speed mode.
GS47
182 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Type "HXXX" Faults
Type "HXXX" Faults, continued

DTC Message on
Number GCON LCD
• Short circuit in brake release enable harness All functions inhibited
HO43 H043:COILFAULT Short circuit of the brake circuit to battery
•Brake release relay short circuit except platform
GS-1330m BRAKE REL:BAT- negative.
• GCON ECM. down.
• Short circuit in brake release enable harness All functions inhibited
HO45 H045:COILFAULT Short circuit of the brake circuit to battery
• Brake release relay short circuit except platform
GS-1330m BRAKE REL:BAT+ positive.
• GCON ECM. down.
• Short circuit in outrigger extend coil harness. Only outrigger
H049: H049:COILFAULT Short circuit of the outrigger extend coil to
• Outrigger extend coil short circuit. extend function
GS-3232 O/R EXTEND:BAT- battery negative.
• GCON ECM. disabled.
• Short circuit in outrigger extend coil harness. Only outrigger
H050: H050:COILFAULT Open circuit in the outrigger extend coil
• Outrigger extend coil open circuit. extend function
GS-3232 O/R EXTEND:OPEN circuit.
• Short circuit in outrigger extend coil harness. All functions inhibited
H051: H051:COILFAULT Short circuit of the outrigger extend coil to
• Outrigger extend coil short circuit. except platform
GS-3232 O/R EXTEND:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in outrigger retract coil harness. Only outrigger
H052: H052:COILFAULT Short circuit of the outrigger retract coil to
• Outrigger retract coil short circuit. retract function
GS-3232 O/R RETRACT:BAT- battery negative.
• Short circuit in outrigger retract coil harness. Only outrigger
H053: H053:COILFAULT Open circuit in the outrigger retract coil
• Outrigger retract coil open circuit. retract function
GS-3232 O/R RETRACT:OPEN circuit.
• Short circuit in outrigger retract coil harness. All functions inhibited
H054: H054:COILFAULT Short circuit of the outrigger retract coil to
• Outrigger retract coil short circuit. except platform
GS-3232 O/R RETRACT:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in left front outrigger coil harness. All functions inhibited
H057: H057:COILFAULT Short circuit of the left front outrigger coil to
• Left front outrigger coil short circuit. except platform
GS-3232 LF RIGGER:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in left rear outrigger coil harness. All functions inhibited
H060: H060:COILFAULT Short circuit of the left rear outrigger coil to
• Left rear outrigger coil short circuit. except platform
GS-3232 LR RIGGER:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in right front outrigger coil harness. All functions inhibited
H063: H063:COILFAULT Short circuit of the right front outrigger coil to
• Right front outrigger coil short circuit. except platform
GS-3232 RF RIGGER:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in right rear outrigger coil harness. All functions inhibited
H066: H066:COILFAULT Short circuit of the right rear outrigger coil to
• Right rear outrigger coil short circuit. except platform
GS-3232 RR RIGGER:BAT+ battery positive.
• GCON ECM. down.
H067:
• Short circuit in motor controller enable wire.
GS30, All functions inhibited
H067:FAULT Short circuit of the motor controller circuit to • Motor Controller.
GS32, except platform
MC ENABLE:BAT- battery negative. • Contactor coil shorted to battery negative.
GS46 & down.
• GCON ECM.
GS47
H069:
• Short circuit in motor controller enable wire.
GS30, All functions inhibited
H069:FAULT Short circuit of the motor controller circuit to • Motor Controller.
GS32, except platform
MC ENABLE:BAT+ battery positive. • Contactor Coil.
GS46 & down.
• GCON ECM.
GS47
H070:
GS30, • Short circuit in motor controller throttle wire. All functions inhibited
H070:FAULT Short circuit of the motor controller throttle
GS32, • Motor Controller. except platform
MC THROTTLE:BAT- circuit to battery negative.
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 183

Type "HXXX" Faults

DTC Message on
Number GCON LCD
H072:
GS30, • Short circuit in motor controller throttle wire.
H072:FAULT Short circuit of the motor controller throttle All functions inhibited
GS32, • Motor Controller.
MC THROTTLE:BAT+ circuit to battery positive. except platform down.
GS47
• Short or open circuit in left front outrigger
H074: H074:COILFAULT Short circuit of the left front outrigger circuit to harness. Left front outrigger
GS-3232 LF RIGGER battery positive/negative or open circuit. • Left front outrigger coil short or open circuit. function inhibited.
• GCON ECM.
• Short or open circuit in left rear outrigger
H075: H075:COILFAULT Short circuit of the left rear outrigger circuit to harness. Left rear outrigger
GS-3232 LR RIGGER battery positive/negative or open circuit. • Left rear outrigger coil short or open circuit. function inhibited.
• GCON ECM.
• Short or open circuit in right front outrigger
H076: H076:COILFAULT Short circuit of the right front outrigger circuit harness. Right front outrigger
GS-3232 RF RIGGER to battery positive/negative or open circuit. • Right front outrigger coil short or open circuit. function inhibited.
• GCON ECM.
• Short or open circuit in right rear outrigger
H077: H077:COILFAULT Short circuit of the right rear outrigger circuit harness. Right rear outrigger
GS-3232 RR RIGGER to battery positive/negative or open circuit. • Right rear outrigger coil short or open circuit. function inhibited.
• GCON ECM.
H078:
• Short or open circuit in platform down #1
GS30,
H078:COILFAULT Short circuit of the platform down #1 circuit to harness. Platform down function
GS32,
PLAT DOWN1 battery positive/negative or open circuit. • Platform down #1 coil short or open circuit. inhibited.
GS46 &
• GCON ECM.
GS47
Hi/Lo speed coil
disabled. Machine will
operate in high speed
H079:
• Short circuit in HI/LO speed harness. mode if open circuit or
GS32, H079:COILFAULT Short circuit of the HI/LO speed circuit to
• HI/LO speed coil short or open circuit. short with battery
GS46 & HI/LO SPEED battery positive/negative or open circuit.
• GCON ECM. negative. Machine will
GS47
operate in low speed
mode if short with
battery positive.
H080:
GS30, • Short or open circuit in steer left harness.
H080:COILFAULT Short circuit of the steer left circuit to battery Steer left function
GS32, • Steer left coil short or open circuit.
STEER LEFT negative or open circuit. inhibited.
GS47
H081:
GS30, • Short or open circuit in steer right harness.
H081:COILFAULT Short circuit of the steer right circuit to battery Steer right function
GS32, • Steer right coil short or open circuit.
STEER RIGHT negative or open circuit. inhibited.
GS47
All functions
• Short circuit in relief valve harness.
H102: H102:COILFAULT Short circuit of the relief valve circuit to inhibited except
• Relief valve coil short circuit.
GS-4047 RELIEF VALVE:BAT+ battery positive. platform down while
• GCON ECM.
above limit switch.
All functions
• Short circuit in relief valve harness.
H103: H103:COILFAULT Short circuit of the relief valve circuit to inhibited except
• Relief valve coil short circuit.
GS-4047 RELIEF VALVE:BAT- battery negative. platform down while
• GCON ECM.
above limit switch.
All functions
• Open circuit in relief valve harness.
H104: H104:COILFAULT inhibited except
Relief valve circuit open. • Relief valve coil open circuit.
GS-4047 RELIEF VALVE:OPEN platform down while
• GCON ECM.
above limit switch.
184 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Type "HXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit in PED harness.
H106: H106:COILFAULT Short circuit of the platform extend circuit to
• PED extend valve coil short circuit. All functions inhibited.
GS-2646AV DECK EXTEND:BAT- battery negative.
• GCON ECM.
• Open circuit in PED harness.
H107: H107:COILFAULT
Open circuit in the platform extend circuit. • PED extend valve coil open circuit. All functions inhibited.
GS-2646AV DECK EXTEND:OPEN
• GCON ECM.
H108: H108:COILFAULT Short circuit of the platform extend circuit to
• PED extend valve coil short circuit. All functions inhibited.
GS-2646AV DECK EXTEND:BAT+ battery positive.
• GCON ECM.
H109: H109:COILFAULT Short circuit of the platform retract circuit to
• PED retract valve coil short circuit. All functions inhibited.
GS-2646AV DECK RETRACT:BAT- battery negative.
• GCON ECM.
• Open circuit in PED harness.
H110: H110:COILFAULT
Open circuit in the platform retract circuit. • PED retract valve coil open circuit. All functions inhibited.
GS-2646AV DECK RETRACT:OPEN
• GCON ECM.
H111: H111:COILFAULT Short circuit of the platform retract circuit to
• PED retract valve coil short circuit. All functions inhibited.
GS-2646AV DECK RETRACT:BAT+ battery positive.
• GCON ECM.
H114: H114:COILFAULT Short circuit of the platform enable circuit to
• PED enable valve coil short circuit. All functions inhibited.
GS-2646AV DECK ENABLE:BAT+ battery positive.
• GCON ECM.
H115: H115:COILFAULT • Short circuit in PED harness.
Short circuit of the platform enable circuit. All functions inhibited.
GS-2646AV DECK ENABLE • GCON ECM.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 185

Type "PXXX" Faults
Type "PXXX" Faults

DTC Message on
Number GCON LCD
P001:
• Short circuit in switched power #1, down limit
GS30,
P001:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch All functions
GS32,
SW PWR1:BAT- circuit to battery negative. harness. inhibited.
GS46 &
• GCON ECM.
GS47
P003:
• Short circuit in switched power #1, down limit
GS30,
P003:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch All functions
GS32,
SW PWR1:BAT+ circuit to battery positive. harness. inhibited.
GS46 &
• GCON ECM.
GS47
P004:
GS30, • Short circuit in automotive horn harness.
P004:DEVICEFAULT Short circuit of the automotive horn circuit to Automotive horn
GS32, • Automotive horn short circuit.
HORN:BAT- battery negative. inhibited.
GS47
P005:
GS30, • Open circuit in automotive horn harness.
P005:DEVICEFAULT Automotive horn
GS32, Open circuit of the automotive horn circuit. • Automotive horn open circuit.
HORN:OPEN inhibited.
GS47
P006:
GS30, • Short circuit in automotive horn harness.
P006:DEVICEFAULT Short circuit of the automotive horn circuit to Automotive horn
GS32, • Automotive horn short circuit.
HORN:BAT+ battery positive. inhibited.
GS47
P007:
GS30, • Short circuit in GCON alarm harness.
P007:DEVICEFAULT Short circuit of the GCON alarm circuit to GCON alram
GS32, • GCON alarm short circuit.
GCON ALARM:BAT- battery negative. inhibited.
GS47
P009:
GS30, • Short circuit in GCON alarm harness.
P009:DEVICEFAULT Short circuit of the GCON alarm circuit to GCON alram
GS32, • GCON alarm short circuit.
GCON ALARM:BAT+ battery positive. inhibited.
GS47
P013:
GS30,
P013:PWR FAULT Short circuit of the PCON power return circuit • Short circuit in PCON power return harness. All functions
GS32,
PCON PWRET:BAT- to battery negative. • GCON ECM. inhibited.
GS46 &
GS47
P015:
GS30,
P015:PWR FAULT Short circuit of the PCON power return circuit • Short circuit in PCON power return harness. All functions
GS32,
PCON PWRET:BAT+ to battery positive. • GCON ECM. inhibited.
GS46 &
GS47
P018:
GS30,
018:PWR FAULT Short circuit of the PCON power circuit to • Short circuit in PCON power harness. All functions
GS32,
PCON POWER:BAT- battery negative. • GCON ECM. inhibited.
GS46 &
GS47
P019:
GS30,
018:PWR FAULT Short circuit of the PCON power circuit to • Short circuit in PCON power harness. All functions
GS32,
PCON POWER:BAT+ battery positive. • GCON ECM. inhibited.
GS46 &
GS47
186 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Type "PXXX" Faults
Type "PXXX" Faults

DTC Message on
Number GCON LCD
• Pump voltage to low.
P023: P023:PUMP MOTOR All functions
Pump motor voltage out of range • Pump voltage to high.
GS1330m VOLTAGE NOT OK inhibited.
• DCON ECM.
• Open or short circuit in pump motor P-cable.
P025: P025:PUMP MOTOR Open or short circuit of the P- circuit from the All functions
• Faulty pump.
GS1330m CURRENT FEEDBK+ right rear drive controller to the pump motor. inhibited.
• DCON ECM.
Open or short circuit of the U or W circuit from • Open circuit in right rear drive motor U or W cable.
P026: P026:MOTOR RIGHT REAR All functions
the right rear drive controller to the right rear • Drive motor.
GS1330m VOLTAGE NOT OK inhibited.
drive motor. • DCON ECM.
• Short circuit in main contactor harness.
P028: P028:CONTACTOR All functions
Main contactor stuck in the closed position. • Faulty contactor.
GS1330m STUCK CLOSED inhibited.
• DCON ECM.
• Open circuit in main contactor harness.
P029: P029:CONTACTOR All functions
Main contactor stuck in the open position. • Faulty contactor.
GS1330m DOES NOT CLOSE inhibited.
• DCON ECM.
• Open or short circuit in main contactor harness.
P030: Short circuit of the main contactor coil to All functions
P030:COIL FAULT • Faulty contactor.
GS1330m battery negative or open circuit. inhibited.
• DCON ECM.
• Open or short circuit in voltage sensor circuits
• Low batteries.
P037: PO37: BATTERY All functions
Battery voltage is out of range at startup. • Faulty battery.
GS1330m OUT OF RANGE inhibited.
• Battery charger connected to AC power source.
• DCON ECM.
• Open or short circuit in brake relay harness.
P039: P039: DEVICE FAULT Open or short circuit of the brake relay • Brake relay contact stuck closed. All functions
GS1330m BRAKE PWR RELAY contact or coil. • Faulty brake relay. inhibited.
• GCON ECM.
• Open or short circuit in brake relay harness.
P040 P040: COIL FAULT Open or short circuit of the brake relay • Faulty brake relay. All functions
GS1330m BRAKE PWR OPEN contact or coil to battery negative. • Left or right DCON ECM. inhibited.
• GCON ECM.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 187

Type "UXXX" Faults
Type "UXXX" Faults

DTC Message on Description Possible Causes Failure Mode
Number GCON LCD
U001:
GS30, • Short circuit of the GCON main function enable
U001:SWITCHFAULT Short circuit of the GCON main function All GCON functions
GS32, switch.
GCON MAIN FTN EN enable switch at system startup. inhibited.
GS47
U002:
GS30, All GCON functions
U002:SWITCHFAULT Short circuit of the GCON up directional • Short circuit of the GCON up directional switch.
GS32, inhibited except
GCON PLAT UP switch at system startup. • GCON ECM.
GS46 & platform down.
GS47
U003:
GS30, All GCON functions
U003:SWITCHFAULT Short circuit of the GCON down directional • Short circuit of the GCON down directional switch.
GS32, inhibited except
GCON PLAT DOWN switch at system startup. • GCON ECM.
GS46 & platform up.
GS47
U004:
GS30,
U004:SWITCHFAULT Short circuit of the GCON LCD scroll up • Short circuit of the GCON LCD scroll up switch. All GCON LCD menu
GS32,
GCON LCD UP switch at system startup. • GCON ECM. functions inhibited.
GS46 &
GS47
U005:
GS30,
U005:SWITCHFAULT Short circuit of the GCON LCD scroll down • Short circuit of the GCON LCD scroll down switch. All GCON LCD menu
GS32,
GCON LCD DOWN switch at system startup. • GCON ECM. functions inhibited.
GS46 &
GS47
U006:
GS30,
U006:SWITCHFAULT Short circuit of the GCON LCD enter switch • Short circuit of the GCON LCD enter switch. All GCON LCD menu
GS32,
GCON LCD ENTER at system startup. • GCON ECM. functions inhibited.
GS46 &
GS47
U007:
GS30,
U007:SWITCHFAULT Short circuit of the GCON LCD escape switch • Short circuit of the GCON LCD escape switch. All GCON LCD menu
GS32,
GCON LCD ESCAPE at system startup. • GCON ECM. functions inhibited.
GS46 &
GS47
U014:
GS30, All PCON drive and
U014:SWITCHFAULT Short circuit of the PCON drive enable switch • Short circuit of the PCON drive enable switch.
GS32, steer functions
PCON DRIVE EN at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U015:
U015:SWITCHFAULT Short circuit of the PCON steer left switch at • Short circuit of the PCON steer left switch.
PCON STEER LEFT system startup. • GCON ECM.
GS46 & inhibited.
GS47
U016:
U016:SWITCHFAULT Short circuit of the PCON steer right switch at • Short circuit of the PCON steer right switch.
PCON STEER RIGHT system startup. • GCON ECM.
GS46 & inhibited.
GS47
U017:
GS30,
U017:SWITCHFAULT Short circuit of the PCON horn switch at • Short circuit of the PCON horn switch. PCON horn switch
GS32,
PCON HORN system startup. • GCON ECM. function inhibited.
GS46 &
GS47
U018:
GS30, The machine is
U018:SWITCHFAULT Short circuit of the PCON low drive speed • Short circuit of the PCON low drive speed switch.
GS32, limited to low drive
PCON LO DRIV SPD switch at system startup. • GCON ECM.
GS46 & speed.
GS47
U019:
GS30, PCON platform up
U019:SWITCHFAULT Short circuit of the PCON low lift speed • Short circuit of the PCON low lift speed switch.
GS32, and down functions
PCON LO LIFT SPD switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
188 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Type "UXXX" Faults
Type "UXXX" Faults, continued

DTC Message on
Number GCON LCD
U020:
GS30, PCON platform up
U020:SWITCHFAULT Short circuit of the PCON high lift speed • Short circuit of the PCON hi lift speed switch.
GS32, and down functions
PCON HI LIFT SPD switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U021:
GS30,
U021:SWITCHFAULT Short circuit of the PCON up directional • Short circuit of the PCON up directional switch. PCON platform up
GS32,
PCON UP switch at system startup. • GCON ECM. function inhibited.
GS46 &
GS47
U022:
GS30,
U022:SWITCHFAULT Short circuit of the PCON down directional • Short circuit of the PCON down directional switch. PCON platform down
GS32,
PCON DOWN switch at system startup. • GCON ECM. functions inhibited.
GS46 &
GS47
U023: U023:SWITCHFAULT Short circuit of the PCON outrigger enable • Short circuit of the PCON outrigger enable switch. All outrigger
GS-3232 PCON O/R ENABLE switch at system startup. • GCON ECM. functions inhibited.
U033:
• PCON drive joystick is not in neutral position at
GS30, PCON drive joystick signal is outside All PCON drive and
U033:JSTICKFAULT startup.
GS32, acceptable calibration range at system steer functions
OUT OF CAL RANGE • PCON joystick.
GS46 & startup. inhibited.
• GCON ECM.
GS47
U034:
• Short circuit of the PCON drive joystick signal
U034:JSTICKFAULT Short circuit of the PCON drive joystick signal circuit.
OUT OF RANGE:HI to battery positive at system startup. • PCON joystick.
GS46 & inhibited.
• GCON ECM.
GS47
U035:
• Short circuit of the PCON drive joystick signal
U035:JSTICKFAULT Short circuit of the PCON drive joystick signal circuit.
OUT OF RANGE:LO to battery negative at system startup. • PCON joystick.
GS46 & inhibited.
• GCON ECM.
GS47
U036:
GS30,
U036:SWITCHFAULT Mis-wiring or short circuit of GCON key • GCON key switch. All functions
GS32,
GCON + PCON:ON switch. • GCON ECM. inhibited.
GS46 &
GS47
U037:
GS30, • Short circuit in the foot switch harness.
U037:SWITCHFAULT All functions
GS32, Foot switch pressed at machine startup. • Foot switch.
FOOTSW PRESSED inhibited.
GS47
U038:
U038:SWITCHFAULT Mis-wiring or short circuit of foot switch to All functions
GS32, • Foot switch.
FOOTSWITCH:BAT+ battery positive. inhibited.
GS47
U039:
U039:SWITCHFAULT Mis-wiring, open or short circuit of foot switch All functions
GS32, • Foot switch.
FOOTSW:OPEN/BAT- to battery negative. inhibited.
GS47
U040:
GS30,
U040:SWITCHFAULT PCON deck switch pressed at machine All functions
GS46 & • Foot switch.
FOOTSW:TIMEOUT startup. inhibited.
GS47 • GCON ECM.
(GS-3232
excluded)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 189

Type "UXXX" Faults
Type "UXXX" Faults, continued

DTC Message on
Number GCON LCD
U041:
• GCON deck enable switch stuck closed.
GS30,
U041:SWITCHFAULT GCON deck enable switch stuck closed, or • GCON deck enable switch depressed at system All functions
GS32,
GCON DECK ENABLE depressed at system startup. startup. inhibited.
GS46 &
• GCON ECM.
GS47
U042:
• PCON drive mode switch stuck closed.
GS30,
U042:SWITCHFAULT PCON drive mode switch stuck closed, or • PCON drive mode switch depressed at system Drive functions
GS32,
PCON DRIVE MODE depressed at system startup. startup. inhibited.
GS46 &
• PCON ECM.
GS47
• PCON outrigger mode switch stuck closed.
Outrigger
U043: U043:SWITCHFAULT PCON outrigger mode switch stuck closed, or • PCON outrigger mode switch depressed at system
extend/retract
GS-3232 PCON OR MODE depressed at system startup. startup.
functions inhibited.
• PCON ECM.
U045:
• PCON function enable switch stuck closed.
GS30,
U045:SWITCHFAULT PCON function enable switch stuck closed, or • PCON function enable switch depressed at system All drive and steer
GS32,
PCON FUNCTION EN depressed at system startup. startup. functions inhibited.
GS46 &
• PCON ECM.
GS47
U046:
• PCON lift mode switch stuck closed.
GS30, All functions
U046:SWITCHFAULT PCON Lift mode switch stuck closed, or • PCON lift mode switch depressed at system
GS32, operate except
PCON LIFT MODE depressed at system startup. startup.
GS46 & platform up/down.
• PCON ECM.
GS47
190 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Type "FXXX" Faults
Type "FXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit of the up limit switch circuit.
F001: F001:SWITCHFAULT Short circuit of the up limit #1 switch at Platform up function
• Up limit #1 switch short circuit.
GS-3232 UP LIMIT1:BAT+ system startup. inhibited.
• GCON ECM.
F003:
GS30, • Short circuit of the down limit switch circuit.
F003:SWITCHFAULT Short circuit of the down limit #1 switch at All functions inhibited
GS32, • Down limit #1 switch short circuit.
DOWN LIMIT1:BAT+ system startup. except platform down.
GS47
All functions inhibited
except platform down
F005:
as long as machine is
GS30, • Short circuit of the pothole switch circuit.
F005:SWITCHFAULT Short circuit of the pothole limit #1 switch at in the elevated
GS32, • Pothole limit #1 switch short circuit.
POTHOLE:BAT+ system startup. position. If machine is
in stowed position, all
GS47
functionality is
resumed.
F007:
• Short circuit of the chassis digital tilt switch as long as machine is
GS30,
F007:SWITCHFAULT Short circuit of the chassis digital tilt switch at circuit. in the elevated
GS32,
CHASSISTILT:BAT+ system startup. • Chassis digital tilt switch short circuit. position. If machine is
GS46 &
• GCON ECM. in stowed position, all
GS47
functionality is
resumed.
F008:
GS30, • Short circuit in the transducer circuit.
F008:SENSORFAULT Short circuit of the Platform Overload
GS32, • Faulty pressure transducer. All functions inhibited.
OVLD XDUCER:BAT+ Transducer circuit to battery positive.
GS47
F009:
GS30, • Short circuit in the transducer circuit.
F009:SENSORFAULT Short circuit of the Platform Overload
GS32, • Faulty pressure transducer. All functions inhibited.
OVLD XDUCER:BAT- Transducer circuit to battery negative.
GS47
F010:
GS30, • Short circuit in the platform height circuit.
F010:SENSORFAULT Short circuit of the Platform Height Sensor in the elevated
GS32, • Faulty platform height sensor.
PLAT HEIGHT:BAT+ circuit to battery positive. position. If machine is
GS47
functionality is
resumed.
F011:
GS30, • Short circuit in the platform height circuit.
F011:SENSORFAULT Short circuit of the Platform Height Sensor in the elevated
GS32, • Faulty platform height sensor.
PLAT HEIGHT:BAT- circuit to battery negative. position. If machine is
GS47
functionality is
resumed.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 191

Type "FXXX" Faults
Type "FXXX" Faults, continued

DTC Message on
Number GCON LCD
• Short circuit in the level pitch sensor circuit.
F012: F012:SENSORFAULT Short circuit of the Level Pitch Sensor circuit
• Faulty level sensor. All functions inhibited.
GS-3232 LEVEL PITCH:BAT+ to battery positive.
• GCON ECM.
• Short circuit in the level pitch sensor circuit.
F013: F013:SENSORFAULT Short circuit of the Level Pitch Sensor circuit
GS-3232 LEVEL PITCH:BAT- to battery negative.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F014: F014:SENSORFAULT Short circuit of the Level Roll Sensor circuit to
GS-3232 LEVEL ROLL:BAT+ battery positive.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F015: F015:SENSORFAULT Short circuit of the Level Roll Sensor circuit to
GS-3232 LEVEL ROLL:BAT- battery negative.
• GCON ECM.
Left front outrigger
• Short circuit in the left front outrigger sensor
inhibited if outrigger
F016: F016:SENSORFAULT Short circuit of the Left Front Outrigger circuit.
extend is activated.
GS-3232 LF RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
Outrigger can still be
• GCON ECM.
retracted.
Left front outrigger
• Short circuit in the left front outrigger sensor
F017: F017:SENSORFAULT Short circuit of the Left Front Outrigger circuit.
GS-3232 LF RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
Right front outrigger
• Short circuit in the right front outrigger sensor
F018: F018:SENSORFAULT Short circuit of the Right Front Outrigger circuit.
GS-3232 RF RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
• GCON ECM.
retracted.
Right front outrigger
• Short circuit in the right front outrigger sensor
F019: F019:SENSORFAULT Short circuit of the Right Front Outrigger circuit.
GS-3232 RF RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
Left rear outrigger
• Short circuit in the left rear outrigger sensor
F020: F020:SENSORFAULT Short circuit of the Left Rear Outrigger circuit.
GS-3232 LR RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
• GCON ECM.
retracted.
Left rear outrigger
• Short circuit in the left rear outrigger sensor
F021: F021:SENSORFAULT Short circuit of the Left Rear Outrigger circuit.
GS-3232 LR RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
Right rear outrigger
• Short circuit in the right rear outrigger sensor
F022: F022:SENSORFAULT Short circuit of the Right Rear Outrigger circuit.
GS-3232 RR RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
• GCON ECM.
retracted.
192 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Type "FXXX" Faults
Type "FXXX" Faults, continued

DTC Message on
Number GCON LCD
Right rear outrigger
• Short circuit in the right rear outrigger sensor
F023: F023:SENSORFAULT Short circuit of the Right Rear Outrigger circuit.
GS-3232 RR RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
F034:
GS30, • Height sensor needs calibration for stowed
F034:SENSORFAULT Height Sensor settings are not calibrated
GS32, height and maximum height settings. All functions inhibited.
OVLD:PLAT HEIGHT correctly.
GS46 & • GCON or PCON ECM.
GS47
F035:
GS30, • Height sensor not calibrated for stowed height
F035:SENSORFAULT Height Sensor setting is lower than calibrated
GS32, correctly. All functions inhibited.
OVLD RANGE:LOW stowed height.
GS47
F036:
GS30, • Height sensor not calibrated for maximum height
F036:SENSORFAULT Height Sensor setting is higher than
GS32, correctly. All functions inhibited.
OVLD RANGE:HI calibrated maximum height.
GS47
• Faulty extension deck limit switch.
F072: F072:SENSORFAULT
Function Cutout sensor B+ fault. • Faulty gate proximity switch. All functions inhibited.
GS-2646AV FUNCTION CUT B+
• GCON ECM.
F073: F073:SENSORFAULT • Short circuit in deck sensor input circuit.
Power Deck sensor B+ fault. All functions inhibited.
GS-2646AV DECK SENSOR B+ • GCON ECM.
F129:
GS30,
UTS mismatch fault. Two accelerometers
GS32, F129:TILT SENSOR FAULT • Faulty UTS. All functions inhibited.
inside UTS mismatch.(universal tilt sensor)
GS46 &
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 193

Type "CXXX" Faults
Type "CXXX" Faults

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
C001:
GS30,
C001:GCON ECM • Incorrect software file. All functions
GS32, GCON ECM CRC check error.
FAULT TYPE 1 • GCON ECM internal failure. inhibited.
GS46 &
GS47
C004:
GS30,
C004:GCON ECM • Short circuit in the master switch circuit. All functions
GS32, GCON ECM master switch error.
FAULT TYPE 4 • GCON ECM. inhibited.
GS46 &
GS47
C005:
GS30,
C005:GCOM ECM • Short circuit in the safety switch circuit. All functions
GS32, GCON ECM safety switch error.
GS46 &
GS47
C006:
GS30,
C006:GCON ECM • Input conditioning circuit failure. All functions
GS32, GCON input redundancy error.
GS46 &
GS47
C007:
GS30, • Incorrectly programmed device.
C007:GCON ECM GCON ECM inter-processor communication All functions
GS32, • Error in loading software on device.
FAULT TYPE 7 error. inhibited.
GS47
C009:
GS30;
C009:GCON ECM FAULT All functions
GS32' GCON fault type 9. • Contact Genie support.
FAULT TYPE 9 inhibited.
GS46 &
GS47
C010:
GS30, • Incorrectly programmed device.
C010:SECONDARY GCON secondary processor not All functions
GS32, • Error in loading software on device.
NOT PROGRAMMED programmed. inhibited.
GS47
C021:
GS30, • PCON disconnected.
C021:PCON NOT All functions
GS32, PCON not detected error. • CAN communication failure.
DETECTED inhibited.
GS47
C023:
GS30,
C023:MACHINE Discrepancy between model detected and • Incorrect machine model programmed. All functions
GS32,
MODEL FAULT model programmed. • GCON or PCON ECM. inhibited.
GS46 &
GS47
C025:
GS30,
C025:SYSTEMFAULT • Platform overload system not calibrated. All functions
GS32, Platform overload system not calibrated.
PLAT OVLD:NOCAL • GCON or PCON ECM. inhibited.
GS46 &
GS47
194 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Type "CXXX" Faults
Type "CXXX" Faults

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
except for down
function and up
function.
C028:
Platform can be
GS30,
C028:SERVICE • Machine programmed for use in service override elevated only once
GS32, Machine is in service override mode.
OVERRIDE MODE ON mode. with the maximum
GS46 &
elevate time of XX
GS47
seconds.
Elevate time XX
depends on machine
model.
All functions operate.
C029: C029:SYSTEMFAULT • Outrigger not calibrated.
Outrigger not calibrated. Will not lift above the
GS-3232 O/R SENSOR:NOCAL • GCON ECM.
down limit switch.
C053:
GS30,
C053:PCON-GCOM Software revisions do not match between the • Short circuit in the safety switch circuit. All functions
GS32,
SOFTWARE MISMATCH PCON and GCON. • GCON ECM. inhibited.
GS46 &
GS47
Performance
C055
C055 DCON ECM Fault Type 01 Hardware failur of drive controller DCON ECM reduced or all
• Drive input active at system startup
Performance
C056 Setup initialization failure of the drive • Faulty drive joystick
C056 DCON ECM Fault Type 02 reduced or all
controller at system startup • Incorrect software D14
• DCON ECM
• Battery charger connected
C058 All functions
C058 DCON ECM Fault Type 04 Drive controller voltage out of range • Batteries too low
inhibited.
• DCON ECM
C059 • Open on B+ or B- to the drive contoller All functions
C059 DCON ECM Fault Type 05 Capacitor charge failure of the drive controller
• DCON ECM inhibited.
• Open circuit of the motor controller harness
Open circuit of the key switch circuit or
C061 • Open circuit to the B+ and/or B- All functions
C061 DCON ECM Fault Type 07 battery positive / negative of the drive
• Key switch relay power not closed inhibited.
controller
• DCON or GCON ECM
C063 Communication error of the CAN circuit • Open circuit of the motor controller harness All functions
C063 DCON ECM Fault Type 09
between the GCON and the motor controller • DCON or GCON ECM inhibited.
C064 Output error of the thermal sensor circuit of All functions
C064 DCON ECM Fault Type 10 DCON ECM
the motor controller inhibited.
Note: An error code C053 will be displayed if an updated PCON is installed on a machine that has not had
the GCON updated. The GCOn must be updated, or the original PCON must be installed back on the
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 195

Battery Charger
Battery Charger
The charger continuously monitors internal and external conditions. Fault and Error codes are generated
by the charger to indicate that an internal or external malfunction has been detected in the electrical system.
The types of Diagnostic Trouble Codes that may occur are explained below.
Type "F" codes – Indicate an internal fault condition has occurred and caused charging to stop.
Type "E" codes - Indicate an external fault condition has occurred and caused charging to stop.
Type "P" code - Indicates charger programming mode is active. This will occur when the charger profile is
being configured.
Type "USB" code - Indicates the USB interface is active, and the USB should not be removed. This will
occur when the charger firmware is being updated.
Solid red - Internal fault condition. Type "F" fault code.
Flashing amber - External fault condition. Type "E" error code.
Flashing green - USB interface is active.
Solid green - Firmware update is complete. Remove USB from charger.

Codes are displayed as F, E or P and followed by three numbers and a period (example: E-0-0-4). The
charger can display multiple codes.
If the batteries are changed from one type to another, (example: flooded lead acid to AGM), the charger
profile must be programmed. Refer to Repair Procedure, Programming the Charger Profile.
196 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Battery Charger
Charger status indicators
Remote charger status indicators

2 Charger display
3 Error / Fault
Char ger Fault C odes
Charger Fault Codes

Fault Code Description Possible Causes Solution
DC-DC failure: LLC excessive leakage
F-0-0-1
fault.
F-0-0-2 PFC failure: PFC excessive leakage fault. Disconnect AC input and battery
pack for 30 seconds.
F-0-0-3 PFC taken too long to boost. Internal charger fault.
If fault does not clear, contact
F-0-0-4 Charger unable to calibrate current offset. Genie Product Support.
Output relay voltage too high when
F-0-0-5
closed.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 197

Battery Charger
Char ger Error C odes
Charger Error Codes

Error Code Description Condition Possible Causes
E-0-0-1 High battery voltage Battery voltage too high to charge. Check battery voltage and cable
connections.
Self clearing when condition has
been corrected.
E-0-0-2 Low battery voltage detected prior to Battery voltage too low to charge. Check battery voltage and cable
starting charge cycle connections.
Check battery condition.
been corrected.
E-0-0-3 Charge timeout Charge timeout caused by battery Charge output reduced due to
pack not reaching required voltage high temperature. Charge at
within safe time limit. lower temperature.
Check battery condition.
Replace damaged battery.
Check battery connections.
Battery pack deep discharge.
Disconnect battery pack for 30
seconds to clear fault when
condition has been corrected.
E-0-0-4 Defective battery Battery pack could not be trickle Check battery condition.
charged up to the minimum voltage. Replace damaged battery.
E-0-0-7 Amp hour limit exceeded Safety limit exceeded. Check battery condition.
Replace damaged battery.
Battery pack deep discharge.
High parasitic loads on battery
pack while charging.
Disconnect parasitic loads.
198 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Battery Charger
Charger Error Codes

E-0-0-8 Battery temperature out of range Battery temperature sensor. Check temperature sensor and
electrical connections.
Rest charger. Disconnect AC
power for 30 seconds.
been corrected.
E-0-1-1 Charger disabled by external command Battery pack not being charged.. Power outage.
AC power disconnected before
charging complete.
E-0-1-2 Reverse polarity Battery connected incorrectly. Check battery connections.
been corrected.
E-0-1-3 Battery does not take current Battery voltage is detected, but Incorrect profile for battery type.
charger is unable to charge the Installed from a different machine
battery pack.. with different battery type.
E-0-1-6 Software update failed Software update failed. Confirm USB Flash Drive is
formatted with correct software.
If software update continues to
fail, contact Genie Product
support.
E-0-1-7 USB error USB not connected correctly. Remove and re-insert USB Flash
Drive.
Disconnect AC input and battery
E-0-1-8 Slot CRC error Software update failed. Confirm USB Flash Drive is
support.
E-0-1-9 Hardware does not support software Charger hardware does not support Confirm USB Flash Drive is
software version being programmed. formatted with correct software.
support.
E-0-2-0 No algorithm selected Charger profile not programmed. Program the charger for the
proper battery profile.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 199

Battery Charger
Charger Error Codes

E-0-2-1 High battery voltage detected while Battery voltage too high as Check battery voltage and cable
charging detected by charger profile. connections.
Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-2 Low battery voltage detected while Battery voltage too low as detected Check battery voltage and cable
charging by charger profile. connections.
Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-3 High AC voltage AC voltage greater than 270 VAC. Connect to a stable AC source
between 85 - 270 VAC / 45 - 65 Hz.
been corrected.
E-0-2-4 Failure to initialize Charger failed to turn on correctly. Disconnect AC input and battery
Contact Genie Product Support.
E-0-2-5 Low AC voltage oscillation AC voltage unstable. Connect to a stable AC source
between 85 - 270 VAC / 45 - 65 Hz.
Using an undersized generator.
been corrected.
E-0-2-6 Script failure Software update failed. Confirm USB Flash Drive is
If software update continues to fail,
contact Genie Product support.
E-0-2-7 USB over current fault USB over current protection has Remove and re-insert USB Flash
been tripped. Drive.
Use different USB Flash drive.
E-0-2-8 Charge profile incompatibility Selected charger profile is not Update charger software.
compatible with charger software. Confirm charger profile is
programmed for correctly.
Updating current firmware and
error occurs, contact Genie
Product Support.
200 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Battery Charger
Charger Error Codes

E-0-2-9 CAN Bus error CAN Bus network error. Check CAN Bus connections.
CAN modules not functioning
correctly.
Termination resistance is ~60 ohms.
E-0-3-0 COMM battery module error CAN Bus battery module error. CAN Buss battery module not
functioning correctly.
E-0-3-1 Vref for ADC measurements triggered Internal charger error. Disconnect AC input and battery
alarm pack for 30 seconds.
Contact Genie Product Support.
E-0-3-2 CAN Bus heartbeat error CAN Bus heartbeat error. CAN Bus devices not functioning
correctly.
E-0-3-6 Battery temperature sensor charge profile Battery temperature sensor is Check battery temperature sensor
required by charger profile but is connections.
not installed. Check charger profile and confirm
battery temperature sensor is
installed.
E-0-3-8 CAN Open Error CAN Open reprogramming failed. Download CAN Open software.
Reprogram charger using USB
Flash Drive.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 201

Schematics
About This Section

Section 5 Schem atics
There are two groups of schematics in this section.
Electrical Schematics
Observe and Obey: circuits could result in death or
 Troubleshooting and repair procedures shall watches and other jewelry.
be completed by a person trained and qualified
on the repair of this machine
Hydraulic Schematics
 Immediately tag and remove from service a
damaged or malfunctioning machine. Bodily injury hazard. Spraying
 Repair any machine damage or malfunction burn skin. Loosen hydraulic
before operating the machine.
Before Troubleshooting: the oil pressure to dissipate
 Read, understand and obey the safety rules squirt or spray.
 Be sure that all necessary tools and test
equipment are available and ready for use.
202 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Component and Wire Color Legends
ELECTRICAL COMPONENT LEGEND ELECTRICAL COMPONENT LEGEND cont.

Item Description Item Description
B5 Batteries C Connector
B5 = Battery Pack 24V DC, 4 each @ 6V DC (all C37 = Left Rear Outrigger Pressure Transducer
machines except GS-4047) (GS-3232)
B10 = Battery Pack 24 V DC Wired in Parallel, C38 = Right Rear Outrigger Pressure Transducer
4 each @ 12 V DC (GS-4047) (GS-3232)
C Connector C39 = Outrigger Sensor Power (GS-3232)
C40 = Up Limit Switch (GS-3232)
C1 = Anderson Connector C41 = Platform Control Bus
C2 = PCON Cable Connector C43 = Key Switch, Platform Mode
C3 = PCON Coil Cord Connector C44 = Key Switch, Emergency Stop
C4 = Power Control (J1) C45 = Automotive Style Horn +
C5 = Sensors & Switches (J3) C46 = Emergency Stop
C6 = Function Manifold (J2) C47 = GCON Alarm +
C7 = Sensor Power Bus C48 = Circuit Breaker, MTR V+
C8 = Sensor Ground Bus C49 = Emergency Stop, ECM Driver V+
C9 = Pot Hole Limit Switch C50 = Circuit Breaker, ECM Driver V+
C10 = Down Limit Switch C51 = Key Switch, Ground Mode
C11 = Level Sensor C52 = GCON Alarm -
C12 = Function Manifold Ground Bus C53 = Automotive Style Horn -
C13 = Drive Reverse Coil C70 = Platform Down Coil + (GS-3232 &
C14 = Drive Forward Coil GS-3246)
C15 = Steer Right Coil C71 = Platform Down Coil - (GS-3232 & GS-3246)
C16 = Steer Left Coil C84 = Lift Pressure Selector Coil (GS-4047)
C17 = Platform Up Coil
C18 = Platform Down Coil CB2 Circuit Breaker, 7A
C19 = Load Sense Cable E Enclosure
C20 = Platform Height Cable
C21 = Load Sense Ground Cable EN1 = Platform Control Box
C22 = Parallel Coil EN4 = AC Outlet Box
C23 = Platform Height Sensor
C24 = Platform Overload Transducer FB Flashing Beacon (option)
C25 = Outrigger (J4) (GS-3232) FS1 Foot Switch (option)
C26 = Outrigger Retract Coil (GS-3232)
C27 = Outrigger Extend Coil (GS-3232) GND Ground Stud
C28 = Right Rear Outrigger Coil (GS-3232) H Horn or Alarm
C29 = Left Rear Outrigger Coil (GS-3232)
C30 = Right Front Outrigger Coil (GS-3232) H1 = Horn or Alarm
C31 = Left Front Outrigger Coil (GS-3232) H2 = Automotive Style Horn (option)
C32 = Outrigger Manifold Ground Bus (GS-332) H5 = Multifunction Alarm
C33 = Outrigger Sensor Power Bus (GS-3232) J Connector Plug
C34 = Outrigger Level Sensor Ground Bus
(GS-3232) J1 = Power Control (U5)
C35 = Left Front Outrigger Pressure Transducer J2 = Function Manifold (U5)
(GS-3232) J3 = Sensors & Switches (U5)
C36 = Right Front Outrigger Pressure Transducer J4 = Outriggers (U5) GS-3232)
(GS-3232) J5 = PCON Coil Cord to Platform Controls PC
Board
J6 = PCON Emergency Stop & Alarm to Platform
Controls PC Board
J7 = Joystick to Platform Controls PC Board
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 203

Electrical Component and Wire Color Legends
ELECTRICAL COMPONENT LEGEND cont. WIRE COLOR LEGEND

Item Description Color Description
JC9 Joystick Controller BK Black
K1 Contactor, Motor Controller Power, N.O.H.C. BK/RD Black/Red
KS1 Key Switch
BL Blue
LS Limit Switch
BL/BK Blue/Black
LS1 = Maximum Drive Height (GS-3232)
LS6 = Platform Down BL/OR Blue/Orange
LS7 = Pothole BL/WH Blue/White
LS8 = Pothole
LS10 = Maximum Drive Height (GS-3232) BR Brown
M5 Hydraulic Power Unit GR Green
N.C. Normally Closed GR/BK Green/Black
N.C.H.O Normally Closed Held Open GR/WH Green/White
N.O.H.C. Normally Open Held Closed
GR/YL Green/Yellow
P Power Switch
LB Light Blue
P1 = Emergency Stop Button at Ground Controls
P2 = Emergency Stop Button at Platform Controls OR Orange
PT Pressure Transducer OR/BK Orange/Black
PT1 = Left Front Outrigger (GS-3232) OR/RD Orange/Red
PT2 = Right Front Outrigger (GS-3232)
PT3 = Left Rear Outrigger (GS-3232)
OR/WH Orange/White
PT4 = Right Rear Outrigger (GS-3232) RD Red
PT15 = Platform Overload (option)
RD/BK Red/Black
R30 Resistor, 20 Ohm, 10W
RD/WH Red/White
S Sensor
S7 = Level Sensor
WH White
S8 = Outrigger Level Sensor (GS-3232) WH/BK White/Black
S14 = Platform Height Sensor
YL Yellow
U Electronic Component
U3 = PCON Printed Circuit Board
U5 = Electronic Control Module
U6 = Motor Controller
U9 = Battery Charger
U13 = Voltage Inverter (option)
Y Valve Coil
Y1 = Parallel (GS-32, GS-46 & GS47 models)
Y2 = Lift Pressure Selector (GS-4047)
Y3 = Steer Right
Y4 = Steer Left
Y5 = Drive Reverse
Y6 = Drive Forward
Y7 = Platform Down
Y8 = Platform Up
Y9 = Platform Down GS-3232 & GS-3246)
Y33 = Left Rear Outrigger (GS-3232)
Y34 = Right Rear Outrigger (GS-3232)
Y35 = Left Front Outrigger (GS-3232)
Y36 = Right Front Outrigger (GS-3232)
Y39 = Outrigger Retract (GS-3232)
Y40 = Outrigger Extend (GS-3232)
204 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Wiring Diagram Ground and Platform Controls
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 205

Limit Switch Legend
Limit Switch Legend

a down limit switch LS6
b pothole limit switches LS7, LS8
c 22ft / 6.7 m maximum drive height when outriggers are not deployed (LS1, LS10 GS-3232)
206 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Symbol Legend
Wire with description or color Limit Switch Motor controller Key switch
Circuits crossing no connection Emergency Stop button Motor Solenoid valve with diode
Diode Circuit breaker Battery charger Level sensor
Circuit connection Fuse 6V or 12V DC battery Deutsch connector
Resistor Contactor Horn or alarm Flashing beacon
Platform height sensor Pressure transducer
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 207

Hydraulic Symbols Legend
Hydraulic cylinder Variable speed motor Pressure transducer Solenoid operated

2 position 4 way
directional valve
Relief valve Bi-directional motor Solenoid operated Solenoid operated

2 position 2 way 2 position 4 way
blocking valve directional valve
normally open
Priority flow regulator Brake Solenoid operated Proportional solenoid operated 2

2 position 2 way valve position 2 way directional valve
normally closed normally closed
Accumulator Check valve Solenoid operated Solenoid operated

2 position 2 way 3 position 5 way
directional valve directional valve
normally closed
Fixed displacement Shuttle valve Solenoid operated 3 position Solenoid operated 3 position 4 way
pump 4 way directional valve directional valve
Filter Orifice with size
208 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Hydraulic Component Reference Legend
Function manifold Function manifold Function manifold

GS-2032, GS-2632, GS-3232, GS-2046, GS-1530, GS-1532, GS-1330m
GS-2646 and GS-3246 GS-1930 and GS-1932
Function manifold Function manifold Lift Pressure Selector Manifold

GS-4047 GS-4655 GS-4047
Brake Release Manifold

All models except GS-1330m, GS-4655
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 209

Outrigger manifold Front Outrigger Cylinder Rear Outrigger Cylinder

GS-3232 GS-3232 GS-3232
210 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Hydraulic Component Abbreviation Legend

Item Description
A Test port
B Check valve, steer circuit
C Relief valve, lift
D Check valve, drive circuit
E Drive forward/reverse
F Steer left/right
G Flow regulator/relief valve
H Platform up
I Relief valve, system
L Hand pump, manual brake release
M Needle valve, manual brake release
N Platform lowering valve
O Orifice, platform down circuit
P Accumulator
Q Relief valve, platform down
R Pressure transducer, platform overload (CE only)
S Check valve, drive circuit
AA Test Port
AB Relief valve, system
AC Steer left/right
AD Check valve, steer circuit
AE Drive speed
AF Relief valve, brake circuit
AG Drive forward/reverse
AH Flow regulator/relive valve
AI Platform up
AJ Relief valve, lift
AK Check valve, lift (GS-3232 and GS-3246 equipped with
load sense only)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 211

Hydraulic Component Abbreviation Legend
Item Description
BA 3 position, 4 way directional valve – outrigger cylinder extend/retract
BB Relief valve, outrigger circuit
CA Right front outrigger extend/retract
CB Left front outrigger extend/retract
CC Right rear outrigger extend/retract
CD Left rear outrigger extend/retract
CE Orifice plug – outrigger retract
CF Check valve, pilot operated
CG Pressure transducer
DA Test port
DB Relief valve, system
DC Steer left/right
DD Check valve, steer circuit
DE Drive speed
DF Relief valve, brake release
DG Drive forward/reverse
DH Flow regulator/relief valve
DI Platform up
DJ Relief valve, lift
DK Check valve, upper cylinder
DL Check valve, lower cylinder
DM Relief valve, lift
DN Lift circuit
DO Platform lowering valve
EA Steer left/right
EB Relief valve steer
EC Platform up
ED Relief valve system
EE Test port
GA Steer left/right
GB Relief valve system
GC Platform up
212 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Schematics
Hydraulic Schematic, GS-1330m

(from serial number GS30MD-101)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 213

Schematics
Hydraulic Schematic, GS-1530 / 1532 / 1930 / 1932

(from serial number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
214 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Schematics
Hydraulic Schematic, GS-2032 / 2632 / 3232 (from serial number GS3211A-110000 to

GS3214A-119070, GS3212C-10000 to GS3214C-11873)
GS-2046 / 2646 / 3246 (from serial number GS4612A-110000 to GS4614A-117177,
GS4614C-10000 to GS4614C-12073)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 215

Schematics
Hydraulic Schematic, GS-2032 / 2632 / 3232

(from serial number GS3214A-119071, GS3214C-11874)
GS-2046 / 2646 / 3246
(from serial number GS4614A-117178, GS4614C-12074, GS4614D-101)
216 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Schematics
Hydraulic Schematic, GS-3232

(from serial number GS3211A-110000, GS3212C-10000, GS3216P-142677)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 217

Schematics

(from serial number GS4712C-101 to GS4714C-1459)
218 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Schematics

(from serial number GS4714C-1460, GS4714D-101, GS4716P-101)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 219

Schematics
Hydraulic Schematic, GS-4655 (from serial number GS55D-101)
220 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Schematic, GS-1330m, ANSI / CSA

221
Electrical Schematic, GS-1330m, ANSI / CSA

222 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA

(from serial number GS3010A-110000 to GS3011A-110827)
223

224 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 225


226

(from serial numbers GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113)
227

228 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 229


230

(from serial numbers GS3014A-136973, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208)
231

GS3016P-142281 to GS3016P-158208)
232 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS3016P-142281 to GS3016P-158208)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 233


GS3016P-142281 to GS3016P-158208)
234
Electrical Schematic, GS-1530, GS-1930 ANSI / CSA

(from serial numbers GS3016D-5427, GS301P-158209)
235

236 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Schematic, GS-3232, ANSI / CSA

237

238 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 239


240

241

242 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 243


244

(from serial numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)
245

246 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 247


248

(from serial number GS3216P-146463)
249

(from serial numbers GS3216P-146463)
250 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 251


252
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

(from serial numbers GS3211A-110000 to GS3214A-135714,
GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
253

254 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


(from serial numbers GS3211-110000 to GS3214A-135714,
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 255


256

GS4614A-135367 to GS4615A-137959, GS4615D-1304)
257
Electrical Schematic, GS-2032, GS-2632, 2046, 2646, ANSI / CSA

GS4614A-135367 to GS4615A-137959, GS4615D-1304)
258 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS4614A-135367 to GS4615A-137959, GS4615D-1304)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 259


GS4614A-135367 to GS4615A-137959, GS4615D-1304)
260

(from serial numbers GS3215A-141899, GS3216P-142676 to GS3216P-146462,
GS4615A-137960, GS4615D-1305 to GS4616D-4432, GS4616P-138362 to GS4616P-139710)
261

262 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 263


264

(from serial numbers, GS3216P-146463, GS4616D-4433, GS4616P-139711)
265

(from serial numbers GS3216P-146463, GS4616D-4433, GS4616P-139711)
266 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


(from serial numbers GS4612A-110000 to GS4614A-135366, GS4614D-101 to GS4615D-1303,
GS4714D-101 to GS4715D-749)
267

GS4714D-101 to GS4715D-749)
268 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS4714D-101 to GS4715D-749)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 269


GS4714D-101 to GS4715D-749)
270

GS4616P-138362 to GS4616P-139710, GS4715D-750 to GS4716D-3101)
271

272 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 273


274

(from serial numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)
275

(from serial numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)
276 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


(from GS55D-101)
277

(from serial numbers GS55D-101)
278 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 279


(from GS55D-101)
280
Electrical Schematic, GS-1330m, AS/CE

281
Electrical Schematic, GS-1330m, AS/CE

282 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Schematic, GS-1530, 1532, 1930, 1932, AS / CE

283

284 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 285


286

GS3011C-10000 to GS3015C-18038, GS3014D-101 to GS3015D-1113)
287

288 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 289


290

(from serial numbers GS3014A-136973, GS3015C-18039, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208)
291

GS3016P-142281 to GS3016P-158208)
292 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS3016P-142281 to GS3016P-158208)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 293


GS3016P-142281 to GS3016P-158208)
294
Electrical Schematic, GS-1530, 1532, 1930 1932, AS / CE

(from serial number GS3016D-5427, GS3016P-158209)
295

296 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Schematic, GS-3232, AS / CE

(from serial number GS3211A-110000 to GS3214A-135714,
GS3212C-10000 to GS3215C-14503)
297

GS3212C-10000 to GS3215C-14503)
298 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS3212C-10000 to GS3215C-14503)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 299


GS3212C-10000 to GS3215C-14503)
300

(from serial number GS3214A-135715 to GS3215A-141898, GS3215C-14504)
301

302 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 303


304

305

(from serial number GS3215A-141899, GS3216P-142676 to GS3216P-146462)
306 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 307


308

309

310 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 311


312

(from serial number GS3211A-110000 to GS3214A-135715, GS3212C-10000 to GS3215C-14377,
GS4612A-110000 to GS4614A-135366, GS4612C-10000 to GS4615C-14503,
GS4613D-101 to GS4615D-1303)
313

GS4613D-101 to GS4615D-1303)
314 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS4613D-101 to GS4615D-1303)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 315


GS4613D-101 to GS4615D-1303)
316

(from serial numbers GS3214A-135715 to GS3215A-141898, GS3215C-14378,
GS4614A-135367 to GS4615A-137959, GS46C-14504, GS4615D-1304)
317

GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
318 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 319


GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
320

GS4615A-137960, GS4616P-138362 to GS4616P-139710)
321

GS4615A-137960, GS4616P-138362 to GS4616P-139710)
322 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS4615A-137960, GS4616P-138362 to GS4616P-139710)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 323


GS4615A-137960, GS4616P-138362 to GS4616P-139710)
324

(from serial numbers GS3216P-146463, GS4616P-139711)
325

(from serial numbers GS3216P-146463, GS4616P-139711)
326 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


327

328 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 329


330

GS4615C-14504, GS4615D-1304 to GS4616D-4432)
331

GS4615C-14504, GS4615D-1304 to GS4616D-4432)
332 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS4615C-14504, GS4615D-1304 to GS4616D-4432)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 333


GS4615C-14504, GS4615D-1304 to GS4616D-4432)
334

335

336 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 337


338

339

340 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


(from serial numbers GS4712C-101 to GS4715C-2130,
GS4714D-101 to GS4715D-749)
341

GS4714D-101 to GS4715D-749)
342 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


GS4714D-101 to GS4715D-749)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 343


GS4714D-101 to GS4715D-749)
344

(from serial number GS4715C-2131, GS4715D-750 to GS4716D-3101)
345

346 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 347


(from serial numbers GS4715C-2131, GS4715D-750 to GS4716D-3101)
348

(from serial number GS4716D-3102)
349

350 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


351

352 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 353


354
Electrical Schematic • Foot Switch (option) All Models
355
Electrical Schematic • Foot Switch (option) All Models
GS™- 30 • 32 • 46 • 47 • 55 Part No. 1272217GT Servic e and R epair M anual June 2019
356 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Servicio y Reparación GS 3246 PDF

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Service and Repair Manual

GS™-1330m This manual includes:

GS™-1530/32 Fault Codes

GS™-1930/32 Hydraulic Schematics

GS™-3232 procedures, refer to the

GS™-2046 Manual for your machine.

Compliance Serial Number Range

Machine Design Life GS-1330m from SN GS30MD-101

ii GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 iii

iv GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Serial Number Legend

1. Model 4. Sequence number

1. Model 4. Serial label located on chassis

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 v

Do Not Perform Maintenance

vi GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Personal Safety Workplace Safety

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 vii

Introduction Introduction ........................................................................................................... ii

Section 1 Safety Rules .........................................................................................................vi

Section 2 Specifications ....................................................................................................... 1

viii GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Section 3 Repair Procedures ............................................................................................. 15

Platform Controls ............................................................................................... 17

Ground Controls ................................................................................................. 22

Hydraulic Tank .................................................................................................... 52

Hydraulic Pump .................................................................................................. 54

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 ix

Steer Axle Components .....................................................................................77

Non-Steer Axle Components .............................................................................81

Brake Release Hand Pump Components .........................................................82

x GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Scissor Components ......................................................................................... 83

Platform Components ...................................................................................... 164

Battery Charger ................................................................................................ 166

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 xi

Section 4 Diagnostics .......................................................................................................168

xii GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Section 5 Schematics........................................................................................................ 202

Hydraulic Schematics ...................................................................................... 213

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 xiii

Electrical Schematics – ANSI / CSA Models ..................................................221

xiv GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA (from

Electrical Schematics – CE and Australia Models ........................................ 281

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 xv

Electrical Schematic, GS-2032, 2632, 2046, 2646, AS / CE (from

Electrical Schematic – Foot Switch (option) All Models ..............................355

xvi GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Machine Specifications Batteries, Maintenance-free (option)

For operational specifications, refer to the

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 1

Fluid capacities Tires and wheels

2 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Performance Specifications GS-4047

(models without proportional lift) Platform stowed, fast 2.0 mph

Part No. 1272217GT GS™-30 • 32 • 46 • 47 • 55 3

Performance Specifications GS-4047

4 GS™-30 • 32 • 46 • 47 • 55 Part No. 1272217GT

Performance Specifications GS-4047

(models with proportional lift) Platform stowed 2.0 mph

Platform raised 0.5 mph High range on paved surface 1 - 3 ft