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Journal of Dispersion Science and Technology

ISSN: 0193-2691 (Print) 1532-2351 (Online) Journal homepage: https://www.tandfonline.com/loi/ldis20

Synergistic effect of mixed anionic and cationic


surfactant systems on the interfacial tension of
crude oil-water and enhanced oil recovery

Rashmi Kumari, Abhijit Kakati, R. Nagarajan & Jitendra S. Sangwai

To cite this article: Rashmi Kumari, Abhijit Kakati, R. Nagarajan & Jitendra S. Sangwai (2019)
Synergistic effect of mixed anionic and cationic surfactant systems on the interfacial tension of
crude oil-water and enhanced oil recovery, Journal of Dispersion Science and Technology, 40:7,
969-981, DOI: 10.1080/01932691.2018.1489280

To link to this article: https://doi.org/10.1080/01932691.2018.1489280

Published online: 08 Oct 2018.

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JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY
2019, VOL. 40, NO. 7, 969–981
https://doi.org/10.1080/01932691.2018.1489280

ORIGINAL ARTICLE

Synergistic effect of mixed anionic and cationic surfactant systems on the


interfacial tension of crude oil-water and enhanced oil recovery
Rashmi Kumaria,b, Abhijit Kakatib, R. Nagarajana, and Jitendra S. Sangwaib
a
Department of Chemical Engineering, Indian Institute of Technology Madras, Chennai, India; bEnhanced Oil Recovery Laboratory, Petroleum
Engineering Program, Department of Ocean Engineering, Indian Institute of Technology Madras, Chennai, India

ABSTRACT ARTICLE HISTORY


Surfactant based enhanced oil recovery (EOR) is an interesting area of research for several petrol- Received 25 April 2018
eum researchers. In the present work, individual and mixed systems of anionic and cationic surfac- Accepted 10 June 2018
tants consisting of sodium dodecyl sulphate (SDS) and cetyltrimethylammonium bromide (CTAB)
KEYWORD
in different molar ratios were tested for their synergistic effect on the crude oil-water interfacial
Critical micellar
tension (IFT) and enhanced oil recovery performance. The combination of these two surfactant concentration; EOR;
systems showed a higher surface activity as compared to individual surfactants. The effect of interfacial tension; mixed
mixed surfactant systems on the IFT and critical micellar concentration (CMC) is strongly depends surfactant; synergism
on molar ratios of the two surfactant. Much lower CMC values were observed in case of mixed
surfactant systems prepared at different molar ratios as compared to individual surfactant systems.
The lowest CMC value was found when the molar concentration of SDS was higher than the
CTAB. When the individual and mixed surfacant systems were tested for EOR performance through
flooding experiments, higher ultimate oil recovery was obtained from mixed surfactant flooding
compared to individual surfactants. Combination of SDS and CTAB or probably other anionic-cat-
ionic surfactants show synergism with substantial ability to reduce crude oil water IFT and can be
a promising EOR method.
GRAPHICAL ABSTRACT

Introduction
about 78% of the energy resources in 2040. The increasing
International Energy Outlook (2016) shows that the global demand of fossil fuels is compelling upstream oil companies
primary energy demand will increase by 48% by the end of to explore new oil reserves, but it seems to involve huge
2040. Even though the non-fossil fuels are expected to grow capital expenditure because most of the new reserves are
faster but the fossil fuel will still be expected to account expected to occur in challenging conditions, such as deep-

CONTACT Jitendra S. Sangwai jitendrasangwai@iitm.ac.in Enhanced Oil Recovery Laboratory, Petroleum Engineering Program, Department of Ocean
Engineering, Indian Institute of Technology Madras, Chennai, India.
Equal contribution
ß 2018 Informa UK Limited, trading as Taylor & Francis Group
970 R. KUMARI ET AL.

Table 1. Properties of the crude oil used in this study. Table 2. Details on the chemicals used in this work.
Properties Values Chemical CAS Number Purity (%) Manufacturer
Specific gravity 0.8286 Sodium 7647-14-5  99 Merck, Mumbai, India
API gravity 39.30 chloride
Viscosity @ 40oC (cSt) 2.70 SDS 151-21-3 85 Sisco Research Laboratory(SRL),
Pour point (oC) 30 Mumbai, India
Sulphur (wt. %) 0.12 CTAB 57-09-0 99 Sigma Aldrich
Acid number (mg KOH) 0.12 PAM 9003-05-8  80 Triveni Global Pvt. Ltd., Chennai, India
As stated by the manufacturer.

water and under high pressure and high temperature Table 3. Properties of PAM used for polymer flood.
(HPHT) conditions. Matured oil reservoirs still expected to Product ZETAG
contain more than 50% of the original oil in place which Appearance Off-white granular solid
can be produced using novel enhanced oil recovery (EOR) Bulk density (g/cc) Approx. 0.7
pH of 1% solution at 25oC 6.0-9.0
methods.[1] To increase recovery efficiency of these matured Anionic charge Very low
oilfields, different industries practice different EOR methods Apparent viscosity (cP) at 25oC at concentration (wt %)
involving injection of different chemicals, e.g., surfactant, 0.25 0.50
0.5 200
alkali, polymer, gas, etc. EOR with surfactant injection (sur- 1.0 1100
factant-EOR) is pursued as a means of increasing oil pro-
duction in many of the major oilfields in the world.[2–7]
Surfactant mixtures are known to have more pronounced
Surfactant-EOR method is gaining interest of oil producers
interfacial properties in comparison to their individual com-
in improving oil recovery as the surfactant used in EOR has
ponents. The synergistic effect of surfactant mixtures on
the potential to recover more oil where other EOR methods
interfacial properties, micelle formation, rheology, foaming,
are failed. Although, this method has a great potential to
phase behavior, etc., has been reported earlier by various
improve oil recovery, more research is necessary to under- authors.[18–27] However, studies on the synergistic effect of
stand the effect of various surfacants and their synergism to surfactant mixtures for EOR are very limited. Li et al.[28]
increase the oil production from these reservoirs. designed a lipophilic surfactant by mixing a hydrophilic
The main function of injecting surfactant into the reser- anionic (nonylphenyl ethoxylate carboxylate) and cationic
voirs is to reduce the interfacial tension (IFT) between crude (quaternary ammonium) surfactant capable of producing
oil and water. However, the mechanism of surfactant-EOR lower critical micellar concentration (CMC), IFT values and
can be explained based upon two different functions: 1. high oil solubilization. From coreflood experiments, they
Reduction in IFT, and 2. Wettability alteration. Reduction in found that the surfactant mixtures were useful for tertiary
oil-water IFT increases the capillary number which interns oil recovery from low salinity reservoirs. El-Batanoney
reduces the residual oil saturation.[8] Stegemeier[2] shows et al.[29] tested the synergistic effect of surfactants by blend-
that in order to reduce the residual oil saturation by half, ing four different fatty acid amides with dodecyl benzene
the capillary number must be increased by 1000 times. The sulfonic acid. The IFT between aqueous solution with differ-
wettability alteration using surfactant is more important and ent surfactant blends and Badri crude oil were tested. One
could be achieved more in carbonate reservoirs since they of the surfactant blend which was found to produce lowest
show a more oil-wet behaviour. The IFT can be affected by IFT value was used for displacement experiments and a sig-
many parameters, such as the type of surfactant and its con- nificant recovery was obtained. Gogoi[30] studied the mix-
centration, oil composition and its properties, salinity, pres- ture of didodecyldimethylammonium bromide (cationic
sure, temperature conditions, etc.[9] Surfactants used in EOR surfactant) and sodium lignosulfonate (anionic surfactant)
applications can be classified depending on the ionic nature for oil recovery from Naharkotiya oil field. Jia et al.[31]
of their headgroup in an aqueous solution, and these are, studied the effect of combining a cationic ionic liquid (N-
anionic, cationic, nonionic and zwitterionic. Anionic surfac- dodecyl-N-methylpyrrolidinium bromide) and an anionic
tants are very effective in lowering IFT and have low surfactant sodium dodecyl sulfate on IFT and oil recovery
adsorption on reservoir rock.[10] Various authors have inves- performance. Apart from IFT studies, investigations have
tigated different type of anionic surfactants for EOR applica- also been done to understand the synergistic effect of mixed
tions, such as alcohol propoxylate sulphate[11, 12], internal surfactants on the wettability of rock forming mineral surfa-
olefin sulfonates.[13, 14] Nonionic surfactants, such as alco- ces.[32, 33] Also, sodium dodecyl sulphate (SDS) surfactant
hols, phenols, ethers, esters or amides, etc., are used in EOR has been studied widely in combination with nano-particles
as co-surfactants.[15] Cationic surfactants are not as widely by various researchers in order to enhance the surface activ-
used as anionic and non-ionic surfactants because they are ity.[34] The synergism between SDS and a cationic surfactant,
expensive. However, they can improve spontaneous imbibi- cetyltrimethylammonium bromide CTAB for air-water has
tion rate of water into oil-wet carbonate reservoirs by shift- been studied by few authors and observed to have enhanced
ing the rock wettability towards water-wet state.[16] The surface activity.[35, 36] The use of SDS þ CTAB for EOR and
structure of the surfactant should be tailored in accordance its effect on crude oil-water IFT have not been reported pre-
to the reservoir type to ensure that the surfactant are opti- viously, although it was reported for air-water surface. To
mal for the reservoir condition.[17] the best of our knowledge, mixed surfactant systems have
JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY 971

Figure 1. (a) SEM image of silica sand sample used in this study; (b) XRD pattern of the silica sand used in this study.

not been widely used until currently for the commercial Experimental
application in the oil industry and therefore it is necessary
Materials
to conduct more research from a practical EOR point
of view. Crude oil
Present work investigates the synergistic effect of combin- Crude oil used in this study is a stock tank crude oil from
ing an anionic surfactant, SDS, and a cationic surfactant, Bombay-high oilfield, India. The crude oil is provided by
CTAB, on the oil recovery efficiency of a paraffinic crude Chennai Petroleum Cooperation Limited (CPCL). The prop-
oil. The work reports the results on IFT measurements erties of the crude oil are listed in Table 1.
between Bombay High crude oil and aqueous surfactant sol-
utions containing SDS, CTAB and their mixtures in different
molar ratios, such as SDS þ CTAB (0.3:0.7; 0.5:0.5; 0.3:0.7). Chemicals
Laboratory based core-flood experiments were conducted on The purity, grade and manufacturer of the chemicals used
crude oil saturated sand-pack at high temperature to see the in this work are presented in Table 2. The properties of the
oil recovery performance of different surfactant combina- polyacrylamide (PAM) used for flooding experiments are
tions and to compare with pure surfactant systems. listed in Table 3.
972 R. KUMARI ET AL.

Figure 2. Schematic of experimental set-up for surfactant-EOR flooding experiments.

Porous media Preparation of sand-pack


Clean silica sand was used to prepare the sand-pack porous All flooding experiments were conducted using a sand-pack.
media for flooding experiments. The SEM image of sand The sand-pack was prepared by filling the sand-pack reactor
particles in Figure 1(a) shows the size and morphology. The (bulk volume: 649 cm3) with clean and dried silica sand with
majority of the particles are in the range of 0.4 - 0.8 mm. gradual addition of distilled water. The sand column was pre-
The mineralogical composition of the sand is determined by pared compactly by ramping the sand thoroughly. The
X-ray diffraction. The X-ray diffraction pattern of the sand amount of water required in making the sand-pack is consid-
particles [Figure 1(b)] where peaks of 2h are obtained at ered as the pore volume (PV) assuming the sand -pack to be
20.919, 26.753, 27.651, 36.626, 39.468, 50.293, 68.339, and 100% saturated with water. The porosity (%) of the sand-
73.574 indicates that it is composed primarily of quartz pack is calculated as the ratio of bulk volume to pore volume.
(96 wt. %) with a small amount of feldspar (0.0353%).[37–39]
Preparation of injection fluids
Five different surfactant solutions were prepared, i.e., SDS,
Experimental setup and procedure CTAB, and SDS þ CTAB (0.3:0.7, 0.5:0.5, 0.7:0.3) using stock
IFT measurements solutions in distilled water by stirring vigorously at 1000 rpm
for 1 h. The same solutions were used for IFT studies followed
The IFT measurements between surfactant solutions and
by EOR studies. The PAM solution of 5000 ppm concentration
crude oil were measured using Wilhelmy plate method. A
was peppered using powdered PAM in distilled water with vig-
dynamic contact angle tensiometer (Dataphysics DCAT 11,
orous and constant stirring at 1000 rpm using mechanical stir-
Germany) was used for this purpose. The instrument consists
rer (Model:121/D, Remi Elektrorechnik Ltd, Vasai,
of a microbalance to measure the force required by the
Maharashtra, India) at 1000 rpm for 24 h. Brine solution was
Wilhelmy plate (Dataphysics PT-11) to break down the liquid
prepared using NaCl of 30,000 ppm concentration.
film at the oil-water interface. SCATVR software was used for

height positioning of the sample vessel and automatic return-


ing of IFT values. The instrument has an accuracy of EOR flooding experiments
±0.01 mN.m1. The sample temperature was measured with a The flooding experiments were performed using a setup rep-
built-in temperature sensor which has an accuracy of ±0.1 K. resented in Figure 2. The flooding experiments were con-
Temperature control was done using a water bath (Brookfield ducted under a high temperature (353.15 K) which was
TC 650). Before each measurement, the Wilhelmy plate was maintained by circulating hot water in the jacket surround-
properly cleaned by dipping in clean alkane solvents and dis- ing the sand-pack inside the reactor. The hot water circula-
tilled water followed by drying of the plate in a blue flame. tion was done using a water bath (Brookfield TC-650AP
To prepare various surfactant solutions, surfactants are meas- with operating temperature range of 20  C to þ200  C). A
ured using LC GC RADWAG AS/X 220 analytical balance syringe pump (Teledyne ISCO 500 D with maximum cap-
(RADWAG Wagi Elektroniczne, Poland; repeatabili- acity 508.7 ml) was used for injection of fluid stored in fluid
ty, ± 0.1 mg; readability 0.1 mg) with ±0.00004 mass fraction accumulator into the sand-pack.
of uncertainty. A more detailed procedure regarding the IFT Sand-pack saturation. After the sand-pack was prepared, it
measurement is reported in our previous work.[40, 41] was pre-flushed with sufficient PV of NaCl brine (30000 ppm)
JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY 973

which replace the distilled water from the pores to simulate the Results and discussion
saline condition of oil reservoirs. During all the experiments,
Present study has been carried out to investigate the syner-
fluids were injected at a constant flow rate (5 ml/min). The
gism between different types of surfactants in mixtures for
pressure differential across the sand-pack (between the inlet
enhanced oil recovery. The synergism is expected to results
and outlet) is recorded after every 0.1 PV of the fluid collected
in the utilization of low amount surfactant used for a par-
at the outlet. The absolute permeability (k) of the sand-pack
ticular application, which in turn reduces both cost and
was calculated using Darcy’s law during this pre-flush. After environmental impact. Initially, the results on IFT measure-
pre-flushing with brine, crude oil was injected into the brine ments between crude oil and different surfactant aqueous
saturated pack. Sufficient PV of crude oil was injected into the systems (individual and mixed) used in this study have been
pack until the production of water was stopped to establish ini- discussed. Subsequently, the results on the surfactant-EOR
tial or irreducible water saturation and initial crude oil satur- studies performed with five different surfactant systems
ation. The volume of water came out of the pack is equal to using light paraffinic crude oil from Bombay high oilfield of
the volume of crude oil retained inside the pack which is called India have been presented.
as the original oil in place (OOIP). The initial oil saturation
(Soi) and water saturation (Swi) is calculated as,
IFT studies
OOIP
Soi ¼  100% [1]
PV This investigation sheds light on the effect of different indi-
vidual and mixed surfactant systems, such as SDS, CTAB and
PV OOIP combinations of SDS and CTAB in different molar ratios on
Swi ¼  100% [2]
PV the IFT of crude oil-water system. The results of IFT experi-
Effective permeability to oil (ko) in presence of water was ments are presented as IFT vs. molar concentration of surfac-
also calculated during crude oil injection. The viscosities of tants in Figure 3(a–e). IFT of the crude oil- pure water
the injection fluids required for Darcy’s calculations were system is found to be 20.60 mN/m. From these results, it can
be observed that the interfacial tension initially reduces with
measured with a rotational viscometer (Brookfield DV2TLV,
an increase in surfactant concentration and reaches almost a
spindle: SC4-18, measuring range: 0.2–30,000 cP).
flat plateau. This trend was observed for all five surfactant
After establishing the initial fluid (oil and water) satura-
systems studied in this work. The concentration at which IFT
tions, the sand-pack was aged for a long time (approximately
becomes constant is considered as the critical micellar con-
for 8-12 hours) at the experimental temperature to attain equi-
centration (CMC). CMC is also interchangeably referred in
librium between the sand particles and injected fluids.
various literatures as critical aggregation concentration.[42–44]
Secondary oil recovery (waterflood). Since any EOR process
Although the surface tension is ideally to be constant when
always targets the residual oil left after secondary recovery
the surfactant concentration exceeds the CMC value, but in
(waterflooding), therefore a secondary recovery was initiated to case of the surfactant-oil system studied in the work, the sur-
mimic the waterflood in the oil reservoir. To establish a face tension was not observed to be perfectly constant after
residual oil saturation after waterflood (and before injecting the CMC. However, a very insignificant change was observed
the surfactant solutions), almost 2 PV of brine was injected in the IFT when the concentration exceeded CMC. After the
into the aged sand-pack until the water production becomes CMC values, the slopes of the IFT graphs is observed to be
nearly 100%. The residual oil saturation (Sor) is calculated as: very small and insignificant which could be considered almost
OOIPvolume of oil produced constant. When surfactants added to an aqueous phase, the
Sor ¼  100% [3] surfactant monomer moves towards the interface and forms a
PV
monolayer reducing the interfacial tension. After a certain
Enhanced oil recovery (surfactant-EOR). Individual EOR
concentration value, the surfactant monomer starts forming
experiments have been performed for various surfactant sol-
closed aggregates known as micelles with their hydrophobic
utions containing the individual and mixtures of anionic tail in an oil phase while the hydrophilic head in water. This
and cationic surfactant in the molar ratio of SDS þ CTAB phenomenon results in the reduction of IFT, the minimum
(0.3:0.7; 0.5:0.5; 0.7:0.3). After injecting 2 PV of brine, 0.5 IFT corresponds to the CMC of the surfactant. It indicates
PV of surfactant solution was injected in each experimental the point at which surface active properties are at an opti-
case for surfactant-EOR studies. The production stream mum condition. In Figure 3(a–e), the CMC is determined as
from outlet of the sand-pack was collected in graduated cyl- the concentration corresponding to the intersection point or
inders. The volumes of produced oil and water collected breakpoint of the trend lines following the two distinct trends
were noted at regular intervals. This values are used to cal- of IFT values with surfactant concentrations. It can be
culate the recovery factor as a function of injected fluid vol- observed that before attaining CMC, the IFT decreases grad-
ume. At the end of surfactant flooding, a polymer flood was ually with increase in surfactant concentration in case of indi-
performed for all the individual experiments, where a slug vidual surfactants [Figure 3(a, b)]; whereas for mixed
of 0.5 PV of PAM is injected. After polymer injection, the surfactant systems, a rapid decline in IFT has been observed
sand-pack was flooded with 2 PV of chase brine to recover with increase in surfactant concentration [Figure 3(c–e)]. In
as much oil as possible and mimic the actual reservoir oil case of single surfactant system, the IFT of crude oil-water
recovery practices. system at CMC is higher for SDS (2.91 mN/m) than CTAB
974 R. KUMARI ET AL.

Figure 3. IFT between crude oil-water containing individual and mixed surfactant systems: (a) only SDS; (b) only CTAB; (c) SDS þ CTAB (0.3: 0.7); (d) SDS þ CTAB
(0.5: 0.5); (e) SDS þ CTAB (0.7:0.3). Numbers in bracket shows molar ratios.

(0.12 mN/m). In case of mixed surfactant systems, a low IFT


was obtained. The IFT of crude oil-water at CMC in case
mixed surfactant systems are found to be 1.3 mN/m for
SDS þ CTAB (0.3:0.7); 0.19 mN/m for SDS þ CTAB (0.5:0.5)
and 5.021 mN/m SDS þ CTAB (0.7:0.3). The minimum IFT
at CMC was observed in case of equal molar ratios of the
surfactants used. Even though, the mixed surfactant systems
have shown a low IFT, these are slightly higher than the pure
CTAB case but lower than the SDS case. Although the IFT of
crude oil-water is low in case of pure CTAB system; but
CTAB could not be used alone due to its cost and adsorption
tendency onto the rock surface.[45]
Figure 4. Comparison of CMC values for different surfactant systems. Numbers Figure 4 compares the CMC values of five surfactant sys-
in bracket shows molar ratios. tems studied in this work. It has been observed that the
JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY 975

Figure 5. Schematic of the surfactant aggregation mechanism at crude oil-water interface for mixed (cationic þ anionic) and individual surfactant systems.

Table 4. Petrophysical properties of the sand-pack used for various EOR values. Thus, when oppositely charged SDS and CTAB are
experiments. mixed, it enhanced the formation of worm like micelles
Permeability (mD) because SDS reduces the surface potential via charge neu-
Sand-pack
number Porosity (%) Swi (%) Soi (%) kw (Sw ¼1) ko (Swi) tralization and increases the ionic strength by virtue of
1 34.51 43.30 56.70 544 184 released counterions. Figure 5 shows the schematic on the
2 34.82 42.48 57.52 438 169 mechanism of the aggregation of surfactant molecules at the
3 32.36 41.90 58.10 396 192
4 33.90 40.00 60.00 472 167 crude oil-water interface for single and mixed surfactant sys-
5 34.67 48.89 51.11 504 189 tems. Experimental study shows that mixtures of surfactants
with unequal tail lengths promotes formation of micelle.[49]
CMC values for mixed surfactant systems are much lower According to Parekh et al.[50] when the tail length of the
than the individual single surfactants. SDS has a relatively two surfactant differs then more vesicle formation occurs in
higher CMC value (4.6 mM) as compared to the CMC value case of surfactant mixture which is rich in shorter tailed sur-
obtained for CTAB (1.4 mM). It can be seen that there is a factants. Since SDS has a shorter tail length than CTAB,
decrease in the values of CMC of the order 102 to 103 therefore we have observed lowest CMC value for the sur-
when these surfactants are used in combinations. The factant system where SDS concentration is higher than
decrease in CMC value is more (of the order 103) in both CTAB, i.e., SDS þ CTAB (0.7: 0.3). Again, the tendency of
cases where one of the ionic surfactant is higher in concen- micelle formation not only depends on tail lengths but also
tration, i.e., SDS þ CTAB (0.3: 0.7) or SDS þ CTAB (0.7: on the relative concentration of the two surfactants.[36] Tah
0.3). The reduction in CMC of equimolar ionic surfactant et al.[35] observed formation of micelle by CTAB/SDS cata-
system, i.e., SDS þ CTAB (0.5: 0.5) is in order of 102. nioic mixtures in an aqueous solution at unequal molar ratio
When two or more substances produces a combined effect for both higher CTAB and SDS case. In this study we
more than the sum of their individual effects then it is observed a CMC values for both higher SDS and higher
known to exhibit a synergism. It is known for a long time CTAB case compared to the equimolar concentration case.
that anionic-cationic binary surfactant systems exhibit strong Lower IFT was also been observed by Jia et al.[31] for the
synergism in both reducing surface tension and mixed crude oil and mixed surfactants with higher SDS concentra-
micelle formation.[46] For a given surfactant system, good tion. Again, according to Shang et al.,[51] for equimolar mix-
IFT reduction is shown only when surfactants have an tures of cationic and anionic surfactants, when the tail
appreciable, but limited, solubility in both oil and aqueous length differs for each surfactant in the mixture, then pre-
phase. Interfacial properties will be changed with the add- cipitation takes place. The precipitation may affect the effi-
ition of counterions. Head groups of ionic surfactants with ciency of micellar formation as in case of equimolar
the same charge produces electrostatic repulsion which acts concentration; which is in-line with our observation from
as the main contributor to increase the free energy of Figure 4. In any surfactant precipitation process, the pres-
micelle formation.[47] Thus, if a surfactant with oppositely ence of micelles can itself decrease the tendency of precipita-
charged head group is incorporated, the micelle aggregation tion. In this study, the surfactant concentration used for
number is expected to increase.[48] Due to this strong inter- enhanced oil recovery is above micellar concentration (or
action of molecules, IFT also expected to reduce to lower aggregation concentration). However, as a preventive
976 R. KUMARI ET AL.

Figure 6. Cumulative oil recovery and water cut vs. pore volume (PV) injected for: (a) only SDS; (b) only CTAB; (c) SDS þ CTAB (0.3: 0.7); (d) SDS þ CTAB (0.5: 0.5);
(e) SDS þ CTAB (0.7 þ 0.3) at 353.15 K. Sequence of flooding is as follows: 2 PV brine flooding, 0.5 PV surfactant/mixed surfactant flooding, 0.5 PV brine and 2PV
chase brine flooding.

measure non-ionic surfactants could be added to cationic- of the concentration of the respective CMC values, i.e., SDS:
anionic surfactant systems to prevent precipitation.[52] 13.3 mM; CTAB: 4.2 mM; SDS þ CTAB (0.7:0.3): 0.075 mM;
Further studies are necessary to investigate in detail the pre- SDS þ CTAB (0.5:0.5): 0.012 mM and SDS þ CTAB (0.3:0.7):
cipitation and adsorption of mixed surfactant systems onto 0.021 mM. The petrophysical properties of the various sand-
rock surface. packs used in EOR experiments are reported in Table 4. The
results of the surfactant-EOR flooding experiments are pre-
sented in Figure 6(a–e) as cumulative oil recovery vs.
Results of surfactant-EOR experiments
injected PV for each surfactant system. The associated pres-
This study investigates enhanced oil recovery performance sure drop is also plotted, while the relevant properties of the
of the individual and combinations of anionic and cationic sand-pack (such as, Soi,/, k, etc.) corresponding each surfac-
mixed surfactant systems through laboratory-based flooding tant-flooding case has been mentioned in Table 4. Table 5
or displacement experiments conducted on a sand-pack gives details on the Soi, Sor and additional oil recovery in
under simulated reservoir condition of a typical petroleum various surfactant-EOR cases investigated. As mentioned in
reservoir (see Figure 2 for experimental set-up). The total the experimental procedure, once the sand-pack has been
surfactant concentration of the surfactant slug is three times saturated with crude oil at an initial conditions of Soi and
JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY 977

recovery (% of OOIP)
Cumulative oil

65.59
69.46
84.95
79.50
90.09
Total additional

(% of OOIP)
oil recover

14.65
18.31
24.85
24.05
39.21
Chase brine
Additional oil recovery (% of OOIP)

7.24
10.23
6.08
16.97
26.96
flood
over brine flood
Polymer

6.22
6.38
18.38
6.63
10.70
flood

Figure 7. Comparison of cumulative oil recovery from injection of different sur-


factant systems.
Surfactant
flood

Swi (as in Table 4), brine flood (2 PV), followed by surfac-


1.18
1.69
0.38
0.45
1.56

tant-EOR (0.5 PV), then polymer flood (0.5 PV), and finally
chase water flood (2 PV) have been employed to understand
initial brine flood or

the oil recovery potential of various surfactant combinations


Secondary recover
Oil recovery from

(% of OOIP)

mentioned in Table 5.
50.94
51.15
60.11
55.45
50.87

Figure 6(a–e) portrays that, during the initial waterflood-


ing (secondary water flood), the water cut has increased
almost rapidly (prompt breakthrough) and reached the max-
imum point (almost 100%) in short duration in almost all
the cases of surfactant -EOR. Subsequently, surfactant flood-
Chase brine
flood (2PV)
19.51
17.57
8.56
12.29
5.07

ing has been employed followed by a polymer injection. The


water cut has reduced slightly (by about 2–5%) during the
surfactant flooding, but at the end of surfactant flooding it
increased again and reached almost 100%. When polymer
flood (0.5 PV)
Polymer

flood was started, water cut found to be decreased from


23.62
23.45
12.02
22.48
18.84
Sor (% of PV) after
Table 5. Summary of results of the different flooding experiments performed in this work.

about 100% to about 30 to 60%. At the onset of the chase


brine flood, the low water cut (in the range of 30 to 60%)
from previous polymer flood remained active for some time,
flood (0.5PV)

but after a certain point, the water cut again increased and
Surfactant

27.14
27.12
22.49
26.45
24.31

reached its maximum level (100%).


Figure 6(a–e) shows that the oil recovery first increases
directly with injected brine volume during brine flood (0.5
PV), but after some time the oil recovery decreased to
Brine flood

27.81
28.10
22.71
26.73
25.11
(2PV)

almost about 0%, while the water cut increases to 100%.


This indicate the end of brine flood (water flood) perform-
ance and the need to initiate surfactant-EOR flood. When
(% of PV)

surfactant flood (0.5 PV) was employed, the oil recovery did
56.70
57.52
56.92
60.00
51.11
Soi

not improve much, i.e., it was in the range of 0.5% to 2%


of the OOIP. This may be due to the fact that only 0.5 PV
surfactant solution has been injected, which did not pushed
SDS þ CTAB (0.3: 0.7)
SDS þ CTAB (0.5: 0.5)
SDS þ CTAB (0.7: 0.3)

the oil out of the sand-pack. During this process, the surfac-
Surfactant

tant is expected to get adsorbed at the sand/crude oil/water


system

interfaces, which subsequently affect (reduces) the IFT


between them. After the end of surfactant injection, polymer
CTAB
SDS

flood (0.5PV) has been injected. During the polymer flood,


the oil recovery was increased in the range of about 6% to
Sand pack

18% of the OOIP (Table 5). Again, only 0.5 PV of polymer


number

flood has been injected, which acts like a piston effect for
subsequent chase water flood. The significant increase in the
1
2
3
4
5
978 R. KUMARI ET AL.

oil recovery increment is observed during the chase brine not widely used in the industry due to its cost. As compared
flood. The oil recovery during the chase brine flood has to the cumulative oil recoveries of individual surfactants,
been found to be in the range of 6–27% of the OOIP, how- anionic-cationic mixed surfactant (SDS þ CTAB) systems
ever after some time, the recovery started to decrease and have shown much higher cumulative oil recovery, i.e.,
finally reaches 0%, while the water cut reaches to 100% (see 84.95%, 79.50% and 90.09% for the molar ratios of 0.3:0.7,
Figure 6 and Table 5). During the chase water flood, it was 0.5:0.5 and 0.7:0.3, respectively. These results are analogous
found that only 7% to 10% of the oil has been recovered in to the IFT and CMC results obtained above. As discussed
case of individual SDS-EOR and CTAB-EOR, respectively; earlier, in case of only SDS-EOR, the CMC value was high-
however, in the case of mixed surfactant systems, around est (4.6 mM) and also shown higher IFT values as compared
6% - 27% crude oil was recovered. It has been observed that to the other surfactant systems used in this study, which
the injected surfactant can affect the crude oil recovery till resulted in lowest cumulative oil recovery of 65.59% of
the chase brine flooding, therefore, in order to compare the OOIP. The highest cumulative oil recovery (90.09% of
effect of different surfactant systems on crude oil recovery, OOIP) was observed for SDS þ CTAB surfactant-EOR case
the total additional oil recoveries and cumulative oil recov- for the molar ratio of 0.7: 0.3, for which the CMC value was
eries have to be considered as reported in Table 5. found to be lowest (0.004 mM) among all the surfactant sys-
The total additional oil recoveries in the case of individ- tems used in this study. Figure 7 shows a comparison of the
ual SDS-EOR and CTAB-EOR are observed to be 14.65% cumulative oil recoveries from individual and the mixed sur-
and 18.31%, respectively, while in the case of anionic-cat- factant-EOR processes.
ionic mixed surfactant combinations (SDS þ CTAB), it was Figure 8 represents the pressure drop across the sand-
found to be 24.85%, 24.05% and 39.21% for the molar ratios pack as a function of total or cumulative injected fluid vol-
of 0.3:0.7, 0.5:0.5 and 0.7:0.3 (SDS þ CTAB), respectively. As ume (in terms of PV). It can be inferred that the pressure
shown in Table 5, the cumulative oil recovery for SDS and drop across the sand-pack during waterflooding (0–2 PV)
CTAB was found to be 65.59% and 69.46%, respectively. It did not vary considerably and was in the range of
can be seen that CTAB performs better than SDS but it is 0.15–0.22 MPa. The pressure drop even did not vary much
during surfactant flooding (2–2.5 PV) and observed to be in
the same range as of waterflooding. However, during the
polymer flood (2.5–3 PV) injection, the pressure drop was
found to be increase gradually and was in the range of
0.22–0.47 MPa. It was also found to be increasing continu-
ously till the beginning of extended chase brine flood in the
range of 0.47–0.61 MPa, but after certain PV of chase brine
injection, it was decreased gradually.
Certain surfactants can reduce the oil-water IFT to very
low level. Synthesis of such kind of surfactant is a sophisti-
cated and expensive process. However, the ultra-low IFT are
difficult to obtain with every surfactant system. The surfac-
tants used in our study are cost effective. Although CTAB is
slightly expensive, the outcome of core-flooding experiments
show that the best recovery performance could be achieved
in the case when CTAB concentration is much lower in
mixed surfactant system. However, we believe that the IFT
values for mixed surfactant cases studied in this work are
Figure 8. Pressure drop during flooding for different surfactant-EOR cases. fairly low to help in crude oil mobilization. Esmaeilzadeh

Figure 9. Schematic of the oil recovery mechanism by individual and mixed surfactant systems.
JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY 979

et al.[53] studied the effect of SDS and CTAB concentration the breakdown of the crude oil droplet to form microemul-
on the oil-water IFT using heptane as the oil phase. sions and distortion of its shape, so that it can pass through
However, the observed IFT values are quite higher than the the smaller pore throats as shown in Figure 9.
IFT values observed in present study. This is due the differ- SDS and other anionic surfactants have been studied for
ence in the nature of oils used in their study as compared to enhanced oil recovery application by various researchers and
that of the present study. Although, the SDS did not able to also used in many oilfield applications.[34, 53, 58–60] Although
reduce the IFT as effective as CTAB, but the IFT was the application of surfactant has been proven to be an effective
observed to be significantly low when used in combinations. enhanced oil recovery technique but an obvious question that
Again, CTAB surfactant normally tends to adsorb on silicate always arise is the environmental impact. Environmental
mineral surface. However, the maximum enhanced oil impact is one of the most important aspect that is always
recovery in this study was observed in the case where the given importance in oil and gas industry. In enhanced oil
CTAB concentration was fairly lower than the concentration recovery operations, precaution has always been taken so that
of SDS which reduces the surfactant adsorption on the sand the injected chemicals doesn’t contaminate the shallow water
surface. This happens when the concentration of CTAB is bodies. The chemicals have been injected deep into the reser-
below CMC as CTAB forms monolayer. Above CMC, the voirs which are back produced with the produced water from
CTAB forms a bilayer on the rock surface with hydrophilic the oil wells along with oil. The produced water in most cases
head groups pointing towards aqueous phase which makes is injected back into the reservoir and proper treatment has
the solid surface water-wet.[54] However, studies on the been done in case of its reuse for oilfield operations.
adsorption of surfactant on rock surface will be carried out
in future to know more about the adsorption behavior. As
observed in this study, the mixed surfactant systems con- Conclusion
taining SDS þ CTAB along with polyacrylamide as a poly- In this work, synergistic effect of an anionic surfactant, SDS
mer flood agent have been used for coreflood experiments. and a cationic surfactant, CTAB on the crude oil-water IFT
This combination has been found to give enhanced oil and EOR performance has been studied. The following con-
recovery based on laboratory scale studies. However, other
clusions can be drawn from this study:
polymer systems along with the mixed surfactant systems
have not been investigated in this work and will be done as
1. Combination of anionic (SDS) and cationic surfactant
part of future work. Also the outcome of EOR of any such
(CTAB) proved to have a better surface activity in com-
combinations will also depend on the various other reservoir
parison to individual surfactants (SDS or CTAB).
and crude oil properties.
2. The critical micellar concentration (CMC) is signifi-
With addition of surfactant to oil-water system the mole-
cantly low for anionic-cationic mixed surfactant systems
cules of surfactant get adsorbed to the interface of the two
for crude oil-water. The lowest CMC value was found
immiscible fluids and reducing the IFT as well the rigidity
when the molar concentration of SDS was higher than
of the interface. This phenomenon helps in deformation of
the CTAB.
the trapped residual oil ganglia in the pore spaces of the
3. The IFT could be reduced by addition of even small
rock.[55, 56] It is well-known that the displacement efficiency
amount of cationic surfactant like CTAB to an anionic
in the EOR is related to capillary number Nc. The capillary
surfactant like SDS.
number influences the residual oil saturation. The residual
4. The oil recovery performance of anionic-cationic mixed
oil trapped in the reservoir pore structure could be displaced
surfactant flooding is significantly higher in comparison
when the value of Nc increases up to 103 to 102. An
effective way to enhance the Nc is by reducing the crude oil/ to each type of individual surfactant flooding. A higher
water IFT and improving the mobility of displacement liquid. oil recovery was observed in case where the anionic sur-
Researchers have shown that the IFT must be less than factant (SDS) has higher concentration in the mixed
102 mN/m if the residual oil is to be mobilized.[57] From the surfactant slug than the cationic (CTAB) surfactant.
IFT studies carried out in this work, it is known that the com- 5. Lower CMC for mixed surfactant systems implies that a
bination of anionic and cationic mixed surfactants shows an lower amount of surfactant is required for EOR applica-
IFT values of order 102 to 103 mN/m. The low IFT is prob- tion when used in a combination.
ably helping in increasing the capillary number thus improv-
ing the crude oil recovery. The schematic of the possible oil Acknowledgement
recovery process is shown in the Figure 9. It is suggested that
The authors would like to acknowledge Chennai Petroleum Corp. Ltd.
an oil droplet get stuck in the pore spaces of the sand grains
(CPCL) for providing crude oil sample for this study.
of the rock because its movement is restricted by smaller pore
throat and also due to high interfacial tension, it stick to the
rock surface. When surfactant or mixed surfactants are intro- References
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