Spot Vital Signs: Service Manual

Manuals
Operator Manual
Service Manual
Spot Vital Signs
PN 95P506E
Copyright 2001
Welch Allyn, Inc. Spot Vital Signs Service Manual
Revision A
Spot Vital Signs Service Manual
Page 2 of 64
Revision A
Revision History
Version Date Author Description
A 3/31/01 JDB Introduction of Service Manual
Page 3 of 64
Revision A
Table of Contents
Section 1 General Information ................................................................................................................5
1.1-To Service Personnel:......................................................................................................................5
1.2 Limited Warranty............................................................................................................................6
Service Policy....................................................................................................................................6
Technical Assistance .........................................................................................................................6
1.3 Basic System Description ................................................................................................................8
Introduction.......................................................................................................................................8
1.4 Basic System Operation ...................................................................................................................9
1.5 Specifications ................................................................................................................................13
1.6 Identification Label and Serial Numbering System Defined ...........................................................16
1.7 Firmware Identification .................................................................................................................17
Section 2 Service ....................................................................................................................................18
2.1 Intent of Manual and Product Scope. .............................................................................................18
2.2 Test Equipment Bench Layout:......................................................................................................19
2.3 Required Tools and Fixtures for Service .......................................................................................20
2.4 Required Tools and Fixtures for Service .......................................................................................21
2.5-Replacement Parts :.......................................................................................................................22
2.6-Supplies and Accessories:..............................................................................................................22
2.7 Maintenance and Service Support.....................................................................................................25
Section 3 Problem Diagnosis...................................................................................................................26
3.1 Diagnostic Procedure for Returned Units..........................................................................................26
3.2 Calibration Procedure : Voltage ......................................................................................................29
3.3 Calibration Procedure : Pressure..................................................................................................30
3.4 SELF DIAGNOSTIC FAULT CODES ..........................................................................................31
3.5 COMPLAINT / CAUSE / CORRECTIVE ACTION.....................................................................33
Section 4 Removal/Replacement of Parts.................................................................................................39
4.1 Battery...........................................................................................................................................39
4.2 Temperature Pod and Temperature Connector PCB removal .........................................................40
4.3 Front Housing and Switch Array ...................................................................................................41
4.4 Display PCB.................................................................................................................................42
4.5 Remove Power and Battery Cable ..................................................................................................43
4.6 Main PCB Removal.......................................................................................................................44
4.7 SpO2 PCB Removal (If configured with SpO2) ............................................................................45
4.8 Pump and Valve Removal..............................................................................................................46
Section 5 Test Procedures........................................................................................................................47
Section 5.1 Calibration Tests...............................................................................................................47
Section 5.2 Current Tests ....................................................................................................................48
Section 5.3 Noise Levels......................................................................................................................49
Section 5.4 Button Test .......................................................................................................................50
Section 5.5 Interface Test ....................................................................................................................51
Section 5.6 Print Quality .....................................................................................................................52
Section 5.7 Pneumatic Tests ................................................................................................................53
Section 5.8 SpO2 Tests........................................................................................................................54
Section 5.9 Temperature Tests.............................................................................................................55
Section 5.10 Fail Safe Testing .............................................................................................................56
Section 5.11 Check List For Spot Vital Signs Service Work ..............................................................57
Section 6 Drawings .................................................................................................................................59
Section 7 Repair Test Specifications........................................................................................................60
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Revision A
Section 1 General Information
1.1-To Service Personnel:

Read and understand the Spot Vital Signs Operator’s Manual and this Service Manual. The
information contained in both of these publications is subject to change without notice and should not
be construed as a commitment by Welch Allyn, Inc.
Welch Allyn assumes no responsibility for any errors that may appear in this manual. If the product
and/or its operation varies significantly from any description herein, please contact the following:
WELCH ALLYN,, INC. TECHNICAL SERVICE DEPARTMENT:

1-800-450-9275
(828) 684-4895
Fax (828)687-1002
Welch Allyn,, Inc. .

95 Old Shoals Road
Arden, North Carolina 28704
This product has been designed to provide a high degree of safety and reliability. However, we can
not guarantee against: deterioration of components due to aging, normal wear, tampering, and abuse.
All service and repairs must be performed by authorized Welch Allyn personnel or agents, using
approved Welch Allyn replacement parts and approved process materials. Failure to so will
invalidate the product warranty. Please refer to the product warranty for specific coverage.
Welch Allyn, Inc.

95 Old Shoals Road
Arden, North Carolina 28704
USA
1 800 450-9275
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Revision A
1.2 Limited Warranty
Welch Allyn, Inc. warrants the Spot Vital Signs, when new, to be free of defects in material and
workmanship and to perform in accordance with manufacturer's specifications for a period of two
years from the date of purchase from Welch Allyn, Inc. or its authorized distributors or agents.
Welch Allyn, Inc. will either repair or replace any components found to be defective or at variance
from manufacturer's specifications within this time at no cost to the customer. It shall be the
purchaser's responsibility to return the instrument to Welch Allyn, Inc. or an authorized distributor,
agent or service representative. This warranty does not include breakage or failure due to tampering,
misuse, neglect, accidents, modification or shipping. This warranty is also void if the instrument is
not used in accordance with manufacturer's recommendations or if repaired by other than Welch
Allyn, Inc. or an authorized agent. Purchase date determines warranty requirements. No other
express warranty is given.
To receive service assistance or to ask questions regarding this

warranty, please call or write:
Welch Allyn, Inc. Technical Services Dept.
95 Old Shoals Road
Arden, North Carolina 28704 USA
1 (800) 450-9275 or (828) 684-4895
Fax: (828) 687-1002
Service Policy
All repairs on products under warranty must be performed or approved by a Welch Allyn, Inc.
Service Center. Unauthorized repairs will void the warranty. Products out of warranty should be
repaired by qualified electronics personnel or a Welch Allyn, Inc. Service Center.
Technical Assistance
If you have an equipment problem that you cannot resolve, call the Welch Allyn, Inc. Service Center
nearest you for assistance. Technical service support is available to you by telephone on normal
business days at the locations listed on the next page
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Revision A
Before returning a product for repair you must obtain authorization from Welch Allyn, Inc. An
RMA (Return Material Authorization) number will be given to you by our service personnel. Be
sure to note this number on the outside of your shipping box. Returns without an RMA number
will not be accepted for delivery.
Welch Allyn, Inc. Service Centers

For Service or Repair
USA Customers CANADA Customers

Welch Allyn, Inc. Welch Allyn Canada Limited
Technical Service Centers Technical Service Centers
95 Old Shoals Road 160 Matheson Blvd., East
Arden, NC 28704-9739 USA Mississauga, Ontario L4Z CANADA
Phone: 828-684-4895 Phone: 905-890-0004 or 1 800-561-8797
Fax: 828-687-1002 Fax: 905-890-0008
INTERNATIONAL Customers
Welch Allyn GmbH Welch Allyn Australia Pty. Ltd.

Technical Service Center Technical Service Center
Zollerstrasse 2-4 Road 5/38-46 South Street
D-72417 Jungingen Rydalmere NSW 1701
GERMANY AUSTRALIA
Phone: [49]-7477-927-10 Phone: [61] 29-4183-155
Fax: [49]-7477-9271-90 Fax: [61] 29-4183 650
Welch Allyn Ltd. Welch Allyn UK Ltd.

21-09 Golden Mile to 6001 Cublington Road
Beach Road Aston Abbots
Singapore 199589 Buckinghamshire HP22 4ND
REPUBLIC OF SINGAPORE UNITED KINGDOM
Phone: [65]-291-0882 Phone: [44] 129-668-2140
Fax: [65]-291-5780 Fax: [44] 129-668-2104
LATIN AMERICA Customers
MDI International
Technical Service Centers
7324 SW 48th Street
Suite A
Miami, FL 33155 USA
Phone: (305)-669-9591
Fax: (305)-669-1971
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Revision A
1.3 Basic System Description
Introduction
The Welch Allyn Spot Vital Signs is designed to non-invasively and automatically measure systolic
and diastolic pressure, pulse rate, temperature and oxygen saturation (SpO2 ) for adult and pediatric
patients. THE WELCH ALLYN SPOT VITAL SIGNS IS NOT INTENDED TO BE USED ON
NEONATAL PATIENTS. All blood pressure, pulse, temperature and SpO2 values can be viewed on
a large, easy-to-read display, and may be printed via the IrDA port to an external printer as desired.
The rechargeable lead acid battery and variety of mounting accessories make the Welch Allyn Spot
Vital Signs convenient for many locations. The operator may choose any combination of
simultaneous measurement modalities. The Welch Allyn Spot Vital Signs is intended for use in a wide
variety of health care settings. This includes hospital departments, as well as alternate care settings,
such as physicians offices, clinics, and long term care facilities. The Welch Allyn Spot Vital Signs is
not intended for continuous monitoring of patients, or for use during transport of a patient. The
Welch Allyn Spot Vital Signs is not intended for use in environments that are not supervised by a
health care practitioner.
Refer to the Spot Vital Signs Operator’s Manual for complete information on Indications For Use,
Special Features, Supplies and Accessories
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Revision A
1.4 Basic System Operation
Blood Pressure Measurements

A single blood pressure determination is made when the blood pressure START/STOP button is
pushed.
A measurement cycle may be cancelled at any time by pressing the BP START/STOP button again.
This action immediately initiates a rapid cuff deflation.
The blood pressure measurement data will appear on the display immediately following the
measurement and remain displayed for two minutes. After two minutes, the display goes blank, and
the device will go into standby mode. The most recent BP measurement may be recalled by pressing
the Print, Mode, Next Patient/Clear or BP Start/Stop button.
Max/Min Blood Pressure Ranges
The maximum and minimum ranges of blood pressure are detailed below:
Mean Arterial Pressure (MAP)

Ranges 40 - 190mmHg
Calculated from Systolic and Diastolic data (not directly measured).
Temperature Operating Modes

Thermometry measurements are made with the Welch Allyn SureTemp ™ technology. Oral and rectal
probes utilize single-use disposable probe covers that limit cross-contamination. Oral, axillary or
rectal temperatures are taken using ‘Normal or ‘Monitor operating modes. Axillary temperatures are
taken using the (blue) oral probe.
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Revision A
Rectal temperatures are taken using the (red) rectal probe. In the Normal mode the thermometer's
microprocessor "predicts" body temperature in about 4 seconds for oral temperatures, about 10
seconds for axillary temperatures, and in about 15 seconds for rectal temperatures. The monitor mode
displays the patient’s actual temperature after 3 minutes for oral/ rectal mode and 5 minutes for
axillary mode, and will continue to display an updated temperature as long as the probe remains in
place. Temperature readings may be displayed in Fahrenheit or Celsius scales.
Max/Min Temperature Ranges
Temperature Normal Mode

In Normal Mode, the Spot Vital Signs will measure temperature at discrete intervals and then
calculate the rate of change according to a proven algorithm. This allows the thermometer to predict
the end point that the thermistor would reach if it were left in the mouth until it reached mouth
temperature. This predictive feature allows the thermometer to arrive at an accurate oral temperature
reading in approximately 4 seconds.
Normal mode is the default operating mode for the temperature determinations.
Operator selectable patient alarm limits are not available in temperature Normal mode. However,
temperatures that are outside of the operating range of the device will be noted on the temperature
display.
Temperature Monitor Mode
Continuous Monitor Mode operation is normally used when difficult situations prevent accurate
temperatures from being taken in the Normal mode. The probe must be in contact with tissue for at
least three minutes for accurate oral/rectal temperature measurement and five minutes for accurate
axillary temperature measurement. Monitor mode temperatures may not be identical to predicted
‘Normal’ temperatures because of ambient temperature influence and other factors The trend in
temperature is the important standard to be observed when in the Monitor mode. Operator selectable
patient alarm limits are not available in temperature monitor mode. However, temperatures that are
outside of the normal operating range of the device will be noted on the temperature display.
SpO2 Operating Mode

* The Spot Vital Signs incorporates the Nellcor Puritan Bennett ™ pulse oximetry system which
determines arterial oxyhemoglobin saturation (SpO2 %) by measuring the absorption of red and
infrared light passed through the tissues.
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* Changes in absorption caused by pulsation of blood in the vascular bed are used to determine
arterial saturation and pulse rate. Oxygen saturation percent is calculated with each pulse detected,
and thus the device display is continually updated. The pulse signal bar graph is an indicator of the
strength and quality of the detected pulses.
* The Spot Vital Signs is capable of determining pulse rate as an adjunct to the blood pressure
measurement and the SpO2 measurement.
* The pulse rate, in beats per minute, will be determined primarily from the SpO2 measurement
methodology. In the case where SpO2 is not available, or is disabled, the pulse rate display will be
driven from data collected as part of the blood pressure measurement method.
* Removal of the SpO2 sensor from the patient will initiate an audible beep, to alert the user that the
sensor has been disconnected.
* SpO2 is generally measured via pulses detected using a finger sensor, and performs most accurately
with the finger clip sensor. The finger clip sensor may be used on all fingers except the thumb. For
certain situations SpO2 may be measured at alternate sites including the earlobe, forehead and toes.
Special sensors must be employed in these situations. The finger clip sensor is recommended for spot
checks or short-term evaluation (less than 60 minutes). Patient supervision is required as the Spot
Vital Signs has no alarm capability.
* Oxygen Saturation and pulse rate is displayed on the LCD display. On each detected pulse, the
pulse signal bar graph flashes. The intensity of this signal is a simple visual indicator of waveform
signal strength, and can identify situations where the pulsatile nature of the tissue may not be
adequate for an accurate SpO2 reading. The update interval bar of the bar graph should correspond
to the patient’s pulse rate. This is an indication of the quality of the SpO2 signal.
Max/min SpO2 Ranges

The SpO2 sensor is designed to detect oxygen saturation as follows:
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Revision A
Pulse Rate Feature

The Welch Allyn Spot Vital Signs is capable of determining pulse rate as an adjunct to the blood
pressure measurement and the SpO2 measurement. The pulse rate, in beats per minute, will be
determined primarily from the SpO2 measurement methodology. In the case where SpO2 is not
available, or is disabled, the pulse rate display will be derived by data from the blood pressure
measurement method.
Max/Min Pulse Rate Ranges

The maximum and minimum pulse rate ranges are as follows:
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Revision A
1.5 Specifications
The performance specifications of the Spot Vital Signs are as follows:
Patient Population
The Welch Allyn Spot Vital Signs is designed for use with adult and pediatric patients. Welch Allyn
defines a pediatric patient as 29 days old and above. THE SPOT VITAL SIGNS IS NOT
INTENDED FOR USE WITH NEONATES. Welch Allyn defines neonates as children 28 days or
less of age born at term (37 weeks gestation or more): otherwise, up to 44 gestational weeks.
Cuff Pressure Range

0 mmHg - 300mmHg
Initial Cuff Inflation

160 mmHg, smart inflation
Systolic Determination
Maximum: 250 mmHg
Minimum: 60 mmHg
Diastolic Determination
Maximum: 160 mmHg
Minimum: 30 mmHg
Blood Pressure Accuracy

Blood pressure accuracy meets or exceeds SP10-1992 AAMI standards for non-invasive blood
pressure accuracy (AAMI standard: ± 5 mmHg mean error; 8 mmHg standard deviation). Blood
pressure accuracy is validated for pressure measurement using the upper arm only.
Blood Pressure Determination Time

20 seconds to 45 seconds typical, 165 seconds maximum.
Pulse Rate Determination (Using SpO2 determination)

Maximum: 245bpm
Minimum: 25bpm
Pulse Rate Accuracy

SpO2 Module Heart Rate ±3.0 bpm
Blood Pressure Algorithm Heart Rate ±5.0
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Overpressure Cutoff
315 mmHg ±15 mmHg
Temperature Ranges
Temperature Accuracy
Temperature accuracy meets or exceeds ASTM E112-86: "Standard Specification for Electronic
Thermometer for Intermittent Determination of Patient Temperature."
Temperature Determination Time

(Oral) 4 seconds typical, 15 seconds maximum
(Axillary) 10 seconds typical
(Rectal) 15 seconds typical
Oxygen Saturation Range (SpO2 %)

40-100% oxygen saturation
SpO2 Accuracy
±3% in the range of 70-100% oxygen saturation (1 Standard Deviation)
<70% unspecified by the OEM.
Battery Charging
To 90%-100% capacity in 12 hours. Unit will operate and charge battery simultaneously when
connected to power source.
Mechanical Specifications
Dimensions
Height 9.70 inches (24.64 cm)
Length 5.72 inches (14.53 cm)
Depth 4.73 inches (12.01 cm)
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Weight
Approximately 4.25 pounds
Mounting
Self-supporting on rubber feet
Custom Mobile Stand
Custom Made Wall Mount
Portability
May be hand carried when held by the rear handle.
Electrical Specifications
Power Requirements
Patient-Rated isolation transformer is connected to AC mains:
North American Version: 120VAC, 60 Hz. 0.20A Input Source, 8VDC, 0.75A Output Source
International Version: 220-240VAC, 50-60Hz 0.20A Input Source, 8VDC, 0.75A Output Source
Battery
Lead acid, with external charger.
A fully charged battery will support 150"typical" blood pressure determinations taken at 7 minute
intervals. Battery is 90-100% charged after 6-12 hours of charging. The battery automatically charges
when the Spot Vital Signs is powered through the AC power transformer. The battery will charge
faster when the instrument is not in operation.
Environmental Specifications
Operating Temperature
+10°C to +40°C (Except temperature 16°C to 40° C)
+50°F to +104°F
Storage Temperature
-20°C to +50°C
-4°F to +122°F
Relative Humidity
15 to 90% (non-condensing)
Operating Altitude
-170m to +4877m
-557ft. to +16,000ft.
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Revision A
1.6 Identification Label and Serial Numbering System Defined
The identification label for the 420 Series Spot Vital Signs is shown below. It is located on the
bottom of the unit.
The serial number for the device would consist of nine (9) numbers and a bar code. These would be
located in the square below the words “420 Series.” An example of the number and the explanation is
shown below:
200100001
The four digits on the left Are the year of manufacture of the device.
The five digits on the right are the sequence of build starting with 00001 annually.
(The example number above would be the first unit built in 2001)
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1.7 Firmware Identification
To confirm the software levels of the 420 Series Spot Vital Signs, place the unit into the
“Configuration Test” mode by holding down the Start button while the unit is being powered up.
The main software versions will appear as follows:

* In the SW1 Screen, the top two numbers is the software version of the Spot Module and the other
numbers are for the SpO2 module (if installed). Press the “Start” or “Clear” button to cycle through
the SpO2 software number.
In the SW2 screen, The two numbers represent the NIBP module software and the Temperature
Algorithm Version (If temperature is active.).
Note: Verify the firmware levels by reviewing the Repair Test Specifications document.
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Section 2 Service
2.1 Intent of Manual and Product Scope.
This manual provides technical service and re-calibration information to technicians authorized to
repair and recalibrate Welch Allyn, Inc. products. When used in conjunction with the required test
equipment and tools, technicians will be able to diagnose, repair, and recalibrate, and test the Spot
Vital Signs.
The manual includes: Re-calibration instructions, fault/cause analysis, step by step disassembly and re-
assembly procedures, repair, adjustment, and re-test procedures.
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2.2 Test Equipment Bench Layout:
Figure 2.2 depicts recommended layout of test equipment and special tools for service and re-
calibration of the Spot Vital Signs.
500 CC 250 CC 100 CC DMM Power DMM

Volume Volume Volume Voltage Supply Current
+ - + - + -
Setra Meter
Or
Netech Meter
To black wire To red wire

Connect To Power
of the Spot Check
Device
2” Tubing
3” Tubing
4” Tubing
15” Tubing
Welch Allyn Spot Device

10” Tubing 3” Tubing
To the Spot Vital Signs To Bulb and Valve
Nellcor Diatek PC, IBM Comp. 486

Patient Calibrator 133 MHz, 8 Mb RAM
Simulator 9600 Windows 95 OS
SRC-2
FIGURE 2.2
BENCH LAYOUT FOR RE-CALIBRATING AND TESTING SPOT VITAL SIGNS
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2.3 Required Tools and Fixtures for Service

Special tools below can be ordered from Welch Allyn, Inc.
DESCRIPTION TOOL #
100cc TEST VOLUME T112819

DIGITAL TIMER 8456T12
PLIERS T112458
BULB AND VALVE 5088-01
WIRE CUTTERS T112486
TWEEZERS T112511
PNEUMATIC TUBING (3 ea.) 5089-12
"Y" FITTING 9586TPK4
"T" FITTING (3) 9585TPK4
TEST CABLE (IR) 66P824
TEST CABLE (Service Cable Kit) 66S553
PNEUMATIC CLAMPS (3) 21730-001
TORQUE SCREWDRIVER T112917
TORQUE SCREWDRIVER T112918
TORQUE DRIVER T112918A
CUSTOM REPAIR SOFTWARE 130S57
#4 PHILLIPS BIT T112919
T10 TORX BIT T114030
3/8 HEX SOCKET T114135
CABLE TIE TOOL T112845
DIATEK 9600 CALIBRATOR 01800-210
DIATEK CAL. KEY 06137-000
NELLCOR PATIENT SIMULATOR SRC-2
NELLCOR TEST CABLE EC-8
SERVICE MANUAL 4200-145E
DIGITAL PRESSURE METERS
SETRA METER (0-10 PSIG) 2270-01
NETECH METER 200-2000IN
Notes: The entire set of equipment listed above can be ordered through Welch Allyn by the following
number: Eleckit
A Setra Meter (2270-01) or a Netech Meter (200-2000 IN) must to be ordered along with the Eleckit.
Individual equipment numbers can be ordered by themselves.
NO DISCOUNTS
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2.4 Required Tools and Fixtures for Service
The following equipment is need for service/repair and can not be obtained from Welch Allyn, Inc.
- IBM compatible 486 133 MHz computer or better. The computer must have Windows 95 with a
serial port. CPU must have 8 Megabytes of RAM.
- 2 Digital Multi-Meters. These meters must have 4 1/2 digit displays for accuracy.
- Power Supply. 0-20 Vdc adjustable with 0-3A output.
- Oscilloscope. 60 MHz minimum.
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2.5-Replacement Parts :
Drawing Number Part # Description
Reference*
1 421100-502 Main PCB
2 421030 Flex Cable; Main to Display
3 421023-501 Pump Sub-assembly
4 421045 IR Window
5 421020-501 Display Module
6 421002-501 Battery Assembly
7 421029 Cable Assembly (Power)
8 421040 Rear Housing
9 421049-502 Front Housing Assembly
10 421044 Temperature Pod Housing
11 421048 SpO2 Cover
12 421042 Battery Cover
13 421047 SpO2 Latch
14 421009 Key Pad
15 421105-501 Temperature Assembly PCB
16 125S222 Nellcor SpO2 PCB
17 421099 Cable Assembly (pump/valve - Pneutronics
Valve)
18 121S106 Pneutronics Valve
19 421066 Flex Cable, Temperature to Main PCB
20 421001-502 Pneumatic Assembly
* - Numbers corresponding to the parts shown in the exploded view drawing in section 6.
2.6-Supplies and Accessories:

The following parts can be purchased by the end user as well as the authorized repair sites.
Blood Pressure Accessories And Supplies- Latex Free

Cuff and Bag Combination
5200-01 Adult (cuff, bladder and connector)
5200-02 Large Adult (cuff, bladder and connector)
5200-03 Small (cuff, bladder and connector)
5200-10 Thigh (cuff, bladder and connector)
Durable One-Piece Cuff

5200-13 Small Child (one-piece cuff and connector)
5200-14 Child (one piece cuff and connector)
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5200-15 Small Adult (one piece cuff and connector)

5200-16 Adult (one piece cuff and connector
5200-17 Lg. Adult (one piece cuff and connector)
5200-18 Extra Large Adult (one piece cuff and connector)
Disposable Monitor Style One-Piece Blood Pressure Cuff

5082-93-3 Small Child Cuff
5082-94-3 Child Cuff (white)
5082-94P-3 Child Cuff (print)
5082-95-3 Small Adult Cuff
5082-96-3 Adult Cuff
5082-97-3 Large Adult Cuff
5082-98-3 Thigh Cuff
Miscellaneous
5082-59 Cuff: Adult
5082-61 Cuff: Large Adult
5082-63 Cuff: Child Print
5082-64 Cuff: Thigh
5200-04 Bladder: Adult (includes connector)
5200-05 Bladder: Large Adult (includes connector)
5200-06 Bladder: Child (includes connector)
5200-11 Bladder: Thigh (includes connector)
5200-07 Coiled Pressure Hose (8ft.) (2.4M) Note: One additional hose may be connected to provide
extended length. All appropriate connectors are included.
5200-12 Straight Pressure Hose (8ft.) (2.4M)
5200-08 Calibration T-Connector
Temperature Accessories And Supplies

02678-100 Oral Probe: (9ft.) (2.7M)
02679-100 Rectal Probe: (9ft.) (2.7M)
05031-101 Disposable Probe Covers (1000 covers, packaged 25/box)
06137-000 Temperature Calibration key
01800-210 Model 9600 Temperature Calibration Kit, 110v
Nellcor Puritan Bennett ™ Pulse Oximetry Accessories And Supplies

DS-100A DURASENSOR ® Adult Oxygen Transducer
EC-8 Extension Cable (8ft.)
D-YS DURA-Y ® Oxygen Transducer (1 sensor, 40 wraps)
D-YSE Ear Clip, (use with Dura-Y sensor)
D-YSPD PediCheck ™ Pediatric Spot Check (use with Dura-Y sensor)
D-25 OXISENSOR ® II Adult Digit Oxygen Transducer (case of 24)
D-25L OXISENSOR ® II Adult Digit Oxygen Transducer, long cable (case of 24)
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D-20 OXISENSOR ® II Pediatric Oxygen Transducer (case of 24)

I-20 OXISENSOR ® II Infant Digit Oxygen Transducer (case of 24)
R-15 OXISENSOR ® II Adult Nasal Oxygen Transducer (case of 24)
OXICLIQ ® A Adult Oxygen Transducer, use with OC-3 cable (case of 24)
OXICLIQ ® P Pediatric Oxygen Transducer, use with OC-3 cable (case of 24)
OC-3 OXICLIQ ® Sensor Cable
OXI-A/N OXIBAND ® Adult/ Neonatal Oxygen Transducer (1 sensor, 50 wraps)
OXI-P/I OXIBAND ® Pediatric/ Infant Oxygen Transducer (1 sensor, 50 wraps)
RS-10 Reflectance Oxygen Transducer (6 sensors, 6 headbands)
SRC-2 Portable Oximetry Tester
Mounting Accessories And Supplies

4200-60 Complete Mobile Stand Unit
includes: Storage Basket Pole and Base Assembly Transformer Mounting Kit
4200-62 Complete Wall Mount Unit
includes: Storage Basket Wall Mount Bracket Transformer Mounting Kit Recommended.
4200-64 Complete IV Pole Mount Unit
includes: Storage Basket, IV Pole Mount Bracket, Transformer Mounting Bracket.
4200-70 Anti-Theft Kit for Mounting Device
Miscellaneous Supplies
14042 Thermal Printer
14052 Thermal Printer with Mobile Stand Mount
53600 Printer Paper (1 case, 6 boxes, 24 rolls)
53600B Printer Paper (4 roll box)
4200-84 Lead Acid Battery
4200-85E Operator Manual
421054-1E Quick Reference Card
4200-145E Service Manual
4200-100 Welch Allyn Spot Vital Signs Carrying Case
5200-101A AC Power Transformer (desktop transformer, line cord not included)
-North American Version
-European Version
-United Kingdom Version
4200-110 Line Cord (United States/Canada/Japan version)
4200-111 Line Cord (European version)
4200-112 Line Cord (United Kingdom version)
4200-113 Line Cord (Australian version)
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2.7 Maintenance and Service Support
Owner Maintenance: Non-Technical customers can perform normal maintenance per the
instructions provided in the Operator’s Manual. End users will be able to perform basic operations
such as replacement of: hoses, cuffs, probes, and batteries. On this level the unit will not be opened
(except for the battery housing). Opening of the Spot Vital Signs by untrained individuals will damage
the unit and void the warranty.
Technical Service/Repair/Re-calibration: Properly trained and equipped bio-medical

departments and service centers will be able to utilize the content of this Service Manual. Technical
skills in electronics and PC skills are required. These departments and centers must have service
manual and re-calibration software, repair tools and test equipment as listed in this manual.
Note: Welch Allyn, Inc. recommends that the calibration of the Spot Vital Signs be checked on a
yearly basis for BP, Temperature and SpO2 (if applicable).
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Section 3 Problem Diagnosis
3.1 Diagnostic Procedure for Returned Units

NOTES:
A. The word “unit” in this text refers to the Spot Vital Signs.
B. “Menu|Choice” represents menu commands. Rather than use the phrase “choose the exit command
from the File menu.”
1. Remove the battery from the unit. Connect the unit to the power supply. Set the power supply to
6.5 Vdc +/- 0.2 Vdc.
2. With a digital multi-meter, check the voltage of the battery. If the voltage of the battery is less than
6.0 Vdc, the battery needs to be charged. Up on completion of this procedure, place the battery back
into the unit and plug up the charger. Let the battery charge for 8 hours. Next allow the unit to set for
1 day and recheck the battery voltage. If the voltage is below 6.0 Vdc, change the battery.
(Reference section 4.1 page 39)
3. Power up the unit. If the unit does not power up:

A. Insure the power supply is on and has the correct requirements as called out for in the
repair manual.
B. The power supply is connected to the unit and turned on.
C. Check that the fuse is not blown. (Reference section 4.6 page 44)
D. Change the main PCB. (Reference section 4.6 page 44)
E. Change the display PCB. (Reference section 4.4 page 42)
If the unit does power up:
4.To check the display PCB, observe the unit during power up. All of the LCD segments should be lit
for 1-2 seconds before the unit gets to its normal mode. If the unit has any LCD segments out change
the display PCB. (Reference section 4.4 page 42)
5. Run a couple of blood pressure cycles to insure proper inflation/deflation and readings.
6. If the unit is not inflating/deflating properly:

A. Open up the unit by removing the 4 housing screws.
B. Check the unit for pinched tubing if the unit is deflating too slow. With the housing
opened, re-run the blood pressure cycle to see if the deflating problem has been fix. Re-
route tubing if pinch is found.
C. If there are no pinched tubes, change the valve. (Reference section 4.8 page 46)
D. Power down the unit. Place unit into configuration test mode by holding down the “start”
button as power is re-applied. Press the mode button until “cal” appears in at the top of
the LCD window.
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Press the “start” button to close the valve. Pump up the unit using the bulb and valve
inflate the unit to 250 mmHg. Confirm the unit meets the specification for leak called out
in the Repair Test Specification document. If the unit is leaking:
E. Pinch off the tubing leading to the pump. If this stops the leak, change the pump.
F. Pinch off the tubing leading to the valve. If this stops the leak, change the valve.
G. Pinch off the tubing leading to the transducer. If this stops the leak, change the Main PCB.
7. If the unit is inflating/deflating properly however there is no reading given, change out the main
PCB. (Reference section 4.6 page 44)
8. FOR THE SPO2 OPTION: Connect the patient simulator to the unit SpO2 connection by the
Nellcor SpO2 cable. Confirm readings equal to the specifications called out in the Repair Test
Specifications document. If there is no reading, change out the SpO2 PCB. (Reference section 4.7
page 45)
9. FOR THE TEMPERATURE OPTION: Remove the temperature probe and view the
temperature window on the display. Make sure the temperature is in the “monitor mode.” This will be
displayed at the bottom of the window. If the unit is not in monitor mode, wait approximately 40-60
seconds and the unit will automatically transfer into the monitor mode. Using the Diatek 9600
calibrator set at 96.4 F/ 35.8 C or using a water bath between 84 F and 106 F, place the probe into
the small hole on top of the 9600 calibrator or into bath. If there is no reading place the probe back
into its housing, remove and retry. If there is still no reading, change the probe and retry the test. If
there is still no reading place the probe back into the housing, unplug the probe and plug in the cal-
key (5200-25), remove the probe and Confirm reading meets specifications called out on the Repair
Test Specification document. If there is no reading at this point, change the temperature connector
PCB and cable to the main PCB. (Reference section 4.2 page 40)
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10. FOR THE COMMUNICATION OPTION: Select Tools|Options to insure that the
communication port that the cable is connected to is selected. Select “test” and ensure that the Spot
Device responds accordingly. If an error is present, ensure that there is no obstacles in the way of the
IR window and re-try the test. If the error is still present, change out the main PCB. (Reference
section 4.6 page 44)
End of section 3.1
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3.2 Calibration Procedure : Voltage
VOLTAGE CALIBRATION
1. Connect the unit to the test station by hooking up the pneumatic tubing, and removing the battery
and connecting the power supply. Ensure that there are no obstacles in the way of the IR window.
Adjust the power supply to 5.5 +0.2/-0 Vdc.
2. Place the unit into the “configuration test mode” by holding down the start button while powering
up the unit. Allow the software versions to be displayed then press the mode button until the unit
displays “BAT” in the LCD window.
3. Go to the repair software and choose Calibrate|Voltage.
4. View the digital multi-meter (DMM) that is connected to the power supply reading the voltage.
Move the cursor to the “Calibrated Voltage” box and type in the voltage that you observe on the
DMM. In the software, select “Update.”
5. The software will then prompt you to enter in a “Calibration Signature.” Move the cursor to the
box and enter the three initials of your name. Then select “OK.”
6. At this point you should see the voltage on the LCD display of the unit change to match that of
the DMM.
END OF SECTION 3.2
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3.3 Calibration Procedure : Pressure
PRESSURE CALIBRATION
1. Connect the unit to the test station by hooking up the pneumatic tubing, removing the battery and
connecting the power supply. Ensure that there are no obstacles in the way of the IR window.
Ensure that the voltage of the power supply is 6.5 +/- 0.2 Vdc.
displays “CAL” in the LCD window.
3. Go to the repair software and choose Calibrate|Manometer.
4. Ensure that the valve is “open” and select “Calibrate 0.”
5. Once this is completed successfully, close the valve by pressing the “start” button.
6. Ensure that the 500cc volume is the only volume in the system, and increase the pressure to 250
+/- 5 mmHg using the bulb and valve.
7. Place the cursor into the box below the “calibrate 0” button and type in the value of the pressure
reading seen on the pressure meter.
8. Once completed, select “calibrate 250.”
9. Select “OK” and the software will respond by asking “Are you sure?” and then asking for a
calibration signature (your initials).
10. After placing your initials in to the dialog box. Select “OK” and the pressure calibration is
complete. Cycle power to the unit for the changes in the calibration to take effect.
END OF SECTION 3.3
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3.4 SELF DIAGNOSTIC FAULT CODES
The following is a list of all possible error codes and there meanings.
MAIN BOARD/BLOOD PRESSURE ERROR CODES
ERROR CODE DESCRIPTION

C02 Auto-Zero Failure
C03 Inflation Too Rapid
C04 Excessive Inflation Time
C05 Excessive Noise
C06 Outside Measuring Range
C12 Ambient Temperature Out of Range
C13 Battery Failure
E10 Over Pressure Violation
E11 Internal Safety Violation
E20 Missed A/D Sample
E30 ROM Failure
E31 RAM Failure
E32 Factory EEPROM Checksum Failure
E33 User EEPROM Checksum Failure
E34 A/D Converter Failure
E35 SpO2 PCB Failure
E36 Temperature PCB Failure
E37 Printer Failure
E38 Real Time Clock Failure
E41 Stepper Valve Bad
E43 Event Log Erased
SpO2 ERROR CODES

E7 Internal Malfunction
C9 10 Minute Diagnostic Limit Exceeded
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TEMPERATURE BOARD ERROR CODES

E0.1 Probe Heater Accumulator
E0.2 Probe A/D Pulse Width Error
E0.3 Adaptive Probe Gain too High or Low
Show “A” in Temperature display. Flash Up arrow.
Ambient Temperature too High
Show “A” in Temperature display. Flash Down arrow.
Ambient Temperature too Low
E0.6 Host system has violated the interface rules
E0.9 Rcal resistor pulse too long.
E1.0 Rcal resistor pulse too short
E1.1 PTB Resistor above 98.55ºF
E1.2 PTB Resistor below 98.15ºF
E1.4 Q Only turned heater circuit on
E1.5 C only turned heater circuit on
E1.6 Heater Circuit Error
E1.7 Heater temperature error
E1.8 Heater found on at end of pulse.
E9.1 Communication Error
Broken probe icon:
Broken or Missing Probe
“P” Loss of Tissue Contact
C22 10 Minute Diagnostic Limit Exceeded
End of Section 3.4
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3.5 COMPLAINT / CAUSE / CORRECTIVE ACTION
Troubleshooting: General Guide To Problems And Corrective Actions

QUICK GUIDE TO TAKING A MANUAL (AUSCULTATORY) BLOOD PRESSURE
Action:
1. Collect appropriate equipment.
Use a certified accurate sphygmomanometer and quality stethoscope.
Select a blood pressure cuff of a suitable size. Use a blood pressure cuff of the largest
appropriate size for patient (see markings on inside of cuff).
2. Have the patient assume a comfortable position with the upper arm relaxed at heart level and the
lower arm passively supported.
3. Expose the area of the brachial artery by removing clothing, or move a sleeve, if not too tight,
above the area where the cuff will be placed.
4. Center the cuff bladder so that the lower edge is at least 1 inch (2.5cm) above the bend of inner
arm of the elbow.
5. Palpate the brachial or radial pulse.
6. Inflate the cuff until the pulsation disappears. Then continue to inflate until the pressure reads 30
mmHg above the point where the pulse disappeared.
7. Listen carefully with stethoscope over brachial artery while controlling the release of air at a rate
of 3 mmHg per second.
8. Systolic is determined by reading the manometer gauge when the first faint but clear tapping
sound is heard with the stethoscope.
9. Diastolic, in adults, is determined by reading the manometer gauge to the closest even number
when the last sound is heard.
10. Release the air quickly after at least 10 to 20 mmHg of silence.
11. Explanation:
a. Many sphygmomanometers are inaccurate. Low quality stethoscopes do not transmit sound well
enough for blood pressure sounds to be heard accurately. A cuff that is either too large or too
small will produce an inaccurate reading.
b. If the arm is not at the proper level, inaccurate readings will result
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c. Clothing over the artery hinders the ability to hear and may cause inaccurate readings. Tight
clothing may cause vessel congestion and inaccurate readings.
d. This places the cuff in the best position for occluding the blood flow through the brachial artery.
e. Determines the most accurate location for assessment and approximation of systolic pressure.
f. Facilitates identification of Phase One Korotkoff sounds.
g. One of the major sources of error in auscultatory blood pressure measurement is deflating the cuff
too quickly. It is a normal operation of the Welch Allyn Spot Vital Signs to deflate at the
American Heart Association recommended 3 mmHg per second.
h. Follows AHA recommended standards.
i. Diastolic blood pressure in children is the point at which the sound becomes muffled.
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Section 4 Removal/Replacement of Parts
4.1 Battery
1. Lay unit face down on the test bench

2. Remove the 4 Phillips head screws holding the battery cover/handle to the unit using T112918
with the #4 Phillips bit.
3. Lift handle/cover and aside.
4. Lift battery from housing and disconnect the Molex connector.
Reassemble in reverse order.
End of Section 4.1
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4.2 Temperature Pod and Temperature Connector PCB removal

with the #4 Phillips bit (T112919).
5. Remove 3 #10 Torx Screws from the temperature pod using T112917 with the #10 Torx bit
(T114030).
6. Roll temperature pod toward top of the unit and place on test bench.
7. Unplug the flex cable from the temperature connector PCB and aside the temperature pod.
8. Remove the #10 Torx screws from the temperature connector PCB using T112917 with the #10
Torx bit (T114030). Aside the temperature connector PCB.
9. Remove the temperature probe housing by removing the two #10 Torx screws using T112917
with the #10 Torx bit (T114030). Aside housing.
Reassemble in reverse order
End of section 4.2
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4.3 Front Housing and Switch Array

(T114030).
8. Remove the 4 Phillips head screws using T112918 with the #4 Phillips bit (T112919).
9. If equipped with SpO2, remove and aside the SpO2 cable clip.
10. Remove the tubing from the front housing.
11. Remove the switch array from the front housing. Aside Front Housing.
End of Section 4.3
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4.4 Display PCB

(T114030).
10. Remove the tubing from the front housing and aside housing.
11. Gently lift the LCD module from its post.
12. Roll the LCD to the left and set on the bench beside the Spot unit.
13. Remove the flex cable from the LCD and aside the display.
End of Section 4.4
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4.5 Remove Power and Battery Cable

(T114030).
14. Disconnect the power cable from the main PCB by pushing down on the tab and pulling toward
the bottom of the unit.
15. Lift ferrite from it holder.
16. Using a T114135 3/8” Hex socket attached to T112918A, remove the nut from the transformer
connector and slide the cable through the rear housing opening.
17. Slide the battery connector out of the rear housing and aside the cable assembly.
End of Section 4.5
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4.6 Main PCB Removal

(T114030).
15. Remove the pneumatic tubing from the transducer on the PCB.
16. Remove the battery/Valve cable connector from the bottom of the PCB.
17. Remove the 4 #10 Torx screws from the PCB using T112917 with the #10 Torx bit.
18. Lift Main PCB from housing and aside.
19. If unit has SpO2, remove the SpO2 Module from defective Main PCB and add to new Main PCB.
End of Section 4.6
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4.7 SpO2 PCB Removal (If configured with SpO2)

(T114030).
19. Remove the 3 Phillips head screws along with the nuts and spacers form the SpO2 PCB. Use
T112918 with the Phillips bit (T112919) and needle nose pliers.
20. Remove the SpO2 module (Nellcor MP205) from the main PCB and aside.
Note: Remember to ensure that they are two shunts at the top of the jumper row on the Nellcor
MP205 PCB Before you install onto the Main PCB. Further, ensure that the two locking tabs on
the connectors of the Nellcor MP205 PCB are broken off before installing onto the Main PCB.
Ensure, also, that the nylon washers are located on the main PCB when reassembling the SpO2
PCB to the Main PCB.
End of Section 4.7
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4.8 Pump and Valve Removal

(T114030).
19. Remove the pneumatic tubing from the valve and the pump.
20. Remove the valve and the pump from their respected location on the rear housings and aside
End of Section 4.8
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Section 5 Test Procedures
Section 5.1 Calibration Tests
ABSTRACT: The following are the test procedures for the Spot Vital Signs. We set this procedure
up so that you can start at section 5.1 and go straight through the procedure or you can skip around.
However, you must do all of the test called out in this section before a unit can be returned to field
service.
NOTES:
A. The word “unit” in this text refers to the Spot Vital Signs.
B. “Menu|Choice” represents menu commands. Rather than use the phrase “choose the Exit
command from the File menu.”
displays “CAL” in the LCD window. The unit will automatically perform a auto zero once “CAL”
is displayed.
3. Attach a pneumatic clamp to the 100cc and the 250cc volume, remove the clamp from the 500cc
volume.
4. Select Test|Calibration. The dialog box will display the unit manometer reading, unit battery
reading, valve and pump status.
5. Use Start button to close valve of the unit, and hand bulb to set the pressures.
6. Verify that the unit is within calibration specification at all the following target pressures: 0, 50,
175, 275 mmHg. All target pressures have a tolerance of +/- 5 mmHg. Specification are found in
the Repair Test Specifications document.
7. Press the “mode” button until the LCD window reads “bat.”
8. Set the power supply to 5.5 + 0.2/- 0 Vdc (5.5 to 5.7 Vdc). Verify that the voltage reading of the
unit meets specification called out in the Repair Test Specification document. Return the power
supply to 6.5 Vdc upon completion of this test.
9. Select “OK” to exit from the “Test Calibration” dialog box.
End of Section 5.1
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Section 5.2 Current Tests
2. Power down unit then re-power unit allowing the unit to boot up into its normal mode.
3. Select Test|Current Levels. Check the following current levels:
a) Blank
b) Back Light
c) Valve/Pump
d) SpO2 Mode
4. Verify these currents meet the specifications called out in the Repair Test Specification document.
5. Select “OK” to exit dialog box.
End of Section 5.2
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Section 5.3 Noise Levels
2. Click on Test|Noise Levels.
3. Press Test button to retrieve the units internal pressure channel noise level. Verify that the noise
level meets the specification called out in the Repair Test Specification document.
End of Section 5.3
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Section 5.4 Button Test
2. Choose Test|Button Test. Press each button and ensure that the computer acknowledges it, via
the “Button Pressed” display.
3. Select “OK” to exit from dialog box.
END OF SECTION 5.4
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Section 5.5 Interface Test

2. Select Test|Display in the repair software.
3. Select “all on” in the LCD Display section and ensure that all the segments are lit on the unit.
4. Select “all off” in the LCD Display section and ensure that all the segments are not lit on the unit.
5. Select “normal” in the LCD Display section to return the display to normal.
6. Select “on” in the Back-light section and ensure light comes on.
7. Select “off” in the Back-light section and ensure light goes off.
8. Select the buzzer test and ensure that the buzzer of the Spot Device is “on.” Select “OK” to exit
test and turn off the buzzer.
End of Section 5.5
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Section 5.6 Print Quality
2. Ensure that you have the HP IR printer that work with the Spot Vital Signs.
3. Choose Test|Print Quality. Choose “test pattern 1.” The printer will print out a pattern of large
and small ASCII characters. Verify the quality of the printer output. Once test 1 is complete,
choose test pattern 2. The printer will print out a solid gray field. Verify the quality of the printer
output.
4. Select “OK” to close the box.
Note: This test can only be completed if using the TTL service port. This test can not
be completed if the tester is using IR for communication. Further, if print quality is
poor, change out the AA batteries of the printer and re-test.
End of Section 5.6
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Section 5.7 Pneumatic Tests
2. Select Test|Pneumatic, and then the “Leak Test” option. The software will test for leak and will
give you a Pass or Fail indication.
3. Select the “Dump Test” option. The software will automatically test for the dump speed and will
4. Select the “Inflation Test” option. The software will automatically test for the inflation time and
5. Select “Valve Control Test” option. The software will automatically test to ensure that the unit
can control the valve and ensure that the valve is good.
6. Select “OK” to exit the dialog box.
End of Section 5.7
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Section 5.8 SpO2 Tests
1. Connect the Nellcor SpO2 simulator (SRC2) to the unit with the test cable.
2. Ensure that the following are the settings of the simulator:
a) Rate: 112
b) Light: High 1
c) Modulation: High
d) RCAL Mode: RCAL63/Local
3. Verify the reading of the unit meets requirements when compared to the Repair Test
Specification.
4. Reconnect the SpO2 sensor. Place the sensor onto your finger. The unit should return a reading if
the sensor is OK.
End of Section 5.8
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Section 5.9 Temperature Tests
1. Disconnect the temperature probe from the unit leaving the probe itself in its housing. Place the
“CAL key” into the connector. Remove the probe from the housing. The temperature should read
97.3 F +/- .2 F. Remove the “cal” key and reconnect the probe.
2. Make sure that the unit’s temperature option is in the “monitor mode”. Do this by removing the
probe from the housing and observing the temperature display. “Monitor mode” should be seen in
the lower right hand side of the display. If this is not seen, wait approximately 30 - 45 seconds and
the unit will change mode to the “monitor mode.”
3. Set up the Diatek 9600 calibrator. Set the calibrator to 96.4 F or use a water bath between 84 F
and 106 F. Allow the calibrator to stabilize for three (3) minutes. Place the probe into the small
hole in the calibrator. Observe the temperature display, The reading should be 96.4 F +/- .3 F
within 30 - 45 seconds.
4. Place the probe back into the housing. Set the calibrator to 106 F. Allow the calibrator to stabilize
for three minutes. Remove the probe from the housing, the unit must be in the monitor mode, if
not wait until the unit is in that mode. Place probe into the small hole at the top of the calibrator.
The reading should be 106 F +/- .3 F within 30 - 45 seconds. If using a water bath skip this part of
the test.
End of Section 5.9
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Section 5.10 Fail Safe Testing
displays “CAL” in the LCD window.
3. Ensure that the unit is connected to the 500cc volume.
4. Press the “start” button to close the valve.
5. Increase pressure on the unit until E10 appears in the LCD screen. Record the highest pressure
observed on the pressure meter.
6. Press the “cancel” button to return the unit to “CAL” mode.
7. Press the “start” button to close the valve.
8. Apply 70 mmHg to the unit and start a timer.
9. When the unit returns a E11, stop the timer and record the time.
End of Section 5.10
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Section 5.11 Check List For Spot Vital Signs Service Work
General Data
Repair Number Date Tech Unit SN Life Cycle Model
Count
Repair Data:
Check all items repaired/replaced and record serial # where possible:
Items Repair or Replaced Serial Number or Lot Number
Main PCB
Display PCB
Temp. Connector PCB
SpO2 PCB
Valve
Pump
Pneumatic Tubing
Power Harness
Pump and Valve Wire
Harness
Battery
Front Housing
Rear Housing
Temperature Pod
Temperature Probe
SpO2 Sensor
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Test Information Test Data Test Specifications

Unit SW Version
SpO2 SW Version
Test Pressure @ 275 mmHg +/- 5 mmHg
Unit pressure @ 275 mmHg +/- 3 mmHg
Unit Pressure @ 175 mmHg +/- 3 mmHg
Unit Pressure @ 50 mmHg +/- 3 mmHg
Test Voltage 6.0 + 0/-0.2 Vdc
Unit Voltage +/- 0.05 Vdc
Blank Current <= 200 mA
Back Light Current <= 400 mA
Valve/Pump Current <= 700 mA
SpO2 Current <= 120 mA
Noise Level <= 0.05 mmHg
Button Test Pass/Fail
Interface Test Pass/Fail
Print Quality (If applicable) Pass/Fail
Unit Leak <= 5 mmHg in 15 seconds.
Unit Dump Time <= 10 seconds
Unit Inflation Time <= 7 seconds
Valve Control Test Pass/Fail
Over Pressure Test 296 mmHg to 329 mmHg
Over 15 mmHg Test <= 180 seconds
SpO2 Simulator Reading 81% +/- 3%; 112 BPM +/- 3 BPM
SpO2 sensor Reading Pass/Fail
Temperature Calibration Reading (96.4 F)) 96.4F+/-0.3F (35.8C+/-0.2C)
Temperature Calibration Reading (106 F) 106F+/-0.3F (41C+/-0.2C)
Temperature Cal Key Reading 97.3F+/-0.2F (36.3C+/-0.1C)
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Section 6 Drawings
• 6.1....Exploded view of Spot Vital Signs
• 6.2....Electrical schematics
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A B C D E
REV DESCRIPTION ECN INIT DATE APPROVAL
A RELEASE TO PRODUCTION AMT41550-3 WNC 09-27-00 KNUT SPANG

CHANGE C57 TO 1uF
B ADD R99 AMT51550-25 12-19-00
GNDD
GNDD
+5V AUTO
Temperature Hardware
Failsafes and Optional Populations AUTO
PUMP
PUMP 678 U23
RH5RE24AA-T1
+5V
1
THIS MESS TIES +5VA 2
C8 VIN
GNDS TOGETHER. 3
.047uF VOUT VREFTEMP
MUST BE AT TOP 4
NC
G
2
U15
LEFT ON EVERY
1
5 14060B 5
16
1
PAGE. THANKS
1
C36 C332 + C57
ORCAD GT_15MM 12 7 .047uF
VCC
R Q4 .047uF 1uF
2
C1RC 1 2 C1P1 5
Q5
2
11 4
R58 1M PI Q6
6
Q7 VREFTEMP
14
14
Q8 74HC02
13
Q9 +5V R98
1 2
C1OSC1 10
Q10
15
1
2
1 /INFLAT TEMPERATURE A/D CONVERTER 4.64K
OS1 Q12
2
R61 162K U14A VREFTEMP
2 3 1 2 ADB1
Q13
2
3 C1OUT 1 Q4
Q14
1
C37 +5V MMBT5087
7
0.01uF C1
GND
.047uF
3
C1OSC2 9 C58
OS2
2
0.33uF POLY
15mm
1
5 AD_DC 2 1
1
8
R60 U18A C59 4 R99
14
1K 4013 .047uF U14B 1K C3
6
2
2
6
V+
S AD_TRIGGER C44 0.01uF
2
1
14
C38 Q 74HC02 R125 AD_TRIGGER U24 +5VA
2
74HC00
+
5 1 2
D
8
100pF 5 1 74HC00 1M TLC555CD
1
1 2 15MM_OUT U17B 6 LT_15MM 3 U17A 3 INFLAT_OK C61
V+
R
CLK
1
4 2 C1_OK 2 0.33uF Tantalum 0.01uF R7
+5VA Q R100 CTRL
4 2 1 5
V-
R 10K CTRL 4.64K
3
OUT
3
TRG
7
1 2 ADB2 6
THR AD_DSCH
2
R62 C2 R74 1 Q5 1 2 7 1 2
DSCH
2
.047uF +5V AD_OUT
100K U20A 2
TRG
8
C49 1K MMBT2222A R102 R101

1 2 2 1
1
>15MM DETECT U19A
2
15MM_IN 3 INFLATE_FAIL 1K 1K
14
V-
+ .047uF
1
74HC74
2
1 2 1
15MM_REF 2 2 C63 C60 C62
VDD
15MM - D
R63
2
5 OVP_FAIL 0.01uF 1000PF 100pF
Q
1
(11.9MMHG)
2
100K LM393 3 2 1 RES RES
FCLR CLK
1
4
C39 C40
100pF 4 R124 C7 +5V 8 9 R103 R104
.047uF PR 12.1K
2
6 .047uF 10 /FAIL1 12 8 /FAIL +5VA 11.55K 0.05%
GND
Q
3
1M U14C U17D FAIL U17C /FAIL
1 2 1 9 11 10
CLR
1
4 OVP_FAIL /FAIL2 13 4
U21
2
C41 74HC00
16
14060B 74HC02 1 2
7
PTRANS 100pF 74HC00
LT_15MM_TEST 12
2
7
330mm CALD
VCC
LT_330MM C2RC R Q4 Q3
1 2 5
PTBD
Q5 D8
3
C2P1 11 4 11 R105
PI Q6 LONG_FAIL BSS138
R64 6 13 1K
Q7
2
U14D MMBD1203
+5VA 1M 14 12 1 RCAL_F 1 2 RCAL_SEL
Q8
13
Q9
1
1
TEMPERATURE POD L5
2
1 2 15 R123 74HC02
+4VA R66 R67 C2OSC1 Q10 1M PAT_RES L6
10 1 1 2
1K 10K R65 261K OS1 Q12 10 PAT_PRBD C64
2 1 2
Q13 9
1
PRBHT Q6
2
C42 3 C2OUT 100pF
Q14 8
2
3
0.033uF PAT_PROBE_0
7 BSS138
PROBE_SW
2
R68 PRBGND
GND
PROBE_SW 6 PAT_PROBE_1 PTBCAL_F
2
887 C2OSC2 9 1 1 2 PTBCAL_SEL
OS2 5 PRBSWGND
4
1
TEMP_POD_SENSE
2
TR3 PRBD R106
3
1
U18B PROBE_LED_ON
1
8
14V 0.4j 1K
2
1
(300.37MMHG) 8 PAT_PROBE_SW C65
S 1
1
3.75V
2
13 L4 TR4 100pF
Q
1
30MM 9 +5V J1 L9 14V 0.4j
D Q7
R69
3
11 BSS138
100K CLK
1
2
1 2 30MM_OUT 12 C66
Q
1
1 PRBSEL_F
2
300MM_REF 5 U20B 10 R143 0.01uF 1 2
+ R
1
2
L11 PROBE_SEL
2
7 +5V 10K L8
1
U18_TEST PROBE_SW 2 PAT_PROBE_SW
2
R70 6 4013 R145 1 2 1 L7 R107
-
1
13.3K C43 100K 1K
LM393 U19B 1 2
1
.047uF 74HC74 PROBE_LED_ON
2
1 C80 C67
/PROBE_LED_ON
1
2
2
C68 12 R73 1K Q16 0.01uF 100pF
D
1
100pF 9 WD_FAIL IRLML6402 TEMP_POD_SENSE
Q
2
11 L10
CLK
2
2
3
+5V
1
1 2 30MM_IN 10 R127 This cap not populated in 678
/RES PR
8 1M L12
R71 U19_CLR_TEST Q
1 2 13
CLR
1
2
100K
PRB_LED_ON R117
1
R72 PRB_LED 2 1
3 1K R116 1M 3
2
R144 1M
PROBE 82
1
CONNECTOR POD_SENSE
2
C81
0.01uF
PCA
PROBE_1
2
PROBE_1 PROBE_0
J1-A1 PROBE_0
1
PROBE C71 C72
3
R146
0.01uF 0.01uF
THERMISTOR 1 2 /POD_SENSE 1 Q17
2
MMBT3904
2
J1-B1 1K
+5V WELCH ALLYN PROBE

CONNECTIONS
R108
1K
3
1 2
HTB11 Q8 JI-A2
/HTRQ
BCX69
+5V
2
4
HTRPWR PROBE
2
27
R109 HTAMP HEATER
1
D9 46.4K RESISTOR
3 MMBD1203 1 2 R110 J1-B2
46.4K
1
HTRQS
R111
2
3 MEG CUT HERE
1
R112
1K FOR
1
RECTAL
2
1 2 J1-B3
2 R113 2
3
46.4K
HTE0 HTB2 1 Q9 J1-A3
1 2
Secondary XDCR BCX69
2
2
4
R114 CUT HERE
2
1K R1 L3
2 1 HTB0 1 Q10 HTRC2 1 2 PRBHTR 2 1 PRBHT FOR CAL
/HTRC
1
+ MMBT5087 KEY
R115
1
3
C69 4.64K 2.7
1uF C70
+5VA 0.01uF 160mA PROBE_0 PROBE_1
2
160^2 * 2.7 = 71mW ORL 0 0
PROBE WARMER
REC 0 1
2
CAL 1 0
C45
U22C NO PROBE 1 1
.047uF
1
R76 +2VA
4
U22A NE5234 10K R77 68.1K PRBD PIN1 (B1) B1 A1 RES PIN 6 (A1)
3 XD+ 10 1 2 IAO+ 1 2
+1VAS + XDPWR + IAI+ PIN 2 (B2) GND PRBNT PIN5 (A2)
1 8 B2 A2
2 XD1 9 R78 68.1K
2
- - PROBE_0 PIN 4 (A3)

1 2
NE5234 PROBE_1 PIN 3 (B3) B3 A3
11
IAFB+
FAILSAFES / TEMPERATURE
1 2
1
1
C47 + 3 R79 133K U22B PROBE

1
6 C48 NE5234
R80 CONNECTOR
10K
2
5
+
(TOP
2
7
1000PF 6 VIEW)
-
2
1000PF R81 133K

5
XD_FB FPNS-07PGR IAFB- 1 2

1
R83 68.1K
R82 1 2
1 1.96K U22D 1
NE5234 R84 10K R85 68.1K
13 - 1 2 IAO- 1 2
STRANS
2
14 IAI-
XD- 12
+
1
R118 DRAWN DATE

100K WILL CUIPYLO
09-06-00 Welch Allyn
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC.
DATE
2
APPROVED
KNUT SPANG AND SHALL NOT BE REPRODUCED, OR COPIED, OR USED AS A BASIS FOR SALE OR
09-06-00
MANUFACTURE OF EQUIPMENT OR DEVICES WITHOUT WRITTEN PERMISSION.
REL TO PRODUCTION DATE TITLE
<REL TO PRODUCTION> 09-27-00 SPOT CHECK MAIN PCB
Size DWG NO Rev
REV REVISION DESCRIPTION ECN INIT DATE APPRV Copyright Wednesday, February 28, 2001 D 421102 Sheet 1 of 3 B
A B C D E
A B C D E
A RELEASE TO PRODUCTION AMT41550-3 WNC 09-27-00 KNUT SPANG

CHANGE C57 TO 1uF
B ADD R99 AMT51550-25 12-19-00
GNDD
GNDD
+BAT
U1
ANALOG VOLTAGE REGULATOR MOD B +5V
D[0:15]
1
2 C5 A[1:17]
RESET/PG .047uF +5V
5
IN +5VA +5V
6
IN
2
THIS MESS TIES
GNDS TOGETHER. 1 R119 10K
SENSE/FB
1
/BPEN 4 7 C6 R91 10K
MUST BE AT TOP EN OUT
1
3 8 C4 .047uF R121 10K +5V
LEFT ON EVERY GND OUT Micro .047uF R122 10K
35
68
+
1
PAGE. THANKS
2
C9
ORCAD U4 RAM 1 2
2
TPS7250Q 10uF U5 D0 1 2
Flash
Vcc
Vcc
Vcc
5 5
2
NIBP_PWM_ADC 2 18 D0 33 1 2
+BAT PB0/TP8/TIOCA3 P40/D0 D1 VCC D1
AD_OUT 3
4
PB1/TP9/TIOCB3 P41/D1
19
20 D2
37
VCC
11
VCC
1 2 Address Decoding /LWR 4
/HTRC PB2/TP10/TIOCA4 P42/D2
+5V DCLK_BB 5 21 D3 A1 25 29 D0 A1 5 7 D0 U3B 6 /LB
PROBE_SW PB3/TP11/TIOCB4 P43/D3 D4 A2 A0 DQ0 D1 A2 A0 D0 D1 +5V /RD
6 23 24 31 4 8 5
PB4/TP12/TOCXA4 P44/D4 D5 A3 A1 DQ1 D2 A3 A1 D1 D2 74HC08
AD_TRIGGER 7 24 23 33 3 9
PB5/TP13/TOCXB4 P45/D5 A2 DQ2 A2 D2
1
U6 D6 A4 D3 A4 D3
/HTRQ 8 25 22 35 2 10
R9 +5V TXD1_BB PB6/TP14/DREQ0 P46/D6 D7 A5 A3 DQ3 D4 A5 A3 D3 D4
8 20 9 26 21 38 1 13
IN RESET PB7/TP15/DREQ1/ADTRG P47/D7 A4 DQ4 A4 D4
1
10K 9 15 27 D8 A6 20 40 D5 A6 44 14 D5 /RD 9
IN SENSE PUMP P30/D8 D9 A7 A5 DQ5 D6 A7 A5 D5 D6 C10 U3C /UB
10 PUMP 93 28 19 42 43 15 8
IN PA0/TP0/TEND0/TCLKA P31/D9 D10 A8 A6 DQ6 D7 A8 A6 D6 D7 .047uF /HWR
14 PROBE_SEL 94 29 18 44 42 16 10
OUT PA1/TP1/TEND1/TCLKB P32/D10 A7 DQ7 A7 D7
1
/BPEN NIBP_OFFSET_DAC
2
2
6 13 95 30 D11 A9 8 30 D8 A9 27 29 D8 74HC08
EN OUT R142 PA2/TP2/TIOCA0/TCLKC P33/D11 D12 A10 A8 DQ8 D9 A10 A8 D8 D9
14
96 31 7 32 26 30
PA3/TP3/TIOCB0/TCLKD P34/D12 A9 DQ9 A9 D9
1
10K PTBCAL_SEL NIBP_ADC_CLOCK D13 A11 D10 A11 D10
97 32 6 34 25 31
PA4/TP4/TIOCA1/A23 P35/D13 A10 DQ10 A10 D10
1
/BPEN 4 + 98 33 D14 A12 5 36 D11 A12 24 32 D11 /CS3 1
NC RCAL_SEL VALVE PA5/TP5/TIOCB1/A22 P36/D14 A11 DQ11 A11 D11
5 C12 R132 99 34 D15 A13 4 39 D12 A13 21 35 D12 U3A 3 /ROM_CS /HWR 12
NC CSEE PA6/TP6/TIOCA2/A21 P37/D15 A12 DQ12 A12 D12
2
7 10uF 10K 100 A14 3 41 D13 A14 20 36 D13 /CS2 2 74HC08 U3D 11 /WR
NC PA7/TP7/TIOCB2/A20 A13 DQ13 A13 D13
2
R2 11 A15 2 43 D14 A15 19 37 D14 /LWR 13
NC A14 DQ14 A14 D14
3
100K 12 37 A1 A16 1 45 D15 A16 18 38 D15 74HC08

NC P11/A1 A15 A-1/DQ15 A15 D15
2 BPENB 1
7
BPEN 1 Q11 16 TXD0 12 38 A2 A17 48
MMBT3904 NC /RES TXD1 P90/TxD0 P12/A2 A3 NC/A16
17 1 13 39 15
NC GND /RES RXD0 P91/TxD1 P13/A3 A4 /ROM_CS RY/BY /CS1
18 2 14 40 26 9 6 22
NC GND P92/RxD0 P14/A4 CE NC CS NC
1
2
19 3 +4VA +2VA RXD1 15 41 A5 +5V /RD 28 10 /RD 41 23

NC GND C77 DCLK0 P93/RxD1 P15/A5 A6 /HWR OE NC1 /WR OE NC1
16 42 11 13 17 28
.047uF DCLK1 P94/SCK0/IRQ4 P16/A6 A7 FLASH_RESET WE NC2 /UB WE NC2
17 43 12 14 40
P95/SCK1/IRQ5 P17/A7 RESET NC3 BHE
2
45 A8 BYTE 47 16 /LB 39
DIGITAL VOLTAGE REGULATOR TPS7350QPWR R15 1 2 10K +2VA_MCU 78
P20/A8
46 A9 BYTE NC4
17
LHE
GND
GND
GND
GND
R16 P70/AN0 P21/A9 NC5
1 2 10K +4VA_MCU 79 47 A10
P71/AN1 P22/A10 A11
PROBE_0 80 48
/PRINT (/BOOTSTRAP) P72/AN2 P23/A11 A12 AM29F400BB-70EC TSOP48 IDT71016
81 49
27
46
12
34
/PRINT P73/AN3 P24/A12 A13
82 50
LONG_FAIL P74/AN4 P25/A13 A14 +5V
83 51
OVP_FAIL P75/AN5 P26/A14 A15
HTRPWR 84 52
+5VA P76/AN6/DA0 P27/A15 A16
85 53
/PROBE_LED_ON PROBE_1MOD P77/AN7/DA1 P50/A16 A17
PROBE_1 1 2 36 54
P10/A0 P51/A17
2
R136 10K 77 55
AVref P52/A18
1
76 56 RXD1_BBMOD R21 R22 R23
AVcc P53/A19
1
+BAT C13 + C14 86 10K 10K 10K
R129 10uF .047uF AVss
10K +5V R24 87
P80/RFSH/IRQ0
2
/BPEN FCLR
4 2 XDPB 4
1
1 1 10K /RES 63 88 /CS3
Q15 FLASH_RESET RESET P81/CS3/IRQ1 /CS2
1 2 10 89
BSS84 RESO P82/CS2/IRQ2 /CS1
62 90
+5VA
/BP_DRAIN
73
STBY
MD0
P83/CS1/IRQ3
P84/CS0
91 /M_FAIL 2 1
/FAIL PUMP / VALVE DRIVE
23
74
MD1 R87 +BAT
75
R137 MD2 AMUX_A1 1K
64 58
NMI P60/WAIT
1
C79 20 U2 59 AMUX_A2 AUTO_MOD

.047uF P61/BREQ AMUX_A3
60
H8/3042 P62/BACK
69 HTRQS
P63/AS
2
2
1
70 /RD
P64/RD
1
71 /HWR D6
P65/HWR
2
XD_DRAIN 72 /LWR R133 MRA4003T3
U25 R138 EXTAL P66/LWR
Y1 66 JP23
EXTAL 10K
5
OPA353NA R139 4.64K XTAL PUMP+

Analog Reference 67
101 EMULATOR_HOLE
102 EMULATOR_HOLE
XTAL 1
1
+2VREF PUMP-
1
4 - 7.5K 16.000 Mhz 61
CK 2
1 XD_OUT 1 2 XD_BASE VALVE+
2
1 Q14 C74 3 2
+5V 3
1
3 + MMBT3906 10PF AUTO +5V VALVE-
4
2
+5VA
4
AUTO PUMP / VALVE
2
+5V
GND
GND
GND
GND
GND
GND
+5VX
1
1
2
C73
EEPROM
1
+4VA C75 R140 R131 10PF R25
11
22
44
57
65
92
1
2
.047uF 15K 100
0 C15
1
C17 .047uF
2
U7
1
5
6
4.7uF C18 XD_PS_FB +5VA
12
1
+ SNUB1
+5VA .047uF +2VA + C78 6 Q1B
ORG
2
1
R141 10uF 8 PUMP 4 SI9945DY

VCC
2
10K DCLK_BB 2 D1
CK
1
1
RXD1_BB 1 RXD1_BBMOD
2
3
R28 4 2 MRA4003T3
DO
1
TXD1_BB 3 R96
13.3K DI
2
U9A 5 R135 10K

R31 U9B R29 GND
1
CSEE 1 100 REPLACE C52 WITH 0 OHM JUMPER
NE5234 NE5234 909 CS
51.1K FOR PNEUTRONICS VALVE
4
15MM
2
2
+2V 1 2 +2VREF 5
8
7
+
2
7 3 93C56 C52
1
6 + 1 R92 0.1uF Q1A

R32
1
- 10K VALVE VALVEAC SI9945DY

+ 2 1 2 2
2
3 12.1K - SHIELD_HOLE SHIELD_HOLE 3
R33
8
2
+1VA +1VAS
1
SH1 SH5 R95
11
110
2
1
33
1 1
1
2
+2VDIV 5
2
2
R30
MAIN
C19 1 2 3
1
1
R36 D2 R35 SHIELD_HOLE SHIELD_HOLE 100K D7 R94
1
1uF
4
LM385M 100K R14 1K SH2 SH6 MMBD1503A 464K

2
7.5K +4VFB 1 2 /VALVEHOLD

R38 1 1
2
C21
1
1K
1
.047uF
MH2
2
R37 1 2 SHIELD_HOLE SHIELD_HOLE

2
100K SH3 SH7

1
8
7
C20
0.01uF 1 1 Q2A
2
MOUNTING_HOLE 2 SI9945DY
SHIELD_HOLE SHIELD_HOLE +5V
1
SH4 SH8
SH15
1 1 /SAFE
1 +5VA
1
SHIELD_HOLE SHIELD_HOLE
SH11 SH10 SHIELD_HOLE R34
10K
Batt Sense Temp 1 1
5
6
+BAT +5VA
SHIELD_HOLE SHIELD_HOLE SH16 Q2B
2
BAT SENSE SI9945DY
2
SH9 SH12 C51 /FAIL 4
1
1
.047uF
R26 TEMP SENSOR 1 1 U10
3
1M (10mV / C * Temp C) + 500mV /NIBP_CK
1
SHIELD_HOLE 9 16
CLK Vcc
1
U8 SHIELD_HOLE SHIELD_HOLE 1
SH14 SH13 RESET
A/D Mux
+Vs
2
BATT AMUX_A1 1 2 AMX_A1 3 7 MX_A1

TEMP 1 1 AMUX_A2 AMX_A2 D0 Q2 MX_A2
2 1 2 4 5
GND
Vo D1 Q1
1
AMUX_A3 1 2 AMX_A3 6 2 MX_A3 RXD0

Shield D2 Q0 TP3 TP4 RXD0
2
R27 11 10
C16 R39 1K D3 Q3 TXD0
13 12
1M D4 Q4 Module B TXD0
1
3
LM50B R40 1K 14 15
D5 Q5
7
.047uF
PWM A/D
1
R41 1K TP TP BPEN
BPEN
1
2
C22 C23 C24

MUX 8 9
VSS
VEE
GND C TP2
2 Converter
2
100pF 100pF 100pF 10 AUTO
2 B R4 AUTO 2
MC74HC174A 11 TP
A U11
6 2 0 1 PROBE_SW
PROBE_SW
INH 4051
1
+1VA +2VA +4VA 4
STRANS X7
BATTERY / CHARGER
PTRANS 2 J308
BATT X6 BATTIN
5
+5VX X5 1 BATGND BATTIN
1
Primary XDCR Op-Amp and DC Offset 12
X4 2 CHGIN BATGND
+4VA X3 3 CHGND CHGIN
15
TEMP X2 4 CHGND
14
VDD
+5VA R42 +5VA/2 X1 MUX_OUT
13 3
10K X0 X
1
1
1 2
Primary
16
R43 R97 +5VA C26
2
Transducer 3.83K 1M .047uF
TP1
3
R45 R44 2 1
1
56.2K C27 10K TR1 TR2
1
TP
2
0mmHG = 0.5V 2 P1_2_OUT 1 2 .047uF

Gain R93 Comparator
300mmHG = 4.0V 14V 0.4j 14V 0.4j
1
3.48K +5VA
2
and C29
Comp 6 P1_6 C28 .047uF
2
.047uF 2 1
2
P1 C30 +1VA
XFPM-050KPG-P1 MUX_FIL
5
0.1uF
1
U9D U318
1
NE5234 4 - OPA353NA U13A R46
PTRANS_SUM C53 /CONVERTING 1K
12
+ 14 PTRANS Integrator 680pF 3 +
1 1
3 PWM_ADC 1 2 NIBP_PWM_ADC
PTRANS
2
13 U9C R47 2
+5VA - 3.48K
10
1
+ INT_O
2
8 INT_OUT 1 2 74HC00
Offset R48 9
237K -
Zero Adjust
2
NE5234
C50
+/-20mmHg R50
range
2
.047uF 93.1K 1 2
1
INT_FB C31 PWM A/D

14
1 2
R51 U13B R52 R53 U13C .01uF POLY R49
1 1K 4 /NIBP_FF R54 9 1 2
Converter 464K 1
100K 100K
NIBP_OFFSET_DAC 1 2 NIBP 6 /NIBP 1 2 /NIBP_F 1 2 1K 8 /NIBP_CK
5 NIBP_ADC_CLOCK 1 2 NIBP_CK 10 /AD_PRECHARGE
3
TIOCA0 Hitachi pin 95
1
74HC00 C32 74HC00 1 2 PRECHG 1 2

7
0.1uF C33 DRAWN DATE

1
0.1uF R56
WILL CUIPYLO
Welch Allyn
1
2
C34 14.7K D3 09-06-00

PWM D/A 100pF C35 MMBD1503A U13D
100pF THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC.
2
12 APPROVED DATE
64.0KHz
2
11 KNUT SPANG AND SHALL NOT BE REPRODUCED, OR COPIED, OR USED AS A BASIS FOR SALE OR
13 09-06-00
74HC00 REL TO PRODUCTION DATE TITLE
Size DWG NO Rev
REV REVISION DESCRIPTION ECN INIT DATE APPRV Copyright Wednesday, February 28, 2001 D 421102 Sheet 2 of 3 B
A B C D E
5 4 3 2 1
R301 100K +5VS A RELEASE TO PRODUCTION AMT41550-3 WNC 09-27-00 KNUT SPANG
+5VS R302 100K CHANGE C57 TO 1uF
R303 100K +5VS B ADD R99 AMT51550-25 12-19-00
2
R304 100K R366
+BAT GNDD 1 2 /BONE 1 2 /WOOF 1 Q311
GNDD
1
C305 SD0 1 2 MMBT5087
.047uF 1 2 +5VS
3
SD1 1 2 10K
BONE
2
R305
1
475K THIS MESS TIES +5VS
76
77
68
35
1
2
C308 +5VS GNDS TOGETHER. CONFIGURATION R375
100uF 10K R364
AVref
AVcc
Vcc
Vcc
Vcc
MUST BE AT TOP
RTCP
2
SD0 18 73
LEFT ON EVERY D0/P40 MD0 1K
SD1 19 74
D1/P41 MD1
1
1
PAGE. THANKS
2
D301 C309 SD2 20 75
ORCAD D2/P42 MD2
1
R306 5.1V + .047uF SD3 21
1.21 MEG SD4 D3/P43 H8/3042 /RST
23
D3/P44 SPEXTAL
2
SD5 24 66
D5/P45 EXTAL
2
+5VS SD6 25 U307

D6/P46
1
2
DOUT SD7 26 +5VS

U309 SD8 D7/P47 Y301
33 27 3 2
VCC D8/P30
8
1
C311 11 SD9 28 14.7456Mhz
VCC D9/P31
1
.047uF SD10 29 C303 R365
VCC1
VCC2
D D10/P32 SPXTAL D
14
SA1 5 7 SD0 SD11 30 67 1000PF C304 10K
A0 D0 D11/P33 XTAL
1
Y302 RTCX1 2 R311 SA2 4 8 SD1 SD12 31 .047uF 8 3
X1 A1 D1 D12/P34 VCC TOL
1
2
FSR327 10K SA3 3 9 SD2 SD13 32 C312 C313
A2 D2 D13/P35 /DOG
2
2 3 DS1302Z SA4 2 U308 10 SD3 SD14 33 10PF 10PF 2 6
A3 D3 D14/P36 TD /RST
1
2
SA5 1 13 SD4 SD15 34 +5VS +5VS +5VS
RTCX2 A4 D4 D15/P37
3 6 DIN SA6 44 IDT71016 14 SD5 DOUT 7 5 +5VS +5VS
X2 I/O A5 D5 /ST RST
4
SA7 43 15 SD6
A6 D6
2
DCLK 7 SA8 42 RAM 16 SD7 SD[0:15] 2 CGATE 1 4
SCLK A7 D7 PB0/TP8/TIOCA3 /PB GND
2
SA9 27 29 SD8 /CLEAR 36 3 LATCH C306 R359 R315
RTC +5VS SA10 A8 D8 SD9 SA1 A0/P10 PB1/TP9/TIOCB3 CCLK +5VS .047uF 100K 100K
5 26 30 37 4
/RST SA11 A9 D9 SD10 SA2 A1/P11 PB2/TP10/TIOCA4 /IOEN R309 U306
16
25 31 38 5 DS1232
GND
A10 D10 A2/P12 PB3/TP11/TIOCB4
1
2
SA12 SD11 SA3 SPB4 U301 100K 14053 C307
14
24 32 39 6
A11 D11 A3/P13 PB4/TP12/TOCXA4
2
TSTHI1 IRTXD IRTX
1
SA13 21 35 SD12 SA4 40 7 SPB5 4 12 14 .047uF
VDD
A12 D12 A4/P14 PB5/TP13/TOCXB4 I2C_SDA +5VS IR_CLK0 X0 X
1
R13 SA14 20 36 SD13 SA5 41 8 1 U302B 6 13
A13 D13 A5/P15 PB6/TP14/DREQ0 X1
1
I2C_SCL STXD0
4
REAL TIME CLOCK
2
R19 10K SA15 19 37 SD14 SA6 42 9 C316 L328 74HC00 3 5 74HC00 15
10K SA16 A14 D14 SD15 SA7 A6/P16 PB7/TP15/DREQ1/ADTRG .047uF U302A MUX_TXDIR Y
18 38 43 2 2
+5VS A15 D15 SA8 A7/P17 CCLK MUX_TXD232 Y0 SRXD0
45 93 1 4
A8/PP20 PA0/TP0/TEND0/TCLKA Y1 Z
3
1
2
SA9 46 94 DOUT U313 +5VS 12
A9/P21 PA1/TP1/TEND1/TCLKB
1
MUX_SRXD0
7
U312 C317 /SCS1 6 22 SA10 47 95 DIN HC595 2 1 SPEAKER U302D 11 5
16
.047uF /SRD CS NC SA11 A10/P22 PA2/TP2/TIOCA0/TCLKC DCLK IR_CLK Z0
41 23 48 96 13 74HC00 3
OE NC1 A11/P23 PA3/TP3/TIOCB0/TCLKD Z1
1
6 /SWR 17 28 SA12 49 97 /SBUZZ 15 IR/IRDA D302
VDD
ORG /SUB WE NC2 A12/P24 PA4/TP4/TIOCA1/A23 QA
2
8 40 SA13 50 98 SPA5 MMBD1204 R310 6 R307 +5VS

DCLK VCC /SLB BHE SA14 A13/P25 PA5/TP5/TIOCB1/A22 BCRX DOUT HW/IR 10K +5VS IR/IRDA INH 15 1/2W
2 39 51 99 14 1 11
CK DIN LHE SA15 A14/P26 PA6/TP6/TIOCA2/A21 SPRX A QB BUZZ A
4 52 100 9 10 1 2
GND
GND
VSS
VEE
DOUT DO SA16 A15/P27 PA7/TP7/TIOCB2/A20 DCLK 74HC00 /HWIR HW/IR B
3 53 11 2 8 9
DI A16/P50 STXD0 SHIFT QC C IRLED
2
5 SA17 54 12 R318 10 U302C
GND A17/P51 P90/TXD0
1
SCSEE 1 /SPO2D0 55 13 RXD0 LATCH 12 3 SPO2 1K Q303 C310
12
34
CS A18/P52 P91/TXD1 LATCH QD U310
8
SRXD0 2 ZZUB
8
7
/SPO2D1 56 14 1 1 MMBT3904 .047uF R312
+5VS +5VS A19/P53 P92/RXD0 TXD0 BPEN 100K
15 4 5
VCC
/SBUZZ
EEPROM P93/RXD1 QE HW/IRE NRST
2
93C56 SCSEE
10
16 1 2
P94/SCK0/IRQ4
1
OFF
2
17 RTC 5 R361 10K 1 U311
P95/SCK1/IRQ5 QF 16XCLK
1
2
/SIRQ0
2
+5VS C318 87 6
VCC
LEDA
P80/RFSH/IRQ0 NC
1
1
.047uF SA[1:17] /SCS3 88 78 BATV /IOEN 13 6 FAST 1 2 IR/IRDAB 1 Q310 2 7 IRTXD
P81/CS3/IRQ1 P70/AN0 OE QG TXD IR_TXD
1
1
R11 C319 /SCS2 89 79 /CHARGE R362 10K MMBT3906 MUX_SRXD0 3 IRTX 9 C315 + C314
P82/CS2/IRQ2 P71/AN1 RCV TXD
7 BACKLIGHT IRRX
2
10K 10K .047uF 37 /SCS1 90 80 /ON /RST 10 6 IRRX 8 .047uF 100uF
GND
VCC P83/CS1/IRQ3 P72/AN2 CLR QH IR_RCV RXD
3
R12 /TPIN 91 81 /MODE
14
GND
P84/CS0 P73/AN3 HWIR
2
2
SA1 25 29 SD0 82 /PRINT 9 4
CGATE
A0 DQ0 P74/AN4 SQ MD0
2
/SCS2 1 SA2 24 31 SD1 83 /START 5

A1 DQ1 P75/AN5 MD1
4
U317A /SROM SA3 SD2 SPIN HSDL-7000 +5VS
SHIELD
3 23 33 84
A2 DQ2 P76/AN6/DA0
AGND
/WAIT
8
/SCS3 2 SA4 22 U314 35 SD3 58 85 /BCIN C333
GND
GND
74HC08 SA5 A3 DQ3 SD4 /TEST P60/WAIT P77/AN7/DA1 .047uF MMBD1503A
21 38 59
A4 DQ4 /BACK P61/BREQ HWIR HWIR MMBD1503A MMBD1503A
2
SA6 20 40 SD5 60 63 /RST
A5 DQ5 /AS P62/BACK RESET
7
SA7 19 42 SD6 69 10 /RESOUT
EMU_HOLE
EMU_HOLE
11
A6 DQ6 P63/AS RESO
2
MEMORY SELECTOR
3
SA8 18 44 SD7 /SRD 70 61 HSDL-3610#007
A7 DQ7 P64/RD CLK
1
SA9 8 30 SD8 /SHWR 71 62 /STBY D303 D304 D305
SA10 A8 DQ8 SD9 /SLWR P65/HWR STBY NMI R360
7 32 72 64
GND
GND
GND
GND
GND
GND
/SLWR SA11 A9 DQ9 SD10 P66/LWR NMI 100K +5VS +5VS
4 6 34 86 3 3 3
IR/IRDA
U317B /SLB SA12 A10 DQ10 SD11 AVss
6 5 36
A11 DQ11
101
102
/SRD 5 SA13 4 39 SD12 +5VS
92
65
57
44
22
11
A12 DQ12 uPROCESSOR +BAT
2
74HC08 SA14 3 41 SD13
A13 DQ13
2
C SA15 SD14 C
2 43
A14 DQ14
1
SA16 1 45 SD15 100K R308 R317 R385 R316
SA17 A15 A-1/DQ15 100K R332 R331 R358 100K 100K 100K
9 48
U317C /SUB NC/A16 100K R333 +5VS +5VS 1M 1M
8 15 J302
/SHWR /SROM RY/BY 100K R335
10 26 9
CE NC BATV 1
1
74HC08 /SRD 28 10 /TPIN 2 1 BCODEGND
OE NC1 2
21
S1 SERIAL_3
2
/SHWR 11 13 /TEST 2 1 BCRX 1 2 1 2
/RESOUT WE NC2 /STBY R8 R334 /IOEN MUX_TXD232 S2 SERIAL_4 3
12 14 2 1 1 2 1 2
RESET NC3 NMI 10K 1M SPIN S3 SERIAL_5 4
12 47 16 2 1 1 2 1 2
U317D /SWR BYTE NC4 /BONE B1 /BONE_IN 5
11 17 1 2 1 2
GND
GND
/SLWR +5VS NC5 6

13
BCRX
CCLK
/BCIN
2
2
74HC08 R367 10K L321 SERVICE PORT
/BONE
HW/IR
SPIN
SPIO2+ R372 1K L322
27
46
/WAIT R368 10K L323

BAR CODE
2
AM29F400BB-70EC TSOP48 PROGRAM /SIRQ0 R370 10K L332
SPOT MAIN SECTION
1
MEMORY /BACK
/AS R18 L331 +5VS
/ SERVICE
+5VS +5VS
/POWER
10K
I2C_SDA
I2C_SCL
1 /SPO2D1
/START
/MODE
+5VS +5VS +5VS +5VS
/PRINT
1 /SPO2D0
/CLEAR
1
+5VS
1
R17
1
R357 4.64K
R356 4.64K
R325 100K
R326 100K
R327 100K
10K
SPO2_RESET
R328 100K
R329 100K
BPEN
SPRX
BPEN
1
R376 10K
R377 10K
J304
R363 100K
2
S_21
1
L341
RXD0
TXD0 RXD0 2
2
+BAT R378
TXD0 SPIO2- 3
2
10K Pin 6 low for Seimens
SPOT POWER SECTION 4 Pin 14 low for Nellcor
2
L317 F301 L302FERRITE
5
2 /SPO2_26
2
FERRITE FUSE 5A /SPO2D0_N 1
6
1
1
BATTIN 1 2 BATFUSE /PRINT /SPO2D1_N
BATTIN /PRINT R371 10K 7
R386 200
R387 200
1 2 /SPO2_28
8
2
BATGND VCC_LCD
BATGND 9
2
L318 +BAT +BAT R322 /CLEAR_F

10
1
CHGIN HI2220P171R D307 C330 SPIO2+ S_211
CHGIN 10K 18
J307
11 SPO2 PCB
2
2
1 2 MRA4003T3 .047uF S_21
1 12
2
1
1
1
1
CHGND
CHGND 17
2 13 CONTROL
SCL_LIM
SDA_LIM
16
2
R338 1 2
3 14
L329
100K LED_ANODE 15
1
D308 R337 +5VS L327 L316

+CHG 10MQ100N 100K L326 LED_CATHODE 14 4 FERRITE SPO2_1
5
BACKLIGHT
1 2 I2C_SDA_LCD 13
U319 6
L312
L313
L314
L315
I2C_SCL_LCD 12
1
U320 1 2
/PRINT_LCD 11 7
2
2
2
2
L319 LM2941
FERRITE /MODE_LCD 10 8
8 15
IN SENSE /START_LCD 9 9
1 2 4 5 9 13
IN OUT IN OUT /POWER_LCD 8 10
10 14
IN OUT 11
GNDTAB
2
GNDPIN
/CLEAR_LCD 7
12
1
Z301 2 1 R339 +VREG EN 6 20 /RST 6 J305 L325 J306

SD ADJ EN RESET 13
1
5.11K C320 + 5 DB9_5 1 2 RCAL 1

14 1 1
2
1
33uF 4 +BAT 4 LED+ 2
-
NC 15 2 2
2
B 22V ZNR C323 EN_INV 1 C339 5 + C321 C322 GND_LCD 3 LED- 3 B
NC 16 3 3
1
2 DB9_9
-
3
6
.047uF Q304 .047uF 7 100uF 0.01uF 1 2 4

NC 17 4 4
1
RADJ 1 DB9_6 DETECTOR_ANODE

1
C340 11 C341 C342 1 2 5

NC 18 5 5
3
2
DB9_1 RCAL_RETURN
2
1
+BAT 0.01uF 12 1000PF 1000PF 1 2 6
NC 6 6
1
DB9_3 SHIELD
2
MMBT3904 Q305 16 R383 C338 LCD/BUTTONS 1 2 7
NC 7 7
1
2
2
BSS138 +5VS 1K .047uF

1 2 1 17
NC LCD RIBBON 8
8
8
1
1
18 DB9_2 1 2 DETECTOR_CATHODE 9
NC 9 DB9_7 9
2
2
L320 R341 +5VS L342 L301 L340
SHIELD
SHIELD
19
GND
GND
NC GND 10
2
R342 /RAMP_UP
1
FERRITE 909 1 1 2
316K
1
C337 Q312 SPO2_2 L333
1
2
.047uF Q313 C335 IRLML6402 L303

FASTC SPO2 DB9 DB_9
2
3
2
1
1
ON_POWER R379 BSS138 L305 SHIELD
SPO2 BOARD
10
11
2
2
Q306 TPS7350QPWR 2K 1 150PF L308
3
TO DB9
2
MMBT3904 +5VS +5VS L310
1
FASTB 1 /RST
2
R343 U324A
BL_REF
2
196 2 LM393
1
1
RAMP_UP
1 BL_OSC L334
2
R345 R346 3 L343 L335

1
2
100K
2
R344 100K C336 680uH

4.64K R347 D310 Q307 R380 FERRITE
3
BL_ANODE
2
100K D309 MMBT3904 .047uF 100
CHG PWRD MMBD1204
1OFFB 2
2
2
3 MMBD1204 3 1 AUTO
AUTO
2
BL_CATHODE
3
1
2
1
R348
CHG_ON1
2
Q308 R349 + C324 100K R350 R384 R336

MMBT3904 100 33uF 100K 1M SPARE 10K
1
2
BL_CTRL 1 BP MODULE CONNECTION
2
2 U324B
2
R351 R382 180mA peak LM393

U324+
/POWER 2
2
C325 31.6K 1 2 1 OHM 5 +
/CHARGE
7 U324OUT
FAST
0.01uF D311 180^2 * 1 = 33mW

U324-
1
R381 10MQ100N 6 -
2
1
10K
OFF
/ON
BACKLIGHT
SPOT I/O SECTION
SPO2
+BAT SPIO2+
8
U322
IN SENSE
15
SPOT MOUNTING HOLES
9 13 U323
IN OUT
1
10 14 C331 MAX861
IN OUT
8
.047uF MOUNTING_HOLE
6 20 SPO2RES
V
EN RESET 1
2
MH305
1
4 CAP+ 2 7
NC CAP+ SHD
1
5
NC + C327
A 100uF C329 C301 A
7 + 6
NC 1000PF 10uF LV MOUNTING_HOLE
11
NC CAP- 4
2
12 5
NC CAP- VOUT 1
2
16 MH304
NC
FC
17
/SPO2
NC
G
18 MOUNTING_HOLE
NC C302 MH301
19
GND
GND
GND
NC + 1
1
SPIO2-
+BAT 10uF
1
3
2
1
TPS7350QPWR DRAWN DATE

1
R355
100K
WILL CUIPYLO
09-06-00 Welch Allyn
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC.
APPROVED DATE
KNUT SPANG AND SHALL NOT BE REPRODUCED, OR COPIED, OR USED AS A BASIS FOR SALE OR
2
09-06-00
REL TO PRODUCTION DATE TITLE
SPOT
R5
3

100K
1 2 SPO2B 1 Q13
MMBT3904 Size DWG NO Rev
REV REVISION DESCRIPTION ECN INIT DATE APPRV Copyright Thursday, December 28, 2000 D 421102 Sheet 3 of 3 B
2
5 4 3 2 1

-

*
7
8
6
6* 6*6
*+ 6*6 *

6*6
* *
6*6 *+ *
) *
6*6 6*
. *66 6 ) *

6*6

**
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-

*66 6*6

9
) ) +

*

,

.

-, +
+

*
/0 1

3$"(/52% !"# $%&'( )# * 2% 34

Revision A
Section 7 Repair Test Specifications
Repair Test Specifications
Spot Vital Signs
Original Date: 16 August 2000

Current Revision Date: 4 January 2001
Current Revision Number: 1.4
File: 126P182.DOC
Copyright 2001 Welch Allyn Inc.

All rights reserved
This information is considered proprietary and confidential.
Page 60 of 64
Revision A
General Notes
Note 1: The word “Unit” throughout this document refers to the Spot Vital Signs with out
pneumatics (tubing and cuff), temperature probe, SpO2 probe, and main battery attached, unless
other wise noted.
Note 2: Standard test voltage unless otherwise stated is 6.5 (+0/- 0.25) Vdc.
Note 3: All test are performed utilizing the Repair Software for the Spot Vital Signs or following the
procedures called out in the Spot Service Manual.
Note 5: Unless otherwise stated, all calibrated volumes will be +/- 10cc of the stated volume.
Note 6: Unit software for the Spot Vital Signs will be equal to or greater than “1.00” for “Spot”
software (SW 1) and equal to or greater than “1.00” for ModB software (SW2). If the unit has
Nellcor SpO2, the SpO2 software will be equal to or greater than “1.2.0.0.” If the unit has
temperature, the temperature software will be equal to or greater than “2.1.”
Page 61 of 64
Revision A
Repair Test
General Unit Test
A-D Noise Test
The A-D Noise Test is defined as the amount of noise on the Unit A-D pressure channel, over a 1 second sample time
while 0.0 mmHg is applied to the Unit pressure port. The maximum limit is 0.050 mmHg.
Leak Test
Leak Test is defined as the amount of pressure drop that is recorded over a 15 second interval with a 100cc volume
attached to the Unit pressure port and that volume having a stabilized pressure of 250 mmHg. The limit is 5 mmHg
max
Inflation Test
Inflation Test is defined as the amount of time the Unit pump can inflate a 250cc volume from 5 mmHg to 210 mmHg.
The limit is 7 seconds, max.
Dump Test
Dump Test is defined as the amount of time it takes the Unit to deflate a 500cc volume from 260 mmHg to less than 15
mmHg. The limit is 10 seconds.
Pneumatic Calibration
Note: The Unit can not be calibrated if the internal temperature is beyond 32’C.
The unit will be calibrated with 0 and 250 mmHg applied to the pressure port with the following algorithm:
-Adjust the pressure calibration ‘offset’ value with the following formula.( (Last autozero pressure
value + current unit pressure) * 16384 /(pressure offset correction value + pressure gain correction
value)). The pressure offset value must be -15384 to 15384.
-The Unit must be able to successfully perform an autozero.
-Adjust the pressure gain value until the unit pressure deviation from the applied pressure is less than 0.1
mmHg. Continue to utilize the following formula until the pressure is less than 0.1 mmHg. (applied
pressure / unit pressure) * pressure gain value. The pressure gain value must be 1000 to 31767
When the pressure transducer calibration is performed(only when successful), a calibration signature will be stored in
the Unit memory. The calibration signature can be any of up to four printable characters.
When the pressure transducer calibration is performed(only when successful), the date and time of that calibration will
be stored in the Unit memory.
Pneumatic Accuracy Test

Note: This test will be conducted in the configuration mode of the Spot Vital Signs.
Perform Autozero before the start of this test. The Pneumatic Accuracy test is defined as the comparison of the Unit
pressure measurement and applied pressure at 0, 50, 175, and 275. The maximum limit for the 0 reading will be +/- 1.0
mmHg, all others +/- 3.0 mmHg.
Valve Control Test

With a 100 cc volume connected to the Unit pressure port and pressurized to 160 mmHg, give Unit commands to open
the valve for 10 mSec., 15 mSec., and 25 mSec. And record each pressure drop. The pressure drops will be 4 to 12
mmHg, 4 to 15 mmHg, and 4 to 25 mmHg respectively.
Page 62 of 64
Revision A
Battery Calibration Requirements

The Unit battery voltage measurement circuit will be calibrated at 5.5 +0.2/- 0 VDC.
The battery calibration factor must be 14,384 to 18,384.
When the Unit battery measurement circuit is successfully calibrated, a calibration signature will be stored in the Unit
memory. The calibration signature can be any of up to four printable characters.
Blank Mode Current Test

The Blank Mode Current Test is defined as the amount of current that is drawn through the battery terminals, all LCD
segments are turned off, the back light is off, the SpO2 mode is turned off. The limit is 200 mA. max.
Back Light(Idle) Current Test

The Back Light Current Test is defined as the amount of current that is drawn through the battery, all LCD segments
are turned on, the back light turned on, the SpO2 mode is turned off. The limit is 400 mA. Max.
Valve/Pump Mode Current Test

The Valve/Pump Mode Current Test is defined as the amount of current that is drawn through the battery terminals, the
Unit is in the Blank Mode, Unit valve and pump actuated to on. The limit is 700 mA, max.
IR Interface Tests
The Unit will be able to communicate through the IR Port. Opening the IR Port and successfully issuing a command
with no errors returned will be sufficient to test the IR Interface.
Interface Test
When given the proper commands, the Spot Display will turn on all segments, turn off all segments, turn on the back
light or turn off the back light. When give the proper command, the spot unit buzzer will come on to ensure operation.
The pass/fail criteria is subjective to the user.
Temperature Option Requirements

Accuracy Testing
The accuracy of the temperature module must be within +/- 0.2F for readings with a nominal temperature of 97.3F
(36.3C) using a Cal Key (5200-25).The unit must be able to read a temperature of 96.4F (35.8C) and a temperature of
106F (41.1C) within +/- 0.3F (+/-0.2C) using a Welch Allyn 9600 Calibrator.
Note: if using a water bath to take temperatures, the temperature of the bath should be between 84F and 106F (28.8 and
41.1C)and the reading must agree within +/-1.0F (0.8C) measuring against a temperature standard that is accurate to
within +/-1.0 F (0.8C).
Temperature Probe Test

The unit will display “188.8” and then “ORL” once the oral probe is removed from the probe housing.
SpO2 Option Requirements

Note: These tests are only performed if configured forSpO2.
SpO2 Functional Test

The SpO2 Functional Test is defined as the ability of the Unit to correctly report an applied SpO2 signals from a
Nellcor SRC2 Simulator. The applied signals are 81% O2, 112 BPM at a saturation level of 100. The limits are +/-3
counts for the O2 readings and +/- 3 counts for BPM readings.
Page 63 of 64
Revision A
SpO2 Mode Current Test

The SpO2 Mode Current Test is defined as the amount of current, less the Blank Mode Current, that is drawn through
the battery terminals, placing the Unit in the Blank Mode, actuating the SpO2 mode and applying any SpO2 signal to
the Unit. The maximum limit is 120 mA, max.
Fail Safe Testing

Over Pressure Test
The unit will be able to detect over pressure on the unit’s pneumatic system between 296.0 mmHg and 329 mmHg.
Over 15 mmHg
The unit will be able to detect if the static pressure has been over 15 mmHg for 180 second.
Page 64 of 64

Spot Vital Signs: Service Manual

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Spot Vital Signs

Spot Vital Signs Service Manual

Section 1 General Information

1.1-To Service Personnel:

WELCH ALLYN,, INC. TECHNICAL SERVICE DEPARTMENT:

Welch Allyn,, Inc. .

Welch Allyn, Inc.

1.2 Limited Warranty

To receive service assistance or to ask questions regarding this

Welch Allyn, Inc. Service Centers

USA Customers CANADA Customers

Welch Allyn GmbH Welch Allyn Australia Pty. Ltd.

Welch Allyn Ltd. Welch Allyn UK Ltd.

LATIN AMERICA Customers

1.3 Basic System Description

1.4 Basic System Operation

Blood Pressure Measurements

Mean Arterial Pressure (MAP)

Temperature Operating Modes

Temperature Normal Mode

SpO2 Operating Mode

Max/min SpO2 Ranges

Pulse Rate Feature

Max/Min Pulse Rate Ranges

Cuff Pressure Range

Initial Cuff Inflation

Blood Pressure Accuracy

Blood Pressure Determination Time

Pulse Rate Determination (Using SpO2 determination)

Pulse Rate Accuracy

Temperature Determination Time

Oxygen Saturation Range (SpO2 %)

1.6 Identification Label and Serial Numbering System Defined

1.7 Firmware Identification

The main software versions will appear as follows:

2.1 Intent of Manual and Product Scope.

2.2 Test Equipment Bench Layout:

500 CC 250 CC 100 CC DMM Power DMM

To black wire To red wire

Welch Allyn Spot Device

Nellcor Diatek PC, IBM Comp. 486

2.3 Required Tools and Fixtures for Service

100cc TEST VOLUME T112819

2.4 Required Tools and Fixtures for Service

- Power Supply. 0-20 Vdc adjustable with 0-3A output.

- Oscilloscope. 60 MHz minimum.

2.6-Supplies and Accessories:

Blood Pressure Accessories And Supplies- Latex Free

Durable One-Piece Cuff

5200-15 Small Adult (one piece cuff and connector)

Disposable Monitor Style One-Piece Blood Pressure Cuff

Temperature Accessories And Supplies

Nellcor Puritan Bennett ™ Pulse Oximetry Accessories And Supplies

D-20 OXISENSOR ® II Pediatric Oxygen Transducer (case of 24)

Mounting Accessories And Supplies

2.7 Maintenance and Service Support

Technical Service/Repair/Re-calibration: Properly trained and equipped bio-medical

Section 3 Problem Diagnosis

3.1 Diagnostic Procedure for Returned Units

3. Power up the unit. If the unit does not power up:

6. If the unit is not inflating/deflating properly:

End of section 3.1