QA/QC inspector Civil test Questions and Answers. ‘To meet the mini. requizeemes! 2° @ [What is Quality D|_What is RFT aa ‘Request For Inspection S| What isNCR ‘Non Conformance Report ‘What is CAR Corrective Action Report @| What is MDR. 2 ve 2 ; ‘Materials Deficiency Report ‘What is Hold Point Not to proceed until approved 3 ‘What is the Timing of RFV's seading in advanee eeret oar 24 His to Inspection. ‘Standard of Portiand coment ConeréeArameo specs ‘09-SSMSS-097 "Oh Criteria for design & construction of concrete structures in Arameo standard { SALS- Q-001 | Ordinary type of Poriland Cement with SSA143 TYPE Sulfate resistant Portland Cement with ASTM.C150 TYPE-V : 75) Mineral additive not less than 79% by weight of Cement with ASTM-1240 | SILICA FUME. i} What is the minimum compressive strength of Non structural concrete 2000.psi jWhat is the minimum compressive strength of stridtural conorete 4000.psi : F=| What is the minimum compressive strength of Pre-cast concrete 5000-pst & Concrete plant Scales shall calibrated not less than 3 times ina Year ‘@| Maximum temp. of the concrete until used 32 deg. C "The required minimum nos of conereie cylinders for sirengih lest ‘4Nos “The age of conerete cylinder test 3, 7, 28 days( 1 #142 eylinders) ‘What is the minimum curing time 77 days continue ‘What is the slump of conorete 100mm +4 What is slump rae er ‘Water & Cement ratio ES Whats the mins and mak, stomp oFeonerse For 25%(7Smm to {25t0m) ae ofa ook mixer before the sample test 10 rotations. EE ig such vs column, wall, [1 weler C2] What in thorns. time to sels mele pa ig after batch the conerote | 90 minutes, 100 revolution " 4 not allowed in thie concrete yes, 2} What is the ph valu 8, ae "the max. tolul dissolved solids( LDS) in water used Tor, curing 7% (min. 6% to me 1000ppm( purt per million) 2c} Concrete trucks with out revolution counter shall be ___ | Rejected (3)) Each concrete sample taken max. delivery of each day 115 m3 or less What is the ph value oe ‘Acid & alkys Excavation and Filling Aramco standard ‘i ‘SAES-A-114 iH} What is the min, compaction required for select fil materials 95% density ‘What is PDT a Field Density Test ‘What is proctor value H ‘the moisture relationship ‘What is the min. relative density test for cohesfon less soil 70% mini relative density. ‘Gh What is the min relative density required for undet heavy loads FDS 85% min. “The select fill shall use for min. thick under FDS, slab on grade, spread FDS | 600mm min. ‘The rough grading under FDS tolerance mi Omin.to ~38iiin72.0 __ Maximum size of coarse aggregate ln stctural concroto 7" 73.0 __ Minimum size of coarse aggregate in structural concrete shall bo 3/4 74.0 __ Maximum size of aggregate used for sctepd i 12", [75.0 _Itisulation of roof shall be always fexlb 76.0 __ Time to test the leak tost of toofis 24hrs,’ >t [77.0 _ Water proofing membrane of oof shallbe UN protacted. 78.0 __Lean‘conerete Is provided for to ‘Provide a leveled surface to foundation [Z2-2 __Lean'conerete I provided fort if Z }9.0 Uv water proontig stil be dono inzeonts lp ef proof sha ieee eee PCE 0.0 "Each coating UN wate ‘prociind shall be doomis, 1.0 Moxhiun acid sll eid js n concrete shi not excood bp.a% by welaht of cement,” [2.0 Marin 101) in cutive excoul by 4% by wolght of cement. 88.0 __Cover or foundatdes shallbe Mitiin =<} [840 Cover or suppontig process equipment shal be Tene BH 85.0 Coverior wak wayside walk ls Sdinm =.= Tt 650 Goveror beams and counts Sim = 18.0 Cover slabs and wall ahd jbl shall be 25. iti 85.0 _ Covet for contiote éxpodtd td Sea water shallbo Zemin 89.0 Cover hetween reinforcenient atid enchar ‘anges oF pipes-shall be 100mm 90.0 Teinpatature for stbarh Gurlag salle nifiniuni dB St.0 apa barvier tote sed Golow Wi Bnei stich be Osim (Oa 102.0 __Water currg shat Sestnuabs untilthe slgndh has reached 70% 3.0 Canéiets suitaces shallbe towed with Builips and Vapet banner [940 Hot weather conofeting shall be Ii accordance WithAGl 303" RR [280 For concrete movemit alr placing nat aking and not vibrator, use shovel $5.0 Allowable deviatorininbltute content subiradg 18.65% of oploin moisture conga 97.0 Compaction of subgrade should rdf ba lase thas 38%, 7 © : 98.0 __ Sub base shail be previded wien CBR of subgiadd iB or fess, 199.0 For a weak subgrade, sub base provided shall have a minimum CBR. 100.0 _ Fora weak subgrade mirttum thickness of sub base shall bo Sem 101.0 Class of sub base material is class A&B, | 102.0 Class A sub base Is well graded gravel with Sand & oll [108.0 — lass B sub base i nlform mixture of gravel, stone framents with sand, siltand clay 104.0 Forclass A sub base 100% passing should be froma 4/2". 105.0 For class A sub base passing of slave at 200 shal be O fo 16% 106.0 For class B sub base 100% passing-should ba fom 2" 107.0 For class 8 sub base passing of sieve at 200 shall bo. 5 toy 108.0 _ Allowable deviation in MC In sub grades #3% 1 7lle. Dataget po shal bo cut and Sl oaed ine hd by uvewolet shal be isc 1207.0 SAES - Saudi Aramco Engineering Standards: [208.0 _ SAEP- Saudl Aramco Engingoring Procedure ‘ [208.0 SASD- Seudt Aramco Standard Drawings (219.0 Prior epprovelle required fr instalation of nonmetal pping tndor slab or similar structure, [214.0 Every precauion shal be taken to locale, protect and support exiting serlces during excavation, ibeloying and backfling. : [212.0 __ Thermoplastic & RTR pipes shal be stored if loose; outof direct sunlight, alows fee air circulation, ‘2ymaxt Sm hi}imin7Smm bearing bd\nexGm Gest ma From end Imltcaspor)Slfeo of shaip object [219.0 ._ Solvent and primer for thertnoptastic pipe shall be loved In lrofaoned bldg with max temp 28,7°C. [214.0 Gaskets, Ovings and jocking keys shall bé sre fat on racks below, 38°C and out of direct sunlight [215.0 * “Adhpssive for RTR piping shall be stored In an entisure where’ temperature do not exceed [246.0 Pipe and tings shal be propélyprotéctey from fupaet especially on thelr ends. They shall not be _athiowa, dropped, bumped hit, or drogged afd pushed over abrasive surfaces. 217.0. Loose thermoplastic and RTR pipe shail ba handiéd by Hand or using nyloricotton strap spreader sling. [2100 The¢moplastic piping shall be exami & i| ARTE pipe and iting shall visual Tnspectod Tp scratches, damagod ends, racks, dalam 219.0 crashing, weathering and crack o-ringigaskot Vista aéceptanco fits Table 2 of 01-SAMSS-020/036 [220.0 _Daniaged RTR pipe and fitiags shall not be instaled, =” [221.0 Pipe and fitings shal be cleaned ard died befor’ instalation. ee 22.0 Solvent comert tobe asta; Fooled or ichanod, 2) eokng or opennod conisinor, 2) expired [229.0 _ GI- Gonoral insctions [224.9 ~The botiom ofthe, rench shall be dy Before the Bibs stalled. = [225.0 _Atthe end of every workt}pipe ends shall be 62p6d,2)pipin shall be anchored to provent fr Hoatalion, [226.0 160mm minimum ground bed fram battom of he pe. [227.0 _ Insubkha areas, required clasé B base material of 160mm & shall be compacted 90% ASTM D1867 [228.0 A sand bed, 150m in depth Is Fequlred for al feAbtos and shall be compacted 70% relative deny 229.0 _In trenches with high pressure piping, such as fire water line a non-woven geotextile (130g/m*) ‘should enclose the sand bedding up to 450mm above the plpa, Minimum overlap should be 200nim, [230.0 _ RIR piping, tench contour shall not cause joint angular deflection(pipe bending cadlus exceed mliils, [234.0 Sheeting, or shoring shall be in accordance with Saudi Arameo Construction Safety Manual, Section | 282.0 CSD Consulting Services Department a pblitore gt ili GBao-68 22 by ok C321 29862 SIG300 ppm minimym of TOS requied for eutng wareh ‘Shovel not vibrator isthe tool ged for meying concrete ina formwork. Conorote shall be alowod fo wie [OFA minimumof Faye prior to coating, ‘Sewer pipes In trenches shall bo covared by cldan sand, “For concrete cating eaatve hut shal’ oss than 88% Design strength for Standard-congrete after 28 days shall bo 4000psi Design for non strietufal concrete afor29 dayslshallbe 2000psi, - = Design strength fr pre-strossgil eonerete at 26 4ays shal be 4000peI. Released strength for pre-strassed concrete grout shall be 3600pst. Pre stressing tendons shall be non coated, “ Coment content or re cast onal stab rma of 60 kan (Cement content for re cas cqnrte sale a mun of 970 kam? Select fil material shall have passing sieve # 5. 10% # 6 cm Conetee materi shall ben agcordenes win Gd Saas O57, Fuso bofd epoxy FB fr enorement shall bef accordance wih G9 SASS 708, Concrete cover fr slabs and alls and jest shale minimum 26mm Concrete cast agalnst soll shall have minimum cover of 76mm Cnetet cove for foundations sha be minimum of erm Concteto over for gotumns and beams shalt Somm. Retardor are used to increase ial setting. Leog Plastlcizers are used fo Increase workability. = ‘Super Plasticizer are used o early strength Sillea furne Is @ Retarder, Concrete in parking [ots shall have a minimum cover of 7Smm Plinth beam shall haye @ minimum cover of 75mm: In ide walls contruction Joins shal provide ata ini ora Minimum cement content in gout shall be 250 kglcum Water cament ratio forthe grout salle 08 Material t be used as cover for concrete shall be plastering, Rotation of RMC drum shall nat be more than 360 when reached to the ste Concrete cylinders to be prepared far test shall be 4, !f stump in RMC is moro than 100 + 26 then the concrete should be rejacte Compaction test on site should be done by Troxler apparalus, DensiyiSompaction w be Jotonined by FOT, [89.0 To lonrgve th eompaclon af aulpral motture content ints add moro wator 70.0 For iting of eancrete, panol i ip: for hook sailfue tO oo [71.0 Forlifing concrete panets minimum dfameterof hookshall bo Tammy t Heey (0 avoid sogregation by more than imeter FO Gonerete shal not be dropped [2.0 Eaiipment made ofthe aluminum shal ot be ye or pumps, nes et or discharging consi [20 Maximum TOS in water cg shale 1000ppm(TDS = Foal Disoived Said) ean [40° Goierate curing shal conta diya pa ae Flas, i 5:0, Alconereta,stifaces in dred coninl wi nah sil io eo with Do 0% ft hiro ts ag oxic sin Lou 0 hao a0 ‘Not permitted Prime coats (MC70) to apply.asplialt base course Not permitted Tack coats (RC.250) atariéo standard we RE SAES-A-971. | WhatisRO et ‘ Rapid Curing Whit iS the ininf. rates of tack: Goats. apply: pees 25 Ite M3. What is 8 tiax. temp. of RC prionto oe What 15 the Hiax. ti Line allowed to aplication of waphilt on the ack soar Asphalt Core compaction shall bs 96% Marshall density the surface of pavement yariation allowed ci +or= 4mm to 3mm at4 meter With out covéiing of asphalt in the truck shall be : ——.._| Not Accepted Hot Mix asphalt temperature shail be until ‘the last delivery 139 deg.C-to 163 degC Each test sample taken form paving aren to be su ip Snly allovred the etmospheretenip, Ts mors Than ‘The max. thickness Of asphalt layer The mini, thickness Any asphalt paVeme Board metal stad lows opening aren 10 ba u e lire rated gypsum board shall be of asphalt layer ats contacts with pipeline shall be jhtinng until ‘the end of wall o nocial gypsum board wall shall be ‘continue 30 mun mini. from ceiling the color code of fire rated gypsum board oe a the color code of water resistant gypsum board Green a the color code of regular aypsum board TP Blue What is the mini. expansion joint Tength of gypsum board wall [a5 fee's +The fir Gram to 25min, ‘50mm lean concrete oF 0.15mn vapor baerier 150 som. 0 mim ® 3 (GaSe tain, overiappod joint gies Tw a a tea La Wiectterann ‘ al Sones [300° exe é }250mm in 2 layer a ‘nlp, yusolpi prude of obi sill Sea pannCoMber eeaTe ESE Form Work, Rebar work and Concrete Aramco standard ‘SAES- Q- 001 BE Coated Rebar Aranico specs (09-SAMSS-106 ‘Coated rebar shall be stored off the ground on protective cribbing ‘Yes 300mm height min, FBE coated rebar stored in out door area with out protection not more than | 2 months A The max. amount of damaged coating shall not exceed 1% with 300 lengths The FBE coated bars shall not fo be cut with fame ‘What is the grade of rebar's Grade 60 ‘What is the grade ‘Stress and strength Runway and formivork shall be not supported on ibe Reinforcing bar ‘Water stopper isrequired Where watertight construction Gf Toint sealer shall be : Blastic type Form coating shall be applied | Bofore rebar placed ‘Consrete cover ( Spicer ) permanently exposed to earth "75 mm min, Concrete cover exposed to whether ‘50 mim min, 75) Min. cleat distance from anchor bolis or sleeves to edge of concrete 100 mm Min: anchor bolt size. : 20mm. ‘Construction joint shall be max. oa in ‘Control joint shail be max. i ism ‘Expansion joint shall be used in paving adjacent - _ ‘As per construction Drawing Alll concréte surface direct to the earth shall be coated with APCS 3 2 coats. bitumen G4} Racking shall be used to move,the concrete is 5 [Not permitted rato shuloo used t ove tho nore lide ors ‘Not permitted Re tempering of concrete is _ ‘Not permitted Pre cast concrete or mortar blocks spacer or bar supports, ‘Not permitted D} Embedded Sleeves are Galvanized / PVC ‘What is the standard of Arameo for Concrete Foundations ‘SAES -Q-005 ‘What is the standard of Aramco for Mortar/Grout SAES-0-010 75) What is the standard of Aramco Building Code ‘SAES-M-100 ‘What is the standard of Aramco for Coating ‘SAES-H-100 ‘What is the standard of Aranico fof EDDM Installation ‘SAES-N-004 hak is the standard of Aramco for Asphalt SAES-0-006 ‘What is the mini. compaction.test.required for roads! Under paving Teach 7180 m2 J aodtab) a conmacted Jayor of asphalt mix n LA? minimum acceptable compaction for asphalk concrete shall be 96% Zeek ol alone Goma layer of asphalt mix minimum thickagss shall b Boram ae boven ixlnum thicknoss shail be Bom. Water ponding in paved are shall nat exceed move jan Jn paved area dopession shall not be inore tan" _, [161.0 For concrete sutaco coating porcontage of elt is checked bySlcometer 1820 Moisture content of conc o be coated shall have a max of 4%, 183.0. During surface preparation humidity should not be fpore then 85% Hi _| 1540 Measurement of humidity is done by elcomater, + : 185.0 Surfece temperature of concrete shallba not iess tin 10°C 188.0 __ Substrate temperature must be greater than the daw point 3 187.0 Filog and coating must be done after sealing.” [168.0 _ Primer seater shall be of__ molecular welght. [88.0 Holes and cracks of concrole eurfaco less than 10mm Shall be filed with epoxy grout, /160.0 . Tensile stiength for heavy duty suiface shall bb not i@ss than 260psi,_ 1610 Tense strength for heavy light sufaco shall be nots thart7Spsi. 1183.0 If surface of conc, subject to coating is chemically contaminated then it washed with clean water 163.0 Long perlod contaminated surface for coating shall be neutralized by soaking 24hrs, [164.0 _ pH for Neuivalization water shall bo 7 to 8, = 165.0 When we ratlo for comenitous grout is 4 orless, grout shall be continuously water cured min of Tdays 166.0 Design strength of epoxy grout for machinery support after 7days shal be 14,000 psi, [187.0 Working time of epoxy grout fr machinery eupport is Eomin @ 32°C Hee 168.0 Use epoxy grout in any of the ff: S0OHp(74OniHp), S600RPM, 2270kg,60Hp Reciprocating Machinery [169.0 aroutis 100mm or deeper, Install relnforcement as per manufactur cocommendation, 170.0 The corner of mounting plate to epoxy grout shall be rounded for atleast 60 mi radios, [171.0 Non-oad bearing CMU shall be used for non-doad bearing patitlonand nat for exterior walla: 172.0 __ FBE coated rebar i tested It shall be by rubbing a small place of white cloth with MEIC in 4 min 173.0 Foundation shall be founded dn elther undisturbed soll or compacted fil and atleast 600mmn below the existing or finish grade surfacas. 1740 Foundations supporting steel bases top of concrete shallbe a min of 160mmabove fished grade 175.0 ‘The minimum thickness of grout shall be 25ram [178.0 Foundations shail not be placed above underground piping, telacommunicalions or fects lems ‘The zone of foundation pressure ls defined a5 3 plane extending outward and downom the bottom edgo of the foundation at a 48° angle. 1177.0 Foundations including pipeling anchor blocks consucted naar the slope should ensure that a 45° plane extending downward from the bettom edge of the foundation does nat intersect the slope face, | 178.0 Slab mounted pedestals may only be.used when al tha requirements are mot:#)Sufflclent strength Proxles pbtomdieKamacwan grani QrKrherr teore. 118.0 10810 Rtowabie devotion in MG of eub base and bigs hal bo LBW 110.0 Layer thickness of sub base and base material shall not exceed 18sar after compaction _ 140 _ Sub grade during placing and compoctipn of spb base course should be kept drained: 112.0. Sub base should be compncted andl soactuis shy deity % ol lab %e eae 1130 Waser be compat it as dy TRE 1140 thkAntie of wampsctal Kayes of base arse shoul nit davis moro thy Giana eee 115.0 _ Cave materials of class A, B & C. i 116.0 Class A hase materia » of agoregato‘uionly yale fiom eoatse to fin. 1170 _ aes 8 base materials urifom miu of echod rocker crushed gece 4 Class C basi matoral isa natural occuring gre of sit, sand and limestone. Fay class A’ base material 100% passing 2 112" For dass A base matesial 90 to 100% pajsing 3 For class A base material 2 to 9% passing #200 sieve. ‘At 100% compaction of class A base matrial GAR vawe should be 100min: At 100% compaction of class B base matiral CAR valve should be 50min. AL 95% compaction of class C basa inataial CBR value shal be 4dmin Allowable deviation in opt, moisture content of base course Is 4.5% CER value of lab compacted samples of base material shall be determined with soaked. ‘samplos, ‘Soaking of samplés for CBR of base material should be after Sdays. Allowable deviation on cormpacted layei shall ot be more thanénm, ie Coat is applied on the {op surface of aggregate base coar Tack coatis applied on the top surface of asphalt binder coarse. Pritna coat is an-asphaltic matéral of mediym curing. = Tack coat is asohollé material af rapid eung Minima curing time for prime coat f 24hours: : i 184.0 Prime coat matotal is MC 260. [195.0 Tack coatis RC 260. é 196.0 Temperate fr pritie coat MC 70 epplication shall be 60deg o to BO" 197.0 Temperature for prime coat MC 250 applcaton Shall be 6Sdog cto 105°C * [138.0 “Tempereture fortack coat RC 250 & RC 800 application shall be deg to 10S SC(G #7 2009 o), 139.0 Rate of application of prime coat chal be 0.66 to 4.75 Wn" 140.0 Heating of agoregate temperature shal not exeed 163°C ‘41.0 Tolerance in asphalt content shallbe # 0.4% fe 42.0 Heating of asphalt coment chall be 199 to 109°C : 143.0 __ Atmospheric temperature at the time of placing asphalt concreta shall be noliess than CO 144.0 Temperature of asphalt mixing tuck at placing spot shall not exceed 463°C: > 145.0 Asphalt mixing tompbrature in Wick at pacing spot sal nal exceed 163°C eby calculation 2)Concrete paving atleast 159mm thick 3)Tép of pedestal at least 160mm above finish pavrg elevation 4)Compressive laid less than 2000Ka, nat sottlement sensitive nor subjocl ‘vibration 5)Appled load do nat creat sin 0 the pedestal dowel 6) The pedestal riot located within 160mm of paving joint. 179.0 Precast concrete foundations ma) ation are not critical or minor vailationé inthe precise locationfelevation can be act and shall ot be used for supporting hnawy wachinary Ww SAPS OT, {cone foundation by Spm fespiean concrete or said nine 60m nly be used When the foundation allinament in plarand nmodated 0 0. Fn pln a iia 120 Rae "10 And tol ded weenie es hal bo sa ccate tk trates in we pore The minimpm anchor bolt diameter shal be 2pmmuniess oytiewise specified o lor smal nfse eo jonshal be equipped with an additional nul to sorve as lockenul. 188.0 Anchor bolts that ae exposed lo the wealher h coastal areas, subjected to hequent wash donne or fire water citugetesting shall have thelr diamtqis increased by Smm as a cowosion allowance. 1850 _Coastal areas defined tknifom shoreline of Arabian Gulf al the Rastanura Refinery Terminal; '3km from shoreline ofthe Red Sea, f 8010 ~ Peetinstald anchor bots shot ot be used, apuoved shal be donlgnsd per A SH@, appari O- 161.0 Fats at eanog wal sal drained using weophotes w erated wok or couse graver tetera 192.0 _In counterport walls that atest 2 drains fo each pockel formed by the counterpart. 199.0 __ackil shall be specifed to be’ completed bott'in front and behind the retaining wall tothe Sama ished before additional material he placed behind the wall 124.0 Anchor bol, Typet/1S - ASTM A30Z:Type 2/28 - ASTM A3GIAGNiType_3/05 “ASTM Al93/A 103M 196.0 __ AB 38-M24-100-600-(2}; 38 anchor bot ype, M24 - dia, 100 - projection, 600 length, 2-no. of ruts }196.0_ SAES-S.010°Sanitary Sewere’does not 1 Wlude! in & bulking covers byS-060,2}covered byS-020 1197.0 PVC- Polyvinyl Chloride jeiaes }198.9 Building Drain lowest piping system, = discharge fr soil, waste,etc inside wall to 0.6m outside, 199.0 Building Sewer hor. piping of drainage system wic conveys it fr buldiig drain to publtiprivate sewer 1200.0 _Invett- the lowest point ofthe Intesnal surface ofa sewer at any cross section, 201.0 BOD. Biochemical Oxygen Demand [202.0 PPI- Plastics Pipe Institute [203.0 AVAWA-- American Water Works Association [204.0 ASTM American Society for Testing and Materials» [205.0 ASME - American Society of Mechanical Engineers }206.0 _ SAMSS - Saudi Aramco Materials System SpecificationsSIEVE ANALSIS AND PROCTOR TEST(MARL/SELECT. FILL) ‘Two Bags or around 30 to 40 kgs ofbacktill material sample, : Empty the contents of sample and mix well, Take one quarter for Sieve Analysis sikVé ANALYSIS : 1° Wash te sample in sieve # 200 (0.075mmm) Beciad 2 2.. Drying in oven for 24 hours 3.° Pace the sample on SOmam thru 0.075 (#200) seve 100% shal pass through Om (8 37.5mmn) sieve, 3 4 0-15% retained on sieve #200 (0.07Snyn). PROCTOR TEST; “Mix the temaining three quarter of sample together, Sieve material passing %” sieve (19uan) Divide the material info 5 parts of 6kg's each #100 Sample #1 Add 2 oF 4% of water by weight af sample Le, 6000 x4%-= 240m, Semple #2 Add 6 % of ater by weight of sample i.e, 6000% 496 360ur Sample #3 Add 8% of water by weight ofsample e600. 494 doa Sampled Add 10 %0f waterby weight of sample i.e 60002 4% = GOO Sample #5 Add 12% of waterby weight of simple’ ie 6000% 496 = TROat After mixing water leave for soaking for two hours ° Saaple #1 Compact each sample in layers in mould with 56 blows per ayer using A. ky Rammer ‘Weight of Mould + Base + Compacted soil™ 10575 prams af Mould + Base = 6324 grams ‘Weisht of Compacted specimen 10575-6324 = 4251 grams Wet Density We. Ofcom, Sn, = 4251 gms = 2.020 pen? x 1000 = 2020Kgs/n? ‘Volume of Mould 2104 om? MOISTURE CONTEN ‘Take around 400-500 gms after soaking period fromm each sample (Consider Container #1 1. We Ofcontainer = 104 gms Ofwetsoil + container = 608.8 gms, 3. Dayall the 5 samples in oven for 24 hours. 4, Wh Of dey soil + container = 582 gms. 5. Wt Of soil moisture (608.8-582) °=26.8 gms. 6 7 Wt Ofdry soil (582-104) = 478 gms Moisture content (%) wt, of soil moisture x 100 ~ 2638 x 100 = 5.69% Ws, of dry soil 418 Diy Density = wetdensity x 100 = 2020x100 = 1913 kg/m? 100+ Moisture content “100 +'5.60 ‘Results HO Mar. Dry Density 1919 kgvin (a, vaus ofthe 5 samples) ‘Optimum Moisture Content = 5.6% (Moisture Content of above max. ‘dry density) vate ras sn orn aor tsrunt coro aivousn Hinetdmecs eget echoes Ect vein Atlan oe mm 30.006 37.500, 25.000 19.000 12.500 9.500 4.750 2.360 1.180 0.600 0.300 0.150 oorA). Max, Dry Density/Relative Density of Exc. & B/f msaterial: Field Test Equipment? + Troxler Field Density/In-situDensity= 1736 kg/m? (Assume) Max, dry Density’ = [n'situDensity _.x 100 i Max Dry Deity, 7 1 #4236 x 100 = 97% 1786 (jor sts or oe sal be sido bs onl & Max dy east om postr prd Relative Density = (tield Deusity-Min, Density) x Max. Density x 100 (Max. Density ~ Min.Density) x.Field:Dousity Moisture Content: .+2% of Optimum Mojsture Content.” {(Miag,Dry Density & Optisnim Moisture Content yalues are catrigd out by Proctor est done by thre party) wecmereeneid : ; Tespirsiea, 25360 ‘ Stumps Concrete with seizes = 100-{80mm Concrete wilh auperplestzer ond Sif Fume = 130-200: Unit Weight: 2350-2400ky/a? Air Coutent:—Notto oxen 2%6 ‘Unit Weight/Densily of Concrete = weight‘of compacted concrete ‘olut of Mould, (2350 to 2400 kg/m") ‘Compressive Stret ‘Gender PoG8D KN & See of Mold D=1sOrem&1-300mm i, Mae etd = €8Dx1000-S80000% Surface hea = 3.1416 (50) [4 17671 So Fon PIA 6000/7671 3-383 Nine =38.5MPoWater: FeSPlg egal sed a conan SSN BEtagset0® amare ny PS a ay Wolo ase laa gee OS ees Shiorlte ton eanigee Bal IHU GH GBhient =< 200 ppm, Curitig Materials: . Cac shall cominence immediatly afte (Aatwork) finishing ot within two hours after consolidation and stall continue fora min. of 14 days, Remedial Work; Afler removal of formwork, if surface eveals small holes & minor honey combing lees a {Oa 10mm sizeywhic do wat impair strength abl be filed whee tee ne composition of surrounding concrete, 7 ‘Chamfers: All exposedentevor corners shall be chanted to produce 25mm beveled edges. Covers: All underground foundations upto St' steel or equipment base plate level, exposed to potable or other treated water shell be 75mm, Eads ofRebar’s = SOmm or 2 x bar dia (whichever is greater) ‘Tolerences: Buried concrete +1520 -6mm Floor Slabs de Paving in 3m. = 43mm Concrete Joints!Consiruction Joints: ‘ @) Construction joint shall beat right angles to rebar 1) Saree shall be roughened & atance removed by pressure jeting wilh i end wateror wire brushing, ©) Hhe jon surface ist hour ol, uric sal be pred with bonding agent. ‘Testing of Fresh Conere ‘Temperature: 25.30°C Stump: Concrete with plasticizer = 100-1S0mm Conerete with superplasticizer and Silica Fume ~ 150-200:m, ‘Unit Weight 2350-2400kg/mm! AirContent: Not to exceed! 2%, Waterproofing: S_ Metesproofng de protection stall bo applied tall surices exposed to sol his coating shall Exteel 300; above ground level or up tothe boom of striae] seat ot equipment base plates Whichever is lesser. ‘Compressive Strength: ‘One semple consists of seven test eylinders, ForSmait Pour = One sample shall be taken, Fyne ge Continuous Pour = One sample for each 38m3 of concrete placed $ Colinders shall be cared under std, Molstire & Temp, Condition 4 Cylinder shal! be field euced fora min. of28 days 3 Cylinders sholl be tested after 7 days de 3 cylinders shall be tested der 28 days, * 1 Field cured oy, Shall be tested as per sabie direction Occoco0Grouting 4 2 : : z 3 i S : g z i E Non-Shrink Cementitious Grout: . Min Compe Suensth @7 days 35Mps, Min, Wosking Time «60 mins Snuetwal Column base pate; with or witout shear keys & with sleeved ‘nchor bolts to resist high shear force Miscellaneous Structural supports: Stars, stiles, pipe rack & pipe support etc, Epoxy Grout: 7 2 Sra out shall be resistant ta of, ynheticubicants, water & chemical Mio. Compr, Stengih @ 7 days = 96 Mpa, - "Min Wotkins Tange ‘min’, Miselancous Applications; Where dynamic loads det inypact ore presnt Where vibration gransmitied through grout Where chennicnt atin it puible ‘Where igh allowable bearing weseure of pit in aapl ‘shall be mixed, placed & cured as.per manufeturers recommendations NS Com. Qt. Shall be ehannited ae i hay reached is ini ect A aGe cant be chamfered ater inital et. Chanter edges shall be fied othe Formwork, thmerae mixer with moving pads he eet mis spy prow “rory Gros be placed in one diction ony to pevent png ofa ural nienibersfareas iuink cementitious grout he Grou for all skid mounted equipments shall be place under the s seewred by ancl bolls, The reuatning voids shall be filled sy inden St dit al be ceed tng IRgred ie to 100kg oF cement