HB Ac1 Geraeteintegration Profibus en

Actuator controls
AUMATIC AC 01.1/ACExC 01.1

Profibus DP
Manual Device integration Fieldbus

Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
.
Read operation instructions first
Observe safety instructions.
Purpose of the document:

This document is intended to support the system integrator in integrating the fieldbus interface into the DCS.
..
Reference documents:
Operation instructions (Assembly, operation, commissioning) for actuator
Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Profibus DP
Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(addresses from page 46).
Table of contents Page
1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. General notes regarding safety 4
1.2. Range of application 5
1.3. Warnings and symbols 5
2. General information about Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1. Basic characteristics 6
2.2. Basic functions of Profibus DP 7
2.3. Transfer mode 7
2.4. Bus access 7
2.5. Communication 7
2.6. Functionality 7
2.7. Protection functions 7
2.8. Device types 7
3. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1. Introduction 8
3.2. Parameter setting 8
3.3. Configuring the Profibus DP interface of the AUMATIC 8
3.4. Communication start-up 9
3.5. AUMA user parameters (AUMA specific parameters) 10
3.5.1 Process representation input (user parameter 1) 10
3.5.2 Settable (user definable) signals (user parameters 2 to 8 and 11 to 34) 10
3.5.3 Alarm contacts/collective fault signal (user parameter 9) 12
3.5.4 Percent/per mil coding for transmission values (user parameter 10) 13
3.6. Profibus DP-V1 services (option) 14
4. Description of the data interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1. Input data (process representation input) – signals 15
4.1.1 Process representation input arrangement 1 (default process representation) 15
4.1.2 Process representation input arrangement 2 16
4.1.5 Signal description within process representation input arrangement 1 (default process representation)
19
4.2. Output data (Process representation output) 28
4.2.1 Description of the output data 28
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Manual AUMATIC
Page
5. Description of the Profibus DP board. . . . . . . . . . . . . . . . . . . . . . . . . 33

5.1. Displays (optical signals) 33
5.2. Connections: 34
5.2.1 Profibus DP bus connection 34
5.2.2 Customer inputs (option) 34
5.2.3 Redundant bus connection with component redundancy (option) 35
6. Corrective actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1. Fault indications and warning indications 36
6.2. Diagnostics 36
6.3. Troubleshooting 36
6.3.1 Measuring the Profibus signals using an oscilloscope 39
7. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8. Appendix – Proposed external wiring diagram. . . . . . . . . . . . . . . . . . . . 41

8.1. Connecting external sensors, 2-wire technology 41
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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AUMATIC Manual
1. Safety instructions
1.1. General notes regarding safety
Standards/directives AUMA products are designed and manufactured in compliance with recog-
nised standards and directives. This is certified in a declaration of incorpora-
tion and a declaration of conformity.
The end user or the contractor must ensure that all requirements with
.
respect to assembly, electrical connection, and commissioning at the place
of installation are met. They include among others:
Standards and directives such as: EN 60079 “Electrical apparatus for
explosive gas atmospheres"
Part 14: Electrical installations in hazardous areas (other than mines).
.
Part 17: Inspection and maintenance of electrical installations in hazard-
ous areas (other than mines).
Applicable configuration directives for fieldbus applications.
Safety instructions/ All personnel working with this device must be familiar with the safety and
warnings warning instructions in this manual and observe the instructions given.
Safety instructions and warning signs on the device must be observed to
avoid personal injury or property damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance

must be carried out exclusively by suitably qualified personnel authorised by the
end user or contractor of the plant.
Prior to working on this product, the staff must have thoroughly read and under-
stood these instructions and, furthermore, know and observe officially recog-
nised rules regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regu-
lations which have be observed. The end user or contractor of the plant are
responsible for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings are in com-
pliance with the requirements of the application. Incorrect settings might
present a danger to the application, e.g. cause damage to the valve or the
installation.
The manufacturer will not be held liable for any consequential damage. Such
risk lies entirely with the user.
Safe operation
.Prerequisites for safe and smooth operation:
.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning.
.
Exclusively operate the device if it is in perfect condition while observing
these instructions.
.
Immediately inform about any faults and damage and allow for corrective
measures.
Observe recognised rules for occupational health and safety.
Protective measures The end user or the contractor are responsible for implementing required
protective measures on site, such as enclosures, barriers, or personal
safety equipment for the staff.
Maintenance Any device modification requires the consent of the manufacturer.
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Manual AUMATIC
1.2. Range of application
AUMA actuator controls are exclusively designed for the operation of AUMA
actuators.
Other applications require explicit (written) confirmation by the manufac-

turer.
..
The following applications are not permitted, e.g.:
motor activation
pump activation
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the

device’s designated use.
1.3. Warnings and symbols
The following references and symbols are used in these instructions:
NOTICE Potentially hazardous situation. Failure to observe this warning may result in
property damage.
Information The term Information preceding the text indicates important notes and
information.
For assembly, operation, and commissioning, observe the additional safety

and warning instructions of the reference documents (page 2).
Symbol for CLOSED
Symbol for OPEN
Æ Via the menu to parameter

Describes the path within the menu to the parameter. By using the push but-
tons of the local controls you may quickly find the desired parameter in the
display.
È Description of the parameter settings/indications

Describes the setting/viewing possibilities of a parameter.
ò Step by step
Provides a detailed description of each step for setting/viewing the parame-
ter.
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AUMATIC Manual
2. General information about Profibus DP
For the exchange of information among automation systems and between

automation systems and the connected distributed field devices, serial
fieldbus systems are mainly used today as the communication system.
Thousands of applications have proved impressively that cost savings of up
to 40 % in wiring, commissioning, and maintenance are achieved by using
fieldbus technology. While in the past the fieldbus systems used were often
manufacturer specific and incompatible with other bus systems, the systems
employed today are almost exclusively open and standardized. This means
that the user does not depend on individual suppliers and can choose the
best product at the most competitive price.
Profibus DP is the leading open fieldbus system in Europe, which is also
used successfully throughout the world. The application range includes
automation in the areas of manufacturing, processing, and building. Profibus
DP is an international, open fieldbus which has been standardized in the
fieldbus standards IEC 61158 and IEC 61784. This standardization ensures
that the investments of manufacturers and users are protected to the best
possible degree and the independence of the manufacturer is guaranteed.
2.1. Basic characteristics
Profibus DP defines the technical and functional features of a serial fieldbus

system allowing the interconnection of distributed, digital automation
devices. Profibus DP distinguishes between master and slave devices.
Profibus DP is designed for fast data transmission on the field level. Here,
central control devices, such as a PLC or PC, communicate via a fast serial
connection with peripheral field stations such as input/output devices,
valves, and actuators.
The interchange of data among these field devices is based on cyclic com-
munication. The necessary communication functions are defined by the
Profibus DP basic functions according to IEC 61158 and IEC 61784.
Master devices control the data traffic on the bus. A master is allowed to
send messages without an external request. Masters are also called ‘active
devices’ in the Profibus protocol.
Slave devices such as AUMA Profibus DP actuators are peripheral devices.

Typical slave devices are input/output devices, valves, actuators, and mea-
suring transmitters. They do not have bus access, i.e. they may only
acknowledge received messages or, at the request of a master, transmit
messages to that master. Slaves are also called ‘passive stations’.
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Manual AUMATIC
2.2. Basic functions of Profibus DP
The master reads the input information cyclically from the slaves and writes
the output information cyclically to the slaves. In addition to this
cyclic data transfer of the process representation, Profibus DP also provides
powerful functions for diagnostics and commissioning purposes. The data
traffic is monitored through the monitoring functions on the master and slave
side.
..
2.3. Transfer mode
RS-485 twisted pair cable or fibre optic cable.

AUMA actuators support baud rates up to 1.5 Mbits/s
.
2.4. Bus access
..
Token-passing between the masters and polling between master and
slave.
Mono-master or multi-master systems are possible.
Master and slave devices: max. 126 stations connected to one bus
.
2.5. Communication
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Peer-to-peer (process data exchange [DATA EX]) or Multicast (control
commands to all slaves).
Cyclic master-slave process data exchange (DATA EX) or acyclic mas-
ter-master data transfer.
.
2.6. Functionality
..
Cyclic process data exchange (DATA EX) between DP master and DP
slaves.
.
Dynamic activation or de-activation of individual DP-slaves.
Checking the configuration of the DP slaves
Synchronisation of inputs and/or outputs.
..
2.7. Protection functions
..
All messages are transmitted with Hamming Distance HD=4.
Watchdog timer at DP slaves.
Access protection for the inputs/outputs of the DP slaves
.
Process data exchange (DATA EX) monitoring with configurable timer
interval at the master.
Adjustable failure behaviour.
..
2.8. Device types
.
DP master class 2 (DPM2), e.g. programming/configuration tools.
DP master class 1 (DPM1), e.g. central controllers such as PLC, PC.
DP slave, e.g. AUMA Profibus DP devices. Devices with binary or ana-
logue inputs/outputs, actuators, valves.
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AUMATIC Manual
3. Commissioning
3.1. Introduction
When commissioning a Profibus DP network, the stations on the Profibus DP

must be parameterized and configured with the programming software at the
controls (Profibus configurator).
The programming software first reads the GSD file (GeneralStationData) of
the individual actuators. The GSD file contains information about the proper-
ties of the device which is needed by the master. The GSD file can be down-
loaded from our website: www.auma.com.
Information AUMATIC actuator controls up to the logic software version Z031.922/04-00

have a reduced number of parameters. Therefore, a GSD file with reduced
functions is available at www.auma.com (see Readme.txt in
AUMATIC_GSD.zip).
Afterwards, the user can configure and program the device at the Profibus
DP for the programming software of the process control system.
This information is then stored in the controls (DP master) and sent to the
actuators (DP slaves) each time communication is started.
The control is executed via the process representation input and output
bytes.
If a configuration with consistent data is chosen, special functional elements
for the control of the Profibus DP slaves must be used with some PLCs.
3.2. Parameter setting
The parameter setting is partly determined in the Profibus standard, e.g. a

bit for switching bus monitoring on and off (watchdog).
The AUMA Profibus DP control can additionally receive up to 37 bytes of
‘user parameters’, which can be used to set AUMA specific parameters. The
AUMA specific parameters are divided into 34 parameters with 1 byte each
per parameter. The parameters can be changed via the programming soft-
ware of the controls. New programming software supports the setting of the
parameters via text and a menu selection. When using older software, the
values of the parameters must be entered using hexadecimal numbers.
The meaning of the individual AUMA specific parameters is explained in
subclause 3.5.
3.3. Configuring the Profibus DP interface of the AUMATIC
During configuration, the number of input and output bytes reserved for
each device in the controls’ memory is selected. Additionally it is determined
if the data is processed consistently or non-consistently.
Information Only the number of bytes determined in the configuration is transferred

between the DP master and the DP slave.
8
The following configurations are possible with AUMA Profibus DP actuators:
Table 1
Number of input bytes Number of output bytes
1 1
2 1
2 2
4 4
4 6
6 1
6 2
6 4
6 6
8 4
8 6
12 4
12 6
16 8
20 8
20 12
22 8
24 8
All these configurations (except 1 In, 1 Out) can be selected as consistent or non-consistent
The number of input bytes states how many of the maximum of 24 bytes the
DP slave sends to the DP master.
The number of output bytes states how many of the maximum of 12 bytes
the DP master sends to the DP slave.
If, for example, the configuration with 8 bytes input is selected, only the first
8 bytes are sent from the DP slave to the DP master. In this case, the mas-
ter does not have access to the bytes 9 to 12.
This way, the DP master saves memory space since it only has to reserve 8
input bytes for the actuator.
The data of the AUMA actuators should be consistently processed by the
DP master. This ensures that the value of a 2-byte variable (position trans-
mitter, analogue customer input) does not change after the reading out the
first byte and, thus, does not distort the value.
If a master does not offer the possibility to use consistent configurations by
means of the process control system, a non-consistent configuration can be
chosen. The values for the position transmitter and the analogue customer
inputs can then be transferred in 1 byte format (Parameter 10 = 0).
3.4. Communication start-up
When the DP master is switched on, it first sends a parameter and configu-
ration telegram to each DP slave. If parameter and configuration are correct,
the DP slave enters the ‘Data Exchange’ mode to exchange process data
between the controls and the slave. Then, the DP master can control the DP
slave and read its current state via the process representation.
If communication is interrupted (e.g. through the switching off of the slave or
the breaking of the Profibus cable), it is resumed automatically by the DP
master when the cause of the fault is eliminated.
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AUMATIC Manual
3.5. AUMA user parameters (AUMA specific parameters)
The AUMA specific parameters are set by means of the GSD file.
3.5.1 Process representation input (user parameter 1)
Designation in GSD file:

ExtUserPrmData = 1 “Byte order pattern”
È Description of the parameter settings:
Value in GSD file Text in GSD file Indication in display Description

0 Process representation arrangement 1
Prm_Text_Ref = 0 Arrangement 1
(page 15) is used.
(page 16) is used.
(page 17) is used.
(page 18) is used.
3.5.2 Settable (user definable) signals (user parameters 2 to 8 and 11 to 34)

Within the process representation input, the users can configure the data
contents of 4 signal bytes out of a predefined set of signals themselves.
.
ExtUserPrmData = 2 “Configuration Bit 5.0"
.
to ExtUserPrmData = 8 ”Configuration Bit 5.6"
(bit 5.7 is intended for collective fault signals, refer to page 12)
.
.

Prm_Text_Ref = 0 Not used NOT USED No signals
Signals LSC (WSR) or LSC (WSR) and TSC
Prm_Text_Ref = 1 Closed position CLOSED POSITION (DSR) (depending on type of seating)
Signals LSO (WOEL) or LSO (WOEL) and
Prm_Text_Ref = 2 Open position OPEN POSITION TSO (DOEL) (depending on type of seating)
Prm_Text_Ref = 3 Running close RUNNING CLOSE Actuator runs logically CLOSE
Prm_Text_Ref = 4 Running open RUNNING OPEN Actuator runs logically OPEN
Actuator runs from LOCAL, REMOTE or
Prm_Text_Ref = 5 Actuator moving ACTUATOR MOVING manual operation (without positioner only
local or remote operation is indicated).
Prm_Text_Ref = 6 LSC (WSR) LSC (WSR) Limit switch CLOSE operated
Prm_Text_Ref = 7 LSO (WOEL) LSO (WOEL) Limit switch OPEN operated
Prm_Text_Ref = 8 TSC (DSR) TSC (DSR) Torque switch CLOSE operated
Prm_Text_Ref = 9 TSO (DOEL) TSO (DOEL) Torque switch OPEN operated
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Manual AUMATIC
Motor protection has tripped (reset may be

Prm_Text_Ref = 10 Thermal fault THERMO FAULT necessary)
Prm_Text_Ref = 11 Torque fault (close) TORQUE FAULT (CLOSE) Torque fault in direction CLOSE occurred
Prm_Text_Ref = 12 Torque fault (open) TORQUE FAULT (OPEN) Torque fault in direction OPEN occurred
Prm_Text_Ref = 13 Torque fault (general)
TORQUE FAULT (GEN.) Torque
signal)
fault CLOSE or OPEN (combined
Prm_Text_Ref = 14 Setpoint E1 loss Nominal value signal is by 0.3 mA lower than

SETPOINT E1 LOSS the lowest set value
Prm_Text_Ref = 15 Feedback E2 loss Actual position signal is by 0.3 mA lower than
FEEDBACK E2 LOSS the lowest set value
Prm_Text_Ref = 16 Speed E3 loss SPEED E3 LOSS not available
Prm_Text_Ref = 17 Torque E6 loss Torque signal is by 0.3 mA lower than the
TORQUE E6 LOSS lowest set value
Prm_Text_Ref = 18 Warning oper.time The programmed max. operating time for an
WARNING OPER.TIME OPEN - CLOSE operation has been
exceeded
Prm_Text_Ref = 19 Warning starts/run The max. number of starts/h or max. running
WARNING STARTS/RUN time/h has been exceeded.
Prm_Text_Ref = 20 Local sw. position LOCAL SW. POSITION Selector switch in position LOCAL
Prm_Text_Ref = 21 Remote sw. position REMOTE SW. POSITION Selector switch in position REMOTE
Prm_Text_Ref = 22 Off sw. position OFF SW. POSITION Selector switch in position OFF
Prm_Text_Ref = 23 Remote mode REMOTE MODE Operation mode REMOTE active
Prm_Text_Ref = 24 Off sw. position SETPOINT MODE Operation mode SETPOINT MODE
Prm_Text_Ref = 25 Intermed. pos.1 INTERMED. POS.1 Signalling the intermediate positions 1 to 4.
Prm_Text_Ref = 26 Intermed. pos.2 INTERMED. POS.2 Signal behaviour according to POS.1
CONTROL to POS.4 CONTROL
Prm_Text_Ref = 27 Intermed. pos.3 INTERMED. POS.3 parameters
Prm_Text_Ref = 28 Intermed. pos.4 INTERMED. POS.4
Prm_Text_Ref = 29 Stepping mode Programmed stepping range (START STEP
STEPPING MODE STOP STEP) parameters) has been entered
Prm_Text_Ref = 30 Closing blink Signal is blinking for operation in direction
CLOSING BLINK CLOSE. Signal is active in end position
CLOSED.
Prm_Text_Ref = 31 Opening blink Signal is blinking for operation in direction
OPENING BLINK OPEN. Signal is active in end position OPEN.
Prm_Text_Ref = 32 Fault indication Collective fault signal, includes: internal fault,
FAULT IND. torque fault, phase failure, thermal fault and
configuration fault
Prm_Text_Ref = 33 Warning indication Collective fault signal, includes: Operating
WARNING IND. time warning, warning starts/run, internal
feedback, internal warnings and loss of signal
Prm_Text_Ref = 34 Not ready indication Collective fault signal, includes: Clear state,
selector switch not REMOTE, wrong
NOT READY IND. command, Emergency operation is active,
external operation bus
Prm_Text_Ref = 35 Setpoint reached SETPOINT REACHED Actuator is in nominal position
Prm_Text_Ref = 36 Loss of phase LOSS OF PHASE One phase is missing
Prm_Text_Ref = 37 I/O analogue IN 2 loss Signal loss of the parallel interface analogue
I/O ANALOG IN2 LOSS input 2
Prm_Text_Ref = 38 I/O analogue IN 1 loss Signal loss of the parallel interface analogue
I/O ANALOG IN1 LOSS input 1
Prm_Text_Ref = 39 Selector not remote SELECTOR NOT REMOTE Selector switch not in position REMOTE
Prm_Text_Ref = 40 Wrong command Wrong command received (several operation
WRONG COMMAND command bits set or nominal value > 100 %
or > 1000 ‰)
Prm_Text_Ref = 41 Internal fault An internal fault has occurred, see diagnostic
INTERNAL FAULT indication D2
Prm_Text_Ref = 42 PE fault PE FAULT not available
Prm_Text_Ref = 43 Internal feedback Actuator has not yet been opened to full end
INTERNAL FEEDBACK position OPEN or closed to full end position
CLOSED
Prm_Text_Ref = 44 Internal warning An internal warning has occurred, see
INTERNAL WARNING diagnostic indication D3
Prm_Text_Ref = 46 Local operation The actuator is running through an operation
RUNNING LOCAL command from the local controls
Prm_Text_Ref = 47 Remote operation The actuator is running through an operation
RUNNING REMOTE command from REMOTE
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AUMATIC Manual
Prm_Text_Ref = 48 Hand wheel operation

RUNNING WITH HANDWHL The actuator is running through turning the
handwheel
Prm_Text_Ref = 49 Proportional operation PROPOTIONAL RUNNING Not available
Prm_Text_Ref = 50 Operation pause PHYS.DRIVE BREAK Actuator is in pause time of stepping mode
Prm_Text_Ref = 51 Clear-state The Profibus DP interface has received a
CLEAR-STATUS Global Control CLEAR telegram
Prm_Text_Ref = 52 Digital input 1 DIG.IN 1 BUS1 A + 24 DC signal is present at the digital input
Prm_Text_Ref = 53 Digital input 2 DIG.IN 2 BUS1 (1 to 4) of the Profibus interface
Prm_Text_Ref = 54 Digital input 3 DIG.IN 3 BUS1
Prm_Text_Ref = 55 Digital input 4 DIG.IN 4 BUS1
Prm_Text_Ref = 56 Intermed. pos.5 INTERMED. POS.5 Signalling of the intermediate positions 5 to 8.
Prm_Text_Ref = 57 Intermed. pos.6 INTERMED. POS.6 Signal behaviour according to POS.5
CONTROL to POS.8 CONTROL
Prm_Text_Ref = 58 Intermed. pos.7 INTERMED. POS.7 parameters
Prm_Text_Ref = 59 Intermed. pos.8 INTERMED. POS.8
Prm_Text_Ref = 60 Emergency stop button The EMERGENCY STOP button (option) has
EMCY STOP BUTTON been operated
Prm_Text_Ref = 61 Fault FO communication FIBER OPTIC LOSS Fault at the fibre optic module (option)
Prm_Text_Ref = 62 Power for brake OK BRAKE SUPPLY FAIL Not available
Prm_Text_Ref = 63 Reset indication RESET INDICATION Not available
Prm_Text_Ref = 64 Digital input 1 DP2 DIG.IN 1 BUS2 Not available
Prm_Text_Ref = 65 Digital input 2 DP2 DIG.IN 2 BUS2
Prm_Text_Ref = 68 Local operation open Actuator is running in direction OPEN (by an
RUNNING OPEN (LOCAL) operation command from the local controls or
by turning the handwheel)
Prm_Text_Ref = 69 Local operation close RUNNING CLOSE (LO- Actuator is running in direction CLOSE (by an
operation command from the local controls or
CAL) by turning the handwheel)
Prm_Text_Ref = 70 Actuator in intermed. Actuator in intermediate position
position INTERMED. POSITION
3.5.3 Alarm contacts/collective fault signal (user parameter 9)

ExtUserPrmData = 9 “Configuration Fault Bit”
Value in GSD file Text in GSD file Indication in display Signals (collective fault signal)
Prm_Text_Ref = 0 Fault group 1 Fault ind.
FAULT GROUP 1
Not ready for operation Remote
Prm_Text_Ref = 1 Fault group 2 Fault without torque fault
FAULT GROUP 2
Prm_Text_Ref = 2 Fault group 3 FAULT GROUP 3 Fault ind.
Prm_Text_Ref = 3 Fault group 4 FAULT GROUP 4 Fault without torque fault
Prm_Text_Ref = 4 Fault group 5 Fault ind.
FAULT GROUP 5 Not ready for operation Remote
Warning
Prm_Text_Ref = 5 Fault group 6 Fault without thermal fault
FAULT GROUP 6
Prm_Text_Ref = 6 Fault group 7 Fault without torque fault + without thermal
FAULT GROUP 7 fault
Prm_Text_Ref = 7 Fault group 8 FAULT GROUP 8 Fault without thermal fault
Prm_Text_Ref = 8 Fault group 9 Fault without torque fault + without thermal
FAULT GROUP 9 fault
Prm_Text_Ref = 9 Fault group 10 Fault without thermal fault
FAULT GROUP 10 Not ready for operation Remote
Warnings
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Manual AUMATIC
3.5.4 Percent/per mil coding for transmission values (user parameter 10)
This parameter is used to change over the coding of the analogue Profibus
DP transmission values between 0 and 100 %, or 0 and 1,000 ‰.

ExtUserPrmData = 10 “Format of analogue indications”

Prm_Text_Ref = 0 0 to 100 percent 0-100 PERCENT Coding of the analogue values in percent
Prm_Text_Ref = 1 0 to 1000 per mil 0-1000 PER MIL Coding of the analogue values in per mil
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AUMATIC Manual
3.6. Profibus DP-V1 services (option)
Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1
services can establish an additional acyclic communication via the fieldbus.
An AUMATIC with activated Profibus DP-V1 service grants access to the
contents of the electronic name plate, the operating data and the most
important operation parameters.
Access to the data of all actuators connected by the Profibus DP network is
therefore enabled, which may be important for preventive maintenance or
uniform parameter setting.
Integration into the process con- Different options are available for simple integration of the AUMATIC opera-
trol system tion parameters into the DCS.
..
For further information refer to
Device integration with DTM (Device Type Manage) manual
Device integration with EDD (Electronic Device Description) for Simatic
PDM (Process Device Manager) manual
14
Manual AUMATIC
4. Description of the data interface

4.1. Input data (process representation input) – signals
Via the process representation input, the master (controls) can read the
state of the slave (actuator).
With AUMA user parameter 1 (page ), a selection can be made from 4 dif-
ferent process representation arrangements.
4.1.1 Process representation input arrangement 1 (default process representation)

Grey bits are collective signals. They contain the results of a disjunction
(OR operation) of other information.
Byte1: Logical signals Byte 2: Actuator signals Byte 3: E2 (Actual position) Byte 4: E2 (Actual position)
Remote sw. position

Local sw. position
Setpoint reached
Running CLOSE
Running OPEN
Closed position
Loss of phase
Not ready ind.
Open position
LSO (WOEL)
TSO (DOEL)
Thermal faut
Warning ind.
LSC (WSR)
TSC (DSR)
Fault ind.
Actual position high byte Actual position low byte

(positioner) (positioner)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 6: Physical operation Byte 7: Options part 1 Byte 8: Options part 2
Byte 5: Configurable byte 1 (configurable byte 2) (configurable byte 3) (configurable byte 4)
(Torque fault (CLOSE))
(Runs from REMOTE)
(Start stepping mode)

(Runs via handhweel)
(Torque fault (OPEN))
(Remote sw. position)
(Intermed. pos. 4)
(Intermed. pos. 3)
(Intermed. pos. 2)
(Intermed. pos. 1)
(DP1 dig. input 4)
(DP1 dig. input 3)
(DP1 dig. input 2)
(DP1 dig. input 1)
(Operation pause)
(Actuator moving)
(Runs fom Local)
(Closed position)
(Not ready ind.)
(Loss of phase)
(Open position)
Reserved
(Fault 3)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 9: DP1 An1 Byte 10: DP1 An1 Byte 11: E6 (Torque) Byte12: E6 (Torque)
DP1 Analogue input DP1 Analogue input Torque Torque

high byte low byte high byte low byte
Byte15: Warning signals Byte16: Warning signals

Byte13: Not ready ind. Byte14: Fault signals
part 1 part 2
Torque fault (CLOSED)
Analog In1 DP1 loss

Analog In2 DP2 loss
Torque fault (OPEN)
P-Feedback E4 loss
Selector not remote
I/O1 Anlog In2 loss
I/O1 Anlog In1 loss

External operation
Feedback E2 loss
Emergency mode
Internal feedback
Wrong command
Emcy stop active
Setpoint E1 loss
Internal warning
Actuator locked
Torque E4 loss
Operation time
Loss of phase
Thermal fault
Internal fault
Config. fault
Clear state
Starts/run
--
--
--
--
--
--
--
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 17: DP1 An2 Byte 18: DP1 An2 Byte 19: Reserved Byte 20: Reserved
DP1 Analogue input 2 DP1 Analogue input 2 Reserved for Reserved for
high byte low byte future extensions future extensions
Byte 21: Reserved Byte 22: Reserved Byte 23: Additional data Byte 24: Reserved
In intermed. position
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Intermed. pos. 5
Reserved for Reserved for Reserved for

future extensions future extensions future extensions
--
--
Bit Bit Bit Bit Bit Bit Bit Bit

7 6 5 4 3 2 1 0
15
AUMATIC Manual
4.1.2 Process representation input arrangement 2
Byte1: Logische Meldungen Byte 2: Antriebsmeldungen Byte 3: E2 (Istposition) Byte 4: E2 (Istposition)

Warnungsmeldungen
Wahlschalter Fern
Fehlermeldungen
Wahlschalter Ort
Nicht bereit Fern
Phasenausfall
Thermofehler
Endlage AUF
Endlage ZU
Faehrt AUF
Faehrt ZU
WOEL
Ist Soll
DOEL
WSR
DSR
Istposition High-Byte Istposition Low-Byte

(Stellungsgeber) (Stellungsgeber)
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 6: Physikalische Fahrt
Byte 5: Konfigurierbares Byte 1 (Konfigurierbares Byte 2) Byte 11: E6 (Drehmoment) Byte12: E6 (Drehmoment)
(Taktstrecke betreten)
(Faehrt mit Handrad)
(Wahlschalter Fern)
(Proportionalfahrt)
(Nicht bereit Fern)
(Faehrt von Fern)

(Faehrt von Ort)
Drehmoment Drehmoment
(Phasenausfall)
(Endlage AUF)
(DOEL-Fehler)
(Antrieb fährt)
(Endlage ZU)
(DSR-Fehler)
(Fahrpause)
(Störung 3)
High-Byte Low-Byte
--
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 7: Optionen Teil 1 Byte 8: Optionen Teil 2
(Konfigurierbares Byte 3) (Konfigurierbares Byte 4) Byte 9: DP1 An1 Byte 10: DP1 An1
(DP1 dig. Eingang 4)
(Zwischenstellung 4)
DP1 Analoger Eingang DP1 Analoger Eingang

High-Byte Low-Byte
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 17: DP1 An2 Byte 18: DP1 An2 Byte13: Nicht bereit Fern Byte14: Fehlermeldungen
Wahlschalter n. FERN
Falsches Kommando
Konfigurationsfehler
Antrieb verriegelt
Externer Betrieb
NOT-Fahrt aktiv
DP1 Analoger Eingang 2 DP1 Analoger Eingang 2

NOT-AUS aktiv
Thermo Fehler
Clear Zustand
Phasenausfall
Interne Fehler
DOEL Fehler
DSR Fehler
High-Byte Low-Byte
--
--
--
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte15: Warnungsmeldungen Byte16: Warnungsmeldungen
Teil 1 Teil 2 Byte 19: Reserviert Byte 20: Reserviert
SigBr. Prozessistwert E4
SigBr. Drehmoment E6
SigBr. PAR1 An In2
SigBr. PAR1 An In1

keine Referenzfahrt
SigBr. DP1 An IN2

SigBr. DP1 An In1
SigBr. LWL-Modul
SigBr. Sollpos. E1
SigBr. Sollpos. E2
Interne Warnung
Stellzeitwarnung
Für zukünftige Erweiterungen Für zukünftige Erweiterungen

ED-Warnung
reserviert reserviert
--
--
--
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 21: Reserviert Byte 22: Reserviert Byte 23: Zusatzdaten Byte 24: Reserviert
In Zwischenstellung
Zwischenstellung 8
Zwischenstellung 7
Zwischenstellung 6
Zwischenstellung 5
Für zukünftige Erweiterungen Für zukünftige Erweiterungen Für zukünftige Erweiterungen

reserviert reserviert reserviert
--
--
--

7 6 5 4 3 2 1 0
16
Manual AUMATIC
Byte 6: Physical operation

Byte 5: Configurable byte 1 (configurable byte 2) Byte 3: E2 (Actual position) Byte 4: E2 (Actual position)
(Proportional operation)
(Runs from REMOTE)

(Operation pause)
(Runs fom Local)
(Closed position)
(Actuator runs)
(Not ready ind.)
(Loss of phase)
(Open position)
(Fault 3)
(--)
Actual position high-byte Actual position low-byte
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 9: DP1 An1 Byte 10: DP1 An1 Byte 17: DP1 An2 Byte 18: DP1 An2
DP1 Analogue input DP1 Analogue input DP1 Analogue input 2 DP1 Analogue input 2
high byte low byte high byte low byte
Byte 7: Options part 1 Byte 8: Options part 2

(configured byte 3) (configured byte 4) Byte 11: E6 (Torque) Byte12: E6 (Torque)
(Intermed. pos. 4)
(Intermed. pos. 3)
(Intermed. pos. 2)
(Intermed. pos. 1)
(DP1 dig. input 4)
(DP1 dig. input 3)
(DP1 dig. input 2)
(DP1 dig. input 1)
Torque Torque
high byte low byte
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte1: Logical signals Byte 2: Actuator signals Byte13: Not ready ind. Byte14: Fault signals
Torque fault (CLOSE)
Torque fault (OPEN)

Remote sw. position
Selector not remote

External operation
Emergency mode
Local sw. position
Wrong command
Emcy stop active
Setpoint reached
Running CLOSE
Actuator locked
Running OPEN
Closed position
Loss of phase
Thermal fault
Not ready ind.
Open position
Loss of phase
Internal fault
LSO (WOEL)
Config. fault
TSO (DOEL)
Warning ind.
Thermal faut
LSC (WSR)
TSC (DSR)
Clear state
Fault ind.
--
--
--
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Byte 19: Reserved Byte 20: Reserved
part 1 part 2
Analog In1 DP1 loss
Analog In2 DP2 loss
P-Feedback E4 loss
I/O1 Anlog In2 loss
I/O1 Anlog In1 loss
Feedback. E2 loss
Internal feedback
Setpoint E1 loss
Internal warning
Reserved for Reserved for

Fiber optic loss
Torque E4 loss
Operation time
future extensions future extensions

Starts/run
--
--
--
Byte 23: Additional data Byte 24: Reserved

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
In intermed. position
Intermed. Pos. 5
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Reserved for
Byte 21: Reserved Byte 22: Reserved future extensions
--
--
--


7 6 5 4 3 2 1 0
17
AUMATIC Manual
Byte 6: Physical operation

Byte 5: Configured byte 1 (configured byte 2) Byte 3: E2 (Actual position) Byte 4: E2 (Actual position)
(Proportional operation)
(Runs from REMOTE)

(Operation pause)
(Actuator moving)
(Runs fom Local)
(Closed position)
(Not ready ind.)
(Loss of phase)
(Open position)
(Fault 3)
(--)
Actual position high-byte Actual position low-byte
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 7: Options part 1 Byte 8: Options part 2
(configured byte 3) (configured byte 4) Byte 9: DP1 An1 Byte 18: DP1 An1
(Intermed. pos. 4)
(Intermed. pos. 3)
(Intermed. pos. 2)
(Intermed. pos. 1)
(DP1 dig. input 4)
(DP1 dig. input 3)
(DP1 dig. input 2)
(DP1 dig. input 1)
DP1 Analogue input 1 DP1 Analogue input 1

high byte low byte
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte1: Logical signals Byte 2: Actuator signals Byte 11: E6 (Torque) Byte12: E6 (Torque)
Remote sw. position
Local sw. position
Setpoint reached
Running CLOSE
Running OPEN
Closed position
Torque Torque
Open position
Loss of phase
Not ready ind.
LSO (WOEL)
TSO (DOEL)
Warning ind.
Thermal faut
LSC (WSR)
TSC (DSR)
Fault ind.
high byte low byte
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 17: DP1 An2 Byte 18: DP1 An2 Byte13: Not ready ind. Byte14: Fault signals
Torque fault (CLOSE)
Torque fault (OPEN)

Selector not remote
External operation
Emergency mode
Wrong command
Emcy stop active
DP1 Analogue input 2 DP1 Analogue input 2

Actuator locked
Loss of phase
Thermal fault
Internal fault
Config. fault
low byte
Clear state
high byte
--
--
--
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

part 1 part 2 Byte 19: Reserved Byte 20: Reserved
I/O1 Analog In1 Loss-
I/O1 Analog In2 Loss
P-Feedback E4 loss
Analog In1 DP1 loss

Analog In2 DP2 loss
Feedback. E2 loss
Internal feedback
Channel 2 active
Internal warning
Setpoint E1 loss
Fiber Optic loss

Operation time
Torque E6 loss

Starts/run

--
--
Byte 23: Additional data Byte 24: Reserved

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Intermed. position
Intermed. Pos. 5
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Reserved for
Byte 21: Reserved Byte 22: Reserved future extensions
--
--
--


7 6 5 4 3 2 1 0
18
Manual AUMATIC
4.1.5 Signal description within process representation input arrangement 1 (default process representa-
tion)
Byte 1: Logical signals Table 2

Bits 3, 6, and 7 are collective signals. Bit Designation Value Short description
Bits 5 and 4 of the logical signals Open position 1 Limit switch operated in direction OPEN
(byte1) indicate a logical operation of For limit seating in
end position OPEN 0 No signals
the actuator, i.e. they are set when the
0
actuator has received the command Open position Torque switch and limit switch operated
1
to perform an electrical operation For torque seating in in direction OPEN
(also present when e.g. the actuator end position OPEN 0 No signals
happens to be in a stepping pause Closed position 1 Limit switch operated in direction CLOSE
during stepping mode or waits for the For limit seating in
end of the dead time) end position CLOSED 0 No signals
1
Closed position Torque switch and limit switch operated
1
For torque seating in in direction CLOSE
end position CLOSED 0 No signals
The setpoint is within max. error variable
(outer dead band). Signal occurs only if
1
2 Setpoint reached Profibus DP master has set the Remote
SETPOINT bit.
0 No signals
Collective signal: contains the result of a
disjunction (OR-operation) of all bits com-
1
prised in the “Not ready ind.” byte
3 Not ready ind. (page 23).
No signal is active in “Not ready ind.”
0
byte (page 23).
Operation command (OPEN or
SETPOINT) from Profibus DP in direction
OPEN is executed. For operation in step-
1
Running OPEN ping mode, this signal is also active dur-
4 ing an off-time, the dead time, and the re-
versing prevention.
No operation is carried out via Profibus
0
DP
Operation command (CLOSE or
SETPOINT) from Profibus DP in direction
CLOSE is executed. For operation in
1
Running CLOSE stepping mode, this signal is also active
5 during an off-time, the dead time, and the
reversing prevention.
No operation is carried out via Profibus
0
DP
Collective signal: contains a disjunction
1 (OR-operation) of all bits comprised in
6 Warning ind. the “Warning ind.” byte (page 25).
No warnings are active (all bits of the
0
warnings cancelled)
1 disjunction (OR-operation) of all bits com-
7 Fault ind. prised in the “Fault ind.” byte (page 24)
No faults are active (all bits are cancelled
0
in the fault byte)
19
AUMATIC Manual
Byte 2: Actuator signals Table 3

Bit Designation Value Short description
A thermal fault (motor protection) has oc-
Thermal 1
0 curred.
fault
0 No thermal fault has occurred.
1 One phase is missing.
1 Loss of phase
0 All phases are present.
1 Selector switch is in position REMOTE.
2 Remote sw position Selector switch is not in position RE-
0
MOTE.
Local sw. position 1 Selector switch is in position LOCAL.
3
0 Selector switch is not in position LOCAL.
1 Limit switch OPEN left operated.
4 LSO (WOEL)
0 Limit switch OPEN left not operated.
1 Limit switch CLOSE right operated.
5 LSC (WSR)
0 Limit switch CLOSE right not operated.
Torque switch OPEN left operated (stor-
1
6 TSO (DOEL) ing).
0 Torque switch OPEN left not operated.
Torque switch CLOSE right operated
1
7 TSC (DSR) (storing).
0 Torque switch CLOSE right not operated.
Bytes 3 and 4: Byte 3 = high byte, byte 4 = low byte.

E2 (actual position) high byte If a position transmitter (potentiometer, RWG, or MWG) is installed in the
actuator, bytes 3 and 4 are used to transmit the current actuator position.
The value can be transmitted either in percent (value: 0 – 100) or in per mil
(value 0 – 1000). The coding (percent or per mil) is selected via the AUMA
user parameter 10: “Format of analogue indication” (page 13).
For the scale 0 – 100, only the low byte requires evaluation.
Byte 5: Configurable byte 1 Table 4

The bits in the configurable byte 5 can Bit Designation Value Short description
be assigned to different signals. Bit 7 Closed position 1
Limit switch operated in direction
is only for fault signals, the other bits Limit seating in end CLOSE.
for other signals. The bit assignment position CLOSED 0 No signals
0
is defined via parameters in the GSD Closed position Torque switch and limit switch operated
1
file (default assignments are indi- Torque seating in end in direction CLOSE.
cated in the table). position CLOSED 0 No signals
Open position 1 Limit switch operated in OPEN direction.
Limit seating in end
position OPEN 0 No signals
1
Open position Torque switch and limit switch operated
1
Torque seating in end in direction OPEN.
position OPEN 0 No signals
1 Selector switch is in position REMOTE
2 Remote sw. position
0 No signals
Torque fault 1 Torque fault in CLOSE direction (storing)
3
(CLOSE) 0 No signals
1 Torque fault in OPEN direction (storing)
4 Torque fault (OPEN)
0 No signals
20
Manual AUMATIC
1 One phase is missing

5 Loss of phase
0 No signals
disjunction (OR-operation) of all bits com-
1
6 Not ready ind. prised in the “Not ready ind.” byte (page
23).
0 No signals
1 disjunction (OR-operation) of all bits com-
7 Fault ind. prised in the “Fault ind.” byte (page 24).
0 No signals
Byte 6: Physical operation Table 5

(configurable byte 2) Bit Designation Value Short description
This is where the information about Indicates the passing of operation pauses
the actual movement of the actuator 1 (reversing prevention time, dead time,
0 Operation pause pause times in stepping mode)
is stored.
The bit assignment is defined via 0 No signals
parameters in the GSD file (default 1
1 (reserved)
assignments are indicated in the 0
table). Indicates that the actuator has entered
1 the set stepping range while in stepping
2 Start stepping mode mode
0 No signals
1
3 —
0
1 disjunction (OR-operation) of bit 7, bit 6,
4 Actuator moving and bit 5
0 No signals
Indicates a movement at the output drive
Runs with 1
5 without electrical operation command
handwheel
0 No signals
Indicates the movement of the output
1 drive during electrical operation from
6 Runs from REMOTE REMOTE
0 No signals
Indicates the movement of the output
1 drive during electrical operation from
7 Runs from LOCAL LOCAL
0 No signals
Byte 7: Options part 1 Table 6

(configurable byte 3) Bit Designation Value Short description
The additional freely available inputs 1 Intermediate position 1 is signalled
0 Intermed.pos. 1
and the possibly activated signals of 0 No signals
the intermediate positions are 1 Intermediate position 2 is signalled
located in the Options part 1. The bit 1 Intermed.pos. 2
0 No signals
assignment is defined via parame-
ters in the GSD file (default assign- 1 Intermediate position 3 is signalled
2 Intermed.pos. 3
ments are indicated in the table). 0 No signals
1 Intermediate position 4 is signalled
3 Intermed.pos. 4
0 No signals
21
AUMATIC Manual
A 24 V signal is present at the digital in-

1
4 DP1 dig. input 1 put 1.
0 No signals
1
0 No signals
1
0 No signals
1
0 No signals
Byte 8: Options part 2 The contents of Options Part 2 (byte 8) are provided for future extensions
(configurable byte 4) and may be defined within the GSD file via the AUMA user parameters 27 to
34 (page 10).

DP1 analogue input 1 Bytes 9 and 10 transmit the value of the first additional free analogue cur-
rent input of the Profibus DP interface. The start and end values can be set
at the AUMATIC via the push-buttons and the display (For operation, please
refer to the respective operations instructions for the actuator.).
If the measured values are 0.3 mA below the initial value, a signal loss is
reported (refer to page 26, byte 16: Warning signals part 2).

Torque Bytes 11 and 12 transmit the current torque of the actuator (only if an MWG
is installed in the actuator).
The value transmitted is the current torque in percent or per mil of the nomi-
nal actuator torque.
The torque zero point is at 500 or 50.
100.0 % torque in direction OPEN corresponds to the value
100 or 1000
100.0 % torque in direction CLOSE corresponds to the value 0.
22
Manual AUMATIC
Byte 13: Not ready ind. Table 7

The Not ready ind. data byte contains Bit Designation Value Short description
the indication of causes why the actu- Indicates the fact that several operation
ator can not be operated from commands were received simultaneously
Remote. via Profibus DP (e.g. Remote OPEN and
Remote CLOSE simultaneously or Re-
1
0 Wrong command mote CLOSE/Remote OPEN and Re-
mote SETPOINT simultaneously) or that
the maximum value for a setpoint has
been exceeded (setpoint > 1,000).
0 Operation commands are o.k.
Selector switch position: REMOTE or
1
1 Selector not remote OFF
0 Selector switch position: REMOTE
Actuator locked (only set for special ap-
1
2 Actuator locked plications e.g. for by-pass function)
0 Actuator released
The EMERGENCY STOP button (option)
1
has been operated.
Emcy stop
4 The EMERGENCY STOP button has not
active
0 been not operated
(normal operation)
1
3 —
0
1 Emergency mode is active.
5 Emergency mode
0 Normal operation
Indicates that a Global Control Clear tele-
gram was sent via the Profibus DP (the
bit can only be deleted with a Global
Clear 1
6 Control Operate telegram). In this state
state the actuator cannot be operated from
REMOTE.
0
External operation (option). As soon as
the BUS/REMOTE input is connected to
24 V DC (or 115 V AC), the AC will only
External 1 react to operation commands by the I/O
7 interface or the additional bus inputs
operation
(OPEN - STOP - CLOSE or MODE and
0/4 – 20 mA).
0 Normal operation
Bit 6 CLEAR state: Failure behaviour
.
A failure operation can be initiated in case of bus communication loss.
Conditions:
.
The failure behaviour is activated (FAILURE BEHAVIOUR M1510
parameter is selected).
The source for initiation (FAILURE SOURCE M1514 parameter) is set
..
to: BUSINTERFACE.
Sources for initiation (failure sources) for a failure operation are:
The connection to the master is interrupted.
The master goes into Clear state and sends:
– either global control telegrams with the content Clear.
– Or data telegrams of the length 0 (DP fail safe mode).
NOTICE The failure operation can only be set off when the watchdog function is acti-
vated in the master.
As soon as the cause for triggering the failure mode is eliminated (connec-
tion restored, master in Operate state), the operation commands from the
master can be executed again at once.
23
AUMATIC Manual
Byte 14: Fault signals Table 8

The fault signals contain the causes Bit Designation Value Short description
why the actuator cannot be operated. Indicates a faulty configuration, i.e. the
current setting of the AUMATIC is not
1 valid, the exact cause can be determined
0 Config. fault from a diagnosis indication (D4) on the
display.
0 AUMATIC has been correctly configured
1
1 —
0
Motor protection tripped; remedy: cool
down, wait or perform a reset of the local
Thermal 1
2 controls using the Reset push button af-
fault ter cooling-down. Check fuse F4.
0 No fault
One phase missing; remedy: connect
phase. When externally supplied with 24
1 V DC, the complete AC power supply
3 Loss of phase might be missing, check and connect if
necessary.
0 No signals
Torque fault OPEN occurred (only torque
or torque before limit, depending on the
1 type of seating); remedy: reset with coun-
4 Torque fault (OPEN) ter command, or with Reset push button
of the local controls.
0 No fault
Torque fault CLOSED occurred (only
torque or torque before limit, depending
Torque fault 1 on the type of seating); remedy: reset
5 with counter command, or with Reset
(CLOSE)
push button of the local controls.
0 No fault
The internal diagnostics of the AUMATIC
have detected a fault (the precise cause
Internal 1
6 can be viewed on diagnosis page D2 and
fault DQ of the display).
0 No fault
1
7 —
0
24
Manual AUMATIC
Byte 15:
Warning signals part 1 Table 9
The two data bytes 15 and 16 contain Bit Designation Value Short description
warning signals. The warning signals Signal loss of the actual process value
serve only information purposes and P-Feedback 1 E4 (only if PID controller is available and
0 active).
do not interrupt or cancel an opera- E4 loss
tion (as opposed to faults). 0 No loss of signal
1
1 —
0
Loss of signal of the analogue input 1 of
Anlog In1 1 the parallel interface (only for Profibus
2 DP in combination with parallel interface).
I/O1 loss
0 No loss of signal
Loss of signal of the analogue input 2 of
Analog In2 1 the parallel interface (only for Profibus
3 DP in combination with parallel interface).
I/O1 loss
0 No loss of signal
The internal diagnostics of the AUMATIC
have detected a warning (the exact cause
Internal 1
4 can be determined on the diagnosis page
warning D3 of the display).
0 No warning
Indicates that the position transmitter has
not been adjusted to the limit end posi-
tions yet.
1 To adjust the actuator: Move the actuator
5 Internal feedback manually to the end positions OPEN or
CLOSED using the push buttons on the
local controls.
0 No reference operation
Indicates an exceeding of the set limits of
1 the starts/run monitoring, signal is de-
6 Starts/run leted automatically.
0 No warning
Indicates that the set operating time for
an operation from one end position to the
1 other has been exceeded, the next new
7 operation command deletes this
Operation time
indication.
0 No warning
25
AUMATIC Manual
Byte 16:
Warning signals part 2 Table 10
The warning signals part 2 contain Bit Designation Value Short description
the wire break signals of the different 1
A signal loss has occurred for the torque
inputs. 0 Torque E6 loss measuring.
0 No warning
1 Presence of FO cable interruption
1 Fiber optic loss1)
0 No loss of signal
A signal loss has occurred for the actual
1
2 Feedback E2 loss position.
0 No loss of signal
A signal loss has occurred for the nomi-
1
3 Setpoint E1 loss nal position.
0 No loss of signal
1
4 —
0
1
5 —
0
A signal loss has occurred in the ana-
1
6 Analog In2 DP1 loss logue input 2.
0 No loss of signal
A signal loss has occurred in the ana-
1
7 Analog In1 DP1 loss logue input 1.
0 No loss of signal
1) Only for Profibus DP with FO loop topology
26
Manual AUMATIC

DP1 analogue input 2 Bytes 17 and 18 transmit the value of the second additional free analogue
current input of the Profibus DP interface.
The start and end values can be set at the AUMATIC via the push buttons
and the display. (For information about operation, refer to operation instruc-
tions for the actuator).
If the measuring values are 0.3 mA below the initial value a cable break is
indicated.
Bytes 19 to 22: Reserved The contents of bytes 19 to 22 are reserved for future extensions.
Byte 23: Additional data Table 11

Feedback signals of the intermediate Bit Designation Value Short description
positions 1 Intermediate position 5 is signalled.
0 Intermed.pos. 5
0 No signals
1 Intermediate position 6 is signalled.
1 Intermed.pos. 6
0 No signals
2 Intermed.pos. 7
0 No signals
3 Intermed.pos.8
0 No signals
1
4 (reserved)
0
1
5 (reserved)
0
1
6 (reserved)
0
Is set if the actuator does not execute an
operation command and is neither in end
In intermed. 1
7 position OPEN nor in end position
position CLOSED
0 No signals
Byte 24: Reserved The contents of byte 24 are reserved for future extensions.
27
AUMATIC Manual
4.2. Output data (Process representation output)
The master (controls) can control the slave (actuator) via the process repre-
sentation output.
Byte 1: Commands Byte 2: E3 (reserved) Byte 3: E1 (Setpoint) Byte 4: E1 (Setpoint)

Remote SETPOINT
Remote CLOSED
Remote OPEN
Reset
Setpoint high byte Setpoint low byte

7 6 5 4 3 2 1 0
Byte 5: Additional commands Byte 6: Operation commands for multiport valve function1)
LOCAL-OFF/REMOTE
Remote sw. position

Local sw. position
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Intermed. pos. 5
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Intermed. pos. 1
Off sw. position
Channel 1
Channel 2
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Information To be able to perform remote operations, the selector switch must be in

position REMOTE.
4.2.1 Description of the output data
Byte 1: Commands (high byte) Table 12

Bit Designation Valu Short description
e
1 Operation command in direction OPEN
0 Remote OPEN
0 No operation
1 Operation command in direction CLOSE
1 Remote CLOSED
0 No operation
Run to setpoint (setpoint is provided via
1 bytes 3 and 4)
2 Setpoint mode
0 No operation
Certain indications of the AUMATIC can
be reset (e.g. PTC tripping device and
1 torque faults). The function of this bit cor-
3 RESET responds to the Reset push button at the
local controls.
0 No command
1
4 —
0
1
5 —
0
28
Manual AUMATIC
1
6 —
0
1
7 —
0
Bits 0, 1, 2 = operation commands

Bits 0 – 2 are used to transmit operation commands to the actuator.
Only one command bit may be set to 1 at any one time. If several command
bits are set, no operation is performed and the Wrong command fault sig-
.
nal is given.
For operation commands via the Remote SETPOINT bit:
A position transmitter (potentiometer, RWG, MWG) is required in the
.
actuator for sending operation commands via the Remote SETPOINT
bit.
.
If the setpoint is 0 percent/per mil, the actuators runs to the end position
CLOSED; it runs to the end position OPEN for 100 percent/1000 per mil.
.
If the setpoint exceeds the limit 100 or 1000, the actuator stops and sig-
nals Wrong command
To avoid placing too much strain on the mechanics, the reversing of
direction is delayed. The standard setting in the factory for the reversing
prevention time is 300 ms.
Bits 4, 5, 6, 7
Bits 4 through 7 are not used and must be set to 0.
Byte 2: Reserved Not used
Bytes 3 and 4: Setpoint E1 Setpoint E1 is transmitted via bytes 3 and 4.

Table 13
Condition Value byte 3 Value byte 4
(High-Byte) (Low-Byte)
AUMA user parameter:
Format of analogue indica- 0 Setpoint 0...100
tions = 0
AUMA user parameter:
Format of analogue indica- Setpoint 0...1000 Setpoint 0...1000
tions = 1
29
AUMATIC Manual
Byte 5: Additional commands Table 14

Selector switch position REMOTE is re-
1 leased.
Remote sw. posi-
0
tion Selector switch position REMOTE is
0 locked.
Remote sw. posi- 1 Selector switch position OFF is released.
1
tion 0 Selector switch position OFF is locked.
Selector switch position LOCAL is re-
1 leased.
2 Local sw. position
Selector switch position LOCAL is
0 locked.
1
3 —
0
Change-over to Profibus DP communi-
1 cation channel 1
4 Channel 1
0 No change-over
Change-over to Profibus DP communi-
1 cation channel 2
5 Channel 2
0 No change-over
1 AUMATIC changes to REMOTE.
LOCAL-OFF/
6 Selector switch positions LOCAL and
REMOTE 0 OFF enabled.
1
7 —
0
Bits 1, 2, 3: Local controls enable function (option)

The selector switch functions on the local controls (LOCAL, OFF, and
REMOTE) may be either enabled or disabled via the fieldbus.
..
Precondition:
ENABLE LOCAL MODE parameter is set to:
..
BUS, or
BUS, AUTO LOCAL, or
BUS, AUTO REMOTE, or
BUS, AUTO
The ENABLE LOCAL MODE parameter also determines the behaviour in
case of bus failure.
For further information, please refer to the AUMATIC AC 01.1 Profibus DP
manual (operation and setting).
Bits 4, 5: Redundant bus connection with component redundancy

(option)
In addition to the first fieldbus interface, the AUMATIC actuator controls can
be equipped with a second fieldbus interface. The 2nd interface may be
used to increase the operational safety. If one of the interfaces fails, the
other interface automatically takes over (component redundancy).
If there is a communication to the master available via both fieldbus inter-
faces, the operation commands of the interface which first established a
communication to the master will be executed.
Information Both fieldbus components must be identically programmed by the master

(identical setting of the GSD file).
30
Manual AUMATIC
Bits 4 and 5 (channels 1 and 2) are used to select a communication chan-

nel:
Table 15
Bit 5 Bit4
Chan- Chan- Meaning
nel 2 nel 1
No channel selected, change-over does not take place. The
0 0
previously selected channel remains active.
0 0®1 Change-over to channel 1 (A) is started.
0 1 Channel 1 (A) remains selected
0 1®0 Channel 1 (A) remains selected.
0 0 Channel remains active.
0®1 0 Switch-over to channel 2 (B) is started.
1 0 Channel 2 (B) remains selected.
1®0 0 Channel 2 (B) remains selected.
0®1 0®1 No change-over.
1 0®1 No change-over.
0®1 1 No change-over.
0®1 1®0 Change-over to channel 2 (B) is started.
1®0 0®1 Change-over to channel 1 (A) is started.
.
.
Information Only a transition between these bits causes a change-over. This means,
the change-over is initiated by 0 ® 1 transition.
.
If the bit for channel changing is set, the addition of the second bit does
not have any effect.
Transition from one channel to the other is supported, i.e. bits can be
changed simultaneously (e.g. channel A: 1 ® 0 and channel B: 0 ® 1).
The change-over is only performed if the bits in the process representation are
set accordingly and both fieldbus interfaces communicate with the master.
Bit 6: Enable function LOCAL-OFF/REMOTE of the local controls

(option)
The selector switch functions on the local controls LOCAL or OFF may be
either enabled or disabled via the fieldbus. Furthermore the REMOTE mode
of the AUMATIC can be forced independently from the actual selector switch
position.
.
Precondition:
ENABLE LOCAL MODE parameter is set to:
BUS, AUTO LOCAL II
The ENABLE LOCAL MODE parameter also determines the behaviour in
case of bus failure.
For bit 6 = 1 (AUMATIC changes to REMOTE) the AC mode is always
REMOTE, independently from the actual selector switch position.
For bit 6 = 0 (selector switch positions LOCAL and OFF are enabled), the
AC mode depends on the actual selector switch position. Only the LOCAL
and OFF modes are possible.
Information Observe during commissioning and maintenance: Any control from
REMOTE via the system cannot be interrupted or blocked locally via
the selector switch position.
For further information, please refer to the “Manual (operation and setting)
AUMATIC AC 01.1 Profibus DP”.
31
AUMATIC Manual
Byte 6: Operation commands Bits 0 – 7 allow the direct selection of 8 intermediate positions via fieldbus
for multiport valve func- commands. Hereby the selected intermediate position is approached
tion(option) directly, without stopping in another intermediate position.
In this case, the actuator continues running until the selected intermediate
position has been reached. Example: Operation from position 5 to 7 without
stopping at position 6.
For further information, please refer to the AUMATIC AC 01.1 Profibus DP
manual (operation and setting).
Table 16
Actuator is to approach intermediate po-
1 sition 1.
0 Intermed. pos.1
0 No command
1 sition 2.
1 Intermed. pos.2
0 No command
1 sition 3.
2 Intermed. pos.3
0 No command
1 sition 4.
3 Intermed. pos.4
0 No command
1 sition 5.
4 Intermed. pos.5
0 No command
1 sition 6.
5 Intermed. pos.6
0 No command
1 sition 7.
6 Intermed. pos.7
0 No command
1 sition 8.
7 Intermed. pos.8
0 No command
Bytes 7 to 16 The contents of bytes 7 to 16 are reserved for future extensions and should
be set to 0.
32
Manual AUMATIC
5. Description of the Profibus DP board

Profibus DP board:
Figure 1
X2 Plug Profibus DP connection S1 DIP switch redundancy

X4 Plug customer inputs V16 LED digital input 1
V1 LED system OK (green) V19 LED digital input 2
V2 LED DATA EX (green) V22 LED digital input 3
V3 LED CAN STATE V25 LED digital input 4
V4 LED STATE
5.1. Displays (optical signals)
V1: LED system OK (green) Shows the correct voltage supply to the Profibus DP board.
Is continuously illuminated: Voltage connected to Profibus DP board.

Is blinking: Microcontroller defective.
Is not illuminated: No voltage at the DP board.
V2: LED DATA EX (green) If the LED is illuminated, the Profibus DP interface has entered the ‘Data
Exchange’ state. Controlling the actuator by the DP master and reading the
actuator state can be performed in this state only.
V3: LED CAN STATE (red) Is illuminated or blinking: Communication to logic is faulty
Is not illuminated: Communication with logic is in order.
V4: LED STATE (green) Is illuminated or

not illuminated: Profibus DP board is not ready
Is blinking: Program on the Profibus DP board is being
executed.
Regular single blinking of the LED during operation indicates correct func-
tion of the Profibus DP board.
V16, V19, V22, V25 LEDs of the digital customer inputs (option); they are illuminated when
+ 24 V are applied to the inputs.
33
AUMATIC Manual
5.2. Connections:
5.2.1 Profibus DP bus connection

The bus signals and the galvanically isolated voltage supply for the bus ter-
mination, as well as the bus termination resistors located on the Profibus DP
board are connected on the X2 plug.
Table 17
Pin Description
1 Channel 1: B cable bus termination
2 Channel 1: A cable bus termination
3 Channel 1: Profibus B cable
4 Channel 1: Profibus A cable
8 Channel 2: Profibus A cable (redundant channel)
7 Channel 2: Profibus A cable (redundant channel)
9 Channel 2: Profibus termination B cable (redundant channel)
10 Channel 2: Profibus termination A cable (redundant channel)
5.2.2 Customer inputs (option)

Plug X4 provides pins for 4 digital customer inputs and 2 analogue customer
inputs.
Table 18: Digital inputs (galvanically isolated)
Table 18
Pin Description LED
9 R1: digital input 1 V 16
8 0V
These signals are freely available inputs, which the microcontroller transmits
into the process representation input (OPTIONS part 1, bits 4 to 7). The
inputs are galvanically isolated and internally connected to 0 V via pull-down
resistors. In an unconnected state, a logical zero is transmitted. To set an
input to logical one, + 24 V DC must be applied.
Table 19: Analogue inputs
Table 19
Pin Description
3 AN1: Analogue signal (0 – 20 mA)
4 GND (System ground)
5 AN2: Analogue signal (0 – 20 mA)
6 GND (System ground)
External 0/4 – 20mA sensors for transmitting the measured values via the
Profibus DP can be connected to these inputs.
NOTICE Damage on the Profibus DP board in case of incorrect connection!

Ò Observe proposed external wiring diagrams (see appendix).
Ò The bounce time of the connected switches should not be more than 1
ms.
Ò The inputs AN1 and AN2 do not have galvanic isolation via opto-isolator.
Information The measuring range of analogue inputs can be set via

CONFIGURATION(M40)>SETUP(M41) parameter.
34
Manual AUMATIC
5.2.3 Redundant bus connection with component redundancy (option)
DIP switch S1 (figure 1).

Table 20
Only one Profibus DP interface
OFF
available
S1-1
Two Profibus DP interfaces avail- 1st Profibus DP interface: OFF
able 2nd Profibus DP interface: ON
S1-2 Reserved OFF
35
AUMATIC Manual
6. Corrective actions
6.1. Fault indications and warning indications
Faults interrupt or prevent the electrical operation of the actuator.

Warnings have no influence on the electrical operation of the actuator. They
only serve information purposes.
Fault and warning indications are shown on the display (status indications S).
6.2. Diagnostics
The information contained in the diagnostic indications is only provided for

the AUMA service and for enquiries in the factory.
The diagnostic indications can be called up during trouble-shooting via the
display (group D).
6.3. Troubleshooting
Actuator cannot be controlled
via Profibus DP
Change to the DE
DP1 BUS STATUS
diagnotic page
yes DP1 BUS STATUS indicates: no

DATA EX or
LED (V2) is illuminated on Profibus DP board
Profibus DP No communication
communication between
correct slave and master
2 yes no
DP1 BUS STATUS indicates:
BAUD SEARCH
No baud rate
found yes
no
WAIT PRM
- Check master
- Check wiring
- Check bus connection yes
no
Parameter data in- WAIT CFG
correct. Correct
parameters in the
master.
Parameters not yet yes
sent. Send no
parameters. DP FAULT
Possibly the
wrong GSD file
was used.
Incorrect configuration 3
data.
Correct configuration
in the master,
configuration data
not yet sent:
Send configuration
data
Fault in the internal

DP status machine:
switch actuator off
and on
36
Manual AUMATIC
Profibus DP
communication
correct
no DP1 BUS STATUS indicates: yes

GC CLEAR or
DATA WITH LENGTH 0
Slave is
yes Operation in
no
via local Fail Safe state
controls possible?
Other faults:
Master does (torque, thermal,
Check all other programmed
not give operation or internal faults)
slaves at the Profibus.
command or incorrect logic board,
motor controls and If necessary, switch off
operation command
motor Autoclear-Funktion
Profibus DP board in the master. Send
GC OPERATE telegram
Check programming
of controls
37
AUMATIC Manual
Check Profibus DP
board
Check LED V1: SYSTEM OK on Profibus board
V1 is continuously illuminated V1 is blinking V1 is not illuminated
Voltage supply Profibus DP board Profibus DP board not

of the Profibus DP defective supplied with voltage
board is correct
Check voltage supply

Exchange of the AUMATIC
Profibus DP board Check fuses
Check Profibus DP
board
no
yes
LED V4: STATE blinking
Program on the
Profibus DP board
is executed
yes LED V3: CAN STATE no

illuminated or blinking?
internal communication Internal communication

faulty or correct
incorrectly configured
Check connection of
logic and Profibus
1
DP board. If necessary
exchange board
Check programming
38
Manual AUMATIC
6.3.1 Measuring the Profibus signals using an oscilloscope
1. Open terminal compartment (refer to operation instructions on the actua-

tor)
2. Check Profibus signal, channel 1, on the connection board, and pin 2
(N/A) and pin 1 (P/B) on plug (X1) with a digital oscilloscope.
The off-load voltage between pin 1 (+) and pin 2 (-) must be positive and
in the range between 0.8 V and 1.4 V.
Figure 2 shows the connection board (standard version).
Figure 2
S1
X1 X2
N/A
N/A
P/B
P/B
X3
S1 Bus termination channel 1 X1 Channel 1, from the previous device

X2 Channel 1, ¯ to the next device
X3 Shielding clamp
39
AUMATIC Manual
7. Technical data
Settings/programming the Profibus DP interface

Setting the baud rate Automatic baud rate recognition
Setting the Profibus DP interface The setting of the Profibus DP address is made via the display of the AUMATIC
Configurable process For an optimal adaptation to the process control system, 4 different process representations are
representation via GSD file available.
Additionally, the contents of four signal bytes are freely programmable.
Commands and signals of the Profibus DP interface
Process representation output OPEN, STOP, CLOSE, nominal position value1), RESET
(command signals)
Process representation input End position OPEN, CLOSED
(feedback) Actual position value3)
Actual torque value6)
Selector switch in position LOCAL/REMOTE
Running indication 3) (directional)
Torque switch OPEN, CLOSED
Limit switch OPEN, CLOSED
Manual operation by handwheel 3) or local controls
Analogue (2) and digital (4) customer inputs
Process representation input Motor protection tripped
(fault signals) Torque switch tripped in mid-travel
One phase missing
Loss of the analogue customer inputs
Behaviour on loss of The behaviour of the actuator is programmable:
communication - stop in current position
- move to end position OPEN or CLOSED
- move to any intermediate position1)
General data Profibus DP
Communication protocol Profibus DP according to IEC 61158 and 61784
Network topology Linear (bus) structure. When using repeaters, tree structures can also be implemented.
Coupling and uncoupling of devices during operation without affecting other devices is
possible.
Transmission medium Twisted, screened copper cable according to EN 50 170
Profibus DP interface EIA-485 (RS485)
Transmission speed/ Max. cable length
cable length Baud rate (kbit/s) Possible cable length with
(segment length) without repeaters (total network cable
repeater length)
9.6 – 93.75 1,200 m approx. 10 km
187.5 1,000 m approx. 10 km
500 400 m approx. 4 km
1,500 200 m approx. 2 km
Device types DP master class 1, e.g. central controllers such as PLC, PC, ...
DP master class 2, e.g. programming/configuration tools
DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators,
sensors
Number of devices 32 devices without repeater, with repeater expandable to 126
Bus access Token-passing between the masters and polling for slaves.
Mono-master or multi-master systems are possible.
Supported Profibus DP functions Cyclic data exchange, sync mode, freeze mode, fail-safe mode
1) Requires position transmitter in actuator
40
Manual AUMATIC
8. Appendix – Proposed external wiring diagram

8.1. Connecting external sensors, 2-wire technology
41
AUMATIC Manual
42
Manual AUMATIC
43
AUMATIC Manual
Notes
44
Manual AUMATIC
Index
A F R
Alarm contact 12 Failure behaviour 23 Range of application 5
Failure operation 23 Redundant bus connection 30,35
B
Failure source 23 Remote operation 28
Basic functions 7
Faults 24,36
Bus access 7 S
Functionality 7
Bus failure 30 Safety instructions 4
H Selector switch 20,23
C
Handwheel 21 Signals 19
Collective fault signal 12
Signals via fieldbus 15
Commissioning 8 L
Source for initiation 23
Communication 7 Limit seating 19
Stepping mode 19,21
Component redundancy 30,35
M
Configuration 24 T
Measuring the Profibus signals 39
Corrective actions 36 Technical data 40
Motor protection 20,24
Transfer mode 7
D
O Troubleshooting 36
Dead band 19
Operating time 25 Type of seating 24
Dead time 19,21
Device types 7 P W
Diagnostics 36 Parameter setting 8 Warnings 19,36
E Pause time 21
Percent/per mil change-over 13
Enable local controls 30
Phase loss 24
Error variable 19
Process representation 15,28
Process representation input 10
Protective functions 7
45
AUMA worldwide
Europe AUMA Polska Sp. z o.o. America

AUMA Riester GmbH & Co. KG PL-41-310 Dabrowa Górnicza AUMA ACTUATORS INC.
Tel +48 32 261 56 68 US-PA 15317 Canonsburg
Plant Müllheim Fax +48 32 261 48 23
DE-79373 Müllheim Tel +1 724-743-AUMA (2862)
R.Ludzien@auma.com.pl Fax +1 724-743-4711
Tel +49 7631 809 - 0
www.auma.com.pl mailbox@auma-usa.com
Fax +49 7631 809 - 1250
riester@auma.com OOO Priwody AUMA www.auma-usa.com
www.auma.com RU-141400 Moscow region for mail: AUMA Automação do Brasil Ltda.
124365 Moscow a/ya 11 BR-Sao Paulo
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Fax +7 495 221 64 38 bitzco@uol.com.br
Tel +49 711 34803 - 0
aumarussia@auma.ru
Fax +49 711 34803 - 3034 AUMA Chile Representative Office
www.auma.ru
riester@wof.auma.com CL-9500414 Buin
ERICHS ARMATUR AB Tel +56 2 821 4108
Service-Center Köln
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Tel +49 2234 2037 - 9000 aumachile@adsl.tie.cl
Fax +46 40 945515
Fax +49 2234 2037 - 9099 LOOP S. A.
info@erichsarmatur.se
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www.erichsarmatur.se
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Tel +49 39204 759 - 0
Tel +45 33 26 63 00
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Fax +45 33 26 63 21
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Tel +49 81 65 9017- 0
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Tel +34 91 3717130
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Fax +34 91 7427126
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Tel +30 210 2409485
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www.auma.at EC- Quito
info@dgbellos.gr
AUMA (Schweiz) AG Tel +593 2 292 0431
SIGURD SØRUM A. S. Fax +593 2 292 2343
CH-8965 Berikon
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Tel +41 566 400945
Tel +47 67572600
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Fax +351 2 1910 95 99
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industra@tyco-valves.com
www.auma.cz Tel +511444-1200 / 0044 / 2321
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OY AUMATOR AB Sti.
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Tel +358 9 5840 22 Tel +90 312 217 32 88
Fax +358 9 5840 2300 Fax +90 312 217 33 88 PASSCO Inc.
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CTS Control Limited Liability Company Passco@prtc.net
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Tel +33 1 39327272 Tel +38 044 566-9971, -8427 Suplibarca
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AUMA ACTUATORS Ltd. Africa suplibarca@intercable.net.ve
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Tel +31 71 581 40 40 www.auma.co.in
Fax +31 71 581 40 49
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www.auma.nl
46
AUMA JAPAN Co., Ltd. DW Controls Co., Ltd.
JP-210-0848 Kawasaki-ku, Kawasaki-shi KR-153-803 Seoul Korea
Kanagawa Tel +82 2 2113 1100
Tel +91 80 2839 4655 Fax +82 2 2113 1088/1089
Fax +81 44 366 2472 sichoi@actuatorbank.com
mailbox@auma.co.jp www.actuatorbank.com
www.auma.co.jp
Sunny Valves and Intertrade Corp. Ltd.
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SG-569551 Singapore Tel +66 2 2400656
Tel +65 6 4818750 Fax +66 2 2401095
Fax +65 6 4818269 sunnyvalves@inet.co.th
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www.auma.com.sg
Top Advance Enterprises Ltd.
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Tel +973 17877377 Fax +886 2 8228 1975
Naveen.Shetty@auma.com support@auma-taiwan.com.tw
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PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
Australia
Fax +852 2416 3763 BARRON GJM Pty. Ltd.
joeip@perfectcontrols.com.hk AU-NSW 1570 Artarmon
Tel +61 294361088
Fax +61 294393413
info@barron.com.au
www.barron.com.au
2009-01-22
47
AUMA Riester GmbH & Co. KG
P.O.Box 1362
D-79373 Müllheim
Tel +49 7631 809 - 0
Fax+49 7631 809 - 1250
riester@auma.com
www.auma.com
Certificate Registration No.

12 100/104 4269 Y000.082/003/en/2.09
For detailed information on AUMA products refer to the Internet: www.auma.com

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AUMATIC AC 01.1/ACExC 01.1

Manual Device integration Fieldbus

Purpose of the document:

Table of contents Page

2. General information about Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Description of the data interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5. Description of the Profibus DP board. . . . . . . . . . . . . . . . . . . . . . . . . 33

8. Appendix – Proposed external wiring diagram. . . . . . . . . . . . . . . . . . . . 41

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance

Maintenance Any device modification requires the consent of the manufacturer.

1.2. Range of application

Other applications require explicit (written) confirmation by the manufac-

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the

1.3. Warnings and symbols

The following references and symbols are used in these instructions:

For assembly, operation, and commissioning, observe the additional safety

Symbol for CLOSED

Symbol for OPEN

Æ Via the menu to parameter

È Description of the parameter settings/indications

2. General information about Profibus DP

For the exchange of information among automation systems and between

2.1. Basic characteristics

Profibus DP defines the technical and functional features of a serial fieldbus

Slave devices such as AUMA Profibus DP actuators are peripheral devices.

2.2. Basic functions of Profibus DP

RS-485 twisted pair cable or fibre optic cable.

When commissioning a Profibus DP network, the stations on the Profibus DP

Information AUMATIC actuator controls up to the logic software version Z031.922/04-00

3.2. Parameter setting

The parameter setting is partly determined in the Profibus standard, e.g. a

3.3. Configuring the Profibus DP interface of the AUMATIC

Information Only the number of bytes determined in the configuration is transferred

3.4. Communication start-up

3.5. AUMA user parameters (AUMA specific parameters)

3.5.1 Process representation input (user parameter 1)

Designation in GSD file:

È Description of the parameter settings:

Value in GSD file Text in GSD file Indication in display Description

3.5.2 Settable (user definable) signals (user parameters 2 to 8 and 11 to 34)

È Description of the parameter settings:

Value in GSD file Text in GSD file Indication in display Description

Motor protection has tripped (reset may be

Prm_Text_Ref = 14 Setpoint E1 loss Nominal value signal is by 0.3 mA lower than

Prm_Text_Ref = 48 Hand wheel operation

3.5.3 Alarm contacts/collective fault signal (user parameter 9)

Designation in GSD file:

È Description of the parameter settings:

Designation in GSD file:

È Description of the parameter settings:

Value in GSD file Text in GSD file Indication in display Description

3.6. Profibus DP-V1 services (option)

4. Description of the data interface

4.1.1 Process representation input arrangement 1 (default process representation)

Remote sw. position

Actual position high byte Actual position low byte

(Runs from REMOTE)

(Start stepping mode)

(Remote sw. position)

DP1 Analogue input DP1 Analogue input Torque Torque

Byte15: Warning signals Byte16: Warning signals