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Electrical Medium Voltage Switchgears Specification

PT-PP
SOLO PROJECT
* * *

ELECTRICAL MEDIUM VOLTAGE

SWITCHGEARS SPECIFICATION

* * *

A 12-may-2017 First issue JM. MAZIN D. PAILLET PH. DEIGAT

Rev. Date Purpose Written by Checked by Approved by

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INDEX

1. PURPOSE..................................................................................................................................................... 4
2. REFERENCE DOCUMENTS / CODES AND STANDARDS.................................................................................. 4
3. TECHNICAL REQUIREMENTS ........................................................................................................................ 6
4. SERVICE CONDITIONS ................................................................................................................................. 6
5. SWITCHGEAR TYPE AND ARRANGEMENT.................................................................................................... 6
6. ELECTRICAL CHARACTERISTICS .................................................................................................................... 7
7. DIAGRAM DESCRIPTION: ............................................................................................................................ 7
7.1 MV MAIN INCOMING STATION DIAGRAM: .................................................................................................. 7
7.2 MV INCOMING SUBSTATION 1 DIAGRAM: .................................................................................................. 8
7.3 MV INCOMING SUBSTATION 2 DIAGRAM: .................................................................................................. 8
7.4 MV INCOMING SUBSTATION 3 DIAGRAM: .................................................................................................. 8
7.5 MV EXPORT SUBSTATION 4 DIAGRAM (ORC): ............................................................................................. 8
7.6 MV EXPORT SUBSTATION 5 DIAGRAM (GE): ................................................................................................ 9
7.7 MV EXPORT STATION DIAGRAM: ................................................................................................................. 9
8. CONSTRUCTION: ....................................................................................................................................... 10
8.1 GENERAL: .................................................................................................................................................. 10
8.2 SWITCHGEAR DESIGN: .................................................................................................................................. 10
8.3 PLUG-IN TYPE DESIGN: ................................................................................................................................. 11
8.4 MISCELLANEOUS: ........................................................................................................................................ 11
9. COMPONENTS .......................................................................................................................................... 12
9.1 CIRCUIT BREAKERS ....................................................................................................................................... 12
9.2 CONTACTORS (IF NECESSARY) ......................................................................................................................... 13
9.3 VOLTAGE AND CURRENT TRANSFORMERS.......................................................................................................... 13
9.4 PROTECTIVE RELAYS ..................................................................................................................................... 13
9.5 INCOMING AND BUS-TIE UNITS ....................................................................................................................... 14
9.6 MOTOR CONTROL UNITS ............................................................................................................................... 15
9.7 TRANSFORMER OUTGOING UNITS.................................................................................................................... 16
9.8 AUXILIARY SUPPLY VOLTAGE........................................................................................................................... 16
9.9 CABLE TERMINATIONS .................................................................................................................................. 16
9.10 MISCELLANEOUS ......................................................................................................................................... 17
9.11 REMOTE CONTROL....................................................................................................................................... 17
10. DETUNED MEDIUM VOLTAGE CAPACITORS .......................................................................................... 17
11. INSPECTION AND TESTING .................................................................................................................... 18
11.1 GENERAL ................................................................................................................................................... 18
11.2 ACCEPTANCE TESTS ...................................................................................................................................... 18
12. GUARANTEES ........................................................................................................................................ 19
13. DOCUMENTS AND DATA ....................................................................................................................... 19
14. SPARE PARTS ........................................................................................................................................ 19

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Electrical Medium Voltage Switchgears Specification

GLOSSARY
SOLO Surakarta - Indonesia
CCR Central Control Room
CPF Central Processing Facility
EPC Engineering, Procurement and Construction
FEED Front End Engineering Design
HP High Pressure
KO Knock out
LP Low Pressure
A Ampere
A.C. Alternating Current
AISI American Iron and Steel Institute
API American Petroleum Institute
BS British Standard
CA Contracting Authority
CT Current Transformer
°C Degree Celsius
D.C. Direct Current
E Earth
EMC Electromagnetic Compatibility
ESD Emergency Shutdown System
F&G Fire and Gas System
AC Air Conditioning
Hz Hertz (frequency)
ICSS Integrated Control and Safety System
IEC International Electrotechnical Commission
I.P. Ingress Protection
ISO International Standards Organization
IT Ungrounded and Neutral Point Arrangement
Kg Kilograms
Km Kilometer
Km / h Kilometers per hour
KW Kilowatt
LCU Local Control Unit
L.V. Low Voltage (≤1000 VAC)
m Meter
M.V. Medium Voltage (>1000 VAC)
MW Megawatt
N Neutral
PVC Poly-Vinyl Chloride
RP Recommended Practice
S.I. Le Système International d’Unités (metric system)
UPS Uninterruptible Power Supply
V Volts
W Watts

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Electrical Medium Voltage Switchgears Specification

1. PURPOSE
This specification covers design, installation works, inspection and works testing relevant
to the electrical installation of Medium Voltage Switchgears for the Solo Power
Generation Project, located in Solo, Indonesia. This specification can be transmitted for
supplier requests for proposals.
This specification shall be read in conjunction with the “Electrical General Specification”
and drawings which give the detailed requirements for particular work or equipment.
This specification shall be read in conjunction with the technical specifications and
drawings which give the detailed requirements for particular work or equipment. In this
specification "Additional Specification" shall be understood as any document attached to
the requisition to define installation works: data sheets, particular specification,
diagrams, etc...
The SUPPLIER compliance with the provisions of this specification shall not relieve it of
its responsibility to complete work or to furnish equipment and accessories which in all
respects are adequate to meet the requirements of the project.
This specification define the supply and the erection in the INDONESIA for :
- Switchgears in the MV main incoming station (MV Building area)
- Switchgears in the MV incoming substation 1 (GI Electrical area)
- Switchgears in the MV incoming substation 2 (SYNGAS Electrical area)
- Switchgears in the MV incoming substation 3 (UTILITIES Electrical area)
- Switchgears in the MV export substation 4 (ORC Electrical area)
- Switchgears in the MV export substation 5 (GE Electrical area)
- Switchgears in the MV export station (MV Building area).

2. REFERENCE DOCUMENTS / CODES AND STANDARDS

Electrical installation and equipment to be furnished shall meet the requirements of the
latest edition and amendments of the relevant:

National standards in force in the INDONESIA (SNI - SPLN)

I.E.C (International Electro-technical Commission)

I.E.E.E (Institute of Electrical and Electronics Engineers)

NEC (National Electrical Code)
As a minimum, the Electrical Equipment for Mechanical Packages shall be designed,
manufactured and tested in accordance with the relevant sections of the latest editions
of the international codes and standards. Codes and standards used for this project shall
be the latest revisions including all addenda available at the time of purchase order
placement.

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IEC Standards (as a remember of GST-0002) :

Reference Title

Electrical installations of buildings – Earthing arrangements,

IEC 60364-5-54
protective conductors and protective bonding conductors

IEC 60529 Degrees of protection provided by enclosures (I.P. Code)

IEC 56 Medium-voltage circuit-breaker interrupting ratings

IEC 129 (1975) Switches and switch isolators for voltages above 1000 V

Metal-enclosed switchgear and control gear for rated voltages

IEC 298
above 1 kV

IEC 61000 Electromagnetic Compatibility (EMC)

IEC 61024 Protection of Structures Against Lightning

Also, the standard used for this project shall be the Electricity Wiring Regulations issued
by the Regulation and Supervision Bureau for the Organic Waste and Electricity Sector
in the INDONESIA.
Electrical installation shall in all respects, be of proven design and shall be suitable for
operation in service conditions typical of waste and smoke treatment Industry.
Where there is a conflict between any of the above documents and standards then the
most stringent shall apply.
Any deviation from and non-compliance with this specification and the above documents
and codes shall be clearly stated by the Subcontractor when submitting tender.
Failure to do this will be interpreted that the electrical installation fully meets the
requirements of those documents:

Drawings

Specifications

Time schedule

Others.
This specification shall be read in conjunction with:
- Electrical General Specification : GST-0002
- MV Single Line Diagram: EDW-0002 ???
- LV Single Line Diagram (400V): EDW-0003 ???
- General Layout: GDW-1002. ???

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3. TECHNICAL REQUIREMENTS
This section outlines the technical guidelines to the SUPPLIER for obtaining Power
Supply from ELECTRICAL CITY.

The SUPPLIER shall install 20kV disconnect switch. This disconnect switch shall be
the interface point between ELECTRICAL CITY and the MANUFACTORY. The
ELECTRICAL CITY will terminate its power supply cable at the disconnect switch.

The SUPPLIER shall ensure that installation of the disconnect switch, transformer,
switchgear etc., at his premises shall be engineered with respect to best engineering
and IEC standards. The high voltage system (20 kV) shall be cordoned to prevent
unauthorized entry. The area shall be accessed only by engineers/ technicians with
proper qualification.

The CT and Voltage Transformer (VT) shall conform to IEC 60044.

The tariff metering CTs, VTs shall be inside an enclosure and sealed by ELECTRICAL
CITY.

The SUPPLIER shall submit their protection and metering drawing prepared by an
authorized design consultant for ELECTRICAL CITY review and approval.

4. SERVICE CONDITIONS
The equipment installation is installed inside the MV main station and inside the
substations.
The associated equipment located indoors (e.g. control panels) shall be installed within air
conditioned rooms with an ambient air temperature of 25°C but shall be able to operate as
long as room temperature does not exceed 35°C.
The minimum degree of protection of enclosures shall comply with the following (according
to IEC 60529): IP 23.
The site is located in an area with high risk of earthquake.
Power and control cables arrive at bottom of the panel.

5. SWITCHGEAR TYPE AND ARRANGEMENT

The switchgear shall be of the indoor, metal-enclosed type, with single or double bus-
bar set and breaking equipment of, vacuum or sulphur hexafluoride (SF6) gas break
type.
Each assembly shall include the necessary outgoing units as indicated on the MV single
line diagram.
The outgoing unit for one transformer shall be circuit breaker.

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6. ELECTRICAL CHARACTERISTICS
The switchgear shall be rated for voltage and current as indicated in the Electrical and
Automation General Specification GST-0002 and in the M.V. Single Line Diagram EDW-
0002.

Electrical Power Network Specifications:

Medium Voltage (MV) 20 kV +5 %, -10%
ICC 25 kA / 1s
Phases Three-phase
Frequency 49.5 to 51 Hz

MV Cubicle General Specifications:

Protection Index IP3xC
Nominal Voltage (Un) 24 kV
All characteristics To be validate by the supplier

7. DIAGRAM DESCRIPTION:
7.1 MV MAIN INCOMING STATION Diagram:

Id # Service

I1 Incoming Switch 20 kV (Main 20kv from Electrical City Grid)

C1 Coupling

Main Metering System (Main 24kV From Electrical City) with VT class
M1
5VA/5P20 with load break switches VT Class should be 0.2

O1 Outgoing Breaker to Incoming Switch MV Incoming Substation 1

O2 Outgoing Breaker to Incoming Switch MV Incoming Substation 2

O3 Outgoing Breaker to Incoming Switch MV Incoming Substation 3

O4 Outgoing Breaker to Detuned MV Capacitors

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7.2 MV INCOMING SUBSTATION 1 Diagram:

Id # Service

I1-1 Incoming Switch 20 kV (From Main Incoming Station)

O1-1 Outgoing Breaker to Transformer TR 01-1

O1-2 Outgoing Breaker to Transformer TR 01-2

7.3 MV INCOMING SUBSTATION 2 Diagram:

Id # Service

I2-1 Incoming Switch 20 kV (From Main Incoming Station)

O2-1 Outgoing Breaker to Transformer TR 02-1

7.4 MV INCOMING SUBSTATION 3 Diagram:

Id # Service

I3-1 Incoming Switch 20 kV (From Main Incoming Station)

O3-1 Outgoing Breaker to Transformer TR 03-1

7.5 MV EXPORT SUBSTATION 4 Diagram (ORC):

Id # Service

I4-1 Incoming Breaker 20 KV from Transformer TR ORC

O4-1 Outgoing Breaker for Incoming Breaker GE Export Substation 5

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7.6 MV EXPORT SUBSTATION 5 Diagram (GE):

Id # Service

I5-1 Incoming Breaker 20 kV (20kv from MV ORC EXPORT Substation 4)

I5-2 Incoming Breaker 20 kV from Transformer TR GE 01

I5-3 Incoming Breaker 20 kV from Transformer TR GE 02

I5-4 Incoming Breaker 20 kV from Transformer TR GE 03

I5-5 Incoming Breaker 20 kV from Transformer TR GE 04

I5-6 Incoming Breaker 20 kV from Transformer TR GE 05

I5-7 Incoming Breaker 20 kV from Transformer TR GE 06

O5-1 Outgoing Breaker to Incoming Breaker MV Export Station

7.7 MV EXPORT STATION Diagram:

Id # Service

I6-1 Incoming Breaker 20 kV (20kv from MV GE Export Substation 5)

Main Metering System with VT class 5VA/5P20 with load break switches
M6
VT Class should be 0.2
C6 Coupling

06-1 Outgoing Switch 20 kV to Electrical City Grid

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8. CONSTRUCTION:
8.1 General:
The switchgear shall be self-supporting, floor mounted type. It shall consist of an
assembly of standardized easily coupled cells which are juxtaposed to form homogenous
switchboard. It shall be designed to ensure under all operating conditions high safety of
persons and equipment, reliability and continuity of service, and to keep flexibility for
future extensions. It shall be designed according to the high risk of earthquake.
The degree of protection of enclosure shall be at least IP 21 (in service position). The
switchgear cubicle shall have structural steel framework, enclosed on all sides and top
by sheet steel of minimum 2 mm thick. Each cubicle shall be provided with a fully
separated instrument compartment having its own access door on the front of the
cubicle. It receives protection relays, auxiliary relaying, meters, light indicators, etc...
Auxiliary switches, push buttons and lamps shall be flush / semi flush mounted on the
hinged front door of the cubicle. The meters may also be flush / semi flush mounted.
All metal parts other than those forming part of any electrical circuit shall be connected
to a high conductivity copper earth bar. The earth bar shall be bolted to the main frame
and means shall be provided for coupling earth bars of adjacent units and to connect at
both ends of the switchboard a 70 sq. mm earthing copper cable. Stationary earthing
switch shall be provided for each incoming unit, each outgoing unit and each bus-bar
section. The earthing switches shall comply with IEC 129. They shall be interlocked with
the respective breaking equipment.
The bus-bar system shall be constructed from high quality electrolytic copper bars. The
bus-bars shall be designed so as to withstand the thermal and electrodynamics stresses
of the concerned network. The bus-bars shall be coded in each unit according to Buyer's
standard. At the end of the switchboard, the bars shall be drilled to facilitate future
extension.
For safety reasons and for convenience of operation, interlocks between components of
equipment shall be provided, to avoid:

Access to any live part

A functional unit being energized unless the door is closed

A door opening unless the functional unit is de-energized

Closing or opening a disconnector shall not be possible unless the associated circuit
breaker or contactor is in open position.
8.2 Switchgear Design:
The switchgear design shall be "metal-clad design" with separate compartments.
8.2.1 Cubicle Design:
The MV part shall be a closed compartment including bus bar, breaking device,
cable termination equipped or not with an earthing switch and current transformers.
This compartment shall be closed by a door or a circuit breaker front.
If required by the data sheet the bus-bars could be installed in a separate
compartment of the medium voltage part.
In this case, the bus-bar compartment shall be entirely closed by bolted panels.
8.2.2 Metal-clad design:
Metal-clad switchgear shall be divided in compartments separating the following
different functions by means of interconnected and earthed sheet-metal panels:
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 Bus-bar
 Switchgear
 Cable connection.
The compartments shall be constructed so that failure of one equipment does not
affect the adjacent units.
Suitable vent shall be provided to release gas pressure developed due to breaker
operation or bus-bar arcing.
Each compartment shall be provided with a front access door with handle and lock
and key, and a removable cover may be provided at switchboard rear.
8.3 Plug-in type Design:
Each unit shall comprise essentially two portions:

The fixed portion housing bus-bars, current transformers, relays and instruments,
auxiliaries cables terminations

The moving portion comprising the breaking device or the voltage transformer (for
control measure and protection devices).
The fixed portion shall be a rigid self-supporting welded sheet steel cubicle.
It shall be possible to padlock the moving portion in withdrawn position.
The plug-in devices shall:

Be able in the closed position to withstand without damage the mechanical stresses
produced by the momentary current during the first cycle of short circuit

Be interlocked to prevent all on-load operation of the plug-in device.
All the moving portion of the same type and same rating shall be fully interchangeable.
Where isolation is carried out by withdrawal of a breaking equipment or voltage
transformer, a set of safety shutters shall be provided to cover each three phase group
of stationary isolating contacts.
The shutters shall open automatically by a positive drive initiated by the movement of the
mobile portion carriage. The closing operation shall also be automatic.
8.4 Miscellaneous:
If required by other electrical specifications documents, or deemed by the Supplier, upon
installation and service conditions, each cubicle can be equipped with anti-condensation
heaters. with thermostat and lighting inside the panels controls
All items of equipment shall have suitable identification labels in accordance with the
diagram. Each unit of the switchgear shall be identified with an engraved nameplate at
the front and at rear of the fixed parts. Withdrawable parts shall be equipped with an
identification engraved nameplate. Nameplates shall be permanently fixed with screws
or rivets. Nameplates shall contain the following information:

Manufacturer's name

Type and serial number

Standard number

Values of main characteristics.
Each switchgear assembly shall be thoroughly cleaned and prepared inside and out. The
external finish shall be the PT-PP’s standard unless otherwise specified.

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9. COMPONENTS
9.1 Circuit breakers
They shall comply with IEC 56. They shall be 3-phase, vacuum or SF6 type. The
circuit breaker shall be equipped with an operating device for fast opening and
closing independent of the operator action. The operating mechanism shall be
suitable for hand or motor operation. Operating mechanism shall be rugged and
reliable. The breaker shall be provided with anti-pumping device. The breaker shall
be suitable for remote closing. All auxiliary relays, solenoids etc... shall operate
properly at and above 70% of the rated voltage. For maintenance purposes, it should
be possible to close the breaker by means of a separate detachable handle.
According to the design of the switchgear and special requirement mentioned on the
other electrical specifications documents the circuit breaker shall be either fixed or
drawout type. In the fixed version the circuit breaker shall be furnished with operating
mechanism and auxiliary device suitable for connection with the bus-bars. It can be
mounted on a supporting frame.
Withdrawable unit mounted on carriage shall be complete with self aligning primary
and secondary disconnecting devices. All breaker units of same rating shall be
physically and electrically interchangeable. Each breaker shall be provided with
suitably encased rollers meant for use on heavy duty floor finish. Each breaker shall
be provided with :

An emergency mechanical trip device

Mechanical ON-OFF indicators

Operation counter.
Each breaker shall have three positions:

Services

Test

Withdrawn.
The design of the breaker shall be such that it will be possible to close the front
access door even when the breaker is pulled out to test position. For safety
operation, maintenance and testing of the breaker, mechanical interlocks shall be
provided to avoid:

A closed circuit breaker from being isolated from or inserted into the operating
(service) position

Closing and opening of the breaker in an intermediate position between service and
test position and test and withdrawn position

Closing and opening the breaker contact unless the main contacts and the auxiliary
contacts are latched properly

That any part under voltage be accessible once the circuit breaker is withdrawn and
removed. (For that purpose automatic shutters shall completely cover the female plug-
in devices).

Nominal Voltage (Un) 24 kV

Continuous Voltage (U) 20 kV

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Nominal Intensity / Bus-bar (In) for the Main Substation 1 250 A

Nominal Intensity / Bus-bar (In) for the substation F9 1 250 A

Short-circuit Intensity (Icc) for the Main Stations 25 kA - 1s

Short-circuit Intensity (Icc) for the substation’s 25 kA - 1s

Auxiliary Supply Voltage (V) : 110 VDC

Coil type for closing Shunt trip coil

Coil type for tripping Shunt trip coil

Current Transformer (TC) 3

Faults reports : 6 x NO & 6 x NC Yes

Interface bus (Ethernet, Modbus, Profibus …) Yes

The supply must comply with the recommendations of the energy provider.
9.2 Contactors (if necessary)
Contactors shall be vacuum or SF 6 gas break type, electrically held and shall
comply with IEC 470.
Contactor should be associated with fuses to respect the breaking capacity
requested for the switchboard. In such a case a three phase tripping shall be
obtained when one of the fuses blows-out.
The interlocks and construction requirements indicated in previous paragraph for
circuit breakers are requested also for the units with contactor.
9.3 Voltage and current transformers
They shall preferably be of epoxy encapsulated type, mounted on stationary portion
of the switchgear and shall be easily accessible for maintenance and testing
purpose.
Voltage transformers shall be equipped with primary fuses. They shall comply with
IEC 186.
Secondary winding shall be earthed at one point through a link in an accessible
position.
Except otherwise specified, voltage transformers shall have an additional secondary
winding, to be delta connected on a damping resistor, and then protect the voltage
transformer against damages due to resonance phenomena.
Current transformers shall have adequate rating for their service and shall have an
accuracy class determined in regard of the need : metering or protection.
Current transformers shall comply with IEC 185.
For the metering, their accuracy class shall be 0.2.
The current transformers shall be capable of withstanding the short circuit stresses
corresponding to the indicated fault level.
9.4 Protective relays

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Protective relays shall be provided as indicated on one-line diagram.

Relays shall have adjustable time and current characteristics to permit co-ordination
with other system protective equipment.
All relays shall be clearly labelled to show their function.
All protective relays, including those for motor circuits shall be of the hand reset type,
or be associated with a hand reset auxiliary relay. The action of resetting shall not
cause any automatically start.
The protective relays shall be flush mounted, either housed in separate cases, or
mounted in rack cradles grouping several functions.
Each device shall be equipped with a bus communication port to be networked and
remote.
9.5 Incoming and bus-tie units
Each breaker unit will contain:

One three-pole circuit breaker electrically operated

Voltage and current transformers as required for metering and protection.
In general case the following protection shall be provided:

Over current relay inverse time characteristic

Instantaneous over current relay

Under voltage

Earth leakage

Under frequency if required (with two settings).
Different or additional protective devices may be required according to the characteristics of
electrical network and are indicated in the other electrical specifications documents.
When required one set of necessary relays for interlock and automatic transfer purpose:
Measurement and metering :

Three ammeters

Voltmeter with switch

Active and reactive power meters, accuracy class of which shall be 0.5 for active and 1 for
reactive (the meters shall have provisions for remote automatic energy recording).
Control and signalization devices :

ON-OFF mechanical Selector switch Remote Local

Operation counter

ON-OFF push button

Emergency trip push button

Signal lamp for tripping on fault.
Bus-tie unit will contain:

One three-pole circuit breaker electrically operated ;

Two voltage transformers (one per section) ;

Two residual voltage relays ;
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Relays for interlock and automatic transfer (if necessary) ;

Control and signalization devices.

Nominal Voltage (Un) 24 kV

Continuous Voltage (U) 20 kV

Nominal Intensity / Bus-bar (In) for the Main Substation 1 250 A

Nominal Intensity / Bus-bar (In) for the substation F9 1 250 A

Short-circuit Intensity (Icc) for the Main Stations 25 kA - 1s

Short-circuit Intensity (Icc) for the substation’s 25 kA - 1s

Auxiliary Supply Voltage (V) : 110 VDC

Coil type for closing Shunt trip coil

Coil type for tripping Shunt trip coil

Current Transformer (TC) 3

Faults reports : 6 x NO & 6 x NC Yes

9.6 Motor control units
Motor control units will be three-pole circuit breaker or fuses contactor combination.
The control will be remote from local push button stations.
Protective relays shall be provided as indicated on single line diagram.
The control will be remote from DCS and local from push button stations

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The motors shall be protected against :

Under-voltage

Overload and unbalance

Locked rotor

Phase to earth fault.

Each unit will have one ammeter and one current transformer, with 1 A secondary.
9.7 Transformer outgoing units
Transformer outgoing unit will be three-pole circuit breaker electrically operated, with
control by push button on front of panel. and remote from DCS
Measurement, protections and metering shall be provided as indicated on Single Line
Diagram.
When an active power metering is requested, it shall be 0.5 accuracy class and provided
with provisions for remote energy recording. That metering is required only "technical
quality", except if otherwise specified.
Auxiliary contacts shall be provided for intertripping purpose (with LV circuit breaker).
9.8 Auxiliary supply voltage 220VDC for control circuit(circuit breaker,contactor,relay) and 220VAC NON
UPS for anti condensation heaters and lighting inside the control panels
Except if otherwise specified, it will be generated outside the switchboard and will come
from a battery system or similar as indicated in other electrical specifications documents.
The DC supply will be brought on terminals in the auxiliary bus-bar compartment, if any
and then dispatched to sections and compartments.
The DC supply is included by the contractor.
DC supply is generally unearthed, and each feeder to compartment has to be protected
and controlled by double pole switch with a cartridge fuse in each pole.
9.9 Cable terminations
Incoming or outgoing cubicle shall have one off-load earthing switch and three capacitive
voltage dividers which supply neon lamps. This above equipment shall be installed in
cable compartment when metal-clad switchgear is required. The earthing switch shall be
key locked in closed position (key being prisoner).
Sufficient place shall be provided for easy connection and termination of cables. The
exact type and cable size are indicated in additional specifications. Stress cones, lugs,
supports, etc... shall be provided in order to complete cable termination. If required
provisions for termination arrangement of control cables shall include suitable
compression type gland, removable gland plate, and cable supporting arrangement.
Each one of the switchgear units shall receive two control cables.

This document cannot be copied or transmitted without written consent of EMDELEN.

EMDELEN – 50, quai Paul Sédallian - 69009 LYON - FRANCE – tel +33 (0)4 37 58 01 55
 Project number Doc. Doc. number Rev. Page

199 GST 0100 A 17/19

PT-PP
Electrical Medium Voltage Switchgears Specification

9.10 Miscellaneous
Auxiliary equipment
Auxiliary switches and auxiliary circuits shall comply with IEC 694.
All lamps shall be interchangeable.
Lamps nominal voltage shall be at least 110% of the supply voltage.
Internal wiring:
The wiring shall be complete in all respects so as to ensure proper functioning of control,
indication, protection, measurement and interlocking schemes.
Each wire shall be identified at both ends in accordance with supplier wiring diagram.
All conductors shall be of adequate size for their duty and the minimum wire size for
control and signalization circuitry shall be:

1.5 mm² for voltage circuit

2.5 mm² for current circuit.
Terminals:
Terminals shall have an appropriate size to the cross section and type of conductor
concerned.
Terminal operating at different voltages shall be segregated.
Circuit terminals shall be marked with appropriate colors.
9.11 Remote Control
The opening / closing of main circuit breakers and the cells status signalization can be
remote-controlled from a control panel.
This control panel can be interfaced with the process control system.
This panel will be floor mounted and cable access will be from below. They shall be
naturally ventilated. Internal wiring shall be by stranded conductors, with 1 000 V flame
retardant PVC insulation.
The control system shall have the necessary interfaces with the MV switchgear system,
as specified in the particular project.

10. DETUNED MEDIUM VOLTAGE CAPACITORS

The supplier must provide a set of Medium Voltage Capacitors with a total capacity of
1800 kVAr (6 x 300 kVAr), installed in the MV main incoming station.

This document cannot be copied or transmitted without written consent of EMDELEN.

EMDELEN – 50, quai Paul Sédallian - 69009 LYON - FRANCE – tel +33 (0)4 37 58 01 55
 Project number Doc. Doc. number Rev. Page

199 GST 0100 A 18/19

PT-PP
Electrical Medium Voltage Switchgears Specification

11. INSPECTION AND TESTING

11.1 General
The Supplier shall be required to provide documentary evidence that the equipment has
been type tested to comply with the required short circuit and through fault ratings.
The Supplier shall be required to permit the Engineer to inspect the board at any stage
in its manufacture, and to provide any necessary labour and equipment to enable the
inspection to be undertaken and any tests to be carried out.
The Supplier shall submit a detailed proposed testing schedule to the Engineer six weeks
prior to commencement of testing.
The switchgear shall be completely assembled, wired, adjusted and tested for operation
under simulated conditions to ensure accuracy of wiring, correctness of all equipment.
The Supplier must ensure that the MV Switchgears installation of the main substation
(Dispatching) complies with the requirements and recommendations of the main supplier
of energy.
11.2 Acceptance tests
They shall be made according to IEC 298.
Routine tests
Each unit shall be individually tested, these tests shall mainly comprise:

Checking of apparatus sizing

Verification of conformity, correct calibration and correct operation of all components
(breakers, instruments, relays, interlocks, etc ...)

Verification of insulation on devices and circuits

Dielectric tests on LV circuits

Power frequency voltage withstand test

Interchangeability

Personnel safety.
Type tests
The following type tests shall be performed on a representative functional unit :

Dielectric test on the main circuits and auxiliary circuits (one minute power frequency
voltage withstand test, impulse test, ...)

Dielectric test on auxiliary circuits : one minute at power frequency and 2000 V

Temperature rise test

Measurement of resistance of main circuits.
Test certificates carried out on identical items of equipment may be submitted instead of
type test.
Test certificates
They shall be submitted in required quantity of copies for all tests whether or not
witnessed by Engineer.

This document cannot be copied or transmitted without written consent of EMDELEN.

EMDELEN – 50, quai Paul Sédallian - 69009 LYON - FRANCE – tel +33 (0)4 37 58 01 55
 Project number Doc. Doc. number Rev. Page

199 GST 0100 A 19/19

PT-PP
Electrical Medium Voltage Switchgears Specification

12. GUARANTEES
All equipment shall be guaranteed for a period of one year after acceptance or two years ex-
works, whichever happens first.
During the guarantee period the contractor shall repair or replace any equipment which
becomes defective and replace any component within the scope of its supply which suffers
consequential damage resulting from the failure of another component also within the scope
of its supply.

13. DOCUMENTS AND DATA

The Supplier is required to supply with its tender, a full list of ratings, sizes front view and a
diagram of control wiring applicable to the switchgear assembly.
The Supplier shall supply for approval the quantity documents as indicated on the requisition.
The Supplier shall supply with the equipment copies of the final documents, drawings, logic
and schematic diagrams, manual for operation and maintenance of all equipment and
components, as described in relevant exhibit attached to the requisition.
suplier shall supply the construction and test procedure before testing
14. SPARE PARTS
The Supplier shall list the recommended spare parts to cover the commissioning and start up
and advisable spare parts for two years operation, or any other duration indicated on the
requisition.
Supplier shall make all list spare part of MV switchgear

This document cannot be copied or transmitted without written consent of EMDELEN.

EMDELEN – 50, quai Paul Sédallian - 69009 LYON - FRANCE – tel +33 (0)4 37 58 01 55