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Page

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Electrical MV / LV Transformers Specification

PT-PP
SOLO PROJECT
* * *

ELECTRICAL MV / LV
TRANSFORMERS SPECIFICATION

* * *

A 12-may-2017 First issue JM. MAZIN D. PAILLET PH. DEIGAT

Rev. Date Purpose Written by Checked by Approved by

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INDEX

1. PURPOSE..................................................................................................................................................... 4
2. REFERENCE DOCUMENTS / CODES AND STANDARDS.................................................................................. 4
3. SERVICE CONDITIONS ................................................................................................................................. 6
4. RATINGS AND ELECTRICAL CONDITIONS ..................................................................................................... 6
4.1 RATINGS AND COOLING ................................................................................................................................... 6
4.2 ELECTRICAL CONDITIONS ................................................................................................................................. 7
4.3 SHORT CIRCUIT WITHSTAND CAPABILITY.............................................................................................................. 7
5. ELECTRICAL CHARACTERISTICS .................................................................................................................... 7
6. TECHNICAL CHARACTERISTICS..................................................................................................................... 8
6.1 CORE .......................................................................................................................................................... 8
6.2 TYPE OF TRANSFORMER .................................................................................................................................. 8
6.3 MAGNETIC CIRCUIT ........................................................................................................................................ 8
6.4 WINDINGS ................................................................................................................................................... 8
6.5 WINDING CONNECTION .................................................................................................................................. 8
6.6 HERMETICALLY SEALED TRANSFORMERS ............................................................................................................. 8
6.7 TAPS CHANGERS ............................................................................................................................................ 9
6.8 INSULATING OIL ............................................................................................................................................ 9
6.9 BUSHING ..................................................................................................................................................... 9
6.10 TERMINAL BOX ............................................................................................................................................ 10
6.11 AUXILIARY TERMINAL.................................................................................................................................... 10
6.12 WIRING ..................................................................................................................................................... 10
7. ACCESSORIES ............................................................................................................................................ 10
8. NEUTRAL EARTHING ................................................................................................................................. 11
9. RATING AND NAME PLATE ........................................................................................................................ 11
10. LABELS .................................................................................................................................................. 11
11. HANDLING ............................................................................................................................................ 12
12. PAINTING.............................................................................................................................................. 12
13. INSPECTION AND TESTING .................................................................................................................... 12
13.1 GENERAL ................................................................................................................................................... 12
13.2 QUALIFICATION OF MANUFACTORY ................................................................................................................. 12
13.3 ACCEPTANCE TESTS ...................................................................................................................................... 12
13.4 TYPE TESTS ................................................................................................................................................. 13
14. GUARANTEES ........................................................................................................................................ 13
15. DOCUMENTS AND DATA ....................................................................................................................... 13
16. SPARE PARTS ........................................................................................................................................ 14

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GLOSSARY
SOLO Surakarta - Indonesia
CCR Central Control Room
CPF Central Processing Facility
EPC Engineering, Procurement and Construction
FEED Front End Engineering Design
HP High Pressure
KO Knock out
LP Low Pressure
A Ampere
A.C. Alternating Current
AISI American Iron and Steel Institute
API American Petroleum Institute
BS British Standard
CA Contracting Authority
CT Current Transformer
°C Degree Celsius
D.C. Direct Current
E Earth
EMC Electromagnetic Compatibility
ESD Emergency Shutdown System
F&G Fire and Gas System
AC Air Conditioning
Hz Hertz (frequency)
ICSS Integrated Control and Safety System
IEC International Electrotechnical Commission
I.P. Ingress Protection
ISO International Standards Organization
IT Ungrounded and Neutral Point Arrangement
Kg Kilograms
Km Kilometer
Km / h Kilometers per hour
KW Kilowatt
LCU Local Control Unit
L.V. Low Voltage (≤1000 VAC)
m Meter
M.V. Medium Voltage (>1000 VAC)
MW Megawatt
N Neutral
PVC Poly-Vinyl Chloride
RP Recommended Practice
S.I. Le Système International d’Unités (metric system)
UPS Uninterruptible Power Supply
V Volts
W Watts

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1. PURPOSE
This specification covers design, installation works, inspection and works testing relevant
to the electrical installation of MV / LV transformers for the Solo Power Generation
Project, located in Solo, Indonesia. This specification can be transmitted for supplier
requests for proposals.
This specification shall be read in conjunction with the “Electrical General Specification”
and drawings which give the detailed requirements for particular work or equipment.
This specification shall be read in conjunction with the technical specifications and
drawings which give the detailed requirements for particular work or equipment. In this
specification "Additional Specification" shall be understood as any document attached to
the requisition to define installation works: data sheets, particular specification,
diagrams, etc...
The SUPPLIER compliance with the provisions of this specification shall not relieve it of
its responsibility to complete work or to furnish equipment and accessories which in all
respects are adequate to meet the requirements of the project.
This specification define the supply and the erection in the INDONESIA for eleven (11)
oil transformers:

Two Transformers in the MV substation 1 (GI electrical building)

One Transformer in the MV substation 2 (Syngas Treatment electrical building)

One Transformer in the MV substation 3 (Utilities electrical building)

One Transformer in the MV substation 4 (Export ORC electrical building)

Six Transformers in the MV substation 5 (Export GE electrical building).
This specification does not cover small and special transformers.
All equipment and materials shall be new, of the highest quality and selected and applied
in accordance with good engineering and construction practice.

2. REFERENCE DOCUMENTS / CODES AND STANDARDS

Electrical installation and equipment to be furnished shall meet the requirements of the
latest edition and amendments of the relevant:

National standards in force in the INDONESIA (SNI - SPLN)

I.E.C (International Electro-technical Commission)

I.E.E.E (Institute of Electrical and Electronics Engineers)

NEC (National Electrical Code)
As a minimum, the Electrical Equipment for Mechanical Packages shall be designed,
manufactured and tested in accordance with the relevant sections of the latest editions
of the international codes and standards. Codes and standards used for this project shall
be the latest revisions including all addenda available at the time of purchase order
placement.

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IEC Standards (as a remember of GST-0002) :

Reference Title
CEI 60076 Power transformers

CEI 60085 Thermal evaluation and classification of electrical insulation

CEI 60099-1, 4 & 5 Surge Arresters

CEI 60137 Insulating bushings for alternating voltages above 1000 V

CEI 60152 Identification by hour numbers of the phase conductors of 3-phase electric
systems

CEI 60214 On-load Tap Changers

CEI 60289 Reactors

CEI 60296 Specification for unused mineral insulating oils for transformers and
switchgear

CEI 60354 Loading guide for oil-immersed power transformers

CEI 60446 Identification for insulated and base conductors by colors

CEI 60529 Degrees of protection provided by enclosures

CEI 60616 Terminal and tapping markings for power transformers

Guide to the lightning impulse and switching impulse testing of power

CEI 60722
transformer
and reactors

CEI 60815 Guide for the selection of insulators in respects of polluted conditions

CEI 60836 Specifications for silicone liquids for electrical purposes

CEI 60905 Loading guide for dry-type transformers

CEI 61099 Specifications for unused synthetic organic esters for electrical purposes

CEI 62262 Degrees of protection provided by enclosures for electrical equipment

against external mechanical impacts (IK code)

Also, the standard used for this project shall be the Electricity Wiring Regulations issued
by the Regulation and Supervision Bureau for the Organic Waste and Electricity Sector
in the INDONESIA.
Electrical installation shall in all respects, be of proven design and shall be suitable for
operation in service conditions typical of waste and smoke treatment Industry.

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Where there is a conflict between any of the above documents and standards then the
most stringent shall apply.
Any deviation from and non-compliance with this specification and the above documents
and codes shall be clearly stated by the Subcontractor when submitting tender.
Failure to do this will be interpreted that the electrical installation fully meets the
requirements of those documents:

Drawings

Specifications

Time schedule

Others.
This specification shall be read in conjunction with:

Electrical General Specification : GST-0002

MV Single Line Diagram: EDW-0002

LV Single Line Diagram (400V): EDW-0003

General Layout: GDW-1002.

3. SERVICE CONDITIONS
The transformers shall be suitably designed for proper operation in environmental
conditions specified in the project particular specification.
The equipment installation is installed inside the buildings.
The associated equipment located indoors shall be installed within ventilated rooms with
an ambient air temperature of 30°C but shall be able to operate as long as room
temperature does not exceed 45°C.

4. RATINGS AND ELECTRICAL CONDITIONS

4.1 Ratings and cooling
Power transformers shall be suitable for continuous full load service at the rated power
and specified ambient conditions on all taps without exceeding the temperatures rises
specified in the Standards, and without any deleterious effects of any kind.
The maximum heating when transformer is at rated load are:

Windings: 65°C (measured by resistance variation)

Oil : 60°C.
Cooling method for oil-immersed transformers shall be chosen from the following:

Self cooling by natural air flow and radiation

Forced cooling by air impelled by fans.

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4.2 Electrical conditions

Unless otherwise specified in project particular specification, transformers shall be able
to operate at rated power with normal supply variations as following:

MV Voltage: 20 kV +5 %, -10%

LV Voltage: 400 VAC ± 10%

Frequency: 49.5 to 51 Hz.
4.3 Short circuit withstand capability
The transformer winding shall be capable of withstanding, on any tapping, without
damage, the electro-dynamic and thermal effects of a full external short circuit on the
secondary side, with the primary side connected to an infinite system fault level.
The maximum permissible average winding temperature specified in the standards shall
not be exceeded for the specified fault duration. The transformer shall have been “type”
tested for the short-circuit thermal and dynamic withstand capability in accordance with
the relevant standards and the project specification values.
The Supplier shall submit copies of the type test certificates.

5. ELECTRICAL CHARACTERISTICS
Transformer General Electrical Specifications:

Medium Voltage Primary 20 kV +5 %, -10% three-phase

Low Voltage Secondary 400 VAC ± 10% three-phase

Medium Voltage Primary for Step-up Transformer 11 kV +5 %, -10% three-phase

Medium Voltage Secondary for Step-up

20 kV +5 %, -10% three-phase
Transformer

Frequency 49.5 Hz to 51 Hz.

Neutral Point Arrangement See § 8

Transformers General Diagram Description:

ITEM Service Voltage Secondary Power

TR 01-1 LV Switch Board RDF & GI 400 V three-phase 1 600 kVA

TR 01-2 LV Switch Board GI 400 V three-phase 1 600 kVA

TR 02-1 LV Switch Board GE & SYNGAS 400 V three-phase 2 000 kVA

TR 03-1 LV Switch Board UTILITIES 400 V three-phase 1 000 kVA

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Step-up Transformers General Diagram Description:

ITEM Service Voltage Primary Power

TR ORC MV Switchgear ORC 11 kV three-phase x xxx kVA

TR GE 01 MV Switchgear GE 1 11 kV three-phase 2 000 kVA

TR GE 02 MV Switchgear GE 2 11 kV three-phase 2 000 kVA

TR GE 03 MV Switchgear GE 3 11 kV three-phase 2 000 kVA

TR GE 04 MV Switchgear GE 4 11 kV three-phase 2 000 kVA

TR GE 05 MV Switchgear GE 5 11 kV three-phase 2 000 kVA

TR GE 06 MV Switchgear GE 6 11 kV three-phase 2 000 kVA

6. TECHNICAL CHARACTERISTICS
6.1 Core
The core, framework, clamping arrangement and general structure of the transformer
shall be of robust design capable of withstanding any shocks during transport, installation
and service. Furthermore for seismic constraint special design shall be made to reinforce
the overall arrangement (silent block mounting or stronger mechanical design).
6.2 Type of transformer
The transformers shall be of “Oil immersed hermetically sealed Type” for all ratings
below.
6.3 Magnetic circuit
Magnetic circuit shall be of low loss, grain oriented, individually insulated silicon steel
sheets, tightly clamped to prevent vibration and to absorb stresses due to expansion and
short-circuits. The magnetic circuit shall be connected to the transformer grounding
terminal.
6.4 Windings
Windings shall be of copper or aluminum and uniformly insulated.
6.5 Winding connection
Unless otherwise specified in the project particular specifications, the winding connection
symbol for transformers shall be:

For power transformers: Dyn 11 (D/Y).
6.6 Hermetically sealed transformers
Hermetically sealed transformer tanks shall have flexible corrugated or folded walls and
a completely welded construction. The tank, cover and cooling system assembly shall
have the mechanical strength to withstand without any permanent distortion, the internal
pressures caused by the contraction or expansion of the oil/liquid and gas volumes under
the specified service conditions.
The tank material shall be made as far as possible of Hot Dip Galvanized steel - or, for
large size transformers, coated with a Zinc-ethyl-silicate primer - with a coating adapted
to the environment (salt laden marine environment, corrosive environment, etc.)

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The tank shall be mounted on a base frame. The tank cover shall be designed to prevent
the water accumulation.
The tank, cover, valves and all accessories shall be hermetically sealed against air, water
and insulating oil.
6.7 Taps changers
Unless otherwise specified in project particular specification, power transformers shall
be equipped with tap-changers on the highest voltage winding.
6.7.1 Off-circuit taps changers
The tap-changer manufacturing design shall avoid the contacts to be set in a position
where the windings remain open-circuited or partially short-circuited. The Tap-
changer driving rod shall be permanently sealed against air or oil leakage under the
specified service conditions.
The off-circuit switch handle shall be properly sized in order to allow operation
without a tool and shall be installed in an easily accessible location to avoid any
potential risk of injury to the operator. The tap positions shall be clearly marked, and
a padlocking facility shall be provided to lock the tap-changer switch in the selected
position.
6.7.2 ON-load taps changers
The ON-load taps changers must incorporate a multi-positions device.
Unless otherwise specified in the project particular specification, the tap-changer
shall have multi-positions of 1.25% voltage steps (± 10% voltage adjustment), and
shall be of high-speed transition type.
The tap-changer shall be equipped with an externally operated manual. The On-load
tap-changer shall be equipped with various protections (alarm and trip).
6.8 Insulating Oil
For oil immersed transformer the dielectric fluid shall be mineral oil or vegetal oil if specified
in particular specification.
When required by local regulation and/or project safety requirements silicon oil or synthetic
ester could be employed.
The selected oil shall be of low toxicity, environmentally safe, synthetic type liquid.
The use of dielectric fluid containing PCB or PCT is absolutely prohibited.
6.9 Bushing
Bushing insulators shall be mounted, sealed and completely leak proof. They shall be of
high quality, high strength, non-hygroscopic material, and shall withstand handling
conditions during transport, erection and maintenance.
Unless otherwise specified in project particular specification/data sheet, High Voltage
bushings (up to 36 kV) shall be elastomer plug-in types for dry type cable (straight or elbow)
shall be three phase short-circuit fault rated as per data-sheet. The plug-in bushings shall
be key interlocked with the primary feeder earthing switch.
If power connections require more than one conductor per phase, each connector shall
not bear more than 2 cores.
Low Voltage bushings shall be flat throughway providing a direct connection to bus ducts
or cables. All bushing shall be clearly marked to identify the phase connections in
accordance with the connection diagram on the rating plate.

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Sufficient space shall be provided in order to install CT’s for differential protection when
required.
6.10 Terminal box
Terminal box shall have sufficient dimension to provide adequate space to connect the
specified cables. Cable boxes shall be designed to allow the conductors straight
connection to the terminals without introducing excessive bends within the box.
If connections are specified by bus duct, the protection box of the bus bars shall be fitted
with the bus-duct flange, allowing the fixation of the bus-duct. The Supplier shall
communicate the accuracy sizings of this bus-duct flange in order to allow the adaptation
of the bust-duct box. The assembly of all connecting bus-bar, nuts and bolts and other
accessories shall be provided by a third. Flexible bus-bar shall be used for the connection
of bus duct.
When two, or more, conductors have to be connected per phase, the design shall
encompass the necessary provisions to ensure a straight connection of the conductors.
This can be done by extending the existing bar or by installing an additional bar suitable
for the permanent rated current, and able to withstand the prospective short circuit current.
The neutral point of star connected secondary windings shall be brought out into the cable
connection box too.
Nonmagnetic gland plates shall be provided for mounting of compression type cable
glands for single core cables.
Cable glands for outdoor cable boxes shall be bronze type in marine atmosphere.
All cable connection boxes shall have an IP 23 enclosure protection degree for indoors
transformers.
6.11 Auxiliary terminal
All measuring control, alarms and auxiliary wiring shall be terminated in a single suitable
terminal and control box which shall have the same IP rating as the power cable box. The
connection diagram shall be indelibly marked on the terminal face of the cover.
6.12 Wiring
Wiring of auxiliary equipment on the transformers shall be securely fixed to prevent
damage by vibration, excessive movement and other hazards. The fixing of wiring shall
not make rigid any equipment or connecting boxes which have been specially mounted on
resilient fixings.
Cables and wires shall be identified by permanent marking such as ferrules in line with the
relevant wiring diagram.

7. ACCESSORIES
Accessories unless otherwise specified in project particular specification:

Drain valve and filling valve

Oil level gauge with two auxiliary contacts (high and low level)

Thermowell (for Pt100 for temperature remote in control room)

Dial thermometer

Protection:
 Transformer relay providing the following functions:
 Overpressure PRV & Bucholz

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 Thermostat with two temperature thresholds

 Drop in liquid level.

Two earthing terminals

Lifting facilities

Foot mounting for additional fans.

8. NEUTRAL EARTHING
Transformers with star wound secondary shall have the star point brought out to a neutral
terminal located on the transformer as indicated in the data sheet. All components shall
be continuously rated to carry the maximum fault current indicated.
The neutral terminal shall be insulated from earth corresponding at simple voltage of
winding. The neutral system will be specified in the general electrical specification.

9. RATING AND NAME PLATE

Each transformer shall be provided and identified with a stainless steel rating plate in
accordance with IEC 60076-1.

10. LABELS
All items of equipment, i.e. transformers, connection boxes, panels, switches, devices,
relays, controls, indicators, etc. shall be fully and clearly identified in accordance with the
relevant drawings using engraved stainless steel or phenolic type labels.
Labels shall be fixed on non-removable parts using corrosion proof screws in order to
avoid label loss after dismantling of equipment for maintenance purpose.

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11. HANDLING
Each transformer shall have the suitable number lifting pads for complete handling and
un- tanking operation as well.

12. PAINTING
Painting system shall be suitable for the site environmental conditions. The Supplier may
submit his coating system for protection against external corrosion for PT-PP approval.
The proposed coating must be suitable for the category of corrosion defined for the site
of installation as per ISO 12944-2, and shall provide a warranty of 5 years - with a rusting
degree Ri = 2.
The color shall be Supplier’s standard, unless otherwise specified in the project particular
specification.

13. INSPECTION AND TESTING

13.1 General
The Manufacturer shall be required to permit the Engineer to inspect the board at any
stage in its manufacture, and to provide any necessary labor and equipment to enable
the inspection to be undertaken and any tests to be carried out.
The Manufacturer shall submit a detailed proposed testing schedule to the Engineer six
weeks prior to commencement of testing.
13.2 Qualification of manufactory
The MANUFACTURER shall provide the following test certificates with the bid for
transformers having the same specifications as those required by the requisition:

Temperature rise tests

Short circuit test

Lightning impulse withstand test

Partial discharge test.
13.3 Acceptance tests
The acceptance tests shall be performed by the Supplier in the presence of PT-PP
representative. These tests shall include for each transformer:

Dimensional checks (terminal, overall dimensions, weight)

Visual inspection (finish, painting, welds, sheet metal works, terminal factoring, leaks
and weeping, dehydrator, breather condition)

Qualitative and quantitative check of the contractual technical documentation
provided with the transformer

Comparative check of the transformer, auxiliaries and accessories according to the
specification data

Check of the rating plates and any additional markings and labels required by the
specifications - Electrical tests: Routine tests shall be performed for each transformer
as per IEC 60 076 or IEC 60 726

For one transformer from a series of several ones: temperature rise test, when
required

Calibration checks of all instruments

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Functional check of tap changers and accessories.

13.4 Type tests
A test report form shall be submitted to PT-PP which shall include :

The design values

The tolerance values

The real values as measured, including, if any, the intermediate values causing
provisional refusal.
The reports shall be included in the contractual technical documentation of which they
form an integral part.

14. GUARANTEES
All equipment shall be guaranteed for a period of one year after acceptance or two years
ex-works, whichever happens first.
During the guarantee period the Supplier shall repair or replace any equipment which
becomes defective and replace any component within the scope of its supply which
suffers consequential damage resulting from the failure of another component also within
the scope of its supply.

15. DOCUMENTS AND DATA

As a minimum and unless defined in a project particular specification, the following
drawings and documentation shall be supplied:

Completed Data sheet

Foundation guide details if required

List of ac consumers

Arrangement details of auxiliary equipment

Layout of connection boxes and control panels

Wiring and termination diagrams

Schematic diagrams

Equipment technical details

Operation and maintenance manuals

Detail drawings of all interface points.

Type test report

FAT report.
Construction and test procedure should be provided

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16. SPARE PARTS

The Supplier shall list the recommended spare parts to cover the commissioning and
start up and advisable spare parts for two years operation, or any other duration indicated
on the requisition.
The supplier shall provide all data spare part of the transformer

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