FPF1-ST-G00001-E-SPE-0011 - Elect

PROJECT: PROJECT NO: COMPANY: DOCUMENT NUMBER:
FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

STELLA AREA DEVELOPMENT
DOCUMENT TITLE: ORIGINATOR: REV: DATE: PAGE NO
SPECIFICATION FOR ELECTRICAL Petrofac C02 26/09/2012 2 of 42
REQUIREMENTS FOR PACKAGED
EQUIPMENT
SHEETS INDEX AND REVISIONS
Rev. Section Revision Description
C01 3.1 Specifications Added

C01 4.1 Utilisation Voltages Revised
C01 4.7 Electrical Installation Specification reference added
C01 7.1 Panel wiring type added
C01 8.2 Gland Type added
C01 10.2 Lighting Panel voltages and illumination levels revised
C01 11.1, 12, Reference to area classification revised
13.1, 14.1
C01 14.2 Trace Heating voltage revised
C02 4.1 Utilisation voltages table revised and replaced.
Note: Revision Table to be used on Post-AFD Issues
HOLDS
Hold No. Section Description


EQUIPMENT
ABBREVIATIONS
Abbreviation Description
AC/ac Alternating Current
AFD Approved for Design
ATEX ATmospheres EXplosibles
BS British Standards
CATS Central Area Transmission System
CE European Conformity
DC/dc Direct Current
DIN Deutsches Institut Für Normung
EN European Norm
EPCIC Engineering, Procurement, Construction, Installation and Commissioning
ESD Emergency Shutdown
FPF Floating Production Platform
FPU Floating Production Unit
GRP Glass Reinforced Plastic
HOFR Heat & Oil Resistant, Flame Retardant
HP High Pressure
HRC High Rupturing Capacity
ICSS Integrated Control and Safety System
IEC International Electrotechnical Commission
IP Ingress Protection or Institute of Petroleum
IS Intrinsically Safe
ISO International Standardisation Organisation
LED Light Emitting Diode
LSOH Low Smoke Zero Halogen
LV Low Voltage

EQUIPMENT
MCB Miniature Circuit Breaker
MCCB Moulded Case Circuit Breaker
MV Medium Voltage
RCD Residual Current Device
UPS Uninterruptible Power Supply


EQUIPMENT
CONTENTS
ABBREVIATIONS ............................................................................................ 3
CONTENTS................................................................................................... 5
1 INTRODUCTION .................................................................................... 8
1.1 Scope of Supply ................................................................................... 8
2 DEFINITIONS AND TERMINOLOGY............................................................... 9
3 CODES STANDARDS AND REGULATIONS ...................................................... 10

3.1 General ............................................................................................ 10
3.1 Project Specifications ........................................................................... 10
3.2 International Codes and Standards ........................................................... 10
3.3 European Directives ............................................................................. 13
3.3.1 Certified (EX) Equipment Verification Requirements ..................................... 13

3.3.2 CE Marking ........................................................................................ 14
3.4 Order of Precedence of Documents .......................................................... 14
3.5 Health, Safety and Environmental Requirement .......................................... 14
4 DESIGN REQUIREMENTS ......................................................................... 15

4.1 Equipment Utilisation Voltages................................................................ 15
4.2 Alternative Supplies ............................................................................. 17
4.3 System Earthing .................................................................................. 17
4.4 Transient Voltage Depressions ................................................................ 18
4.5 Busbar / Wiring Colours ......................................................................... 18
4.6 Area Classification and Selection of Electrical Equipment............................... 18
4.7 Electrical Installations .......................................................................... 20
4.8 Electromagnetic Compatibility ................................................................ 20
5 SERVICE CONDITIONS. ........................................................................... 21

5.1 Site Conditions and Utilities Data ............................................................. 21

EQUIPMENT
5.2 Access and Maintenance ........................................................................ 21

5.3 Reliability of Equipment ........................................................................ 21
5.4 Ingress Protection ............................................................................... 21
5.5 Internal Protection .............................................................................. 21
5.6 Components ....................................................................................... 21
5.7 Vessel Motion ..................................................................................... 22
5.8 Noise Limits ....................................................................................... 22
5.9 Utilities ............................................................................................ 22
6 AUXILIARY EQUIPMENT CONTROL ............................................................. 23

6.1 Introduction ....................................................................................... 23
6.2 Control, Metering and Indication ............................................................. 23
7 WIRING AND TERMINALS ........................................................................ 26

7.1 Wiring Requirements ............................................................................ 26
7.2 Trunking ........................................................................................... 26
7.3 Terminals .......................................................................................... 26
7.4 General and Warning Labels ................................................................... 27
8 INTERCONNECTION CABLES AND TERMINATIONS ........................................... 28

8.1 General Requirements .......................................................................... 28
8.2 Cable Earthing and Glanding ................................................................... 28
8.3 Cable Support..................................................................................... 28
8.4 Cable Construction .............................................................................. 30
9 EARTHING ......................................................................................... 31
9.1 Panel Earthing Requirements.................................................................. 31
9.2 Mechanical Package / Skid Earthing Requirements ........................................ 31
10 LIGHTING .......................................................................................... 32
10.1 Interface Connection Requirements ......................................................... 32
10.2 Standardisation of Lighting Design ........................................................... 32

EQUIPMENT
11 JUNCTION BOXES................................................................................. 35
11.1 General Requirements .......................................................................... 35
11.2 Instrument & Intrinsically Safe Junction Boxes ............................................ 35
11.3 Segregation of Systems ......................................................................... 35
12 MOTOR CONTROL STATIONS ................................................................... 36
13 MOTORS ............................................................................................ 37
13.1 Requirements and Compliance ................................................................ 37
14 ELECTRIC HEATERS AND TRACE HEATING ................................................... 38

14.1 Electric Heaters .................................................................................. 38
14.2 Electric Trace Heating .......................................................................... 38
15 NAMEPLATES & LABELS ......................................................................... 39
16 INSPECTION AND TESTING ...................................................................... 40

16.1 General ............................................................................................ 40
16.2 Testing ............................................................................................. 40
17 SURFACE PREPARATION AND PAINTING REQUIREMENT ................................... 42


EQUIPMENT
1 INTRODUCTION
The Greater Stella Area Development consists of three fields:-
 The Stella field which will produce both a rich gas condensate and black oil
 The Harrier field which will produce gas condensate.
 The Hurricane field which will produce volatile oil.
The Stella and Harrier fields are located in the Central North Sea within the UK
Block 30/6a. The Hurricane field is located in UK Block 29/10b, approximately
10 km west of the Stella field.
The FPF1 floating production vessel is being refurbished and upgraded after
more than 30 years of operation in the North Sea to receive and process the
reservoir fluids from each of the three fields. The FPF1 will be located
approximately 2 km north west of the Stella Main Drill Centre and 1.5 km south
of the Stella Northern Drill Centre. The Stella fields will be tied back to the
FPF1 via subsea manifolds. The Harrier field will be tied-back to the main Stella
manifold and then tied back to the FPV. The Hurricane field, when developed,
will be tied directly back to the FPV.
Oil from the FPF1 will be exported to the Forties system and gas to CATS system.
1.1 Scope of Supply
This specification together with the referenced documents defines the minimum
requirement for design, manufacture installation and testing for electrical
equipment which are provided as part of a package.
Requirements relating to deviations to specification, spares, special tools,
packing and shipping are contained within the procurement documents
associated with the requisition package.
It is incumbent on the SUPPLIER to comply with all national legislation
applicable to the project in which this Specification is applied.
It shall be the SUPPLIER‟s responsibility to furnish all the items essential for the
safe and satisfactory operation of the equipment, notwithstanding the inclusion
or omission of same from this specification or the associated requisition and its
data sheets or the purchase order.

EQUIPMENT
2 DEFINITIONS AND TERMINOLOGY

The following definitions are generic to the Greater Stella Area Development.
Project Greater Stella Area Development
COMPANY Ithaca Energy
CONTRACTOR Petrofac Facilities Management, who carry out the

engineering, procurement, construction, installation and
commissioning (EPCIC) of those elements of the project.
Sub-CONTRACTOR The firm/corporation to which the CONTRACTOR may in
turn sub-contract part of the WORK.
WORK All temporary and permanent work described in the
EPCIC Contract and specifications.
SUPPLIER The organisation to be awarded a Purchase order /
Contract for supply of materials, equipment or service
required for EPCIC Contract.
MANUFACTURER The organisation responsible for the manufacture of the
equipment (not necessarily the VENDOR/SUPPLIER)
WILL Used in conjunction with an action.
SHALL Mandatory requirement.

EQUIPMENT
3 CODES STANDARDS AND REGULATIONS

3.1 General
Equipment covered by this specification shall comply with the latest revision of
project specifications, requisition and current revision (at the time of placement
of order, unless otherwise specified) of the codes and standards listed below.
This specification shall also be read in conjunction with all specifications and
data sheets attached to the material requisition.
The CONTRACTOR shall ensure that the supplied equipment conforms to the
local and national regulations.
3.1 Project Specifications
FPF1-ST-G00001-M-SPE-0003 Specification for Environmental, Vessel Motion
and Utility Data.
FPF1-ST-G00001-E-SPE-0002 Specification for LV Switchgear.
FPF1-ST-G00001-E-SPE-0004 Specification for AC UPS Systems.
FPF1-ST-G00001-E-SPE-0005 Specification for DC UPS Systems.
FPF1-ST-G00001-E-SPE-0007 Specification for LV Motors.
PF1-ST-G00001-E-SPE-0009 Specification for Electrical Power and Control,
Instruments and Telecommunication Cables.
FPF1-ST-G00001-E-SPE-0010 Specification for Electrical Heat Tracing.
FPF1-ST-G00001-E-SPE-0013 Specification for Electrical Bulk Materials.
FPF1-ST-G00001-E-SPE-0015 Specification for Dry Type Transformers.
FPF1-ST-G00001-E-SPE-0020 Specification for Electrical Installations.
FPF1-ST-G00001-J-SPE-0004 General Instrument Specification.
3.2 International Codes and Standards
IEC 50091 Uninterruptible Power Supply Systems
IEC 60034 Rotating Electrical Machines
IEC 60038 IEC Standard voltage


EQUIPMENT
IEC 60044 Instrument transformers
IEC 60050 International Electrotechnical Vocabulary
IEC 60051 Direct acting indicating analogue electrical measuring instruments
IEC 60071 Co-ordination of insulation
IEC 60076 Power Transformers
IEC 60079 Electrical Apparatus for explosive gas atmospheres
IEC 60099 Surge Arrestors
IEC 60146 Semiconductor Converters
IEC 60158 Low voltage controlgear
IEC 60186 Voltage transformers
IEC 60204 Safety of machinery – electrical equipment of industrial machines
IEC 60255 Electrical relays
IEC 60258 Direct acting recording electrical measuring instruments and their
accessories
IEC 60269 Low voltage fuses
IEC 60287 Electric cables – Calculations of the current ratings
IEC 60304 Standard Colours for Insulation for Low Frequency Cables and
Wires
IEC 60309 Plugs socket outlets and couplers for industrial and explosive gas
atmospheres
IEC 60341 Push-button switches
IEC 60414 Safety requirements for indicating and recording measuring

instruments
IEC 60417 Graphical symbols for use on equipment
IEC 60445 Identification of equipment terminals and general rules for an

alphanumeric system

EQUIPMENT
IEC 60446 Basic and safety principles for man-machine interface, marking
and identification - Identification of conductors by colours or
numerals
IEC 60447 Man-machine interface - Actuating principles
IEC 60502 Extruded solid dielectric insulated power cables for rated voltages
from 1kV up to 30kV
IEC 60529 Degrees of protection provided by enclosures
IEC 60536 Classification of electrical and electronic equipment with regard

to protection against electric shock
IEC 60598 Luminaires
IEC 60898 Circuit breakers for overcurrent protection for household and
similar installations
IEC 60947 Low voltage switchgear and controlgear
IEC 61000 Electromagnetic compatibility
IEC 61310 Safety of machinery – indication, marking and actuation
IEC 61439 Low-voltage switchgear and control gear assemblies
IEC 61892 Offshore Rules and Regulations
IEC 62271-100 High-voltage alternating-current circuit-breakers
ATEX Directive Guidelines on the Application of Directive 94/9/EC of 23 March

94/9/EC 1994 on the Approximation of the Laws of the Member States
Concerning Equipment and Protective System Intended for Use in
Potentially Explosive Atmospheres
ATEX Directive Minimum requirements for improving the safety and health
(99/92/EC) protection of workers potentially at risk from explosive
atmospheres
BS EN 13463-1 Non-electrical equipment for potentially explosive atmospheres.

Basic method and requirements
BS 5467 Electric cables. Thermosetting insulated, armoured cables for


EQUIPMENT
600 /1000V to 1900/ 3300V
BS 6724 Electric Cables. Thermosetting insulated, armoured cable for

voltages of 600/1000V and 1900 /3300 V, having low emission of
smoke and corrosive gases when affected by fire
IP Code, Part Institute of Petroleum Model Code of Practice Part 15

15
The codes and standards referenced above are supplemented by this

specification which states requirements in addition to, or deviating from, those
specified in the codes and standards.
This specification shall also be read in conjunction with all other specifications
and data sheets attached to the requisition.
3.3 European Directives
The SUPPLIER shall note that EC Directives apply to the equipment. These
Directives include, but are not limited to:
 Machinery Directive (2006/42/EC)

 ATEX Directive(94/9/EC)
 ATEX Directive(99/92/EC)
 Low Voltage Equipment Directive (73/23/EEC)
 Electromagnetic Compatibility Directive (2004/108/EC)
The Provision and Use of Work Equipment Regulations SI 1998 no. 2306 (PUWER)
and Lifting Operations and Lifting Equipment Regulations SI 1998 no. 2307
(LOLER) apply to this equipment. The SUPPLIER shall ensure that the
requirements of these regulations have been met in the design of the
equipment.
3.3.1 Certified (EX) Equipment Verification Requirements
The SUPPLIER is responsible to ensure that all certified electrical equipment
comply with the ATEX Directives. Installation and inspection of Ex equipment is
considered to be an area of SIGNIFICANT RISK. The SUPPLIER shall provide
personnel who are suitably experienced and COMPEX qualified to install and
inspect EX equipment. The SUPPLIER shall perform 100% detailed inspection of
installed equipment in accordance with the ISO 60079 and provide certification

EQUIPMENT
to attest to compliance prior to the equipment being released. EX equipment

register shall be in the Excel format.
3.3.2 CE Marking
The SUPPLIER shall ensure that the equipment supplied meets with the
requirements of United Kingdom of Great Britain and all relevant EU Directives.
The SUPPLIER shall be responsible for obtaining CE markings and certification
from each sub-supplier as necessary and shall certify and CE mark the complete
package as a whole. All certification necessary for the installation and operation
of the complete Package within the EU shall be included in the certification
dossier.
3.4 Order of Precedence of Documents
The order of precedence of Project Documents, Codes, Standards and
Regulations applicable to the Material Requisition shall be as follows:
 Government Regulations
 Material Requisition
 Equipment Data Sheets
 This Specification
 Project Specific Specifications
 British Standards
 International Standards
In the event of any conflict or ambiguity between this specification, datasheets,
other related documents, national standards, or any of the applicable codes and
regulations, the SUPPLIER shall inform the CONTRACTOR before proceeding with
the work.
3.5 Health, Safety and Environmental Requirement
Health, Safety and Environmental consideration is of foremost importance.
Hence, in case of a local regulation whose specification and requirements are
more stringent than this specification, in such case the more stringent will
apply. If the MANUFACTURER has a standard proven and approved design of their
equipment/system but still in case of any doubt whether it meets the local
regulations, they shall through the CONTRACTOR negotiate with the local
Authority for approval.

EQUIPMENT
4 DESIGN REQUIREMENTS
4.1 Equipment Utilisation Voltages
The CONTRACTOR shall provide power to all the packaged equipments from the
FPF1 distribution system. The Electrical equipment shall be designed for
operation at the following voltages, from the FPF1 distribution system. The
tolerances shall be ±10% for voltage (unless noted otherwise) and ±5% for
frequency.
Table 4.1 – Project Utilisation Voltages
LOCATION / TYPE OF EQUIPMENT SYSTEM VOLTAGE / PHASES
TOPSIDES 6.6kV, 60Hz, 3-phase, 3 wire, high

Main Dual Fuel Diesel/Gas Turbine resistance earth through the generator
Generation neutral (NER rated 50A for 10secs)
TOPSIDES 6.6kV, 60Hz, 3-phase, 3 wire high

Emergency Diesel Generation resistance earth through the generator
neutral (NER rated 50A for 10secs)
TOPSIDES
MV Utility Voltage – 6.6kV
Switchgear
 Motor Control 110V AC, 60Hz, single phase & neutral
 Protection & Trip Supplies 110V DC ±1%
 VCB Motor Spring Charging 110V AC, 60Hz, single phase & neutral
 Switchboard Anti- 110V AC, 60Hz, single phase & neutral
Condensation Heaters
 Motor Anti-Condensation 110V AC, 60Hz, single phase & neutral
Heaters
Low Voltage (LV) Power Distribution 440V 60Hz, 3-phase, 4 wire TN-S system
LV Utility Voltage – 440V Switchgear
 Circuit Breaker Closing & 110V AC, 60Hz, single phase & neutral
Control Supply
 Switchboard Anti-

EQUIPMENT
Condensation Heaters 110V AC, 60Hz, single phase & neutral

 Motor Anti-Condensation
Heaters 110V AC, 60Hz, single phase & neutral
Motors with rating up to and 440V 60Hz, 3-phase, 3 wire

including 200kW
Motors with rating above 200kW 6.6kV 60Hz, 3-phase, 3 wire
Lighting and Small Power 254V AC, 60Hz, single phase & neutral
MARINE (PONTOON & COLUMNS)

Utility Voltage – 480V Switchgear
Control Supply
 Switchboard Anti- 110V AC, 60Hz, single phase & neutral
Condensation Heaters
 Motor Anti-Condensation 110V AC, 60Hz, single phase & neutral
Heaters
including 200kW

ACCOMMODATION
Utility Voltage – 400V Switchgear
Control Supply
 Switchboard Anti-

EQUIPMENT
Condensation Heaters 110V AC, 60Hz, single phase & neutral

 Motor Anti-Condensation
Heaters 110V AC, 60Hz, single phase & neutral

including 200kW
AC & DC UPS SYSTEMS

Instrumentation & Telecoms 230V ±1%, 60 Hz ±0.5%, single phase &
systems neutral
Switchgear Protection & Tripping 110V DC ±1%
systems
GENERAL
Socket outlets:
 Welding 440 V, 60 Hz, three phase & neutral
 Portable Tools 254V, 60 Hz, single phase & neutral
 Portable Lighting 254V, 60 Hz, single phase & neutral
 Domestic (Accommodation) 230V, 60 Hz, single phase & neutral
Instrumentation:
 Non-UPS Supplies 254 V, 60 Hz, single phase & neutral
4.2 Alternative Supplies

Where SUPPLIER's equipment requires 24Vdc or any other voltage or systems not
included above, it shall be generated within the package.
4.3 System Earthing
The Medium Voltage system is resistance earthed via neutral earthing resistors
connected in the generator neutrals. The Low Voltage system for the Floating
Production Unit is solidly earthed.

EQUIPMENT
4.4 Transient Voltage Depressions

The equipment shall be suitable for operation with variations of voltage and
frequency as stated in the attachments to the material requisition.
Voltage depression down to 80% of rated equipment voltage during motor
starting shall not affect plant operations.
Equipment having special requirements with respect to variations in voltage
level and/or waveform shall be provided with a power supply that is adequately
stabilised and/or filtered.
Supply of electricity to shutdown systems shall be ensured at all times to allow
safe shutdown of plant should this be necessary owing to power supply
disturbances.
4.5 Busbar / Wiring Colours
Busbars shall be marked to indicate the phase colouring. The following
busbar/wiring phase colours shall be adopted:
3 Phase/Neutral Systems:
Line 1: Brown
Line 2: Black
Line 3: Grey
Neutral: Blue
Earth: Green/Yellow
4.6 Area Classification and Selection of Electrical Equipment
Where packaged equipment is to be located in a hazardous area classification,
the area classification shall be advised by the CONTRACTOR. Area classification
for the project shall be carried out in accordance with the Institute of
Petroleum Model Code of Practice Part 15 (IP Code, Part 15).
The selection and installation of electrical equipment for use in hazardous areas
shall be in accordance with IEC60079 suitable for Gas Group IIB T3. Areas will
generally be classified Zone 2, However Zone 1 requirements will exist for
certain areas and certain equipments. Equipment shall be certified for use in the
specified area over the specified operating ambient temperature range by an
internationally recognised test authority in accordance with ATEX Directive
94/9/EC.

EQUIPMENT
The electrical equipment in hazardous areas shall generally conform to Table

4.2 unless otherwise stated:
Table 4.2 – Selection of Equipment for Hazardous Areas
Type of Zone Zone 0 Zone 1 Zone 2
Description of Intrinsic Apparatus for Zone 0 is also Apparatus

Electrical safety: suitable for Zone 1 for Zone 1
Apparatus (Ex „ia‟) is also
suitable for
Zone 2
LV Electric Flameproof + increased safety See Zone 1

motors (Ex „de‟)
MV Electric Flameproof + increased safety See Zone 1

motors (Ex „de‟)
Pressurised (Ex „p‟)
Panel boards, Flameproof + increased safety See Zone 1

control stations, (Ex „de‟) Flameproof (Ex „d‟)
etc.
Plugs and sockets Flameproof + increased safety See Zone 1

(Ex „de‟)
Flameproof (Ex „d‟)
Lighting fixtures Increased safety (Ex „e‟) Non

sparking
Flameproof + increased safety
(Ex „n‟).
(Ex „de‟)
Heating Increased safety (Ex „e‟) See Zone 1

apparatus, (trace
heating, heaters,
etc.)
Non sparking Increased safety (Ex „e‟) See Zone 1

equipment
(junction boxes,
etc.)
For Unclassified Areas
 Equipment complying with the requirements for Zone 1 and 2


EQUIPMENT
 Standard industrial equipment (except for LV motors which shall be as Zone

1 & 2)
The SUPPLIER‟s scope of supply shall include a schedule of all supplied and/or
installed certified equipment.
4.7 Electrical Installations
Electrical equipment shall be installed in accordance with project Specification
for Electrical Installations, Doc No: FPF1-ST-G00001-E-SPE-0020.
4.8 Electromagnetic Compatibility
In order to comply with the requirements of IEC61000 all electrical equipment
shall meet the current applicable levels of “emission” and “immunity”. All
applicable equipment shall be designed so that the Electromagnetic disturbance
it generates does not exceed a level allowing telecommunications equipment
and other relevant apparatus to operate as intended.
The design of equipment shall be of an adequate standard to maintain its
performance during its operational life in its installed environment.

EQUIPMENT
5 SERVICE CONDITIONS.
5.1 Site Conditions and Utilities Data
The site conditions and utility data are outlined in project specification FPF1-ST-
G00001-M-SPE-0003 Environmental, Vessel Motion and Utility Data.
5.2 Access and Maintenance

The electrical equipment shall be located in a manner that facilitates easy
access for routine operation and maintenance.
5.3 Reliability of Equipment
The electrical equipment shall be suitable for continuous operation as described
in the service conditions in the data sheets.
Reliability of all electrical equipment to perform continuously in the service
conditions specified is essential. Equipment typical of that being supplied shall
have been in operational use elsewhere for a minimum of two years. Prototype
or unproven equipment not having a well established record will not be
considered.
5.4 Ingress Protection
The minimum degree of protection for enclosures of electrical equipment (as
defined in IEC60529) shall be equal to:
 Outdoor equipment assemblies IP56

 Indoor equipment assemblies IP41
5.5 Internal Protection
The internal degree of protection provided by the enclosure against accidental
contact with live parts and ingress of solid bodies shall be with IP21, according
to IEC60529 (when energised).
5.6 Components
Components incorporated into electrical equipment shall comply with the
relevant Codes and Standards specified in Section 3 of this document. Electrical
components shall be suitable for continuous operation at the maximum
temperature that can exist within the enclosure when the surrounding ambient
air temperature is at the maximum design value. Components shall be selected
to exclude readily combustible material and excessive heat generation.
Electrical and mechanical reliability is of the utmost importance. Components

EQUIPMENT
shall have been type tested in accordance with applicable manufacturing

standards.
5.7 Vessel Motion
All electrical equipment shall be designed to operate continually in the service
conditions prevailing on the FPU in the field and to withstand the forces
resulting from the vessel motions outlined in project specification FPF1-ST-
G00001-M-SPE-0003 Environmental, Vessel Motion and Utility Data.
5.8 Noise Limits
Where applicable, equipment noise limits will be specified on the equipment
data sheets.
5.9 Utilities
The SUPPLIER shall specify all utilities required for safe and satisfactory
operation of the equipment and the expected electrical load demand.

EQUIPMENT
6 AUXILIARY EQUIPMENT CONTROL

6.1 Introduction
Package auxiliary motors and heaters shall be supplied from the low voltage
switchgear (by others). Cranes, compressors and generators will have dedicated
unit control panels that are separate from the ICSS.
6.2 Control, Metering and Indication
All control equipment shall be mounted in a control panel. All external devices
shall be individually wired back to the control panel. Looping of external
circuits within the control panel is not permitted.
Control relays shall be of the heavy duty enclosed plug-in type and providing the
requisite number of suitably rated contacts. Coil voltage shall be rated for 24V
DC, low energy type, suitable for operating in the range 80% to 110% nominal
voltage. All coils shall be suppressed with Zener diodes.
All control switches shall be of the rotary key lockable type, fitted with suitably
rated contact blocks.
Signal lamps shall be of the low power consumption, long life neon or light
emitting diode (LED) type, visible from a wide viewing angle. Signal lamps shall
have fully shrouded rear terminals. The lens colour shall comply with the
following table:
Table 6.1 – Signal Lamp Lens Colour
Colour Function Application
Red Alarm, danger, running. Motor Running
Green Ready to operate Motor ready to start
White Healthy operation Power available
Yellow Trip Fault trip
Unless dual indicator lamps are specified or one lamp is always on; all lamps
shall have a lamp test facility, either integral in the holder, or as part of a total
lamp test facility.

EQUIPMENT
Pushbuttons shall be of the manual fleeting type fitted with suitably rated
contacts configured for the application. Pushbutton actuators shall be of the
fully shrouded type and coloured in accordance with the following table:
Table 6.2 – Push Button Actuator Colour
Colour Function Application
Red Stop Package unit stop, motor stop, ESD
Green Start Package unit start, motor start
White Reset Fault trip
Emergency stop push-buttons shall have an actuator of the stay-put type and
shall be protected by either a cover or a shroud.
Each motor shall be provided with a stay-put type emergency stop pushbutton
located within 1 metre of the motor, operable in all circuit configurations. For
larger more complex packages, additional emergency stop pushbuttons may be
required for safety reasons to ensure that a stop facility is always conveniently
accessible.
Automatic process initiated starting of a motor shall be prevented in the field by
operation of the emergency stop pushbutton.
All control, protection, indication and other auxiliary circuits shall be protected
by either suitably rated HRC control fuses according to IEC60269 or MCBs
according to IEC60898 or MCCBs according to IEC60947.
A control circuit test switch shall be provided to enable the complete control
circuit to be tested live with the main power circuits disconnected. Suitable
interlocks shall be incorporated to ensure the main switch cannot be switched
on with the test switch remaining in the test position.
No voltmeters or ammeters are to be directly connected. Voltmeters shall be
connected to a suitably rated voltage transformer with a 110V AC secondary
winding and fitted with a phase selector switch. Ammeters shall be connected
to a suitably rated current transformer and fitted with a line selector switch.
Alternatively, a solid state power metering device is acceptable instead of
voltmeters and ammeters.
All measuring instruments shall be equal to the requirements defined in
IEC60051. Meters shall be square flush mounting type and shall have a scale

EQUIPMENT
movement of approximately 240°. All meters shall be mounted at a height of

between 1500mm and 1750mm.
All indication instruments and apparatus shall be capable of carrying full load
current without excessive heating. They shall not be damaged due to the
passage of circuit fault currents. All instruments shall be back connected.
Means shall be provided for zero adjustment of instruments without dismantling.
The minimum scale reading shall not be less than 20% of the full load reading.
All fascias shall be white and the scale pointers black. Indication shall be in
actual values. An adjustable red pointer to indicate normal operating point shall
be provided.
Unless otherwise specified, the accuracy of indicating instruments shall be equal
to “Class 1” (as defined in IEC60051).
Ammeters shall be operated from current transformers with a 1A secondary as
defined in IEC60044. The minimum accuracy of current transformers shall be
equal to “Class 1”, with an over-current factor of 5 as defined in IEC60044.

EQUIPMENT
7 WIRING AND TERMINALS

7.1 Wiring Requirements
The cabinet wiring shall be installed using flexible stranded copper conductors.
Solid conductors shall not be used. Wiring shall be sized to suit the individual
load requirements and shall be a minimum of 0.75mm2 for signal and 1.5mm2
for higher voltage levels. The wiring insulation shall be 600/1000V grade for
power and 250/400V for control and instrumentation wiring.
Wiring between terminals shall be continuous and without joints. Wiring shall be
configured so that insulation shall not be subject to injurious temperature.
Panel wiring shall be 600/1000 Volt grade high temperature, flame retardant
cable manufactured to BS6231 Type CK.
Control panel wire colours shall be in accordance with IEC60446.
Individual wires of cables terminating in fixed (non plug-in) components shall be
identified by means of proprietary slip-on ferrules of insulating material marked
in accordance with the MANUFACTURER‟s drawing. The SUPPLIER shall propose a
ferruling numbering philosophy to be adopted.
No more than one wire shall be inserted into any one terminal. Looping between
terminals, when required, shall be carried out using purpose made top of block
cross connections or comb type busbars.
Wires shall be held in position by means of insulating tubes, channels, cleats, or
plastic strips, and shall be routed such as to avoid mechanical damage. Wiring
between fixed portions and hinged doors shall be mechanically protected against
abrasion or entrapment and shall not be carried over or around sharp edges.
Wiring shall not be bent to a radius less than the permissible value given by the
MANUFACTURER.
7.2 Trunking
All wiring shall run in trunking, blue for intrinsically safe signals and grey for all
other wiring. Trunking shall have 25% spare capacity once installed.
7.3 Terminals
All terminating wiring shall have stranded cores fitted with blade type crimps
complete with securing lips. Terminals shall be of the rail mounted pinch plate
type, of Weidmuller manufacture or approved equal, suitable for a maximum
conductor size of 2.5mm². Only one conductor shall be terminated in each

EQUIPMENT
terminal. Fused indicating terminals shall be used for power. All IS field cables
shall terminate at blue terminals. Panels shall have an installed terminal spare
capacity of 20%.
Terminals shall be mounted together to form terminal strips and shall always be
mounted on DIN rails. Where run between trunking, the interface shall be
mounted on stand-offs such that the terminals are within 10mm of the top
surface of the trunking. Each terminal rail shall be individually numbered; the
number shall be included on a label carrier mounted at the beginning of the
strip. Terminal strips shall be supplied with end plates and partition plates. All
terminals shall be consecutively numbered using “Weidmuller Dekafix” system or
equal. Fused indicating terminals shall be used for power and digital outputs.
Terminals associated with external current monitoring signals shall be provided
with easily removable shorting plugs.
Terminal blocks shall be arranged and installed to facilitate accessibility for
cable core termination and inspection of terminal identification numbers. The
proximity of terminals and gland plates shall be such that ample space is
available for terminating the cores of external cables. In general, at least
300mm clearance shall be allowed between the gland plate and any internal
equipment to permit easy cable installation and connection.
Terminal blocks shall be logically grouped, indelibly marked and, for voltages
greater than 50V, shall be provided with removable plastic shrouds. Adequate
segregation shall be provided between the instrument analogue signals, the
instrument digital signals and the AC power wiring. Segregation shall additionally
be provided for the IS and non-IS instrument signals.
7.4 General and Warning Labels
Terminal blocks associated with voltages greater than 24V shall be fully
shrouded and fitted with a danger warning label. The warning label shall be
mounted on clear plastic. Warning labels shall use international standard
warning signs and symbols.
All components shall be labelled with the component number. Labelling shall be
Traffolyte material, black letters on white background and shall not be mounted
on the device.
Terminal blocks associated with external sources of supply shall be fully
shrouded and fitted with a danger warning label.

EQUIPMENT
8 INTERCONNECTION CABLES AND TERMINATIONS

8.1 General Requirements
The SUPPLIER shall provide all electrical cabling for the interconnection of the
various components forming the package unit.
All power, control, instrument and telecommunications cables shall be

numbered with the cable designation number at both ends local to gland
termination. All wires terminated at junction boxes and instrumentation shall be
crimped and ferruled.
Cable sizing and installation requirements shall be in accordance with IEC60287.
8.2 Cable Earthing and Glanding
The armour of single core power cables shall be earthed at both ends unless
otherwise specified.
All cables shall be terminated with compression type cable glands provided with
an earth tag. Cable glands shall be of nickel plated, brass body compression
type, providing an inner and outer seal for outdoor application and suitable for
the termination of the cables specified in the material requisition. Particular
attention shall be paid to the cable gland sealing arrangements for all types of
equipment, consideration being given to the need for weatherproofing and
protection against corrosion. Shrouds shall not be fitted to any cable glands.
Cable glands and accessories installed in internal and external classified areas
shall be nickel plated brass, „Universal‟ type, and dual certified Exd/Exe deluge
protected in accordance with Test Specification DTS01. Cable gland shrouds
shall not be fitted.
8.3 Cable Support
Particular attention shall be paid to gland plate dimensions and adequate space
for accommodation of cable cores. An internal cable supporting rail shall be
provided within a panel, 100mm above gland plate.
Panel wiring shall be carried out using flexible stranded copper conductors; solid
conductors shall not be used.
Cables shall be rated by the SUPPLIER to suit the prevailing ambient conditions
and method of installation. Cable rating calculations shall be submitted by the
SUPPLIER for approval.

EQUIPMENT
The package unit shall be complete with all interconnecting cables, cable glands
and associated cable support system for all electrical equipment.
The cables connecting the package unit to the main power supply source will be
provided by others. The SUPPLIER shall provide suitably sized terminal boxes
having terminals and tapped holes (for EEx‟d‟ Zone 1 equipment) to suit
cables/cable glands provided by others.
Power, control and instrumentation circuits shall be terminated in separate
junction boxes suitable for the plant environmental conditions.
All cables that run within the package unit shall be adequately supported on
heavy duty ladder rack or tray. Ladder rack or tray shall be 316 Stainless Steel.
All cables shall be protected against mechanical damage.
Where cables supplied and installed by others are run to the package unit, the
SUPPLIER shall provide suitable space and supports for installing and terminating
the cables.
Terminal blocks shall be of Weidmuller type SAK make, or equivalent.
Wiring shall be clearly identified by means of ferrules if not colour-coded as
Section 7.1.
Generally all instrumentation and communications cables shall be run in
separate ladders from all electrical power and control cables
Electrical control and low-voltage power cables can be installed in the same
cable ladder.
The cable ladders shall be routed so as to maintain a minimum 300 mm
separation between ladders for electrical control and LV power and ladders for
instrumentation and communications.
Cable ladders for medium voltage cables shall be routed so as to maintain a
minimum 300 mm separation between ladders from ladders for electrical control
and LV power and 600 mm separation from ladders for instrumentation and
communications.
Instrument cables serving common equipment with power cables, e.g. motors
with RTD's, shall maintain the separation as far as possible with bearing and
winding RTD‟s being brought out to dedicated separate junction boxes located
away from the main terminal box.
Mechanical equipment, pipes, etc. shall not obstruct access to electrical
equipment and instrumentation.

EQUIPMENT
Process and utility piping shall not be used to support electrical equipment and
cables.
Cable entries shall be from below wherever possible.
8.4 Cable Construction
Cable construction and service details are provided in project Specification for
Electrical Power and Control, Instruments and Telecommunications Cables, Doc
No: FPF1-ST-G00001-E-SPE-0009.
Cables shall be HOFR (Heat and Oil Resistant, Flame retardant) LSOH (Low
smoke zero halogen) in accordance with IEC60331 and IEC60332.
Where applicable, cables will be protected from direct solar exposure with cable
tray covers. The construction of the covers will ensure that earthing of them to
racks and structures eliminates static discharge.

EQUIPMENT
9 EARTHING
9.1 Panel Earthing Requirements
An electrical equipment earth bar shall be provided the full length of the panel,
located on the inside rear face. All metallic non-current-carrying parts shall be
bonded together and connected to this earth bar.
Process control and instrumentation systems shall be provided with their own
dedicated earth bar(s), which shall be electrically isolated from the electrical
equipment earth system.
Each earth bar shall be clearly marked to distinguish between them.
All doors shall be bonded to the main panel enclosure by means of a flexible
2.5mm2 green/yellow LSOH insulated cable arranged so that it cannot be
trapped as the door is opened or closed.
An external M10 earth stud shall be provided to facilitate connection of the
electrical equipment earth to the mechanical package earth bar or to the
installation earthing system.
9.2 Mechanical Package / Skid Earthing Requirements
Skid mounted package units containing more than one item of electrical
equipment shall be provided with a tinned copper earth bar securely fixed to the
side of the skid. All electrical equipment and enclosures on the skid shall be
directly bonded to the earth bar with a minimum size of 16mm2 green/yellow
LSOH insulated cable.
Where applicable, up to two additional earth bars shall be installed for
collecting instrumentation clean and intrinsically safe earthing conductors.
Package baseplate(s) comprising vessels and structures firmly bolted or welded
down shall be treated as an integrally bonded unit and shall be provided with at
least two diagonally opposed M10 points of connection to the plant earthing
system for connection by others.
If non conductive vessels, supports and containers are employed, the methods
used to eliminate static discharge shall be described in the bid.

EQUIPMENT
10 LIGHTING
10.1 Interface Connection Requirements
Where outdoor lighting is within the SUPPLIER‟s scope of supply, he shall supply
a dedicated junction box for feeding outdoor lighting circuits. The CONTRACTOR
will provide a power supply to this junction box.
Indoor and equipment/panel lighting within the SUPPLIER‟s scope of supply shall
be supplied from separate junction boxes. The SUPPLIER shall provide switching
facilities for each circuit as required for maintenance and operational use.
Where emergency lighting is required, the SUPPLIER shall provide a dedicated
junction box for the electrical supply to the emergency lighting circuits.
10.2 Standardisation of Lighting Design
Three groups of package lighting, which shall be categorised according to the
security of their power supply as follows:
 Normal lighting
 Emergency lighting – Category 1
 Essential lighting – Category 2
Normal lighting shall be supplied from the normal services distribution boards
fed from the main power supply only.
Emergency/Essential lighting shall be provided in all process and utility plant
areas and in all buildings as required split into two (2) categories:
 Category 1 (Emergency Lighting) ensures that personnel are able to reach a

place of safety immediately following loss of the normal power supply.
Emergency lighting will be provided using integral battery backed
fluorescent lighting fittings.
 Category 2 (Essential Lighting) ensures plant operating safety and personnel
safety following loss of the normal power supply when the emergency
generator is on line
Lighting fitting types shall be as follows:
 Process plant and utilities areas – HP Sodium (normal), fluorescent indoors in

heated environment only
 Area lighting - HP Sodium
Lighting panels shall be rated at 440 volts, 3 phase, 4 wire, 60 Hz.

EQUIPMENT
Outdoor lighting shall be controlled by a time switch or photo electric cell with
an override switch controlling a supply contactor. Lighting within buildings shall
be controlled by wall switches.
Normal Illumination levels shall be as per Table 10.1 below:
Table 10.1 Normal Illumination Levels
NORMAL LIGHTING
AREA Average Minimum Maximum

Luminance E Luminance E Luminance E
(lux) (lux) (lux)
General outdoor areas 50 20 100
General indoor areas, corridors,
100 40 200
accommodation etc
Stairways 150 60 300
Process areas – occasionally manned 150 60 300
Process areas – frequently manned 300 150 450
Control rooms 500 250 750
Pump rooms 200 80 400
Workshops 300 120 600
Switchrooms 300 150 450
Offices 500 250 750
Laundry, galley and mess areas 300 120 600
Hospital 300 120 360
Radio rooms 500 250 750
Light fittings located in the plant or hazardous area shall be selected in

accordance with Section 4.6 and shall have minimum ingress protection of IP56.
The lighting design on the package shall be subject to review and approval by
the CONTRACTOR.
For emergency and escape conditions, the required illumination levels,
measured at the working plane (in walkways this is floor level) or 1 metre above
the floor level in a horizontal plane, are shown in Table 10.2 below.

EQUIPMENT
Table – 10.2: Escape Lighting Illumination Levels (from IEC 61892-2)
DESCRIPTION AVERAGE MINIMUM

LUMINANCE (LUX) LUMINANCE (LUX)
General Outdoor/Indoor escape 5 1
routes
Stairway escape routes 5 1
Process areas- Occasionally manned 5 1
Process areas- frequently manned 10 2
Control Rooms/ Radio Rooms 250 125
Engine Rooms – Pump room/workshop 10 1
Switchboard Room 10 2
Lifeboat – Life raft stations 20 3

EQUIPMENT
11 JUNCTION BOXES
11.1 General Requirements
Junction boxes shall in all respects be suitable for the service conditions and
hazardous area classification stated and selected in accordance with Section 4.6
and comply with the following:
Junction box enclosures shall be either 316 stainless steel or industrial grade
plastic construction with a minimum ingress protection of IP56. Cables shall
access from the bottom via undrilled gland plates. Top entry is not permitted.
An internal and external M10 earthing stud shall be provided to facilitate
connection of the junction boxes to the main earth system. For non – metallic
junction boxes, a metal adapter plate and connection stud, mounted inside the
enclosure shall be provided to ensure earth continuity between cable glands and
the internal earth system.
Each junction box shall be provided with the requisite number of terminals to
terminate all cores cable(s) and have an additional 20% terminals spare. A
minimum distance of 100mm shall be allowed between any terminal face and
gland plate or entry.
11.2 Instrument & Intrinsically Safe Junction Boxes
For details of Instrument & Intrinsically Safe (IS) junction boxes, refer to the
General Instrument Specification Doc No: FPF1-ST-G00001-J-SPE-0004.
11.3 Segregation of Systems
Separate junction boxes shall be supplied for instrument and electrical systems.
For details refer to the General Instrument Specification Doc No: FPF1-ST-
G00001-J-SPE-0004.

EQUIPMENT
12 MOTOR CONTROL STATIONS

Motor control station enclosures shall be industrial plastic construction with a
degree of protection in accordance with this specification. Cable access shall be
bottom entry via ISO metric threaded entries or undrilled gland plates.
An internal and external M10 earthing stud shall be provided to facilitate
connection of motor control stations to the main earth system. A metal adaptor
plate, mounted inside the enclosure shall be provided to ensure earth continuity
between cable glands and the internal earth system.
Pushbuttons shall be of the manual momentary type and provided with fully
shrouded actuators. Emergency stop push-buttons shall have an actuator of the
stay-put type and shall be protected by either a cover or a shroud.
Contact blocks shall be configured to suit the application and shall be rated 10A
230V AC minimum.
Equipment shall be selected in accordance with Section 4.6 of this document.
Each motor control station shall be provided with the requisite number of
terminals and shall comply with the requirements of Section 6 of this
specification.
Each control station shall be provided with an identification plate indicating the
tag number and the service description.

EQUIPMENT
13 MOTORS
13.1 Requirements and Compliance
Low voltage induction motors shall be totally enclosed fan cooled type, with
squirrel cage rotor and selected in accordance with Section 4.6 of this document
and in accordance with project specification FPF1-ST-G00001-E-SPE-0007
Specification for LV Motors.
Unless otherwise stated, motors shall be provided by the Package Equipment
SUPPLIER. The CONTRACTOR may define a list of acceptable motor SUPPLIERS
and/or establish frame agreements.
The main power supply cable termination box on all motors shall be adequately
sized to allow termination of the cable type and size specified by CONTRACTOR.
Aluminium framed motors shall not be acceptable.

EQUIPMENT
14 ELECTRIC HEATERS AND TRACE HEATING

14.1 Electric Heaters
Electric Heaters shall be selected in accordance with Section 4.6 of this
document and designed to comply with the design data requirements mentioned
in the specification and documents attached with the material requisition.
14.2 Electric Trace Heating
Where trace heating is required it shall be provided as part of the package and
in accordance with project specification FPF1-ST-G00001-E-SPE-0010
Specification for Electric Heat Tracing.
Trace heating shall be provided for pipe work, pipe work fittings, pumps, valves,
instruments / instrument lines and vessels as required.
Where necessary, electrical trace heating shall be provided for process piping as
well as instrument tubing and housings. As far as is practical, suitably certified
self regulating heating tapes shall be employed.
The trace heating system shall be designed to operate on 254V, 60Hz, single
phase. The distribution boards shall comprise MCB controlled outgoing final sub
circuit with 300 mA RCD‟s for earth leakage protection. MCB shall have an
auxiliary contact for Alarm.
The design of the heat tracing system shall include for devices to ensure that
the heating cable does not exceed the limiting temperature. The limiting
temperature shall not exceed:
 The withstand temperature of the device

 The maximum acceptable surface temperature of the pipe
 The maximum acceptable surface temperature within the classified area.
Electric Heat Tracing Junction Boxes shall be made of Glass Reinforced Plastic
(GRP), Ex‟e‟ certified, IP56 (minimum).
The trace heating system shall be designed to minimise the total number of
electrical circuits required and to locate the power connection junction boxes
taking account of the need to optimise routing of power feeder cables.
The trace heating tape shall be terminated in a junction box at the skid edge,
be suitably labelled and shall be provided with a cable entry for the COMPANY‟s
incoming power supply cable.

EQUIPMENT
15 NAMEPLATES & LABELS

Unless specified otherwise in the requisition, all nameplates shall be machine
engraved black letters on white (or plain) background or LASER engraved on
plain background. Nameplates and labels shall be fixed with stainless steel
screws. Labels shall not invalidate hazardous area certification.
Warning labels shall be black letters/pictures on a yellow background.
Nameplate language shall be English.
All subsystems, instruments, components and removable parts shall be provided
with separate tag/nameplate/label. Removable parts shall be provided with
additional label, legible when the part is in removed position.

EQUIPMENT
16 INSPECTION AND TESTING

16.1 General
The SUPPLIER shall submit a detailed written Inspection and Test Plan and
Factory Acceptance Test Procedure in accordance with the SUPPLIER Document
Requirements List contained within the requisition. Both procedures shall be
approved by CONTRACTOR and shall be available prior to commencement of
tests.
No witnessed testing will take place until all the latest relevant drawings,
technical specifications, certificates and completed data sheets have been
issued to and approved by the CONTRACTOR.
The SUPPLIER shall complete all internal inspection and routine tests prior to
inspection by the CONTRACTOR, to ensure that the witnessed testing is not
prolonged by faultfinding and rectification. Faults or unsatisfactory operations
that result in abortive witness tests shall be rectified at the expense of the
SUPPLIER. Any expense incurred by the CONTRACTOR resulting from abortive
tests will be chargeable to SUPPLIER.
All test instruments shall be calibrated, and copy of calibration certificates
should be provided on request.
All parts and components shall be tested and certified, fully in accordance with
the referenced codes and standards and the requisition.
16.2 Testing
On completion of manufacture the package may be subject to inspection and
witnessed tests by the COMPANY‟s representative at the SUPPLIER's plant before
shipping. These tests shall include the following as a minimum:
 Mechanical operation checks on all circuit components and mechanisms

 Electrical functional tests to verify correct operation in accordance with the
schematic diagrams submitted and compliance with the specifications
 Electrical tests on circuit breakers, contactors, and relays to prove
compliance with specifications
 Insulation resistance measurements and high voltage withstand tests
 General visual examination of equipment
 Primary and secondary injection tests to prove correct operation of relays
(where fitted).
The SUPPLIER shall provide, on request, test certificates for each type and
rating of interrupting device.

EQUIPMENT
When specified in the Purchase Order the SUPPLIER shall provide representatives
to assist the CONTRACTOR during installation, commissioning and initial startup
of the package.

EQUIPMENT
17 SURFACE PREPARATION AND PAINTING REQUIREMENT

Surface preparation, treatment, paint storage, painting and coating application
shall be done in accordance with the project specification attached with the
requisition.
MANUFACTURER‟s standard painting procedure will be followed if it
meets/exceeds the project specification or in the absence of a project
specification. The MANUFACTURER‟s painting procedure shall be submitted for
CONTRACTOR‟s approval, as listed in the SDRL.
The SUPPLIER shall provide 2.5 litre of touch-up paint, identical with the
equipment finish, to repair any damage incurred during transportation,
installation.

FPF1-ST-G00001-E-SPE-0011 - Elect

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

FPF1-ST-G00001-E-SPE-0011 - Elect

Uploaded by

Copyright:

Available Formats

PROJECT: PROJECT NO: COMPANY: DOCUMENT NUMBER:

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

SHEETS INDEX AND REVISIONS

Rev. Section Revision Description

C01 3.1 Specifications Added

Note: Revision Table to be used on Post-AFD Issues

Hold No. Section Description

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

AC/ac Alternating Current

AFD Approved for Design

ATEX ATmospheres EXplosibles

CATS Central Area Transmission System

DC/dc Direct Current

DIN Deutsches Institut Für Normung

EPCIC Engineering, Procurement, Construction, Installation and Commissioning

ESD Emergency Shutdown

FPF Floating Production Platform

FPU Floating Production Unit

GRP Glass Reinforced Plastic

HOFR Heat & Oil Resistant, Flame Retardant

HRC High Rupturing Capacity

ICSS Integrated Control and Safety System

IEC International Electrotechnical Commission

IP Ingress Protection or Institute of Petroleum

ISO International Standardisation Organisation

LED Light Emitting Diode

LSOH Low Smoke Zero Halogen

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

MCB Miniature Circuit Breaker

MCCB Moulded Case Circuit Breaker

RCD Residual Current Device

UPS Uninterruptible Power Supply

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

2 DEFINITIONS AND TERMINOLOGY............................................................... 9

3 CODES STANDARDS AND REGULATIONS ...................................................... 10

3.3.1 Certified (EX) Equipment Verification Requirements ..................................... 13

4 DESIGN REQUIREMENTS ......................................................................... 15

5 SERVICE CONDITIONS. ........................................................................... 21

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

5.2 Access and Maintenance ........................................................................ 21

6 AUXILIARY EQUIPMENT CONTROL ............................................................. 23

7 WIRING AND TERMINALS ........................................................................ 26

8 INTERCONNECTION CABLES AND TERMINATIONS ........................................... 28

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

12 MOTOR CONTROL STATIONS ................................................................... 36

14 ELECTRIC HEATERS AND TRACE HEATING ................................................... 38

15 NAMEPLATES & LABELS ......................................................................... 39

16 INSPECTION AND TESTING ...................................................................... 40

17 SURFACE PREPARATION AND PAINTING REQUIREMENT ................................... 42

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

2 DEFINITIONS AND TERMINOLOGY

CONTRACTOR Petrofac Facilities Management, who carry out the

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

3 CODES STANDARDS AND REGULATIONS

3.2 International Codes and Standards

IEC 50091 Uninterruptible Power Supply Systems

IEC 60034 Rotating Electrical Machines

IEC 60038 IEC Standard voltage

FPF1 UPGRADE FOR THE GREATER JU11805D ITHACA ENERGY FPF1-ST-G00001-E-SPE-0011

IEC 60044 Instrument transformers

IEC 60050 International Electrotechnical Vocabulary

IEC 60051 Direct acting indicating analogue electrical measuring instruments