Installation Manual for

Baccara – Magnum- TV Chain
X-Ray Room

Document Number: 80-40-004 Rev.B – February 2013

APELEM- DMS Group

Parc scientifique Georges Besse
175, allée Von Neumann
30035 Nîmes cedex 1 / France
Tel: 00 33 (0)4 66 29 09 07 – Fax: 00 33 (0)4 66 29 09 98
Web site: www.apelem.com
  

History of Revisions

This manual is a part of Baccara 90/20 & 90/25 HV remote controlled tables.

Revision Date Description Chapter Page

0 to A …..
B 02.2013 - Change logo. All All

- Change Fax number. 1 Cover

- Addition of the mention “Not legally

binding pictures”. … 2

- Insertion of History of Revisions. … 2

Not legally binding pictures.

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Table of Contents

1 Introduction........................................................................................ 5

1.1 Application Field ........................................................................... 5

1.2 Average Time to Implement the Instruction ...................................... 5

1.3 Necessary Tools:........................................................................... 5

2 Beginning of the Installation ................................................................. 7

2.1 Screws for Baccara Covers ............................................................. 7

2.1.1 On Place ................................................................................... 7

2.1.2 On Factory ................................................................................ 8

2.2 Picture of Delivered Components ................................................... 13

2.3 Positioning of the Components in the Room and Fixing of the Base..... 14

3 Mechanic and Electric Assembling of the Table ....................................... 17

3.1 Mounting of the Spot Film Device Carriage and the Column............... 17

3.2 Column Wiring............................................................................ 20

3.3 Setting the Column Front Cover .................................................... 23

3.4 Setting of the Compression Group ................................................. 25

3.5 Spot Film Device Wiring ............................................................... 27

4 Interconnection between the Various Components of the Room................ 33

4.1 Connection of Baccara Console to Baccara Cabinet........................... 33

4.2 Connection of Baccara Table to Baccara Cabinet .............................. 35

5 Turn ON the Table ............................................................................. 37

5.1 Test to Perform before to Turn ON the Table ................................... 37

5.1.1 Power Supply of the Electric Cabinet ........................................... 37

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5.1.2 Visual Checks .......................................................................... 37

5.2 Power Up ................................................................................... 40

5.2.1 Tests at Power Up .................................................................... 40

5.2.2 Connection of Other Cables ....................................................... 40

5.3 Table Initialisation Phase.............................................................. 40

5.3.1 Console and Cabinet................................................................. 40

5.3.2 Table Side............................................................................... 41

6 Mechanical Mounting and Connection of Remaining Components .............. 43

6.1 Mechanical Safeguarding.............................................................. 43

6.1.1 Parameters which MUST be Customized ...................................... 43

6.1.2 Parameters Statement .............................................................. 43

6.1.3 Positioning of the Table............................................................. 44

6.2 Mounting and Wiring of the Image Intensifier.................................. 44

6.2.1 Fastening of the Image Intensifier .............................................. 44

6.3 Mounting and Wiring of the X-ray Tube .......................................... 46

6.3.1 Mounting of the X-Ray Tube ...................................................... 46

6.3.2 Wiring of the X-Ray Tube .......................................................... 48

6.4 Mounting and Wiring of the Collimator ........................................... 49

6.4.1 Fastening of the Collimator........................................................ 49

6.5 Wiring of the TV Chain ................................................................. 51

6.6 Wiring the Interface between Generator and Baccara Cabinets .......... 54

6.7 Wiring of Magnum Generator Cabinet............................................. 55

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1 Introduction

The purpose of this manual is to install a Baccara X-Ray room beforehand having
followed the instructions given in the Pre-Installation Manual:

- Description of the various delivered components,

- Assembly and wiring,

- Interconnection of the various components,

- Switching on the Baccara table.

1.1 Application Field

This manual is dedicated to Baccara X-Ray room version non-elevating (HF 90/20) and
version elevating (HV 90/25) with a standard generator.

1.2 Average Time to Implement the Instruction

- 25 hours.

1.3 Necessary Tools

Fastening of the table: Warning, necessary tools will depend on the quality of the
concrete of the ground (the thickness must be 10 cm at least); see the specifications
described in the Pre-Installation Manual, chapter 3.2.1. for the load of each fastening
point.

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Dowels: M10 / Length > 100mm,

Threaded rod with chemical sealing: M10 or M12 / Length > 100mm,

Set of BTR Hexagon wrenches: diameter 1, 5/2/2, 5/3/4/5/6/8/10 mm,

Set of latchkeys: 5/5, 5/7/8/10/12/13/17mm,

Adjustable spanner,

Flathead screwdrivers: 3/5,5mm,

Crosshead screwdrivers: 2,5mm,

Tape measure: 5 metres

Hemmer Drill: (to drill the concrete floor),

Drill for concrete: depend on the type of dowels or threaded rods used,

Thread locker: « Loctite » 243 or equivalent (to use in case of a dismantling of the
structure (models 90/25 and 90/90, of a dismantling of the « Rollon » of the patient
support)

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2 Beginning of the Installation

2.1 Screws for Baccara Covers

2.1.1 On Place

Built:

Back chain cover: 1 x Rhc M5x20 + nylon disc M5

1 x Rhc M5x50 + nylon disc M5

1 x Rhc M5x60 + nylon disc M5

3 x Rhc M5x10 + nylon disc M5

Front chain cover: 2 x Rhc M5x40 + nylon disc M5

3 x Rhc M5x10 + nylon disc M5

Back cables cover: 7 x Rhc M5x10 + nylon disc M5

SFD :

II cover: 7 x Rhc M5x10 + nylon disc M5

Front SFD cover: 4 x Rhc M5x20 + nylon disc M5

Column:

Front column cover: 2 x Chc M5x16 + disc M5 + W5

Collimator:

Squareness: 4 x Chc M5x12 + disc M5 + W5

X-ray tube cover: 1 x Chc M8x50 + 2 disc LL8 + 2 nuts M10 + 1 Nylstop nuts
M8

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2.1.2 On Factory

Base:

Engine cover: 4 x Rhc M5x10 + nylon disc M5

1 x Rhc M5x30 + nylon disc M5

Potentiometer cover: 2 x Rhc M5x10 + nylon disc M5

Plate sector: 3 x Rhc M5x10 + nylon disc M5

Built:

Left under built cover: 7 x Rhc M5x12 + nylon disc M5

Right under built cover: 7 x Rhc M5x12 + disc M5

Chain support: 6 x Rhc M5x10 + disc M5

Hide cable: 2 x Rhc M5x10 + nylon disc M5

SFD:

Crown: 8 x Chc M6x20 + disc M6 + W6

Lead/Mylar cover: 4 x Fhc M3x5 + 2 dished washers M3

Top cover: 2 x Rhc M5x10 + nylon disc M5

Back SFD cover: 2 x Rhc M5x20 + nylon disc M5

2 x Rhc M5x40 + nylon disc L5

Column:

X-ray tube: 4 x Chc M6x25 + disc M6 + W6

Front/back column cover: 6 x Chc M5x12

Bottom Xray tube arm cover: 4 x Chc M5x20 + 8 disc M5 + 4 nylstop nuts M5

Top Xray tube arm cover: 5 x Rhc M5x12 + disc nylon M5

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Compression:

Back cover: 4 x Rhc M5x30

Front cover: 5 x Rhc M5x10 + nylon disc M5

Baccara fastening Kit

20 x Rhc M5x10 + nylon washer M5

4 x Chc M5x12 + washer M5 + W5

2 x Chc M5x16 + washer M5 + W5

5 x Rhc M5x20 + nylon washer M5

2 x Rhc M5x40 + nylon washer M5

1 x Rhc M5x50 + nylon washer M5

1 x Rhc M5x60 + nylon washer M5

1 x Chc M8x50 + 2 washers LL8 + 2 M10 bolts+ 1

Nylstop M8 bolt

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Rhc M5x10 + nylon washer M5

Rhc M5x60 + nylon washer M5  Rhc M5x20 + nylon washer M5 

Rhc M5x50 + rondelle nylon M5

Structure Front Covers

Rhc M5x10 + nylon washer M5

Rhc M5x40 + nylon washer M5

Cables Rear Covers

Rhc M5x10 + nylon washer M5

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Spot film Device Cover

Rhc M5x10 + nylon washer M5

Spot Film Device Front Cover

B A C C A R A

Rhc M5x20 + nylon washer

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X-Ray Tube Cover

Chc M8x50 + 2 washers LL8 + 2 M10 bolts + 1 Nylstop M8

Chc M5x12 + washer M5 + W5

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2.2 Picture of Delivered Components

The purpose of these pictures is to check that all main components necessary to install
the room are present.

Column and X-Ray

Structure of the table Table top Assy
tube accessories set

Generator (With
Spot film device –left cover-column
keyboard without
cover
pedestal)

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Baccara Keyboard (with

Baccara Cabinet Monitor and Trolley
pedestal)

2.3 Positioning of the Components in the Room and

Fixing of the Base

Please refer to the layout diagram made according to the manual of pre-installation,
take to care to keep count of the length of the cables between the various elements

1. First, position Baccara table base

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2. Mark corresponding fixing holes

3. Move the base, or drill holes through the base plate to use as a guide and refer to
the paragraph « necessary tools ».

4. Reposition the base and fix at least the three fixing screws on the head side (left
side on the picture) in order to tilt the table at 60° without risking that it falls on the right
side

5. Pre-position Baccara and Generator cabinets in the room on the patient side, and
both consoles (Baccara and Generator) and the pedestal on the user side.

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3 Mechanic and Electric Assembling of the Table

3.1 Mounting of the Spot Film Device Carriage and

the Column

1. Remove the following parts to install the Spot Film Device (see picture 1):

1. The SFD chain covers by loosing the three RHC screws

2. Three CHC fixing screws of the spot film device,

3. Mechanic end stop fixed with 2 CHC screws,

4. The over travel cam of the spot film device.

2. Remove the following parts to install the column (see picture 2):

1. The back chain covers of the column fixed with 3 RHC screws,

2. Mechanical end stop fixed with 2 CHC screws,

3. The over travel cam of the column.

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Picture 1

3
2

Picture 2

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3. Slide the spot film device carriage along both rails present on the picture 3, by
lowering with the hand the fixing item of the carriage so that the bearings can go on
(item on the left on picture 1) and do not fix the spot film device carriage for the
moment.

4. Slide the column along the Nadella guide present on picture 4 and fix the column
with both CHC screws provided for this purpose at the foot of the column.

Picture 3

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Picture 4

3.2 Column Wiring

1. Fix the column cable chain on the base of the column with the 2 CHC screws
(picture 5)

2. Fix on side of the focal cable chain on the top part of the upper section of the
column with two bolts, and the other side of this chain with 4 CHC screws on the top of
the focal (picture 6)

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Picture 5

Picture 6

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Picture 7

3. Connect PR47 and PR75 sockets located on the base of the column
(picture 7), PR70, PR71 and PR72 sockets located at the top of the
focal and PR71C sockets for the handle buttons for brake.

NOTE: For the moment, do not bridle the cables and wait to mount the X-
ray tube in order to set the length of cables.

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3.3 Setting the Column Front Cover

1. Remove the rear cover of the column fixed with 6 CHC screws.

2. Loose the four screws which fix the lateral sides of the column cover (Picture 8)

3. Loose the two screws which fix the lower cover brackets (Picture 9)

4. Install the column front cover taking great care to not open it widely to avoid any
risk of failure.

5. Fix the cover with the 6 screws previously disassembled, taking great care to tight
firmly the lateral screws (Picture 8) because they fix the bearing guides.

Picture 8

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Picture 9

Picture 10

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3.4 Setting of the Compression Group

1. Position the compression group on the structure of the table.

2. Unscrew the 4 screws allowing to fix the upper tube of the compression present
on the X-ray tube support cylinder (picture 11).

3. Position vertically the compression Assy on the structure and fix the upper tube of
the compression with the PIN screws.

Note: Take care to centre the compression tube compared with the X-ray
tube support cylinder.

4. Then tight the two grub screws firmly to lock the PIN screws.

5. Loose, but not completely, the two grub screws allowing to fix the lower
tube of the axis of the compression on the half moon of the spot film device
carriage, and let one of the two screws rising above in order to easily position
the axis. (Picture 12).

6. Fix the tube of the compression on the half moon with the grub screws
using the spot film device carriage mobility.

Note: Take care to centre the compression tube in comparison with the
cylinder support of the X-ray tube.

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Picture 11

Picture 12

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Picture 13

8. Connect the two sockets of the compression named PR60T and PR61T at the rear
of the column base (picture 13), look at the picture 1, parts number 2.

9. When the compression is fixed, fix the spot film device carriage with the 3 CHC
screws.

10. Reassemble now the pieces disassembled in chapter 3.1.1.

3.5 Spot Film Device Wiring

1. Fix the SFD cable chain with 4 CHC screws on the lower right side of the carriage
(picture 14).

2. Get the following cables through the front face of the SFD (picture 15):

-E8000119 (Table control panel will be connected on the SFD front cover).

-E8000305 (emergency switch will be connected on the SFD front cover).

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-E8000247 (SFD power supply and data will be connected later on the E8000545
board).

-E8000248 (70Vdc power supply for cassette tray and shutters will be connected
later on the E8000545 board).

Warning: Connect this socket in the right direction in order not to damage
several boards.

-E8000116 (over travel switches of the SFD to connect on PR31 socket).

-E1T00002 (AEC cable, to get over the SFD carriage and to connect on the
preamplifier box of the AEC chamber. (Pictures 16 and 18).

Connect all cables previously named except cables E8000247 and E8000248
cables that will be connected later.

Warning: Bridle that cables so that the fluttering grid motor do not hurt
when fluttering grid. To stimulate the motion of the grid, manually turn
the appropriate cams for the fluttering of grid (picture17).

Route all that cables carefully by using tie wraps, especially in the area of the grid
motor belt to avoid any damage when the belt is moving.

Note: Keep unused cables in output of the SFD cable support chain,
wrapped and fixed on the carriage to not damage them with the
movements of the table. These cables will be used later for the image
intensifier.

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Picture 14

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Picture 15

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Picture 16

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Picture 17

Picture 18

Note: For reasons of convenience, the X-ray tube, the Image Intensifier, and the
collimator will be assembled once it will be possible to tilt the table.

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4 Interconnection between the Various

Components of the Room

The objective now is to connect the main power supply to tilt the table, and finish with
the wiring and mechanical mounting.

4.1 Connection of Baccara Console to Baccara

cabinet

Connect Baccara console to Baccara cabinet using the E8000234 cable on J12 connector
of E8000548 board present on the door of the cabinet. (Picture 19 next page).

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Then, it is important to tighten the grounding cable on E8000548 board.

(Console cable connection not 
Picture 19 present) 

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4.2 Connection of Baccara Table to Baccara Cabinet

The table is connected to Baccara cabinet with 4 connecting cables marked CT1 to
CT4 on the table side and CA1 to CA4 on the cabinet side; connect them by taking care
not to twist them. (Picture 20)

Picture 20

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CA1 to CA4 Cables on Cabinet Side

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5 Turn ON the Table

5.1 Test to Perform before to Turn ON the Table

5.1.1 Power Supply of the Electric Cabinet

Connect in accordance with the pre-installation manual, the power supply cables
inside the electric cabinet (made of 3 wires, 1 phase, 1 neutral and 1 ground) between
the circuit breaker dedicated to Baccara cabinet and FT1 filter located in the cabinet.

Activate the circuit breaker of Baccara cabinet.

Measure voltages present in the input of the electric cabinet on FT1 filter and check
that they are in conformity with the tolerances described in the pre-installation manual.

5.1.2 Visual Checks

Make a strap on PR6 socket corresponding to the emergency switch located on the
front cover of the spot film device.

Check that the light indicator of the Baccara console near the On/Off button is
lighted.

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Check that the red LED located on the E8000012 On/Off board is lighted on the
door of the cabinet.

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5.2 Power Up

5.2.1 Tests at Power Up

Turn on the table by pressing on the ON/OFF button of the console.

Measure the voltage on J11 connector: +70VDC (white wire: positive, brown wire:
GND). J11 is located on the front of SFD carriage.

5.2.2 Connection of Other Cables

Turn off the table.

Connect E8000247 and E8000248 cables (see paragraph 3.5.2.) by taking care not
to plug E8000248 cable into the wrong direction.

5.3 Table Initialisation Phase

5.3.1 Console and Cabinet

Short beep of the Console.

Display « waiting for communication with the processor » with all the LEDS of the
Console flashing during about 20 seconds,

Message « waiting for variators ».

Message « Welcome ».

Display of all information about the positioning of the table.

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5.3.2 Table Side

While the initialization is in progress, the cassette tray will move backward (parking
position).

The shutters of the spot film device will move wide open.

After several seconds, and if the scattered grid was in parking position, it will move
to its centre position (under the X-ray beam).

Then, at the end of the initialization, the cassette tray will move forward EXIT
position. Ready to load a cassette.

Note: The cassette tray may stay in parking position at the end of the
initialization, if the console is in Service mode. You will see GROUP 0 on the
display.

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6 Mechanical Mounting and Connection of

Remaining Components

Warning: Proceed with the chapter below « mechanical safeguarding » before

performing a movement of the table which can cause mechanical damages with
external components.

6.1 Mechanical Safeguarding

6.1.1 Parameters which MUST be Customized

It is necessary to enter the default parameters in the table before capturing the
dimensions of all surrounding components that may cause a risk of collision.

See chapter 8 of the technical manual to enter in Service mode.

The parameters that must be saved are the following:

. 501: height of the room: typical value 3000 mm

Warning: Take into account all components of the ceiling that may cause a
risk of collision between the table and the ceiling (air vent, beam etc.…)

. 502: space on the right side: typical value 2000 mm

. 503: space on the left side: typical value 2000 mm

6.1.2 Parameters statement

Record all parameters in the Technical manual from Group 0 to Group 7 to get a
hard copy of the customer configuration.

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6.1.3 Positioning of the Table

Make sure to be in the user mode and not in Service mode.

Tilt the table at about 60°.

Check and tight strongly all fixing screws of the table base.

Continue to tilt the table at +90°.

6.2 Mounting and Wiring of the Image Intensifier

6.2.1 Fastening of the Image Intensifier

Fasten the image intensifier crown with 8 Chc M6x16 screws, (picture 21)

Warning: mount the image intensifier according to the head/feet direction

marked by the label stuck on it.

Remove the camera cover fastened with 2 screws.

Connect the two plugs on the image intensifier (picture 22) by taking care to
position the ferrite on the video cable (black) and to bridle it with a collar.

Warning: bridle the cables of the image intensifier taking into account the
correction of mechanical parallax. Therefore, the image intensifier will move on
head side and on feet side around about 10 cm.

Reassemble the camera cover.

Mount the two half covers of the image intensifier on the bottom of the SFD carriage
(picture 23)

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Picture 21

Picture 22

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Picture 23

6.3 Mounting and Wiring of the X-ray Tube

6.3.1 Mounting of the X-Ray Tube

Unpack the X-ray tube, by checking that it is not damaged.

Separate the trunion ring from the X-ray tube housing. (Picture 24),

Fix the trunion ring on the X-Ray tube bracket of the table with the four CHC screws
M6x30. (picture 25),

Warning: Don’t forget to insert the upper X-Ray tube cover bracket
between the trunion ring and the bracket.

Insert the X-Ray tube inside its trunion ring.

Warning: Check that the fastening screws of the trunion ring on the
bracket are not too long and that the X-ray tube rotation in its trunion ring is
easy.

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Picture 24

Picture 25

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6.3.2 Wiring of the X-Ray Tube

Insert the Anode and Cathode cables into the X-Ray tube housing taking care not to
reverse them, and checking that they are well lubricated and tightened.(Pictures 26 and
27),
Connect the stator made of three cables by respecting the anode impedance:
- A ground cable,
- A cable of thermal switch (2 wires),
- A stator cable (3 wires): Common, main, shift

Knowing that Main-Common impedance is the lowest, Main-Shift is the most

important, and the Common-Shift impedance is the difference between the two.

Picture 26

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Picture 27

6.4 Mounting and Wiring of the Collimator

The collimator is fastened by 4 holding brackets that allow in a first time to fasten
the collimator and in a second time to set the shutters of the collimator in comparison
with the cassette.

6.4.1 Fastening of the Collimator

Completely unscrew the 4 fastening screws of the collimator (Picture 28 and

picture 29).

Rotate the X-Ray tube with the output window up.

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Install the lower X-ray tube cover bracket and the collimator mounting flange , put
the collimator on its flange by taking care that primary shutters are not damaged and fix
it with the 4 screws in order to centre the collimator on its flange, turn each screw with
the same number of turns (around 6/7 turns).

Connect the PR81 plug at the rear of the collimator powering the collimator light.

Remove the collimator board from the X-ray tube cover and position it in front of
the collimator.

Connect the 15pts plug of E8000117 cable on the E8000537collimator board.

Note: The collimator board must be positioned in front of the collimator

and connected, because once this board is mounted on the X-ray tube cover, it
is then impossible to reach the setting screws of the collimator.

Picture 28

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Picture 29

6.5 Wiring of the TV Chain

Baccara cabinet:

Connect the marked plugs (Picture 30) on the processor box fastened in the
cabinet, by first routing the cables through the designated opening under the cabinet.

Connect the cable coming from the image intensifier.

Connect the black cable « KV ref » to the intended 2 points connector and the
other to the end of J8 plug of PWB Interface board of the generator (Picture 31).

Warning: There are two connectors with two identical points available in
Baccara cabinet. They are marked « +24vdc » and « KV ref », so it is strongly
advised to not invert these two connexions.

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Picture 30 (not legally binding picture)

Picture 31 (not legally binding picture)

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6.6 Wiring the Interface between Generator and

Baccara Cabinets

Only one cable is connected between Baccara cabinet and Magnum generator
cabinets for the interfacing.

It is already connected to E8000547 board (Opto Interface) of Baccara cabinet

and will be connected on TB1 - TB2 – TB3 of Room Interface Board of the generator
cabinet (Relay board) according to the marks writer on each wire.

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6.7 Wiring of Magnum Generator Cabinet

Note that it is a non detailed description because all details are included in the
Technical Documentation of the Magnum generator.

First, Connect the generator power supply cable at the place indicated in the
picture 32,

Connect stator cables (3 wires: common-main-shift), Thermal Switch (2 wires)

and ground (on the HT thank) as described on the Picture 33,

Connect both HT cables by taking care to not invert the Anode side (+) and
Cathode side (-) and by checking the presence of oil in the intended places on the thank
to connect these cables (Picture 33)

Picture 32

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Picture 33

Connect the following cables (Picture 34 and 35):

- On the generator Interface PWB board:

. Generator Console cable on J4 (coming from J5 of the Console),

. KV Ref cable on J8 (coming from Baccara cabinet),

. AEC chamber cable on the AEC Board (picture 35),

- On generator Digital I/O Board:

. No cable in case of a TV Chain configuration.

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Picture 34

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Once this instruction is finished, consult « Baccara X-Ray room Integration » instruction.

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