You are on page 1of 20

Battery Tripping Units Specification

for the
Bel Air Mining Project

APPROVAL

E. de Leeuw DRA Electrical Engineer

C. Badenhorst DRA Project Manager

J. Booyse Alufer Project Manager

DRA MINERAL PROJECTS (PTY) LTD


Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

REVISION RECORD
Page Revision Description Date

| 2 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

TABLE OF CONTENTS

1. INTRODUCTION.........................................................................................................................
2. SCOPE........................................................................................................................................
3. DUTY DESCRIPTION.................................................................................................................
4. DESIGN CRITERIA AND MATERIAL OF CONSTRUCTION.....................................................
5. MANUFACTURING AND CONSTRUCTION DETAILS..............................................................
6. QA REQUIREMENT....................................................................................................................
7. DRAWINGS AND DATA.............................................................................................................
8. PACKING AND MARKING.........................................................................................................
9. PAINTING AND PROTECTIVE COATING..................................................................................
10. PERFORMANCE AND GUARANTEE........................................................................................
11. REFERENCE STANDARDS AND SPECIFICATIONS................................................................
12. ANNEXURES............................................................................................................................ 10

| 3 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

1. INTRODUCTION

1.1 This specification is for the supply of battery tripping units (BTU’s) for use with the MV
switchgear and data sheet covered in specification DRA-C8396-ECI-SPC-001

1.2 All equipment and services shall comply with the mandatory requirements of the Mines
Health and Safety Act 29 of 1996 and regulations (as amended). Particular reference
is made to Section 21 of the Act which, in terms of sub-clause 4, requires the
preparation and submission of a risk analysis before any equipment is delivered,
off-loaded or erected on site.

1.3 For general procedures and definitions see Annexure A1 of this specification.

1.4 This specification applies to both chargers and batteries.

2. SCOPE

2.1 GENERAL

The scope of work includes the furnishing of all labour, material and services for the
design, supply, manufacture, testing and inspection at works, delivery to site, offloading,
erection and commissioning and rectification of defects developing during the warranty
period for the BTU’s as specified below. The battery tripping units will be installed at
Adansi Gold’s Asanko Gold Mine new Gold Concentrator plant located near Kumasi in
Ghana’s Ashanti Region.

2.2 WORK TO BE INCLUDED

The work includes, but shall not be limited to the items listed below.
2.2.1 All work in 2.1 above.
2.2.2 Any special tools which may be required for the operation or maintenance
purposes including three (3) spare sets of each type of fuse for each unit
ordered.
2.2.3 Vendors are to detail at tender stage:
2.2.3.1 Lump sum price per battery tripping unit.
2.2.3.2 Rates for installation and commissioning (where required).
2.2.3.3 A list of recommended spares for a one year operating period and prices of same.
2.2.3.4 Rate for conducting a six (6) monthly inspection of battery tripping units at the place of
installation on the condition of batteries and chargers and submission of report to Mine
Resident Engineer following inspection.

2.3 WORK TO BE EXCLUDED

2.3.1 Installation and connection of external cabling.

3. DUTY DESCRIPTION

The units shall be suitable for operation in surface substations. Ambient conditions
within these substations would generally be as follows:
| 4 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

3.1 Indoor air temperature Maximum 38ºC

Minimum -13ºC

Average 27ºC

3.2 Relative humidity Surface: 95%, non-condensing

3.3 Altitude upto 450m a.m.s.l.

3.4 Conditions of AC supply Units will be used in harsh industrial/mining


environment. Supply subjected to distortion, isoceraunic
disturbances and voltage dips / spikes. These are
generally in accordance with GRIDco values for the
region. Supplies may be earthed.

4. DESIGN CRITERIA AND MATERIAL OF CONSTRUCTION

4.1 ELECTRICAL CONDITIONS

4.1.1 Tripping supply output voltage Nominal 110V DC


4.1.2 DC coil loading TBC
4.1.3 Number to be energised simultaneously TBC
4.1.4 Duration of output pulse 500 milliseconds
4.1.5 AC charger supply, selectable 110V, 1 phase ± 10% 5kA
220V, 1 phase ± 10% 5kA
Standing Load - Time Ltd loads

Total DC amps
Type Qty Power (W) required (A)
MICOM relay 18 20 3.27

Indicator lamps 36 2.2 0.72

Building
emergency lighting 4 50 1.82
5.81

Capacity of time limited/continuous 46.49


load (Ah) - For 1 x Common BTU with
batteries

4.2 RATING OF BATTERY


| 5 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

Battery capacity shall be a minimum of 10 amps hours at the 3 hour rate. In determining
this rating, due cognisance shall be taken of the variation in ambient temperatures
possible and the resulting variation in cell voltage. It is therefore required that the
specific amp hour rate shall be based on 80% of nominal cell capacity. Battery rating
shall be based on a final voltage per cell of 1,1 volts. Alcad type L16P or direct
equivalent are acceptable.
An alternative offer of “Vantage” type VN22L will also be considered.

4.3 CHARGING REGIME

The cells shall be charged by the float charge method, at a voltage to be recommended
by the supplier. Current limiting of the charger shall be included to give overall
recharging time from deep discharge condition of not more than 12 hours. Final charge
voltage shall be selected to give a minimum gassing level commensurate with a slight
positive pressure within the cell to reduce contact with outside air. Water loss should be
minimal at the selected voltage.
Due cognisance shall be taken of any sanding load specified in the data sheet attached.
In any case, the charger must have reserve capacity to supply 2 amps continuous
standing load during the entire charging period.

4.4 CHARGER CHARACTERISTICS

Charger construction shall incorporate the following features:


4.4.1 Alarms as specified.
4.4.2 DC voltmeter
4.4.3 DC ammeter
4.4.4 Incoming supply circuit breaker.
4.4.5 AC supply live – neon indicator.
4.4.6 Automatic equalising charge cycle.
4.4.7 Automatic battery capacity test with manual override for spot check indication.
4.4.8 Ambient temperature/voltage compensation based on battery suppliers’ published data.
4.4.9 Ripple content: less than 30% C3 current.
4.4.10 The charger shall have built-in monitoring to prevent over-charging. The design should
prevent a failure to boost charge as far as possible. Excessive voltage output should
result in disconnection of the battery unit from the charger with corresponding alarm.

4.5 STANDING LOADS

It should be assumed by the supplier that standing loads comprising microprocessor


relays are in use. Consequently the charger output should be equipped with suitable
chokes and filters to obviate consequential damage to relays, both in the normal
operating mode, and also in the event of disconnection of the battery load as a damping
component.

4.6 ELECTROLYTE CAPACITY

Cells are to remain maintenance free for many years. As an indication, the following
parameters are considered reasonable:

| 6 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

Water topping up 4 years


Electrolyte replenishment 15 years
Notwithstanding this requirement, electrolyte containers shall be based on a minimum
capacity of 20 AH cells, i.e. capacity of enclosure shall be at least double the rating of
the cell plates.

4.7 ALARMS

The charger unit should provide a volt-free changeover contact wired to outgoing
terminals and local LED indication for the following conditions:
High voltage alarm: If boost charge is sustained for in excess of 20 hours, high
voltage alarm and battery disconnected from charger.
Low voltage/load test: At least once per day an automatic load test with low volt alarm
is to be cycled, with battery disconnected from charger during
test cycle.
Charger supply failed: Indicates failure of AC. supply to battery.
Earth fault alarm: Indicates condition of DC. insulation resistance decreasing
below 100 kOhm.

4.8 OUTPUT FACILITIES

Provision shall be made for four (4) output circuits, each individually switched via a
suitable rated miniature DC. circuit breaker. A 100A 100V diode shall be connected in
series with the positive terminal of each output circuit.

5. MANUFACTURING AND CONSTRUCTION DETAILS

5.1 GENERAL REQUIREMENTS

5.1.1 Battery chargers shall be free-standing, complete with alarms and controls as detailed.
5.1.2 The battery shall be separately mounted and comprising vented nickel cadmium cells
with translucent, polypropylene containers.
5.1.3 Battery stand shall be a free standing, open stand for cells and manufactured from non-
corrosive stainless steel or rubberised wooden frames.

5.2 MARKING OF CELLS

Each cell shall clearly indicate the following information:


5.2.1 Polarity of terminals.
5.2.2 Electrolyte level – maximum and minimum.
5.2.3 Year of manufacture.
5.2.4 Manufacturers name and batch number.
5.2.5 Recommended expiry date (10 years).

5.3 MARKING OF CHARGER

Each charger shall clearly indicate the following information:


5.3.1 Manufacturer’s name, type number and serial number.

| 7 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

5.3.2 Float charging voltage at 25ºC.


5.3.3 Number and type of cells.
5.3.4 Current at current limit.
5.3.5 Supply voltages.
5.3.6 Order number.
In addition a label detailing testing procedures and expected results is to be provided on
the front panel of the charger. This should indicate how long the manual discharge test
should be and what the healthy voltage should be after the discharge test. It should also
tabulate a minimum voltage which indicates that the battery is in a poor condition.

5.4 CONNECTIONS AND BOLTS

Solid steel conductors shall be used for all cell interconnections using stainless steel
nuts and bolts and captive washers.

5.5 STAND DETAILS

The stand shall be free standing, but of compact design. Adequate access shall permit
ease of monitoring all cell electrolyte levels and also of testing S.G. values with a
commercial hydrometer.

5.6 ERECTION

Where called upon to do so, (refer section ) the supplier shall erect the equipment in the
prescribed substation. This shall include termination of interconnecting cable between
charger and cells, intercell connectors and supply, installation and termination of a
suitably rated cable of minimum size 10mm² to the designated switchboard,
(interconnecting distance shall be assumed to be less than 30m, unless otherwise
stated). Cabling shall be of the low toxicity (flame retardant) type and otherwise shall
comply with SANS 1507 (blue stripe). Interconnecting cabling shall be steel wire
armoured and shall be fixed in place using galvanised saddles at 800mm intervals. The
power supply to the battery tripping unit will be installed by others but shall be terminated
by the Vendor.

5.7 COMMISSIONING

Where called for the Vendor shall commission the battery tripping unit on site. This shall
include checking terminations, filling the battery with electrolyte and tuning and setting of
all charging functions to suit local ambient conditions and standing load requirements.

6. QA REQUIREMENT

6.1.1 QA requirements shall be in accordance with the Vendors standards.


6.1.2 For QA and inspection details see Annexure A2 of this specification.
6.1.3 Type Testing
Type tests shall be conducted to indicate the cell performance under the following
conditions:
6.1.4 Maximum high rate discharge for 500 milliseconds at 25ºC.
6.1.5 Voltage recovery time after test (6.1.4) at 25ºC.
| 8 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

6.1.6 Above test to be repeated at 40ºC ambient temperature.


6.1.7 Water consumption rate deduced from gas emission rate.
6.1.8 Current during maximum re-charge condition.
A certificate detailing the results of the above tests shall be submitted to the Engineer
(see 7.1.2).

6.2 ROUTINE TESTING

Following installation and commissioning, the following tests / checks shall be carried
out:
6.2.1 Measurement of float voltage at full charge.
6.2.2 Measurement of float current at full charge.
6.2.3 Measurement of boost charge rate.
6.2.4 A one-hour discharge test at C3 rated current and measurement of final output voltage.
A certificate detailing the results of the above tests shall be submitted to the Engineer
(see 7.1.2).

7. DRAWINGS AND DATA

7.1.1 Drawing and documentation shall be to DRA / Client standard, see Annexure A3 for
more detail.
7.1.2 Ten certificates are to be submitted after the execution of the type and routine testing.

8. PACKING AND MARKING

8.1.1 See Annexure A4 for minimum packing and marking requirements.


8.1.2 The packing shall prevent damage to any equipment as a result of electrolyte spillage.

9. PAINTING AND PROTECTIVE COATING

9.1.1 See Annexure A5 for painting and protective coating requirements.


9.1.2 Final colour shall be standard as declared by the manufacturer on pricing (default to
Eau-de-Nil – H43 to SANS 1091).

10. PERFORMANCE AND GUARANTEE

10.1.1 The performance of the items supplied in terms of this specification, as defined by the
order, shall be warranted by the Vendor/Contractor and, if specified, be tested in
accordance therewith.
10.1.2 The vendor/contractor shall not be specifically required to conduct a performance test on
site.
10.1.3 A minimum guarantee period of 12 months is required.

11. REFERENCE STANDARDS AND SPECIFICATIONS

11.1.1 All equipment supplied shall comply with the requirements of the standards:
BS 6260 - Nickel Cadmium Open Type Prismatic Cells
| 9 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

SANS 60439 - Low Voltage Switchgear and Controlgear Assemblies


SANS 1507 - Electric Cables with Extruded Solid Dielectric Insulation
for Fixed Installations (300/500V to 1900/3300V)
SANS 61558-2-17 - Safety of Power Transformers, Power Supply Units and
Similar
SANS 156 - MCB’s and MCCB’s

12. ANNEXURES

12.1.1 Annexure A1 – QA Requirements


12.1.2 Annexure A2 – Painting and Protective Coating
12.1.3 Annexure A3 – Specific Requirements

| 10
PGNDP0464-03-ECI-SPC-013 of
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

ANNEXURE No. A1
VENDOR Q.A. AND DOCUMENT REQUIREMENT LIST

QA CLASSIFICATION A1

TABLE OF CONTENTS
REQUIRED
SECTION DESCRIPTION WHEN REQUIRED
(YES OR NO )
DRAWINGS & DESIGN CALCULATIONS
DESIGN GA DRAWINGS
(2 SETS OF EACH) DETAIL DRAWINGS
AS BUILT DRAWINGS
BROCHURES
SCHEMATIC DIAGRAMS (ELECT)
RISK ASSESSMENT BY VENDOR YES ORDER + 2 WEEKS
DATA SHEETS (ELECTRICAL) YES DATA BOOK
DATA SHEETS (MECHANICAL) YES DATA BOOK
DESIGN CRITERIA

QUALITY QUALITY CONTROL PLAN YES ORDER + 2 WEEKS


CONTROL MANUFACTURING PROGRAM YES ORDER + 2 WEEKS

MATERIAL
CERTIFICATES

CERTIFICATES PERFORMANCE TEST CERTIFICATE


OF INSPECTION COPY OF NAME PLATE
TESTING AND ELECTRICAL TEST CERTIFICATE
ACCEPTANCE INSTRUMENT CALIBRATION CERTS. DATA BOOK
(2 SETS OF EACH) VENDORS CERT. OF CONFORMANCE YES DATA BOOK
NONCONFORMITY / CONCESSION
YES DATA BOOK
REPORTS

MANUALS OPERATING / MAINTENANCE MANUAL YES DATA BOOK


(5 SETS OF EACH) DATA BOOK YES DELIVERY + 1 WEEK
DRAWINGS

| 11
PGNDP0464-03-ECI-SPC-013 of
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

ANNEXURE No. A2
TITLE: PAINTING AND PROTECTIVE COATING

1. PAINT SYSTEM OPTIONS – (see Annexure A6 for selected system)

1.1. Wet Spray Systems

Paint
Host Thickness
System Preparation Primer Intermediate Finishing
Material µm
No.
Abrasive blast to SA Inorganic Epoxy
WS 1 Mild Steel Epoxy 200
2.5 zinc silicate Enamel
Abrasive blast to SA Epoxy
WS 2 Mild Steel Epoxy Epoxy 200
2.5 Enamel
Acid pickle
plus 7 stage zinc Epoxy
WS 3 Mild Steel Epoxy Epoxy 150
phosphate pre– Enamel
treatment

1.2. Powder Coating Systems

Paint Total
Primer Finishing Coat
System Host Material Preparation Thickness
(70µm) (70µm)
No. µm
Acid pickle plus 7 stage
EPC 1 Mild Steel Epoxy Polyester 140
phosphate pre–treatment
Pre-galvanised
EPC 2 Surface wax removal Epoxy Epoxy 140
sheet (Z450)

1.2.1 Epoxy Application and Testing

1.2.1.1 Powder coating should occur within 24 hours of the material


being pre-treated.

1.2.1.2 An oven recording of the oven to be done in each case.

1.2.1.3 For each paint application, three test panels must be prepared
(approximately 200mm x 200mm) of the same material as the
actual job. They must be coated in exactly the same manner as
the actual job and submitted to the powder manufacturer for
testing on completion.

1.2.1.4 The epoxy undercoat to be sprayed to 70µm (10%) and then


tested by means of a “MEK” rub. No discolouration nor
delamination should occur.
1.2.1.5 The polyester topcoat to be sprayed on top of the epoxy
undercoat to 70µm (10%).

1.2.1.6 On completion of the paint job, the powder manufacturer must


carry out the following tests:

 SABS 6J impact test


 Cross hatch adhesion test
 Bend test
| 12
PGNDP0464-03-ECI-SPC-013 of
20
Battery Tripping Units
Specification

Rev. A Date. 25.08.2014

1.2.1.2 The powder manufacture must issue a Certificate of


Compliance for each paint job, which should be included in the
contract documentation.

1.3. Stainless Steel

Paint System No. Host Material


SS 1 304L Stainless Steel Paint only if required for colour coding

1.4 Galvanising

Galvanising shall be to client specification as required.

| 13
PGNDP0464-03-ECI-SPC-013 of
20
Battery Tripping Units Specification

Rev. A Date. 25/08/2014

2. PAINT SYSTEM APPLICATION, BY EQUIPMENT LOCATION, AND LIFE EXPECTANCY


 
PREFERRED CORROSION PROTECTION SYSTEMS (See Note 1)

TYPES OF TYPICAL EXAMPLES System 1(See Note 2) System 2(See Note 2)


CONDITIONS Estimated Estimated
Details (See Note 3) Details
Life (Yrs)(See Note 4) Life (Yrs)
TYPE 1: Underground  Dry vertical mine shafts and dry Paint System: WS 1 10-15 Paint System: EPC 1 5-10
Moderate upper areas of mine shafts Abrasive blast to SA 2.5 at best Powder Coating
 Generally dry and hot  Dry haulages away from working Inorganic zinc silicate primer Acid pickle
 Low relative humidity areas Epoxy intermediate Plus7 Stage zinc
 Moderately dusty and  Dry inclined mine shafts Epoxy enamel finishing coat Phosphate pre-treatment
abrasive  Open cast mines Thickness: Epoxy primer
200μm Polyester finishing
Thickness:
140μm
TYPE 2: Underground  Wet vertical and incline shafts Paint System: EPC 3 10-15 Paint System: WS1 5-10
Severe  Shaft bottom areas Use pre-galvanized sheet (Z450) Abrasive blast to SA 2.5 at
 Generally wet and hot  Wet haulages Surface wax removal best
 High relative humidity  Working areas Powder Coating Inorganic zinc silicate primer
 High dust and abrasion 1st coat: Epoxy intermediate
 Presence of corrosive Epoxy powder Epoxy enamel finishing coat
fumes and waters 2nd coat: Polyester Thickness:
Thickness: 200μm
140μm
 

| 14 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units Specification

Rev. A Date. 25/08/2014

PREFERRED CORROSION PROTECTION SYSTEMS (See Note 1)


System 1 (See Note 2)
System 2(See Note 2) System 3(See Note 2)
TYPES OF TYPICAL EXAMPLES
Estimated
CONDITIONS Estimated Estimated
Life (Yrs)(See
Details (See Note 3)
Note 4) Details Life (Yrs) Details Life (Yrs)
TYPE 3: Surface Moderate  Dry ore handling plant areas Paint System: WS 1 15 Plus Paint System: WS 3 10-15 Paint System: EPC 2 5-10
 Generally dry and hot (milling, crushing, conveyers) Abrasive blast to SA Acid pickle Powder Coating
 Low relative humidity  No negative influence from 2.5 at best Phosphate pre- Acid pickle
 Moderately dusty and neighbouring plants Inorganic zinc silicate treatment 7 Stage zinc
abrasive primer Epoxy primer Phosphate pre-
 Good ventilation in Epoxy intermediate Epoxy intermediate treatment
buildings Epoxy enamel Epoxy enamel finishing Epoxy primer
 Very little atmospheric finishing coat coat Polyester finishing coats
fumes and gases Thickness: Thickness: Thickness:
200μm 150μm 140μm
TYPE 4: Surface Severe  Wet ore handling plant areas Paint System: WS 2 10-15 Paint System: WS 3 5-10 Paint System: EPC 2 Up to 5
 Wet plant conditions  Gold concentrators Abrasive blast to SA Acid pickle Powder Coating
 High relative humidity  Flotation plants 2.5 at best Phosphate pre- Acid pickle
 High dust and abrasion  Furnace and smelting areas Epoxy primer treatment 7 Stage zinc
 Poor ventilation in  Flash dryers Epoxy intermediate Epoxy primer Phosphate pre-
buildings  SO2 gas handling plants Epoxy enamel Epoxy intermediate treatment
 Presence of corrosive finishing coat Epoxy enamel finishing Pure epoxy primer
fumes and waters Thickness: coat Polyester finishing coat
 Presence of SO2 gases 200μm Thickness: Thickness:
150μm 140μm
 

| 15 of
PGNDP0464-03-ECI-SPC-056
20
Battery Tripping Units Specification

Rev. A Date. 25/08/2014

PREFERRED CORROSION PROTECTION SYSTEMS (See Note 1)


 TYPES OF TYPICAL EXAMPLES
System 1(See Note 2) System 2(See Note 2) System 3(See Note 2)
CONDITIONS Estimated Estimated Estimated
Details (See Note 3) Details Details
Life (Yrs(See Note 4)) Life (Yrs) Life (Yrs)
TYPE 5: Surface Very  Sulphuric acid plants Paint System: SS 1 15-20 Paint System: WS 2 5-10 Paint System: WS 3 Up to 5
Severe-Sulphuric Acid  Sulphuric acid off- Use Type 304L Abrasive blast to SA Acid pickle
 Acid spillage and loading areas stainless steel. 2.5 at best Phosphate pre-
splashing  Sulphuric acid Painted if colour Epoxy primer treatment
 Acidic fumes in storage areas coding required Epoxy intermediate Epoxy primer
atmosphere  Base Metal Epoxy enamel Epoxy intermediate
 Acid salt deposits Refineries finishing coat Epoxy enamel
Thickness: finishing coat
200μm Thickness:
150μm
 

TES:
 
1. With the exception of the use of Type 304L stainless steels in Type 5 Plant Severe-Sulphuric Acid, the preferred corrosion protection
systems are applied onto cold rolled mild steel plate with a thickness of 1.6 or 2.0mm.
2. For each type of conditions, two or three corrosion protection systems have been given in descending order of expected performance in
the given conditions. The particular location of the switchgears and/or enclosures, e.g. whether located in dust-free or air conditioned
rooms, or whether located in areas outside the specific conditions, must also be taken into account. For example, System 3 may be
used with a higher expected performance if the equipment is located in an air-conditioned room within the plant or mine environment.
3. The details of the system given in each case are generic. Only approved materials and applicators/vendors should be used and should
be asked to submit formal detailed specifications including the following:
 Approved brands or types of products
 Application and curing details
 Quality assurance procedures, including a Quality Control Plan (QCP) and inspection/testing routines
4. The performance estimates given are based on previous experience and judgement in terms of the various types of conditions. As there
are many different factors that influence performance, e.g. maintenance, mechanical damage, operational procedures, etc., these
estimates should only be used as guidelines when the different options, and their cost implications, are being considered.
 

| 16 of
PGNDP0464-03-ECI-SPC-056
20
Battery Tripping Units
Specification

Rev. A Date. 25/08/2014

3. APPROVED PAINT PRODUCTS

3.1 Wet Spray Products

Item Product Type Sigma Coatings Stoncor Africa


Inorganic Zinc Silicate
1 Tornusil MC60 Carbo Zinc 12
Primer
2 Epoxy Intermediate Coat Sigmacap EP (Grey) Carboline 193
Epoxy Enamel Finishing
3 Sigmacover CM Coating Carboline 890
Coat
4 Epoxy Primer Sigmacap EP (Red) Carboline188 Primer
5 Epoxy Finish Coat — Carboline 188 Finish

3.2 Epoxy Powder Coat Products

Item Product Type Powder-Lak


1 Epoxy Primer 23-007
2 Polyester Finishing Coat Series 3000

| 17
PGNDP0464-03-ECI-SPC-013 of
20
Battery Tripping Units Specification

Rev. A Date. 25/05/2014

4. PROPOSED PAINT SYSTEMS FOR DIFFERENT EQUIPMENT CLASSES

Surface Surface Surface Surface Underground Underground


Equipment Class
Moderate Severe Very Severe (H2SO4) Very Severe (HCL) Moderate Severe
Battery Tripping Units EPC 2/10 WS 2/5 SS 1/20 WS 2/10 EPC 1/10 EPC 2/10

Key: WS 2/10
Life expectancy
Paint System

| 18 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. B Date. 25/08/2014

ANNEXURE A3
TITLE: SPECIFIC REQUIREMENTS

Tenderers shall complete this Data Sheet and submit it at the time of tendering.

Project Supplier Offer or


Feature
requirement Compliance
1. Capacity at 80% rating (C3 rate) 10 AH

Double above
2. Electrolyte capacity container
value

3. Number of cells TBC

4. Voltage nominal 110V DC

5. Supply voltage AC (+15%) 110/220

6. Expected average ambient temperature 30ºC ………. ºC

7. Internal impedance fully charged ………. ohms

8. Maximum discharge rate 80 amps 1 secs

9. Float voltage recommended …… volts

10. Float voltage tolerance ……%

11. Equalising included:

State interval ……. days

State rate ……. amps

State duration ……. hours

12. Current limit charge current - max ……. amps

| 1 of
PGNDP0464-03-ECI-SPC-013
20
Battery Tripping Units
Specification

Rev. B Date. 25/08/2014

ANNEXURE A3 (continued)
TITLE: SPECIFIC REQUIREMENTS
Project Supplier Offer
Feature
requirement or Compliance
13. Recharge time to 80% from fully discharge …... hours

14. Anticipated duration between top-ups …… years

Anticipated time between electrolyte


15. …… years
replacements

16. Cell guarantee period after commissioning …… months

17. Dimension of charger …… mm

Dimension of battery stand …… mm

18. Compliance with cell marking YES / NO

…… mm²
19. Minimum conductor size of switchboard 10 mm² (based on 30m
run)

20. Ambient temperature – compensation included YES / NO

21. Output circuits Four (4)

22. Paint system, per Annexure A5 ………………

23 Paint colour per SANS 1091 ………………

| 2 of
PGNDP0464-03-ECI-SPC-013
20

You might also like