H-6745 00 Gma 00 101 Ec A

TABLE DES MODIFICATIONS / MODIFICATIONS TABLE
REV PREPARED CHECKED APPROVED DATE MODIFICATIONS STAT.
A NAK RAJ RAJ 30/8/13 First Issue GFR
Revised as per Client Letter No: HT-TNB165/2010-60CV-EM1-

B NAK RAJ RAJ 26/09/13 T0793. GFR
POWER SYSTEMS
CONTENTS
1 PURPOSE OF THE DOCUMENT………………………………………………………………………4
2 GENERAL………………………………………………………………………………………………...4
2.1 REFERENCE DOCUMENTS, CODES AND STANDARDS………………………………..…4

2.2 ENVIRONMENTAL CONDITION & DESIGN CRITERIA……………………………………..4
2.3 ELECTRICAL NETWORK DATA…………………………………………………………………….4
2.4 WATER CHARACTERISTICS OF COOLING WATER SYSTEM………………………….....5
3 LIST OF EQUIPMENTS…………………………………………………………………………………5
4 TECHNICAL PARTICULARS
4.1 TECHNICAL PARTICULARS OF PUMP……….………………………..……………………. …6
4.1. DRAINAGE PUMPS 1 & 2……………………………………………………….………….…… ….6
4.1.1 Pump Performance Curve ISO 9906-GR1……………………………….……………..6
4.1.2 Technical Data…………………………………………………………………………………..7
4.1.3 Interfaces…………………………………………………………………………………….…...8
4.1.4 Installation requirement……………………………………………………………………..8
4.1.5 Materials…………………………………………………………………………………….…...9
4.2. DEWATERING PUMPS 1 & 2……………………………………………….…………………….10

4.2.1 Pump Performance Curve ISO 9906-GR1………………………..……………….….10
4.2.2 Technical Data…........................................................................................ 11
4.2.3 Interfaces………………………………………………………………………….…………….12
4.2.4 Installation requirement…………………………………………………………………...13
4.2.5 Materials………………………………………………………………………….……..………13
4.3. TAILRACE DEWATERING BOOSTER PUMP …...……………………………………………14

4.3.1 Pump Performance Curve ISO 9906-GR1……………………………….…………… 14
4.3.2 Technical Data…......................................................................................... 15
4.3.3 Interfaces………………………………………………………………………………….…….16
4.3.4 Installation requirement…………………………………………………….……………...17
4.3.5 Materials…………………………………………………………………………..…….………17
4.4. TAILRACE PIT DRAINAGE PUMP ….....................................................................18

4.4.1 Pump Performance Curve ISO 9906-GR2……………………………………..….… 18
4.4.2 Technical Data…......................................................................................... 19
4.4.3 Interfaces……………………………………………………………………….……….……..20
4.4.4 Installation requirement……………………………………………………………….…..21
4.4.5 Materials…………………………………………………………………….…………….……21
4.5. PORTABLE DRAINAGE PUMP …...………………………………….…………………………22

4.5.1 Pump Performance Curve ISO 9906-GR1…………………………………………… 22
4.5.2 Technical Data…......................................................................................... 23
4.5.3 Interfaces…………………………………………………………………………………….….24
4.5.4 Installation requirement……………………………………………………………….…...25
4.5.5 Materials…………………………………………………………………………..…………….25
5.0 Spares List…………………………………………………………………………………………………...26
H-674500GMA00101EC /B Page 3 of 26
POWER SYSTEMS
1 PURPOSE OF THE DOCUMENT
This specification covers the requirements for design, manufacturing and tests for
Submersible pump of drainage and dewatering system.
Owner : TENAGA NASIONAL BERHAD (TNB)
Purchaser : ALSTOM India Ltd, Vadodara, India.
Country : Malaysia
Site : HULU TERENGGANU HYDROELECTRIC PROJECT
2 GENERAL
2.1 Reference Documents, Codes and Standards
The equipment shall comply with the following documents:

1) Flow Diagram for drainage and dewatering system: H-674500GMA00001FB
The Submersible shall be designed, manufactured, tested and supplied in compliance with
this specification and the latest edition of the following standards and/or codes stated herein
and the applicable local and national statutory/regulatory requirements:
List of Applicable Standards:
ISO : 8501 Surface preparation (If Applicable)
ANSI B 16.1 & En 1092-1 Pipe flanges and flange fittings
ASME SA Sec VIII Div-I Pressure Vessel code
Quality Assurance: ISO 9000-Quality Management and Quality Assurance
standards.
2.2 ENVIRONMENTAL CONDITION & DESIGN CRITERIA
1 EL.123.30M above MSL

Altitude
(Submersible pump)
2. Location of devices Indoor
3. Maximum ambient temperature 35 °C

4. Minimum ambient temperature 20 °C
5. Humidity (RH) 85 %
2.3 ELECTRICAL NETWORK DATA
Auxiliary power supplies

LV AC power supply:
Rated Voltage 415 / 240 V AC
Voltage variation range + 5 % , -15 %
Distribution 3 Phases + Neutral
Rated Frequency 50 Hz ± 5 %
Earthing Mode Solidly Earthed
H-674500GMA00101EC /B Page 4 of 26
POWER SYSTEMS
2.4 WATER CHARACTERISTICS OF DRAINGE AND DEWATERING WATER SYSTEM
As per contract clause no’s So.3 of volume –part 1 0f 2
3 LIST OF EQUIPMENTS
Submersible pump of drainage and dewatering system
DESIGNATION TAG NO
DRAINAGE PUMP-1 20GMA00 AP001

DRAINAGE PUMP-2 20GMA00 AP002
DEWATERING PUMP-1 21GMB00 AP001
DEWATERING PUMP -2 21GMB00 AP002
DEWATERING PUMP -3 21GMB00 AP003
TAILRACE DEWATERING BOOSTER PUMP-1 21GMB00 AP004
TAILRACE DEWATERING BOOSTER PUMP -2 21GMB00 AP005
B
TAILRACE PIT PUMP-1 21GMB00 AP006
TAILRACE PIT PUMP -2 21GMB00 AP007
PORTABLE PIT PUMP 20GMA00 AP003
4 TECHNICAL PARTICULARS OF PUMPS
4.1 DRAINAGE PUMPS 1 & 2 (Tag no’s: 20GMA00 AP001 & 20GMA00 AP002)
4.1.1 Pump Performance Curve ISO 9906-GR1.
H-674500GMA00101EC /B Page 5 of 26
POWER SYSTEMS
PERFORMANCE CURVE
DATE PROJECT: ISSUE PROD
2013-07-30 Performance curve 8
NO. OF TOT.MOM.OF
POLES 4 FREQ. 50 HZ
C 3231/605
BLADES....... 2 INERTIA...... 1.30 KGM 2 CURVE NO
IMPELLER
THROUGHLET... 88
RATED
SPEED........ 1475 RPM
VOLTAGE...... 415 V 53- 430
MOTOR SHAFT IMPELLER DIAMETER
Circular POWER........ 70 kW
STARTING 365 mm
TORQUE....... 560 NM MOTOR TYPE
1/1-LOAD 3/4-LOAD 1/2-LOAD MAX
MOTOR COS PHI 0.87 0.83 0.75
TORQUE....... 1200 NM 35-29-4AA /02 (11)
RATED GEAR TYPE RATIO
MOTOR EFFICIENCY 92.0% 93.0% 93.0% CURRENT...... 121 A
STARTING 3-4 times for soft starter
GEAR EFFICIENCY CURRENT....f.o
. r soft starter starting
POWER
[kW]
70
O
60
1 *
50
40
DUTY POINTs_: FLOW [m3/h]

____________ HEAD [m] POWER [kW] EFF. [%] NPSHre[m] GUARANTEE
* *
367 37.0 (<55.7) ( 67.9 ) 5.0 ISO 9906 Grade 1
HEAD NPSHre
[ft] [m] [m] EFF.
50 [%]
160
45 90
140
40 80
org:BUILD/PROD
120
35 1 14 70
100 30 12 60
*
O
80 25 10 50
PECU rev:19.14 /CUPC
20 8 40
60
15 6 30
40
10 4 20
20
5 2 10
unix AUTHOR: fal957
NO CONTINUOUS OPERATION
ALONG DASHED CURVE
0 0 0
0 200 400 600 800 1000
[m 3/h]
0 1000 2000 3000 4000 USgpm
NOTE:
CURVES SHOW PERFORMANCE WITH CLEAR COLD WATER.
FLOW
* : PUMP EFFICIENCY / SHAFT POWER (values in the parenthesis are not guaranteed )
O : OVERALL EFFICIENCY / INPUT POWER
USA
NPSHre = NPSH3% + min. operational margin
H-674500GMA00101EC /B Page 6 of 26
POWER SYSTEMS
4.1.2 Technical Data
Item Unit/Standard Rated Data

GENERAL Qty. 2
Hydraulic characteristics Service Raw water as per “S0.3
Make/ Model Flygt/ CP 3231
Manufacturing country Sweden
Number of stages Single
Impeller type Non Clog, 2 Vane Impeller.
Variable flow (due to change in suction head) Yes
Nominal flow rate m3/h 367
Nominal HMT (estimated) mCW 37
3
Max. / min. flow rate m /h 1080/300
Max. HMT at minimum flow rate mCW 51 Mtrs. ( Shut Off head)
Min. HMT mCW 29.26
Elevation M 123.3
NPSH mCW 5.0 NPSHre
0.7 ( no closed loop cooling, pump
Min. immersion height (pumping off) M
liquid is used for cooling)
Max. immersion height M 36m of submergence.
B
Nominal pressure Bar relat. 37.0 mtrs.(TDH)
Min. / max. suction side pressure mCW 0.7
Maximum pressure NP 51 mtrs (Shut off head)
1.5 x Pmax. Duration 30 min
Internal body test pressure and test duration bar relat.
(Internal hydro body test)
Pump mechanical power kW 54.49 BKW
Hydraulic efficiency % 67.9
Pump-motor combined efficiency % 63.10
Sound pressure level dBA (@1m) 70 -85 dBA
Mechanical characteristics
Impeller type and diameter Mm Channel/365mm
Motor to pump coupling Direct mounted
Discharge nozzle position Vertical
Bearing-Life time Hours Minimum 40 000
Bearing Lubrication self-lubricated/oil
Bearing vibrations (indicate standard)-AS
mm/s peak 4.5
PER ISO/HI
Hardness difference between fixed and
BHN 50
rotating seals
Over-speed % n-1 25
Electrical characteristics
Rated voltage VAC / VDC 415 VAC + 5% -15%
Frequency Hz 50Hz
Combined variation of voltage & frequency 10% & -15%
Nominal Speed RPM 1475
Control switches power supply 415
Max. star-up number 1/h 6 per hour.
H-674500GMA00101EC /B Page 7 of 26
POWER SYSTEMS
Normal operation KW 70
Nominal current A 121
Power factor Cos 0.87
Start-up conditions 50Hz, 415V
Starting type Soft starter
For Soft starter – (Starting current
Current A
3 to 4 time of rated current)
Starting time 5 to 8 sec
Motor power at nominal load kW 59.23
Global nominal efficiency % 92% ( motor efficiency)
Nominal motor velocity Rpm 1475
Motor enclosure protection IP IP68
H & Temperature rise limit up to
Winding insulation
Class B
Earthing distribution 1
Neutral distribution 3
Junction Box- FLS Moisture sensor
Stator housing- FLS Moisture
Infiltration sensor (Quantity is 1)
Sensor
Oil Chamber- CLS
PT-100 for following
1. Lower bearing PT 100
2. Stator Winding 1st Winding PT
Temperature sensor
100
3. Stator Winding PT 100 for 2nd
& 3rd winding
Pump uses the pumped media in an
Motor cooling type open cooling arrangement. It
integrated cooling.
Type of motor coolant used Pump liquid is used for cooling.
4.1.3 Interfaces
Item Unit/ Standard Xylem

Mechanical
Suction pipe size DN 250mm
Discharge pipe size DN 200mm
Discharge nozzle orientation Vertical
End connections / flanges / Standard NP / Class En1092-1
Weight Kg 1295
Electrical
Cable type Submersible
Cable length M 60 m. Flygt make.
Power cables Type SUBCAB
Section mm² 4G35
Supplied terminal box minimum capacity mm² This is Submersible Pump & Cable is
and type connected inside the pump
Control cables Type 60 m
Section mm² 24x1.5
Supplied terminal box minimum capacity This is Submersible Pump & Cable is
H-674500GMA00101EC /B Page 8 of 26
POWER SYSTEMS
4.1.4 Installation Requirements
Item Unit Xylem data

Guide bar (stainless steel - SS304) Type Double guide bar
Guide bar length M 6
Guide bar stiffeners or supports (SS) with Yes/No Yes
anchor fasteners (underwater application,
make: HILTI/FISCHER)
Installation type Foot mounted. Wet pit Auto coupling.
Duck foot bend with anchor fasteners Yes/No Cast Iron
(underwater application, make:
HILTI/FISCHER)
Suction strainer (mesh opening as per particle Yes/No SS304
handling capability of pump)
Lifting lug Cast Iron ( ASTM-A 48 – No 35 B )
lifting chain (CS galvanized) length m 10
Foundation blots (Anchor fasteners for pump Yes/No Yes
& base frame underwater application, make:
HILTI/FISCHER)
Type of chain (End connection of chain pump Yes/No Hot dip Galvanized Steel.
end)
Sump Wet/dry Wet
Weight kg 1295
Min. distance between 2 pumps m 0.4
4.1.5 Materials
Item Unit Xylem

Pump casing Cast Iron ( ASTM-A 48 – No 35 B )
Impeller ASTM (CD-4MCu)
Pump shaft SS ( ASTM/AISI 431)
All internal components in contact with Hard Iron or SS
water, fixed & rotating seals and suction bell
housings.
Motor casing Cast Iron ( ASTM-A 48 – No 35 B )
Strainer SS 316
Chain Hot dip Galvanized Steel(EN 818-1, 818-7 with
Safety factor 5)
Bolting, fittings, … Stainless steel 316
Gasket ( suitable for long life) Non asbestos type
Pump color Grey { Base cote is Acrylic (waterborne) and
topcoat is Oxirane ester,2–pack } Thickness
= 200 μm
4.2 DEWATERING PUMP 1 & 2 & 3 (Tag no’s : 21GMB00 AP001, 21GMB00
AP002, 21GMB00 AP003)
4.2.1 Pump Performance Curve ISO 9906 Gr 1
H-674500GMA00101EC /B Page 9 of 26
POWER SYSTEMS
PERFORMANCE CURVE
NO. OF TOT.MOM.OF
POLES 4 FREQ. 50 HZ
C 3231/705
IMPELLER
THROUGHLET... 88 RATED
SPEED........ 1480 RPM
VOLTAGE...... 415 V 53- 430
STARTING 430 mm
MOTOR COS PHI 0.87 0.84 0.75
TORQUE....... 2110 NM 43-30-4AA /05 (12)
STARTING 3-4 times rated current
GEAR EFFICIENCY CURRENT......for soft starter starting
POWER
[kW]
120
O
1
100
*
80
60

* *
562 48.0 ( < 98.2 ) ( 77.3 ) 4.9 ISO 9906 Grade 1
HEAD NPSHre
[ft] [m] [m] EFF.
240 [%]
70
220
*
200 60 O 60
180
org:BUILD/PROD
50 50
160
1
140
40 20 40
120
100 30 15 30
80
20 10 20
60
40
10 NPSHre 5 10
unix AUTHOR: fal957
20
ALONG DASHED CURVE
0 0 0
0 200 400 600 800 1000 1200 3
[m /h]
0 1000 2000 3000 4000 5000 USgpm
NOTE:
CURVES SHOW PERFORMANCE WITH RAW WATER.
FLOW
* : PUMP EFFICIENCY / SHAFT POWER
USA
H-674500GMA00101EC /B Page 10 of 26
POWER SYSTEMS
Item Unit/Standard Rated data

GENERAL Qty. (2WORKING + 1 STANDBY)
Make / model FLYGT/ CT 3231
Manufacturing country Sweden
Variable flow (due to change in suction
Yes
head)
3
Max. HMT at minimum flow rate mCW 77 ( Shut Off head)
Min. HMT mCW 27
Elevation m 119.8
NPSH mCW 4.9 NHSHre
Min. immersion height (pumping off) m Dry type installation
Max. immersion height m 30
Nominal pressure bar relat. 48.0 mtrs.(TDH)
Min. / max. suction side pressure mCW 22 to 0.7
Internal body test pressure and test
bar relat. 1.5 x Pmax. Duration 30 min *
duration
Impeller type and diameter mm Channel /430mm
Bearing Lubrication (#) self-lubricated/oil
Bearing vibrations (indicate standard)-
mm/s peak 4.5
AS PER ISO/HI
BHN 50
rotating seals
Over-speed % n-1 25
Frequency Hz 50Hz
Combined variation of voltage &
10% & -15%
frequency
Normal operation 125 KW Motor.
H-674500GMA00101EC /B Page 11 of 26
POWER SYSTEMS

For Soft starter – (Starting current 3 to
Current A
4 time of rated current)
Motor power at nominal load kW 103.36.
Nominal motor velocity rpm 1480
H & Temperature rise limit up to Class
Winding insulation
B
Infiltration sensor (Quantity-1) Stator housing- FLS Moisture Sensor
Oil Chamber- CLS
Temperature sensor (type and quantity)
100
& 3rd winding
Motor cooling type open cooling arrangement. It
integrated cooling.
No closed loop cooling, pump liquid is
Type of motor coolant used
used for cooling
4.2.3 Interfaces
Item Unit/ Standard Rated data

Mechanical
Suction Size DN 250mm (Suction Pipe diameter 300mm)
End connections / flanges / Standard NP / Class En 1092-1
Weight Kg 1385
Electrical
Cable length m 60 m. Flygt make
Section mm² 4G70
Section mm² 24x1.5
Supplied terminal box minimum capacity This is Submersible Pump & Cable is
and type. connected inside the pump
H-674500GMA00101EC /B Page 12 of 26
POWER SYSTEMS
Item Unit Rated data

Installation type Dry pit(On pedestal)
Suction bend with anchor fasteners (underwater Yes/No Cast Iron

application, make: HILTI/FISCHER)
Suction strainer (mesh opening as per particle Yes/No Dry Installation

handling capability of pump & Material:SS304)
lifting chain length m 45
Foundation blots (Anchor fasteners for pump & Yes/No Yes
base frame underwater application, make:
HILTI/FISCHER)
Sump Wet/dry Dry type(humid)
Type of chain (End connection of chain--pump Yes/No Hot dip Galvanized Steel(EN 818-1, 818-7 with
end) Safety factor 5)
Weight kg 1385
4.2.5 Materials

All internal components in contact Hard Iron or SS

with water, fixed & rotating seals and
suction bell housings
Safety factor 5)

topcoat is Oxirane ester, 2–pack }Thickness = 200
μm
4.3 TAILRACE DEWATERING BOOSTER PUMP- 1 & 2 ( Tag no’s : 21GMB00AP004 & 21GMB00 AP005 &
21GMA00AP006)
B
4.3.1 Pump Performance curve ISO 9906 Gr1
H-674500GMA00101EC /B Page 13 of 26
POWER SYSTEMS
PERFORMANCE CURVE
NO. OF TOT.MOM.OF
POLES 4 FREQ. 50 HZ
C 3231/705
IMPELLER
THROUGHLET... 88 RATED
SPEED........ 1480 RPM
VOLTAGE...... 415 V 53- 430
STARTING 430 mm
MOTOR COS PHI 0.87 0.84 0.75
TORQUE....... 2110 NM 43-30-4AA /05 (12)
STARTING 3-4 times rated current
GEAR EFFICIENCY CURRENT......for soft starter starting
POWER
[kW]
120
O
1
100
*
80
60

* *
562 48.0 ( < 98.2 ) ( 77.3 ) 4.9 ISO 9906 Grade 1
HEAD NPSHre
[ft] [m] [m] EFF.
240 [%]
70
220
*
200 60 O 60
180
org:BUILD/PROD
50 50
160
1
140
40 20 40
120
100 30 15 30
80
20 10 20
60
40
10 NPSHre 5 10
unix AUTHOR: fal957
20
ALONG DASHED CURVE
0 0 0
0 200 400 600 800 1000 1200 3
[m /h]
0 1000 2000 3000 4000 5000 USgpm
NOTE:
CURVES SHOW PERFORMANCE WITH CLEAN COLD WATER.
FLOW
* : PUMP EFFICIENCY / SHAFT POWER (Values in parenthesis are not guaranteed)
USA
H-674500GMA00101EC /B Page 14 of 26
POWER SYSTEMS
Item Unit/Standard Rated data

GENERAL Qty. (2 WORKING)
Make / model Flygt/ CT 3231
Manufacturing country SWEDEN
Yes
head)
3
Min. HMT mCW 44.4
Elevation m 119.8
NPSH mCW 4.9 NHSHre
Min. immersion height (pumping off) m Dry type installation
Nominal pressure bar relat. 48.0 mtrs.(TDH)
Min. / max. suction side pressure mCW 22 to 0.7
bar relat. 1.5 x Pmax. Duration 30 min *
duration
Impeller type and diameter mm Channel /430mm
Bearing Lubrication (#) self-lubricated/oil
mm/s peak 4.5
AS PER ISO/HI
BHN 50
rotating seals
Over-speed % n-1 25
Frequency Hz 50Hz
10% & -15%
frequency
Normal operation 125 KW Motor.
Power factor Cos φ 0.87
H-674500GMA00101EC /B Page 15 of 26
POWER SYSTEMS

For Soft starter – (Starting current 3 to
Current A
4 time of rated current)
Motor power at nominal load kW 103.36
H & Temperature rise limit up to
Winding insulation
Class B
Infiltration sensor ( quantity 1) Stator housing- FLS Moisture Sensor
Oil Chamber- CLS
Temperature sensor (type and quantity)
100
& 3rd winding
Motor cooling type open cooling arrangement. It integrated
cooling.
No closed loop cooling, pump liquid is
Type of motor coolant used
used for cooling
4.3.3 Interfaces

Mechanical
Suction size DN 250mm (Suction Pipe diameter 300mm)
Weight Kg 1385
Electrical (#)
Cable length m 60 m. Flygt make
Section mm² 4G70
Supplied terminal box minimum capacity and mm² This is Submersible Pump & Cable is
type connected inside the pump
Section mm² 24x1.5
Supplied terminal box minimum capacity and This is Submersible Pump & Cable is
type. connected inside the pump
H-674500GMA00101EC /B Page 16 of 26
POWER SYSTEMS
Installation type Dry pit(On pedestal)

Suction bend with anchor fasteners Yes/No Cast Iron
(underwater application, make:
HILTI/FISCHER)
lifting chain length m 45
Foundation blots (Anchor fasteners for pump Yes/No Yes
& base frame underwater application, make:
HILTI/FISCHER)
Sump Wet/dry Dry type(humid)
Type of chain (End connection of chain--pump Yes/No Hot dip Galvanized Steel(EN 818-1, 818-7 with
end) Safety factor 5)
Weight kg 1385
4.3.5 Materials

water, fixed & rotating seals and suction
bell housings
Safety factor 5)

topcoat is Oxirane ester, 2–pack }Thickness =
200 μm
4.4 TAILRACE PIT PUMP 1 & 2 (Tag no’s : 21GMB00 AP006 & 21GMB00 AP007)
4.4.1 Pump Performance Curve ISO 9906 GR2 B
H-674500GMA00101EC /B Page 17 of 26
POWER SYSTEMS
PERFORMANCE CURVE
2013-09-10 Performance Curve 5
NO. OF TOT.MOM.OF
POLES 2 FREQ. 50 HZ
NP 3153.185 SH
RATED
SPEED........ 2920 RPM
VOLTAGE...... 415 V 53- 298-00 -10 70
POWER........ 15 kW
STARTING 194 mm
1/1-LOAD 3/4-LOAD 1/2-LOAD
MAX
MOTOR COS PHI 0.86 0.80 0.69
TORQUE....... 190 NM 21-18-2BB /01 (11)
STARTING
GEAR EFFICIENCY CURRENT...... 222 A
POWER
15
[kW] O
14
13 *
12 1
11
10

* *
25.0 48.0 ( <10.8) (28.7) 3.0 ISO 9906 Grade 2
HEAD NPSHre
B
[ft] [m] [m] EFF.
180 55 [%]
50
160
1
45 60
140
40
org:BUILD/PROD
50
120
35 14
60.7
100 30 12 40
*
O
80 25 10
30
20 8
60
15 6 20
40 NPSHre11 m
10 4
NPSHre 10
20
5 2
unix AUTHOR: fal344
0 0 0
0 20 40 60 80 100 120 140 160 3
[m /h]
0 100 200 300 400 500 600 USgpm
NOTE:
FLOW
USA
H-674500GMA00101EC /B Page 18 of 26
POWER SYSTEMS
GENERAL Qty. 2
Hydraulic characteristics Service Raw water as per "S0.3
Make / Model Flygt/ NP 3153

Manufacturing Country SWEDEN
Impeller type Non Clog, 2 Vane Impeller
Spare impeller (for stage pumps) No
Variable flow (due to change in Yes
suction head)
B
Max. / min. flow rate m3/h 80/10
Max. HMT at minimum flow rate mCW 56( Shut Off head)
Min. HMT mCW 34
Elevation m 117
NPSH mCW 3.0 NPSHre
Min. immersion height (pumping off) m 0.26
Nominal pressure Bar relat. 48.0 mtrs.(TDH)
Bar relat. 1.5 x Pmax. duration 30 min *
duration
B
Impeller type and diameter mm channel/194
mm/s peak 4.5
AS PER ISO/HI
BHN 50
rotating seals
Over-speed % n-1 25
Electrical characteristics
Frequency Hz 50Hz
10% & -15%
frequency
H-674500GMA00101EC /B Page 19 of 26
POWER SYSTEMS

Max. star-up number 1/h 6
Normal operation 15 KW Motor
Start-up conditions 50Hz,415V
Starting type Direct-on-line starting
Current A 222 A Starting current.
Starting time sec 5 to 8
Motor power at nominal load kW 12.
B
Global nominal efficiency % 90 ( motor efficiency)
Winding insulation H & Temperature rise limit up to Class B
1 nos Leakage sensor in inspection chamber
Infiltration sensor (type and quantity)
(Junction box) - FLS
Temperature sensor (type and
PT-100
quantity)
Motor cooling type Closed loop jacketed cooling system
Type of motor coolant used monoprophylen glycol mixed with water
4.4.3 Interfaces
Item Unit/ Standard Rated Data

Mechanical
Suction pipe size DN 150mm
Weight Kg 398
Electrical
Cable length m 60 m. Flygt make.
Section mm² 4G10
Section mm² 12x1.5
Supplied terminal box minimum capacity and mm² This is Submersible Pump & Cable is
type connected inside the pump
Item Unit Xylem’s data

Guide bar (stainless steel-SS304) type Double guide bar
Guide bar length m 40
H-674500GMA00101EC /B Page 20 of 26
POWER SYSTEMS
Guide bar stiffeners or supports (SS) with anchor Yes/No Yes

fasteners (underwater application, make:
HILTI/FISCHER)
Installation type Wet pit Auto coupling.
Duck foot bend (Carbon steel) with anchor fasteners Yes/No Cast Iron
(underwater application, make :HILTI/FISCHER)
Suction strainer (mesh opening as per particle Yes/No Yes

Lifting lug SS
lifting chain (CS galvanized) length m 40
Foundation blots (Anchor fasteners for pump & base Yes/No Yes
frame underwater application, make: HILTI/FISCHER)
Type of chain (End connection of chainÆpump end: Yes/No Hot dip Galvanized Steel(EN 818-1, 818-7
hook, top end: shackle (by supplier) to hook the with Safety factor 5)
monorail (by Alstom)

Sump Wet/dry Wet
Weight kg 398
Min maintenance space L x W x H (m) 1.5 x 1.5 x 1.5
Transportation limit for packed equipment (as per site L x W x H (m) 8x3.3x3.8
condition)
4.2.5 Materials

Impeller Hard Iron (High chromium cast iron )

water, fixed & rotating seals and suction
bell housings
Strainer SS 316

Safety factor 5)

Pump color RAL XXXX Grey { Base cote is Acrylic (waterborne) and topcoat is
Oxirane ester,2–pack }
Thickness = 200 μm
4.5 PORTABLE PIT PUMP (Tag No’s: 20GMA00AP003)
4.5.1 Pump Performance curve ISO 9906 Gr1
H-674500GMA00101EC /B Page 21 of 26
POWER SYSTEMS
PERFORMANCE CURVE
2013-07-29 Performance from Many 2
NO. OF TOT.MOM.OF
POLES 2 FREQ. 50 HZ
BS 2660.181 HT
RATED
SPEED........ 2865 RPM
VOLTAGE...... 415 V 53- 255-00 -12 50
POWER........ 10 kW
STARTING 192 mm
MOTOR COS PHI 0.89 0.85 0.75
TORQUE....... 87 NM 18-15-2BB /01 (10)
STARTING
GEAR EFFICIENCY CURRENT...... 111 A
POWER
[kW] O
9
1
8 *
7

* *
38.8 37.0 ( <7.19) (54.9) 2.6 ISO 9906 Grade 1
HEAD NPSHre
[ft] [m] [m] EFF.
50 [%]
160
45 60
140
40
50
org:BUILD/PROD
120
35 1 * 14
100 O
30 12 40
80 25 10
30
20 8
60
15 6 20
40
10 4
10
20
5 2
unix AUTHOR: fal957
0 0 0
0 20 40 60 80 100 3
[m /h]
0 100 200 300 400 USgpm
NOTE:
FLOW
USA
H-674500GMA00101EC /B Page 22 of 26
POWER SYSTEMS
Unit/
Item Rated data
Standard
GENERAL Qty. 1
Make /Model Flygt/ BS 2660
Manufacturing place Sweden

Spare impeller (for stage pumps) No
Yes
head)
Nominal flow rate m3/h 38.8
Max. / min. flow rate m3/h 100/ 10 (This is the range of Pump)
Min. HMT mCW 17
Elevation m 122.1
NPSH mCW 2.6 NPSHre
Min. immersion height (pumping off) m 0.137

Portable pit pump. Maximum
Max. immersion height m
submergence height 20 mtrs.
Nominal pressure Bar relat. 37.0 mtrs (TDH)
Maximum pressure NP 50 mtrs ( Shut Off head)
Bar relat. 1.5 x Pmax. Duration 30 min *
duration
Impeller type and diameter mm open/192
Bearing vibrations (indicate standard)-AS
mm/s peak 4.5
PER ISO/HI
BHN 50
rotating seals
Over-speed % n-1 25
Frequency Hz 50Hz
Combined variation of voltage & frequency 10% & -15%
H-674500GMA00101EC /B Page 23 of 26
POWER SYSTEMS

Switches breaking current A N.A
Max. star-up number 1/h 6
Normal operation 10 KW Motor
Starting type Direct-on-line starting
Current A 111 A Starting current.
Motor power at nominal load kW 8.34 KW
Global nominal efficiency % 85.5 ( motor efficiency)

Winding insulation H & Temperature rise limit up to Class B
Fault relay / section mm2 Not in our Scope
Infiltration sensor NO
Temperature sensor (type and quantity) PT-100
Pump uses the pumped media in an open
Motor cooling type
cooling arrangement. It integrated cooling.
Type of motor coolant used Pump liquid is used for cooling
4.5.3 Interfaces

Mechanical
Suction pipe size DN Portable pump have side suction.
Discharge pipe size DN Hose dia 100mm
Weight Kg 78
Electrical (#)
Cable length m 20 m. Flygt make.
fitted with plug suitable for surface
mounted water prof socket outlet 16 A(
min) 415 V three pin erth to BS 4343)
Section mm² 4G4
Section mm² 2x1.5
4.5.4 Installation Requirement
H-674500GMA00101EC /B Page 24 of 26
POWER SYSTEMS

Installation type Portable/temporary
Duck foot bend (Carbon steel) with anchor fasteners Yes/No Connected to hose
(underwater application, make: HILTI/FISCHER)
Suction strainer (mesh opening as per particle Yes/No Yes

Lifting lug ASTM B 211/221 AA 6082
lifting chain length M 10

Type of chain (End connection of chain Æpump Yes/No Hot dip Galvanized Steel(EN 818-1,
end) 818-7 with Safety factor 5)
Sump Wet/dry Wet

Weight Kg 78
Min. distance between 2 pumps M 0.2
4.5.5 Materials

Pump casing Outer casing is Stainless steel
Impeller (Minimum MOC grade-CF8M) ASTM A532 (High chromium iron )

Pump shaft (Minimum MOC grade-SS304) SS431
All internal components in contact with water, Hard Iron or SS

fixed & rotating seals and suction bell housings(
MS is not acceptable at all)
Motor casing Stator housing is Aluminum
Strainer SS
Lifting lug ASTM B 211/221 AA 6082
Safety factor 5)
Bolting, fittings, … SS316
Pump color Silver.
H-674500GMA00101EC /B Page 25 of 26
POWER SYSTEMS
5.0 Mandatory Spares Part List
DRAINAGE PUMP, DEWATERING PUMP Model CP 3231/605 3-430 - 70 KW

Description Qty. Unit
Wear ring 1 no’s
Impeller 1 no’s
Bearings ( DE & NDE) 1 no’s
Double Mechanical seals 2 set
Equipment for control & supervision (Thermistor & moisture sensor) 1 set
DEWATERING PUMP Model CT 3231/705 -430 125 KW
wear ring 1 no’s
Impeller 1 no’s
Bearings ( DE & NDE) 1 set
Double Mechanical seals 2 set
Equipment for control & supervision (Thermistor & moisture sensor) 1 set
TAILRACE DEWATERING BOOSTER PUMP Model CT 3231/705 -430 125 KW

Mechanical seals 1 no’s
Gasket/ O-ring set 1 set
Thermistor & moisture sensor 1 no’s
TAILRACE PIT PUMP model NP 3153 SH -3-272 15 KW

Mechanical seals 1 no’s
Gasket/ O-ring set 1 set
Thermistor & moisture sensor 1 no’s
Erection and commissioning spare :
For DRAINAGE PUMP, DEWATERING PUMP (Model CP 3231/605 3-430 ) , DEWATERING PUMP (Model
CT 3231/705 -430 ) TAILRACE PIT PUMP (model NP 3153 SH -3-272 ) and Portable pit Pump BS
2660HT).
Sl No Description Qty. & Unit Remarks

1.1 Helicoil insert ( For impeller loc nut) 1 nos N.A
1.2 O-ring each type 1set OK
1.3 Gasket each used type 1 set N.A
1.4 Flexible hose pipe for cooling of motor stator 1 nos. N.A
1.5 Rubber Diaphragm for For Auto settler coupling 1 nos. N.A
1.6 Gasket for For Auto settler coupling 1set N.A
NA : Not applicable
H-674500GMA00101EC /B Page 26 of 26

H-6745 00 Gma 00 101 Ec A

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

H-6745 00 Gma 00 101 Ec A

Uploaded by

Copyright:

Available Formats

TABLE DES MODIFICATIONS / MODIFICATIONS TABLE

REV PREPARED CHECKED APPROVED DATE MODIFICATIONS STAT.

A NAK RAJ RAJ 30/8/13 First Issue GFR

Revised as per Client Letter No: HT-TNB165/2010-60CV-EM1-

1 PURPOSE OF THE DOCUMENT………………………………………………………………………4

2.1 REFERENCE DOCUMENTS, CODES AND STANDARDS………………………………..…4

4.2. DEWATERING PUMPS 1 & 2……………………………………………….…………………….10

4.3. TAILRACE DEWATERING BOOSTER PUMP …...……………………………………………14

4.4. TAILRACE PIT DRAINAGE PUMP ….....................................................................18

4.5. PORTABLE DRAINAGE PUMP …...………………………………….…………………………22

5.0 Spares List…………………………………………………………………………………………………...26

1 PURPOSE OF THE DOCUMENT

Owner : TENAGA NASIONAL BERHAD (TNB)

Purchaser : ALSTOM India Ltd, Vadodara, India.

Site : HULU TERENGGANU HYDROELECTRIC PROJECT

2.1 Reference Documents, Codes and Standards

The equipment shall comply with the following documents:

2.2 ENVIRONMENTAL CONDITION & DESIGN CRITERIA

1 EL.123.30M above MSL

3. Maximum ambient temperature 35 °C

2.3 ELECTRICAL NETWORK DATA

Auxiliary power supplies

2.4 WATER CHARACTERISTICS OF DRAINGE AND DEWATERING WATER SYSTEM

As per contract clause no’s So.3 of volume –part 1 0f 2

Submersible pump of drainage and dewatering system

DRAINAGE PUMP-1 20GMA00 AP001

4 TECHNICAL PARTICULARS OF PUMPS

4.1.1 Pump Performance Curve ISO 9906-GR1.

DUTY POINTs_: FLOW [m3/h]

NPSHre = NPSH3% + min. operational margin

4.1.2 Technical Data

Item Unit/Standard Rated Data

Item Unit/ Standard Xylem

4.1.4 Installation Requirements

Item Unit Xylem data

Item Unit Xylem

4.2.1 Pump Performance Curve ISO 9906 Gr 1

DUTY POINTs_: FLOW [m3/h]

NPSHre = NPSH3% + min. operational margin

4.2.2 Technical Data

Item Unit/Standard Rated data

Nominal current A 217

Item Unit/ Standard Rated data

4.2.4 Installation Requirements

Item Unit Rated data

Suction bend with anchor fasteners (underwater Yes/No Cast Iron

Suction strainer (mesh opening as per particle Yes/No Dry Installation

Item Unit Rated data

Pump shaft SS ( ASTM/AISI 431)

All internal components in contact Hard Iron or SS

Gasket ( suitable for long life) Non asbestos type

Pump color Grey { Base cote is Acrylic (waterborne) and

DUTY POINTs_: FLOW [m3/h]

NPSHre = NPSH3% + min. operational margin

4.3.2 Technical Data

Item Unit/Standard Rated data

Start-up conditions 50Hz, 415V

Item Unit/ Standard Rated data

4.3.4 Installation Requirements

Installation type Dry pit(On pedestal)

Item Unit Rated data

Gasket ( suitable for long life) Non asbestos type

4.4.1 Pump Performance Curve ISO 9906 GR2 B