NOORo III TOWER CSP POWER PLANT

CLIENT: CONTRACTORS:

OPERATION & MAINTENANCE MANUAL OF DC SYSTEM

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 Signature Control

Written Checked Approved

YUE QUANXI KONG QINGQUAN JIANG HAO

Changes Record

Rev Date Author Affected section Changes

0 23-05-2017

Signature Control

Written Checked Approved

YUE QUANXI KONG QINGQUAN JIANG HAO

 Raw water treatment system

Table of contents

1.PURPOSE----------------------------------------------------------------------------------------------- 3
2.SCOPE--------------------------------------------------------------------------------------------------- 3
3.ROLES AND RESPONSIBILITIES---------------------------------------------------------------------4
4. EQUIPMENTS--------------------------------------------------------------------------------------4
4.1 RAW WATER INTAKE PUMP:--------------------------------------------------------------4
4.2 EQUIPENT LIST :------------------------------------------------------------------------------ 5
5. TERMINOLOGY------------------------------------------------------------------------------------- 9
6. PROCEDURE---------------------------------------------------------------------------------------- 9
6.1 RAW WATER TREATMENT SYSTEM:-----------------------------------------------------9
6.2 RAW WATER PARAMETRE ANALYSE :-------------------------------------------------10
6.3 SYSTEM INTRODUCTIONS---------------------------------------------------------------12
6.3.1 CLARIFIER WORKING PRINCIPLE:----------------------------------------------------12
6.3.2 USE AND APPLICATION RANGE OF BLENDER AND SCRAPER:-----------------12
6.3.3 BLENDER AND SCRAPER STRUCTURE AND WORKING PRINCIPLE:-----------13
6.4 DOSING SYSTEM :-------------------------------------------------------------------------- 13
6.4.1 USE AND PROFILE:----------------------------------------------------------------------13
6.4.2 THE MAIN TECHNICAL PARAMETERS:----------------------------------------------13
6.4.3 THE RATIO OF LIQUID AND DOSAGE-----------------------------------------------14
6.5 SLUDGE PROCESSING SYSTEM----------------------------------------------------------14
6.5.1 DESCRIPTION:----------------------------------------------------------------------------14
6.5.2 SRUCTURE:-------------------------------------------------------------------------------- 15
6.5.3 WORKING PRINCIPLE:------------------------------------------------------------------15
6.5.4 SLUDGE THICKENING POND:---------------------------------------------------------16
6.6 PRE-START CHECK FOR RAW WATER TREATMENT---------------------------------16
6.6.1 PRECAUTIONARY MEASURES:--------------------------------------------------------16
6.6.2 CHECK FOR RAW WATER :-------------------------------------------------------------17
6.6.3 CHECK FOR RAW WATER INTAKE PUMP :------------------------------------------17
6.6.4 CHECK FOR CLARIFIER:----------------------------------------------------------------17
6.6.5 CLARIFIER DOSING SYSTEM:---------------------------------------------------------18
6.6.6 SLUDGE CONCENTRATE POND :-----------------------------------------------------18
6.6.7 CHECK FOR INTERMEDIATE WATER POND :--------------------------------------19
6.6.8 ENVIRONMENTAL PRECAUTIONS MEASURES:------------------------------------19
6.7 SYSTEM STARTUP-------------------------------------------------------------------------19
6.7.1 CLARIFIER START :-----------------------------------------------------------------------19
6.8 SYSTEM SHUTDOWN---------------------------------------------------------------------20
6.8.1 SYSTEM SHUTDOWN:------------------------------------------------------------------20
6.8.2 CONDITIONS AND RESTRICTIONS :--------------------------------------------------20
6.9 MONITORING DURING THE OPERATION:--------------------------------------------21
6.10 DAILY MAINTENANCE :-----------------------------------------------------------------21
6.11 ABNORMAL CONDITION HANDLING :-----------------------------------------------22
1.PURPOSE

The raw water treatment system removes colloids, suspended solids, ions, and kills microorganisms in

the raw water, Improve the quality of raw water and reduce the running burden of the pretreatment

equipment, Prevent scaling, fouling and microbial contamination in RO and EDI equipment, This is the first

step and a very important and critical step in the safe and stable operation of the desalted water

treatment system.
2.SCOPE

This manual applies only to the operation of the Noor II ﹠ III raw water treatment system

3.ROLES AND RESPONSIBILITIES

The water treatment operator is responsible for the water treatment and supply water to whole plant,

and has jurisdiction over the entire chemical water treatment equipment, structures and their site. During

the hour on duty, the water treatment operator shall correctly start, run and stop the water purification

equipment according to the regulations, and carry out the water sample analysis and record of each

section of the water treatment on time.

4. EQUIPMENTS
4.1 RAW WATER INTAKE PUMP:
SN Items Unit Intake Pump
0 KKS 06GAA10AP001/06GAA10AP001
1 Tem. Inlet ℃ 25
2 Pressure Inlet Bar 1
3 Media Density Kg/m³ 1000
4 Design flow m³/h 120
5 TDH m 25
7 Rotate Speed r/min 2950
8 NPS Hr m 2.5
9 Pump Efficiency % 71
10 Case design pressure MPa 1.6/2.5
11 Min. flow m³/h 19
12 TDH in Min. flow m 31
13 Shut off Pressure m 31.8
14 Shaft length m 0.59
15 Impeller style(inlet) 　 Single
16 Impeller no. 　 Single
17 Bearing type/no. 　 /
18 Max. Thrust KN /
19 Shaft power KW 11.8
20 Sealing type 　 Mechanical seals
21 Sealing water MPa /
22 Critical speed r/min 9400/71400
23 Motor 　
24 Motor power KW 15
25 Voltage V 400
26 Motor efficiency 90.3
27 Motor cooling IC411
28 Pump Material
Pump Case ASTM A216 WCB
Impeller ASTM A743 CA15
Sealing Parts /
Shaft ASTM A434 ClassBB
Shaft sleeve A276/Gr.410
Bearing SKF steel
Coupler A278/class30
Base frame SA516
29 Noise level dB(A) <85
4.2 EQUIPENT LIST :

Specification
NO. Name Unit Quantity Remarks
and model
Instrument

control part
(specific

(first part) selection

in accordance

with 4.11

requirements)
Local instrument
1
(detailed list)
Piece
1.1 Pressure gauge 0-0.6MPa 6

Piece
1.2 Pressure gauge 0-1.0MPa 8

Far E as Tone
2
(detailed list)
Frequency
2.1 set 2 Blender
converter
Frequency
2.2 Set 6 Dosing device
converter
0-100NTU
2.3 Turbidity meter set 2 Outlet pipe
4-20mA
0-1000NTU Into the mouth of the
2.4 Turbidity meter set 1
4-20mA mouth
Electromagnetic
2.5 DN150 set 2
Flow meter
Magnetic flap
2.6 4-20mA set 4 Dosing device
level gauge
4-20mA
2.7 Mud gauge set 1 Sludge thickening tank
0-5m
Ultrasonic level 4-20mA Regulation pond
2.8 set 1
gauge 0-5m
 Specification
NO. Name Unit Quantity Remarks
and model
Instrument

valves, pipe joints stainless steel

3 Batch 1
and instrument

sampling tube
4 Cable Batch 1
Not included
5 In situ box Batch 1
PLC
Site installation

and other
6 Batch 1
installation

materials
Part of the
（second
equipment
part）
materials
Mechanical
φ5000×5600mm
1 Accelerated set 2
Q=60m3/h
Clarification Pond
1.1 Electric scraper set 2

1.2 Blender set 2

Inclined tube

diameter
Non-toxic materials，
30~35mm，
1.3 Inclined tube m2 35 high strength
Inclined tube
，Light weight
installation

inclination ~60°
Inclined tube stainless steel
1.4 m2 35
packing bracket
2 Sludge lift pump Q=10m3/h，H=20m set 2 Screw sludge pump
Embedded parts,

Sludge thickening steel platform,

3 Batch 1
tank accessories escalators, railings,

pedal
 Specification
NO. Name Unit Quantity Remarks
and model
4 Sludge thickener set 1
Sludge
Horizontal centrifugal
5 dewatering Q=10m3/h set 1
centrifuge
machine
Supernatant
6 Q=15m3/h，H=20m Set 2 Self-priming pump
reuse pump
7
stainless steel
8 Pipe Blender GW-150 set 2

Manual slurry
9 DN100 set 4 Mud valve
valve
Electric plaster
10 DN100 Set 4 Mud valve
valve
Coagulant dosing
11 3000×1800×1700mm Set 1 With stent
device
1m3
11.1 Solution tank Set 2 Carbon steel lined
φ1200×1200mm
11.2 Blender N=0.75kW set 2
Diaphragm
25L/h，70m，0.37k
11.3 metering set 3 2 used 1 prepared
W
pumps
25FZB-2.5-15
delivery Pump Fluorine plastic self-
11.4 2.5m3/h，15m，0.7 set 1
priming pump
5kW
Coagulant dosing
12 3000×1800×1700mm set 1 With stent
device
1m3
12.1 Solution tank Set 2 Carbon steel lined
φ1200×1200mm
12.2 Blender N=0.75kW set 2
Diaphragm
25L/h，70m，0.37k
12.3 metering Set 3 2 used 1 prepared
W
pumps
12.4 delivery Pump 25FZB-2.5-15 set 1 Fluorine plastic self-
 Specification
NO. Name Unit Quantity Remarks
and model
2.5m3/h，15m，0.7
priming pump
5kW
Electrically
Machine plus pond
13 adjustable DN150 set 2
into the water
gate valve
14 Check valve DN80 set 2 Sludge pump
Supernatant reuse
15 Check valve DN80 set 2
pump
Industrial water supply
16 Check valve DN80 set 2
pump
17 Check valve DN32 set 2 delivery Pump

Manual valve Supernatant reuse

18 DN80 set 2
pump
Manual valve Industrial water supply
19 DN80 set 2
pump
Manual valve
20 DN32 set 2 delivery Pump

21 Electric valve DN80 set 2 Sludge pump

22 Electric valve DN50 set 3 rinse

Adjust the pond Embedded parts,

23 Batch 1
attachment cables and so on
Water supply
24 Batch 1
pipe
25 Sewn pipe Batch 1

26 Dosing pipes UPVC Batch 1

27 Y type filter DN25 set 6

Inclined tube

diameter
Non-toxic
30~35mm，Inclined
28 Inclined tube m2 1 materials，High
tube installation
strength, light weight
inclination

~60°，The total
 Specification
NO. Name Unit Quantity Remarks
and model
height after

installation

(vertical)0.866m
29 Button set 1

30 Indicator light set 1

Frequency
31 set 2 Blender
converter
Frequency
32 set 6 Dosing device
converter
0-100NTU
33 Turbidity meter set 2 Outlet pipe
4-20mA
0-1000NTU
34 Turbidity meter set 1
4-20mA
35 Mud gauge 4-20mA set 1 Sludge thickening tank
Ultrasonic level
36 4-20mA set 1 Regulation pond
gauge
Sludge
Horizontal centrifugal
37 dewatering Q=10m3/h set 1
centrifuge
machine
Hydraulic

38 diaphragm 25L/h，70m， set 3 2used 1 prepared

metering pumps
Hydraulic
25L/h，70m，0.37k
39 diaphragm set 3 2used 1 prepared
W
metering pumps
5. TERMINOLOGY

RO- Reverse osmosis

EDI- Electronic data interchange

PAC- Polyaluminum chloride

PAM- Polyacrylamide

PLC- Program Logic Control

PH- Pondus hydrogenii 

6. PROCEDURE

6.1 RAW WATER TREATMENT SYSTEM:

RAWWATER RAW WATER INTAKE PUMP MECHANICAL ACCELERATED CALRIFIER INTERMEDIATE

WATER POND
DOSING DEVICE

6.2 RAW WATER PARAMETRE ANALYSE :

PARAMETRE ANALYSE RESULTAT UNITE

　

pH 8.15 -

Temperature
15.3 °C

1255 µs/cm T-20°C

conductivity

color <5 Mg Pt/l

salinity 0.60 mg/l

turbidity 9.10 NTU

Dissolved Oxygen 8.40 mgO2/l

CO2 5.50 mg/l

Oxidation Reduction Potential 25.04 V

DBO5 0.80 mgO2/l

DCO <6,27 mgO2/l

OIL and Grease 6.71 mg/l

Al(dissolved) 0.029 mg/l

Al (total) 0.047 mg/l

Sb <0,0042 mg/l

Ag 0.0056 mg/l

As <0,0016 mg/l

B 0.097 mg/l

Ba (total) 0.173 mg/l

Ba (dissolved) 0.152 mg/l

Be <0,0019 mg/l

Cd <0,0027 mg/l

TA 0 °F

　
CO32- mg/l
0

TAC 11.2 °F

　
HCO3 mg/l
137

Ca 119.0 mg/l

Mg 33.0 mg/l

Total Hardness (TH) 43.3 mg/l

Chlorides (Cl-) 192 mg/l

Cr <0,0028 mg/l

Cu <0,0033 mg/l

Fluorides 0.29 mg/l

Fe (dissolved) 0.152 mg/l

Fe (Total) 0.027 mg/l

Mn ( dissolved) 0.031 mg/l

Mn (total) 0.002 mg/l

6.3 SYSTEM INTRODUCTIONS

This project raw pretreatment system with 2 integral mechanical accelerated clarifier, the rated
total water treatment is 120m3/h, and the single seat water yield is 60m3/h.
low turbidity conditions, the normal influent sediment concentration ≤ 0.30Kg / m3, Short-term water

into the water is not more than 0.5Kg / m3.Dosing system service water is 120 ~ 150m3 / h.
Clarifier removal of ions, suspensions and colloids in water by coagulation, clarification, filtration,
sedimentation, etc.
Raw water in the pipeline Blender and fungicide after the full mixing, with sodium hypochlorite
sterilization effect, to ensure that follow-up treatment of membrane elements are not contaminated.

6.3.1 CLARIFIER WORKING PRINCIPLE:

Raw water in the clarifier reaction chamber under the action of the stirring impeller, complete mechanical

reaction, so that the raw water after the static dosing Blender produced by the micro-flock and the

original flow of mud in the original re-collision adsorption, the formation of large flocks, and then raised

from the impeller to the second reaction chamber, and then by the ramp area，to accelerate the collision

between particles, So that the suspended matter to form a larger particle. Resist the buoyancy of water,

forming a precipitate, scrapped by the scraper, through the bottom of the mud tank control discharge,

and the rise of water from the catchment leads, to achieve the effect of clarification of raw water

clarification.

6.3.2 USE AND APPLICATION RANGE OF BLENDER AND SCRAPER:

（ a ） The blender and scraper are the main equipments for the mechanical accelerated clarifier. the
clarifier is used for potable water and process water treatment. The Blender plays the role of mixing and
lifting in the mechanical accelerated clarifier. The scraper plays the role of scraping sludge in the
mechanical accelerated clarifier.

（ b ） Influent suspended solids content: When there is a mechanical mud scraper1000 ～ 5000 mg/L,
within a short period of time not more than 10000mg/L.
6.3.3 BLENDER AND SCRAPER STRUCTURE AND WORKING PRINCIPLE:

（ a ） The blender is mainly composed of a driving device, blender main shaft, a lifting impeller and a
stirring slurry component; The scraper is mainly composed of driving device, transmission shaft and mud
scraping rake.

（ b ） working principle: The impeller at the bottom of the impeller completes the reaction in the first
reaction chamber of the clarifier after the medicine is mixed , the micro flocs and the original alum
flowers in the sludge are repeatedly collided and adsorbed, and larger flocs are formed, then the impeller
is lifted to the second reaction chamber, and then separated by the baffle to the clarification area. the
rising water is drawn from the draft pipe，The sludge is returned to a reaction chamber at the lower part
of the clarification zone ， scraping by scraper, through the bottom tank discharge valve to control the
discharge，achieve the effect of clarification and separation of raw water.

6.4 DOSING SYSTEM :

This dosing system including dosing coagulant, coagulant aids and dehydration flocculants
system，Service water is 120 ~ 150m3 / h.
dosing system is responsible for the Clarifier, sludge thickening pool and sludge dehydrator
dosing ， The coagulant is polyaluminium chloride (PAC), and the coagulant is polyacrylamide
(PAM).

6.4.1 USE AND PROFILE:

In the water supply and drainage process, commonly in adding all kinds of chemical agents, as coagulation
, coagulation aids and disinfection and sterilization, in order to achieve the purpose of water purification.
these agent are solid particles ,liquid and colloid ,in the dosing process must be dissolved, diluted and
dosing than the amount can only get the best results ,so the dissolving drug dosing device is a water
treatment equipment commonly used in the project one.
6.4.2 THE MAIN TECHNICAL PARAMETERS:

Project name parameter Project name parameter

Solution box 1200×1200 Effective volume of 1.0

dimensions(mm) solution
tank(m3/only)

Operating weight (T) ~6

The main technical parameters of supporting equipment

Metering coagulant flow 50L/h power 0.25kw Working 0.7Mpa

pressure
pumps Coagulant 50L/h 0.25kw 0.7Mpa
aids

6.4.3 THE RATIO OF LIQUID AND DOSAGE

dosing parameters are as follows:

Metering pump Coagulant Coagulant aids

Name of the drug Basic aluminum chloride Poly acrylamide

Dosage 10-30mg/L 0.5-1mg/L

proportioning 2-5% 1-3%

6.5 SLUDGE PROCESSING SYSTE

6.5.1 DESCRIPTION:

Thickening is a kind of method to reduce sludge volume .during the course of sludge treatment ,normally
use thickening method as pretreatment of dewatering .sludge dewatering mechanism requires sludge
sludge water content less than 97%，however，sludge water content discharged from 2nd precipitation
tank is 99.2-99.6% ， and sludge water content discharged from common precipitation tank in about
98%.so in order to meet running condition of dewatering equipment ,a sludge thickening tank with hang
type of center driven thickener is necessary.

Sludge processing system ： clarifier sludge discharge sludge thickening pond sludge pump

sludge dehydrator

6.5.2 SRUCTURE:

Center driven thickener is mainly composed of distribution tube ,drive mechanism grid assembly scraping
arm assembly，scraping plate assembly bottom bearing assembly，balance arm assembly，transmission
shaft and center major shaft，effluent weir plate etc.

6.5.3 WORKING PRINCIPLE:

Sludge enters into thickening pond via the center distribution tube，retention time in the pond is above
12 hours. the center driven thickener has vertical arranged grids, which pass through sludge with scraping
arm rotation thus agitating sludge slowly, and helping to discharge water and air in sludge .upper clear
liquid will be discharged by rim water collecting trough by scraping plate .the concentration is determined
according to factors of sludge composition, performance ,with coagulant(coagulant aids) or not
requirement of next dewatering process. generally ,sludge water content may low down ≥3%
sludge discharge program, Can be opened by remote PLC command sludge valve, By the net pressure mud
to sludge thickening pond, shall take reliable measures (set the industrial pressure water pipe backwash)
to ensure smooth sludge discharge, do not clog or silt the sludge.
6.5.4 SLUDGE THICKENING POND:

sludge thickening pond receive sewage of clarifier, thickening pond treatment wet sludge 2.5
m3/h，designed into the mud moisture content is 98%, outlet mud moisture content is 96%.

sludge thickening pond drain sewage to sludge dehydrator. one sludge dehydrator，the water content of
imported sludge of dehydrator is 96%, and that of export sludge is 70%~75% ,the amount of wet sludge
treated by a single dehydrator is 10m3/h, and the maximum amount of dry sludge removed is 1.5 t / h.

6.6 PRE-START CHECK FOR RAW WATER TREATMENT

6.6.1 PRECAUTIONARY MEASURES:

a) make sure that the operating equipment is powered on and the pump is in a good standby state. before

running check the Blender, run normally, lift flexible, scraper running normally.
b) check the inlet and outlet pipes, the sink sampling tube, drainage pipe, emptying pipe, water pipes,

dosing tube and so on.

c) check the valve, opening and closing is normal and flexible.
d) dosing system can be normal operation, liquid level normal. confirm the coagulant and coagulant
dosing system have been put into operation, prescription normal. Concentration appropriate. And

according to the actual situation to adjust.

e) electrical control system safe operation, flexible action.
f) the sludge system can be normal operation.
g) When the water is stopped, the scraper will continue to run for 20 minutes and then stop.
h) Pre-settling pond When the short time to stop the pond, the Blender to continue to run, to prevent the

sludge sink, stop the pond for a long time should be mud net or vent to prevent scraper rake.
k) sampling tube, the mud pipe should be regularly washed with pressure water to prevent clogging.
l) reducer temperature rise normal (not more than 40 ℃) oil-free leakage

6.6.2 CHECK FOR RAW WATER :

number item Confirm status remark

1 Water level More than half
2 Water quality No obvious smell
No obvious turbid

6.6.3 CHECK FOR RAW WATER INTAKE PUMP :

number item Confirm status remark

1 Motor electrification
2 Inlet valve Open Manual valve
3 Out valve Open Manual valve
4 Local control cabinet No alarm
5 control mode remote
6 Motor lube oil level More than half
7 Pipe No leak
8 flange No leak
9 flow meter available
10 pressure meter available
11 pump coupling Stable
12 Pump protective cover Stable
13 Pump stroke adjustor available

6.6.4 CHECK FOR CLARIFIER:

number item Confirm status remark

1 Inlet valve Open Manual valve
2 Outlet valve Open Manual valve
3 blender available
4 Mud scraper Running
5 Motor lubricating oil More than half
level
6 sloping-plate regular
7 flocculation normal
8 mud level normal
9 flow meter available
10 turbidity meter available
11 pressure meter available
12 pipe No leak
13 flange No leak
14 local control cabinet No alarm electrification
15 control mode remote
6.6.5 CLARIFIER DOSING SYSTEM:

number item Confirm status remark

1 PAC NaCLO solution tank water level More than half
2 PAC NaCLO dosing pump available
3 PAC NaCLO inlet valve Open Manual valve
4 PAC NaCLO outlet valve Open Manual valve
5 PAC NaCLO pipe No leak
6 PAC NaCLO flange No leak
7 PAC NaCLO Blender available
8 PAC NaCLO pressure meter available
9 PAC NaCLO local control cabinet No alarm electrification
10 control mode remote
11 PAC NaCLO quality qualified

6.6.6 SLUDGE CONCENTRATE POND :

number item Confirm status remark

1 Inlet valve Open Manual valve
2 Outlet valve Open Manual valve
3 mud level normal
4 mud scraper Running
5 Clarified water pond water level normal
6 clarified pump available
7 clarified pump inlet valve Open Manual valve
8 clarified pump outlet valve Open Manual valve
9 flow meter available
10 turbidity meter available
11 pressure meter available
12 Local control cabinet No alarm electrification
13 control mode Remote
14 PAM dosing pump available
15 PAM dosing pipe No leak
16 PAM solution tank water level More than half
17 PAM quality qualified
6.6.7 CHECK FOR INTERMEDIATE WATER POND :

number item Confirm status remark

1 water level More than half
2 water quality qualified
3 clarified water pump inlet valve Open Manual valve
4 clarified water pump out valve Open Manual valve
5 clarified water pump lube oil More than half
6 local control cabinet No alarm electrification
7 control mode Remote
8 flow meter available
9 pressure meter available

6.6.8 ENVIRONMENTAL PRECAUTIONS MEASURES:

a) , The Blender and scraper operation, the ambient temperature should not be higher than 40 ℃.
b), outdoor temperature below 0 ℃ when the relevant pipeline to do the anti-freeze measures.
c), there should be a smooth channel around the equipment. The ground should be slippery and kept dry

and clean. Try not to store equipment, parts, etc. in the vicinity of running equipment. Pay attention to

ensuring that all venues are illuminated for easy operation and maintenance.

6.7 SYSTEM STARTUP

6.7.1 CLARIFIER START :

a) Start the raw water intake pump, Fill the pond with the same time dosing.
b) Start the scraper when there is no mud in the pond. Blender, this time should be controlled to reduce

the amount of water and should pay attention to the impeller opening and speed to moderate. And
gradually increase the speed, to strengthen the mixing, If the sludge is loose,, small particles or lower

water temperature turbidity may be appropriate to add clay to promote the formation of sludge

(generally to control the reaction chamber turbidity of 2000-3000 degrees is more better) , It is also

possible to put the slag of the existing clear pond into the newly run clarifier, To shorten the time of the

formation of sludge.
c) Adjust the inlet water and the speed of the Blender scraper, Raise the speed and the opening of the

inlet valve as far as possible without disturbing the clear area, Find the best combination of opening and

speed

6.8 SYSTEM SHUTDOWN

6.8.1 SYSTEM SHUTDOWN:

Stop the raw water intake pump, stop the dosing system, stop inlet water, the scraper to continue to run

for 20 minutes and then stop. To prevent mud deposition.

6.8.2 CONDITIONS AND RESTRICTIONS :

a)clarifier sludge formation, the supernatant water turbidity to meet the requirements to increase the

amount of water, the amount of water should be increased slowly, each increase in water should not

exceed 20% of the design of water, water increases interval of not less than 1 hour, to be increased by

water To the design of the load should be stable operation of not less than 48 hours.
b)clarifier sludge discharge cycle every two hours, each sludge discharge time of 2-5 minutes, or according

to the actual situation to determine the sludge discharge cycle and sludge discharge time.
c) clarifier tank should be run after the normal operation should be overloaded 20-30 minutes in advance

to increase the amount of water and the amount of time should be consistent with the requirements of

the first paragraph.

d)shutdown, the first stop the pond of water, in the continuous scraping mud for 20 minutes and then
stop the scraper.
c) The central rotation of the concentrator load operation is not less than 2 days, first stop adding mud to

run 3-4 hours later, and then slowly injected, and slowly increase the design throughput.
e) reducer temperature rise does not exceed 40 ℃, oil-free leakage. The new machine work 400-500

hours after the replacement of oil once.

f) Coagulant preparation concentration is generally between 2% -5% (according to the water quality

adjustment)
g) Coagulant preparation concentration is generally between 1% -3% (according to the water quality to

adjust)
h) The turbidity of the water injected into the dissolving tank cannot exceed 10 NTU.
i) Once a week cleaning a dosing pump filter.
j) The multi-media air washing, the water should be placed above the filter 100mm-200mm. Air wash

time is 3-5 minutes.

k) Backwash time is generally 20 to 30 minutes, to the backwash water clear, according to the actual

situation to adjust.

6.9 MONITORING DURING THE OPERATION:

a) clarifier to monitor the inlet and outlet water turbidity, PH dosage, scraper opening and closing time,

sludge surface height, sludge sedimentation ratio, sludge discharge, sludge concentration and other data.
b) According to the operation of water quality and timely adjustment of dosage.
c) According to the water quality and timely adjustment of sludge discharge time and frequency.
e) According to the water turbidity and sludge surface height, sludge sedimentation ratio and other

reasonable relationship between the scheduling period and duration, when the water turbidity is high,

can be continuous sludge, when the water turbidity is low Scraper can be intermittent operation, but

should be careful not to Pressure rake.

f) Worm gear, to strictly control the oil level, the oil cannot exceed the maximum oil level, nor below the

minimum oil level line, the oil should be within the scope of the oil standard.
6.10 DAILY MAINTENANCE :

a) Clarification of the pond into the production operation should be done after a more detailed operating

records, including access to water out of the water turbidity, PH dosage, scraper opening and closing time,

sludge surface height, sludge sedimentation ratio, Mud concentration and other data.
b) Due to different water sources, different water quality, the use of pharmaceutical varieties and the

quality of different drugs should be in different seasonal water temperature changes in the case, the

beaker test to accumulate data, explore the law under the various conditions of economic rational

dosage.
c) According to the water turbidity and sludge surface height, sludge sedimentation ratio and other

reasonable relationship between the scheduling period and duration, when the water turbidity is high,

can be continuous sludge, when the water turbidity is low Scraper can be intermittent operation, but

should be careful not to rake.

d) Scraper every six months of maintenance once a year, a small repair once, and mechanical equipment

and electrical equipment for maintenance.

e) Pre-seepage pond when the short time to stop the pond, the Blender should not stop running (scraper

can be a short time to stop working), to prevent the sludge sink, stop the pond time should be a long mud

or empty to prevent the scraper pressure rake.

f) When the safety of the sprocket on the broken, indicating that the mechanical overload, may be due to

rake or mechanical failure, should stop checking, troubleshooting and then re-operation.
g) In the course of running, and strive to continuous and accurate dosing.
h) Worm gear reducer in the installation of the worm gear to remove the bottom of the seat, let go due to

transport and other reasons into the center of the worm box cylinder hole oil (lubricating oil for the 40 #

mechanical oil) to strictly control the oil level, More than the maximum oil level line, nor below the

minimum oil level line, the oil should be within the scope of the oil standard.
i) Sampling tube, the mud pipe should be regularly washed with pressure water to prevent blocking the
game.
j) Center drive concentrator should be continuous operation, can not be intermittent, avoid downtime, in

order to ensure the normal operation of equipment, must first boot and then water. If you want to stop,

the intermittent time cannot be too long, or due to sludge deposition or the formation of compaction,

and mechanical overload and failure.

k) Center drive concentrator If you want to stop, be sure to drain the mud in the pond, (it is best to rinse)

and then stop the center drive concentrator rotation, the device is not allowed to run after a long time.
l) Center drive concentrator cleaning at least once a year, and the center drive thickener deceleration

necessary inspection, maintenance.

m) Always check the motor, the drive mechanism is running normally, if any abnormalities should be shut

down as soon as possible to check and troubleshoot.

n) Regularly add grease to the chain drive according to the actual operation.
o) Reducer, the new machine work 400-500 hours after the replacement of a lubricant, oil should be

exhausted when the oil, and the sediment cleared, the heart every 5,000 hours after the oil change once

every two months Oil once, and found that oil is too low, should be added lubrication.
p ） Manual test turbidity every week, and proofread with online turbidity meter to ensure accurate
online turbidity meter.
q）According to the provisions of the supervision of item and time, timely to analysis the outlet water
quality of clarifier，and record it.
r）Regularly flush the sludge in cant board of the clarifier
s）According to the actual situation, should be discharged regularly two times a month
t）the scraper should not stop 24h,ifstop more than 8 h and need to start again, should

6.11 ABNORMAL CONDITION HANDLING :

a) If an abnormal condition, such as pipeline leakage, pump failure, etc., need to be out of order,

according to the operation of the operation.

b) to maintain the dosing system solution of the liquid solution is sufficient, according to the
concentration of preparation of liquid, the concentration of coagulant between 2% -5%
Coagulant between 1% -3% (specifically according to the water quality adjustment). according to the

actual quality of raw water to determine and adjust the amount of time. always check the operation of

the pump and Blender.

c) Check the Y-type filter before the dosing pump and found that blocking the timely cleaning usually

should pay attention to the metering pump outlet flow, flow is also insufficient to check the Y-type filter
device, timely cleaning. According to the water quality of the timely adjustment of dosage