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Effects of Fiber Characteristics On The PDF
Effects of Fiber Characteristics On The PDF
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Composites: Part A
journal homepage: www.elsevier.com/locate/compositesa
a r t i c l e i n f o a b s t r a c t
Article history: We investigated the effects of fiber variability, size, and content on selected mechanical and physical
Received 15 December 2008 properties of wood plastic composites. HDPE and fibers were compounded into pellets by twin-screw
Received in revised form 3 June 2009 extrusion and test specimens were prepared by injection molding. All tested properties vary significantly
Accepted 4 June 2009
with fiber origin. Higher fiber size produces higher strength and elasticity but lower energy to break and
elongation. The effect of fiber size on water uptake is minimal. Increasing fiber load improves the strength
and stiffness of the composite but decreases elongation and energy to break. Water uptake increases with
Keywords:
increasing fiber content.
A. PMCs
A. Wood
Ó 2009 Elsevier Ltd. All rights reserved.
B. Mechanical properties
B. Chemical properties
1359-835X/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compositesa.2009.06.003
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Table 1 Table 2
Hammer-milled particle classes. Injection molding machine settings.
Mean class (mesh) Size class interval Mold temperature – fixed/mobile 38 °C/38 °C
Injection pressure 900 kPa
Mesh lm
Injection pressure time 10 s
24 [20,28] [850, 600] Hold pressure 900 kPa
42 [35,48] [425, 300] Hold pressure time 4s
65 [48,100] [300, 150] Barrel temperature profile – feed, zone1, zone2, 160 °C, 190 °C, 190 °C,
nozzle 190 °C
Screw speed 135 rpm
Cooling time 15 s
Table 3
Factor combinations for the incomplete factorial design.
Species Cedar sapwood Cedar sapwood Jack pine bark Jack pine Black spruce
Size (mesh) 24 42 65 24 42 65 24 42 65 24 42 65 24 42 65
Load (%) 25 25 25 25 25 25 25 25 25 25 – – – 25 –
35 35 – 35 35 35 35 35 35 – 35 – 35 – –
45 45 – 45 45 45 45 45 45 – – 45 – – 45
Table 4
Results of the analysis of variance (F values) for selected mechanical and physical properties of wood plastic composites.
2.8 equal (0.28), whereas jack pine fibers show the most oxidized sur-
a Flexural Modulus of Elasticity
Tensile Modulus of Elasticity
face (0.35). Bark fibers show the lowest O/C ratio (0.18). Fig. 2a
2.4
shows close relationships between atomic O/C ratio and tensile
Modulus of Elasticity (GPa)
and flexural strength. Similar tendencies are obtained for the ten-
sile and flexural modulus of elasticity (not shown). The assumed
2.0 association of low O/C ratio with a lignin-rich surface [18], which
prevents the formation of ester bonds between fibers and the cou-
1.6 pling agent (MAPE), could explain the lower strength values ob-
tained for the bark composites.
For composites made with semi-crystalline matrix polymers,
1.2
crystallinity is another important factor in determining the stiff-
ness and fracture behavior of the crystallized matrix polymer
0.8 [19]. Crystallinity depends on the processing parameters, e.g., crys-
tallinity temperature, cooling rate, nucleation density, annealing
HDPE Neat Cedar (Heartwood) Jack pine time, and fiber type [20,21]. Bouafif et al. [22] investigated the effi-
Cedar (Sapwood) Bark Black spruce ciency of the same wood filler as a nucleating agent using non-iso-
thermal analysis. Nucleating activity was determined for various
50
Maximum Flexural Strength wood fillers by the crystalline weight fraction of the HDPE matrix.
b Maximum Tensile Strength
45
40
Strength (MPa)
35
30
25
20
15
HDPE Neat Cedar (Heartwood) Jack pine
Cedar (Sapwood) Bark Black spruce
Fig. 1. Variation in (a) tensile and flexural modulus of elasticity and maximum
flexural and tensile strength for wood particle/HDPE injection-molded composites
with different filler species at constant fiber load (35%) and particle size (42 mesh).
Table 5
Physical and chemical properties of wood fibers.
Species Specific gravity Extractives (%) Lignin (%) Carbohydrates (%) O/Ca atomic ratio Composite crystallinity (%)b
White cedar 0.32 12 25 67 0.28 76.0
Jack pine 0.43 3 27 70 0.35 77.4
Black spruce 0.46 3 25 72 0.28 76.2
Jack pine bark 0.40 10 48 42 0.18 74.6
a
Data from Bouafif et al. [18].
b
Data from Bouafif et al. [22]
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When tensile and flexural strength were plotted against the crys- [18]. To achieve optimal strength of the WPC, black spruce or jack
talline weight fraction (Fig. 2b), an affinity relationship was estab- pine particles are the most appropriate for reinforcements.
lished. Other factors could also explain this difference, including Water uptake of the injected WPC varies among the five studied
the lower intrinsic fiber strength of bark fibers compared to wood fibers. Bark WPC exhibit lower water absorption compared to those
fibers. made with wood particles. This result could be explained by the
Fig. 3a and b depicts the energy to break and elongation at highly different chemical composition of bark fibers compared to
break, respectively, of the obtained composite materials. Compos- wood fibers (Table 4). Because bark contains higher hydrophobic
ites filled with eastern white cedar sapwood and bark show brittle volume content (lignin and extractives) and lower hydrophilic con-
behavior, with 90% and 60% lower energy to break than black tent (cellulose and hemicelluloses), it would be expected to show
spruce. This result is mainly explained by poor adhesion between lower water uptake compared to wood fibers (Fig. 4). Nevertheless,
the particles of some species and the HDPE matrix. Because white high among-species variation is found in the wood–fiber WPC for
cedar wood and bark contain high amounts of extractives at the water uptake. These differences could be explained by several fac-
surface compared to jack pine and black spruce, a weak surface tors, including wood chemical composition. For example, eastern
boundary layer can be formed, making the coupling agent less white cedar heartwood has higher extractive content than its sap-
effective in forming a cross-linking network with the cellulose wood. Thus, as expected, WPC made with heartwood shows lower
[23]. This result is observed for bark-particle WPC, which shows water uptake than WPC made with sapwood (Fig. 4).
the second highest elongation at break after black spruce WPC.
This could be explained by the good dispersion of this particle type. 3.2. Effect of particle size
Thus, some lipophilic extractives might help to disperse the parti-
cles during WPC preparation. These results agree with Maldas et al. The effect of particle size on the mechanical properties investi-
[7], who reported that differences in morphology, density, and as- gated in this study is highly significant (Table 4). In general,
pect ratios across wood species account for varying reinforcement increasing fiber size improves the modulus of elasticity and maxi-
in thermoplastic composites. It is therefore important to select the mum strength in both tensile and flexure tests (Fig. 5a–d). This re-
appropriate wood species for optimal WPC end use. Accordingly, sult is consistent with previous reports on wood-particle
depending on the intrinsic characteristics of wood fibers, the prop- thermoplastic composites [10,11,24,25]. As for tensile modulus,
erties of the resultant WPC differ to a large extent. The order of the flexural modulus of elasticity shows a steady increase with
reinforcement performance of the investigated fibers closely fol- increasing particle size at higher filler content (Fig. 5c). It rises from
lows the rank of their ability to form ester bonds with MAPE 2.1 GPa at particle sizes ranging from 100 mesh to 48 mesh (150–
300 lm) to 2.7 GPa at average particle size of 24 mesh (710 lm)
and 45 wt% filler content. These results are in good agreement with
previously reported data [11,24].
220
Flexural strength development (Fig. 5d) also demonstrates that
a particle size has greater influence at higher fiber load (45 wt%),
200 with approximately 24% higher strength when average particle
Energy to Break (J/m 2 X103 )
7.0
6.5
6.0
5.5
5.0
4.5
4.0
Cedar(Sapwood) Bark Black spruce
Cedar(Heartwood) Jack pine
Fig. 3. Variation in (a) energy to break and (b) maximum tensile elongation at break
for wood particle/HDPE injection-molded composites with different filler species at Fig. 4. Average water uptake in composite materials with various wood fibers after
constant load (35%) and particle size (42 mesh). four weeks of water immersion.
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32
25 wt% 25 wt%
a 35 wt% b 35 wt%
Tensile Modulus of Elasticity (GPa)
24
1.6
20
1.2
16
65 42 24 65 42 24
Average Particle Size (mesh) Average Particle Size (mesh)
3.2 50
25 wt% 25 wt%
c 35 wt% d
Flexural Modulus of Elasticity (GPa)
35 wt%
2.4 40
35
2.0
30
1.6
25
1.2
20
65 42 24 65 42 24
Average Particle Size (mesh) Average Particle Size (mesh)
Fig. 5. Effect of wood particle size with various filler contents on (a) tensile modulus of elasticity (b), tensile strength, (c) flexural modulus of elasticity, and (d) flexural
strength of WPC.
Fig. 6a and b shows the energy to break and elongation at break around the wood particles. These voids in the bulk matrix are read-
of the resultant composite materials, respectively. Both properties ily filled with water. At higher contents, the effect of fiber size is
decrease with larger particle size. The effect is more pronounced as not significant. This could be attributed to the fact that, at higher
particle concentration increases. Despite the significant increase in contents, the effect of fiber size is minimal compared to that of
tensile strength with increasing particle size, the rupture energy content. In addition, fiber size changes during processing. We
decreases (Fig 6a), which could be explained by the decrease in investigated this development, mainly after compounding (results
elongation at break. This is a common tendency that has been re- not shown), and observed that particles with higher aspect ratios
ported with inorganic filler as well [27]. Composite strength de- are subject to severe damage due to higher shear stresses that
pends on the debonding process at the fiber end and the fiber’s develops in the conical counter-rotating intermeshing twin-screw
pull-out process during interface failure [28]. The phenomenon is extruder during mixing and compounding. Apparently, particle
more marked as particle size increases. Because cracks travel length distribution after compounding skews towards the shortest
around the wood particles, the fracture surface area increases with particle length.
increasing particle size. As a result, less energy is required to frac- WPC water absorption tends to increase up to 8 weeks of
ture a specimen containing larger particles [11]. immersion, as shown in Fig. 8. This negates the argument that
In summary, although incorporating larger particle sizes into WPC reaches saturation at short and medium immersion times.
the HDPE matrix effectively improves strength properties, this For example, assuming that moisture is absorbed by wood particles
improvement comes at the price of energy to break. Thus, depend- alone, then the average moisture content of wood particles is 10.4%
ing on end use, the composite should be optimized for either stiff- in composites filled with 42 mesh particles at 35 wt%. However,
ness or energy to break, by adjusting both filler particle size and when neat wood particles are immersed in water, moisture con-
concentration. tent readily exceeds 30%, or fiber saturation. Therefore, WPC water
The effect of particle size on water uptake is not significant, as uptake may actually be slowed down rather than delayed.
shown in Table 4. However, the interaction between fiber size
and fiber content is significant. Thus, the effect of fiber length on 3.3. Effect of fiber content
water uptake is dependent on fiber content. At lower contents,
the larger the particle size, the higher the water absorption (Fig As shown in Table 4, the effect of fiber content is highly signif-
7), which is in good agreement with previous reports [29,30]. This icant for all tested properties. In general, high wood particle con-
can be explained in two ways: (i) larger particles lead to greater tent yields materials with high rigidity and strength. Fig. 8a and
hydrophilic exposed surfaces; and (ii) poor adhesion between b illustrates the effect of fiber content on rigidity and strength
wood particles and the polymer matrix generates void spaces properties, respectively, in eastern white cedar particle-based
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280 3.2
25 wt% MOEF
a 35 wt% MOET
45 wt% 2.8
240
2.4
200
2.0
160
1.6
120
1.2
80 0.8
0 wt % (Neat HDPE) 25 wt % 35 wt % 45 wt %
40
65 42 24 Wood particle content
Average Particle Size (mesh)
60
Fmax.
16
Rm
25 wt%
b 35 wt%
50
45 wt%
Elongation at Break (%)
Strength (MPa)
12 40
30
8
20
10
4
0 wt % (Neat HDPE) 25 wt % 35 wt % 45 wt %
Average Particle Size (mesh) Fig. 8. Variation in tensile and flexural (a) modulus of elasticity, and (b) maximum
strength of eastern white cedar–HDPE composites.
Fig. 6. Effect of wood particle size and filler content on (a) energy to break (tensile
energy) and (b) tensile elongation at break.
2.5 4. Conclusions
20 - 28 mesh
35 - 48 mesh
48 - 100 mesh
Wood fiber variability has a significant effect on the mechanical
2.0 and physical properties studied. This effect is explained by varia-
tions in fiber surface properties, relative crystallinity, thermal deg-
Water Uptake (wt %)
12 [4] Maldas D, Kokta BV, Raj RG, Daneault C. Improvement of the mechanical
Rm properties of sawdust wood fibre–polystyrene composites by chemical
a RB treatment. Polymer 1988;29(7):1255–65.
10 [5] Zadorecki P, Michell AJ. Future prospects for wood cellulose as reinforcement
Elongation at max. strength (%)