Enquiry To Ador _Project 1

Engineering Services for Continuous Crude Distillation system

INTRODUCTION

We are looking for engineering services for the Crude distillation unit which is characterized into
following sections:

A. Vaporization Section.

B. Distillation Section.

C. Sub-Cooling Section

D. Storage Section

A. Vaporization Section:

Process Description:

Vaporization unit section is pre-separation unit in which separates Primary product of 50%
concentration of total feed amount. Vaporization unit consist Pre-Heater and Vaporizer with
continuous agitation for uniform heat distribution. Vaporizer heating utility will be thermic fluid
which having operating temperature of 310 deg C. In vapozier primary product of 50% cut will
be bottom residue. And 50 % top product cut will be feed to Distillation Section for further
separation.

Energy re-utilization will be done by pre-heater and heating media for pre-heater for Feedline
will be Primary Product and after energy exchange send to Sub-Cooling section to reduce
temperature of primary product below 70 deg C.

Chemsys design will incorporate a high eefficient design wherein the better separation and the
energy utilization will be minimum.

B. Distillation Section:

Process Description:

Feed to distillation column will be saturated vapors which are from Vaporization Section.
Distillation System which used to produce product 33% cuts (Approximate) from Top, Side and
Bottom product respectively product cuts will be there. Distillation System will be under full
vacuum condition and Vacuum will created with help of vacuum Pump.

Top Product cuts follow condensation and reflux operation for purification. Side product will
follows Side stripping with reboiled stripper & Bottom Product will be bottom withdrawal of
Product. Distillation system is provided with pump around with Coolers.

C. Sub-Cooling Section:

Sub-cooling section follow further cooling of product upto to 70 deg C. Primary Product from the
Vaporization section and Top Product, side product and Bottom Products from Distillation
column will be cooled.

D. Storage Section:

Sub-cooled product from Sub-cooling section will stored in Storage section.

SCOPE OF WORK

Scope of work will include the following services to be carried out for the below
mentioned equipments:-

1. Vendor should design the Equipment’s as mentioned in section A below.

2. GA drawing for designed Equipments
3. Fabrication drawings for equipment’s
4. Vendor shall follow ASME section VIII division 1 for mechanical design.

A) Mechanical Equipments:

a) Crude Distillation Column with the internals(1 no.)

b) Side Stripper with the Column & internals (1 no.)
c) Vaporizer (1 no.)
d) Overhead Receiver/Reflux Drum (1 no.)
e) Primary Product Receiver (1 no.)
f) Top Product Tank (1 no.)
g) Intermediate Product Tank (1 no.)
h) Bottom Product Tank (1 no.)
 i) Preheater (1 no.)
j) Primary Condenser (1 no.)
k) Secondary Condenser (1 no.)
l) Main Reboiler (1 no.)
m) Side Stripping Reboiler (1 no.)
n) Primary Product Cooler (1 no.)
o) Top Product Cooler (1 no.)
p) Intermediate Product Cooler (1 no.)
q) Bottom Product Cooler (1 no.)
r) Vacuum Pump (1 no.)
s) Side Coolers (2 no.)
t) Feed Pump (1 no)
u) Primary Product Pump (2 no.)
v) Reflux Product Pump (2 no.)
w) Intermediate Product Pump (2 no.)
x) Bottom Product Pump (2 no.)
y) Side Pump Top (2 no.)
z) Side Pump Bottom (2 no.)

Material of Construction for Equipment: SA 516 Gr.70N, CS, & CI

Chemsys Design, Engineering complies with the following codes &standards:

Mechanical Design ASME SEC VIII DIV. 1*

Material of ASME SECTION II*

Construction

Piping ASME B 31.3*

Flanges & Fittings ASME B16.5*

Safety Devices API RP 520,

API Recommended practice for process and Instrumentation

safety*

*-Latest Edition/Addenda at the time of design shall apply.