1 Course introduction

By: Bert van der Plas & Roel Knol

Copyright ÓCopyright Ó2005 Yokogawa System Center Europe B.V.

Table of contents

1 Course introduction......................................................................................................... 1
1.1 Chapter objectives...........................................................................................................3
1.2 General information ........................................................................................................4
1.3 Course goal.....................................................................................................................5
1.4 Course schedule ..............................................................................................................6
1.5 Conventions....................................................................................................................7

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1.1 Chapter objectives
During the course introduction the student will:
· Complete the diploma list and name card.
· Become familiar with the class routine.
· Be acquainted with Yokogawa SCE no smoking policy.
· Introduce him/her self and state their objective of attending the course.
· Become familiar with the course goals and objectives.

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1.2 General information
· Hours - Access to the building at hours other than stated below must be approved and special
arrangements made.
o Class Hours: 09:00 a.m. to 4:30 p.m.
o Building Hours: 8:00 a.m. to 05:00 p.m.
o Lunch: 1 Hour - 12:00 noon to 1:00 p.m.
o Breaks: 10-15 minutes; one a.m., one p.m. and/or (as needed).
o Class hours are approximate! We reserve the right to extend class hours to ensure that
there is enough time to complete our goals.
· Coffee, tea will be provided.
· Vending machines are available. Consult your instructor for their location.
· Room temperature - Every attempt is made to regulate the room temperature. If the room
becomes uncomfortable notify the instructor.
· Problems and concerns - Any problems or concerns that arise during the course promptly
notify the instructor or contact the Educational Services Manager through the instructor or the
department secretary.
· Phone number for the Yokogawa SCE (31) 555389500. The training department secretary at
ext. 712 will take messages.
· Emergency phone number - DIAL 666 - For any emergency (fire, medical, etc.).
· Emergency evacuation procedure - If an emergency evacuation is required, an electronic siren
will sound. Consult your instructor and/or refer to the maps on the wall near your room for
the emergency path out of the building.
· Smoking Policy - “At this plant we have a no smoking policy for employees. Smoking is not
permitted in the plant at all times and it is not permitted on the grounds during normal
working hours. However, smoking is permitted on the grounds before and after work and
during the lunch break. In consideration of our employees and other non-smoking students in
the class, we hope you will respect our policy."

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1.3 Course goal
The purpose of this course is to provide process engineers, process control engineers, maintenance
and technical support personnel with the ability to configure and operate a ProSafe-RS critical control
system. The course will outline the system’s safety features and provide the opportunity, through
hands-on exercises, to configure the system.

Upon completion of this course, students will be able to:

· State the purpose of each module in a ProSafe-RS system.
· List the communication pathways available in ProSafe-RS.
· Explain the safety features provided in ProSafe-RS hardware and software.
· Use ProSafe-RS Workbench software to develop and/or edit a ProSafe-RS
configuration.
· Use function blocks and ladder logic to configure the ProSafe-RS system.
· Interpret diagnostic information/messages available through ProSafe-RS software.
· Describe the response of the ProSafe-RS system to fault conditions.
· Use the face-plates related to the ProSafe-RS on the CS3000.
· Communicate to other systems using ModBUS.

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1.4 Course schedule

DAY TOPIC SECTION EXERCISE

1 Introduction/Welcome 1 None

Introduction to Safety
2 None
Systems

ProSafe-RS Documentation 3 ProSafe-RS Documentation Familiarization

ProSafe-RS Hardware 4 ProSafe-RS Hardware Familiarization

Mandatory Information 5

ProSafe-RS Workbench 6 Creating a Project

Features of the Workbench 7 Using the features of the Workbench

2 IEC-61131-3 Function Block

Diagrams
8 Creating a Function Block Diagram
(in relation to Safety
Programming)

IEC-61131-3 Ladder Logic

Diagrams
8 Creating a Ladder Diagram
(in relation to Safety
Programming)

Integration
Integration with CS3000Communication to
with/communication to other 9
another device via ModBUS
systems

Sequence Of Event Viewer

10 Setting up Sequence Of Event Viewer
(SOE)

Security 11 Secure your system

Course Evaluation 1 None

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1.5 Conventions
The following conventions denote how software screen items will be referred to throughout this
manual:

Typographical Conventions

The following typographical conventions are used throughout the user’s manuals:
· Commonly used conventions throughout user’s manuals:
· Character string to be entered:
The characters that must be entered are shown in monospace font as follows:
· Example:
· FIC100.SV=50.0

“Δ” Mark
Indicates a space between character strings that must be entered.
Example: Calling the tuning window with the tag name of S0001 on HIS (Human Interface
Station
of the integrated CS3000) ; S0001TUN
S0001 Δ TUN

Character string enclosed by brackets ({ }):

Indicates an option that can be omitted.
Example: Parameters for calling the tuning windows on HIS.
Tag name Δ TUN { Δ -window size} { Δ =Display position}
o Conventions used to show key or button operations:
Characters enclosed by brackets ([ ]):
Characters enclosed by brackets within any description on a key or button operation, indicate
either a key on the keyboard, a button name on a window, or an item displayed on a window.
Example:
Click [OK] button.

Conventions of User Defined Folder

User-Defined Folder Name

If the name and the path of a folder can be defined by users, the folder will be described in
pair of parenthesis.
Example: (RS Project Folder) \SCS0101

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 If the RS project folder is C: \MYRSPJT, the above path becomes: C: \MYRSPJT\SCS0101

Symbol Marks

Throughout this user’s manual, you will find several different types of symbols used to
identify different sections of text. This section describes these icons.

Identifies instructions that must be observed in order to avoid physical injury and electric
shock or death of the operator.

Identifies instructions that must be observed in order to prevent the software or hardware
from being damaged or the system from becoming faulty.

Identifies important information required to understand operations or functions.

TIP
Identifies additional information.

SEE
ALSO
Identifies a source to be referred to.
Clicking a reference displayed in green can call up its source, while clicking a reference
displayed in black cannot.
Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of
description.
Some screen images depicted in the user’s manual may have different display positions or
character types (e.g., the upper / lower case). Also note that some of the images contained in
this user’s manual are display examples.
Integration with CENTUM CS 3000
ProSafe-RS is generally applied in an integrated CENTUM CS 3000 system. In the users
manuals, CENTUM CS 3000 is normally referred to as CS 3000.

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