Th255c Cat Parts

Parts Manual
Model
TH255C
S/N JK200150 & After
S/N JK300150 & After
31200721
Revised
September 12, 2017
EFFECTIVITY PAGE
August 23, 2013 - A - Original Issue Of Manual

January 21, 2014 - B - Revised Manual
November 13, 2014 - C - Revised Manual
October 13, 2015 - D - Revised Manual
May 24, 2016 - E - Revised Manual
November 17, 2016 - F - Revised Manual
May 10, 2017 - G - Revised Manual
September 12, 2017 - H - Revised Manual
31200721 TH255C i
EFFECTIVITY PAGE
ii TH255C 31200721
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 License Plate Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-4 Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-5 Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Boom Assembly - Pads & Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 Manual Quick Coupler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 Hydraulic Quick Coupler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Universal Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-8 Light Material Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-9 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-10 Universal Hitch Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-11 Universal Quick Attach Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3-12 Multi-Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-13 Fork Muck Attachment (w/GRAB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-14 Reflective Plates Installation (Forks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-15 Reflective Plates Installation (Bucket) (Italy) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Fuel Tank and Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-7 Engine Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-8 Lubricity Doser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
31200721 TH255C iii

TABLE OF CONTENTS
4-9 Precleaner Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drivetrain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-9 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-10 Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-11 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-12 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-3 Enclosed Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Rear Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-5 Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-6 Overhead Console Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-7 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6-8 Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-9 Heater & A/C - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6-10 AC Condenser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6-11 AC System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
6-12 Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
6-13 Heater Assembly with AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-3 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-4 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
iv TH255C 31200721
TABLE OF CONTENTS
8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8-4 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-7 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-8 Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-10 Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-11 Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
8-12 Hydraulic Tank Breather Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-5 Fork Locking Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-7 Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-9 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-10 Hydrostatic Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-11 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-12 Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-13 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9-14 Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-15 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Boom and Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10-3 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-4 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-5 Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-6 Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-7 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-8 Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-9 Frame Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
10-10 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10-11 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-12 Roof Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-13 Boom Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10-14 Beacon Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
31200721 TH255C v
TABLE OF CONTENTS
10-15 Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60

10-16 LSI Boom Sensor Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
10-17 Mode Select Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
10-18 Heater Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
10-19 Valve Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
10-20 AC Condenser Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
SECTION 12 –
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
vi TH255C 31200721
SMCS CODES - TELEHANDLER
1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR AND GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT
3100 TORQUE CONVERTER, TORQUE DIVIDER,

1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAIL LIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR
vii
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVERSPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION
viii
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE
ix
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PREPROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER
5800 OTHER CONTROLS

7250 BODY
5804 SIDESHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIREWALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOORPLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDESHIFT CARRIAGE
726M FLOORMAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE
7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD
x
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICCE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM
xi
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS "URGENT" REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)
7600 MACHINE ELECTRONIC CONTROLS & DATA

MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION
xii
SECTION 1
FRAME & ATTACHING PARTS
31200721 TH255C
Figure 1-1 Frame & Attaching Parts
VIEW OF REAR PLATE
751
752
NO HITCH
753
704
803 801
804 802
801 703
802
803 705
701
28
26
27 702
109
113
104
113
301
304 109
109
113
25
302 119
303
29
4
10
19
25
17
109 1
TH255C - C E & GE R MANY 113 202
19 123 82 203
901 15
7 16
5 116 14
9 11
14 201
20 13
24 13
5 117
112 18
102
101
3 12 6 114
12
21
402
120 23
21 403 401
501
108
107
118
ART_31200721-1-1_1
1-2 TH255C 31200721

Figure 1-1 Frame & Attaching Parts (Continued)
405
406
407 404
406
SN JK200150 THROUGH JK200999; SN JK300150 THROUGH SN JK300999 SN JK201000 TO PRESENT; SN JK301000 TO PRESENT
122
606 603
113 607
125
113 601 602

106 608
113 605
602 604
105
113
106 602 606
608
603
605 601
605
602 604
604 601 603

604 601
605
ART_31200721-1-1_2
31200721 TH255C 1-3

Figure 1-1 Frame & Attaching Parts

Item Part Number Qty. Description Rev.
448-9755 Ref FRAME INSTALLATION, (ANSI) (not available to order, see items 1 thru 28 for C
service), (Prior to SN JK200627)
485-2219 Ref FRAME INSTALLATION, (ANSI) (not available to order, see items 1 thru 28 & 30 B
for service), (SN JK200627 to Present)
485-2223 Ref FRAME INSTALLATION, (for homologation machines), (if equipped), (not B
available to order, see items 1, 2, 4, 5, 7 thru 11, 13 thru 23 & 25 thru 30 for ser-
vice)
485-2224 Ref FRAME INSTALLATION, (CE), (not available to order, see items 1 thru 23 & 25 A
thru 29 for service), (Prior to SN JK200627)
485-2222 Ref FRAME INSTALLATION, (CE), (not available to order, see items 1 thru 18, 20 B
thru 23 & 25 thru 30 for service) (SN JK200627 to Present)
1 447-0440 2 HEAVY HEX NUT, 3/4-10
2 297-7016 2 HEX HD CAPSCREW, 5/16-18X3/4, GR5
3 297-7021 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
4 447-0439 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8, (Prior to SN JK200627)
447-0439 2 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8, (for homologation machines),
447-0439 2 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8, (SN JK200627 to Present)
5 309-2974 2 HEX NUT, 3/4-10, GR8, (torque to 135-105 lb-ft/183-142 Nm)
6 298-0552 3 LOCKNUT, 5/16-18
7 192-0089 2 SOCKET HD CAPSCREW, 1/4-20X1
8 298-7364 2 WASHER, 5/16
9 298-7369 1 WASHER, 3/4
10 447-0427 4 WASHER, 3/4
11 298-7383 1 LOCKWASHER, 3/4
12 303-4788 6 WASHER, 5/16
13 309-2854 2 GEAR CLAMP
14 298-7981 2 HOSE CLAMP
15 508-1184 1 VENT HOSE
16 309-2837 1 FILL HOSE
17 309-2840 1 REAR HITCH MOUNT PLATE
18 309-2845 1 FUEL NOZZLE TUBE
19 444-3406 1 MIRROR BRACKET
447-8466 1 OFFSET MIRROR BRACKET, (for homologation machines)
20 330-5803 1 BOOM STOP PAD
21 8C-5063 103 in SPLIT POLY CONDUIT
23 335-7584 2 RUBBER GROMMET
24 443-6296 1 HEADLIGHT BRACKET (ANSI) (Prior to SN JK200627)
485-2215 1 HEADLIGHT BRACKET (ANSI & CE) (SN JK200627 to Present)
25 441-6962 1 RECTANGULAR MIRROR
26 8T-4224 2 WASHER
27 5C-7261 2 HEX NUT, M8 X 1.25
28 478-0483 1 MAIN CONTROL VALVE ACCESS PANEL
29 317-0089 1 CONVEX MIRROR, (for homologation machines)
30 518-2967 2 HEX HD CAPSCREW, 3/4-10X2-3/4, GR8, (not shown)
101 AR PIPE SEALANT, CAT THREADLOCK
102 0S-1613 2 HEX HD CAPSCREW, 1/4-20X3/8, GR5
104 8T-7008 1 HEX HD CAPSCREW, 3/8-16X3, GR5
105 7X-0332 1 HEX HD CAPSCREW, 1/2-13X4-1/2, GR5
107 328-9686 2 ADAPTER, PLUG
1-4 TH255C 31200721


108 303-4774 1 HEX NUT, 3/8-16
109 6V-8188 4 HEX NUT, 1/2-13
112 298-7374 1 WASHER, 3/8
113 298-1629 8 WASHER, 1/2
114 298-8668 1 OIL LEVEL INDICATOR, (torque to mounting bolts to 6 lb-ft/8 Nm)
116 334-5135 1 MECHANICAL ADAPTER, PLUG
117 446-9672 NLA LOCKABLE HYDRAULIC FILLER CAP, (no longer available, order 484-4460 for
replacement)
484-4460 1 LOCKABLE HYDRAULIC FILLER CAP
118 333-7969 2 MAGNET
119 415-3214 1 COUNTERWEIGHT PLATE
120 464-5069 1 ELECTRIC COMPONENTS MOUNT
122 415-3216 1 WEIGHT ASSY
123 NSS 1 FRAME WELDMENT
125 7X-0341 1 HEX HD CAPSCREW, 1/2-13X7
312-3302 1 DIESEL FUEL CAP INSTALLATION, (includes items 201 thru 203) B
201 298-1540 1 FILLER NECK TANK ADAPTER
202 142-8828 1 DIESEL FUEL LOCKING CAP
203 AR CAT THREADLOCK
324-6469 1 LIFT CYLINDER LOCK INSTALLATION, (includes items 301 thru 305), C
(SN JK200150 through JK200999; SN JK300150 through SN JK300999)
508-8769 1 LIFT CYLINDER LOCK INSTALLATION, (includes items 301 thru 305), A
(SN JK201000 to Present; SN JK301000 to Present)
301 508-8837 AR RUBBER PROFILE, 18X5mm
302 321-4066 1 LIFT CYLINDER LOCK WELDMENT
303 329-3624 2 O-RING
304 324-6470 2 HANDLE SCREW, 12X103mm
305 Ref CYLINDER LOCK,WARNING DECAL, (not shown),
(see Figure 11-1 for details)
323-6958 Ref COUNTERWEIGHT INSTALLATION, (ANSI), C

(not available to order, see items 401 thru 403 for service), (SN JK200150
through JK200999;SN JK300150 through JK300999)
508-8764 Ref COUNTERWEIGHT INSTALLATION, (ANSI), (not available to order, see Items B
401 thru 501 for service) (SN JK201000 to Present; SN JK301000 to Present)
323-6959 Ref COUNTERWEIGHT INSTALLATION, (CE), C
through JK200999; SN JK300150 through JK300999)
508-8765 Ref COUNTERWEIGHT INSTALLATION, (CE), (not available to order, see items 401 B
thru 501 for service) (SN JK201000 to Present; SN JK301000 to Present)
472-0024 Ref COUNTERWEIGHT INSTALLATION, (AUS), B
508-8779 Ref COUNTERWEIGHT INSTALLATION, (AUS), (not available to order, see items B
401 thru 501 for service), (SN JK201000 to Present; SN JK301000 to Present)
508-8770 Ref COUNTERWEIGHT INSTALLATION (FRONT) (not available to order, see items A
404 thru 407 for service) (SN JK201000 to Present; SN JK301000 to Present)
402 447-0427 4 WASHER, 3/4
403 317-3265 1 COUNTERWEIGHT, 460 LB/209 KG, (ANSI)
31200721 TH255C 1-5


323-6957 1 COUNTERWEIGHT, 129 KG/284 LB, (CE)
477-1014 1 COUNTERWEIGHT, 32.6 KG/720 LB, (AUS)
404 297-7048 4 HEX HD CAPSCREW, 1/2-13X3 3/4
405 6V-8188 4 HEX NUT, 1/2-13
406 298-7392 8 WAHSER
407 508-8771 1 COUNTERWEIGHT (FRONT)
1
469-8699 Ref WHEEL CHOCK INSTALLATION, (not available to order, see items 601 thru 606 D
for service), (SN JK200150 through JK200999; SN JK300150 through SN
JK301000)
508-8767 Ref WHEEL CHOCK INSTALLATION, (not available to order, see items 601 thru 607 A
for service), (SN JK201000 to Present; SN JK301000 to Present)
601 2 WEDGE ASSY
602 8T-4224 8 WASHER, 8mm, (SN JK200150 through JK200999; SN JK300150 through
JK300999)
602 298-7364 6 WASHER, 5/16, (SN JK201000 to Present; SN JK301000 to Present)
603 8T-4199 8 HEX HD CAPSCREW, 8X12mm, (SN JK200150 through JK200999;
SN JK300150 through JK300999)
603 1B-2705 6 BOLT, CARRIAGE, (SN JK201000 to Present; SN JK301000 to Present)
604 2 TIE DOWN CABLE
605 2 WEDGE HOLDER
606 469-7012 1 WHEEL CHOCK WELDMENT MOUNT, (SN JK200150 through JK200999;
606 508-8768 1 WHEEL CHOCK MOUNTING, (SN JK201000 to Present; SN JK301000 to
Present)
607 AR CAT THREADLOCK, (not shown)
608 298-0550 6 NUT, 5/16-18 (SN JK201000 to Present; SN JK301000 to Present)
331-6117 Ref CONVEX MIRROR INSTALLATION, (not available to order, see items 701 thru C
705 for service), (SN JK200150 through JK200999; SN JK300150 through
JK300999)
508-8782 Ref CONVEX MIRROR INSTALLATION, (not available to order, see items 701 thru B
705 for service), (SN JK201000 to Present; SN JK301000 to Present)
701 298-7369 1 WASHER, 3/4
702 298-8052 1 HEX NUT, 3/4-10
703 336-7619 1 MIRROR ASSY, (includes items 751 thru 753) D
704 518-2966 1 REAR MOUNT MIRROR BAR
751 3B-4503 2 LOCKWASHER, #12
752 8T-0328 2 WASHER
753 281-0791 2 HEX HD BOLT
508-8783 Ref NO HITCH INSTALLATION, (not available to order, see items 801 thru 804 for C
service), (SN JK201000 to Present; SN JK301000 to Present)
802 518-6903 4 HEX HD CAPSCREW, 3/4 - 10X1
803 447-0427 4 WASHER
804 508-8784 1 PLATE, REAR
1-6 TH255C 31200721


901 447-8466 1 OFFSET MIRROR BRACKET, (Italy), (SN JK201000 to Present; SN JK301000
to Present)
31200721 TH255C 1-7

Figure 1-2 Covers
15
25
22
15 5 8
503 11
19 11
33 18
23 10
128 8
2 10
11 10 10
9 1
21 11 5
133
4 11 11
10 4 33
11 23
8 2 10 34
11 8 10 9
4 27 11 1
4
5 11
11 4
20
7 16 8 11
26 7 4
10 11
10 11 5
3
17
12 31
13 32
4
11
5
30
127
29
30 30
11
11 11
4 11 4
4 11
6 11
14 4
4 11
28
4 4 PAP34470
11
1-8 TH255C 31200721

Figure 1-2 Covers (Continued)
303
405
311 405 401
321
406
315 402
403
404
225
201 214 202 214
211
211 214
214
211
237 214
211
211 214
238
231
214
211 214
202
201
214 228
201
211 230
214
214
202
214
201
214
211
214 202 PAP34621
31200721 TH255C 1-9

PRIOR TO SN JK200627
35
501
502
509
511
TH255C - CE
602
604
603
601
605
606
PAP34482
1-10 TH255C 31200721

509
511
501
502
509
511
512
503
PAP34691
31200721 TH255C 1-11

Figure 1-2 Covers

445-8578 Ref HOOD INSTALLATION, (TH255C-ANSI), (not available to order, see items 1 thru I
35 for service), (Prior to SN JK200627)
486-1984 Ref HOOD INSTALLATION, (TH255C-ANSI), (not available to order, see items 1 thru C
40 for service), (SN JK200627 to Present)
445-8579 Ref HOOD INSTALLATION, (TH255C - CE), (not available to order, see items 1 thru G
35, 127, 128 & 133 for service), (Prior to SN JK200627)
486-1983 Ref HOOD INSTALLATION, (TH255C-CE), (not available to order, see items 1 thru C
40,127,128 & 133 for service), (SN JK200627 to Present)
3 297-7022 1 HEX HD CAPSCREW, 5/16-18X2, GR5
6 448-4139 2 SCREW, 1/4-20X1/2
7 329-2475 4 SCREW, 3/8-16X7/8, (Prior to SN JK200627)
329-2475 2 SCREW, 3/8-16X7/8, (SN JK200627 to Present)
8 303-4773 7 HEX NUT, 5/16-18
9 463-1446 2 GAS SPRING, (TH255C)
445-9982 2 GAS SPRING, (TH255C - CE)
10 298-7364 16 WASHER, 5/16
11 298-7365 37 WASHER, 3/8
12 298-7374 2 WASHER, 3/8, (Prior to SN JK200627)
13 298-8049 2 HEX NUT, 3/8-16, (Prior to SN JK200627)
14 446-8068 1 FUEL FILTER ACCESS PANEL
15 308-9131 78 in SELF-GRIPPING BULB SEAL
16 389-3455 1 LATCH CATCH BRACKET, (Prior to SN JK200627)
16 486-1795 1 HOOD LATCH BRACKET, (SN JK200627 to Present)
17 447-0740 1 SIDE SKIRT PANEL, (Prior to SN JK200627)
17 486-1785 1 SIDE SKIRT PANEL, (SN JK200627 to Present)
18 446-8069 1 HOOD HINGE MOUNT WELDMENT PLATE
19 446-8070 1 REAR FENDER WELDMENT PANEL, (Prior to SN JK200627)
19 486-1805 1 REAR FENDER WELDMENT PANEL, (SN JK200627 to Present)
20 446-8071 1 FRONT FENDER WELDMENT PANEL
21 463-1427 1 GAS SPRING WELDMENT MOUNT
22 463-1448 1 HOOD ASSY, (TH255C), (includes items 501 thru 511), B
(Prior to SN JK200627)
486-1787 1 HOOD ASSY, (TH255C), (includes items 501 thru 512), E
(SN JK200627 to Present)
463-1449 1 HOOD ASSY, (TH255C - CE), (includes items 601 thru 606), B
486-1789 1 HOOD ASSY, (TH255C - CE), (includes items 601 thru 606), E
23 446-8073 2 HOOD HINGE
25 446-8074 1 AIR INTAKE SEAL, (Prior to SN JK200627)
26 445-9974 1 LATCH CATCH MOUNT, (Prior to SN JK200627)
27 447-1935 1 FOAM GASKET SEAL
28 447-7574 1 BELLY PAN PLATE
29 447-7575 1 BELLY PAN WELDMENT PLATE
30 303-4911 52 in NEOPRENE TAPE, 1/16X1/2
31 298-7999 4 HEX HD CAPSCREW, 3/8-16X5/8
1-12 TH255C 31200721


32 447-1050 1 COVER PLATE
33 303-4774 4 HEX NUT, 3/8-16, GR8
35 461-2989 1 NYLON NUT, (Prior to SN JK200627)
36 Ref AIR INTAKE CHANNEL, (not shown), (see Figure 4-5 for details)
37 Ref FOAM GASKET SEAL, (not shown), (see Figure 4-5 for details)
38 Ref T-BOLT CLAMP, (not shown), (see Figure 4-5 for details)
39 Ref CAT THREADLOCK, (not shown), (see Figure 4-5 for details)
40 Ref RUBBER PAD, (not shown), (see Figure 4-5 for details)
127 445-9976 1 SOUND INSULATE, BELLY PAN, (TH255C - CE)
128 445-9977 1 SOUND INSULATE, REAR FENDER, (TH255C - CE)
133 445-9986 1 SOUND INSULATE, FIREWALL, (TH255C - CE)
202 8T-8912 8 HEX HD CAPSCREW, 5/16-18X2-1/4, GR8
211 303-4773 13 HEX NUT, 5/16-18
214 298-7364 26 WASHER, 5/16
225 447-5376 1 COOLANT TANK PLATE
228 Ref FILTER BRACKET, (see Figure 4-2 for details)
230 447-6894 1 COOLER FRONT SUPPORT
231 447-6895 1 COOLER REAR SUPPORT
237 298-7972 1 CLAMP
238 1 CABLE TIE STRAP
311 298-7363 12 WASHER, 1/4
315 309-2839 1 HYDRAULIC ACCESS COVER GASKET
321 309-2838 1 HYDRAULIC TANK ACCESS COVER, (SN JK200496 to Present)
484-4459 1 HYDRAULIC TANK ACCESS COVER, (SN JK300159 to Present)
445-8489 Ref BATTERY COVER INSTALLATION, (not available to order, see items 401 thru B
JK300999)
508-8762 Ref BATTERY COVER INSTALLATION, (not available to order, see items 401, 405 & B
401 445-8488 1 BATTERY COVER, (SN JK200150 through JK200999; SN JK300150
through JK300999)
401 508-8763 1 BATTERY COVER, (SN JK201000 to Present; SN JK301000 to Present)
402 323-6830 1 CAM LATCH
403 334-5137 1 SEALING WASHER
404 334-5138 1 CAM LOCK LATCH
405 473-0014 2 TINNERMAN NUT, M6, (SN JK200150 through JK200999; SN JK300150
through JK300999)
405 473-0014 3 TINNERMAN NUT, M6, (SN JK201000 to Present; SN JK301000 to
Present)
406 445-8490 2 THUMB SCREW, M6-1X25.4, (SN JK200150 through JK200999;
406 445-8490 3 THUMB SCREW, M6-1X25.4, (SN JK201000 to Present; SN JK301000 to
Present)
501 303-4779 4 HEX LOCKNUT, M6X1

502 8T-4205 4 WASHER, 6mm
31200721 TH255C 1-13


503 303-4836 1 COMPRESSION LATCH, (Prior to SN JK200627)
503 396-6910 1 COMPRESSION LATCH, (SN JK200627 to Present)
512 493-2380 2 LATCH SUPPORT, (SN JK200627 to Present)
601 336-8829 19 FASTENER, (TH255C - CE)
602 463-1448 1 HOOD ASSY, (includes items 501 thru 511), (TH255C - CE), (Prior to SN
JK200627
602 486-1787 1 HOOD ASSY, (includes items 501 thru 512), (TH255C - CE), (SN JK200627 to
Present)
603 445-9979 1 SOUND INSULATE, (TH255C - CE), (Prior to SN JK200627)
603 493-2379 1 SOUND INSULATE, (TH255C-CE), (SN JK200627 to Present)
604 445-9980 1 SOUND INSULATE, (TH255C - CE), (Prior to SN JK200627)
604 493-2378 1 SOUND INSULATE, (TH255C-CE), (SN JK200627 to Present)
605 445-9984 19 CAP, SELF LOCKING, (TH255C - CE)
606 445-9985 19 WASHER, (TH255C - CE)
B
E
1-14 TH255C 31200721


31200721 TH255C 1-15

Figure 1-3 License Plate Holder Installation
CE & AUS - IF EQUIPPED ANSI

(SN JK200214 to Present, SN JK300151 to Present) CE & AUS - IF EQUIPPED
CE & AUS - IF EQUIPPED
Prior to SN JK200214, Prior to SN JK300151)
204
212 11 204
212 11
212
10
10 9
11 9
10 204
9
6
6 8
8 7
6 8 7
7
104
102
103
101
104
PAP34420
1-16 TH255C 31200721

Figure 1-3 License Plate Holder Installation

341-1724 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (CE & AUS - if equipped), D
(not available for service, see items 6 thru 11 for service),
(Prior to SN JK200214; Prior to SN JK300151)
459-6336 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (CE & AUS - if equipped), A
(not available for service, see items 6 thru 11 for service),
349-8584 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (ANSI), B
(CE & AUS - if equipped), (not available for service, see items 6 thru 11 for
service)
7 297-7030 2 HEX HD CAPSCREW, 3/8-16X7/8
8 298-7374 2 WASHER, 3/8
10 298-7846 3 CLAMP SET
11 349-8588 1 LICENSE BRACKET, (CE & AUS - if equipped), (Prior to SN JK200214;
Prior to SN JK300151)
459-6335 1 LICENSE BRACKET HOSE CLAMP SUPPORT, (CE & AUS - if equipped),
317-3318 1 LICENSE BRACKET HOSE CLAMP SUPPORT, (ANSI),
(CE & AUS - if equipped)
349-8583 Ref FRONT LICENSE HOLDER INSTALLATION, (not available to order, see items A
101 thru 104 for service)
101 349-8582 1 FRONT LICENSE BRACKET
102 343-2938 2 WASHER, 1/4
103 5L-4126 2 NUT, 1/4-20, G2
104 506-8593 4 SCREW, 1/4-20X5/8
204 323-5642 1 LICENSE PLATE LIGHT

212 328-3203 2 RIPP NUT, 5mm
31200721 TH255C 1-17

Figure 1-4 Hitches
ART_31200721-1-4
1-18 TH255C 31200721

Figure 1-4 Hitches

336-3498 1 ADJUSTABLE PIN HITCH, (ANSI & CE), (includes items 1 thru 7), C
(SN JK200150 through JK200999; SN JK300150 through JK300999)
508-8789 1 ADJUSTABLE PIN HITCH, (ANSI & CE), (includes items 1 thru 9), A
336-3499 1 ADJUSTABLE AUTO HITCH, (ANSI & CE), (includes items 1, 2, 4, 6, 7 & 101 C
thru 109), (SN JK200150 through JK200999; SN JK300150 through
JK300999)
508-8788 1 ADJUSTABLE AUTO HITCH, (ANSI & CE), (includes items 1, 2, 4, 6 thru 9 & A
101 thru 109), (SN JK201000 to Present; SN JK301000 to Present)
344-7185 1 PIN HITCH, (ANSI & CE), (includes items 3 & 201 thru 205), (SN JK200150 B
508-8787 1 PIN HITCH, (SIMPLE 2 - BOLT), (ANSI & CE), (includes items 1, 3, 4, 8, 9 & 201 A
thru 205), (SN JK201000 to Present; SN JK301000 to Present)
1 447-0439 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8, (SN JK200150 through
JK200999; SN JK300150 through JK300999)
1 447-0439 8 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8, (SN JK201000 to Present;
SN JK301000 to Present)
1 447-0439 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8, (SIMPLE 2 - BOLT),
2 309-9154 1 HITCH MOUNTING BRACKET
3 309-9191 1 HITCH PIN
4 447-0427 4 WASHER, 3/4, (SN JK200150 through JK200999; SN JK300150 through
JK300999)
4 447-0427 4 WASHER, 3/4, (SIMPLE 2 - BOLT), (SN JK201000 to Present; SN JK301000
to Present)
5 309-9193 1 HITCH
6 316-9019 2 HITCH MOUNTING PIN
7 447-0440 4 HEX NUT, 3/4-10, (SN JK200150 through JK200999; SN JK300150
through JK300999)
7 298-8052 2 HEX NUT, 3/4-10, (SN JK201000 to Present; SN JK301000 to Present)
8 AR CAT THREADLOCK
9 508-8790 1 PLATE, REAR HITCH MOUNT
104 447-0437 4 WASHER, 5/8
106 334-5877 1 AUTOMATIC HITCH
108 309-9194 1 HITCH ADAPTER
109 447-0438 4 HEX NUT, 5/8-11
201 336-9881 1 HITCH
203 346-8331 2 HEX HD CAPSCREW, M16X55, GR10.9
204 453-0130 2 HEX NUT, 16mm
205 9X-8257 2 WASHER, 16mm
448-0246 1 HITCH INSTALLATION, (EEC), (ANSI & CE), (includes items 301 thru 304), A
508-8786 1 HITCH INSTALLATION, (EEC), (ANSI & CE), (includes items 301 thru 308), A
448-0247 1 HITCH INSTALLATION, (CUNA-C), (ANSI & CE), (includes items 301 thru 304), A
508-8785 1 HITCH INSTALLATION, (CUNA-C), (ANSI & CE), (includes items 301 thru 308), A
31200721 TH255C 1-19

Figure 1-4 Hitches (Continued)

301 345-7560 1 HITCH, (EEC), (see Figure 1-5 for details)

331-5721 1 HITCH, 6M TON, (CUNA-C), (see Figure 1-5 for details)
302 447-0437 4 WASHER, 5/8
303 447-0438 4 HEX NUT, 5/8-11
304 448-0248 4 HEX HD CAPSCREW, 5/8-11X2-1/4, (CUNA-C)
307 447-0427 4 WASHER, 3/4
308 508-8790 1 PLATE, REAR HITCH MOUNT
448-9759 Ref TRAILER PLUG KIT INSTALLATION, (not available to order, see items 401 thru A
JK300999)
508-8781 Ref TRAILER PLUG KIT INSTALLATION, (not available to order, see items 401 thru A
401 8T-4199 2 HEX HD CAPSCREW, M8X12, GR8.8
402 309-3990 3 HEX LOCKNUT, 8mm
403 309-3991 1 TRAILER PLUG GASKET
404 309-3992 3 HEX HD CAPSCREW, M5X40
405 309-3994 1 TRAILER PLUG
406 309-3996 6 WASHER, 5mm
407 309-9166 1 TRAILER PLUG BRACKET
408 446-9795 1 TRAILER INDICATOR
1-20 TH255C 31200721

Figure 1-4 Hitches (Continued)

31200721 TH255C 1-21

Figure 1-5 Hitch Assembly
302
303 302
301
204
202 203
201 303
301
303
301
101 302 302
303
301
103
102
1 2 3
ART_1001110849-B
1-22 TH255C 31200721


345-7560 1 HITCH ASSEMBLY, (EEC) B
1 348-8517 1 TOWING PIN KIT, (includes items 101 thru 103)
101 Kit 1 PIN
102 Kit 1 SAFETY CHAIN
103 Kit 1 SAFETY PIN
2 1 FRICTION KIT, (includes items 201 thru 204)
201 Kit 1 SCREW, M10X25
202 Kit 1 NUT, M10
203 Kit 1 INSERT
204 Kit 1 INSERT
3 509-8014 1 SCREW KIT, (includes items 301 thru 303)
302 Kit 4 NUT, M16
303 Kit 4 WASHER
31200721 TH255C 1-23

201
201 203
203
202
202
201
203
202 101
201
203
202 102
103
1 2
ART_2620052-A
1-24 TH255C 31200721


331-5721 1 HITCH ASSEMBLY, (CUNA-C) A
1 348-8517 1 TOWING PIN KIT, (includes items 101 thru 103)
101 Kit 1 PIN
102 Kit 1 SAFETY CHAIN
103 Kit 1 SAFETY PIN
2 509-8014 1 SCREW KIT, (includes items 201 thru 203)
202 Kit 4 NUT, M16
203 Kit 4 WASHER
31200721 TH255C 1-25

This Page Intentionally Left Blank
1-26 TH255C 31200721

SECTION 2
BOOM
31200721 TH255C
BOOM
Figure 2-1 Boom Assembly - Components
304
306 302
307 308
309 309
313
310
312
303 144 130

306
305 307 130
308 309 144
314
309
301
311 306
307 5
309
108 159
139 2 114
7 10
1
109
116 146
117
117
110 113
110 119
114
129
130
147
122
122
201
205
204
203
202
PAP34940
2-2 TH255C 31200721

BOOM
Figure 2-1 Boom Assembly - Components

309-2924 Ref BOOM INSTALLATION, (ANSI), (not available to order, see items 1 thru 10 for C
service), (SN JK200150 through SN JK201000; SN JK300150 through
JK300999)
Ref BOOM INSTALLATION, (ANSI), (not available to order, see items 1 thru 10 for A
396-7988 Ref BOOM INSTALLATION, (CE), (not available to order, see items 1 thru 10 for A
service), (SN JK200150 through JK200999; SN JK300150 through
JK300999)
396-7988 Ref BOOM INSTALLATION, (CE), (not available to order, see items 1 thru 10 for A
Ref BOOM INSTALLATION, (AUS), (not available to order, see items 1 thru 10 for A
JK300999)
Ref BOOM INSTALLATION, (AUS), (not available to order, see items 1 thru 10 for B
1 Ref LIFT CYLINDER & ATTACHING PARTS, (see Figure 9-1 for details)
2 Ref COMPENSATING CYLINDER & ATTACHING PARTS,
5 309-2955 1 BOOM PIVOT PIN
7 309-2933 1 HEX HD CAPSCREW, 1/2-13X1.25, GR8
10 298-1580 1 LOCKNUT, 1/2-13
108 1 FIRST BOOM SECTION WELDMENT
109 446-9640 1 SECOND BOOM SECTION WELDMENT
110 Ref TILT CYLINDER, (see Figure 9-3 for details)
111 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
113 298-0556 1 LOCKNUT, 7/16-14
114 298-0568 4 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4
116 Ref BOOM ANGLE DECAL, (see Figure 11-2 for details)
117 298-0568 3 FLAT WASHER, 7/16
119 298-8743 1 BOOM ANGLE INDICATOR
122 309-6294 2 CHAIN SHEAVE BUSHING
129 309-6305 2 RETAINING NUT, 5/16
130 298-1612 4 STRAIGHT LUBE FITTING, 1/8
139 AR MYSTIK TETRIMOLY GREASE
144 309-6263 2 BUSHING WITH GREASE GROOVES
146 309-6272 1 HOSE GUARD CHANNEL
147 309-6273 1 HOSE CHANNEL BRACE
159 303-4773 2 HEX NUT, 5/16-18, GR8
420-3170 1 BOOM SIDE COVER INSTALLATION, (includes items 201 thru 205) C
202 122-1010 2 ACORN NUT, 1/4-20
203 298-7363 2 WASHER, 1/4
204 421-5532 1 BOOM SIDE COVER PANEL
205 420-2325 1 COVER RETAINER SCREW
448-8563 1 BOOM BRUSHES INSTALLATION, (Agricultural), (if equipped), (not available B

to order, see items 301 thru 314 for service)
301 7X-2533 2 HEX HD CAPSCREW, M6X35, GR8.8
31200721 TH255C 2-3

BOOM
Figure 2-1 Boom Assembly - Components (Continued)

304 5C-9553 2 HEX HD CAPSCREW, M6X16, GR8.8
306 5C-2890 8 HEX NUT, M6X1
307 8T-4205 18 WASHER, 6mm
308 8T-4121 6 WASHER, 10mm
310 448-8559 1 BRUSH SEAL, BOOM TOP
311 448-8560 1 BRUSH SEAL, BOOM BOTTOM
312 448-8561 2 BRUSH SEAL, BOOM SIDE
313 448-8562 1 STIFFENER BAR
314 448-8564 4 SIDE BOOM BRUSH PLATE
2-4 TH255C 31200721

BOOM
Figure 2-1 Boom Assembly - Components (Continued)

31200721 TH255C 2-5

BOOM
Figure 2-2 Boom Assembly - Pads & Shims
1
5
18
23
25
23
24
7
24
18 FIRST BOOM SECTION
48
21
57
56 20 18
21 6
23
18 56
25 15
57 18
1
1 7 57
15 25
18
23
41
SECOND BOOM SECTION
PY8900
Note: Wear Pad Shimming:

Whenever a shim is used with a pad, a spacer with holes must be inserted between pad and shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims and spacers as required to shim boom to maintain a total minimum gap of 0,5 to 1,5 mm (0.02
to 0.05 in) in both horizontal and vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where
noted otherwise. Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear
pad.
Add Lithium Grease to all wear pads and all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.
2-6 TH255C 31200721

BOOM
Figure 2-2 Boom Assembly - Pads & Shims

1 AR CAT THREADLOCK
15 309-6291 10 BUTTON HD CAPSCREW, M10X20
18 8T-4121 38 WASHER, 10mm
20 309-6292 AR SPACER, 0.13 IN
21 309-6293 AR SPACER, 0.07 IN, (first boom section)
309-6293 AR SPACER, 0.07 IN, (second boom section)
23 309-6295 8 WEAR PAD
24 309-6295 4 WEAR PAD
25 309-6300 AR SPACER, 1.90mm
41 309-6258 2 WEAR PAD CHANNEL ASSY
48 309-6275 2 WEAR PAD SPACER
56 317-3292 AR SHIM, (requires item 21)
57 317-3293 AR SHIM, (requires item 25)
31200721 TH255C 2-7

BOOM
Figure 2-3 Quick Coupler
304
302
10
4
301 303
9
3 7
5 1
6 8
2
MECHANICAL QUICK COUPLER
106
108
107
101
115
116
105
112
109
114
204
113 104
110 205 203 112
103
102 111
201
110 202
109
113
HYDRAULIC QUICK COUPLER
PAL3941
2-8 TH255C 31200721

BOOM
Figure 2-3 Quick Coupler

318-4725 1 MECHANICAL QUICK COUPLER ASSY, (if equipped), C
(includes items 1 thru 10)
1 437-1924 1 KEY RING
3 312-3282 1 HEX HD CAPSCREW, 6X10, GR8.8
4 437-1925 1 GALVANIZED CHAIN
5 312-3338 1 SPLIT PIN
6 312-3346 1 FORK LOCKING ROD
7 298-1580 2 LOCKNUT, 1/2-13
8 318-4704 1 FORK CYLINDER ROD PIN
9 318-4705 1 QUICK COUPLER PIVOT PIN
10 318-4719 1 QUICK COUPLER WELDMENT
318-4696 1 HYDRAULIC QUICK COUPLER ASSY, (if equipped), G

101 318-4693 1 HYDRAULIC QUICK COUPLER WELDMENT
102 318-4702 1 COVER PLATE
105 309-8523 1 FORK LOCKING CYLINDER KIT, (includes items 201 thru 205) C
106 309-6309 1 TWIN CLAMP SET
107 309-6310 1 TWIN COVER PLATE
108 309-8561 1 HEX HD CAPSCREW, 5/16-18X1-1/4
109 298-7365 5 FLAT WASHER, 3/8
112 298-0488 2 GREASE FITTING
113 298-7380 5 LOCKWASHER, 3/8
114 298-1580 2 LOCKNUT, 1/2-13
115 319-1555 1 HOSE ASSY
116 327-6765 1 HOSE ASSY
117 Ref QUICK COUPLER SWITCH, (not shown), (see Figure 10-4 for details)
201 309-8533 2 SPLIT PIN
202 309-8558 2 PIN
203 309-8559 2 CLEVIS PIN
204 298-0471 2 ELBOW, 90 DEGREES
205 Ref HYDRAULIC QUICK COUPLER CYLINDER, (see Figure 9-5 for details)
301 327-5529 1 MALE COUPLING
302 327-5530 1 FEMALE COUPLING
303 300-6103 1 DUST CAP
304 344-7188 1 DUST PLUG
31200721 TH255C 2-9

BOOM
Figure 2-4 Manual Quick Coupler Installation
204
202
104
2 102
108
110 201 203
116
112
4
107
106
111
1
112
109
115
113
114
3
117
1 103
101
5
105
PAL4022
2-10 TH255C 31200721

BOOM
Figure 2-4 Manual Quick Coupler Installation

327-1769 1 QUICK COUPLER INSTALLATION, MANUAL, (if equipped), C
2 298-1580 2 LOCKNUT, 1/2-13
4 318-4705 1 UNIVERSAL QUICK COUPLER PIVOT PIN
5 375-6900 1 UNIVERSAL QUICK COUPLER ASSY, (if ordering for the first time, refer to A
Figure 11-2 for the appropriate capacity chart), (includes items 101 thru 117)
101 8T-4198 2 HEX HD CAPSCREW
102 6V-7744 2 HEX LOCKNUT, M10X1.5, GR8
103 309-2978 2 WASHER, 10mm
104 131-5879 2 WASHER
105 3B-8489 2 GREASE FITTING
106 7X-7729 2 WASHER
107 8T-4123 2 WASHER
108 132-7551 2 WASHER
109 493-2992 2 SPRING PIN
110 2 PLATE
111 192-2645 2 SPRING
112 493-2996 4 SPRING PIN
113 493-2997 2 PIN
114 1 LH HANDLE
115 1 RH HANDLE
116 2 SPRING
117 NSS 1 UNIVERSAL QUICK COUPLER WELDMENT
201 300-6079 1 MALE COUPLING
202 300-6078 1 FEMALE COUPLING
203 300-6103 1 DUST CAP
204 295-8469 1 DUST PLUG
31200721 TH255C 2-11

BOOM
Figure 2-5 Hydraulic Quick Coupler Installation
17 16
12 19 110
10 20
116
13 115
14
112
18
104
11 1
113 102
15
8 109 106
105
9 5
109 2
9 107
7
114
103
111
6
2 108
101
1
PAP34661
2-12 TH255C 31200721

BOOM
Figure 2-5 Hydraulic Quick Coupler Installation

477-9634 1 QUICK COUPLER INSTALLATION, HYDRAULIC, (if equipped), C
1 OS-1573 2 HEX HD CAPSCREW, 1/2-13X4, GR8
2 298-1580 2 LOCKNUT, 1/2-13
3 327-5627 1 QUICK COUPLER SWITCH
6 477-9673 1 QUICK SWITCH INSTALATION, (includes items 101 thru 116) D
7 477-9675 1 FORK LOCKING CYLINDER
8 477-9679 2 HOSE ASSY
9 463-5618 2 ADAPTER, 90 DEGREE
10 399-1402 1 HOSE ASSY
14 309-6458 1 SOCKET HD CAPSCREW, 5/16-18X 3-1/2
15 501-3078 1 SOCKET HD CAPSCREW, 5/16-18X4-1/2
16 330-6145 2 HEX LOCKNUT, 5/16
17 315-4280 2 PLAIN WASHER, 5/16
18 501-3071 1 BRACKET
19 501-3076 1 VALVE
20 501-3077 1 VALVE JUMPER HARNESS, (see Figure 10-19 for details)
101 3B-8489 2 HYDRAULIC FITTING
102 8T-4123 2 HARD WASHER
103 493-2992 2 PIN
104 477-7906 2 QUICK SWITCH PLATE
105 192-2645 2 SPRING
106 493-2996 2 PIN, SPRING
107 493-2997 2 PIN
108 477-9674 1 QUICK SWITCH WELDMENT
109 309-8533 4 SPLIT PIN
110 493-2998 3 KNURLED CUP POINT SETSCREW, 1/2X1 3/4 LG
111 477-9670 1 QUICK SWITCH ROD
112 477-9671 2 QUICK SWITCH LINK
113 477-9672 1 QUICK SWITCH CYLINDER
114 477-9676 4 LOCKING PIN
115 477-9677 2 BUSHING
116 477-9678 2 BUSHING
31200721 TH255C 2-13

BOOM
2-14 TH255C 31200721

SECTION 3
ATTACHMENTS
31200721 TH255C
ATTACHMENTS
Figure 3-1 Standard Carriage
5
50 IN CARRIAGE
1 3
4 101
1200 MM CARRIAGE
2
105
103 102
106
104
PAL8650
3-2 TH255C 31200721

ATTACHMENTS
Figure 3-1 Standard Carriage

336-3523 1 50 IN STANDARD CARRIAGE, (ANSI), (7000 lb), (includes items 1 thru 7) C
1 303-4741 2 HEX HD CAPSCREW, 5/8-11X4
2 303-4782 2 LOCKNUT, 5/8-11
3 303-4957 1 50 IN FORK PIN
4 303-4988 2 COLLAR
5 NSS 1 CARRIAGE WELDMENT
7 NSS 1 S/N PLATE
350-0501 1 1200 MM STANDARD CARRIAGE, (CE), (4000 kg), (includes items 101 thru C
106)
102 309-9192 2 CARRIAGE SHAFT
103 376-0508 4 SHAFT COLLAR
105 309-9184 4 HEX LOCKNUT, M8X1.25
106 NSS 1 S/N PLATE
31200721 TH255C 3-3

ATTACHMENTS
Figure 3-2 Universal Standard Carriage
204
202
201
202
304
201
204 203
1
318
203
CE
3 2
6 105
4
106
ANSI & AUS
101
103
104
102
PAP17371
3-4 TH255C 31200721

ATTACHMENTS
Figure 3-2 Universal Standard Carriage

330-4242 1 1200 MM STANDARD CARRIAGE, (CE), (use with universal quick coupler), E
(2268 kg), (includes items 1 thru 6),
(Prior to SN JK200507, Prior to SN JK300159)
466-1151 1 1200 MM STANDARD CARRIAGE, (CE), (use with universal quick coupler), C
(2268 kg), (includes items 1 thru 6),
(SN JK200507 to Present, SN JK300159 to Present)
2 309-9192 2 CARRIAGE SHAFT
3 376-0508 4 SHAFT COLLAR
4 7X-2538 4 HEX HD CAPSCREW, M8X1-1/4
5 309-9184 4 LOCKNUT, (Prior to SN JK200507, Prior to SN JK300159)
5C-7261 4 LOCKNUT, (SN JK200507 to Present, SN JK300159 to Present)
6 NSS 1 S/N PLATE
1 50 IN STANDARD CARRIAGE, (ANSI & AUS), (use with universal quick B

coupler), (5500 lb), (includes items 101 thru 106)
102 303-4782 2 LOCKNUT, 5/8-11
103 303-4957 1 FORK PIN
104 303-4988 2 FORK PIN COLLAR
106 NSS 1 S/N PLATE
337-8678 1 FORK TRANSPORT LATCH ATTACHMENT, (for homologation machines), A

201 309-9155 2 LOCKING BRACKET
202 298-7341 4 HEX HD CAPSCREW, 12X40
203 309-9185 4 HEX LOCKNUT, M12X1-3/4
204 309-9186 2 LOCKING PIN
304 508-9820 2 HEX HD CAPSCREW, 12X65, (for homologation machines)
318 478-0481 1 SHIM, TRANSPORT LATCH, (for homologation machines)
31200721 TH255C 3-5

ATTACHMENTS
Figure 3-3 Side Tilt Carriage
18 19
23 24
ANSI
20
25
14
22
12
10
26
29
17
27
13 6
4 28 11
7
2
21
3-6 TH255C 31200721

ATTACHMENTS
Figure 3-3 Side Tilt Carriage

330-4243 1 48 IN SIDE TILT CARRIAGE, (ANSI), (7000 lb), (includes all items) F
2 327-6321 4 HEX HD CAPSCREW, 0.50X1.25
4 327-6329 4 LOCKWASHER, 0.50
6 327-6282 1 FLAT WASHER, 1.50
7 327-6276 4 HARD WASHER, 0.50
8 327-6323 1 COTTER PIN
9 327-6333 1 ELBOW, 90 DEGREE
11 327-6283 1 HEX HD CAPSCREW, 1.50X7.00
12 327-6326 1 HEX NUT, 1.50
13 327-6320 2 FORK PIN RETAINER
14 327-6324 1 ELBOW, 90 DEGREE
17 327-6281 1 SPACER
18 300-6078 1 MALE QUICK ATTACH
19 300-6079 1 FEMALE QUICK ATTACH
20 327-6279 2 HOSE ASSY
21 327-6328 2 PINCH POINT DECAL
22 327-6325 1 HIGH PRESSURE DECAL
23 327-6332 1 DUST CAP
24 327-6334 1 DUST PLUG
25 Ref SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE,
26 327-6277 1 FORK PIN
28 NSS 1 REAR FRAME WELDMENT
29 NSS 1 S/N PLATE
31200721 TH255C 3-7

ATTACHMENTS
Figure 3-4 Universal Side Tilt Carriage
ANSI & AUS
3-8 TH255C 31200721

ATTACHMENTS
Figure 3-4 Universal Side Tilt Carriage

331-3251 1 48 IN UNIVERSAL SIDE TILT CARRIAGE, (ANSI & AUS), F
(used with universal quick coupler), (7000 lb), (includes all items)
1 339-8037 1 DUST CAP
2 339-8038 1 DUST PLUG
3 339-8039 1 MALE QUICK COUPLER
4 339-8040 1 FEMALE QUICK COUPLER
5 327-6279 2 HOSE ASSY
7 327-6326 1 HEX NUT, 1.50
8 327-6323 1 COTTER PIN
9 327-6281 1 SPACER
10 327-6282 1 FLAT WASHER, 1.50
11 327-6283 1 HEX HD CAPSCREW, 1.50X7.00
12 NSS 1 S/N PLATE
14 Ref UNIVERSAL SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE,
15 327-6333 1 ELBOW, 90 DEGREES
16 327-6324 1 ELBOW, 90 DEGREES
17 Ref PIN, (see Figure 9-6 for details)
18 Ref HEX HD CAPSCREW, 0.38X1.00, (see Figure 9-6 for details)
19 Ref LOCKWASHER, 0.38, (see Figure 9-6 for details)
20 Ref FLAT WASHER, 0.38, (see Figure 9-6 for details)
21 Ref PIN, (see Figure 9-6 for details)
23 327-6321 4 HEX HD CAPSCREW, 0.50X1.25
24 327-6276 4 HARD WASHER, 0.50
25 327-6329 4 LOCKWASHER, 0.50
28 339-8041 1 FORK PIN
31200721 TH255C 3-9

ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage
ANSI & AUS
3-10 TH255C 31200721

ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage

331-3252 1 48 IN UNIVERSAL SIDE SHIFT CARRIAGE, (ANSI & AUS), (used with F
universal quick coupler), (7000 lb), (includes all items)
1 339-8037 1 DUST CAP
2 339-8039 1 MALE QUICK COUPLER
3 339-8038 1 DUST PLUG
4 339-8040 1 FEMALE QUICK COUPLER
5 339-8044 2 STRAIGHT CONNECTOR
6 339-8046 2 HOSE ASSY
7 339-8047 2 STRAIGHT CONNECTOR
8 Ref UNIVERSAL SIDE SHIFT CARRIAGE CYLINDER, (see Figure 9-7 for details)
9 339-8050 1 PIN
10 339-8051 1 PIN
11 327-6285 2 HEX HD CAPSCREW, 0.38X1.00
12 327-6286 2 FLAT WASHER, 0.38
13 327-6330 2 LOCKWASHER, 0.38
15 NSS 8 HEX HD CAPSCREW, 0.5X1.25
16 327-6329 8 LOCKWASHER, 0.50
17 327-6276 4 HARD WASHER
18 339-8052 1 SIDE SHIFT PIN
19 339-8053 1 SIDE SHIFT PIN RETAINER
22 NSS 1 S/N PLATE
27 339-8041 1 FORK PIN
31200721 TH255C 3-11

ATTACHMENTS
Figure 3-6 Forks
PZ0771
3-12 TH255C 31200721

ATTACHMENTS
Figure 3-6 Forks

301-9752 4 CUBING FORK, 2X2X48, (ANSI & AUS), (7760 lb) A
323-5738 2 PALLET FORK, 2X4X48, (ANSI & AUS), (7600 lb) C
323-5737 2 LUMBER FORK, 1.5X6X60, (ANSI & AUS), (7300 lb) C
252-1454 NLA PALLET FORK, (CE), (sold as a pair), (no longer available, see C
1001170488 for replacement)
463-1675 2 PALLET FORK, (CE) A
1 252-1436 2 PALLET FORK, 45X100X1070 mm, (3880 kg)
2 2L-1701 2 HEX HD CAPSCREW, 5/8-18X1-1/2, GR8
252-1456 2 PALLET FORK, (CE) B

2 2L-1701 2 HEX HD CAPSCREW, 5/8-18X1-1/2, GR8
364-5356 2 PALLET FORK, (CE) C

2 8T-4190 2 HEX HD CAPSCREW, M16X25
309-9179 1 PALLET FORK, (CE), (sold as a pair) C

1 309-9181 2 FORK, 50X100X1200 mm, (2000 kg)
2 8T-4190 2 HEX HD CAPSCREW, M16X25
31200721 TH255C 3-13

ATTACHMENTS
Figure 3-7 Grapple Bucket
ANSI
3-14 TH255C 31200721

ATTACHMENTS

330-4240 1 GRAPPLE BUCKET, (ANSI), (includes all items) C
101 327-6306 4 HEX HD CAPSCREW, 0.38X2.25
102 327-6300 4 HEX HD CAPSCREW, 0.38X2.75
103 327-6301 8 LOCKNUT, 0.38
104 327-6274 2 TEE
105 327-6333 4 ELBOW, 90 DEGREES
107 327-6298 2 PIN
108 327-6295 2 PIN
109 327-6299 2 PIN
110 327-6296 2 PIN
111 327-6294 4 BUSHING
112 327-6293 2 SPACER
113 327-6292 4 BUSHING
114 300-6078 1 MALE QUICK ATTACH
115 300-6079 1 FEMALE QUICK ATTACH
116 327-6290 1 RH GRAPPLE HOOK
117 327-6291 1 LH GRAPPLE HOOK
118 327-6273 1 HOSE ASSY
119 327-6302 2 HOSE ASSY
120 327-6304 1 HOSE ASSY
121 327-6303 2 HOSE ASSY
124 327-6332 1 DUST CAP
125 327-6334 1 DUST PLUG
126 327-6305 4 CLAMP, (not shown)
127 Ref GRAPPLE BUCKET CYLINDER & MOUNTING HARDWARE,
128 NSS 1 GRAPPLE BUCKET
129 NSS 1 S/N PLATE
31200721 TH255C 3-15

Prior to SN 1160007583
ATTACHMENTS
CE
9
8 4 3
5 30
5
4 3
9
5
8
10 11 5
6
7 4
5 6
11
7 4 10
5 1
27
13
26 28
13 15
14 12
16 16
27 20
15 22 18
16 21
12 27
19 16
12 18
16
17
18
29
12 25
27 23
18
18
18
K1 24
PAP17401
3-16 TH255C 31200721

Prior to SN 1160007583
ATTACHMENTS

350-0509 1 GRAPPLE BUCKET, (CE), (includes items 1 thru 30), (Prior to SN 1160007583) C
1 NSS 1 GRAPPLE BUCKET
2 362-3752 1 CLAMP
3 362-3753 2 PIN
4 362-3754 4 PIN
5 309-9184 6 LOCKNUT, M8
6 362-3755 2 GREASE FITTING COVER
7 362-3756 2 PIN
8 362-3757 2 PIN
9 362-3758 2 PIN
10 362-3759 4 BUSHING
12 362-3761 4 FITTING, 90 DEGREES
13 362-3762 2 TEE FITTING
14 362-3763 1 ADAPTER
15 362-3764 2 ADAPTER
16 362-3765 5 O-RING
17 362-3766 2 PLUG
18 333-9864 6 CLAMP
19 362-3768 1 VALVE
20 362-3769 2 BOLT, M6X55
21 362-3770 2 BOLT, M6
22 362-3771 1 PIPE ASSY
23 362-3772 1 PIPE ASSY
24 362-3773 1 PIPE ASSY
25 362-3774 1 PIPE ASSY
26 362-3775 4 GASKET
28 362-3777 1 HYDRAULIC CYLINDER
29 362-3779 1 HYDRAULIC CYLINDER
30 NSS 1 S/N PLATE
K1 362-3778 1 CYLINDER SEAL KIT, (for use with items 28 or 29)
31200721 TH255C 3-17

SN 1160007583 to Present
ATTACHMENTS
1 4
ART_1001180466-A
3-18 TH255C 31200721

SN 1160007583 to Present
ATTACHMENTS

464-8628 1 GRAPPLE BUCKET, (CE), (includes all items), (SN 1160007583 to Present) A
1 1 KIT, CLAMP
2 1 KIT, PIN CLAMP
3 1 KIT, PIN CYLINDER
4 1 KIT, HYDRAULIC CYLINDER DX
5 1 KIT, HYDRAULIC CYLINDER SX
6 1 KIT, FLEXIBLE PIPE
7 1 KIT, VALVE
8 318-4692 1 COUPLING, MALE QUICK DISCONNECT
9 318-4691 1 COUPLING, FEMALE QUICK DISCONNECT
31200721 TH255C 3-19

ATTACHMENTS
Figure 3-8 Light Material Buckets
203 206
209
201
207
208
202
205 204
207
203
201
1
2
3
4
101
102
PAP17432
3-20 TH255C 31200721

ATTACHMENTS
Figure 3-8 Light Material Buckets

1 464-8627 1 1.0 CU YD LIGHT MATERIAL BUCKET, (ANSI), (72 in), (includes item 101) A
2 464-8626 1 1.7 CU YD LIGHT MATERIAL BUCKET, (ANSI), (72 in), (includes item 101) A
3 464-8625 1 0.8 CU M LIGHT MATERIAL BUCKET, (CE), (1800mm), (includes item 101) A
4 464-8624 1 1.3 CU M LIGHT MATERIAL BUCKET, (CE), (1800mm), (includes item 101) A
101 NSS 1 S/N PLATE
102 486-2717 1 BOLT-ON-EDGE ASSEMBLY (ANSI)
486-2718 1 BOLT-ON-EDGE ASSEMBLY (CE)
337-8677 1 BUCKET GUARD ACCESSORY, (Germany - if equipped), B

201 101-4411 2 RETAINER ASSY
202 5C-2890 2 HEX NUT, M6X1
203 5C-7261 2 NUT
205 4 HARD WASHER, 0.312X0.065
206 5P-4116 4 HARD WASHER
208 337-8675 1 RIGHT BUCKET GUARD PLATE
209 337-8676 1 LEFT BUCKET GUARD PLATE
31200721 TH255C 3-21

ATTACHMENTS
Figure 3-9 Fork Mounted Hook
ANSI
CE
3-22 TH255C 31200721

ATTACHMENTS
Figure 3-9 Fork Mounted Hook

321-0556 1 FORK MOUNTED HOOK, (ANSI), (includes all items) F
1 327-6317 2 COTTER PIN
2 327-6271 2 PIN
3 327-6272 1 BUSHING
4 327-6335 1 HOOK
5 327-6318 1 CHAIN
6 NSS 1 FORK MOUNTED HOOK WELDMENT
7 NSS 1 S/N PLATE
309-9182 1 FORK MOUNTED HOOK, (CE), (includes all items) C

101 513-7375 1 PIN
102 513-7376 1 HOOK
103 513-7370 2 PIN
104 513-7371 4 RETAINING PIN
105 513-7379 1 BOLT
106 513-7380 1 SELF-LOCKING NUT
201 NSS 1 FORK MOUNTED HOOK WELDMENT
202 NSS 1 S/N PLATE
31200721 TH255C 3-23

ATTACHMENTS
Figure 3-10 Universal Hitch Attachment
ANSI
3-24 TH255C 31200721

ATTACHMENTS
Figure 3-10 Universal Hitch Attachment

330-4244 1 UNIVERSAL HITCH ATTACHMENT, (ANSI), (includes all items) C
1 333-0705 2 HEX HD CAPSCREW, 0.38X1.25
2 327-6286 2 FLAT WASHER, 0.38
3 362-2106 1 USA DECAL
5 333-0706 4 SPACER
6 333-0707 2 LOCKING PIN
7 333-0708 2 CLEVIS
8 333-0709 2 BEARING
9 333-0710 1 LEFT LOCK HANDLE
10 333-0711 2 SPRING LOCK HANDLE
11 333-0712 2 CLEVIS SPRING
12 333-0713 2 BOLT
13 333-0714 2 PIN
14 333-0715 1 RIGHT LOCK HANDLE
15 NSS 1 UNIVERSAL ATTACHMENT WELDMENT
16 NSS 1 S/N PLATE
31200721 TH255C 3-25

ATTACHMENTS
Figure 3-11 Universal Quick Attach Lifting Hook
AUS
PAP34560
3-26 TH255C 31200721

ATTACHMENTS
Figure 3-11 Universal Quick Attach Lifting Hook

468-5494 1 UNIVERSAL QUICK ATTACH, (AUS), (includes all items) A
1 NSS 1 S/N PLATE
31200721 TH255C 3-27

ATTACHMENTS
Figure 3-12 Multi-Purpose Bucket
305
103
404
102
503
207 504 505

406 206
209
5 204 210 509
202 510
6 511
208 205
201
508 506 4
203
501 507
104
302 502
303 305
401
405
505
102
402
601 305
602
603 403
101
604 301
3 302
PAM5010
3-28 TH255C 31200721

ATTACHMENTS
Figure 3-12 Multi-Purpose Bucket

163-4265 1 1.0 m³ (1.3 CU YD) MULTI-PURPOSE BUCKET, (CE & ANSI), A
1 106-9387 2 INDICATOR DECAL
2 NSS Ref CRUSH HAZARD DECAL
3 159-8038 2 MULTI-PURPOSE BUCKET ASSY, (includes items 101 thru 104)
4 188-6161 1 HYDRAULIC LINES ASSY, (includes items 201 thru 210)
5 188-6161 1 S/N PLATE
6 NSS CE NAMEPLATE
101 9R-4668 Ref CYLINDER MOUNTING INSTALLATION, (not available to order, see items 301 A
thru 305 for service)
102 486-0168 2 CYLINDER
103 163-4286 1 BUCKET ASSY, (includes items 401 thru 406) A
104 227-6676 1 HYDRAULIC ASSY, (includes items 501 thru 511) A
201 8I-3959 1 CHECK VALVE
202 185-7887 1 COUPLING
203 189-3650 2 HOSE ASSY
204 148-8336 2 FITTING, (includes o-rings)
206 152-5717 1 DUST CAP
207 152-5718 1 DUST CAP
208 153-2994 1 COUPLING
209 8C-8451 3 HEX HD CAPSCREW, M6X1
301 9R-4677 2 CYLINDER PIN
302 3B-5317 4 COTTER PIN
303 9R-4678 2 CYLINDER PIN
305 3B-8489 4 HYDRAULIC FITTING
401 9R-4676 2 PIN
402 9R-5320 1 CUTTING EDGE ASSY, (includes items 601 thru 604) A
403 NSS Ref WELDMENT
404 1 WELDMENT
405 3B-8489 2 GREASE FITTING
406 4J-1888 2 COTTER PIN
501 227-2000 1 HOSE ASSY
502 227-2001 1 HOSE ASSY
503 227-2002 1 HOSE ASSY
504 227-2004 1 HOSE ASSY
507 148-8434 2 TEE ADAPTER
509 8T-1891 4 CLIP
510 8T-1892 4 CLIP
511 9X-2040 2 SOCKET HD CAPSCREW, M10X1.5
601 295-3349 2 CUTTING EDGE
602 3F-5108 8 BOLT
603 4K-0367 8 NUT
31200721 TH255C 3-29

ATTACHMENTS
Figure 3-13 Fork Muck Attachment (w/GRAB)
10
10 4
10
3 13
11 10
5
12
13
ART_1001213765-A
3-30 TH255C 31200721

ATTACHMENTS
Figure 3-13 Fork Muck Attachment (w/GRAB)

504-6647 Ref MUCK FORK ATTACHMENT, (includes all items) A
1 8 RIGHT ELECTRO-FORGED FINGERS
2 5 CURVED ELECTO FORGED FINGERS
3 4 PIN
4 2 PIN
5 2 CYLINDER
6 1 HOSE, (not shown)
10 512-6798 10 BUSH
11 2 SCREW
12 512-6800 2 NUT
13 512-6799 6 GREASE NIPPLE
14 512-6793 1 VALVE BALANCING, (not shown)
15 512-6794 1 VALVE SUPPORT, (not shown)
31200721 TH255C 3-31

ATTACHMENTS
Figure 3-14 Reflective Plates Installation (Forks)
5
3
2
9
12
7
84
84
11
9
2
10
ART_1001214454-B
3-32 TH255C 31200721

ATTACHMENTS
Figure 3-14 Reflective Plates Installation (Forks)

Ref REFLECTIVE PLATES INSTALLATION, (FORKS) B
1 8T-4139 4 BOLT, M12X30
2 5C-7261 6 NUT, M8X1.25
3 471-2121 4 NUT, M12X1.75
4 309-3997 6 WASHER, M8
5 8T-4223 8 WASHER, M12
6 3 SAFETY FILM
7 2 PLATE
8 6 NUT, M8X1.25
9 6 STUD, M8
10 1 BRACKET, WARNING PANEL
11 1 BRACKET, SUPPORT
12 2 BRACKET, WARNING PANEL
31200721 TH255C 3-33

ATTACHMENTS
Figure 3-15 Reflective Plates Installation (Bucket) (Italy)
ART_1001188997-A
3-34 TH255C 31200721

ATTACHMENTS
Figure 3-15 Reflective Plates Installation (Bucket) (Italy)

Ref REFLECTIVE PLATES INSTALLATION, (BUCKET) (Italy) A
1 8T-4138 2 BOLT, M6X20
2 417-1224 6 BOLT, M8
3 2 SAFETY FILM
4 2 BRACKET
5 1 SAFETY FILM
6 1 BRACKET
31200721 TH255C 3-35

ATTACHMENTS
3-36 TH255C 31200721

SECTION 4
ENGINE & ATTACHING PARTS
31200721 TH255C
Figure 4-1 Engine Installation
301
5
17
33
5
17
33
16 17 13 17
13
13
17
17
16
33
13
16
33
16
17
17
5
5
PAP34670
4-2 TH255C 31200721

Figure 4-1 Engine Installation (Continued)
126
113
203
122
123 203
125
124
122 112
123 201
202 108
130
105
102 101
152
108
101
119
106
121 103
110
106
109
107
120
117
116
115 109
402 107 107

110 109
118
401
403
PAP35851
31200721 TH255C 4-3

Figure 4-1 Engine Installation

5 507-1932 4 HEX HD CAPSCREW, 5/8-11X4-1/4
13 7X-0448 4 HEX LOCKNUT, 5/8-11, GR8
16 437-7653 4 REBOUND WASHER
17 507-1933 8 WASHER, 5/8
33 447-6884 4 ENGINE ISOLATOR MOUNT
102 6V-4298 4 HEX HD CAPSCREW, M5X16, GR8.8
105 309-3996 4 WASHER, 5mm
106 8T-4121 2 WASHER, 10mm
107 8T-4223 8 WASHER, 12mm
108 298-7393 2 WASHER, 5/8
110 465-2827 2 FUEL HOSE CLAMP
112 Ref HYDROSTATIC DRIVE PUMP ASSY, (see Figure 9-10 for details)
113 445-5657 1 FLYWHEEL COUPLING ASSY, (includes items 201 thru 203) B
115 507-1403 1 HOSE BARB FITTING
116 447-6887 1 ENGINE SUPPORT
119 447-6891 1 PLUG, M16X1.5
120 447-6892 1 PUMP BRACKET
121 487-6118 1 FUEL SUPPLY ENGINE HOSE
123 8T-4224 3 WASHER, 8mm
124 Ref1 TUBE CLIP, 5/8, (see Figure 10-1 for details)
125 Ref FUSIBLE LINK HARNESS, (see Figure 10-1 for details)
126 446-8955 1 HOSE SUPPORT PLATE
130 1 CLIP, TIE STRAP
152 447-6901 1 OIL DRAIN VALVE
201 448-4172 1 FLYWHEEL COUPLING
202 448-4173 1 PUMP MOUNT PLATE
203 448-4174 1 BOLT KIT, (includes all bolts to attach the flywheel coupling & pump mount plate)
301 441-9208 1 ENGINE, TD 2.9 L4, (SN JK200150 to Present), (FOR ENGINE PARTS B
INFORMATION REFER TO ENGINE PARTS MANUAL 31200934)
441-9209 1 ENGINE, TD 2.9 L4, (SN JK300150 to Present), (FOR ENGINE PARTS B
INFORMATION REFER TO ENGINE PARTS MANUAL 31200934)
402 8T-4223 2 WASHER, 12mm
4-4 TH255C 31200721

Figure 4-1 Engine Installation (Continued)

31200721 TH255C 4-5

SN JK200150 through JK200999
Figure 4-2 Fuel Tank & Lines
404 402
324
401 303
311
403
19
310
20
316
29
20
36
12
15
18 21
24 34
3 19
19 35
15 15
3
15
4 28
9
102
9 202
26
7
101 6
8
27
10
201 PAL8680
4-6 TH255C 31200721

Figure 4-2 Fuel Tank & Lines

3 9X-8276 8 HEX HD CAPSCREW, 3/8-16X3/4
4 303-4743 2 HEX HD CAPSCREW, 3/8-16X1-1/4
6 298-0465 1 ADAPTER, STRAIGHT
10 309-2967 1 SWIVEL NUT, 45 DEGREE
12 303-4774 2 HEX NUT, 3/8-16, GR8
15 298-7365 12 WASHER, 3/8
18 464-1258 1 WIRE CLIP, 13/16
19 331-3890 4 GEAR CLAMP
21 323-7231 2 CABLE TIE STRAP
26 507-1899 1 HYDRAULIC FILTER ASSY, (includes items 101 & 102) B
27 492-2924 1 CHARGE PUMP FILTER ASSY, (includes items 201 & 202) A
28 447-6886 1 FILTER BRACKET, (Prior to SN JK200627)
486-1982 1 FILTER BRACKET, (SN JK200627 to Present)
29 447-8467 1 FUEL RETURN ENGINE HOSE
36 449-3351 1 COUPLING, 90 DEGREE
101 102-2828 1 SPIN-ON FILTER
102 445-7437 1 HEAD FILTER
202 445-7438 1 CHARGE PUMP HEAD FILTER
303 297-7011 14 HEX HD CAPSCREW, 1/4-20X3/4
310 309-2852 1 FUEL TANK COVER GASKET
311 298-7363 14 WASHER, 1/4
316 334-5135 1 PLUG
324 446-9668 1 FUEL TANK ACCESS PANEL ASSY, (includes items 401 thru 404) B
401 309-2849 1 FUEL LEVEL GAUGE
402 304-4555 6 WASHER, #6
403 446-9667 1 FUEL TANK COVER PLATE
404 309-2855 6 SOCKET HD CAPSCREW, 6-32X3/4
31200721 TH255C 4-7

SN JK201000 to Present
Figure 4-3 Fuel Tank and Components Installation
16
203
205 204
206
28
22 1
201
30 32
27
9
C 15
28 15
6
19
21 36 6
202 201 35 9 36
10
A 35
VIEW A 15 1
24 B 7
101
104 103
31 23
109
108
1 15
106 7
31 D
35
8
36 34
25 35
33 26 31
12
105 5
36
18
107
102
VIEW B
31
1
11 3
14
1
4
14
1
4 31
VIEW D
VIEW C ART_31200721-4-3_1
4-8 TH255C 31200721

Figure 4-3 Fuel Tank and Components Installation (Continued)
313
313
314
321
314
320
339
341
312
311
309 319
310 340
315
322 311
301
310 302
310 301
301 302 311
303 310
307
318
401
307
316
402
304 501
305
306
317
308
502 ART_31200721-4-3_2
31200721 TH255C 4-9


Ref FUEL TANK AND COMPONENTS INSTALLATION, (includes items 1 thru 36) G
1 AR CAT THREADLOCK
4 297-7032 3 HEX HD CAPSCREW, 3/8-16X1-1/4
5 1 TAP BOLT
6 6 HEX HD CAPSCREW, 7/8-9X1-3/4
7 6 HEX HD CAPSCREW, 5/8-18X2-1/2
8 4 HEX HD CAPSCREW, 7/8-9X3
9 6 HEX NUT, 5/8-18 GR8
10 143-1288 1 HEX NUT, 3/8-16
11 298-7364 2 WASHER, 5/16
12 298-7365 1 WASHER, 5/16
14 303-4789 3 WASHER, 3/8
15 298-7393 12 WASHER, 5/8
16 309-2845 1 FUEL NOZZLE TUBE
18 1 OIL TANK, (includes items 101 thru 109) C
19 508-1185 1 FUEL TANK, (includes items 201thru 206) C
21 508-1184 1 FUEL TANK VENT
22 508-1186 1 FUEL FILL PIPE
23 508-7688 AR SHIM, 1.5mm
24 508-7689 AR SHIM, 3mm
25 508-7690 AR SHIM, 1.5mm
26 508-7691 AR SHIM, 3mm
27 331-3890 2 GEAR CLAMP
28 298-7981 2 CLAMP, HOSE
31 8C-5063 2100 CONDUIT
mm
32 507-7118 1 PAD
33 335-7584 2 GROMMET
34 7X-0449 4 HEX NUT, 7/8-9, GR8
35 298-7395 14 WASHER, 7/8
102 328-9686 1 ADAPTER, PLUG
103 298-0551 6 HEX NUT, 5/16-18
104 298-7364 6 WASHER, 5/16
105 298-8668 1 OIL LEVEL INDICATOR
106 484-4460 1 LOCKABLE HYDRAULIC FILLER CAP
107 508-6229 1 OIL TANK WELDMENT
108 508-6228 1 GASKET
109 508-6227 1 TANK ACCESS COVER
202 1 FUEL TANK
204 6 HEX HD BOLT
205 304-4555 6 WASHER, 6mm
206 1 FUEL LEVEL SENSOR
4-10 TH255C 31200721


302 9X-8276 8 HEX HD CAPSCREW, 3/8-16X3/4
303 9B-7237 2 HEX HD CAPSCREW, 3/8-16X1-1/4
305 303-4756 1 ADAPTER, 90 DEGREE
306 298-0476 1 ADAPTER, 90 DEGREE
307 303-4758 2 ADAPTER, 90 DEGREE
308 309-2967 1 SWIVEL NUT, 45 DEGREE
309 303-4774 2 HEX NUT, 3/8-16, GR8
310 298-7365 12 WASHER, 3/8
311 331-3890 4 GEAR CLAMP
312 464-1258 1 WIRE CLIP, 13/16
313 323-7231 2 CABLE TIE STRAP
316 507-1899 1 HYDRAULIC FILTER ASSY, (includes items 401 & 402)
317 492-2924 1 CHARGE PUMP FILTER ASSY, (includes items 501 & 502)
320 449-3351 1 COUPLING, 90 DEGREE
321 103-2529 1 FUEL RETURN ENGINE HOSE
322 486-1982 1 FILTER BRACKET
339 8T-4908 1 HEX HD CAPSCREW, 8X25
340 1 CLAMP
341 303-4788 1 WASHER, 5/16
401 445-7437 1 HEAD FILTER
501 445-7438 1 CHARGE PUMP HEAD FILTER
31200721 TH255C 4-11

Figure 4-4 Radiator Installation
39
25 19
24
5 18
13 27
20
1
41
33 23 33
8
30 6
8
16 1
34 32
33
15 1
15 33 8
13 43 7 38
40
16 1
8 10
37 42
26 21 2
42 10
17 14 10
12 4 28
11
43 35
36 10
10 42 3
22
14 29
31
10
3
55 53
51
52
54
PY8541
4-12 TH255C 31200721

Figure 4-4 Radiator Installation (Continued)
118 117
117
116
115
227
228
REVERSING FAN
201 229
212 103 228
108 226
219
102
112 103
203 113
102
220
105
111 106
101
106
105
109 106 106
114
101
110
PAP34640
31200721 TH255C 4-13

Figure 4-4 Radiator Installation

444-3401 1 RADIATOR/OIL COOLER INSTALLATION, (not available to order, see items 1 F
thru 43 for service)
1 303-4774 4 HEX NUT, 3/8-16, GR8
4 448-0430 1 SCREW, 1/4-20X1
7 507-1952 1 HOSE BARB ELBOW, 90 DEGREE
8 476-8642 4 SPECIAL WASHER
10 8T-4121 14 WASHER, 10mm
11 309-6361 2 WASHER, 1/4
12 464-1331 1 GEAR CLAMP, 1.75
13 332-1989 2 GEAR CLAMP, 2.25
14 323-7265 2 GEAR CLAMP, 2.50
15 448-0428 2 HOSE CLAMP
16 507-1953 2 HOSE BARB ELBOW, 90 DEGREE
17 130-8343 4 BUTTON HD CAPSCREW, 3/8-16X5/8
19 507-1897 1 ENGINE VENT HOSE
20 507-1908 1 CHECK VALVE
21 389-3532 1 COOLANT TANK
22 398-8041 1 DEAERATION TANK CAP
23 256-6454 1 TEMPERATURE SENSOR
24 2P-4173 1 DRAIN COCK VALVE, 90 DEGREE
25 299-0309 1 HOSE CLAMP
26 459-1951 1 COOLANT LEVEL SENSOR
27 445-5656 1 WATER/OIL RADIATOR B
28 447-2700 1 FAN, 20 IN, 9 BLADE
29 450-4793 1 ADAPTER, FAN
30 447-2686 1 RADIATOR INLET HOSE
31 447-2687 1 LOWER RADIATOR ASSY HOSE, (includes items 51 thru 55) D
32 447-2691 1 FAN SHROUD
33 447-2692 4 MOUNTING PAD
34 447-2693 1 RADIATOR VENT HOSE, 3/16
35 447-2694 1 FAN GUARD GRILL
36 447-2697 1 COOLANT OVERFLOW HOSE
37 447-9717 1 ENGINE VENT HOSE
41 8T-7524 1 SEAL
43 447-7966 2 HOSE CLAMP
51 464-1331 1 GEAR CLAMP, 1.75
52 389-3458 1 TEE PIPE
53 447-2688 1 WATER INLET HOSE
54 447-2689 1 RADIATOR OUTLET HOSE
55 447-2690 1 SURGE TANK RETURN HOSE
4-14 TH255C 31200721

Figure 4-4 Radiator Installation (Continued)

446-1035 1 FAN INSTALLATION, VARIABLE, (if equipped), (not available to order, see E
items 101 thru 118 & 226 thru 229), (Prior to SN JK200627)
486-1985 1 FAN INSTALLATION VARIABLE, (if equipped), (not available to order, see C
items 101 thru 118 & 226 thru 229), (SN JK200627 to Present)
446-1045 1 FAN INSTALLATION VARIABLE, REVERSING, (if equipped), (not available to D
order, see items 101,102,105,106,109 thru 111, 114 thru 118 & 201 thru 229 for
services), (Prior to SN JK200627)
486-1986 1 FAN INSTALLATION VARIABLE, REVERSING, (if equipped) (not available to D
order, see items 101,102,105,106,109 thru 111, 114 thru 118 & 201 thru 229 for
services), (SN JK200627 to Present)
101 309-2932 2 HEX HD CAPSCREW, 3/8-16X1
102 298-0473 1 ADAPTER, 90 DEGREE
103 298-0474 2 ADAPTER, 90 DEGREE
105 303-4774 2 HEX NUT, 3/8-16, GR8
106 298-7365 4 WASHER, 3/8
108 445-7439 1 FAN MOTOR, VARIABLE
109 446-8889 1 AIR DAM PLATE, (Prior to SN JK200627)
486-1800 1 AIR DAM PLATE, (SN JK200627 to Present)
110 446-1048 1 HOSE ASSY
111 449-2787 30 in BULB SEAL, (Prior to SN JK200627)
486-1804 1 FOAM GASKET SEAL, (SN JK200627 to Present)
112 444-3407 1 HOSE ASSY
113 444-3408 1 HOSE ASSY
116 5C-7261 1 HEX NUT, M8X1.25
117 8T-4224 2 WASHER, 8mm
118 448-0431 1 HOSE CLAMP
201 298-0474 1 ADAPTOR, 90 DEGREE
212 445-7440 1 FAN MOTOR, VARIABLE, REVERSING
219 446-8891 1 HOSE ASSY
220 446-8892 1 HOSE ASSY
226 448-0432 2 HEX HD CAPSCREW, 5/16-18X3/4
227 303-4773 2 HEX NUT, 5/16-18, GR8
228 298-7364 4 WASHER, 5/16
229 445-9981 1 BRUSH SEAL
237 298-7972 1 CLAMP
31200721 TH255C 4-15

Figure 4-5 Air Cleaner Installation
202
204 11
201
301
205
203 6
7
101
(S N J K 200627 TO PR E S E NT)
1 104
103
3
12
3 102
7
101
8
105 7
10
4
2
13
4
PAP34631
4-16 TH255C 31200721

Figure 4-5 Air Cleaner Installation

444-7953 1 AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 12 for B
service), (Prior to SN JK200627)
486-1987 1 AIR CLEARNER INSTALLATION, (not available to order, see items 1 thru 13 for B
service), (SN JK200627 to Present)
1 463-6867 2 SCREW, 5/16-18X1-1/4
3 298-7841 2 FLANGE NUT, 5/16-18
4 8T-4224 2 WASHER, 8mm
5 464-1269 1 T-BOLT CLAMP, (Prior to SN JK200627)
6 444-7957 1 AIR INTAKE ADAPTER DUCT, (Prior to SN JK200627)
7 3E-7404 3 GEAR CLAMP, 3.25
8 325-9331 1 MUFFLER CLAMP
9 444-7949 1 AIR INTAKE TUBE
10 444-7954 1 TUBE BRACKET
11 444-7956 1 AIR FILTER, (includes items 101 thru 105) D
12 444-7958 1 AIR INTAKE HOSE
101 428-7987 1 FILTER HOUSING
102 444-5040 BRACKET
103 428-7984 1 PRIMARY ELEMENT
104 428-7985 1 SECONDARY ELEMENT
105 224-2263 1 DUST VALVE
201 486-1791 1 AIR INTAKE CHANNEL, (SN JK200627 to Present)
202 486-1803 1 FOAM GASKET SEAL, (SN JK200627 to Present)
203 464-1269 1 T-BOLT CLAMP, (SN JK200627 to Present)
204 AR CAT THREADLOCK, (SN JK200627 to Present)
205 507-9273 1 RUBBER PAD, (SN JK200627 to Present)
301 509-5877 1 AIR FILTER DECAL
31200721 TH255C 4-17

Figure 4-6 Exhaust Installation
1 10
3
3
2 3 1
4
3
2
PY8360
4-18 TH255C 31200721


444-7950 Ref EXHAUST INSTALLATION, (SN JK200150 to Present), (not available to order, C
see items 1 thru 10 for service)
1 4M-6425 8 HEX HD CAPSCREW, 5/16-18X1
2 303-4773 8 HEX NUT, 5/16-18, GR8
3 298-7364 16 WASHER, 5/16
4 3E-7404 2 GEAR CLAMP, 3.75
6 444-7955 1 EXHAUST ELBOW PIPE
7 444-7959 1 EXHAUST PIPE
10 444-7960 1 THERMAL SOCK INSULATE
31200721 TH255C 4-19

11
1
1
8
6
4
2
10
4
4 2 14
4 4
9
3 4
3
12
13
6
5
PAP34510
4-20 TH255C 31200721


445-8453 Ref EXHAUST INSTALLATION, (SN JK300150 to Present), (not available to order, C
1 309-2932 4 HEX HD CAPSCREW, 3/8-16X1
2 303-4743 4 HEX HD CAPSCREW, 3/8-16X1-1/4
3 303-4774 8 HEX NUT, 3/8-16, GR8
4 298-7365 16 WASHER, 3/8
5 309-6461 1 GEAR CLAMP, 3.25
6 331-4387 4 MUFFLER CLAMP, HEAVY DUTY
7 495-7770 2 MUFFLER CLAMP
8 446-7499 1 MUFFLER
9 445-8454 1 SUPPORT PLATE
10 444-7960 1 THERMAL SOCK INSULATE
11 445-8455 1 EXHAUST ELBOW PIPE
12 445-8456 1 FLEX TUBE
31200721 TH255C 4-21

Figure 4-7 Engine Heater Installation
2
1
2
7
5
101
6
11
10
9
8
2
201
PY9280
4-22 TH255C 31200721

Figure 4-7 Engine Heater Installation

444-7952 Ref ENGINE HEATER INSTALLATION, (not available to order, see items 1 thru 11 C
for service)
1 331-3771 1 SHUT-OFF VALVE
2 309-2982 4 GEAR CLAMP
3 5P-0767 1 CAB HEATER HOSE
5 444-7961 1 STRAIGHT ADAPTER
6 444-7962 1 STRAIGHT ADAPTER
7 318-4732 1 BRASS ELBOW
9 003-6271 1 CLAMP
10 8T-4224 2 PLAIN WASHER, M8
11 448-0429 1 SLEEVE
101 Ref DEUTZ ENGINE, TD 2.9 L4, (see Figure 4-1 for details)
201 Ref HEATER WITH AC, (see Figure 6-9 for details)
31200721 TH255C 4-23

Figure 4-8 Lubricity Doser Installation
17
2
12
16
5 1
7
7
5
7 7
1
14
9 3 3
4
10
15
9 11
9
13
PAP34740
4-24 TH255C 31200721

Figure 4-8 Lubricity Doser Installation

448-9082 Ref LUBRICITY DOSER INSTALLATION, (if equipped with JP-8 fuel), (mirror B
only), (not available to order, see items 1 thru 15 for service), (Prior to SN
1160007971)
499-6152 Ref LUBRICITY DOSER INSTALLATION, (if equipped with JP-8 fuel), (mirror A
only), (not available to order, see items 1 thru 16 for service), (SN 1160007971
to Present)
499-6154 Ref LUBRICITY DOSER INSTALLATION, (if equipped with JP-8 fuel), (light and A
mirror bracket), (not available to order, see items 1 thru 17 for service),
Ref LUBRICITY DOSER INSTALLATION, (if equipped with JP-8 fuel), (light and A
mirror bracket), (not available to order, see items 1 thru 17 for service),
1 297-7022 3 HEX HD CAPSCREW, 5/16-18X2, (mirror only)
1 297-7022 6 HEX HD CAPSCREW, 5/16-18X2, (light and mirror bracket), (SN JK200150
1 297-7027 3 HEX HD CAPSCREW, 5/16-18X4, (light and mirror bracket), (SN JK201000
to Present; SN JK301000 to Present)
2 309-2932 4 HEX HD CAPSCREW, 3/8-16X1
4 303-4767 1 BARB FITTING, 90 DEGREE
5 298-0552 3 HEX LOCKNUT, 5/16-18, GR2, (mirror only)
5 298-0552 6 HEX LOCKNUT, 5/16-18, GR2, (light and mirror bracket)
6 298-7365 4 PLAIN WASHER, 3/8
7 303-4788 6 HARDENED WASHER, 5/16, (mirror only)
7 303-4788 12 HARDENED WASHER, 5/16, (light and mirror bracket)
8 499-5389 1 HOSE BARB COUPLING
10 445-7436 1 LUBRICITY DOSER MOUNT
11 448-9086 1 LUBRICITY DOSER ELEMENT FILTER
12 448-9083 1 DOSER BRACKET
13 487-6119 1 ENGINE FUEL SUPPLY HOSE
14 487-6120 1 ENGINE FUEL SUPPLY HOSE
16 443-6296 1 BRACKET HEADLIGHT
17 443-6295 1 BRACKET HEADLIGHT MOUNT, (light and mirror bracket), (SN JK200150
17 1 BRACKET HEADLIGHT MOUNT, (light and mirror bracket), (SN JK201000 to
Present; SN JK301000 to Present)
31200721 TH255C 4-25

Figure 4-9 Precleaner Filter
ART_1001062773-B
4-26 TH255C 31200721

Figure 4-9 Precleaner Filter

231-3761 1 PRECLEANER FILTER B
1 1 BOWL
2 1 COVER
31200721 TH255C 4-27

4-28 TH255C 31200721

SECTION 5
DRIVE TRAIN
31200721 TH255C
DRIVE TRAIN
Figure 5-1 Drivetrain Installation

09
5-2 TH255C 31200721

DRIVE TRAIN
Figure 5-1 Drivetrain Installation

448-9756 Ref DRIVETRAIN INSTALLATION, (not available to order, see items 1 thru 11 for A
JK300999)
Ref DRIVE TRAIN INSTALLATION, (open cab, if equipped), (not available to order, B
see items 1 thru 12 for service) (SN JK201000 to Present; SN JK301000 to
Present)
Ref DRIVE TRAIN INSTALLATION, (enclosed cab, if equipped), (not available to A
order, see items 1 thru 12 for service) (SN JK201000 to Present; SN JK301000
to Present)
1 309-2934 4 HEX HD CAPSCREW, 3/4-10X8, GR8, (torque to 420 lb-ft/569 Nm)
2 309-2974 4 HEX NUT, 3/4-10, GR8
3 309-2975 2 MOUNTING PLATE
4 309-2976 1 DRIVE SHAFT
509-7055 2 DOUBLE UNIVERSAL JOINT
5 298-7394 12 WASHER, 3/4
7 309-9039 32 LUG NUT, M18X1.5, (torque to 220 lb-ft/300 Nm)
8 323-6120 4 FRONT AXLE MOUNT SLEEVE
9 Ref FRONT AXLE ASSY, (see Figure 5-2 for details)
10 Ref REAR AXLE ASSY, (see Figure 5-7 for details)
11 309-2992 2 STRAP KIT, (includes items 101 & 102), (torque to 35 lb-ft/47 Nm)
12 509-2127 1 SHIM, (not shown)
101 318-4734 4 SCREW
102 317-3339 2 STRAP
31200721 TH255C 5-3

DRIVE TRAIN
Figure 5-2 Front Axle Assembly

09
5-4 TH255C 31200721

DRIVE TRAIN
Figure 5-2 Front Axle Assembly

448-9761 1 FRONT AXLE ASSEMBLY, (includes items 1 thru 10) B
1 298-7341 4 HEX HD CAPSCREW, M12X40, GR8.8, (torque to 97 Nm/ 72 lb-ft)
2 309-2971 1 ELBOW, 90 DEGREE, LONG, (includes o-ring)
3 309-2987 1 ELBOW, 90 DEGREE, (includes o-ring)
4 340-5277 1 WASHER SEAL
5 323-5841 1 SPEEDOMETER SENSOR
6 331-6880 2 FITTING, (includes o-ring)
7 8C-8988 1 ELBOW, 45 DEGREE, (includes o-ring)
8 445-4267 1 FRONT AXLE, (includes items 101 thru 104) E
9 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
10 448-9763 1 FITTING, (includes o-ring)
101 Ref CENTRAL HOUSING & STEERING, (see Figure 5-3 for details)
102 Ref DIFFERENTIAL, (see Figure 5-4 for details)
103 Ref HUB REDUCTION, (see Figure 5-5 for details)
104 Ref BRAKES, (see Figure 5-6 for details)
31200721 TH255C 5-5

DRIVE TRAIN
Figure 5-3 Central Housing & Steering
103 104
102
101
102
103
4
1
2
3
PY8600
5-6 TH255C 31200721

DRIVE TRAIN

1 299-0821 1 CIRCLIP
2 299-7161 1 PLUG
3 322-0771 1 MAGNET PLUG
4 449-2353 1 HOUSING
101 449-2340 1 STEER CYLINDER
102 322-0714 2 RING
103 322-0715 2 ARTICULATED TIE ROD
104 322-0682 4 BOLT
31200721 TH255C 5-7

DRIVE TRAIN
Figure 5-4 Differential
3 4 5 11
2 7
10
1
55
54
6
7
47 48
33
46 34
38
36 35
37 18
45 13 11 17
19
15
12 17 18
20
40 39 21
43
44 41
42 24 20
49 23
16 25
14
22
18 20
17
19
17
32
18
31
30
29
28
27
26 PY8590
5-8 TH255C 31200721

DRIVE TRAIN

1 449-2354 1 GEAR
2 322-0643 1 CIRCLIP
3 322-0644 1 BALL BEARING
4 322-0645 1 CIRCLIP
5 299-7134 1 VENT
6 449-2355 1 SPACER
7 322-0647 2 BEARING
8 322-0648 1 RING NUT
9 322-0649 1 RING
449-2356 1 RING
10 449-2357 1 SHIM KIT
11 449-2358 1 BEVEL GEAR SET
12 449-2359 AR SHIM
449-2360 AR SHIM
322-0652 AR SHIM
504-8155 AR SHIM
13 322-0653 1 TAPER ROLLER BEARING
14 344-3277 1 DIFFERENTIAL CARRIER
15 322-0655 1 FRICTION WASHER
16 322-0656 1 DIFFERENTIAL SIDE GEAR
17 322-0657 4 DIFFERENTIAL PINION
19 345-6963 2 PIN
20 322-0660 3 DOWEL
21 345-6962 1 PIN
22 322-0662 1 SHAFT RETAINER
24 322-0664 12 BOLT
26 322-0666 1 CIRCLIP
27 449-2361 AR SHIM
322-0667 AR SHIM
322-0667 AR SHIM
28 322-0640 1 BEARING
29 322-0668 1 CIRCLIP
30 322-0669 1 BEARING
31 322-0670 7 CLUTCH DISC
32 322-0671 8 INTERMEDIATE CLUTCH DISC
33 322-0672 1 SEAL
35 322-0674 1 GEAR
36 322-0675 1 CIRCLIP
38 322-0676 1 SEAL
39 299-7156 1 PLUG
40 322-0795 8 SPRING WASHER
41 449-2362 8 BOLT
43 322-0678 1 DOWEL
31200721 TH255C 5-9

DRIVE TRAIN

44 322-0679 1 PLUG
45 322-0680 1 FLANGE
46 449-2363 1 O-RING
47 322-0682 6 BOLT
48 449-2364 1 COVER
49 322-0684 1 CLUTCH DISC
54 145-0867 1 WASHER
55 449-2365 1 BOLT
5-10 TH255C 31200721

DRIVE TRAIN

31200721 TH255C 5-11

DRIVE TRAIN
Figure 5-5 Hub Reduction
60
2
3
51
50
21
23 4 10
9 11
5
6 8 49
25 12
22
42 7 6 13
26 5 14
27
28 32 33 19
43
34 20
42 29
30 18
31 48
24 52
56
17 54 15
41 16
39 13
40 35
36
38 9
10 11
37 PY8660
5-12 TH255C 31200721

DRIVE TRAIN

1 322-0741 2 O-RING
2 299-7134 1 VENT
3 449-2366 16 BOLT
4 322-0743 1 AXLE CASE
5 322-0744 2 THRUST BUSHING
6 322-0745 4 SEAL
7 322-0746 2 UNIVERSAL JOINT
8 449-2368 2 PIVOT PIN
10 299-7103 4 PLUG
11 298-1865 12 BOLT
12 449-2370 1 SHIM KIT
13 322-0749 2 SEAL
14 322-0641 2 BUSHING
15 322-0750 2 JOINT
16 322-0751 2 PIVOT PIN
17 298-7868 4 NUT
18 298-1863 4 BOLT
19 322-0752 1 RH STEERING CASE
20 322-0753 1 LH STEERING CASE
21 299-7156 1 PLUG
22 477-1735 2 SEAL
23 449-2371 16 WHEEL STUD
25 298-1799 2 O-RING
26 298-8194 2 CIRCLIP
27 298-8195 2 RING GEAR
28 449-2372 2 RING GEAR SUPPORT
29 449-2373 2 LOCKING PLATE
30 449-2374 2 SPACER
31 449-2375 2 CIRCLIP
32 299-0205 6 CIRCLIP
33 386-0145 6 PLANET GEAR ASSEMBLY, (includes planet gear & bearing)
36 299-7170 2 PLUG
37 298-8300 4 COUNTERSUNK BOLT
38 449-2376 2 PLANET GEAR CARRIER
40 449-2377 16 NUT
41 449-2378 16 STUD
42 322-0775 4 BEARING
43 449-2379 2 WHEEL HUB
48 449-2380 2 PLANET GEAR CARRIER ASSEMBLY, (includes items 32 thru 34, 38 & 39)
50 322-0766 1 AXLE CASE
51 322-0767 16 BOLT
52 305-5426 4 STEERING ADJUST BOLT, (includes items 17 & 18)
56 449-2382 2 RING GEAR SUPPORT ASSEMBLY, (includes items 26 thru 28)
60 322-0695 1 PLUG
31200721 TH255C 5-13

DRIVE TRAIN
Figure 5-6 Brakes
2
1
4
3
19 5
6
7 8
19
18
17
9
21
10
17
20
16
22 15
20
14
23
25
24
26
27
36
35
13 34
12
11
28 33
29
30 31 32 PY8680
5-14 TH255C 31200721

DRIVE TRAIN
Figure 5-6 Brakes

1 322-0686 6 BRAKE DISC
2 436-2901 6 INTERMEDIATE BRAKE DISC
3 345-6965 1 BUSHING
4 322-0689 1 DETEND BALL
5 345-6964 1 SPACER
6 449-2383 1 SHIM KIT
7 344-3278 1 INTERMEDIATE BRAKE DISC
8 322-0692 2 ROLL PIN
9 322-0693 1 PISTON
10 322-0694 1 O-RING
11 322-0695 1 PLUG
12 298-7873 2 BLEEDING BOLT
13 299-7103 2 PLUG
14 322-0696 1 BACK-UP RING
15 298-1880 1 O-RING
16 299-0983 1 BACK-UP RING
17 322-0697 2 CIRCLIP
18 322-0698 1 SPRING
19 322-0699 4 BACK-UP RING
20 322-0700 4 O-RING
21 322-0660 1 DOWEL
22 322-0702 1 PISTON
23 322-0703 3 O-RING
24 322-0704 3 PIN
25 322-0705 1 O-RING
26 322-0706 1 O-RING
27 449-2384 1 PISTON
28 322-0708 2 SPRING
29 322-0709 1 RING NUT
30 322-0710 2 BOLT
31 322-0794 2 O-RING
32 322-0711 2 SPACER
33 322-0712 1 BOLT
34 298-1878 2 SEAL WASHER
35 298-1878 2 PLUG KIT, (includes items 34 & 36)
36 449-2386 2 PLUG
31200721 TH255C 5-15

DRIVE TRAIN
Figure 5-7 Rear Axle Assembly
101
1 1 102
103
PY8691
5-16 TH255C 31200721

DRIVE TRAIN
Figure 5-7 Rear Axle Assembly

448-9762 1 REAR AXLE ASSEMBLY, (includes items 1 thru 3) A
1 331-6880 2 CONNECTOR, (includes o-ring) E
2 8C-8988 1 ELBOW, 45 DEGREES
3 445-4268 1 REAR AXLE, (includes items 101thru 103) F
101 Ref CENTRAL HOUSING & STEERING, (see Figure 5-8 for details)
102 Ref DIFFERENTIAL, (see Figure 5-9 for details)
103 Ref HUB REDUCTION, (see Figure 5-10 for details)
31200721 TH255C 5-17

DRIVE TRAIN
106
104
109
103
102
101
103
102
202
201 3
203
205 204
206
PY8740
5-18 TH255C 31200721

DRIVE TRAIN

1 299-0821 1 CIRCLIP
2 299-7161 1 PLUG
101 449-2340 1 CYLINDER
102 322-0714 2 RING
103 322-0715 2 ARTICULATED TIE ROD
104 322-0682 4 BOLT
106 305-5427 3 BOLT
109 305-5428 1 PLUG
201 299-0197 4 REDUCTION BUSHING
203 322-0781 2 SUPPORT
205 299-7103 2 PLUG
206 322-0782 2 SUPPORT
31200721 TH255C 5-19

DRIVE TRAIN
10
12 17
16
11
18 16 17
14
15
19
9 19
20
21
16 15
17 14
13
18 19 12
3 11
16
5
3 17
4 6
22
7
2
8
1
PY8750
25
5-20 TH255C 31200721

DRIVE TRAIN

1 322-0798 1 NUT
2 322-0701 1 FLANGE
3 322-0647 2 BEARING
4 298-8180 1 SEAL
5 322-0646 1 SPACER
6 449-2357 1 SHIM KIT
7 449-2397 1 SHIM KIT
8 322-0716 1 SPACER
9 449-2398 1 BEVEL GEAR SET
10 322-0664 12 BOLT
11 449-2399 1 SHIM KIT
12 322-0653 2 TAPER ROLLER BEARING
13 322-0719 1 DIFFERENTIAL CARRIER
16 322-0657 4 DIFFERENTIAL PINION
18 345-6963 2 PIN
19 322-0660 3 DOWEL
20 345-6962 1 PIN
21 322-0662 1 SHAFT RETAINER
22 322-0729 1 COVER
25 322-0778 1 O-RING
31200721 TH255C 5-21

DRIVE TRAIN
2
3
1
44
21
47
4 46
23 11 45
10
5 9
43
6 8
49
25 12
7 6
22
42 5 13
26
27 14
28 32 33 19
20
42 29
30
31 48 18
56
52 17 15
41 16
39 13
40
64
38 9
11
10
37 PY8760
5-22 TH255C 31200721

DRIVE TRAIN

1 322-0741 1 O-RING
2 299-7134 1 VENT
3 449-2366 16 BOLT
4 500-4485 1 AXLE CASE
6 322-0744 4 SEAL
7 449-2367 2 UNIVERSAL JOINT
8 449-2368 2 PIVOT PIN
10 449-2369 4 PLUG
11 298-1865 12 BOLT
12 1 SHIM KIT
13 322-0749 2 SEAL
14 322-0641 2 BUSHING
15 322-0752 2 JOINT
16 322-0751 2 PIVOT PIN
17 298-7868 4 NUT
18 298-1863 4 BOLT
19 322-0752 1 RH STEERING CASE
20 322-0753 1 LH STEERING CASE
21 299-7156 1 PLUG
22 477-1735 2 SEAL
23 449-2371 16 WHEEL STUD
25 298-1799 2 O-RING
26 298-8194 2 CIRCLIP
27 298-8195 2 RING GEAR
28 449-2372 2 RING GEAR SUPPORT
29 449-2373 2 LOCKING PLATE
30 449-2374 2 SPACER
31 449-2375 2 CIRCLIP
32 299-0205 6 CIRCLIP
33 386-0145 6 PLANET GEAR ASSEMBLY, (includes planet gear & bearing)
37 298-8300 4 COUNTERSUNK BOLT
38 449-2376 2 PLANET GEAR CARRIER
40 449-2377 16 NUT
41 449-2378 16 STUD
42 322-0775 4 BEARING
43 449-2379 2 WHEEL HUB
44 322-0685 1 AXLE CASE
45 305-6033 8 STUD
46 298-1864 8 WASHER
47 322-0816 8 NUT
48 322-0816 2 PLANET GEAR CARRIER, (includes items 32 thru 39)
52 305-5426 4 STEERING ADJUST BOLT, (includes items 17 & 18)
56 449-2382 2 RING GEAR SUPPORT, (includes items 26 thru 28)
61 386-0145 6 PLANET GEAR
64 299-7170 2 PLUG
31200721 TH255C 5-23

DRIVE TRAIN
Figure 5-11 Fender Installation
1 104
102
1 103
101
103
105
247
246
245
303
301
302 PY8781
5-24 TH255C 31200721

DRIVE TRAIN
Figure 5-11 Fender Installation

309-3953 Ref FENDER INSTALLATION, (if equipped), D
(not available to order, see item 1 for service)
1 309-3966 4 FENDER ASSY, (if equipped), (includes items 101 thru 105) G
101 326-1034 1 FENDER MOUNT
102 309-3962 1 WHEEL FENDER
103 447-0441 8 FENDER WASHER, 3/8X0.048X1-1/2
104 447-0432 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4
105 447-0442 4 LOCKNUT, 3/8-16
245 305-6033 8 STUD
246 298-1864 8 WASHER
247 322-0816 8 NUT
317-3317 Ref FRONT FENDER INSTALLATION, (ANSI - if equipped), (includes items 301 B
thru 303)
301 8T-8911 4 HEX HD CAPSCREW, 5/16-18X2
302 343-2928 4 WASHER, 5/16
303 317-3268 1 FRONT FENDER
31200721 TH255C 5-25

DRIVE TRAIN
Figure 5-12 Tires & Rims
1
5.5 BAR/80 PSI
2 2
3 3
102
101
103
5
4
PY8891
5-26 TH255C 31200721

DRIVE TRAIN
Figure 5-12 Tires & Rims

1001141325 1 TIRE SET, 12–16.5, PNEUMATIC, (CE & ANSI), (includes items 1 thru 3) A
1001141326 1 TIRE SET, 14–17.5 PNEUMATIC, (includes items 1 thru 3) A
1001141327 1 TIRE SET, 12–16.5, FOAM, (CE & ANSI), (includes items 2 & 3) A
1001141328 1 TIRE SET, 14–17.5, FOAM, (includes items 2 & 3) A
1001141330 1 TIRE SET, 33–12-20, NON-MARKING, (ANSI), (includes items 2 thru 5), (SN A
JK200150 through JK200999; SN JK300150 through JK300999)
1001201071 1 TIRE SET, 33–12-20, NON-MARKING, (ANSI), (includes items 2 thru 5), (SN A
JK201000 to Present; SN JK301000 to Present)
1001143707CP 1 TIRE SET, 10.5–18, AGRICULTURAL, (CE & ANSI), (includes items 1 thru 3) A
1 476-8913 4 TIRE PRESSURE DECAL, (5.5 BAR/80 PSI), PNEUMATIC
507-3154 4 TIRE PRESSURE DECAL, (4.8 BAR/ 70 PSI), PNEUMATIC
448-8493 4 TIRE PRESSURE DECAL, (6.0 BAR/87 PSI), AGRICULTURAL
2 1001140684CP 2 WHEEL & TIRE ASSY, RIGHT, 12–16.5, PNEUMATIC, (includes items 101 E
thru 103)
1001140686CP 2 WHEEL & TIRE ASSY, RIGHT, 14–17.5, PNEUMATIC, (includes items 101 F
thru 103)
1001140701CP 2 WHEEL, & TIRE ASSY, RIGHT, 12–16.5, FOAM, (includes items 101 E
thru 104)
1001140703CP 2 WHEEL & TIRE ASSY, RIGHT, 14–17.5, FOAM, (includes items 101 thru 104) F
1001141051CP 2 WHEEL & TIRE ASSY, RIGHT, NON-MARKING, (SN JK200150 through A
1001200797C 2 WHEEL & TIRE ASSY, RIGHT, (SN JK201000 to Present; SN JK301000 to A
Present)
1001143689CP 2 WHEEL & TIRE ASSY, RIGHT, 10.5–18, AGRICULTURAL, (includes items E
101 thru 103)
3 1001140698CP 2 WHEEL & TIRE ASSY, LEFT, 12–16.5, PNEUMATIC, (includes items 101 E
thru 103)
1001140700CP 2 WHEEL & TIRE ASSY, LEFT, 14–17.5, PNEUMATIC, (includes items 101 F
thru 103)
1001140702CP 2 WHEEL, & TIRE ASSY, LEFT, 12–16.5, FOAM, (includes items 101 thru 104) E
1001140704CP 2 WHEEL & TIRE ASSY, LEFT, 14–17.5, FOAM, (includes items 101 thru 104) F
1001141049CP 2 WHEEL & TIRE ASSY, LEFT, NON-MARKING, (SN JK200150 through A
1001200796C 2 WHEEL & TIRE ASSY, LEFT, (SN JK201000 to Present; SN JK301000 to A
Present)
1001143671CP 2 WHEEL & TIRE ASSY, LEFT, 10.5–18, AGRICULTURAL, (includes items 101 E
thru 103)
4 357-0088 1 ANTI-STATIC STRAP
5 508-1639 1 BOLT, 1X0.375-16
101 448-2163 1 WHEEL, 16.5X9.75
448-2162 1 WHEEL, 17.5X10.5
448-2172 1 WHEEL, 18X9
102 1001081222 1 TIRE, 12X16.5
4520259 1 TIRE, 14X17.5
1001154229 1 TIRE, 10.5X18
103 312-3342 1 TIRE VALVE
104 464-0613 220 lb BALLAST FLATPROOFING FOAM FILL, (not shown)
31200721 TH255C 5-27

DRIVE TRAIN
5-28 TH255C 31200721

SECTION 6
CAB
31200721 TH255C
CAB
Figure 6-1 Cab Installation
12
13
14
15
10
203
4
7
8
26
ANSI
6
804
209
805
210
803
801
208
803
CE & AUS
805
5
7 805
803
6
801
26
803
803
803
PAP34531
6-2 TH255C 31200721

CAB
Figure 6-1 Cab Installation (Continued)
PAP35880
31200721 TH255C 6-3

CAB
Figure 6-1 Cab Installation

Item Part Number Qty. Descriptions Rev.
448-1121 1 OPEN CAB, (ANSI), (if equipped with fixed steering column), C
(see items 1 thru 11, 16 & 101 thru 210 for details), (SN JK200150 through
1 OPEN CAB, (ANSI), (if equipped with fixed steering column), (see items 1 C
thru 16 & 101 thru 210 & 317 thru 320 for details), (SN JK201000 to Present;
448-1122 1 OPEN CAB, (ANSI), (if equipped with tilt steering column), C
(see items 1 thru 11, 16 & 101 thru 210 for details), (SN JK200150 through
1 OPEN CAB, (ANSI), (if equipped with tilt steering column), (see items 1 thru C
16 & 101 thru 210 & 317 thru 320 for details), (SN JK201000 to Present;
448-1123 1 ENCLOSED CAB, (ANSI), (if equipped with heater), C
(see items 1 thru 26 & 101 thru 210 for details), (SN JK200150 through
1 ENCLOSED CAB, (ANSI), (if equipped with heater), (see items 1 thru 26 & C
101 thru 210 for details), (SN JK201000 to Present; SN JK301000 to Present)
448-1124 1 ENCLOSED CAB, (ANSI), (if equipped with heater & AC), C
(see items 1 thru 26 & 101 thru 210 for details), (SN JK200150 through
1 ENCLOSED CAB, (ANSI), (if equipped with heater & AC), (see items 1 thru 26 C
& 101 thru 210 for details), (SN JK201000 to Present; SN JK301000 to
Present)
448-1125 1 ENCLOSED CAB, (CE), (if equipped with heater), (see items 1 thru 26, 101, F
203, 311, 315 & 405 thru 452 for service), (SN JK200150 through JK200999;
1 ENCLOSED CAB, (CE), (if equipped with heater), (see items 1 thru 26, 101, C
203, 311 & 315 for service), (SN JK201000 to Present; SN JK301000 to
Present)
448-1126 1 ENCLOSED CAB, (CE), (if equipped with heater & AC), (see items 1 thru 26, F
101, 203, 311, 315 & 405 thru 452 for service), (SN JK200150 through
1 ENCLOSED CAB, (CE), (if equipped with heater & AC), (see items 1 thru 26, F
101, 203, 311 & 315 for service), (SN JK201000to Present; SN JK301000 to
Present)
1 Ref SEAT, (see Figure 6-7 for details)
4 Ref STEERING COLUMN, (see Figure 7-3 for details)
5 Ref HEATER OPTIONS, (see Figure 6-9 for details)
6 Ref PARK BRAKE VALVE, (see Figure 8-4 for details)
7 Ref COVER OPTIONS, (see Figure 6-9 for details)
8 Ref OPEN CAB, (see Figure 6-2 for details)
Ref ENCLOSED CAB, (see Figure 6-3 for details)
10 Ref CAB DOOR & WINDOW, (see Figure 6-3 for details)
11 Ref CAB HOSES, (not shown), (see Section 8 for details)
13 3B-4504 2 WASHER, M6
14 317-0089 1 CONVEX MIRROR
15 418-3397 1 MIRROR ARM
16 Ref HYDRAULIC TANK BREATHER INSTALLATION, (not shown),
26 317-6343 1 FLOOR SKID STRIP
317-6342 1 MOLDED FLOOR MAT
6-4 TH255C 31200721

CAB

101 Ref IGNITION SWITCH, (not shown), (see Figure 6-5 for details)
203 Ref CAB SWITCHES, (see Figure 10-4 for details)
208 325-8147 1 JUMPER HARNESS
209 317-8704 1 HOOK
210 2H-0191 2 SOCKET HD CAPSCREW, M10-24X5/8
311 Ref WIPER INSTALLATION, (see Figure 6-8 for details)
315 Ref DASH, (see Figure 6-5 for details)
319 8T-4224 4 WASHER, M8
320 1 UNDERCAB WEIGHT
309-6235 Ref CAB INSTALLATION, (not available to order, see items 501 thru 511 for service), F
508-7741 Ref CAB INSTALLATION, (not available to order, see items 501 thru 512 for service), A
503 309-2974 2 HEX NUT, 3/4-10, GR8
504 7X-0449 2 HEX NUT, 7/8-9, GR8
505 298-7395 2 WASHER, 7/8
506 298-1631 2 WASHER, 3/4
507 298-7030 2 CENTER BONDED MOUNT
508 321-5874 2 WASHER
509 298-8581 4 SHOCK MOUNT
510 298-1746 2 REBOUND WASHER
511 303-4744 1 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8, (not shown)
331-6272 Ref FRONT BRICK GUARD INSTALLATION, (if equipped), E

(not available to order, see items 602, 603, 607 & 650 for service)
331-6271 Ref TOP BRICK GUARD INSTALLATION, (if equipped), F
(not available to order, see items 601 thru 606 for service)
601 502-2017 1 UPPER BRICK GUARD
602 318-4658 4 BUTTON HD CAPSCREW, 5/16-18X1
603 5S-0003 4 HEX LOCKNUT, 5/16, GR8
604 331-6273 1 LEFT BRICK GUARD WELDMENT
605 331-6274 1 RIGHT BRICK GUARD WELDMENT
606 6S-9884 4 SCREW, 1/4-20X1/2, GR5
607 421-5531 2 BRICK GUARD SPACER
650 502-2018 1 LOWER BRICK GUARD SHIELD
317-8699 Ref WASHER TANK WITH PUMP INSTALLATION, (not available to order, see items E
701 298-7987 2 HEX HD CAPSCREW, 1/4-20X1-1/4
702 317-8723 2 STAINLESS STEEL SCREW, #8
703 317-8668 1 WASHER PUMP
704 317-8683 1 WASHER FLUID BOTTLE, (includes items 751 thru 753) B
705 317-8698 1 WASHER PUMP CLAMP
706 144-0195 5 in WINDOW WASHER HOSE
31200721 TH255C 6-5

CAB

707 298-7363 2 WASHER
751 317-8689 1 CAP
752 317-8715 1 WASHER FLUID TANK
753 328-3324 1 FITTING
801 502-2015 1 PARK BRAKE VALVE BRACKET, (ANSI)

422-7178 1 PARK BRAKE VALVE BRACKET, (CE & AUS)
803 317-6384 4 SCREW, 1/4-20X0.75, (ANSI)
317-6384 8 SCREW, 1/4-20X0.75, (CE & AUS)
804 319-7641 2 SCREW, 1/4-20X1.5, (ANSI)
805 317-6374 2 HEX LOCKNUT, 1/4-20, GR8, (ANSI)
317-6374 4 HEX LOCKNUT, 1/4-20, GR8, (CE & AUS)
6-6 TH255C 31200721

CAB

31200721 TH255C 6-7

CAB
Figure 6-2 Open Cab
4 PY9050
6-8 TH255C 31200721

CAB
Figure 6-2 Open Cab

448-4276 1 OPEN CAB, (includes items 1 thru 5), (SN JK200150 through JK200999; E
1 OPEN CAB, (includes items 1 thru 5), (SN JK201000 to Present; SN JK301000 D
to Present)
1 Ref REAR HINGED WINDOW, (see Figure 6-3 for details)
2 330-9058 1 RIGHT SIDE GLASS
3 448-3126 1 ROPS WARNING DECAL
4 NSS 1 CAB WELDMENT
5 NSS 1 NAMEPLATE DECAL
31200721 TH255C 6-9

CAB
Figure 6-3 Enclosed Cab Installation
205
6
4
345
12
342
1
2
10
9
208
215 368
11 344 216
349 336 204
206
365 213 339
210 209 206 348 364 345
340 360
367 208 202
346 351 362 214
347
205
211
218 345
201 338
203
339
345
217
337
353 343 343 PAP34490
6-10 TH255C 31200721

CAB
Figure 6-3 Enclosed Cab Installation (Continued)
102
114
104
107
109
101
108
106
113
115
103
116
111
110
112
105 PY9140
31200721 TH255C 6-11

CAB
Figure 6-3 Enclosed Cab Installation

448-3125 Ref ENCLOSED CAB INSTALLATION, (not available to order, see items 1 thru 12 for H
JK300999)
Ref ENCLOSED CAB INSTALLATION, (not available to order, see items 1 thru 12 for D
1 471-2121 1 HEX NUT, M12X1.75
2 8T-4223 1 WASHER
3 330-9056 1 REAR HINGED WINDOW, (includes items 101 thru 116) G
4 330-9057 1 FRONT GLASS
5 330-9058 1 RIGHT SIDE GLASS
6 330-9059 1 LEFT REAR GLASS
7 330-9060 1 SKYLIGHT GLASS
8 330-8284 Ref DOOR INSTALLATION, (not available to order, see items 201 thru 218 for E
service)
9 448-3126 1 ROPS WARNING DECAL
10 344-3305 1 STRIKER LATCH
11 NSS 1 CAB WELDMENT
12 NSS 1 NAMEPLATE DECAL
101 340-7566 1 WINDOW REAR SEAL
102 330-9062 1 REAR HINGED GLASS
103 330-9063 1 T-STYLE HOLD OPEN
104 330-9064 2 PLASTIC HINGE
105 330-9065 1 REAR WINDOW LATCH BRACKET
106 330-9066 2 GROMMET
107 330-9068 2 HINGE SEAL
108 330-9069 2 BUSHING
109 330-9070 2 HINGE MOUNTING PAD
110 343-2933 2 TRUSS HD SCREW, 1/4-20X3/4
111 3B-4504 2 LOCKWASHER, 1/4
112 343-2938 2 WASHER, 1/4
113 5L-4126 2 NUT, 1/4-20
114 343-2947 6 TORX SCREW, 1/4-20X1-1/4
115 343-2939 2 FLAT WASHER, 1/4
116 122-1084 1 DETENT RING PIN
201 330-8252 1 FIXED DOOR GLASS
202 330-8257 1 HINGED DOOR GLASS
203 363-7725 1 LATCH, PADDLE W/KEY
1 KEY, (set of two)
204 330-8273 2 HINGE
205 330-8274 1 WINDOW LOCK LATCH
206 330-8275 1 WINDOW LATCH
208 330-8277 5 WINDOW CAP
209 330-8278 1 DOOR HANDLE, INTERIOR
210 330-8279 1 DOOR LATCH COVER
211 330-8280 1 DOOR RESTRAINT STRAP
213 330-8282 2 SPACER
214 330-8283 1 HINGED GLASS SEAL
215 330-9716 1 DOOR SEAL
216 330-8251 1 DOOR FRAME
6-12 TH255C 31200721

CAB
Figure 6-3 Enclosed Cab Installation (Continued)

217 330-8271 1 CAB DOOR PANEL
218 478-2148 1 FLAT WASHER
336 322-0803 1 BLACK NYLON WASHER
337 322-0728 2 HEX BOLT, G5
338 322-0808 1 HEX HD CAPSCREW
339 322-0805 3 HEX NUT
340 322-0799 2 SCREW
342 322-0807 2 HEX BOLT, 3/8-16X6.5
343 322-0721 2 NUT, G2
344 322-0740 1 BOLT
345 320-0533 6 CAP
346 322-0730 2 BOLT
347 322-0731 2 HEX NUT
348 322-0732 2 BOLT
349 320-0499 1 LATCH COVER
351 322-0733 2 NUT, M6X1
353 331-6125 2 RIVNUT
360 304-2648 1 FLAT WASHER, 3/8
362 320-0508 1 SEAL
364 322-0734 4 BOLT
365 322-0735 1 NUT
367 322-0736 1 HEX BOLT
368 322-0737 4 NUT, M8
31200721 TH255C 6-13

CAB
Figure 6-4 Rear Window Installation
501
605
602
604 603
601
PAP34680
6-14 TH255C 31200721

CAB
Figure 6-4 Rear Window Installation

478-0225 1 REAR WINDOW INSTALLATION, (ANSI), (includes items 1 & 2) A
478-0233 1 REAR WINDOW INSTALLATION, (ENGLISH/FRENCH), A
(includes items 1 & 2)
478-0234 1 REAR WINDOW INSTALLATION, (CE), (includes items 1 & 2) A
1 478-0226 2 REAR WINDOW EXIT DECAL, (ANSI)
478-0227 2 REAR WINDOW EXIT DECAL, (ENGLISH/FRENCH)
478-0228 2 REAR WINDOW EXIT DECAL, (CE)
2 478-0232 1 EMERGENCY ENTRY/EXIT WINDOW, (includes items 101 thru 105) A
101 478-0230 1 REAR WINDOW ENTRY HANDLE
102 478-0231 1 REAR WINDOW ENTRY KNOB
103 478-0236 1 FLAT WASHER
104 478-0237 1 NEOPRENE WASHER, 10 mm
105 6V-2314 1 HEX HD BOLT, 5X35 mm
31200721 TH255C 6-15

CAB
Figure 6-5 Cab Interior
SN JK201000 TO PRESENT ; SN JK301000 TO PRESENT
9
27
39
53
28
29 13
18 30
101 7
104 33
25 42
203 41
41 302 13
47 11 7 60 62
49
202 7
23
21 24 22
11
10
51
48
38
42
11
507
509
508
45
SN JK200150 THROUGH JK200999; 403
SN JK300150 THROUGH JK300999
31
14
17
37
42
31
51
7
13
46
33
ART_31200721-6-5
6-16 TH255C 31200721

CAB

7 317-6377 8 SOCKET HD CAPSCREW, 1/4-20X3/4, (SN JK200150 through JK200999;
317-6377 12 SOCKET HD CAPSCREW, 1/4-20X3/4, (SN JK201000 to Present;
9 298-7378 2 LOCKWASHER, 1/4
10 322-0799 1 BOLT, 1/4-20X0.62, G5
11 317-6384 15 TRUSS HD SCREW, 1/4-20X0.75
13 298-7363 4 WASHER, 0.25, (SN JK200150 through JK200999; SN JK300150 through
JK300999)
298-7363 8 WASHER, 0.25, (SN JK201000 to Present; SN JK301000 to Present)
14 317-6385 4 PLAIN WASHER, 5/16
17 3E-9860 4 LOCKNUT, 5/16-18
18 Ref HORN SWITCH, (see Figure 10-4 for details)
21 Ref STEERING WHEEL, (see Figure 7-3 for details)
22 449-2080 1 RIGHT SIDE CONSOLE
23 Ref CONTROLLER, (see Figure 7-4 for details)
24 449-2079 1 LOWER PLASTIC CONSOLE
25 317-6332 1 LOAD CHART MOUNT
27 317-6367 1 FUSE BLOCK BRACKET
28 317-6368 4 PAN HD SCREW, 12-24
29 317-6369 4 LOCK NUT, 12-24, GR2
30 317-6370 4 WASHER
31 323-4799 2 SPLIT GROMMET
33 323-6829 1 CAB INSULATION, (SN JK200150 through JK200999; SN JK300150 through
SN JK301000)
33 508-0277 1 CAB INSULATION, (SN JK201000 to Present; SN JK301000 to Present)
37 Ref FRAME LOADER HARNESS, (see Figure 10-17 for details)
38 Ref BRAKE, (see Figure 7-1 for details)
39 447-0496 1 FUSE DECAL
41 343-2934 8 FLAT HD SOCKET SCREW, 1/4-20X0.62
42 343-2935 4 TRUSS HD SCREW, 5/16-18, (open cab), (SN JK200150 through JK200999;
42 343-2935 4 TRUSS HD SCREW, 5/16-18, (enclosed cab), (SN JK201000 to Present;
45 507-9498 1 12V POWER SOCKET
46 438-0878 1 MOUNTING PLATE
47 446-9793 1 GAUGE
48 Ref ACCELERATOR, (see Figure 7-2 for details)
49 Ref CAB HARNESS, (see Figure 10-10 for details)
51 4.5 in FLEX TRIM SHIELD, (SN JK200150 through JK200999; SN JK300150
through JK300999)
60 509-1881 1 ELECTRICAL HARNESS PANEL, (SN JK201000 to Present; SN JK301000 to
Present)
62 509-1882 1 MOUNTING PLATE, (SN JK201000 to Present; SN JK301000 to Present)
101 154-3197 1 STARTER SWITCH
104 5P-8500 1 KEY
202 448-4264 1 GAUGE CLUSTER MOUNT
203 449-2077 1 OPEN CAB DASH
449-2078 1 ENCLOSED CAB DASH
31200721 TH255C 6-17

CAB

302 317-8685 4 DIRECTIONAL VENT, (enclosed cab)
403 3S-2093 1 TIE STRAP
507 317-6359 1 SWITCH MOUNT PANEL, SIX GANG
508 317-6360 1 SWITCH MOUNT PANEL, EIGHT GANG
509 423-2467 1 PAN HD SCREW, #8-32
6-18 TH255C 31200721

CAB

31200721 TH255C 6-19

CAB
Figure 6-6 Overhead Console Installation
205 3
211
206
212
5 203 205
201 205
6
203 207
11
7 208 202
209 204
210
5
6 8
10
11 5
6
11
4
301
302
407
506
506 PY9221
6-20 TH255C 31200721

CAB
Figure 6-6 Overhead Console Installation

327-0773 Ref OVERHEAD CONSOLE INSTALLATION, (ANSI), (enclosed cab), G
448-4281 Ref OVERHEAD CONSOLE INSTALLATION, (CE), (enclosed cab), B
(not available to order, see items 1 thru 3, 5 thru 10 & 101 for service)
1 8T-9394 2 BUTTON HD SCREW, #10-24X1/2
2 317-8700 Ref OVERHEAD CONSOLE INSTALLATION, (not available to order, see items H
3 317-8703 1 VISOR
4 317-8707 Ref FRONT FOPS INSTALLATION, (ANSI), (not available to order, see items 301 F
& 302 for service)
5 326-0480 11 HOOK 1 IN WIDE TAPE
6 326-0481 11 LOOP 1 IN WIDE TAPE
7 444-1540 1 IN-BOARD ROPS BAR COVER
8 444-1539 1 OUT-BOARD ROPS BAR COVER
10 444-1538 1 A-PILLAR COVER
11 AR ADHESIVE STRIP
101 Ref CAB ROOF HARNESS, (not shown), (see Figure 10-11 for details)
201 317-8722 1 DOME LIGHT LAMP
323-5645 1 LIGHT BULB
202 344-3304 3 TRUSS HD SCREW, 1/4-20X3/8
203 343-2931 8 SCREW, M4X30
204 343-2931 2 SOCKET HD CAPSCREW, 10-24X5/8
205 317-6384 8 TRUSS HD SCREW, 1/4-20X3/4
206 298-1581 2 HEX LOCKNUT, 1/4-20
207 317-8688 1 OVERHEAD CONSOLE COVER
208 317-8701 8 NUT, M4
209 317-8702 2 SPEAKER COVER
210 317-8704 1 HOOK
211 317-8705 1 VISOR MOUNT BRACKET
212 317-8706 1 RADIO MOUNT PLATE
213 317-8709 1 RADIO MOUNT OUTER PLATE
301 317-6384 2 TRUSS HD SCREW, 1/4-20X3/4
302 449-2083 1 FRONT FOPS BAR COVER
407 Ref FRONT ROPS BAR COVER, (see Figure 10-3 for details)
506 317-6384 2 TRUSS HD SCREW, 1/4-20X3/4
31200721 TH255C 6-21

CAB
Figure 6-7 Suspension Seat
6
10
PAP17280
6-22 TH255C 31200721

CAB
Figure 6-7 Suspension Seat

298-8726 1 SUSPENSION SEAT, (ANSI), (includes items 1 thru 9) F
444-3404 1 SUSPENSION SEAT, (CE & AUS) D
1 299-0921 1 SLIDE KIT
2 299-0922 1 KNOB KIT
3 304-2626 1 BACK CUSHION KIT
4 299-0924 1 SEAT CUSHION KIT
5 299-0928 1 SEAT BELT KIT
6 299-6637 1 TETHER KIT
7 299-0925 1 BACK PANEL KIT
8 477-9071 1 SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two
shock pins & two hex nuts)
9 1 SPRING & SADDLE KIT, (not shown)
10 298-8669 NLA 3IN SEATBELT, (no longer available, use 1001215778 for replacement)
10 1 3IN SEATBELT
31200721 TH255C 6-23

CAB
Figure 6-8 Wiper Installation
101
108
103
104
201
4 213
3 105
219
5 220
6 110
218
1
111 110
106
101 108
102 103
105
107 104
109
PAP17213
6-24 TH255C 31200721

CAB
Figure 6-8 Wiper Installation

317-8670 1 FRONT WIPER ASSY, (includes items 1 thru 6) G
1 448-8388 1 FRONT WIPER MOTOR
3 336-7168 1 ADAPTER KIT
4 336-7169 1 WIPER ARM
5 336-7170 1 WIPER BLADE
6 336-7171 1 WET ARM ADAPTOR
213 7F-3531 2 HEX HD CAPSCREW, 1/4-28X1-1/4
218 494-0253 42 in WINDOW WASHER HOSE
219 336-7167 1 FRONT WIPER SPACER
220 502-2016 1 SPACER
317-8690 Ref ROOF/REAR WIPER INSTALLATION, (not available to order, see items 101 thru G
111 for service)
101 443-3878 2 ACORN NUT, #10-32
102 317-8723 2 SOCKET HD CAPSCREW, GR8
103 443-3877 2 SCREW, #10-32X5/8
104 507-9262 4 NYLON WASHER, 0.48X0.6mm
105 6K-9632 2 TEE COUPLING
106 Ref REAR/ROOF WIPER SWITCH, (see Figure 10-4 for details)
107 317-8668 1 WINDSHIELD WASHER PUMP
108 478-0587 2 ROOF/REAR WIPER
109 317-8698 1 WASHER PUMP CLAMP
110 317-8713 2 SPRAY NOZZLE
111 494-0253 157 in HOSE
31200721 TH255C 6-25

CAB
Figure 6-9 Heater & A/C - Cab
710
717
718
719
710
716
710
712 720
715
707 NO HEAT/AC
701
708
706
1
2
720
PY9201
6-26 TH255C 31200721

CAB
Figure 6-9 Heater & A/C - Cab (Continued)
HEAT ONLY
503
504
503 101
2
502 501 310 308
312
311
307
104 301 302

304 601
309 602
103 652
102 305 313
303
306
HEAT/AC
503 401
505 504
503 202
206
251
502 501 406
405
404
203
206 403
205 402
201
209
207
208
PAP34520
31200721 TH255C 6-27

CAB

317-6345 Ref NO HEAT/AC INSTALLATION, (open cab), (not available to order, see items 1 H
thru 7 for service), (SN JK200150 through JK200999; SN JK300150 through
JK300999)
317-8681 Ref HEAT ONLY INSTALLATION, (enclosed cab, if equipped), L
(not available to order, see items 2 & 101 thru 104 for service), (SN JK200150
448-4742 Ref HEAT & AC INSTALLATION, (enclosed cab, if equipped), D
1 317-6344 1 HEATER CONTROL COVER
2 421-7700 4 PAN HD SCREW, #8-32X3/8
4 317-6364 1 DUCTWORK PANEL
5 317-6365 1 PARKING BRAKE RELEASE VALVE ONLY PANEL
7 317-6371 1 DUCTWORK PANEL
101 317-8697 1 HEATER CONTROL SWITCH, (includes items 501 thru 504) D
102 443-5813 1 HEATER ASSY, (includes items 301 thru 313) B
103 317-6384 3 TRUSS HD SCREW, 1/4-20X3/4
104 317-8711 1 PARKING BRAKE RELEASE VALVE & HEATER PANEL
201 317-6384 9 TRUSS HD SCREW, 1/4-20X3/4
202 317-8671 1 HVAC CONTROL SWITCH, (includes items 501 thru 505)
203 317-8712 1 PARKING BRAKE RELEASE VALVE, HEATER & AC PANEL
205 353-3503 1 HEATER WITH AC ASSY, (includes items 251 & 651)
206 423-2467 4 PAN HD SCREW, #8-32
207 Ref AC CONDENSER INSTALLATION, (see Figure 6-10 for details)
208 448-4744 1 CONDENSER COVER
209 448-4624 6 WASHER
251 353-3507 1 HEATER WITH AC, (includes items 401 thru 406) C
301 443-5811 1 HEATER BOX
302 419-4548 1 HEATER, (includes items 651 & 652) B
303 323-4798 2 ELBOW HOSE
304 443-5812 1 WATER HEATER VALVE
305 323-4796 3 ADAPTER
306 323-4794 1 SEAL
307 323-4799 2 SPLIT GROMMET
308 323-4800 1 RUBBER GROMMET
309 309-8563 3 PILOTED HEX WELD NUT, 1/4-20
310 323-4797 1 HEATER RETURN HOSE
311 323-4802 1 HEATER SUPPLY HOSE
312 309-2982 8 HEATER CLAMP
313 323-4804 4 SCREW, #8-15
401 319-7678 1 BLOCK VALVE
403 319-7703 1 THERMOSTAT
404 319-7676 1 HEATER COIL
405 319-7679 1 EVAPORATOR COIL
406 319-7677 1 BLOWER, 12V
501 319-7680 1 BOWDEN CABLE
502 319-7681 1 ROTARY CONTROL
503 319-7706 2 POSITIONING KNOB, (includes set screw)
504 319-7708 1 TEMPERATURE CONTROL SWITCH
6-28 TH255C 31200721

CAB

505 319-7707 1 AIR CONDITIONING SWITCH
601 519-7024 1 BLOWER,12V
602 334-0270 1 HEATER COIL
651 Ref JUMPER HARNESS, (not shown), (see Figure 10-18 for details)
652 419-4525 1 HEATER, (includes items 601 & 602) B
706 317-8687 1 LOWER DUCT, (enclosed cab)
707 319-7636 1 FRONT DUCT, (enclosed cab)
708 343-2935 2 SCREW, (enclosed cab)
710 328-3716 8 TIE WRAP, (enclosed cab)
712 318-4684 2 DUCT HOSE, (enclosed cab)
715 317-6384 6 TRUSS HD SCREW, 1/4-20X3/4
718 340-7564 1 CAB AIR FILTER, (enclosed cab)
719 340-7565 1 CAB AIR FILTER SEAL RING, (enclosed cab)
720 502-2020 1 HVAC COVER, (heat, heat/ac)
422-7180 1 PANEL, (no heat/ac)
31200721 TH255C 6-29

CAB
205
213
214
224
216
2
1
109
301 303
112
212
304
301
302
ART_31200721-6-9a
6-30 TH255C 31200721

CAB
HEAT ONLY
HEAT AND AC
119 114
105
106
206
113 226 209
108
105 116 207
220
107
115 208
105 219 217 218

126
222
101
118
221
201
129 225
128 111
230
127
123
233
405 404 215
232
231
407 228
408
406 204
201
402 227
401
223
229 229
229
223
234 104
101
229 121
229
223
ART_31200721-6-9b
210
31200721 TH255C 6-31

CAB

Ref NO HEAT/AC INSTALLATION, (open cab), (not available to order, see items 1 A
thru 3 for service), (SN JK201000 to Present; SN JK301000 to Present)
Ref HEAT ONLY INSTALLATION, (enclosed cab, if equipped), (not available to E
order, see items 2 & 101 thru 129 for service), (SN JK201000 to Present; SN
JK301000 to Present)
Ref HEAT AND AC INSTALLATION, (enclosed cab, if equipped), (not available to E
order, see items 201 thru 233 for service), (SN JK201000 to Present; SN
1 317-6344 1 HEATER CONTROL COVER
2 421-7700 4 PAN HD SCREW, #8-32X3/8
3 317-6365 1 PARKING BRAKE RELEASE VALVE ONLY PANEL
104 8T-4224 1 WASHER, 8mm
105 309-2982 6 GEAR CLAMP
106 299-0949 1 COVER PLATE
107 298-7834 1 CLAMP
109 317-8711 1 PARKING BRAKE RELEASE VALVE AND HEATER PANEL
111 508-2329 1 HEATER, (includes items 301 thru 304) C
112 508-1647 1 HEATER CONTROL SWITCH, (includes items 401 thru 408) C
113 509-7014 1 HOSE
114 5P-0767 1 HOSE
115 509-7015 1 HOSE
116 5P-0767 1 HOSE
117 509-6991 809 DRAIN HOSE, (not shown), (Prior to SN JK 201186; Prior to SN JK 301003)
mm
118 4M-6425 1 HEX HD CAPSCREW, 5/16-18X1, GR5, (Prior to SN JK 201186; Prior to
SN JK 301003)
118 318-4658 1 HEX HD CAPSCREW, 5/16-18X1, GR5, (SN JK 201186 to Present;
121 298-0550 1 HEX NUT, 5/16-18, GR2
123 508-2354 798 SEAL
mm
125 330-8103 2 GEAR CLAMP, (not shown), (Prior to SN JK 201186; Prior to SN JK301003)
126 298-1770 6 SCREW, M6X12
127 508-2352 1 DUCT
128 508-2939 970 ADHESIVE SEAL
mm
129 508-2355 1 SEAL, DUCT
204 8T-4224 2 WASHER, 8mm
205 317-6384 6 TRUSS HD SCREW, 1/4-20X0.75
206 309-2982 6 GEAR CLAMP
207 299-0949 1 COVER PLATE
208 298-7834 1 CLAMP
210 317-8712 1 PARKING BRAKE RELEASE VALVE, HEATER AND AC PANEL, (Prior to
SN JK 201186; Prior to SN JK 301003)
6-32 TH255C 31200721

CAB

210 1001220705 1 PARKING BRAKE RELEASE VALVE, HEATER AND AC PANEL,
(SN JK201186 to Present; SN JK 301003 to Present)
212 423-2467 4 PAN HD SCREW, #8-32
213 448-4744 1 CONDENSER COVER
214 448-4624 6 WASHER
215 508-2356 1 HEATER WITH AC ASSY, (includes items 301 thru 304) C
216 508-1643 1 HVAC CONTROL SWITCH, (includes 401 thru 408) C
217 508-2350 1 HOSE, CAB HEATER INLET
218 5P-0767 1 HOSE, CAB HEATER INLET
219 508-2351 1 HOSE, CAB HEATER OUTLET
220 5P-0767 1 HOSE, CAB HEATER OUTLET
221 508-2340 1 HOSE, CAB AC INLET
222 508-2341 1 HOSE, CAB AC OUTLET
223 509-6991 809 DRAIN HOSE, HEATER/AC
mm
224 Ref AC CONDENSER INSTALLATION, (see Figure 6-10 for details)
225 4M-6425 1 HEX HD CAPSCREW, 5/16-18X1, GR5, (Prior to SN JK 201186; Prior to
SN JK 301003)
225 318-4658 1 HEX HD CAPSCREW, 5/16-18X1, GR5, (SN JK 201186 to Present;
227 298-0550 1 HEX NUT, 5/16-18, GR2
228 508-2354 856 SEAL
mm
229 447-7966 5 GEAR CLAMP
230 298-1770 6 SCREW, M6X12
231 508-2352 1 DUCT
232 508-2939 970 ADHESIVE SEAL
mm
233 508-2355 1 SEAL, DUCT
234 1001172953 1 PIPE
302 508-2330 1 BRACKET
303 508-2331 1 BRACKET
304 508-2332 1 HEATER ASSEMBLY, (if equipped with heater), (see Figure 6-12 for details)
304 508-2357 1 HEATER W/AC ASSEMBLY, (if equipped with heater and AC),
401 508-2333 1 SWITCH, BLOWER
402 455-5318 1 POTENTIOMETER
404 508-4536 1 POSITIONING KNOB
405 508-2334 1 ROCKER SWITCH, (if equipped with heater)
405 508-4537 1 ROCKER SWITCH, (if equipped with heater and AC)
406 508-2335 1 JAM NUT
407 508-2336 1 DECAL, SWITCH PANEL
408 508-2337 1 PLATE, SWITCH PANEL
31200721 TH255C 6-33

CAB
Figure 6-10 AC Condenser Installation
6-34 TH255C 31200721

CAB
Figure 6-10 AC Condenser Installation

448-4272 Ref AC CONDENSER INSTALLATION (not available to order, see items 1 thru 34 for B
JK300999)
Ref AC CONDENSER INSTALLATION, (not available to order, see items 1 thru 35 A
for service), (SN JK201000 to Present; SN JK301000 to Present)
2 7X-0818 1 HEX HD CAPSCREW, M8X45, GR8.8, (SN JK200150 through JK200999;
2 8T-6912 1 HEX HD CAPSCREW, M8X50, GR8.8, (SN JK201000 to Present; SN
6 5C-7261 1 HEX NUT, M8X1.25
7 298-0546 1 HEX NUT, 10-24, GR2
8 299-0312 1 WEATHER PROOF RELAY
9 508-2344 1 HEX HD SCREW, 10-24X0.5
10 298-7362 1 WASHER
12 508-2345 1 STAR WASHER
13 447-0741 2 WASHER
14 8T-4224 7 WASHER, 8mm, (SN JK200150 through JK200999; SN JK300150 through
JK300999)
14 8T-4224 6 WASHER, 8mm, (SN JK201000 to Present; SN JK301000 to Present)
15 8T-4223 5 WASHER, 12mm
16 317-6384 2 TRUSS HD SCREW, 1/4-20X0.75
17 508-4648 2 CLAMP SET
18 343-7049 2 CLAMP
19 448-4262 1 A/C DRIER
20 446-7395 1 A/C CONDENSER, (includes item 36)
21 447-0737 1 CONDENSER OUTLET TUBE
22 448-4270 1 CONDENSER SUPPLY TUBE
23 447-0738 1 DRIER OUTLET TUBE
24 447-0739 1 EVAPORATOR INLET
25 448-4271 1 DRIER MOUNT BRACKET
26 448-4275 1 CONDENSER MOUNT BRACKET
27 448-4745 1 CONDENSER BOTTOM COVER
28 319-7709 1 A/C PRESSURE SWITCH
29 448-4268 1 A/C MOUNT BRACKET
30 447-3765 1 A/C CONDENSER HARNESS, (see Figure 10-20 for details)
31 448-4286 2 BOLT, 5/16-18X1, GR5
33 5C-9553 2 BOLT, M6X18, GR8.8
34 448-4624 4 WASHER
35 309-3997 1 WASHER, 8mm (not shown)
36 501-4313 2 SUCTION BLOWER, 12V
31200721 TH255C 6-35

CAB
Figure 6-11 AC System Installation
7 9
3 4
23
19
5
3
22
3
22
17
2
103 5
7
102
101
107 102
105
21
104
12 106
16
13
3 8 109
3 108
14 110
11 20
15
102 PAP36760
6-36 TH255C 31200721

CAB
Figure 6-11 AC System Installation

447-1417 Ref AC SYSTEM INSTALLATION, (not available to order, see items 2 thru 23 for E
service)
2 447-2785 1 ROD ASSY W/LOCKNUT
8T-0389 1 HEX LOCKNUT, M10X1.5
447-1423 1 ROD END, M10X100
3 8T-4121 9 WASHER, 10mm
4 8T-4223 2 WASHER, 12mm
5 298-7391 2 WASHER, 7/16
7 5S-7383 3 HEX HD CAPSCREW, 3/8-16X1-3/4
8 8T-4133 1 HEX NUT, M10X1.5
12 315-4214 1 A/C COMPRESSOR PUMP
13 421-3805 1 SLEEVE, SPLIT BUSHING
14 447-1418 1 HOSE ASSY, COMPRESSOR TO EVAPORATOR
15 447-1419 1 HOSE ASSY, COMPRESSOR TO CONDENSER
16 447-1420 1 BELT
17 447-1422 1 TENSION ARM PLATE
19 447-1421 1 ENGINE/AC MOUNT SUPPORT
20 446-9806 1 A/C GROUND HARNESS
21 444-7952 1 HEATER INSTALLATION, (includes items 101 thru 110) B
22 303-4774 3 HEX NUT, 3/8-16, GR8
23 1 DECAL, A/C INSTALLATION
101 331-3771 1 SHUT-OFF VALVE
102 309-2982 4 GEAR CLAMP
107 318-4732 1 BRASS ELBOW
109 003-6271 1 CLAMP
110 8T-4223 1 WASHER, M12
31200721 TH255C 6-37

CAB
Figure 6-12 Heater Assembly
ART_1001195348-1
6-38 TH255C 31200721

CAB
Figure 6-12 Heater Assembly

508-2332 1 HEATER ASSEMBLY C
1 355-4771 1 BLOWER MOTOR
2 476-3570 1 HEATER COIL
31200721 TH255C 6-39

CAB
Figure 6-13 Heater Assembly with AC
ART_1001195347-1
6-40 TH255C 31200721

CAB
Figure 6-13 Heater Assembly with AC

508-2357 1 HEATER ASSEMBLY WITH AC C
1 355-4771 1 BLOWER MOTOR
2 518-5898 1 COIL
3 459-5700 1 THERMOSTAT
4 299-7182 1 EXPANSION VALVE
31200721 TH255C 6-41

CAB
6-42 TH255C 31200721

SECTION 7
CONTROLS
31200721 TH255C
CONTROLS
Figure 7-1 Brake
101
201
102 205
103
203
201 202
151 205
155
215
6 11 204
5
2
6
4 14
13
1
7 3
12
10 9
PAL4694
7-2 TH255C 31200721

CONTROLS
Figure 7-1 Brake

333-0738 1 BRAKE ASSY, (includes items 1 thru 14), (SN JK200150 through JK200999; E
1 297-7011 1 HEX HD CAP SCREW, 1/4-20X3/4, GR5
2 5P-2675 1 HEX HD CAP SCREW, 1/4-20X1 3/4, GR8
3 298-7378 1 WASHER, 1/4
4 298-1581 1 HEX LOCKNUT, 1/4-20
5 334-2325 1 BRAKE SPRING
6 334-2326 2 BEARING
7 160-8500 1 HEX NUT, M8X1-1/4
8 334-2327 1 CLEVIS PIN
9 334-2328 1 UNIVERSAL CLEVIS YOKE
10 323-7225 1 COTTER PIN, 2X20
11 334-2329 1 BRAKE SUPPORT MOUNT
12 334-2330 1 BRAKE WELDMENT LEVER
13 334-2331 1 BRAKE PUSH ROD
14 334-2332 1 BRAKE SHAFT PIN
102 298-7364 2 WASHER, 5/16
103 Ref BRAKE MASTER CYLINDER VALVE, (see Figure 9-15 for details)
155 298-7378 4 LOCKWASHER, 1/4
201 326-1147 1 HYDRAULIC LINE HOSE
202 326-1145 1 BRAKE RESERVOIR ANGLE
203 326-1146 1 BRAKE RESERVOIR
204 507-9308 1 COTTER HAIRPIN
205 447-7966 2 HOSE CLAMP
215 317-6384 2 TRUSS SOCKET HD CAPSCREW, 1/4-20X3/4
31200721 TH255C 7-3

CONTROLS
Figure 7-1 Brake
12
9 5
8 10
14 4
8
2
13
11
6
1
ART_1001189734-B
7-4 TH255C 31200721

CONTROLS
Figure 7-1 Brake

1 BRAKE ASSY, (includes items 1 thru 14), (SN JK201000 to Present; B
1 297-7011 1 HEX HD CAP SCREW, 1/4-20X3/4, GR5
2 5P-2675 1 HEX HD CAP SCREW, 1/4-20X1 3/4, GR8
3 5C-7261 1 NUT, M8X1.25
4 507-9496 1 CLEVIS PIN
5 508-2378 1 COTTER PIN
6 298-7378 1 LOCKWASHER, 1/4
7 298-1581 1 HEX LOCKNUT, 1/4-20
8 507-9494 2 BEARING
9 507-9493 1 UNIVERSAL CLEVIS YOKE
10 507-9492 1 BRAKE SUPPORT MOUNT
11 507-9491 1 BRAKE WELDMENT LEVER
12 507-9490 1 BRAKE PUSH ROD
13 507-9489 1 BRAKE SHAFT PIN
14 507-9488 1 BRAKE SPRING
31200721 TH255C 7-5

CONTROLS
Figure 7-2 Accelerator
103
10
209 101
202 102
1
2
209 3
202
101
102
8
9
4
5
6
7
PY8391
7-6 TH255C 31200721

CONTROLS
Figure 7-2 Accelerator

464-8621 1 ACCELERATOR PEDAL ASSY, (includes items 1 thru 10)
1 1 SENSOR KIT, (includes items 2 & 3)
2 NSS 2 SCREW
3 NSS 1 SENSOR
4 364-9559 1 PEDAL KIT, (includes items 5 thru 7)
5 NSS 1 SPRING
6 304-4558 1 PEDAL ARM
7 NSS 1 PEDAL PIN
8 NSS 1 CLAMP
9 NSS 1 SCREW
10 NSS 2 BRACKET
102 297-7011 2 HEX HD CAPSCREW, 1/4-20X3/4
103 448-4266 1 ACCELERATOR PEDAL BRACKET
202 297-7012 3 HEX HD CAPSCREW, 1/4-20X1
209 298-7378 3 LOCKWASHER, 1/4
31200721 TH255C 7-7

CONTROLS
Figure 7-3 Steering Column
107 103
106
105
104
102
101
401
302
301
303
9
3
4
8 5
203
1
6
7
3
4
203 5
201
202
PAP20410
7-8 TH255C 31200721

CONTROLS
Figure 7-3 Steering Column

1 330-9834 1 FIXED STEERING COLUMN, (includes items 3 thru 5) C
2 317-8684 1 TILT STEERING COLUMN, (includes items 3 thru 7) E
3 319-7692 1 NUT, M18X1-1/2
4 319-7693 1 WASHER
5 319-7694 1 RUBBER CAP
6 319-7695 1 BELLOWS
7 319-7696 1 LOCKING HANDLE
8 449-2082 1 STEERING COLUMN BOOT
9 478-3796 2 TRUSS HD SCREW, 1/4-20X3/4
101 317-6324 1 STEERING WHEEL, (includes items 102 thru 107) D
102 319-7682 1 NUT
103 319-7683 1 BOLT
104 319-7684 1 WASHER
105 319-7685 1 KNOB
106 319-7686 1 WASHER
107 319-7687 1 CAP
201 317-6380 1 ORBITAL STEERING VALVE, (includes item 202), (SN JK200150 through C
201 508-9825 1 ORBITAL STEERING VALVE, (SN JK201000 to Present; SN JK301000 to
Present)
202 319-7657 1 SEAL KIT
203 297-7031 4 HEX HD CAPSCREW, 3/8-16X1, (SN JK200150 through JK200999;
203 8T-4136 4 HEX HD CAPSCREW, M10X25, GR8.8, (SN JK201000 to Present;
249 298-7388 1 SPRING, LOCKWASHER, M12 (not shown), (SN JK201000 to Present;
301 317-6322 1 F-N-R SWITCH C
302 319-7637 1 LEVER ASSY CLAMP
303 343-2927 2 HEX HD CAPSCREW, M5X40
401 317-6347 1 CENTER CAP
31200721 TH255C 7-9

CONTROLS
Figure 7-4 Boom Joystick
1
109
8
12
13
15
14
2 3
1 4
4
9 10
6
16
17
18
11
19
20
K1
PAP17290
7-10 TH255C 31200721

CONTROLS

309-6326 1 BOOM JOYSTICK, (includes items 1 thru 20) D
1 319-7661 1 HANDLE ASSY
2 319-7662 1 STRAIGHT LEVER KIT, (includes items 3 thru 4)
3 NSS 1 STRAIGHT LEVER
4 NSS 1 HEX NUT
5 319-7663 1 RUBBER BOOT
6 299-0953 1 CARDAN KIT, (includes item 7)
7 NSS AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0834 1 GROMMET KIT
10 299-0967 1 UPPER BODY
11 NSS 1 LOWER BODY
12 319-7710 2 PLUNGER & GUIDE KIT
13 299-0986 4 REGULATING UNIT
14 299-0209 1 RETURN SPRING
15 299-0210 1 RETURN SPRING
16 Kit 1 O-RING
17 Kit 1 O-RING
18 Kit 2 DOWEL PIN
19 Kit 1 O-RING
20 Kit 1 SCREW ASSY
109 317-6377 4 SOCKET HD SCREW, 1/4-20X3/4
K1 299-0498 1 SEAL KIT, (includes items 16 thru 20)
31200721 TH255C 7-11

CONTROLS
7-12 TH255C 31200721

SECTION 8
HYDRAULIC CIRCUITS
31200721 TH255C
HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit
1104
1108
631
1112
630
614 632
813 101
633
714 516
719 702
720
722 705
721 713 102

807
704 706
707 201
813 701 FROM
715 TANK
710 703 628
626 613
615 814
1202
1009 404
814 201 403
CE & AUS
515
204
205
201
803
6
817
1
611
904
818
815 902
705 901 822
905 303 304
302
903 301
513
506
620
PY9041
8-2 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit

1 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
6 309-2963 1 ADAPTER, CONNECTOR, (includes o-ring)
101 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
102 309-6346 1 ADAPTER, 45 DEGREES, (includes o-ring)
201 Ref BRAKE VALVE OPTIONS, (see Figure 9-15 for details)
204 317-6382 1 CHECK FITTING
205 317-6386 1 FITTING
301 Ref ORBITAL STEERING VALVE, (see Figure 7-3 for details)
403 317-6382 1 CHECK FITTING, (CE & AUS)
404 317-8719 1 FITTING, (CE & AUS)
506 334-4059 1 HOSE ASSY, (SN JK200150 through JK200999; SN JK300150 through
JK300999)
508-3670 1 HOSE ASSY, (SN JK201000 to Present; SN JK301000 to Present)
JK300999)
334-4058 1 HOSE ASSY, (SN JK201000 to Present; SN JK301000 to Present)
515 445-4681 1 HOSE ASSY
516 446-1042 1 HOSE ASSY
611 446-1033 1 HOSE ASSY
JK300999)
613 508-4601 1 HOSE ASSY, (SN JK201000 to Present; SN JK301000 to Present)
614 446-1036 1 HOSE ASSY
615 446-1037 1 HOSE ASSY
620 446-1041 1 HOSE ASSY
626 446-1046 1 HOSE ASSY
628 508-6230 2 HEAVY DUTY BAND CLAMP, (SN JK200150 through JK200999; SN
JK300150 through JK300999)
628 508-6230 1 HEAVY DUTY BAND CLAMP, (SN JK201000 to Present; SN JK301000 to
Present)
630 309-2968 1 ADAPTER, DIAGNOSTIC NIPPLE
631 417-2855 1 DUST CAP
632 2P-1279 1 LOCKNUT
633 446-1050 1 HOSE ASSY
701 8T-4139 2 HEX HD CAPSCREW, 12X30mm, GR8.9, (torque to 64 lb-ft/87Nm)
702 357-4399 1 ADAPTER, CONNECTOR
703 1 CONNECTOR
704 6V-8776 1 ADAPTER, BRANCH TEE, (includes o-ring)
705 153-6259 1 ADAPTER, BRANCH TEE, (includes o-ring)
706 309-2964 1 SWIVEL NUT RUN TEE
707 317-5983 1 ADAPTER, BRANCH TEE, (includes o-ring)
710 8T-4223 2 WASHER, 12mm
713 508-1296 1 ADAPTER, STRAIGHT, (includes o-ring)
714 Ref HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details)
715 Ref GEAR PUMP, (see Figure 9-11 for details)
719 417-2855 2 DUST CAP
31200721 TH255C 8-3

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit (Continued)

807 1 ADAPTER, 90 DEGRES, (SN JK200150 through JK200999; SN JK300150
through SN JK300999)
807 327-6839 1 ADAPTER, STRAIGHT, (includes o-ring), (SN JK201000 to Present;
813 329-2454 2 FLANGE KIT
814 309-2966 2 FLANGE KIT
815 298-7363 1 WASHER, 1/4
817 303-4788 3 WASHER, 5/16
818 8T-9368 1 HEX HD CAPSCREW, 0.250-20X2.250, GR5
822 445-6502 1 PRIORITY VALVE ASSY, (includes items 901 thru 905) A
905 309-6322 1 PRIORITY VALVE B
317-8727 1 SEAL KIT
1009 Ref DRIVE MOTOR, (see Figure 9-9 for details)
1104 Ref ADAPTER, 45 DEGREES, (includes o-ring), (see Figure 4-3 for details)
1108 Ref FAN MOTOR, (see Figure 4-3 for details)
1112 Ref HOSE ASSY, (see Figure 4-3 for details)
8-4 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit (Continued)

31200721 TH255C 8-5

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
803
815 809
827
809 1
1123
1119 1023 1005
808 806 TO TANK
828
810
1129
807 1218 1217
1124
1211
1122
1214
1125
501
505 503 602
1509
504
1510 506
1307 1303 1118
1116
1313 1010
707 101
1006 1009
1124
1308 TO TANK
1302
1004 305 907
102
TO TANK 301
201 714
1402 201 402

1112 701
709
708
202
201
CE & AUS
PAP34501
8-6 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit

503 298-7365 2 WASHER, 3/8
504 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
506 298-1609 2 TINNERMAN NUT, (SN JK201000 to Present; SN JK301000 to Present)
701 298-0494 1 ADAPTER, RUN TEE, (includes o-ring)
JK300999)
708 334-4062 1 HOSE ASSY
709 334-4063 1 HOSE ASSY
714 445-4680 1 HOSE ASSY
803 9X-8276 4 HEX HD CAPSCREW, 3/8-16X3/4, GR8
810 309-2967 1 ADAPTER, SWIVEL NUT ELBOW, (includes o-ring)
815 298-7365 4 WASHER, 3/8
827 Ref HYDRAULIC FILTER ASSY, (see Figure 4-2 for details)
828 Ref CHARGE PUMP FILTER ASSY, (see Figure 4-2 for details)
JK300999)
1004 298-0463 1 ADAPTER, CONNECTOR, (includes o-ring), (SN JK200150 through
1004 473-2656 2 ADAPTER, CONNECTOR, (includes o-ring), (SN JK201000 to Present;
1005 309-6351 1 ADAPTER, 45 DEGREES, (includes o-ring), (SN JK200150 through
1005 303-4761 1 ADAPTER, 45 DEGREES, (includes o-ring), (SN JK201000 to Present;
1006 298-0470 1 ADAPTER, CONNECTOR, (includes o-ring), (SN JK200150 through
1006 508-6226 1 ADAPTER, CONNECTOR, (includes o-ring), (SN JK201000 to Present;
1009 298-0492 1 ADAPTER, RUN TEE, (includes o-ring), (SN JK201000 to Present;
1009 298-0493 1 ADAPTER, RUN TEE, (includes o-ring), (SN JK200150 through JK200999;
31200721 TH255C 8-7

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit (Continued)

1010 317-3321 1 ADAPTER, BRANCH TEE, (includes o-ring), (SN JK200150 through
1010 323-5628 1 ADAPTER, BRANCH TEE, (includes o-ring), (SN JK201000 to Present;
1013 303-4763 1 ADAPTER, SEAL, (not shown), (SN JK201000 to Present; SN JK301000 to
Present)
1024 501-2457 1 ADAPTER, CONNECTOR, (includes o-ring), (not shown), (SN JK200150
1112 446-1034 1 HOSE ASSY
1116 446-1038 1 HOSE ASSY
1118 446-1039 1 HOSE ASSY
1119 446-1040 1 HOSE ASSY
1122 446-1043 1 HOSE ASSY
1123 446-1044 1 HOSE ASSY
1124 444-3410 1 HOSE ASSY
1125 444-3409 1 HOSE ASSY
1129 446-1049 1 HOSE ASSY
1214 Ref HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details)
1302 Ref ADAPTER, 90 DEGREES, (includes o-ring), (see Figure 4-3 for details)
1307 Ref RADIATOR, (see Figure 4-3 for details)
1308 Ref FAN MOTOR, (see Figure 4-3 for details)
1509 Ref DRIVE MOTOR, (see Figure 9-9 for details)
8-8 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit (Continued)

31200721 TH255C 8-9

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select
301
304
303 TO FRONT STEERING CYLINDER
305 506
411
1
402 506
203
204
119
101
202
201 203
TO REAR STEERING CYLINDER 2

3
601
601
PY8430
8-10 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select

1 334-4044 1 HOSE ASSY
2 328-9554 1 HOSE ASSY
3 334-4045 1 HOSE ASSY
101 5J-5314 2 SOCKET HD CAPSCREW, 5/16-18X1-1/2
119 309-6325 1 STEERING SELECT VALVE ASSY, (includes items 201 thru 204) F
201 298-0462 1 ADAPTER
202 Ref STEERING SELECT VALVE, (see Figure 9-13 for details)
203 303-4754 2 ELBOW, 90 DEGREES
204 309-6347 1 ELBOW, 45 DEGREES
304 508-6212 1 ADAPTER, CONNECTOR
402 334-4054 1 HOSE ASSY
411 353-5599 1 HOSE ASSY
31200721 TH255C 8-11

HYDRAULIC CIRCUITS
Figure 8-4 Service/Park Brake
101
16 101
503
602
701
2
103
101
303 510
227 803
11
503 CE & AUS
302
TO FRONT AXLE
803 701
503
ANSI 101 PY8450
8-12 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-4 Service/Park Brake

11 309-2964 1 SWIVEL TEE
16 298-7364 2 WASHER, 5/16
103 331-6881 1 ADAPTER, (includes o-ring)
227 446-1047 1 HOSE ASSY
302 309-2987 1 ELBOW, 90 DEGREE, (includes o-ring)
303 309-2971 1 ELBOW, 90 DEGREE, LONG, (includes o-ring)
503 329-7311 1 HOSE ASSY
510 334-4047 1 HOSE ASSY
602 477-0034 1 STRAIGHT FITTING, (includes o-ring)
701 319-7704 1 ELBOW, 90 DEGREES, (CE & AUS)
317-6373 1 ELBOW, 45 DEGREES, (ANSI)
803 Ref SCREW, 1/4-20X3/4, (CE & AUS), (see Figure 6-1 for details)
Ref SCREW, 1/4-20X1-1/2, (ANSI), (see Figure 6-1 for details)
31200721 TH255C 8-13

HYDRAULIC CIRCUITS
ANSI
301
TO PORT 4 702
302 TO PORT T
201 12
TO PORT 3
203 7 401
TO PORT 2
12
5
302
TO PORT 1
4
201 601
TO PORT P
105
16
103 106
103 16
104
TO DRIVE
PUMP
104 103
106
TO PORT P5 105 5
4
TO PORT P4
103
TO PORT P3 504
TO PORT P1
TO PORT P6
504
501
TO PORT P2
PY8460
8-14 TH255C 31200721

HYDRAULIC CIRCUITS

4 325-8291 1 HOSE ASSY
5 334-4037 1 HOSE ASSY
12 415-3059 2 HOSE ASSY
16 446-1042 1 HOSE ASSY
103 415-3057 3 HOSE ASSY
104 415-3058 1 HOSE ASSY
105 418-4523 1 HOSE ASSY
106 418-4522 1 HOSE ASSY
401 Ref TEE FITTING, (see Figure 8-2 for details)
601 Ref ADAPTER, 45 DEGREES, (see Figure 8-1 for details)
31200721 TH255C 8-15

HYDRAULIC CIRCUITS
CE & AUS
301
TO PORT 4 702
302 TO PORT T
10 TO PORT 3
201
204 401
TO PORT 2 5
205 10
201 302
TO PORT 1 11
11
201
601
101
105 TO PORT P
106
15
103
102 103
104
TO DRIVE
15 PUMP
103
103
103
106
104
105
101
102
TO PORT P8 TO PORT P6 504
TO PORT P7 TO PORT P5
TO PORT P4
TO PORT P3
504
TO PORT P2
TO PORT P1
501
PY8471
8-16 TH255C 31200721

HYDRAULIC CIRCUITS

10 415-3059 2 HOSE ASSY
11 415-3060 2 HOSE ASSY
15 446-1042 1 HOSE ASSY
101 418-4416 1 HOSE ASSY
102 418-4417 1 HOSE ASSY
103 415-3057 3 HOSE ASSY
104 415-3058 1 HOSE ASSY
105 418-4523 1 HOSE ASSY
106 418-4522 1 HOSE ASSY
205 396-7991 1 PRESSURE SENSOR
302 309-6346 4 ADAPTER, 45 DEGRESS, (includes o-ring)
31200721 TH255C 8-17

HYDRAULIC CIRCUITS
Figure 8-6 Lift Cylinder
ANSI
202
110
7
9
301
406
408
405
404
401
402
403
407
501
PY8480
8-18 TH255C 31200721

HYDRAULIC CIRCUITS

110 334-4038 2 HOSE ASSY
202 300-6096 2 ELBOW, 90 DEGREES
301 Ref LIFT CYLINDER, (see Figure 9-1 for details)
344-2096 Ref REMOTE GREASE INSTALLATION, (if equipped), B

401 344-2095 1 BRACKET
402 344-2094 1 HOSE ASSY
404 309-3996 2 WASHER, 5mm
405 179-4324 2 HEX LOCKNUT, M5X8
406 344-2098 1 FITTING
407 281-5863 1 ELBOW, 90 DEGREES
408 344-2104 1 ADAPTER
501 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (ANSI),
31200721 TH255C 8-19

HYDRAULIC CIRCUITS
CE & AUS
403
402
405
602 404
301
401
202
402
111 403
505
504
110 501
404
405
503
9 401
7 601
PY8490
8-20 TH255C 31200721

HYDRAULIC CIRCUITS

110 396-6897 1 HOSE ASSY
111 396-6953 1 HOSE ASSY
301 Ref LIFT CYLINDER, (see Figure 9-1 for details)
349-8589 Ref REMOTE GREASE INSTALLATION, (if equipped), (not available to order, A
344-2096 Ref REMOTE GREASE INSTALLATION, (if equipped), (not available to order, B
401 281-5863 1 ELBOW, 90 DEGREES
402 344-2098 1 FITTING
403 344-2104 1 ADAPTER
404 344-2094 1 HOSE ASSY
405 464-3816 3 CABLE TIE
501 344-2095 1 BRACKET
504 309-3996 2 WASHER, 5mm
505 179-4324 2 HEX LOCKNUT, M5X8
601 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped),
602 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped),
31200721 TH255C 8-21

HYDRAULIC CIRCUITS
Figure 8-7 Extend/Retract Cylinder
204
306
205
305
301 304
303
302
111 140
150
151
137
138 103
PY8530
8-22 TH255C 31200721

HYDRAULIC CIRCUITS

111 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
138 303-4796 1 CLAMP SET, 3/4 DIA
140 298-0414 2 ADAPTER
150 309-6268 1 TUBE ASSY
151 309-6269 1 TUBE ASSY
204 323-8658 1 HOSE ASSY
205 323-8661 1 HOSE ASSY
303 298-7374 2 WASHER, 3/8
304 299-0949 1 COVER PLATE
305 298-7846 1 CLAMP SET
306 Ref LICENSE BRACKET HOSE CLAMP SUPPORT, (see Figure 1-3 for details)
31200721 TH255C 8-23

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Compensating
306
404 405
254 401 307
202
235
236
502
202 252
235 10 309
104
202 236 253
236
108
5
212 235
308
249
1
236 235
210 255
PY8550
8-24 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Compensating

10 298-0497 2 SWIVEL TEE
210 Ref TILT CYLINDER, (see Figure 9-3 for details)
212 317-3320 2 ELBOW, 90 DEGREES
235 309-6309 4 TWIN CLAMP, 5/8 DIA
249 309-6276 1 TWIN SPACER
252 309-6270 1 TUBE ASSY
253 309-6271 1 TUBE ASSY
254 317-8717 1 TWIN LINE HOSE ASSY
306 323-8663 1 HOSE ASSY
307 323-8664 1 HOSE ASSY
308 334-1319 1 HOSE ASSY
309 334-1320 1 HOSE ASSY
404 299-0949 1 COVER PLATE
405 298-7846 1 CLAMP SET
502 Ref TILT COMPENSATING CYLINDER, (see Figure 9-4 for details)
31200721 TH255C 8-25

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics
302 334
320
319
AUXILIARY HYDRAULICS WITH
HYDRAULIC QUICK COUPLER
327
302
319
320
328
101
302
319 102 205
320
204
201
321
319
11
320
332 317
308
335 316
303
323
336
308 1
325 323
326
310
324 306
305 311
418
STANDARD AUXILIARY HYDRAULICS
NOTE:
CAT THREADLOCK (ITEM 301) MUST BE 406
USED ON ALL BOLT THREADS.
403
PY8560
8-26 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics

11 309-6355 2 TEE FITTING, (includes o-ring)
101 323-8659 1 HOSE ASSY, (without Rear Aux)
445-1423 1 HOSE ASSY, (with Rear Aux)
102 323-8660 1 HOSE ASSY, (without Rear Aux)
445-1423 1 HOSE ASSY, (with Rear Aux)
204 299-0949 1 COVER PLATE
205 298-7846 1 CLAMP SET
309-6426 Ref AUXILIARY HYDRAULICS WITH HYDRAULIC QUICK COUPLER L

INSTALLATION, (if equipped), (not available to order, see items 301 thru 336 for
service)
309-6425 Ref STANDARD AUXILIARY HYDRAULICS INSTALLATION, (if equipped), F
(not available to order, see items 301 & 302, 319 thru 321, 327 & 328, 332, 403,
406 & 418 for service)
306 303-4760 2 ELBOW, 45 DEGREES
308 309-6359 2 ELBOW, 90 DEGREES
311 3K-6197 2 SOCKET HD CAPSCREW, 5/16-18X3
316 309-6301 2 HEX LOCKNUT, 3/8-16
317 153-0088 2 WASHER, 3/8
319 309-6309 4 CLAMP SET, 5/8 DIA
320 309-6310 4 COVER PLATE
321 309-6276 1 TWIN LINE CLAMP SPACER
322 Ref AUXILIARY BOOM HARNESS, (not shown), (see Figure 10-15 for details)
323 298-0414 2 ADAPTER
324 300-6095 2 FITTING
325 327-5636 1 BRACKET
326 Ref DIVERTOR VALVE, (see Figure 9-12 for details)
327 309-6421 1 TUBE ASSY
328 309-6422 1 TUBE ASSY
331 298-6828 AR CABLE TIE STRAP, (not shown)
332 297-7022 1 HEX HD CAPSCREW, 5/16-18X2
335 330-6145 2 HEX LOCKNUT, 5/16
336 315-4280 2 PLAIN WASHER, 5/16
403 300-6095 2 FITTING
406 309-6359 2 ELBOW, 90 DEGREES
31200721 TH255C 8-27

HYDRAULIC CIRCUITS
Figure 8-10 Rear Auxiliary Hydraulics
23
102
17
105 104
303
4
21
101
103
15 23
14
16
403
302
7
1 14
21
11
203
201
22
204 PAL6060
202
8-28 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-10 Rear Auxiliary Hydraulics

445-1422 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (not available to order, see A
items 1, 4, 7, 11, 12, 14 thru 17 & 21 thru 23 for service), (SN JK200150
506-9924 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (not available to order, see A
items 1 thru 23 for service), (SN JK201000 to Present; SN JK301000 to
Present)
4 6V-8213 2 HEX SOCKET HD CAPSCREW, M8X70
7 298-7363 4 WASHER, 1/4
11 309-3969 1 TRAILER HITCH BRACKET
12 Ref AUXILIARY HYDRAULIC SWITCH, (not shown), (see Figure 10-4 for details)
14 445-1424 2 HOSE ASSY
15 445-1425 1 HOSE ASSY
16 445-1426 1 HOSE ASSY
17 445-1427 Ref DIVERTOR VALVE INSTALLATION, (not available to order, see items 101 thru A
105)
104 309-6354 1 ADAPTER, 90 DEGREES, LONG, (includes o-ring)
105 Ref DIVERTOR VALVE, (see Figure 9-12 for details)
345-1792 1 QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), A

345-1793 1 QUICK DISCONNECT KIT, (AG STYLE), (if equipped), A
201 327-5529 1 MALE COUPLING, (FLAT FACED)
300-6079 1 MALE COUPLING, (AG STYLE)
202 327-5530 1 FEMALE COUPLING, (FLAT FACED)
300-6078 1 FEMALE COUPLING, (AG STYLE)
203 300-6103 1 DUST CAP
204 344-7188 1 DUST PLUG, (FLAT FACED)
295-8469 1 DUST PLUG, (AG STYLE)
303 Ref CLAMP SET, (see Figure 8-9 for details)
403 Ref ADAPTER, (see Figure 8-9 for details)
31200721 TH255C 8-29

HYDRAULIC CIRCUITS
Figure 8-11 Auxiliary Hydraulics Pressure Relief
203
TO PORT 3B
302
202
TO PORT 3A
309
TO PORT 3A
111
TO PORT 3B
101
PY8570
8-30 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-11 Auxiliary Hydraulics Pressure Relief

8 461-2393 1 HOSE ASSY
9 444-6268 1 HOSE ASSY
302 Ref STRAIGHT FITTING, (includes o-ring), (see Figure 8-2 for details)
31200721 TH255C 8-31

HYDRAULIC CIRCUITS
Figure 8-12 Hydraulic Tank Breather Installation
11
12
3 1
6
7
13
54 10
1
3
3
14
6
PAP34650
8-32 TH255C 31200721

HYDRAULIC CIRCUITS
Figure 8-12 Hydraulic Tank Breather Installation

484-4457 Ref HYDRAULIC TANK BREATHER INSTALLATION, (if equipped with heater), B
(includes items 1 thru 14), (SN JK200496 to Present)
484-4458 Ref HYDRAULIC TANK BREATHER INSTALLATION, (if equipped with heater and A
AC), (includes items 2, 7, 9, 11, 12 & 14) (SN JK300159 to Present)
1 297-7011 2 HEX HD CAP SCREW, 1/4-20X3/4
2 068-3253 1 BARBED FITTING, 90
3 298-7363 3 NARROW WASHER, 1/4
4 312-3344 1 NARROW WASHER, 9/16
5 298-7372 2 WIDE WASHER, 1/4
6 298-0548 2 HEX NUT
7 331-3890 2 GEAR CLAMP
8 464-1258 1 WIRE CLIP
9 484-4461 1 HOSE ADAPTER, 1/2 in
10 484-4462 1 TANK BREATHER HOSE BRACKET
11 484-4463 1 AIR BREATHER
12 484-4464 1 TANK BREATHER BRACKET, W/BOSS
13 2W-9533 1 BOLT FT METRIC, M8 X 1.25X10 mm, GR8.8
14 495-1579 7 FUEL LINE HOSE, 1/2 in
31200721 TH255C 8-33

HYDRAULIC CIRCUITS
8-34 TH255C 31200721

SECTION 9
HYDRAULIC COMPONENTS
31200721 TH255C
ANSI
1
7
1
2
113
107
13
8 3
110 17 9
17 6
10
11
18
14
12 1
16 5
15
4
1
7
104
K1
108
109
106 PAP17381
9-2 TH255C 31200721


309-2959 1 LIFT CYLINDER, (ANSI), (includes items 1 thru 18) G
1 315-4248 4 BUSHING
2 315-4249 1 CASE ASSY
3 315-4250 1 PISTON
4 315-4251 1 HEAD GLAND
5 315-4252 1 ROD
6 315-4278 3 SET SCREW, 3/8-16X3/4
8 315-4254 1 COUNTERBALANCE VALVE
9 Kit 1 O-RING
10 Kit 1 O-RING
11 Kit 1 O-RING
12 Kit 1 BACK-UP RING
13 Kit 1 DISO-PAC
14 Kit 1 DZR SEAL
15 Kit 1 ROD WIPER
16 Kit 1 PRECISION WEARBAND
17 Kit 2 PRECISION WEARBAND WITH OIL SLOTS
18 Kit 2 LOCKING INSERT
104 309-2941 1 CYLINDER ROD PIN
106 297-7041 1 HEX HD CAPSCREW, 1/2-13X1-1/4
107 309-2933 1 HEX HD CAPSCREW, 1/2-13X5-1/2
108 298-7367 1 PLAIN WASHER, 1/2
109 298-1580 1 PIN RETENTION SPACER
110 298-1580 1 LOCKNUT, 1/2-13
113 309-6430 1 CYLINDER BASE PIN
31200721 TH255C 9-3

9
11
24
25 8
7
15 22
4 23
3
17
16
18 6
5
21
20
19
1
10
14
13
12 13 9
13
12
11
ART_1001200579-B
9-4 TH255C 31200721


507-8143 1 LIFT CYLINDER B
1 511-2525 1 BARREL ASSEMBLY
2 511-2527 1 ROD ASSEMBLY
3 511-2529 1 GLAND
4 511-2531 1 RETAIN RING
5 511-2533 1 DRY BEARING
6 511-2535 1 PISTON
7 510-6619 1 STEEL BALL
8 478-6573 1 SET SCREW
9 511-2537 4 BUSH
12 511-2540 2 HEX.SOC.PLU
13 511-2542 3 SOCKET PLUG
14 511-2545 1 SEAL KIT, (includes items 15 thru 25)
15 Kit 1 DUST WIPER
16 Kit 1 ROD SEAL
17 Kit 1 BACK UP RING
18 Kit 1 BUFFER RING
19 Kit 1 O-RING
21 Kit 1 O-RING
22 Kit 1 PISTON SEAL
23 Kit 1 WEAR RING
24 Kit 1 O-RING
31200721 TH255C 9-5

CE & AUS
101
107
4
3
101
1
213 102
207
115
103
210 2 119 111
119
106
112
113
120
116
114 101
118 105
117
104
107
204
K1
101
208
209
206 PAL5961
9-6 TH255C 31200721


396-7084 1 LIFT CYLINDER ASSY, (includes items 1 thru 4), (CE & AUS - Prior to A
JK200489 & Prior to JK300158), (CE - JK200489 to Present)
509-0708 1 LIFT CYLINDER ASSY, (includes items 1 thru 4), (AUS - JK300158 to Present) A
1 396-7053 Ref LIFT CYLINDER, (not available to order, use 1001132210 for replacement or A
items 101 thru 120 for service)
2 396-8709 1 FLOW CONTROL VALVE, (torque to 30-35 lb-ft)
3 396-8710 1 CHECK VALVE, (torque to 20-25 lb-ft)
4 396-8711 1 COUNTERBALANCE VALVE, (torque to 45-50 lb-ft)
101 315-4248 4 BUSHING
102 446-5517 1 CYLINDER BARREL
103 315-4250 1 PISTON
104 315-4251 1 HEAD GLAND
105 446-5518 1 CYLINDER ROD
106 315-4278 3 SET SCREW, 3/8-16X3/4
111 Kit 1 O-RING
112 Kit 1 O-RING
113 Kit 1 O-RING
115 Kit 1 DISO-PAC
116 Kit 1 DZR SEAL
117 Kit 1 ROD WIPER
119 Kit 2 PRECISION WEARBAND WITH OIL SLOTS
206 297-7041 1 HEX HD CAPSCREW, 1/2-13X1-1/4
207 309-2933 1 HEX HD CAPSCREW, 1/2-13X5-1/2
208 298-7367 1 PLAIN WASHER, 1/2
210 298-1580 1 LOCKNUT, 1/2-13
31200721 TH255C 9-7

133
6
1
6
9
131 17
142 20 7
13
133
20
12 4
14
19
19
10 18 21
11
16
126
15
5 8
3
128
6
K1 131 104
143
128
PAL3923
9-8 TH255C 31200721


309-6279 1 EXTEND/RETRACT CYLINDER, (includes items 1 thru 21) D
1 315-4266 1 CASE ASSY
2 315-4267 1 PISTON
3 315-4268 1 HEAD GLAND
4 315-4269 1 ROD SPACER
5 315-4270 1 ROD
6 315-4271 4 BUSHING
7 315-4272 1 SET SCREW, 1/4-20X44
9 Kit 1 O-RING
10 Kit 1 O-RING
11 Kit 1 O-RING
12 Kit 1 SQUARE RING
15 Kit 1 U-CUP
16 Kit 1 BUFFER SEAL
18 Kit 1 ROD WIPER
104 7X-0290 1 HEX HD CAPSCREW, 3/8-16X3-1/2
126 309-6301 1 HEX LOCKNUT, 3/8-16
128 309-6303 AR SHIM WASHER, 1.50X0.048X3.00
131 AR ANTI-SEIZE LUBE
133 309-6306 2 RETAINING RING, 1.50
142 309-6261 1 BASE PIN
143 309-6262 1 ROD PIN
31200721 TH255C 9-9

4
3
2
106
108
103
107
105
104
1 109
101
102
102
ART_1001201668-A
9-10 TH255C 31200721


507-7128 1 EXTEND/RETRACT CYLINDER A
1 519-1046 1 PISTON ASSEMBLY, (includes items 101 & 102)
2 519-1067 1 RETAINER ASSEMBLY, (includes items 103 thru 108)
4 315-4254 1 COUNTER BALANCE VALVE
5 1 SEAL KIT, (includes items 101 thru 109)
102 Kit 2 WEAR RING
103 Kit 1 O-RING
106 Kit 1 ROD SEAL
107 Kit 1 WIPER
108 Kit 1 BUSHING
109 Kit 1 WEAR RING
31200721 TH255C 9-11

Figure 9-3 Tilt Cylinder
8
134
127
7
3
131
132
145 11
10
2
20
16
20
4
22
134 127 12
13
15
14
17 21
18
19 10
6
5
K1 1
1 PAL4133
9-12 TH255C 31200721


309-6278 1 TILT CYLINDER, (includes items 1 thru 21) G
1 315-4248 4 BUSHING
2 315-4256 1 CASE ASSY
3 315-4257 1 PROTECTIVE COVER
4 315-4258 1 PISTON
5 315-4259 1 HEAD GLAND
6 315-4260 1 ROD
7 315-4277 2 SPRING LOCKWASHER, 3/8
8 315-4261 2 HEX HD CAPSCREW, 3/8-16X1
9 315-4279 3 SET SCREW, 3/8-16X0.63
10 315-4253 2 LUBE FITTING
12 Kit 1 O-RING
13 Kit 1 O-RING
14 Kit 1 O-RING
16 Kit 1 DISO-PAC
17 Kit 1 DZR SEAL
18 Kit 1 ROD WASHER
127 309-6302 AR SHIM WASHER, 2.00X0.048X3.00
131 AR ANTI-SEIZE LUBE
132 AR MULTI-PURPOSE GREASE
134 309-6307 2 RETAINING RING, 2.00
145 309-6266 1 BASE PIN
31200721 TH255C 9-13

10
9
9 2
27 8
7
25
26
6
13 13
18 14
14
4
3
12
20
19 16
11
21
5
24 16
23
22
15
15 16
9
17 1
10
ART_1001200581-A
9-14 TH255C 31200721


507-7127 1 TILT CYLINDER A
3 511-2550 1 GLAND
6 511-2556 1 PISTON
7 510-6619 1 STEEL BALL
8 478-6573 1 SET SCREW
9 511-2537 4 BUSH
11 479-5684 1 COUNTER BALANCE VALVE
12 511-2565 1 COVER
13 511-2567 2 HEX.BOLT
14 511-2568 2 WASHER
18 Kit 1 DUST WIPER
19 Kit 1 ROD SEAL
22 Kit 1 O-RING
24 Kit 1 O-RING
26 Kit 1 WEAR RING
27 Kit 1 O-RING
31200721 TH255C 9-15

Figure 9-4 Compensating Cylinder
110
111
112
2
1
7 16
12
16
3
5
9 106
11 109
10
15 108
13 17
14
4
1
103
K1 7 PAL4144
9-16 TH255C 31200721


309-2960 1 COMPENSATING CYLINDER, (includes all items) C
1 315-4263 4 BUSHING
2 315-4264 1 CASE ASSY
3 315-4258 1 PISTON
4 315-4259 1 HEAD GLAND
5 315-4265 1 ROD
6 315-4279 3 SET SCREW, 3/8-16X0.63
7 315-4253 2 LUBE FITTING, 1/8-27
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 O-RING
12 Kit 1 DISO-PAC
13 Kit 1 DSR SEAL
14 Kit 1 ROD WIPER
106 297-7041 1 HEX HD CAPSCREW, 1/2-13X1-1/4
109 298-7367 1 PLAIN WASHER, 1/2
110 298-1580 1 LOCKNUT, 1/2-13
111 7X-0332 1 HEX HD CAPSCREW, 1/2-13X4-1/2
31200721 TH255C 9-17

9 2
8
22
10
7
20
21
13
4
3
15 11
14
16
5
11
19
18
17
12
9
1
10
ART_1001200580-A
9-18 TH255C 31200721


507-7122 1 COMPENSATING CYLINDER A
3 511-2550 1 GLAND
6 511-2556 1 PISTON
7 510-6619 1 STEEL BALL
8 478-6573 1 SET SCREW
9 511-2558 4 BUSH
11 484-6065 2 HEX PLUG
13 Kit 1 DUST WIPER
14 Kit 1 ROD SEAL
17 Kit 1 O-RING
19 Kit 1 O-RING
21 Kit 1 WEAR RING
22 Kit 1 O-RING
31200721 TH255C 9-19

Figure 9-5 Fork Locking Cylinder
102
103
101
13
3
9
7 16
10
8
12
14
11
15 104
2
6 14
1
103
101
K1
102
PAL3833
9-20 TH255C 31200721

Figure 9-5 Fork Locking Cylinder

309-8524 1 FORK LOCKING CYLINDER, (includes items 1 thru 16) D
1 322-0786 1 CASE ASSY
2 322-0787 1 PISTON
3 322-0788 1 HEAD GLAND
4 322-0789 1 ROD
6 322-0791 1 LOCKNUT
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 1 O-RING
11 Kit 1 DISO-PAC
12 Kit 1 DEEP Z-SEAL
13 Kit 1 ROD WIPER
101 309-8533 2 SPLIT PIN
102 309-8558 2 PIN
103 309-8559 2 CLEVIS PIN
104 298-0471 2 ADAPTER, 90 DEGREE
31200721 TH255C 9-21

Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder
105
101
1
103
115
4
10
5
13
14 11
16
6
12 101
15
105
17
7
103
116
18
K1 PAL6191
9-22 TH255C 31200721

Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder
327-6319 1 SIDE TILT CARRIAGE CYLINDER ASSY, (ANSI), (includes items 1 thru 18) A
327-6297 1 UNIVERSAL SIDE TILT CARRIAGE CYLINDER ASSY, (ANSI & AUS), (includes A
items 1 thru 18)
327-6297 2 GRAPPLE BUCKET CYLINDER ASSY, (ANSI), (includes items 1 thru 18) A
3 327-6316 1 BARREL, (includes block valve), (SIDE TILT CARRIAGE CYLINDER)
334-0276 1 BARREL, (includes block valve), (GRAPPLE BUCKET & UNIVERSAL SIDE
TILT CARRIAGE CYLINDER)
4 327-6307 1 HEX NUT, (torque to 244-249 lb-ft/311-338 Nm)
5 327-6313 2 PISTON
6 327-6310 1 GLAND
7 327-6309 1 ROD, (SIDE TILT CARRIAGE CYLINDER)
334-0274 1 ROD, (GRAPPLE BUCKET & UNIVERSAL SIDE TILT CARRIAGE
CYLINDER)
8 327-6312 2 BUSHING
9 Kit 1 O-RING
10 Kit 1 PISTON RING
11 Kit 1 O-RING
12 327-6308 1 WASHER
13 Kit 1 O-RING
15 Kit 1 SEAL
16 Kit 1 O-RING
17 Kit 1 ROD WIPER
18 327-6311 1 BUSHING
101 327-6285 2 HEX HD CAPSCREW, 0.38X1.00
103 327-6330 2 LOCKWASHER, 0.38
105 327-6286 2 FLAT WASHER, 0.38
115 327-6284 1 PIN
116 327-6287 1 PIN
K1 327-6314 1 SEAL KIT, (includes items 9 thru 11 & 13 thru 17)
31200721 TH255C 9-23

Figure 9-7 Universal Side Shift Cylinder
9-24 TH255C 31200721

Figure 9-7 Universal Side Shift Cylinder

339-8048 1 UNIVERSAL SIDE SHIFT CYLINDER, (ANSI & AUS), (includes all items) A
1 339-8049 1 CYLINDER BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
4 Kit 1 PISTON RING
5 Kit 1 O-RING
6 327-6313 1 PISTON
7 Kit 1 O-RING
8 327-6308 1 WASHER
9 Kit 1 O-RING
11 Kit 1 O-RING
12 327-6310 1 GLAND
13 Kit 1 POLY-PAK SEAL
14 Kit 1 ROD WIPER
15 334-0274 1 CYLINDER ROD
16 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)
31200721 TH255C 9-25

Figure 9-8 Main Control Valve
18 1 12
2 13
10
11
15
16
3 10
11
7 15
8 16
4 10
11
14
16
5 10
11
12
13
9 101
11 15
16 102
6
9 15
11 16
9 12
11 13
9 17
11
PAL3862
K1
9-26 TH255C 31200721

Figure 9-8 Main Control Valve

309-6323 1 MAIN CONTROL VALVE WITH AUX, (includes items 1 thru 18) B
1 304-2270 1 LH END COVER ASSY, (includes items 7 & 8)
2 304-2294 1 LIFT VALVE SECTION ASSY, (includes items 9 thru 13)
3 304-2295 1 TILT VALVE SECTION ASSY, (includes items 9 thru 15)
4 317-3334 1 AUX VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
5 317-3335 1 CROWD VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
6 304-2271 1 RH END COVER ASSY, (includes item 16)
7 329-9750 1 RELIEF VALVE, 3500 PSI 20GPM
8 317-3332 1 MAIN RELIEF SEAL KIT
9 316-9020 4 HYD REMOTE POSITIONER
10 304-4564 4 HYD REMOTE POSITIONER
11 317-3340 8 SEAL
12 303-8609 3 LOAD CHECK PLUG
13 304-2250 3 PLUG SEAL KIT
14 329-9753 1 RELIEF CARTRIDGE, 3800PSI 20GPM
15 329-9752 4 RELIEF CARTRIDGE, 3800PSI 10GPM
16 317-3333 5 RELIEF CARTRIDGE SEAL KIT
17 304-3813 1 PLUG
18 334-0284 1 BOLT ASSY
101 303-4788 3 WASHER, 5/16
K1 449-5795 1 COMPLETE VALVE SEAL KIT
31200721 TH255C 9-27

Figure 9-9 Front Drive Motor
5 3
10
11
K1
K2
PY8520
9-28 TH255C 31200721

Figure 9-9 Front Drive Motor

445-4694 1 FRONT DRIVE MOTOR, (includes all items) B
2 450-0310 1 ROTARY GROUP
3 450-0311 1 PORT PLATE W/ACCESSORIES
4 450-0312 1 CONTROL PART
5 450-0313 1 FLUSHING VALVE W/ORIFICE
10 450-0314 THREADED PIN
11 1 SEALING NUT
K1 450-0308 1 SEAL KIT

K2 450-0308 1 SEAL KIT, ROTARY GROUP
31200721 TH255C 9-29

Figure 9-10 Hydrostatic Drive Pump
5
4
3 5
K1
K2
K3
K4
K5
K6 PY8500
9-30 TH255C 31200721

Figure 9-10 Hydrostatic Drive Pump

445-4695 1 HYDROSTATIC DRIVE PUMP, (includes all items) C
1 450-0315 1 CHARGE PUMP
2 450-0316 1 CONTROL MODULE
3 450-0317 1 CONTROL CARTRIDGE W/ORIFICE
4 450-0320 2 PRESSURE RELIEF VALVE
5 450-0322 2 CONTROL SOLENOID
K1 450-0318 1 SEAL KIT, (includes items K3 thru K6)

K2 450-0319 1 SEAL KIT, ROTARY GROUP, (shaft seal & retaining ring)
K3 450-0326 1 SHAFT SEAL KIT
K4 450-0328 1 PUMP SEAL KIT
K5 450-0331 1 CHARGE PUMP SEAL KIT
K6 450-0333 1 CONTROL SEAL KIT
31200721 TH255C 9-31

Figure 9-11 Gear Pump
11
8
4
9
10
6 5
3
6
8
4
2
7
K1
K2
5 K3
1 PY8510
9-32 TH255C 31200721

Figure 9-11 Gear Pump

445-5658 1 GEAR PUMP, (includes all items) B
1 Kit 1 SHAFT OIL SEAL
2 NSS 1 BODY ASSY
3 Kit 2 PRE-LOAD SEAL
4 Kit 2 LOAD SEAL
5 Kit 2 WEAR PLATE
6 Kit 4 SEALING RING
7 NSS 1 GEAR PLATE ASSY, (includes drive shaft, idler shaft & dowel pins)
8 Kit 2 WEAR PLATE
9 NSS 1 BEARING PLATE ASSY
10 NSS 1 GEAR PLATE ASSY, (includes idler drive shaft, coupling, idler shaft & dowel
pins)
11 NSS 1 COVER ASSY, (includes fasteners)
K1 1 SHAFT SEAL KIT, (includes item 1)

K2 1 UNIT SEAL KIT, (includes items 1, 3, 4 & 6)
K3 1 MINOR REPAIR KIT, (includes items 1, 3 thru 6 & 8)
31200721 TH255C 9-33

Figure 9-12 Divertor Valve
3
2
5
ART_1001104477-D
9-34 TH255C 31200721

Figure 9-12 Divertor Valve

226-6494 Ref DIVERTOR VALVE D
1 319-7658 1 COIL
2 450-0307 1 KIT, RETAINER
3 NSS 1 NUT
4 NSS 1 O-RING
5 NSS 1 O-RING
31200721 TH255C 9-35

Figure 9-13 Steering Select Valve
2
3
101
PAP31530
9-36 TH255C 31200721

Figure 9-13 Steering Select Valve

323-7242 NLA STEERING SELECT VALVE, (no longer available, order item 101 for service or C
replacement), (includes items 1 thru 3)
1 319-7670 1 VALVE BODY
2 319-7671 2 SEAL KIT
3 319-7672 2 COIL
101 448-4869 1 STEERING SELECT VALVE
31200721 TH255C 9-37

Figure 9-14 Pilot Select Valve
ANSI
1
3 4
4
CE & AUS
3
4
2
1
4
4
PAL5920
9-38 TH255C 31200721

Figure 9-14 Pilot Select Valve

423-1317 1 PILOT SELECT VALVE, (ANSI), (includes items 1, 3 thru 5) A
396-8800 1 PILOT SELECT VALVE, (CE & AUS), (includes items 1 thru 6) A
1 421-9179 3 DIRECTIONAL VALVE, (ANSI), (torque to 20 lb-ft)
3 SEAL KIT
421-9179 4 DIRECTIONAL VALVE, (CE & AUS), (torque to 20 lb-ft)
4 SEAL KIT
2 449-2974 1 PROPORTIONAL VALVE, (CE & AUS), (torque to 20 lb-ft)
3 449-2975 1 DIRECTIONAL VALVE, (torque to 20 lb-ft)
4 349-8256 4 COIL, (ANSI), (torque to 5 lb-ft)
349-8256 6 COIL, (CE & AUS), (torque to 5 lb-ft)
5 449-2944 1 LOAD SENSE CHECK VALVE, (torque to 20 lb-ft), (not shown)
272-6538 1 SEAL KIT
6 449-2968 1 ORIFICE, 0.047 IN, (CE & AUS), (torque to 4 lb-ft), (not shown)
31200721 TH255C 9-39

Figure 9-15 Brake Valves
102
PARK BRAKE RELEASE VALVE - CE & AUS
PARK BRAKE RELEASE VALVE - ANSI
202 101
201
203
BRAKE VALVE MASTER CYLINDER
BRAKE VALVE
303
302
301
ART_31200721-9-15
9-40 TH255C 31200721

Figure 9-15 Brake Valves

309-6360 1 BRAKE VALVE, (inching valve) D
1 319-7690 1 SEAL KIT
317-8720 1 PARK BRAKE RELEASE VALVE, (CE & AUS) C

101 319-7691 1 SEAL KIT
102 421-6077 1 MICROSWITCH KIT
309-6334 1 PARK BRAKE RELEASE VALVE, (ANSI), (includes items 201 thru 203) B
201 299-0611 1 CARTRIDGE
272-6538 1 SEAL KIT
202 319-7673 1 BODY
203 299-0903 1 COIL
309-6274 1 BRAKE MASTER CYLINDER VALVE, (includes items 301 thru 303) C
301 319-7688 1 SEAL KIT
302 319-7689 1 RUBBER BOOT
303 334-2333 1 FITTING
31200721 TH255C 9-41

9-42 TH255C 31200721

SECTION 10
ELECTRICAL
31200721 TH255C
ELECTRICAL
Figure 10-1 Engine Compartment Electrical Installation
1
2
233 217 204

204
208
211
217
208
204
204
214
208 217
212
215 225
216
216
240
104
107
111 114
123
107
124
125 122 104
PAP34720
10-2 TH255C 31200721

ELECTRICAL
Figure 10-1 Engine Compartment Electrical Installation

444-7951 Ref BLOCK HEATER INSTALLATION, (ANSI, if equipped), (not available to order, B
see items 1 & 2 for service)
449-1960 Ref BLOCK HEATER INSTALLATION, (CE, if equipped), (not available to order, see A
items 1 & 2 for service)
1 AR CAT THREADLOCK
2 449-1956 1 BLOCK HEATER, (ANSI, if equipped)
449-1960 1 BLOCK HEATER, (CE, if equipped)
104 8T-4179 2 HEX HD CAPSCREW, M12X20, GR8.8, (torque to 88 Nm/65 lb-ft)
107 8T-4223 2 WASHER, 12mm
111 331-0934 1 SUPPORT CLAMP
114 Ref ENGINE HARNESS, (see Figure 10-7 for details)
122 8T-4200 1 HEX HD CAPSCREW, M8X16, GR8.8, (torque to 26 Nm/20 lb-ft)
123 8T-4224 1 WASHER, 8mm
124 461-9745 1 CLIP
125 447-3766 1 150 AMP LINK HARNESS
204 298-7987 4 HEX HD CAPSCREW, 1/4-20X1-1/4, (torque to 8 lb-ft/10.8 Nm)
208 317-6374 4 HEX NUT, 1/4-20, GR8
211 6B-4540 3 HEX NUT, #4-40, GR2
212 298-0546 2 HEX NUT, #10-24, GR2
214 5S-4245 3 SCREW, #4-40X1/2
215 5S-7343 3 WASHER, #4
216 298-7362 4 WASHER, #10
217 298-7363 4 WASHER,1/4
225 299-0326 1 STARTER RELAY
233 447-1049 1 PLATE
240 2 SCREW #10-24X5/8
31200721 TH255C 10-3

ELECTRICAL
Figure 10-2 Boom and Frame Electrical Installation
217 234
223
202
203
217 801
217
243
303
201
217
235
IF IFE QUIPPE
EQUIPPED
D WITH
WITHBATTERY
B ATTE RQUICK
Y QUIC K
DISCONNECT
DIS C ONNE C T
222 222
105 303 206
104 219 207
218
231 207 239
301
302 238
106 209
218
221 205
210
219
201
232 220
227 220
226 220 228
220
230
229
221
231 237
209
237
3
236
1
3
6
2 PAP34431
10-4 TH255C 31200721

ELECTRICAL
Figure 10-2 Boom and Frame Electrical Installation (Continued)
709 701
531
531 706
705 702 701
704
531 707
705
703 708
531
522
402 402 531
403 405
401 402 531
402
402 403
402
531
404
603
605
601
604
606
404
407
409
408
406
PAP34541
31200721 TH255C 10-5

ELECTRICAL
Figure 10-2 Boom and Frame Electrical Installation

323-8148 Ref BATTERY INSTALLATION, (not available to order, see items 1 thru 6 for D
JK300999)
Ref BATTERY INSTALLATION, (not available to order, see items 1 thru 6 for A
1 115-2422 1 12V BATTERY
2 324-6661 1 J-BOLT
3 298-0553 2 HEX NUT, 5/16-18
4 358-5390 1 PLATE
6 358-5387 1 J-BOLT
318-4664 Ref BATTERY DISCONNECT INSTALLATION, (if equipped), B

508-8780 Ref BATTERY DISCONNECT INSTALLATION, (if equipped), (not available to order, A
see items 104 thru 106 for service), (SN JK201000 to Present; SN JK301000
to Present)
104 7N-0718 1 SWITCH
8H-5306 1 KEY
105 398-2399 1 BAR
106 398-2398 1 BRACKET
447-8751 Ref ELECTRICAL INSTALLATION, (not available to order, see items 201 thru 243 for E
JK300999)
Ref ELECTRICAL INSTALLATION, (not available to order, see items 201 thru 246 for B
201 312-3278 2 HEX HD CAPSCREW, 1/4-20X1/2, GR5, (torque to 8 lb-ft/11 Nm)
204 Ref ENGINE COMPARTMENT ELECTRICAL COMPONENTS, (not shown),
205 312-3279 3 HEX HD CAPSCREW, 1/4-20X1-7/8, GR5, (torque to 8 lb-ft/11 Nm)
206 303-4737 1 HEX HD CAPSCREW, 3/8-16X1-3/8, GR5, (torque to 30 lb-ft/41 Nm)
207 330-3808 4 SCREW, #10-24X1/2
209 303-4774 1 HEX NUT, 3/8-16, (SN JK200150 through JK200999; SN JK300150
through JK300999)
210 298-0541 1 HEX LOCKNUT, 3/8-16
217 298-7363 5 WASHER, 1/4, (SN JK200150 through JK200999; SN JK300150 through
JK300999)
218 298-7365 2 WASHER, 3/8
219 298-7377 2 LOCKWASHER, #10
220 298-7378 4 LOCKWASHER, 1/4, (SN JK200150 through JK200999; SN JK300150
through JK300999)
221 298-7380 1 LOCKWASHER, 3/8, (SN JK200150 through JK200999; SN JK300150
through JK300999)
222 312-3347 2 SCREW, #10-32X1/2
223 298-7900 2 HEX LOCKNUT, 1/4-20
226 446-9800 1 GREEN POWER MODULE RELAY
227 312-3295 1 BUS BAR
10-6 TH255C 31200721

ELECTRICAL

228 312-3296 1 BRACKET
229 399-7789 1 RED POWER MODULE RELAY
230 312-3299 1 YELLOW POWER MODULE RELAY
231 315-4196 1 NEGATIVE BATTERY CABLE
232 312-3330 1 BUS BAR INSULATOR
234 487-5342 1 CONTROL MODULE
235 Ref FRAME HARNESS, (see Figure 10-8 for details)
236 446-9805 1 GROUND CABLE, (SN JK200150 through JK200999; SN JK300150
through JK300999)
236 507-3088 1 GROUND CABLE, (SN JK201000 to Present; SN JK301000 to Present)
237 446-9807 1 POSITIVE BATTERY CABLE
238 298-6870 1 HORN
239 447-1046 1 CLIP
243 447-1047 1 CONNECTOR MOUNT
246 507-3087 1 MOUNT, ELECTRICAL COMPONENTS (not shown)
301 446-9801 1 FRAME BASE JUMPER HARNESS, (ANSI)
302 446-9798 1 FRAME BASE JUMPER HARNESS, (ANSI, CE & AUS - if equipped with drive
lights)
303 430-5089 2 FRAME FUNCTION JUMPER HARNESS, (ANSI)
446-9670 Ref FRAME BASE JUMPER HARNESS INSTALLATION, (CE & AUS), D
506-9054 Ref FRAME BASE JUMPER HARNESS INSTALLATION, (CE & AUS), (not available B
to order, see items 401 thru 410 for service), (SN JK201000 to Present;
402 298-7363 6 WASHER, 1/4
403 506-9057 2 ROLL PIN
404 Ref FRAME OPTION HARNESS, (see Figure 10-9 for details)
405 421-5496 NLA LSI MODULE (no longer available, use 1001226247 for service or
replacement)
405 2 LSI MODULE
406 298-0546 1 HEX NUT, #10-24, GR2
407 299-0312 1 RELAY
408 298-7362 1 WASHER, #10
409 506-9056 1 SCREW, #10-24X3/4
410 317-6375 2 SPECIAL NUT, (not shown)
522 Ref BOOM AUXILIARY ELECTRIC HARNESS, (see Figure 10-15 for details)
531 298-6828 AR CABLE TIE
388-4041 Ref LSI SENSOR INSTALLATION, (CE & AUS), C

601 452-7079 1 REAR AXLE LSI SENSOR
603 454-3968 2 HEX SOCKET HD SCREW, M10X35, GR12.9
605 AR CAT THREADLOCK ADHESIVE & ACTIVATOR
31200721 TH255C 10-7

ELECTRICAL

606 311-3898 AR POLYSILOXANE SEALANT
385-5815 Ref BOOM PROXIMITY SENSOR INSTALLATION, (CE & AUS, if equipped), D
(not available to order, see items 701 thru 709)
702 506-3879 4 HEX LOCKNUT, 8-32, GR2
703 7D-5473 4 SOCKET HD CAPSCREW, 8-32X3/4
704 298-7363 2 WASHER, 1/4
705 506-3880 4 WASHER
706 378-9703 2 PROXIMITY SENSOR
707 415-3064 6 PROXIMITY SENSOR SHIM
708 415-3063 1 BOOM PROXIMITY SENSOR BRACKET
709 Ref LSI BOOM SENSOR HARNESS, (see Figure 10-16 for details)
801 325-4915 1 BACKUP ALARM
10-8 TH255C 31200721

ELECTRICAL

31200721 TH255C 10-9

ELECTRICAL
Figure 10-3 Cab Electrical Installation
301
501 502
507 505
504
506
503 602
401
401
108 53
53 402
9
9
30
29 27 451
28
28
45
50 18 201
31 204
555 552 47 37
551 41
552 601
554
551 555
49
31
PAP34730
10-10 TH255C 31200721

ELECTRICAL
Figure 10-3 Cab Electrical Installation

9 298-7378 2 WASHER, 1/4
27 317-6367 1 BRACKET
28 317-6368 4 SCREW, #12-24
29 317-6369 4 LOCKNUT, #12-24, GR2
30 317-6370 4 WASHER, #12
31 323-4799 2 GROMMET
37 Ref MODE SELECT HARNESS, (see Figure 10-17 for details)
41 343-2934 4 SOCKET HD CAPSCREW, 1/4-20X0.62
45 507-9498 1 12V POWER SOCKET
47 446-9793 1 DISPLAY GAUGE
49 Ref CAB HARNESS, (see Figure 10-10 for details)
50 332-3109 1 GROUND WIRE HARNESS
108 325-8147 1 JUMPER HARNESS, (ANSI)
201 154-3197 1 IGNITION SWITCH
204 5P-8500 1 KEY
301 Ref CAB ROOF HARNESS, (ANSI), (see Figure 10-11 for details)
318-4669 Ref RADIO PREP INSTALLATION, (if equipped), (not available to order, see items B
401 & 402 for service)
401 318-4686 2 SPEAKER
402 318-4687 1 ANTENNA
451 317-8722 1 DOME LIGHT
448-4282 Ref LSI DISPLAY INSTALLATION, (CE & AUS), (not available to order, see items D
501 178-9983 4 HEX LOCKNUT, M4X0.7
502 5W-5038 4 WASHER, 4mm
503 343-2948 4 SCREW, M4X20
504 462-3221 NLA LSI DISPLAY, (use 1001192979 for replacement)
484-9763 1 LSI DISPLAY
505 419-0668 1 LSI LIGHT
506 374-9419 1 LSI DECAL
507 449-2084 1 FRONT ROPS BAR COVER
551 507-9260 2 SCREW, #10-24X1,(CE & AUS), (ANSI, if equipped with drive lights)
552 298-0547 2 HEX LOCKNUT, #10-24, GR2,(CE & AUS),
(ANSI, if equipped with drive lights)
554 317-8726 1 BRAKE LIGHT SWITCH,(CE & AUS),
(ANSI, if equipped with drive lights)
555 5W-8686 2 WASHER, #10,(CE & AUS), (ANSI, if equipped with drive lights)
601 448-4264 1 DASH MOUNT
602 Ref OVERHEAD CONSOLE COVER, (see Figure 6-6 for details)
31200721 TH255C 10-11

ELECTRICAL
Figure 10-4 Cab Switches

09

10-12 TH255C 31200721

ELECTRICAL
Figure 10-4 Cab Switches

1 317-6319 1 ROAD USE OPERATION SWITCH, (CE & AUS)
2 317-6321 1 STEER SELECT SWITCH
3 309-9162 1 BOOM WORK LIGHT SWITCH, (if equipped)
4 318-4661 1 FRONT WORK LIGHT SWITCH, (if equipped)
5 318-4662 1 REAR WORK LIGHT SWITCH, (if equipped)
6 317-8664 1 FRONT WIPER SWITCH, (if equipped)
7 317-8663 1 FRONT WINDSHIELD WASHER SWITCH, (if equipped)
8 317-8666 1 SKYLIGHT & REAR WIPER SWITCH, (if equipped)
9 318-4660 1 BEACON LIGHT SWITCH, (if equipped)
10 309-6335 1 FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped)
11 317-6317 1 HAZARD LIGHT SWITCH, (if equipped)
12 317-6366 1 LIFT/LOADER JOYSTICK PATTERN SWITCH
13 317-6320 1 PARK BRAKE SWITCH, (ANSI)
317-8665 1 LSI OVERRIDE SWITCH, (CE & AUS)
14 317-6318 1 HORN SWITCH
15 327-5627 1 HYDRAULIC QUICK COUPLER SWITCH
16 331-9982 1 AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH
17 447-3767 1 REVERSE FAN SWITCH, (if equipped)
18 446-9795 1 TRAILER INDICATOR, (if equipped)
19 317-6327 14 COVER
20 446-9794 1 TURN/HIGH BEAM INDICATOR, (if equipped)
31200721 TH255C 10-13

ELECTRICAL
Figure 10-5 Work Lights

OPEN CAB, WORK LIGHT
INSTALLATION

OPEN CAB, BEACON
LIGHT INSTALLATION

ENCLOSED CAB, WORK LIGHT/

BEACON LIGHT INSTALLATION

&/
27
!2
$

09
10-14 TH255C 31200721

ELECTRICAL
Figure 10-5 Work Lights (Continued)
BOOM WORK LIGHT INSTALLATION
204
305
206
205
206 306
306 205
203
203
203
309
6 203
204
201
203 203
203 203
FO 203 203 203

RW
AR
D
203
203
203
PAP34570
31200721 TH255C 10-15

ELECTRICAL
Figure 10-5 Work Lights

469-8701 Ref WORK LIGHT INSTALLATION, (enclosed cab, if equipped), (not available to B
order, see items 1 thru 13 for service), (Prior to SN JK200397)
448-9760 Ref WORK LIGHT INSTALLATION, (enclosed cab, if equipped), (not available to B
order, see items 1 thru 13 for service)
331-0090 Ref BEACON LIGHT INSTALLATION, (enclosed cab, if equipped), (not available to D
order, see items 2, 3, 7 & 11 for service)
353-8463 Ref WORK LIGHT INSTALLATION, (open cab, if equipped), (not available to order, C
see items 1 thru 7, 10 thru 12, 102, 104, 111, 113 thru 117 for service)
353-8465 Ref BEACON LIGHT INSTALLATION, (open cab, if equipped), (not available to B
order, see items 2, 3, 7, 111, 113 thru 116 & 151 for service)
1 312-3332 4 LIGHT
323-5646 1 BULB
2 317-6379 1 12V TERMINAL
6 469-8010 Ref BOOM LIGHT INSTALLATION, (not available to order, see items 201 thru 206 C
& 305 thru 309 for service), (Prior to SN JK200397)
309-9164 Ref BOOM LIGHT INSTALLATION, (not available to order, see items 201 thru 206 D
for service)
7 317-3270 Ref BEACON LIGHT, (not available to order, see 1001217623 for replacement)
7 526-1946 1 BEACON LIGHT
323-5644 1 BULB
8 6V-8225 4 HEX LOCKNUT, M6X1
9 187-0789 4 WASHER, 6mm
11 Ref ROOF WORKLIGHT HARNESS, (enclosed cab),
Ref ROOF WORKLIGHT HARNESS, (open cab), (see Figure 10-12 for details)
12 351-4349 4 GROMMET, (enclosed cab)
351-4349 2 GROMMET, (open cab)
102 303-4779 4 HEX LOCKNUT, M6X1
104 8T-4205 4 WASHER, 6mm
111 353-8466 5 MOUNTING BASE, (open cab, work light installation)
353-8466 2 MOUNTING BASE, (open cab, beacon light installation)
113 300-6101 9 TIE STRAP, (open cab, work light installation)
300-6101 2 TIE STRAP, (open cab, beacon light installation)
114 298-7363 9 WASHER, 1/4, (open cab, work light installation)
298-7363 7 WASHER, 1/4, (open cab, beacon light installation)
115 317-6384 5 SCREW, 1/4-20X3/4, (open cab, work light installation)
317-6384 3 SCREW, 1/4-20X3/4, (open cab, beacon light installation)
116 298-7971 4 1/2 IN CLAMP, (open cab, work light installation)
298-7971 3 1/2 IN CLAMP, (open cab, beacon light installation)
117 298-7972 1 P-CLAMP
151 Ref BEACON WORKLIGHT HARNESS, (see Figure 10-14 for details)
201 Ref BOOM WORKLIGHT HARNESS, (see Figure 10-13 for details)
202 Ref BOOM WORKLIGHTS SWITCH, (see Figure 10-4 for details)
203 331-3773 14 TIE STRAP
204 312-3332 2 LIGHT
323-5646 1 BULB
205 303-4787 2 LOCKWASHER, 6mm
10-16 TH255C 31200721

ELECTRICAL
Figure 10-5 Work Lights (Continued)

206 5C-2890 2 HEX NUT, M6X1
305 8T-4970 2 HEX HD CAPSCREW, M6X14, (Prior to SN JK200397)
306 8T-4182 4 HEX HD CAPSCREW, M10X45, (Prior to SN JK200397)
309 469-8014 2 BRACKET, (Prior to SN JK200397)
31200721 TH255C 10-17

ELECTRICAL
Figure 10-6 Drive Lights
5
308
402
17
15
406
102
309
101
403
310
7 18
401 405 201
404 405 204
1 1 202
11 9
405 1
11 9 202 203
405 404 9
9 9 201
2
1 9
403
1
201 253
202 1
201
202
19 4
204
21
13
14
PAP34612
10-18 TH255C 31200721

ELECTRICAL
Figure 10-6 Drive Lights

448-9766 Ref DRIVE LIGHT INSTALLATION, (ANSI, if equipped), (not available to order, see B
items 1 thru 21 for service), (Prior to SN JK200627)
485-2221 Ref DRIVE LIGHT INSTALLATION, (ANSI, if equipped), (not available to order, see B
items 1 thru 21 for service), (SN JK200627 through JK200999; SN JK300150
through JK300999)
Ref DRIVE LIGHT INSTALLATION, (ANSI, if equipped), (not available to order, see B
items 1 thru 21 for service), (SN JK201000 to Present; SN JK301000 to
Present)
338-3286 Ref DRIVE LIGHT INSTALLATION, (AUS, UK & Ireland), (if equipped), (not B
available to order, see items 1, 2, 4, 7, 9, 11, 18, 19, 308 thru 310 for service),
485-2218 Ref DRIVE LIGHT INSTALLATION, (AUS, UK & Ireland), (if equipped), (not A
available to order, see items 1, 2, 4,7, 9, 11, 18, 19, 308 thru 310 for service),
Ref DRIVE LIGHT INSTALLATION, (AUS, UK & Ireland), (if equipped), (not A
available to order, see items 1, 2, 4,7, 9, 11, 18, 19, 308 thru 310 for service),
318-4683 Ref DRIVE LIGHT INSTALLATION, (CE, if equipped), (not available to order, see K
items 1, 2, 4, 5, 7, 9, 11, 15, 18 & 19 for service), (Prior to SN JK200627)
485-2220 Ref DRIVE LIGHT INSTALLATION, (CE, if equipped), (not available to order, see A
items 1, 2, 4, 7, 9, 11, 15, 18 & 19 for service), (SN JK200627 through
Ref DRIVE LIGHT INSTALLATION, (CE, if equipped), (not available to order, see A
items 1, 2, 4, 7, 9, 11, 15, 18 & 19 for service) (SN JK201000 to Present;
1 298-7987 6 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5, (torque to 8 lb-ft/10.8 Nm)
2 297-7021 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (torque to 17 lb-ft/23 Nm),
2 297-7027 3 HEX HD CAPSCREW, 5/16-18X4, (SN JK201000 to Present; SN JK301000
to Present)
3 Ref BRAKE LIGHT COMPONENTS, (see Figure 10-3 for details)
4 Ref LICENSE PLATE LIGHT COMPONENTS, (see Figure 1-3 for details)
5 303-4956 1 RH DRIVE LIGHT
305-2107 1 LOW BEAM BULB, 12V
305-2108 1 HEADLIGHT BULB, 12V-55W
305-2109 1 MARKER/TURN SIGNAL BULB, 12V
7 298-0552 3 HEX LOCKNUT, 5/16-18, GR2
9 298-7363 6 WASHER, 1/4
11 303-4788 6 WASHER, 5/16
13 Ref HAZARD LIGHT SWITCH, (see Figure 10-4 for details)
14 317-8667 1 TURN SIGNAL-HEADLIGHT SWITCH
15 318-4678 Ref LH DRIVE LIGHT INSTALLATION, (not available to order, see items 101 & B
102 for service), (Prior to SN JK200627)
15 485-2217 Ref LH DRIVE LIGHT INSTALLATION, (not available to order, see items 101 & A
SN JK301000)
15 Ref LH DRIVE LIGHT INSTALLATION, (not available to order, see items 101 & A
16 325-8145 1 RELAY FLASHER, (ANSI)
17 325-8146 1 JUMPER HARNESS, (ANSI)
443-6346 2 JUMPER HARNESS, (for homologation machines)
31200721 TH255C 10-19

ELECTRICAL
Figure 10-6 Drive Lights (Continued)

18 326-0970 Ref RH TAIL LIGHT INSTALLATION, (not available to order, see items 201 thru D
204 for service)
19 326-0971 Ref LH TAIL LIGHT INSTALLATION, (not available to order, 201, 202, 204 & 253 C
for service)
21 Ref TURN/HIGH BEAM INDICATOR, (see Figure 10-4 for details)
101 485-2216 1 BRACKET, (SN JK200627 through JK200999;SN JK300150 through
JK300999)
101 509-5010 1 BRACKET (SN JK201000 to Present; SN JK301000 to Present)
102 303-4955 1 LH DRIVE LIGHT
201 303-4780 2 HEX LOCKNUT, M8X1.25
202 8T-4224 2 WASHER, 8mm
203 303-4975 1 RH TAIL LIGHT
319-7633 4 MARKER/TURN SIGNAL BULB, 12V-21W
319-7632 2 BACK UP BULB, 12V-10W
204 344-2082 1 BRACKET
253 303-4976 1 LH TAIL LIGHT
319-7633 4 MARKER/TURN SIGNAL BULB, 12V-21W
319-7632 2 BACK UP BULB, 12V-10W
308 316-7999 1 RH DRIVE LIGHT
309 316-8000 LH DRIVE LIGHT
310 485-2216 1 BRACKET, (SN JK200627 to Present)
401 443-6297 1 HEADLIGHT MOUNT BRACKET (LH), (for homologation machines), (Italy)
401 509-2135 1 HEADLIGHT MOUNT BRACKET (LH), (Italy), (for homologation machines),
(Italy), (SN JK201000 to Present; SN JK301000 to Present)
402 443-6298 1 HEADLIGHT MOUNT BRACKET (RH), (for homologation machines)
403 297-7021 3 HEX HD CAPSCREW, 5/16-18X1-3/4,GR5, (torque to 17 lb-ft/23 Nm), (Italy),
(Prior to SN JK200150; Prior to SN JK300150)
403 297-7021 6 HEX HD CAPSCREW, 5/16-18X1-3/4,GR5, (torque to 17 lb-ft/23 Nm), (for
homologation machines), (SN JK200150 through JK200999; SN
JK300150 through JK300999)
403 297-7021 6 HEX HD CAPSCREW, 5/16-18X1-3/4,GR5, (torque to 17 lb-ft/23 Nm), (Italy -
homologation), (SN JK200150 through JK200999; SN JK300150 through
JK300999)
403 297-7027 3 HEX HD CAPSCREW, 5/16-18X1-3/4,GR5, (torque to 17 lb-ft/23 Nm), (Italy),
404 298-0552 6 HEX LOCKNUT, 5/16-18, GR2, (Italy - homologation), (SN JK200150
through JK200999; SN JK300150 through SN JK301000)
404 298-0552 3 HEX LOCKNUT, 5/16-18, GR2, (Italy), (for homologation machines)
405 303-4788 6 WASHER, 5/16, (Italy), (for homologation machines)
10-20 TH255C 31200721

ELECTRICAL
Figure 10-6 Drive Lights (Continued)

406 443-6346 2 JUMPER HARNESS, (Italy), (for homologation machines)
31200721 TH255C 10-21

ELECTRICAL
Figure 10-7 Engine Harness
19
20
21
22
(X192)
6
7
23 8
24 (X45)
1 (MS283)
2 9
(X281) 12
25 13 10
26 14 11
(X156)
27 (FC61) 3
28 4
29 17
(RL60-2)
5
30 (X46) 34
(X39) 18 35
15 (RL60-1)
16 36
(RL60) (RL148)
31
32
33
37 (X111)
(MS302)
38
40 39
(X43) (EC169) 62
63
64
65
43 66
41
44 67
42
(X319)
(EC322-) 68
(X38)
45
46 52
(EC322+) 53
54
(X180)
58
59
47 60
48 61
49 (X37)
(X40)
50
55 51
(X151)
56
57
(X56)
ART_1001156229_1-E
10-22 TH255C 31200721

ELECTRICAL
Figure 10-7 Engine Harness (Continued)
X281 X39
CONNECTOR PART NUMBER: 8220045 CONNECTOR PART NUMBER: 1001126362
CAV 1 USES 4923287 FUSIBLE LINK USE CAVITY PLUG 1001126391 WHERE APPLICABLE
CONN WIRE WIRE TERMINAL SEAL
GAUGE JACKET TO CONN WIRE WIRE TERMINAL SEAL
POS COLOR LABEL P/N P/N GAUGE JACKET TO
POS COLOR LABEL P/N P/N
1 - 001-11-1 FUSIBLE LINK 12 GA 12 AWG N/A S312 (1)
13 BLK TWISTED PAIR 8 CAMSHAFT 0.75 mm² TW.PAIR 1001126363 1001126364 X37 (52)
14 WHT TWISTED PAIR 8 CAMSHAFT 0.75 mm² TW.PAIR 1001126363 1001126364 X37 (37)
15 WHT TWISTED PAIR 9 CRANKSHAFT 0.75 mm² TW.PAIR 1001126363 1001126364 X37 (39)
17 WHT 106-1 FUEL LOW PRESS 0.75 mm² FLRYW 1001126363 1001126364 X38 (61)
19 BLK TWISTED PAIR 7 MPROP 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (4)
X45 20 WHT TWISTED PAIR 7-1 MPROP 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (5)
CONNECTOR PART NUMBER: 4461095 21 BLK TWISTED PAIR 9 CRANKSHAFT 0.75 mm² TW.PAIR 1001126363 1001126364 X37 (54)
ATTACH 4461070 RESISTOR CAP 22 WHT 100-2 V REF 0.75 mm² FLRYW 1001126363 1001126364 X37 (24)
CONN WIRE WIRE TERMINAL SEAL 23 WHT 106-3-1 BOOST PRESS/TEMP 0.75 mm² FLRYW 1001126363 1001126364 X37 (43)
GAUGE JACKET TO
24 WHT 100-6 COOLING TEMP 0.75 mm² FLRYW 1001126363 1001126364 X37 (28)
A RED CAN 3 HI 16 AWG GXL 4460465 S55 (1)
25 WHT 100-4 FUEL RAIL PRES 0.75 mm² FLRYW 1001126363 1001126364 X37 (26)
B BLK CAN 3 LO 16 AWG GXL 4460465 S54 (1)
26 WHT 106-4-1 OIL PRESS 0.75 mm² FLRYW 1001126363 1001126364 X37 (44)
C 4460466
27 WHT 101-2 SIG RTN 0.75 mm² FLRYW 1001126363 1001126364 X37 (29)
28 WHT 100-7 BOOST PRESS/TEMP 0.75 mm² FLRYW 1001126363 1001126364 X37 (40)
29 WHT 100-5 BOOST PRESS/TEMP 0.75 mm² FLRYW 1001126363 1001126364 X37 (27)
X46 35 BLK TWISTED PAIR 3 INJ 1 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (16)
CONNECTOR PART NUMBER: 2902443 37 BLK TWISTED PAIR 4 INJ 4 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (18)
CONN WIRE WIRE TERMINAL SEAL 38 WHT TWISTED PAIR 5 INJ 3 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (32)
GAUGE JACKET TO
40 WHT TWISTED PAIR 6 INJ 2 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (46)
A YEL 62-9-5-3 IGN 16 AWG GXL 4461071 S51 (1)
41 BLK TWISTED PAIR 6 INJ 2 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (3)
B BLK 000-86 GND 16 AWG GXL 4461071 S292 (2)
C
46 WHT 106-5 EGR SIG 0.75 mm² FLRYW 1001126363 1001126364 X38 (85)
D
47 WHT TWISTED PAIR 10 EGR + 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (19)
E
48 BLK TWISTED PAIR 10 EGR - 1.5 mm² TW.PAIR 1001126363 1001126364 X37 (20)
F BLK CAN LO 16 AWG GXL 4461071 MS283 (10)
50 WHT 102-2 EGR 5V 0.75 mm² FLRYW 1001126363 1001126364 X38 (44)
G BLK CAN 2 LO 16 AWG GXL 4461071 S54 (2)
51 WHT 104-2 EGR GND 0.75 mm² FLRYW 1001126363 1001126364 X38 (82)
H RED CAN 2 HI 16 AWG GXL 4461071 S55 (2)
57 4461008
J
58 4461008
K
59 4461008
L
60 4461008
M RED CAN HI 16 AWG GXL 4461071 MS283 (12)
61 BLK TWISTED PAIR 5 INJ 3 1.5 mm² TW.PAIR 1001126365 4461054 X37 (2)
NC SHIELD CABLE 15 CAN S 18 AWG SHLD X38 (NC)
X156 X192
CONNECTOR PART NUMBER: 4461095
ATTACH 4461070 RESISTOR CAP CONNECTOR PART NUMBER: 1001133714
CONN WIRE WIRE TERMINAL SEAL CONN WIRE WIRE TERMINAL SEAL
GAUGE JACKET TO GAUGE JACKET TO
POS COLOR LABEL P/N P/N POS COLOR LABEL P/N P/N
RED 1 WHT 148-29 COOLANT 0.75 mm² FLRYW 1001133715 1001135650 X38 (29)
A CAN 4 HI 16 AWG GXL 4460465 S55 (1)
BLK 2 WHT 105-1 SIG RTN 0.75 mm² FLRYW 1001133715 1001135650 X38 (87)
B CAN 4 LO 16 AWG GXL 4460465 S54 (1)
3 WHT 105-2 COOLANT LVL 0.75 mm² FLRYW 1001133715 1001135650 X38 (13)
C 4460466
4 1001135651
FC61
MS302
CONN WIRE WIRE TERMINAL SEAL CONNECTOR PART NUMBER: 1001117125
GAUGE JACKET TO CONN WIRE WIRE TERMINAL SEAL
POS COLOR LABEL P/N P/N GAUGE JACKET TO
1 WHT 048-22-2 GP SENSE 12 AWG GXL 1001116734 RL60-1 (1) POS COLOR LABEL P/N P/N
GRY 1 WHT 078-8-2 AC COMP 16 AWG GXL N/A X56 (9)
2 048-22-1 GP SENSE 0.75 mm² FLRYW 1001116733 X37 (23)
RL60 X111
CONN WIRE WIRE TERMINAL SEAL GAUGE JACKET TO
GAUGE JACKET TO POS COLOR LABEL P/N P/N
POS COLOR LABEL P/N P/N WHT
1 048-22-3 GLOW PLG 8 AWG GXL 1001142940 1001142941 S117 (2)
1 YEL 69-9-5-4 IGN 16 AWG GXL 1001104519 S51 (1)
2 WHT 048-22-4 GLOW PLG 8 AWG GXL 1001142940 1001142941 S117 (2)
2 BLK 000-40-2 GP RLY 0.75 mm² FLRYW 1001104519 X37 (35)
RL60-2 EC169
OR EQUIVELANT NOT TO EXCEED 0.25 INCH MAX FROM CENTER TO OUTSIDE DIAMETER GAUGE JACKET TO
OF RING TERMINAL
1 WHT 090-1 FUEL PUMP 14 AWG GXL 4460942 X180 (1)
GAUGE JACKET TO 2 BLK 000-63 GND 14 AWG GXL 4460942 S292 (1)
1 RED 001-11 GLOW PLUG 8 AWG GXL N/A S312 (2)
RL148
RL60-1 CONNECTOR PART NUMBER: 1001138110
CONNECTOR PART NUMBER: 1001117106 CONN WIRE WIRE TERMINAL SEAL
GAUGE JACKET TO
OR EQUIVELANT NOT TO EXCEED 0.25 INCH MAX FROM CENTER TO OUTSIDE DIAMETER POS COLOR LABEL P/N P/N
OF RING TERMINAL 1 WHT 048-73 ST SOL 0.75 mm² FLRYW 1001138111 1001138113 X38 (73)
CONN WIRE WIRE TERMINAL SEAL 2 GRY 048-28 ST RLY (-) 0.75 mm² FLRYW 1001138111 1001138113 X38 (28)
GAUGE JACKET TO
1 WHT 048-22 GLOW PLG 8 AWG GXL N/A S117 (1)
1 WHT 048-22-2 GP SENSE 12 AWG GXL N/A FC61 (1)
ART_1001156229_2-E
31200721 TH255C 10-23

ELECTRICAL
MS283 X56
CONNECTOR PART NUMBER: 4460933 CONNECTOR PART NUMBER: 1001116990
ATTACH 1001119020 BUSS BAR PINS: 1, 2, 3, 5, 6, 7 USE JLG CABLE 4922099
PINS: 1 TO 7 & 9, 11 USE JLG CABLE 4922099 CONN WIRE WIRE TERMINAL SEAL
CONN WIRE WIRE TERMINAL SEAL GAUGE JACKET TO
GAUGE JACKET TO POS COLOR LABEL P/N P/N
POS COLOR LABEL P/N P/N 1 RED CABLE 7 CAN HI 18 AWG CABLE 1001118380 MS283 (2)
1 RED CABLE 5 CAN HI 18 AWG CABLE 4460465 X56 (7) BLK
2 CABLE 7 CAN LO 18 AWG CABLE 1001118380 MS283 (4)
2 RED CABLE 7 CAN HI 18 AWG CABLE 4460465 X56 (1) SHIELD
3 CABLE 7 CAN S 18 AWG SHLD 1001118380 MS283 (6)
3 BLK CABLE 5 CAN LO 18 AWG CABLE 4460465 X56 (6) 4 1001118391
4 BLK CABLE 7 CAN LO 18 AWG CABLE 4460465 X56 (2) SHIELD
5 CABLE 5 CAN S 18 AWG SHLD 1001118380 MS283 (5)
5 SHIELD CABLE 5 CAN S 18 AWG SHLD 4460465 X56 (5) BLK
6 CABLE 5 CAN LO 18 AWG CABLE 1001118380 MS283 (3)
6 SHIELD CABLE 7 CAN S 18 AWG SHLD 4460465 X56 (3) RED
7 CABLE 5 CAN HI 18 AWG CABLE 1001118380 MS283 (1)
7 SHIELD CABLE 6 CAN S 18 AWG SHLD 4460465 X38 (NC) GRY
8 048-10 IGN S 0.75 mm² FLRYW 1001118380 X38 (35)
8 BLK 000-64 GND 16 AWG GXL 4460465 S292 (2) WHT
9 078-8-2 AC COMP 16 AWG GXL 1001118380 MS302 (1)
9 BLK CABLE 6 CAN LO 18 AWG CABLE 4460465 X38 (76) WHT
10 148-26 FUEL PUMP CONTROL 0.75 mm² FLRYW 1001118380 X38 (26)
10 BLK CAN LO 16 AWG GXL 4460465 X46 (F) 11 1001118391
11 RED CABLE 6 CAN HI 18 AWG CABLE 4460465 X38 (54) WHT
12 048-23 IVS2 0.75 mm² FLRYW 1001118380 X38 (16)
12 RED CAN HI 16 AWG GXL 4460465 X46 (M) GRY
13 048-22 APS SIG 0.75 mm² FLRYW 1001118380 X38 (63)
14 YEL 057-1 APS 5V 0.75 mm² FLRYW 1001118380 X38 (46)
15 YEL 62-9-5 IGN 16 AWG GXL 1001118380 S51 (2)
16 BLK 058-8 APS GND 0.75 mm² FLRYW 1001118380 X38 (62)
X43
GAUGE JACKET TO
1 BLK 000-52 GND 10 AWG GXL N/A S49 (2)
BLK
1 000-65 GND 12 AWG GXL N/A S292 (1)
X319
GAUGE JACKET TO
X37 1 WHT 090-2 FUEL PUMP 14 AWG GXL 4460941 EC322+ (1)
2 BLK 000-63-2 GND 14 AWG GXL 4460941 EC322- (1)
USE CAVITY PLUG 1001230935 OR 1001230936 WHERE APPLICABLE

GAUGE JACKET TO
2 BLK TWISTED PAIR 5 INJ 3 1.5 mm² TW.PAIR 1001126351 X39 (61)
3 BLK TWISTED PAIR 6 INJ 2 1.5 mm² TW.PAIR 1001126351 X39 (41)
4 BLK TWISTED PAIR 7 MPROP 1.5 mm² TW.PAIR 1001126351 X39 (19)
5 WHT TWISTED PAIR 7-1 MPROP 1.5 mm² TW.PAIR 1001126351 X39 (20) X40
7 WHT 100-1 FUEL RAIL PRES 0.75 mm² FLRYW 1001230934 X39 (32) CONNECTOR PART NUMBER: 1001116983
16 BLK TWISTED PAIR 3 INJ 1 1.5 mm² TW.PAIR 1001126351 X39 (35) CONN WIRE WIRE TERMINAL SEAL
GAUGE JACKET TO
18 BLK TWISTED PAIR 4 INJ 4 1.5 mm² TW.PAIR 1001126351 X39 (37) POS COLOR LABEL P/N P/N
19 WHT TWISTED PAIR 10 EGR + 1.5 mm² TW.PAIR 1001126351 X39 (47) 1 WHT 103-1 WATER/FUEL 0.75 mm² FLRYW 1001116706 1001137578 X38 (64)
20 BLK TWISTED PAIR 10 EGR - 1.5 mm² TW.PAIR 1001126351 X39 (48) 2 WHT 103-2 WATER/FUEL 0.75 mm² FLRYW 1001116706 1001137578 X38 (57)
23 GRY 048-22-1 GP SENSE 0.75 mm² FLRYW 1001230934 FC61 (2)
24 WHT 100-2 V REF 0.75 mm² FLRYW 1001230934 X39 (22)
25 WHT 100-3 FUEL RAIL PRES 0.75 mm² FLRYW 1001230934 X39 (31)
26 WHT 100-4 FUEL RAIL PRES 0.75 mm² FLRYW 1001230934 X39 (25)
27 WHT 100-5 BOOST PRESS/TEMP 0.75 mm² FLRYW 1001230934 X39 (29)
28 WHT 100-6 COOLING TEMP 0.75 mm² FLRYW 1001230934 X39 (24)
29 WHT 101-2 SIG RTN 0.75 mm² FLRYW 1001230934 X39 (27)
WHT
32
33 WHT
TWISTED PAIR 5
TWISTED PAIR 3
INJ 3
INJ 1
1.5
1.5
mm²
mm²
TW.PAIR
TW.PAIR
1001126351
1001126351
X39 (38)
X39 (62)
X38
35 BLK 000-40-2 GP RLY 0.75 mm² FLRYW 1001126351 RL60 (2) CONNECTOR PART NUMBER: 1001133956
USE CAVITY PLUG 1001230935 OR 1001230936 WHERE APPLICABLE
37 WHT TWISTED PAIR 8 CAMSHAFT 0.75 mm² TW.PAIR 1001230934 X39 (14) PINS: 53, 54, 75, 76 USE JLG CABLE 4922099
39 WHT TWISTED PAIR 9 CRANKSHAFT 0.75 mm² TW.PAIR 1001230934 X39 (15)
40 WHT 100-7 BOOST PRESS/TEMP 0.75 mm² FLRYW 1001230934 X39 (28) GAUGE JACKET TO
43 WHT 106-3-1 BOOST PRESS/TEMP 0.75 mm² FLRYW 1001230934 X39 (23) RED
1 061-14-1 PWR 2.5 mm² FLRYW 1001182361 1001182365 S48 (1)
44 WHT 106-4-1 OIL PRESS 0.75 mm² FLRYW 1001230934 X39 (26) BLK
2 000-52-1 GND 2.5 mm² FLRYW 1001182361 1001182365 S49 (1)
46 WHT TWISTED PAIR 6 INJ 2 1.5 mm² TW.PAIR 1001126351 X39 (40) RED
3 061-14-2 PWR 2.5 mm² FLRYW 1001182361 1001182365 S48 (1)
48 WHT TWISTED PAIR 4 INJ 4 1.5 mm² TW.PAIR 1001126351 X39 (42) BLK
4 000-52-2 GND 2.5 mm² FLRYW 1001182361 1001182365 S49 (1)
52 BLK TWISTED PAIR 8 CAMSHAFT 0.75 mm² TW.PAIR 1001230934 X39 (13) RED
5 061-14-3 PWR 2.5 mm² FLRYW 1001182361 1001182365 S48 (1)
54 BLK TWISTED PAIR 9 CRANKSHAFT 0.75 mm² TW.PAIR 1001230934 X39 (21) BLK
6 000-52-3 GND 2.5 mm² FLRYW 1001182361 1001182365 S49 (1)
59 1001230935 13 WHT 105-2 COOLANT LVL 0.75 mm² FLRYW 1001230934 X192 (3)
60 1001230935 15 1001230934
16 WHT 048-23 IVS2 0.75 mm² FLRYW 1001230934 X56 (12)
26 WHT 148-26 FUEL PUMP CONTROL 0.75 mm² FLRYW 1001230934 X56 (10)
28 GRY 048-28 ST RLY (-) 0.75 mm² FLRYW 1001230934 RL148 (2)
X151 29 WHT 148-29 COOLANT 0.75 mm² FLRYW 1001126351 X192 (1)
CONNECTOR PART NUMBER: 1001116967 35 GRY 048-10 IGN S 0.75 mm² FLRYW 1001230934 X56 (8)
CONN WIRE WIRE TERMINAL SEAL 44 WHT 102-2 EGR 5V 0.75 mm² FLRYW 1001230934 X39 (50)
GAUGE JACKET TO
POS COLOR LABEL P/N P/N 45 1001230935
1 RED 061-14 PWR 10 AWG GXL 91143339 S48 (2) 46 YEL 057-1 APS 5V 0.75 mm² FLRYW 1001230934 X56 (14)
52 1001230935
53 BLK CABLE 15 CAN LO 18 AWG CABLE 1001230934 S54 (1)
54 RED CABLE 6 CAN HI 18 AWG CABLE 1001230934 MS283 (11)
57 WHT 103-2 WATER/FUEL 0.75 mm² FLRYW 1001230934 X40 (2)
X180 61 WHT 106-1 FUEL LOW PRESS 0.75 mm² FLRYW 1001230934 X39 (17)
CONNECTOR PART NUMBER: 4461017 62 BLK 058-8 APS GND 0.75 mm² FLRYW 1001230934 X56 (16)
CONN WIRE WIRE TERMINAL SEAL 63 GRY 048-22 APS SIG 0.75 mm² FLRYW 1001230934 X56 (13)
GAUGE JACKET TO
64 WHT 103-1 WATER/FUEL 0.75 mm² FLRYW 1001230934 X40 (1)
1 WHT 090-1 FUEL PUMP 14 AWG GXL 4460508 EC169 (1)
68 1001230934
2 4460466
73 WHT 048-73 ST SOL 0.75 mm² FLRYW 1001126351 RL148 (1)
75 RED CABLE 15 CAN HI 18 AWG CABLE 1001230934 S55 (1)
76 BLK CABLE 6 CAN LO 18 AWG CABLE 1001230934 MS283 (9)
78 1001230935
EC322- 82 WHT 104-2 EGR GND 0.75 mm² FLRYW 1001230934 X39 (51)
CONNECTOR PART NUMBER: 8220051 85 WHT 106-5 EGR SIG 0.75 mm² FLRYW 1001230934 X39 (46)
CONN WIRE WIRE TERMINAL SEAL 86 1001230935
GAUGE JACKET TO
POS COLOR LABEL P/N P/N 87 WHT 105-1 SIG RTN 0.75 mm² FLRYW 1001230934 X192 (2)
1 BLK 000-63-2 GND 14 AWG GXL X319 (2) 88 YEL 62-9-5-1 IGN 0.75 mm² FLRYW 1001230934 S51 (2)
93 1001230935
94 1001230935
NC SHIELD CABLE 6 CAN S 18 AWG SHLD MS283 (7)
EC322+ NC SHIELD CABLE 15 CAN S 18 AWG SHLD X46 (NC)
GAUGE JACKET TO
1 WHT 090-2 FUEL PUMP 14 AWG GXL X319 (1)
ART_1001156229_3-E
10-24 TH255C 31200721

ELECTRICAL
Figure 10-7 Engine Harness

447-3768 1 ENGINE HARNESS, (includes all items) E
1 512-0972 1 TERMINAL RING
2 1 FUSE
3 499-4254 1 CONNECTOR
4 458-7529 6 TERMINAL
5 NSS 7 PLUG
7 303-4970 2 TERMINAL
8 8T-8737 1 PLUG
10 303-4970 2 TERMINAL
11 8T-8737 1 PLUG
12 506-3896 1 CONNECTOR
13 507-1889 1 TERMINAL
14 196-2413 1 TERMINAL
15 368-9616 1 CONNECTOR
16 390-0057 2 TERMINAL
19 459-3505 1 CONNECTOR
20 459-3506 3 TERMINAL
21 459-3508 3 SEAL
22 459-3509 1 PLUG
23 460-2707 1 CONNECTOR
24 303-4970 12 TERMINAL
25 456-5402 1 CONNECTOR
26 456-5404 28 TERMINAL
27 456-5406 2 TERMINAL
28 202-5397 4 PLUG
29 456-5409 28 SEAL
30 456-5410 2 SEAL
31 448-4924 1 CONNECTOR
32 446-9802 2 TERMINAL
33 446-9803 2 SEAL
34 506-3895 1 CONNECTOR
35 507-4888 2 TERMINAL
36 506-3900 2 SEAL
37 512-0343 1 CONNECTOR
38 334-5871 1 CONNECTOR
39 456-1539 2 TERMINAL
41 323-7236 1 CONNECTOR
42 9W-0852 2 TERMINAL
43 472-7836 1 CONNECTOR
44 NSS 1 PLUG
45 472-7836 1 CONNECTOR
46 NSS 1 PLUG
47 176-1477 1 CONNECTOR
48 473-0232 2 TERMINAL
31200721 TH255C 10-25

ELECTRICAL

49 456-1601 2 SEAL
50 276-1152 1 CONNECTOR
51 276-1151 1 TERMINAL
52 303-4972 1 CONNECTOR
53 303-4971 1 TERMINAL
54 8T-8737 1 PLUG
55 362-6364 1 CONNECTOR
56 261-7902 14 TERMINAL
57 456-1590 2 PLUG
58 456-5369 1 CONNECTOR
59 456-8193 13 TERMINAL
60 1001230934 15 TERMINAL
61 1001230935 2 PLUG
62 456-1598 1 CONNECTOR
63 449-3147 6 TERMINAL
64 1001230934 22 TERMINAL
65 456-8193 2 TERMINAL
66 1001230935 6 TERMINAL
67 NSS 2 PLUG
68 449-3148 6 SEAL
10-26 TH255C 31200721

ELECTRICAL

31200721 TH255C 10-27

ELECTRICAL
Figure 10-8 Frame Harness
RL139 RL97 X119

CONN WIRE WIRE CONN WIRE WIRE CONN WIRE WIRE
GAUGE JACKET GAUGE JACKET GAUGE JACKET
POS COLOR LABEL POS COLOR LABEL POS COLOR LABEL
1 YEL 062-1-2 KEY 1 16 AWG GXL 1 GRN 079-4 FT 16 AWG GXL 1 YEL 062-1 KEY 1 16 AWG GXL
2 WHT 148-26 FUEL PUMP CONT 16 AWG GXL 2 GRN 025-1 AUX 16 AWG GXL 2 RED 061-5 KEY 16 AWG GXL
3 GRN 026-2 FT 16 AWG GXL 3
4 GRN 026-3 FT 16 AWG GXL 4 YEL 062-2 PK BRK 16 AWG GXL
RL71 5 BLK 000-5-7 GND 16 AWG GXL 5 YEL 062-3 F/R AUX 16 AWG GXL
6 YEL 062-4 GAUGE 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET 7 YEL 051-3 BM WK LP 16 AWG GXL
POS COLOR LABEL
1 YEL 062-1-1 KEY I 16 AWG GXL RL75 8 WHT 051-5 BOOM LP 16 AWG GXL
2 BLK 000-5-9 GND 16 AWG GXL 9 YEL 051-2 FR WK LP 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET 10 YEL 051-4 RR WK LP 16 AWG GXL
POS COLOR LABEL
1 BLK 000-5-3 GND 16 AWG GXL 11 YEL 062-9 BEACON 16 AWG GXL
WHT
SN207 2 YEL 080-1 FCN L/O 16 AWG GXL 12
13 WHT
070-1-1 LIGHTNG
076-3 F/R AUX
16
16
AWG
AWG
GXL
GXL
3
CONN WIRE WIRE 14 WHT 065-2-1 CRB STR 16 AWG GXL
GAUGE JACKET 4 BLK 000-3-20 GND 16 AWG GXL
POS COLOR LABEL
5 BLK 000-5-4 GND 16 AWG GXL 15 WHT 065-3-1 4W STR 16 AWG GXL
1 WHT 052-3 VEH SPD 5V 18 AWG GXL
16 WHT 052-1 HORN 16 AWG GXL
2 WHT 052-2 VEH SPD SEN 18 AWG GXL
17 WHT 48-3 IGN S 16 AWG GXL
3 BLK 102-9 VEH SPD GND 18 AWG GXL
HV157 18 BLK
WHT
CABLE 4 CAN LO 18 AWG CABLE
19 048-9 FUEL SENS 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET 20 RED CABLE 4 CAN HI 18 AWG CABLE
POS COLOR LABEL
RL71-R 1 WHT 104-1 VAR SP CON 16 AWG GXL 21 SHIELD CABLE 4 CAN S 18 AWG SHLD
2 BLK 000-4-2 GND 16 AWG GXL 22 WHT 101-1 FAN CYCLE 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET 23 WHT 101-2 FAN DEMAND 16 AWG GXL
POS COLOR LABEL
1 RED 061-1 B+ 10 AWG GXL 24 WHT 007-1 FNR-F 16 AWG GXL
1 RED 061-1-1 B+ 10 AWG GXL 25 WHT 008-1 FNR-R 16 AWG GXL
1 SN207 26 WHT 076-4 SW QK CPLR 16 AWG GXL
27 WHT 076-5 SW QK CPLR 16 AWG GXL
28 BLU 008-2-2 BU LPS 16 AWG GXL
29 WHT 073-9 AC PRES 16 AWG GXL
30 RED 061-2 RR PWR 16 AWG GXL
18 HV157 31
RL71-R 2
3 X279
CONN WIRE WIRE
GAUGE JACKET
X120 POS COLOR LABEL
FC73 1 061 FUSIBLE LINK 16 GA 16 AWG FUSIBLE LINK
16
RL96
4
5 15
RL139-Y RL95
6 14 X116
7 RL139-R CONN WIRE WIRE
RL97 GAUGE JACKET
X116 17 X119 POS COLOR LABEL
13 1 BLK 000-3 GND 10 AWG GXL
1 BLK 000-4 GND 12 AWG GXL
8 RL75 1 BLK 000-5 GND 12 AWG GXL
X274
FC73
9 RL72 11 RL139 CONN WIRE WIRE
GAUGE JACKET
12 X279 POS COLOR LABEL
A1 YEL 062-2 PK BRK 16 AWG GXL
10 A10 YEL 62-9-5 ECM IGN 16 AWG GXL
A2 YEL 062-3-2 F/R AUX 16 AWG GXL
RL71 A3 YEL 062-4 GAUGE 16 AWG GXL
A4 YEL 062-5 JOY STK 16 AWG GXL
A5 YEL 062-6 IGN 16 AWG GXL
A6 YEL 062-7 IGN 16 AWG GXL
X120
CONN WIRE WIRE
RL95 A7
A8
YEL
YEL
062-8 BK UP
062-9 BEACON
16
16
AWG
AWG
GXL
GXL
GAUGE JACKET
POS COLOR LABEL CONN WIRE WIRE YEL
GAUGE JACKET A9 062-19 LSI IGN 16 AWG GXL
1 RED 061-1-2 B+ 10 AWG GXL POS COLOR LABEL
B10 WHT 008-1-2 FNR-R 16 AWG GXL
1 RED 061-1-3 B+ 10 AWG GXL 1 GRN 026-3 FT 16 AWG GXL
B7 RED 061-1 B+ 10 AWG GXL
2 WHT 026-1-2 JOY STK 16 AWG GXL
B8 WHT 070-1-21 LIGHTNG 16 AWG GXL
3 GRN 055-1 AUX 16 AWG GXL
B9 YEL 062-8 BK UP 16 AWG GXL
4
RL139-Y 5 BLK 000-5-5 GND 16 AWG GXL
C1 RED 061-5 KEY 16 AWG GXL
C10
CONN WIRE WIRE
GAUGE JACKET C2 RED 061-4 CLRSKY 16 AWG GXL
POS COLOR LABEL
1 WHT 090-1 FUEL PUMP 14 AWG GXL C3 RED 061-2-3 RR PWR 16 AWG GXL
RL96 C4 YEL 051-2 FR WK LP 16 AWG GXL
CONN WIRE WIRE C5 YEL 051-3 BM WK LP 16 AWG GXL
GAUGE JACKET
POS COLOR LABEL C6 YEL 051-4 RR WK LP 16 AWG GXL
RL139-R 1 GRN 026-2 FT 16 AWG GXL C8
CONN WIRE WIRE 2 WHT 026-1-1 JOY STK 16 AWG GXL D1 RED 061-1-2 B+ 10 AWG GXL
GAUGE JACKET
POS COLOR LABEL 3 WHT 026-4 FRM LDR SW 16 AWG GXL D10 BLU 008-2 BU LPS 16 AWG GXL
1 RED 061-14 PWR 10 AWG GXL WHT
4 026-5 FRM LDR SW 16 AWG GXL D2 RED 061-1-1 B+ 10 AWG GXL
5 BLK 000-5-6 GND 16 AWG GXL D3 RED 061-1-3 B+ 10 AWG GXL
D4 YEL 051-1-1 WK LP 12 AWG GXL
RL72 D5 YEL 051-1-2 WK LP 12 AWG GXL
CONN WIRE WIRE
GAUGE JACKET
X274 D6 YEL 051-1-2 WK LP 12 AWG GXL
POS COLOR LABEL CONN WIRE WIRE D7 BLK 000-5-1 GND 16 AWG GXL
YEL GAUGE JACKET YEL
1 062-3-4 IGN 16 AWG GXL POS COLOR LABEL D8 051-1 WK LP 12 AWG GXL
2 BLK 000-3-17 GND 16 AWG GXL 1 BLK 000-6 GND 12 AWG GXL D9 BLK 000-5-2 GND 16 AWG GXL
PY9110
10-28 TH255C 31200721

ELECTRICAL
Figure 10-8 Frame Harness (Continued)
X152 HV79 X103

1 WHT 048-23 IVS2 16 AWG GXL 1 WHT 065-2-1 CRB STR 16 AWG GXL A WHT 008-1-3 FNR-R 16 AWG GXL
2 WHT 048-22 APS SIG 16 AWG GXL 2 BLK 000-4-6 GND 16 AWG GXL B WHT 007-3 FNR-F 16 AWG GXL
3 WHT 057-1 APS 5V 16 AWG GXL C
4 WHT 058-8 APS GND 16 AWG GXL
5 WHT 084-3 PWR MGT XMIT 16 AWG GXL HV78
6 WHT 084-4 PWR MGT RECEIVE 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET
X226
7 BLK CABLE 10 CAN LO 18 AWG CABLE POS COLOR LABEL
CONN WIRE WIRE
8 RED CABLE 10 CAN HI 18 AWG CABLE 1 WHT 065-3-1 4W STR 16 AWG GXL GAUGE JACKET
POS COLOR LABEL
9 SHIELD CABLE 10 CAN S 18 AWG SHLD 2 BLK 000-4-1 GND 16 AWG GXL 1 BLK 000-3-3 GND 16 AWG GXL
10 2 BLK 000-3-23 GND 16 AWG GXL
11
12
HV108
26 CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
X124 WHT
1 007-2 FNR-F 16 AWG GXL
2 BLK 000-3-15 GND 16 AWG GXL
HV107
25 27 CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
X149
1 WHT 008-1-4 FNR-REV 16 AWG GXL
X182
21 31
X152 X226
32
X103
HV108
19 28
HV79 29
X305 SN144
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
HV107 1 WHT 102-2 HYD TMP 16 AWG GXL
2 BLK 102-4 HYP TMP GND 16 AWG GXL
30
HV141
CONN WIRE WIRE
GAUGE JACKET
20 POS COLOR LABEL
1 WHT 101-3 FAN SPD 16 AWG GXL
HV78
24 HV140 X124
22 23 SN144 CONN WIRE WIRE
HV141 POS COLOR LABEL
GAUGE JACKET
1 RED CABLE 8 CAN HI 18 AWG CABLE
2 BLK CABLE 8 CAN LO 18 AWG CABLE
3 SHIELD CABLE 8 CAN S 18 AWG SHLD
X305 4
CONN WIRE WIRE X149 5 SHIELD CABLE 4 CAN S 18 AWG SHLD

GAUGE JACKET 6 BLK CABLE 4 CAN LO 18 AWG CABLE
POS COLOR LABEL CONN WIRE WIRE
WHT GAUGE JACKET 7 RED CABLE 4 CAN HI 18 AWG CABLE
1 008-1-4 FNR-REV 16 AWG GXL POS COLOR LABEL
WHT RED 8 WHT 48-3 IGN S 16 AWG GXL
2 008-1-1 FNR-R 16 AWG GXL 1 061-14 PWR 10 AWG GXL
9 WHT 073-8-2 AC COMP 16 AWG GXL
10 WHT 148-26 FUEL PUMP CONT 16 AWG GXL
11
HV140 X182 12 WHT 048-23 IVS2 16 AWG GXL
CONN WIRE WIRE CONN WIRE WIRE 13 WHT 048-22 APS SIG 16 AWG GXL
GAUGE JACKET GAUGE JACKET
POS COLOR LABEL POS COLOR LABEL 14 WHT 057-1 APS 5V 16 AWG GXL
A WHT 101-4 FAN REV 16 AWG GXL 1 WHT 090-1 FUEL PUMP 14 AWG GXL 15 YEL 62-9-5 ECM IGN 16 AWG GXL
B BLK 000-4-5 GND 16 AWG GXL 2 16 WHT 058-8 APS GND 16 AWG GXL
PY9120
31200721 TH255C 10-29

ELECTRICAL
CO299-J1 X98 MS265

1 YEL 062-6 IGN 16 AWG GXL 1 WHT 025-2 TELE 16 AWG GXL 1 RED CABLE 8 CAN HI 18 AWG CABLE
2 BLK 000-3-7 GND 16 AWG GXL 2 WHT 026-4 FRM LDR SW 16 AWG GXL 2 RED CABLE 10 CAN HI 18 AWG CABLE
3 WHT 101-1 FAN CYCLE 16 AWG GXL 3 WHT 070-1-22 LIGHTNG 16 AWG GXL 3 BLK CABLE 8 CAN LO 18 AWG CABLE
4 WHT 101-2 FAN DEMAND 16 AWG GXL 4 WHT 014-1 TILT 16 AWG GXL 4 BLK CABLE 10 CAN LO 18 AWG CABLE
5 5 WHT 026-5 FRM LDR SW 16 AWG GXL 5 SHIELD CABLE 8 CAN S 18 AWG SHLD
6 WHT 052-2 VEH SPD SEN 18 AWG GXL 6 YEL 062-3-3 F/R AUX 16 AWG GXL 6 SHIELD CABLE 10 CAN S 18 AWG SHLD
7 7 BLK 000-3-10 GND 16 AWG GXL 7 SHIELD CABLE 9 CAN S 18 AWG SHLD
8 WHT 101-3 FAN SPD 16 AWG GXL 8 GRN 055-2 AUX DCMP 16 AWG GXL 8 SHIELD CABLE 11 CAN S 18 AWG SHLD
9 WHT 101-4 FAN REV 16 AWG GXL 9 BLK CABLE 9 CAN LO 18 AWG CABLE
10 WHT 104-1 VAR SP CON 16 AWG GXL 10 BLK CABLE 11 CAN LO 18 AWG CABLE
11 11 RED CABLE 9 CAN HI 18 AWG CABLE
12 WHT 52-3-1 HORN A 16 AWG GXL 47 12 RED CABLE 11 CAN HI 18 AWG CABLE
X94
RL315
CO299-J2
41 CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
42 1 RED 061-2-4 RR PWR 16 AWG GXL
CO299-J1 2 WHT 52-3-1 HORN A 16 AWG GXL
48 X89 3
38 43 4 WHT 52-3 HORN 16 AWG GXL
MS295-2
39 5 BLK 000-4-9 GND 16 AWG GXL
X185
X83
AH99
X98
35 MS295-1 50 HV100
SN77 36 40 44 MS265
X264 RL315 49 HV102
JS76 45 51 53
37
HV80 46
54
52
X89 HV85
CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET HV80
1 WHT 051-5 BOOM LP 16 AWG GXL CONN WIRE WIRE HV101
GAUGE JACKET
2 BLK 000-3-11 GND 16 AWG GXL POS COLOR LABEL
1 WHT 076-3 F/R AUX 16 AWG GXL
BLK
X83
2 000-3-6 GND 16 AWG GXL
MS295-1
CONN WIRE WIRE
CONN WIRE WIRE GAUGE JACKET
POS COLOR LABEL
GAUGE JACKET
JS76 POS COLOR
A RED
LABEL
CABLE 11 CAN HI 18 AWG CABLE
1 YEL 080-1 FCN L/O 16 AWG GXL CONN WIRE WIRE BLK
YEL GAUGE JACKET B CABLE 11 CAN LO 18 AWG CABLE
2 062-19 LSI IGN 16 AWG GXL POS COLOR LABEL
C SHIELD CABLE 11 CAN S 18 AWG SHLD
1 WHT 026-1 TOGGLE 16 AWG GXL
2 GRN 079-2 FT 16 AWG GXL
X94 3 GRN 025-1 AUX 16 AWG GXL
CONN WIRE WIRE 4 GRN 079-3 FT 16 AWG GXL MS295-2
GAUGE JACKET
GAUGE JACKET
1 WHT 076-4 SW QK CPLR 16 AWG GXL POS COLOR LABEL
2 WHT 076-5 SW QK CPLR 16 AWG GXL HV101 A RED CABLE 14 CAN HI 18 AWG CABLE
3 B BLK CABLE 14 CAN LO 18 AWG CABLE
CONN WIRE WIRE
GAUGE JACKET C SHIELD CABLE 14 CAN S 18 AWG SHLD
4 POS COLOR LABEL
1 WHT 014-1 TILT 16 AWG GXL
AH99 CO299-J2
CONN WIRE WIRE CONN WIRE WIRE
POS COLOR LABEL
GAUGE JACKET HV85 POS COLOR LABEL
GAUGE JACKET
1 BLU 008-2-1 BU WRN 16 AWG GXL 1 WHT 102-1 HYD TMP 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET 2 WHT 102-3 HYD TMP 16 AWG GXL
1 GRN 055-2 AUX DCMP 16 AWG GXL 3 BLK 102-4 HYP TMP GND 16 AWG GXL
2 BLK 000-3-5 GND 16 AWG GXL 4 WHT 052-3 VEH SPD 5V 18 AWG GXL
X264 5
6 BLK 102-9 VEH SPD GND 18 AWG GXL
CONN WIRE WIRE
33 POS COLOR LABEL
GAUGE JACKET HV102 7
AH74 1 WHT 061-10 COND FAN 12 AWG GXL 8
CONN WIRE WIRE
WHT GAUGE JACKET 9 RED CABLE 9 CAN HI 18 AWG CABLE
2 073-8-2 AC COMP 16 AWG GXL POS COLOR LABEL
34 3 BLK 000-6 GND 12 AWG GXL 1 WHT 025-2 TELE 16 AWG GXL
11 WHT 084-3 PWR MGT XMIT 16 AWG GXL
4 WHT 073-9 AC PRES 16 AWG GXL 2 BLK 000-3-4 GND 16 AWG GXL
5 12 WHT 084-4 PWR MGT RECEIVE 16 AWG GXL
AH74-G N/C SHIELD CABLE 9 CAN S 18 AWG SHLD
HV100 NC
X185 CONN WIRE WIRE
GAUGE JACKET
CONN WIRE WIRE POS COLOR LABEL
POS COLOR LABEL
GAUGE JACKET
1 GRN 055-1 AUX 16 AWG GXL AH74-G
A BLK 000-3-8 GND 16 AWG GXL 2 BLK 000-3-19 GND 16 AWG GXL CONN WIRE WIRE
B RED 061-4 CLRSKY 16 AWG GXL GAUGE JACKET
POS COLOR LABEL
C RED CABLE 14 CAN HI 18 AWG CABLE 1 BLK 000-3-12 GND 16 AWG GXL
D BLK CABLE 14 CAN LO 18 AWG CABLE SN77
E SHIELD CABLE 14 CAN S 18 AWG SHLD CONN WIRE WIRE
F POS COLOR LABEL
GAUGE JACKET AH74
G 1 WHT 048-9 FUEL SENS 16 AWG GXL CONN WIRE WIRE
YEL GAUGE JACKET
H 062-7 IGN 16 AWG GXL 2 POS COLOR LABEL
J 3 BLK 000-3-9 GND 16 AWG GXL 1 WHT 52-2 HORN 16 AWG GXL
PY9130
10-30 TH255C 31200721

ELECTRICAL
Figure 10-8 Frame Harness

446-9797 1 FRAME HARNESS, (includes all items) C
217-5893 3 TERMINAL
2 456-1567 1 RING TERMINAL, 1/4
3 456-1567 1 RING TERMINAL, 1/4
4 328-7285 1 MAIN FUSE BOX ELECTRICAL ASSY B
197-7429 22 TERMINAL
7R-2751 2 PLUG
197-7430 8 TERMINAL
5 334-5864 1 RING TERMINAL, 1/4
6 334-5867 1 RING TERMINAL, 1/4
7 334-5880 1 RING TERMINAL, 3/8
8 473-2971 1 RING TERMINAL, 3/8
303-4970 2 TERMINAL
10 238-8247 1 CONNECTOR
303-4970 2 TERMINAL
11 362-5397 1 CONNECTOR
303-4970 2 TERMINAL
12 512-0972 1 RING TERMINAL, 5/16
13 334-5868 1 CONNECTOR
196-2413 4 TERMINAL
212-8375 1 TERMINAL
14 334-5868 1 CONNECTOR
196-2413 5 TERMINAL
15 334-5868 1 CONNECTOR
196-2413 4 TERMINAL
212-8375 1 TERMINAL
16 334-5868 1 CONNECTOR
196-2413 5 TERMINAL
17 272-2840 1 CONNECTOR
8T-8737 2 TERMINAL
18 334-5871 1 CONNECTOR
305-5449 1 WEDGE LOCK
303-4970 2 TERMINAL
19 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
20 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
21 460-2707 1 CONNECTOR
303-4970 9 TERMINAL
8T-8737 3 TERMINAL
22 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
31200721 TH255C 10-31

ELECTRICAL

23 230-4011 1 CONNECTOR
303-4970 2 TERMINAL
24 6R-0144 1 CONNECTOR
512-0349 2 TERMINAL
25 1 CONNECTOR
204-6195 1 TERMINAL
26 362-8042 1 CONNECTOR
456-1590 2 TERMINAL
27 478-7757 1 CONNECTOR
459-5375 1 TERMINAL
8T-8737 1 TERMINAL
28 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
29 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
30 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
31 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
32 460-4116 1 CONNECTOR
303-4970 2 TERMINAL
8T-8737 1 TERMINAL
33 334-5866 1 CONNECTOR
6T-6506 1 TERMINAL
34 334-5864 1 RING TERMINAL, 1/4
35 367-4099 1 CONNECTOR
456-1583 2 TERMINAL
36 334-5874 1 CONNECTOR
303-4970 8 TERMINAL
37 334-5870 1 CONNECTOR
303-4970 4 TERMINAL
38 512-1104 1 CONNECTOR
303-4969 6 TERMINAL
8T-8737 3 TERMINAL
39 460-4116 1 CONNECTOR
303-4970 3 TERMINAL
40 507-4959 1 CONNECTOR
303-4970 3 TERMINAL
10-32 TH255C 31200721

ELECTRICAL

41 473-3652 1 CONNECTOR
169-0705 3 TERMINAL
42 473-3669 1 CONNECTOR
322-4838 9 TERMINAL
169-0705 3 TERMINAL
43 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
44 334-5868 1 CONNECTOR
196-2413 4 TERMINAL
212-8375 1 TERMINAL
45 478-7753 1 CONNECTOR
507-1890 2 TERMINAL
267-9572 1 TERMINAL
7R-2751 1 TERMINAL
46 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
47 334-5870 1 CONNECTOR
303-4970 2 TERMINAL
8T-8737 2 TERMINAL
48 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
49 460-2707 1 CONNECTOR
50 362-4935 1 CONNECTOR
217-5893 2 TERMINAL
51 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
52 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
53 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
54 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
31200721 TH255C 10-33

ELECTRICAL
Figure 10-9 Frame Option Harness
LB163 CO300-J1 CO301-J1

1 BLK 000-10-3 GND 16 AWG GXL 1 YEL 062-25 IGN 18 AWG GXL 1 YEL 062-20 IGN 18 AWG GXL
2 WHT 071-12-2 LH TAIL 16 AWG GXL 2 BLK 000-9-14 GND 18 AWG GXL 2 BLK 00-9-13 GND 18 AWG GXL
3 WHT 008-2-4 LH BU 16 AWG GXL 3 WHT 081-2 BM STATE 2 18 AWG GXL 3 WHT 076-9 LSI O/R 18 AWG GXL
4 WHT 071-5-3 LH TRN 16 AWG GXL 4 WHT 008-1-3 DR REV 18 AWG GXL 4 WHT 025-2 TELE CMD 18 AWG GXL
5 WHT 071-16-3 LH STOP 16 AWG GXL 5 WHT 076-8 LSI C/O 18 AWG GXL 5 WHT 007-3 DR FWD 18 AWG GXL
6 6 WHT 076-7 JS C/O 18 AWG GXL 6 WHT 081-1 BM STATE 1 18 AWG GXL
7 7 WHT 105-1 FNR L/O 16 AWG GXL 7 WHT 082-1 LFT MODE 18 AWG GXL
8 8 WHT 082-2 LFT DWN 18 AWG GXL
HV176 9
10
9
10
WHT
WHT
083-1 TELE OUT
083-2 TELE MODE
18
18
AWG
AWG
GXL
GXL
CONN WIRE WIRE 11 11 WHT 080-1 FCN L/O 18 AWG GXL
GAUGE JACKET
POS COLOR LABEL
12 12 WHT 085-1 LSI LP 18 AWG GXL
1 WHT 083-2 TELE MODE 18 AWG GXL
CO301-J2
X178 CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET
CONN WIRE WIRE 1 WHT 086-1 +5V PRES SEN 18 AWG GXL
GAUGE JACKET
POS COLOR LABEL
2 WHT 087-1 PRS SENSE 18 AWG GXL
1 WHT 025-2 TELE CMD 18 AWG GXL
3 BLK 088-1 AGND 18 AWG GXL
2 LB163 4
5
6
7 WHT 106-1 SEAT SW 1 18 AWG GXL
8
9 RED CAN 2 HI 16 AWG GXL
9 10 BLK CAN 2 LO 18 AWG GXL
11 WHT 084-1 TRANSMIT 18 AWG GXL
12 WHT 084-2 RECEIVE 18 AWG GXL
MS114-1
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
A BLK CABLE 13 CAN LO 18 AWG CABLE
B RED CABLE 13 CAN HI 18 AWG CABLE
5 HV176 C SHIELD CABLE 13 CAN S 18 AWG SHLD

4
HV173
X178
6
3
HV175
CO301-J1
MS114-2 MS114-1
11 13
2
1
CO301-J2
12
7 MS114-3
8
CO300-J2 CO300-J1
10
X294
HV173
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
1 WHT 082-1 LFT MODE 18 AWG GXL
CO300-J2
HV175 MS114-2 CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
GAUGE JACKET GAUGE JACKET 1
POS COLOR LABEL POS COLOR LABEL
BLK 2
1 WHT 083-1 TELE OUT 18 AWG GXL A CAN 2 LO 18 AWG GXL
RED 3
2 BLK 000-9-10 GND 16 AWG GXL B CAN 2 HI 16 AWG GXL
4 WHT 089-1 MOD CONFIG 18 AWG GXL
C
5 WHT 089-1 MOD CONFIG 18 AWG GXL
X294 6
CONN WIRE WIRE MS114-3 7 WHT 107-1 SEAT SW 2 18 AWG GXL
GAUGE JACKET
POS COLOR LABEL CONN WIRE WIRE 8
YEL GAUGE JACKET RED
1 062-25 IGN 16 AWG GXL POS COLOR LABEL 9 CAN 1 HI 16 AWG GXL
2 WHT 084-2 RECEIVE 18 AWG GXL A BLK CAN 1 LO 18 AWG GXL 10 BLK CAN 1 LO 18 AWG GXL
3 WHT 084-1 TRANSMIT 18 AWG GXL B RED CAN 1 HI 16 AWG GXL 11
4 BLK 000-9-15 GND 16 AWG GXL C 12
PY9160
10-34 TH255C 31200721

ELECTRICAL
Figure 10-9 Frame Option Harness (Continued)
LB162 MS164-1
1 BLK 000-10-4 GND 16 AWG GXL 1 WHT 071-5-4 LH TRN 16 AWG GXL
2 WHT 071-11-2 RH TAIL 16 AWG GXL
3 WHT 008-2-3 RH BU 16 AWG GXL
4 WHT
WHT
071-6-3 RH TRN 16 AWG GXL MS164-3
5 071-16-1 RH STOP 16 AWG GXL
CONN WIRE WIRE
6 GAUGE JACKET
POS COLOR LABEL
7 1 BLK 000-10-2 GND 16 AWG GXL
LB165 MS164-4
1 WHT 071-12-4 LIC LP 16 AWG GXL 1 WHT 071-6-4 RH TRN 16 AWG GXL
MS164-5
CONN WIRE WIRE
GAUGE JACKET
14 POS COLOR LABEL
1 WHT 071-11-3 RH TAIL 16 AWG GXL
LB162 MS164-6
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
1 WHT 071-16-2 STOP 16 AWG GXL
16 MS164-1
MS164-6
15 15
MS164-7
LB165
CONN WIRE WIRE
MS164-3 POS COLOR LABEL
GAUGE JACKET
MS164-5 17 1 WHT 071-12-3 LH TAIL 16 AWG GXL
MS164-4 X170
MS164-7
18 HV174
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
SN177
19 1 WHT 082-2 LFT DWN 18 AWG GXL
20 SN297
X184 MS189
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
1 WHT 080-1 FCN L/O 18 AWG GXL
2 YEL 062-19 IGN 16 AWG GXL
X170
CONN WIRE WIRE 21
GAUGE JACKET
POS COLOR LABEL
2 BLK 000-10-5 GND 16 AWG GXL 22 HV174
X184
3 WHT 081-1 BM STATE 1 18 AWG GXL
6 WHT 081-2 BM STATE 2 18 AWG GXL
SN177
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
1 WHT 086-1 +5V PRES SEN 18 AWG GXL
2 BLK 088-1 AGND 18 AWG GXL
3 WHT 087-1 PRS SENSE 18 AWG GXL MS189
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
SN297 2 YEL 062-24 IGN 16 AWG GXL
CONN WIRE WIRE 3 YEL 062-25 IGN 18 AWG GXL
GAUGE JACKET YEL
POS COLOR LABEL 4 062-20 IGN 18 AWG GXL
A RED LSI 1 LSI 16 AWG GXL 5 YEL 062-25 IGN 16 AWG GXL
B BLU LSI PWR 16 AWG GXL 6
C BLK LSI 2 LSI 16 AWG GXL 7 YEL 062-22 IGN 16 AWG GXL
NC SHIELD LSI S 18 AWG SHLD 8 YEL 062-23 IGN 16 AWG GXL
PY9170
31200721 TH255C 10-35

ELECTRICAL
X188 SN172-1
1 WHT 084-3 PWR MGT XMIT 16 AWG GXL 1 WHT 078-3 STR PRES SW 16 AWG GXL
2 WHT 071-6-1 RH TRN 16 AWG GXL 2 BLK 000-9-12 GND 16 AWG GXL
3 WHT 071-5-1 LH TRN 16 AWG GXL
4 WHT 071-12 LH SD LP 16 AWG GXL
5 WHT 071-11 RH SD LP 16 AWG GXL
6 WHT 071-10 LH HDLP LO 16 AWG GXL X187
7 WHT 071-9 RH HDLP LO 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET
8 WHT 071-8 LH HDLP HI 16 AWG GXL POS COLOR LABEL
9 WHT 071-7 RH HDLP HI 16 AWG GXL 1 WHT 048-23 IVS2 16 AWG GXL
10 WHT 077-3 RH STOP 16 AWG GXL 2 WHT 048-22 APS SIG 16 AWG GXL
11 WHT 071-16 BU LP 16 AWG GXL 3 WHT 057-1 APS 5V 16 AWG GXL
12 WHT 008-2-2 BU LP 16 AWG GXL 4 WHT 058-8 APS GND 16 AWG GXL
13 WHT 084-4 PWR MGT RECEIVE 16 AWG GXL 5 WHT 084-3 PWR MGT XMIT 16 AWG GXL
14 WHT 058-8 APS GND 16 AWG GXL 6 WHT 084-4 PWR MGT RECEIVE 16 AWG GXL
15 WHT 057-1 APS 5V 16 AWG GXL 7 BLK CABLE 13 CAN LO 18 AWG CABLE
16 WHT 076-8 LSI C/O 18 AWG GXL 8 RED CABLE 13 CAN HI 18 AWG CABLE
17 WHT 076-9 LSI O/R 18 AWG GXL 9 SHIELD CABLE 13 CAN S 18 AWG SHLD
18 SHIELD LSI S 18 AWG SHLD 10
19 BLU LSI PWR 16 AWG GXL 11
20 WHT 048-22 APS SIG 16 AWG GXL 12
21 WHT 048-23 IVS2 16 AWG GXL
22 WHT 076-7 JS C/O 18 AWG GXL
23 WHT 085-1 LSI LP 18 AWG GXL
24 27
25
SN172-1
28 WHT 078-3 STR PRES SW 16 AWG GXL
29
30 RED LSI 1 LSI 16 AWG GXL
31 BLK LSI 2 LSI 16 AWG GXL
26
RL193 28 X188
X179
29
25
X187 31
23 24
LB160
X183 X222
X183
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL LB161
A WHT 008-1-3 DR REV 18 AWG GXL 30
B WHT 007-3 DR FWD 18 AWG GXL
C YEL 062-24 IGN 16 AWG GXL
RL193
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
1 BLK 000-3-3 GND 16 AWG GXL LB160
2 BLK 000-9-13 GND 16 AWG GXL CONN WIRE WIRE
3 GAUGE JACKET
POS COLOR LABEL
4 BLK 000-3-23 GND 16 AWG GXL 1 BLK 000-9-4 GND 16 AWG GXL
5 WHT 105-1 FNR L/O 16 AWG GXL 2 WHT 071-10 LH HDLP LO 16 AWG GXL
3 WHT 071-8 LH HDLP HI 16 AWG GXL
4 WHT 071-12-1 LH SD LP 16 AWG GXL
5 WHT 071-5-2 LH TRN 16 AWG GXL
X222 6
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
2 BLK 000-3-23 GND 16 AWG GXL LB161
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
X179 2 WHT 071-9 RH HDLP LO 16 AWG GXL
CONN WIRE WIRE 3 WHT 071-7 RH HDLP HI 16 AWG GXL
GAUGE JACKET WHT
POS COLOR LABEL 4 071-11-1 RH SD LP 16 AWG GXL
1 BLK 000-10 GND 10 AWG GXL 5 WHT 071-6-2 RH TRN 16 AWG GXL
1 BLK 000-9 GND 10 AWG GXL 6
PY9180
10-36 TH255C 31200721

ELECTRICAL
Figure 10-9 Frame Option Harness

446-9798 1 FRAME OPTION HARNESS, (includes all items) C
322-4838 8 TERMINAL
169-0705 4 TERMINAL PLUG
303-4970 2 TERMINAL
303-4970 2 TERMINAL
303-4970 2 TERMINAL
303-4969 1 TERMINAL
8T-8737 1 TERMINAL PLUG
322-4838 5 TERMINAL
322-4838 7 TERMINAL
384-3682 5 TERMINAL
10 335-8096 1 CONNECTOR
335-8092 4 TERMINAL
11 460-4116 1 CONNECTOR
303-4970 2 TERMINAL
12 507-4959 1 CONNECTOR
303-4970 2 TERMINAL
13 507-4959 1 CONNECTOR
303-4970 3 TERMINAL
14 456-1565 1 CONNECTOR
384-3682 5 TERMINAL
31200721 TH255C 10-37

ELECTRICAL

15 334-5866 1 CONNECTOR
6T-6506 1 TERMINAL
16 362-4931 1 CONNECTOR
456-1583 2 TERMINAL
17 334-5872 1 CONNECTOR
303-4970 6 TERMINAL
18 247-8195 1 CONNECTOR
322-4838 3 TERMINAL
19 460-4116 1 CONNECTOR
303-4970 4 TERMINAL
20 334-5869 1 CONNECTOR
303-4970 7 TERMINAL
21 323-7236 1 CONNECTOR
303-4969 2 TERMINAL
22 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
23 457-8027 1 CONNECTOR
1 WEDGE LOCK
303-4969 3 TERMINAL
24 323-7236 1 CONNECTOR
303-4969 2 TERMINAL
25 102-8801 1 CONNECTOR
303-4969 9 TERMINAL
26 334-5868 1 CONNECTOR
299-0312 1 RELAY
196-2413 4 TERMINAL
27 362-6740 1 CONNECTOR
478-7732 2 TERMINAL
28 459-3501 1 CONNECTOR
29 334-5883 1 RING TERMINAL
30 334-5872 1 CONNECTOR
303-4970 5 TERMINAL
10-38 TH255C 31200721

ELECTRICAL

31 334-5872 1 CONNECTOR
303-4970 5 TERMINAL
31200721 TH255C 10-39

ELECTRICAL
Figure 10-10 Cab Harness
SW01
CONN WIRE WIRE
SW09 GD167
GAUGE JACKET
GAUGE JACKET
1 POS COLOR LABEL CONN WIRE WIRE
GAUGE JACKET
YEL 1 POS COLOR LABEL
2 062-12 IGN 16 AWG GXL
2 YEL 062-3-1 IGN 16 AWG GXL 1 YEL 062-4-3 IGN 16 AWG GXL
2 YEL 062-12-2 IGN 16 AWG GXL
3 WHT 076-4 SW QK CPLR 16 AWG GXL 2 RED CAN HI 16 AWG GXL
3 WHT 076-9 LSI O/R 16 AWG GXL
4 3 BLK CAN LO 16 AWG GXL
4
5 BLK 000-7-6 GND 16 AWG GXL 4 BLK 000-8-5 GND 16 AWG GXL
5
6 WHT 076-5 SW QK CPLR 16 AWG GXL 5 WHT 048-9 FUEL SENSE 16 AWG GXL
6
7 BLK 000-8-10 GND 16 AWG GXL 6 RED CABLE 1 CAN HI 18 AWG CABLE
7 BLK 000-8-11 GND 16 AWG GXL 7 BLK CABLE 1 CAN LO 18 AWG CABLE
8 WHT 070-1-4 LIGHTING 16 AWG GXL 8 WHT 077-2-2 PK BRK IND 16 AWG GXL
8 WHT 070-1-5 LIGHTING 16 AWG GXL
8 WHT 070-1-5 LIGHTING 16 AWG GXL 9 WHT 078-3 STR PRES 16 AWG GXL
10 WHT 065-4-1 2W STR 16 AWG GXL
11 WHT 065-3-2 4W STR 16 AWG GXL
SW08 SN11 12 WHT 065-2-2 CRB STR 16 AWG GXL
CONN WIRE WIRE CONN WIRE WIRE 13
POS COLOR LABEL POS COLOR LABEL 14
1 WHT 077-1 VALVE PK BRK 16 AWG GXL 1 NC SHIELD CABLE 1 CAN S 18 AWG SHLD
2 YEL 062-2-1 IGN 16 AWG GXL 2 RED 061-8-2 B+ 16 AWG GXL
3 WHT 077-2-1 ST ENABLE 16 AWG GXL 3 WHT 071-16 BU LP 16 AWG GXL
4 4
5 BLK 000-8-8 GND 16 AWG GXL SW24 SW145
6 WHT 077-2-2 PK BRK IND 16 AWG GXL SW33
47 48
6 WHT 077-2-5 PK BRK IND 16 AWG GXL 45
7 BLK 000-8-10 GND 16 AWG GXL SW32-AC
SW30
43
8 WHT 070-1-4 LIGHTING 16 AWG GXL SW23 41
SW21 39
X41 37 46
SW19 44 SW25
CONN WIRE WIRE
35
GAUGE JACKET MS18 SW32-F
POS COLOR LABEL 34 42
A RED CAN HI 16 AWG GXL
B BLK CAN LO 16 AWG GXL
X159 40
C 24 38 SW31
33
MS290-1 36SW29
28 SW20 SW26
27 X16 X15 FC343

LB326
X22 56 22
GD167
29 SW05
LB325
49 X166
55 21
X17
18 WH34-AC 51
25 X341
15
30 MS290-3 20 31
X217 17 SW01 50 52
2 26 16 WH34-AF
14
MS290-2 WH12
1 X211 9 SW08
HV36 SN35
X266 X28 6 13 53
X216 SW09
4 12
3 7 X41 SW10
X215 SW14
X206
5 WH13-R
WH13-R
54 X342
X27 11 CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET
WH13-F
8 1 WHT 074-7 R WPR 16 AWG GXL
SN11 10 2 BLK 000-6-5 GND 16 AWG GXL
SW14 LB325 LB326

CONN WIRE WIRE CONNECTOR PART NUMBER: 1001117119 CONNECTOR PART NUMBER: 1001117119
GAUGE JACKET
POS COLOR LABEL CONN WIRE WIRE CONN WIRE WIRE
1 WHT 070-1-18 LIGHTING 16 AWG GXL POS COLOR LABEL POS COLOR LABEL
2 RED 061-7 B+ 16 AWG GXL 1A WHT 071-14 L TRN 16 AWG GXL 1A WHT 071-15 FLASHER 16 AWG GXL
3 WHT 071-2 HDLP LO 16 AWG GXL 1A WHT 071-17 R TRN 16 AWG GXL 1B BLK 000-8-14 GND 16 AWG GXL
4 WHT 071-3 HDLP HI 16 AWG GXL 1B BLK 000-8-12 GND 16 AWG GXL 1B BLK 000-8-15 GND 16 AWG GXL
5 RED 061-8-1 B+ 16 AWG GXL 1B BLK 000-8-13 GND 16 AWG GXL 2A WHT 077-3 RH STOP 16 AWG GXL
6 WHT 071-5-5 L TRN 16 AWG GXL 2A WHT 071-3-3 HDLP HI 16 AWG GXL 2B BLK 000-8-15 GND 16 AWG GXL
7 WHT 071-4 TRN PWR 16 AWG GXL 2B BLK 000-8-13 GND 16 AWG GXL 2B BLK 000-8-16 GND 16 AWG GXL
8 WHT 071-6-5 R TRN 16 AWG GXL 2B BLK 000-8-14 GND 16 AWG GXL
SW10
WH12 CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET WH13-F 1 WHT 007-1 FNR-F 16 AWG GXL
1 WHT 074-2 WPR L 14 AWG GXL CONN WIRE WIRE 2 WHT 077-1-3 FNR LVR 16 AWG GXL
WHT 14 AWG GAUGE JACKET WHT
2 074-3 WPR H GXL POS COLOR LABEL 3 008-1 FNR-R 16 AWG GXL
3 WHT 074-5 WPR P 14 AWG GXL 1 WHT 074-6 FR WASH 16 AWG GXL 4
4 2 BLK 000-6-2 GND 16 AWG GXL 5 WHT 048-2 PK BRK RLY 16 AWG GXL
5 BLK 000-6-3 GND 14 AWG GXL 2 BLK 000-6-5 GND 16 AWG GXL 6 WHT 048-1 START 16 AWG GXL
PAP34551
10-40 TH255C 31200721

ELECTRICAL
Figure 10-10 Cab Harness (Continued)
SW05 X211 SW32-F

CONN WIRE WIRE
GAUGE JACKET CONN WIRE WIRE
CONN WIRE WIRE POS COLOR LABEL GAUGE JACKET
GAUGE JACKET POS COLOR LABEL
POS COLOR LABEL 1 YEL 062-1 IGN RLY 16 AWG GXL
B YEL 062-18 IGN 12 AWG GXL
1 2
WHT C WHT 073-4 AC 16 AWG GXL
2 052-1 HORN 16 AWG GXL 3 WHT 048-1 START 16 AWG GXL
RED H WHT 073-1 FAN H 14 AWG GXL
3 061-2-2 HORN SW 16 AWG GXL 4 RED 061-5 KEY 16 AWG GXL
L WHT 073-3 FAN L 14 AWG GXL
4 5
M WHT 073-2 FAN M 14 AWG GXL
5 6
6
7 BLK 000-8-17 GND 16 AWG GXL MS18 SW23
8 WHT 070-1-6 LIGHTING 16 AWG GXL CONN WIRE WIRE
8 WHT 070-1-7 LIGHTING 16 AWG GXL POS COLOR LABEL GAUGE JACKET
POS COLOR LABEL
1 RED 061-2-1 R PWR 16 AWG GXL 1
2 BLK 000-8-4 GND 16 AWG GXL 2 YEL 051-4 RR WK LP 16 AWG GXL
3 WHT 051-7 RR WK LP 16 AWG GXL
X15
CONN WIRE WIRE
SW19 4
5
GAUGE JACKET
POS COLOR LABEL CONN WIRE WIRE 6
GAUGE JACKET
1 YEL 062-12-2 IGN 16 AWG GXL POS COLOR LABEL
2 WHT 076-8 LSI C/O 16 AWG GXL 1
3 BLK 000-7-2 GND 16 AWG GXL 2 YEL 062-2-5 IGN 16 AWG GXL
4 3 WHT 076-7 JS C/O 16 AWG GXL
5 SHIELD LSI S 18 AWG SHLD 4 WHT 065-1 LOCK OUT 16 AWG GXL
6 RED LSI 1 16 AWG GXL 5 YEL 062-2-3 IGN 16 AWG GXL
7
8
BLK
BLU
LSI 2
LSI PWR
16
16
AWG
AWG
GXL
GXL 6 WHT 065-4-2 2W STR 16 AWG GXL SW29
9 WHT 085-1 LSI LP 16 AWG GXL 7 BLK 000-8-19 GND 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET
8 WHT 070-1-10 LIGHTING 16 AWG GXL 1 WHT 074-4 WPR P 14 AWG GXL
8 WHT 070-1-11 LIGHTING 16 AWG GXL 2 YEL 062-17 IGN 14 AWG GXL
3 WHT 074-1 WPR 14 AWG GXL
4 WHT 074-2 WPR L 14 AWG GXL
X16 SW20 4 WHT 074-2-1 WPR L 14 AWG GXL

5 WHT 074-1 WPR 14 AWG GXL
CONN WIRE WIRE
CONN WIRE WIRE GAUGE JACKET 6 WHT 074-3 WPR H 14 AWG GXL
GAUGE JACKET POS COLOR LABEL
POS COLOR LABEL 7 BLK 000-8-24 GND 16 AWG GXL
3
1 BLK 000-7-3 GND 16 AWG GXL BLK
6 WHT 065-3 4W STR 16 AWG GXL 7 000-8-25 GND 16 AWG GXL
2 YEL 062-13-1 IGN 16 AWG GXL WHT
9 BLK 000-8-20 GND 16 AWG GXL 8 070-1-15 LIGHTING 16 AWG GXL
3 RED 061-9 B+ 16 AWG GXL WHT
9 BLK 000-8-21 GND 16 AWG GXL 8 070-1-16 LIGHTING 16 AWG GXL
4 WHT 074-9 R WPR 16 AWG GXL
10
11
WHT
WHT
070-1-12 LIGHTING
065-2 CRB STR
16
16
AWG
AWG
GXL
GXL
SW30
7 CONN WIRE WIRE
12 GAUGE JACKET
8 POS COLOR LABEL
13 WHT 065-1 LOCK OUT 16 AWG GXL
1 WHT 074-6 FR WASH 16 AWG GXL
13 WHT 065-1-1 LOCK OUT 16 AWG GXL
X17 14
15 WHT 065-4 2W STR 16 AWG GXL
CONN WIRE WIRE 3
GAUGE JACKET 16 WHT 065-1-1 LOCK OUT 16 AWG GXL
POS COLOR LABEL 4 WHT 074-2-1 WPR L 14 AWG GXL
WHT 16 WHT 065-1-2 STR SEL 16 AWG GXL
1 065-1-2 STR SEL 16 AWG GXL 5 WHT 074-4 WPR P 14 AWG GXL
2 YEL 062-2-2 IGN 16 AWG GXL 6 WHT 074-5 WPR P 14 AWG GXL
WHT
3
4 YEL
070-1-2 LIGHTING
062-4-4 IGN
16
16
AWG
AWG
GXL
GXL
SW21 7 BLK
BLK
000-8-25 GND 16 AWG GXL
7 000-8-26 GND 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET 8 WHT 070-1-16 LIGHTING 16 AWG GXL
POS COLOR LABEL
MS290-1 1
YEL
2 051-3 BM WK LP 16 AWG GXL
CONN WIRE WIRE 3 WHT 051-5 BOOM LP 16 AWG GXL
GAUGE JACKET
POS COLOR LABEL
4 SW31
5 CONN WIRE WIRE
B RED CABLE 2 CAN HI 18 AWG CABLE GAUGE JACKET
6 POS COLOR LABEL
C SHIELD CABLE 2 CAN S 18 AWG SHLD WHT
7 BLK 000-8-21 GND 16 AWG GXL 1 074-9 R WPR 16 AWG GXL
7 BLK 000-8-22 GND 16 AWG GXL 2 YEL 062-16 IGN 14 AWG GXL
MS290-2 8 WHT 070-1-12 LIGHTING 16 AWG GXL 2 YEL
WHT
062-16-1 IGN 14 AWG GXL
8 WHT 070-1-13 LIGHTING 16 AWG GXL 3 074-8 R WPR 14 AWG GXL
CONN WIRE WIRE 4
GAUGE JACKET
POS COLOR LABEL YEL
5 062-16-1 IGN 14 AWG GXL
A BLK
RED
CABLE 1 CAN LO 18 AWG CABLE SW26 6 WHT 074-7 R WPR 16 AWG GXL
B CABLE 1 CAN HI 18 AWG CABLE BLK
CONN WIRE WIRE 7 000-8-26 GND 16 AWG GXL
C SHIELD CABLE 1 CAN S 18 AWG SHLD GAUGE JACKET
POS COLOR LABEL 8 WHT 070-1-17 LIGHTING 16 AWG GXL
1
MS290-3 2
3
YEL
WHT
051-2 FR WK LP
051-6 FR WK LP
16 AWG
16 AWG
GXL
GXL X215
CONN WIRE WIRE 4
POS COLOR LABEL GAUGE JACKET
5 POS COLOR LABEL
6 1 YEL 062-10 IGN 8 AWG GXL
B RED CABLE 3 CAN HI 18 AWG CABLE
C SHIELD CABLE 3 CAN S 18 AWG SHLD
8 WHT 070-1-13 LIGHTING 16 AWG GXL X216
X22 8 WHT 070-1-14 LIGHTING 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET
GAUGE JACKET 1 RED 061-6 BATTERY 10 AWG GXL
POS COLOR LABEL
1 WHT 051-6 FR WK LP 16 AWG GXL SW32-AC
2 BLK 000-8-3 GND 16 AWG GXL CONN WIRE WIRE
3 WHT 051-7 RR WK LP 16 AWG GXL POS COLOR LABEL
GAUGE JACKET
X217
4 BLK 000-8-2 GND 16 AWG GXL A WHT 073-6 AC 16 AWG GXL CONN WIRE WIRE
WHT GAUGE JACKET
5 072-1 BEACON LP 16 AWG GXL B WHT 073-5 AC 16 AWG GXL POS COLOR LABEL
6 BLK 000-8-1 GND 16 AWG GXL C BLK 000-6-8 GND 16 AWG GXL 1 BLK 000-5 GND 6 AWG EPDM
PY9020
31200721 TH255C 10-41

ELECTRICAL
10-42 TH255C 31200721

ELECTRICAL
31200721 TH255C 10-43

ELECTRICAL

446-9796 1 CAB HARNESS, (includes all items) G
1 473-2971 1 RING TERMINAL, 3/8, 10-12 AWG
2 334-5880 1 RING TERMINAL, 3/8, 6 AWG
4 334-5864 1 RING TERMINAL, 1/4
29 TERMINAL
8T-8737 2 PLUG
8T-8737 3 PLUG
305-5502 5 TERMINAL
212-8375 1 TERMINAL, CAVITY PLUG
217-5892 2 PLUG
217-5893 2 TERMINAL
210-8314 2 SEAL
456-1583 5 TERMINAL
10 368-9616 1 CONNECTOR
456-1583 3 TERMINAL
11 368-9616 1 CONNECTOR
456-1583 2 TERMINAL
12 457-8027 1 CONNECTOR
1 WEDGE LOCK
2 TERMINAL
8T-8737 1 PLUG
13 362-8013 1 CONNECTOR
456-1583 4 TERMINAL
122-4401 4 TERMINAL
14 362-8013 1 CONNECTOR
456-1583 3 TERMINAL
122-4401 8 TERMINAL
15 362-8013 1 CONNECTOR
456-1583 1 TERMINAL
122-4401 6 TERMINAL
16 334-5872 1 CONNECTOR
8T-8730 5 TERMINAL
8T-8737 1 TERMINAL
17 334-5874 1 CONNECTOR
303-4970 8 TERMINAL
18 362-8016 1 CONNECTOR
456-1583 1 TERMINAL
122-4401 6 TERMINAL
20 334-5872 1 CONNECTOR
10-44 TH255C 31200721

ELECTRICAL

303-4970 3 TERMINAL
8T-8737 3 PLUG
21 456-1529 1 CONNECTOR
110-9198 2 PLUG
22 362-8016 1 CONNECTOR
456-1583 2 TERMINAL
122-4401 4 TERMINAL
24 507-4959 1 CONNECTOR
303-4970 3 TERMINAL
25 507-4959 1 CONNECTOR
303-4970 3 TERMINAL
26 460-4116 1 CONNECTOR
303-4970 3 TERMINAL
27 334-5869 1 CONNCTOR
303-4970 4 TERMINAL
456-1539 2 TERMINAL
8T-8737 2 PLUG
28 460-2707 1 CONNECTOR
8T-8737 1 PLUG
29 334-5872 1 CONNECTOR
303-4970 6 TERMINAL
30 334-5870 1 CONNECTOR
303-4970 4 TERMINAL
31 362-8013 1 CONNECTOR
456-1583 2 TERMINAL
122-4401 4 TERMINAL
33 335-8096 1 CONNECTOR
456-1517 3 TERMINAL
493-5725 1 TERMINAL
34 368-9616 1 CONNECTOR
456-1583 2 TERMINAL
35 362-8013 1 CONNECTOR
456-1583 4 TERMINAL
122-4401 6 TERMINAL
36 362-8014 1 CONNECTOR
456-1583 3 TERMINAL
122-4401 8 TERMINAL
37 362-8013 1 CONNECTOR
456-1583 2 TERMINAL
122-4401 4 TERMINAL
31200721 TH255C 10-45

ELECTRICAL

38 362-8013 1 CONNECTOR
456-1583 2 TERMINAL
122-4401 4 TERMINAL
39 362-8013 1 CONNECTOR
456-1583 2 TERMINAL
122-4401 4 TERMINAL
40 362-8013 1 CONNECTOR
456-1583 5 TERMINAL
122-4401 6 TERMINAL
41 362-8013 1 CONNECTOR
456-1583 4 TERMINAL
122-4401 6 TERMINAL
42 362-8013 1 CONNECTOR
456-1583 6 TERMINAL
122-4401 2 TERMINAL
43 362-6741 1 CONNECTOR
512-0348 3 TERMINAL
44 362-8012 1 CONNECTOR
122-4401 5 TERMINAL
45 362-8011 1 CONNECTOR
456-1583 4 TERMINAL
122-4401 8 TERMINAL
46 362-8013 1 CONNECTOR
456-1583 1 TERMINAL
122-4401 4 TERMINAL
47 362-8013 1 CONNECTOR
456-1583 3 TERMINAL
122-4401 2 TERMINAL
48 362-8013 1 CONNECTOR
456-1583 3 TERMINAL
122-4401 6 TERMINAL
49 334-5870 1 CONNECTOR
303-4970 4 TERMINAL
50 368-9616 1 CONNECTOR
456-1583 2 TERMINAL
51 456-1591 1 CONNECTOR
6T-7929 4 TERMINAL
52 217-5888 1 CONNECTOR
217-5893 3 TERMINAL
53 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
54 334-5864 1 RING TERMINAL, 1/4
55 473-2971 1 RING TERMINAL, 3/8
56 317-6338 1 CONNECTOR
512-0345 4 TERMINAL
10-46 TH255C 31200721

ELECTRICAL

128-2016 5 TERMINAL
344-7165 1 TERMINAL
31200721 TH255C 10-47

ELECTRICAL
66 66
66 67 67
51 67 68 68
52 68
53
66
66 49
66 67 67 47 50
66 48
67 68 68
44 67 68
18 45 68
19 66 46
20 54
67
21 55
68
56
74 22 81
14 66
75 23 82 66
15 67
76 67 68
16 26 66 68
17 27 67 69
77 28 68 70 38 69 57
78 71 39 70 58
83 40 71 66 72 61
79 73
84 67 62
8 68 66 63
72
9 85 67
2 73 83 24 64
10 68
84 25 34 59 65
11 66
35 60
1 12 67
13 64
68
4 5 85 80 65
77
3 6 41 36 78 80
7 42 37 79
77 43
78 81
79 29 81 82
30 82
31
32
33
ART_1001208593-B
10-48 TH255C 31200721

ELECTRICAL

509-1885 1 CAB HARNESS, (includes all items) B
6 305-5502 5 TERMINAL
7 212-8375 1 TERMINAL
9 303-4970 28 TERMINAL
10 8T-8737 3 TERMINAL
11 272-2838 1 CONNECTOR
12 303-4969 29 TERMINAL
14 334-5869 1 CONNECTOR
15 303-4970 4 TERMINAL
16 456-1539 2 TERMINAL
18 317-6338 1 CONNECTOR
19 459-3497 30 TERMINAL
20 512-0345 4 TERMINAL
21 512-0346 16 TERMINAL
22 128-2016 5 TERMINAL
23 344-7165 1 TERMINAL
24 460-4116 1 CONNECTOR
25 303-4970 3 TERMINAL
26 335-8096 1 CONNECTOR
27 456-1517 3 TERMINAL
28 493-5725 2 TERMINAL
29 456-1554 1 CONNECTOR
30 217-5892 1 TERMINAL
31 217-5893 2 TERMINAL
32 217-5892 2 TERMINAL
33 210-8314 2 SEAL
34 512-0347 1 CONNECTOR
35 456-1583 4 TERMINAL
36 334-5874 1 CONNECTOR
37 303-4970 8 TERMINAL
38 456-1529 1 CONNECTOR
39 456-1528 13 TERMINAL
40 110-9198 2 TERMINAL
41 457-8027 1 CONNECTOR
42 303-4969 2 TERMINAL
44 362-8014 1 CONNECTOR
45 456-1583 3 TERMINAL
46 122-4401 8 TERMINAL
47 362-6741 1 CONNECTOR
48 3 TERMINAL
31200721 TH255C 10-49

ELECTRICAL

49 362-8012 1 CONNECTOR
50 122-4401 5 TERMINAL
51 362-8011 1 CONNECTOR
52 456-1583 4 TERMINAL
53 122-4401 8 TERMINAL
54 357-6165 1 CONNECTOR
55 512-0349 3 TERMINAL
56 512-0350 1 CONNECTOR
57 299-0343 1 CONNECTOR
58 4 TERMINAL
59 512-0352 1 CONNECTOR
60 512-0353 3 TERMINAL
61 217-5888 1 CONNECTOR
62 217-5893 3 TERMINAL
63 210-8314 3 SEAL
64 334-5871 1 CONNECTOR
65 303-4970 4 TERMINAL
66 362-8013 1 CONNECTOR
67 456-1583 42 TERMINAL
68 122-4401 66 TERMINAL
69 362-8016 1 CONNECTOR
70 122-4401 10 TERMINAL
71 456-1583 3 TERMINAL
72 334-5870 1 CONNECTOR
73 303-4970 8 TERMINAL
74 460-2707 1 CONNECTOR
75 303-4970 11 TERMINAL
77 334-5872 1 CONNECTOR
78 303-4970 14 TERMINAL
80 472-7836 1 CONNECTOR
81 368-9616 1 CONNECTOR
82 456-1583 7 TERMINAL
83 507-4959 1 CONNECTOR
84 303-4970 6 TERMINAL
85 512-0354 1 CONNECTOR
10-50 TH255C 31200721

ELECTRICAL

31200721 TH255C 10-51

ELECTRICAL
Figure 10-11 Cab Roof Harness
X298 GD237
1 YEL 062-12-2 IGN 16 AWG GXL 1 YEL 062-12-2 IGN 16 AWG GXL
2 WHT 076-8 LSI C/O 16 AWG GXL 2 BLK 000-7-6 GND 16 AWG GXL
3 BLK 000-7-2 GND 16 AWG GXL 3 WHT 076-8 LSI C/O 16 AWG GXL
4 4 RED LSI CABLE 1 18 AWG CABLE
5 SHIELD LSI S 18 AWG SHLD 5 BLK LSI CABLE 2 18 AWG CABLE
6 RED LSI CABLE 1 18 AWG CABLE 6 BLU LSI CABLE PWR 18 AWG CABLE
7 BLK LSI CABLE 2 18 AWG CABLE 7 RED CABLE 12 CAN HI 18 AWG CABLE
8 BLU LSI CABLE PWR 18 AWG CABLE 8 BLK CABLE 12 CAN LO 18 AWG CABLE
9 WHT 085-1 LSI LP 16 AWG GXL NC SHIELD CABLE 12 CAN S 18 AWG SHLD
MS242-GRY
MS242-BRN
MS243-
8
LB239 LB239-G
9 13 WH240-G
6 7
11 16 WH241-G
WH240-W 12
MS243+
10
WH241-P 15 18
WH241-W
14
17
MS244-
MS244+
LB238+
CONN WIRE WIRE
GD237 POS COLOR LABEL
GAUGE JACKET
1 WHT 085-1 LSI LP 16 AWG GXL
5
MS243+
CONN WIRE WIRE
GAUGE JACKET
LB238- POS COLOR
1 WHT
LABEL
052-3 SPEAKER+ 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
LB238- 4
MS243-
CONN WIRE WIRE
WH241-P POS COLOR LABEL
GAUGE JACKET
1 BLK 058-1 SPEAKER- 16 AWG GXL
LB238+
3 CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
WH240-W
WH241-W CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
CONN WIRE WIRE
GAUGE JACKET 1 WHT 074-8-2 ROOF WPR 14 AWG GXL
POS COLOR LABEL
1 WHT 074-8-1 REAR WPR 14 AWG GXL
WH240-G
WH241-G CONN WIRE WIRE
GAUGE JACKET
GAUGE JACKET
POS COLOR LABEL 1 BLK 000-6-7 GND 14 AWG GXL
MS242-GRY MS244+
1 1 WHT 052-4 SPEAKER+ 16 AWG GXL
2
X298 3
2 4 RED 061-9 PWR 16 AWG GXL MS244-
5
CONN WIRE WIRE
6 GAUGE JACKET
POS COLOR LABEL
7 YEL 062-13-1 IGN 16 AWG GXL 1 BLK 058-2 SPEAKER- 16 AWG GXL
X223 1
X223 MS242-BRN LB239
1 BLK 000-7-3 GND 16 AWG GXL 1 1
YEL 2 YEL 062-13-2 IGN 16 AWG GXL
2 062-13 IGN 16 AWG GXL 2
3 RED 061-9 PWR 16 AWG GXL 3 BLK 058-2 SPEAKER- 16 AWG GXL
4 WHT 074-9 R WPR 14 AWG GXL 4 WHT 052-4 SPEAKER+ 16 AWG GXL
5 WHT 074-8 R WPR 14 AWG GXL 5 BLK 058-1 SPEAKER- 16 AWG GXL LB239-G
6 BLK 000-6-4 GND 14 AWG GXL 6 WHT 052-3 SPEAKER+ 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET
7 7 POS COLOR LABEL
8 8 1 BLK 000-7-8 GND 16 AWG GXL
PY9060
10-52 TH255C 31200721

ELECTRICAL
Figure 10-11 Cab Roof Harness

447-3764 1 CAB ROOF HARNESS, (includes all items) C
303-4969 3 TERMINAL
9W-0852 3 TERMINAL
8T-8737 2 PLUG
8T-8737 1 PLUG
3 456-1585 1 TERMINAL
4 456-1585 1 TERMINAL
303-4970 9 TERMINAL
456-1583 1 TERMINAL
6T-6506 1 TERMINAL
459-3497 4 TERMINAL
459-3497 3 TERMINAL
10 334-5866 1 CONNECTOR
6T-6506 1 TERMINAL
12 456-1564 1 CONNECTOR
456-1577 1 TERMINAL
13 362-6354 1 CONNECTOR
459-3496 1 TERMINAL
14 334-5866 1 CONNECTOR
6T-6506 1 TERMINAL
15 334-5866 1 CONNECTOR
6T-6506 1 TERMINAL
17 362-6354 1 CONNECTOR
459-3496 1 TERMINAL
18 456-1564 1 CONNECTOR
456-1577 1 TERMINAL
31200721 TH255C 10-53

ELECTRICAL
Figure 10-12 Roof Worklight Harness
OPEN CAB
TO FRONT RIGHT WORKLIGHT
2 LB105
LB105 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
FRONT OF 1 051-6-1 BLU 16 AWG GXL
CAB 2 000-8-27 BLK 16 AWG GXL
TO BEACON LIGHT
MS30
CONN WIRE
COLOR GAUGE TYPE
2 POS DESIGNATION
1 072-1 BLU 16 AWG GXL
LB106
2 000-8-1 BLK 16 AWG GXL
TO REAR LEFT WORKLIGHT
X104
X103
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
X22 MS30 1 051-7-2 BLU 16 AWG GXL
3 2 000-8-30 BLK 16 AWG GXL
1 4 TO CAB HARNESS
X22
TO FRONT LEFT WORKLIGHT X103 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
LB106 1 051-6 BLU 16 AWG GXL
CONN WIRE 2 000-8-3 BLK 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION 3 3 051-7 BLU 16 AWG GXL
1 051-6-2 BLU 16 AWG GXL 4 000-8-2 BLK 16 AWG GXL
2 000-8-28 BLK 16 AWG GXL 5 072-1 BLU 16 AWG GXL
6 000-8-1 BLK 16 AWG GXL
TO REAR RIGHT WORKLIGHT
X104
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 051-7-1 BLU 16 AWG GXL
2 000-8-29 BLK 16 AWG GXL
ENCLOSED CAB
102
X105
FRONT OF TO FRONT RIGHT WORKLIGHT
CAB
X105
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 051-6-1 BLU 16 AWG GXL
102 2 000-8-27 BLK 16 AWG GXL
X106 TO REAR LEFT WORKLIGHT
X103
CONN WIRE
COLOR GAUGE TYPE
X104 POS DESIGNATION
1 051-7-2 BLU 16 AWG GXL
X22 MS109 2 000-8-30 BLK 16 AWG GXL
102 TO FRONT LEFT WORKLIGHT

103 X106
101 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
X103
1 051-6-2 BLU 16 AWG GXL
TO REAR RIGHT WORKLIGHT
2 000-8-28 BLK 16 AWG GXL
X104
TO CAB HARNESS
CONN WIRE
COLOR GAUGE TYPE 102
POS DESIGNATION
1 051-7-1 BLU 16 AWG GXL
X22
CONN WIRE
2 000-8-29 BLK 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
TO BEACON LIGHT
2 000-8-3 BLK 16 AWG GXL
MS109 3 051-7 BLU 16 AWG GXL
CONN WIRE 4 000-8-2 BLK 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION 5 072-1 BLU 16 AWG GXL
1 072-1 BLU 16 AWG GXL 6 000-8-1 BLK 16 AWG GXL
2 000-8-1 BLK 16 AWG GXL
PAL6070
10-54 TH255C 31200721

ELECTRICAL
Figure 10-12 Roof Worklight Harness

353-8464 1 ROOF WORKLIGHT HARNESS, (open cab, if equipped), C
1 334-5873 1 CONNECTOR, (includes wedge lock)
303-4969 6 TERMINAL
196-2412 4 TERMINAL
128-5016 4 SEAL
303-4970 4 TERMINAL
390-0057 2 TERMINAL
351-4348 1 ROOF WORKLIGHT HARNESS, (enclosed cab, if equipped), B

303-4969 6 TERMINAL
103 368-9616 1 CONNECTOR
390-0057 2 TERMINAL
31200721 TH255C 10-55

ELECTRICAL
Figure 10-13 Boom Worklight Harness
LB73
1 3
2 4
3
4
S91 S95
X88
LB74 PAL4681
10-56 TH255C 31200721

ELECTRICAL
Figure 10-13 Boom Worklight Harness

312-3310 1 BOOM WORKLIGHT HARNESS, (includes all items) C
2 334-4128 1 WEDGE LOCK
4 334-5143 2 TERMINAL
31200721 TH255C 10-57

ELECTRICAL
Figure 10-14 Beacon Worklight Harness
1
MS157
MS157
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
2 000-8-1 BLK 16 AWG GXL
X22
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1
2
3
4
6 000-8-1 BLK 16 AWG GXL
X298
PY9070
10-58 TH255C 31200721

ELECTRICAL
Figure 10-14 Beacon Worklight Harness

353-8462 1 BEACON WORKLIGHT HARNESS, (includes all items) B
3E-3386 1 WEDGE LOCK
8T-8737 4 PLUG
303-4969 2 TERMINAL
390-0057 2 TERMINAL
31200721 TH255C 10-59

ELECTRICAL
Figure 10-15 Boom Aux Harness
1
2
X2
X1
PAP17120
10-60 TH255C 31200721

ELECTRICAL
Figure 10-15 Boom Aux Harness

309-6434 1 BOOM AUX HARNESS, (includes all items) A
31200721 TH255C 10-61

ELECTRICAL
Figure 10-16 LSI Boom Sensor Harness
X160
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 062-23 YEL 16 AWG GXL
2 000-10-5 BLK 16 AWG GXL
3 081-1 WHT 16 AWG GXL
4 062-22 YEL 16 AWG GXL
5 000-10-6 BLK 16 AWG GXL
SN44
X160
CONN WIRE
COLOR GAUGE TYPE 1
POS DESIGNATION
1 062-22 YEL 16 AWG GXL
2 000-10-6 BLK 16 AWG GXL
SN178
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 062-23 YEL 16 AWG GXL
2 000-10-5 BLK 16 AWG GXL
SN44
2
SN178
PY9080
10-62 TH255C 31200721

ELECTRICAL
Figure 10-16 LSI Boom Sensor Harness

415-2292 1 LSI BOOM SENSOR HARNESS, (includes all items) A
3E-3386 1 WEDGE LOCK
303-4969 6 TERMINAL
217-5893 3 TERMINAL
217-5893 3 TERMINAL
31200721 TH255C 10-63

ELECTRICAL
Figure 10-17 Mode Select Harness
SW145
SW120
CONN WIRE
COLORGAUGE TYPE
POS DESIGNATION
1 025-2-1 GRN 16 AWG GXL
2 026-4 GRN 16 AWG GXL SW120
3 014-1-2 GRN 16 AWG GXL
4 014-1-1 GRN 16 AWG GXL
2
5 026-5 GRN 16 AWG GXL
6 025-2-2 GRN 16 AWG GXL
7 000-4-14 BLK 16 AWG GXL
8
9
10
SW145
CONN WIRE
COLORGAUGE TYPE
POS DESIGNATION
1
2 062-3-3 YEL 16 AWG GXL
4
5
6
7 000-4-15 BLK 16 AWG GXL
8 070-1-22 BLU 16 AWG GXL
X27
CONN WIRE
COLORGAUGE TYPE
POS DESIGNATION
X27 3 070-1-22 BLU 16 AWG GXL
1
6 062-3-3 YEL 16 AWG GXL
7 000-4-13 BLK 16 AWG GXL
8 055-2 GRN 16 AWG GXL PY9100
10-64 TH255C 31200721

ELECTRICAL
Figure 10-17 Mode Select Harness

317-6372 1 MODE SELECT HARNESS, (includes all items) D
303-4969 8 TERMINAL
390-0057 7 TERMINAL
390-0057 4 TERMINAL
31200721 TH255C 10-65

ELECTRICAL
Figure 10-18 Heater Jumper Harness
WH39-F
TO HVAC FAN
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 073-3 YEL 14 AWG GXL
2 000-7-1 BLK 14 AWG GXL
3 073-1 ORG 14 AWG GXL
4 073-2 RED 14 AWG GXL
WH39-F
1
2
X39-F
X39-F
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
A 073-1 ORG 14 AWG GXL
B 073-2 RED 14 AWG GXL
C 073-3 YEL 14 AWG GXL
D 000-7-1 BLK 14 AWG GXL PY8340
10-66 TH255C 31200721

ELECTRICAL
Figure 10-18 Heater Jumper Harness

353-3506 1 HEATER JUMPER HARNESS, (includes all items) C
6T-7929 4 TERMINAL
2 1 CONNECTOR
456-1560 4 TERMINAL
31200721 TH255C 10-67

ELECTRICAL
Figure 10-19 Valve Jumper Harness
1
2
3
4
5
6
7
8
9
ART_1001209009-B
10-68 TH255C 31200721

ELECTRICAL
Figure 10-19 Valve Jumper Harness

501-3077 1 VALVE JUMPER HARNESS B
1 334-5871 1 CONNECTOR, (includes rear seal)
2 305-5449 1 WEDGE LOCK
3 303-4970 2 TERMINAL
5 305-5449 1 WEDGE LOCK
6 303-4970 2 TERMINAL
8 334-4128 1 WEDGE LOCK
9 303-4969 2 TERMINAL
31200721 TH255C 10-69

ELECTRICAL
Figure 10-20 AC Condenser Harness
7
8
9
10
11
12 13
14
13
14
11
12
1
2
3
4
5
6
ART_1001142236-B
10-70 TH255C 31200721

ELECTRICAL
Figure 10-20 AC Condenser Harness

447-3765 1 AC CONDENSER HARNESS B
2 478-7632 2 TERMINAL
3 478-7732 2 TERMINAL
4 7R-2751 1 TERMINAL
5 128-4123 2 SEAL
6 128-5016 2 SEAL
8 507-1889 2 TERMINAL
9 196-2413 2 TERMINAL
10 212-8375 1 TERMINAL
11 334-5866 1 CONNECTOR
13 334-5871 1 CONNECTOR
14 456-1539 2 TERMINAL
31200721 TH255C 10-71

ELECTRICAL
10-72 TH255C 31200721

SECTION 11
DECALS
31200721 TH255C
DECALS
Figure 11-1 Cab & Frame Decals
13 17
1
18 27 9
404
30
601
701
702 15 602
15 1001 402
9 403
407
E NGINE HOOD
701
408 702
20 408
2 2 16
ART_31200721-11-1_1
11-2 TH255C 31200721

DECALS
Figure 11-1 Cab & Frame Decals (Continued)
201
1101 301
A
23 13
21
1
A
15
2
23
4
(E NGLIS H/FR E NC H) 401
701 15
702
10 29 7 12
14
901
501
25
28
11
24 22 8
105
5
26
409
VIEW OF VIEW A-A

BATTERY COVER
PAP34451
31200721 TH255C 11-3

DECALS
Figure 11-1 Cab & Frame Decals

447-5375 Ref COMMON DECAL INSTALLATION, (ISO), (not available to order, see items 1 C
thru 28 on Figure 11-1 & items on Figure 11-2 for service)
447-0494 Ref COMMON DECAL INSTALLATION, (ANSI), (not available to order, see items 1 C
thru 3, 5, 7, 9 thru 14, 17, 20 thru 29, 30 & 105 on Figure 11-1 & items on
Figure 11-2 for service)
447-5377 Ref COMMON DECAL INSTALLATION, (AUS), (not available to order, see items 1 C
453-4279 Ref COMMON DECAL INSTALLATION, (ENGLISH/ FRENCH), (not available to B
order, see items 1 thru 28 & 30 on Figure 11-1 & items on Figure 11-2 for
service)
1 330-4920 4 LIFT DECAL
2 330-4921 4 TIE DOWN DECAL
3 323-5615 1 ETHER START WARNING DECAL, (ISO)
330-4923 1 ETHER START WARNING DECAL, (ANSI)
453-3485 1 NO EITHER WARNING DECAL, (ENGLISH/ FRENCH)
4 323-5616 1 PARK BRAKE DECAL, (ISO)
5 314-5318 1 BATTERY WARNING DECAL, (ISO)
303-4939 1 BATTERY WARNING DECAL, (ANSI)
453-3482 1 BATTERY WARNING DECAL, (ENGLISH/ FRENCH)
7 314-5320 1 DO NOT JUMP DECAL, (ISO & AUS)
303-4950 1 DO NOT JUMP DECAL, (ANSI)
453-3494 1 DO NOT JUMP DECAL, (ENGLISH/ FRENCH)
8 314-5321 1 ELECTROCUTION HAZARD DECAL, (ISO & AUS)
453-3484 1 ELECTROCUTION HAZARD DECAL, (ENGLISH/ FRENCH)
9 314-5322 2 MOVING PARTS DECAL, (ISO & AUS)
303-4942 2 ROTATING PART WARNING DECAL, (ANSI)
453-3486 2 MOVING PART DECAL, (ENGLISH/ FRENCH)
10 314-5323 1 READ MANUAL DECAL, (ISO & AUS)
303-4944 1 READ MANUAL DECAL, (ANSI)
453-3488 1 READ MANUAL DECAL, (ENGLISH/ FRENCH)
11 314-5324 1 TIP OVER WARNING DECAL, (ISO & AUS)
303-4946 1 TIP OVER WARNING DECAL, (ANSI)
453-3490 1 TIP OVER WARNING DECAL, (ENGLISH/ FRENCH)
12 314-5325 1 VEHICLE ROLL AWAY DECAL, (ISO & AUS)
303-4947 1 VEHICLE ROLL AWAY DECAL, (ANSI)
453-3491 1 VEHICLE ROLL AWAY DECAL, (ENGLISH/ FRENCH)
13 314-5326 2 PINCH POINT DECAL, (ISO & AUS)
303-4943 2 PINCH POINT DECAL, (ANSI)
453-3487 3 PINCH POINT DECAL, (ENGLISH/ FRENCH)
14 314-5327 1 RUN-OVER HAZARD DECAL, (ISO & AUS)
303-4945 1 RUN-OVER HAZARD DECAL, (ANSI)
453-3489 1 RUN-OVER HAZARD DECAL, (ENGLISH/ FRENCH)
15 329-3635 4 REFLECTOR, (ISO & AUS)
17 303-4962 1 HYDRAULIC OIL FILL DECAL
18 329-3667 1 READ OPERATORS MANUAL DECAL, (ISO & AUS)
20 323-7259 1 EMERGENCY EXIT DECAL
21 298-8438 1 OIL LEVEL DECAL
22 314-5315 1 CRUSH HAZARD WARNING DECAL, (ISO & AUS)
11-4 TH255C 31200721

DECALS

303-4949 1 CRUSH HAZARD WARNING DECAL, (ANSI)
453-3493 1 CRUSH HAZARD WARNING DECAL, (ENGLISH/ FRENCH)
23 314-5316 1 NO RIDERS DECAL, (ISO & AUS)
303-4948 1 NO RIDERS DECAL, (ANSI)
453-3492 1 NO RIDERS DECALS, (ENGLISH/ FRENCH)
24 447-0495 1 FUSE COVER DECAL
25 326-1160 1 LUBE CHART
26 324-9476 1 JOYSTICK DECAL
27 398-2033 1 HOT FLUID WARNING DECAL, (ISO)
399-7818 1 HOT FLUID WARNING DECAL, (ANSI)
453-3495 1 HOT FLUID WARNING DECAL, (ENGLISH/ FRENCH)
28 447-5299 1 MAINTENANCE CHART DECAL, (ISO & AUS)
447-5298 1 MAINTENANCE CHART DECAL, (ANSI)
29 488-7892 1 MANUAL LOCATION DECAL, (ANSI)
30 1001223453 1 ICES DECAL, (ANSI & ENGLISH/ FRENCH)
105 303-4941 1 CONTACTING POWER LINES WARNING DECAL, (ANSI)
201 425-9082 1 ULTRA LOW SULFUR FUEL DECAL, (ISO), (SN JK200150 to Present)
421-2305 1 ULTRA LOW SULFUR FUEL DECAL, (ANSI), (SN JK200150 to Present)
453-3496 1 ULTRA LOW SULFUR FUEL DECAL, (ENGLISH/ FRENCH)
301 421-8455 1 EXPORT DECAL, (ISO), (SN JK300150 to Present)
445-8653 Ref DECAL INSTALLATION, (CE), (not available to order, see items 401 thru 408 on A
Figure 11-1 & items on Figure 11-2 for service), (Prior to SN JK200627)
486-1990 Ref DECAL INSTALLATION, (CE), (not available to order, see items 401 thru 408 on B
Figure 11-1 & items on Figure 11-2 for service), (SN JK200627 to Present)
445-8652 Ref DECAL INSTALLATION, (ANSI), (not available to order, see items 402 thru 408 C
on Figure 11-1 & items on Figure 11-2 for service), (Prior to SN JK200627)
486-1989 Ref DECAL INSTALLATION, (ANSI), (not available to order, see items 402 thru 408 A
on Figure 11-1 & items on Figure 11-2 for service), (SN JK200627 to Present)
445-8654 Ref DECAL INSTALLATION, (AUS), (not available to order, see items 401 thru 403 & A
407 thru 409 on Figure 11-1 & items on Figure 11-2 for service),
486-1991 Ref DECAL INSTALLATION, (AUS), (not available to order, see items 401 thru 403 & A
407 thru 409 on Figure 11-1 & items on Figure 11-2 for service),
401 1 SOUND POWER DECAL, (CE & AUS)
402 NSS 4 AMTAK FASTENER
403 NSS 1 S/N PLATE
404 421-2306 1 PATENT TELEHANDLERS DECAL
407 445-8659 1 CAT DECAL, TH255C, (Prior to SN JK200627)
407 486-1988 1 CAT DECAL, TH255C, (SN JK200627 to Present)
408 445-8663 2 CAT KEYSTONE DECAL
409 299-0354 1 TILT ANGLE GAUGE
501 483-1343 1 CAPACITY CHART BOOKLET, ENGLISH UNIT, (ANSI), (use with hydraulic or C
manual quick coupler)
446-5255 1 CAPACITY CHART BOOKLET, ENGLISH UNIT, (ANSI), (use with universal F
quick coupler)
31200721 TH255C 11-5

DECALS

446-5256 1 CAPACITY CHART BOOKLET, ENGLISH UNIT, (ISO), (use with universal D
quick coupler)
446-5257 1 CAPACITY CHART BOOKLET, ENGLISH UNIT, (AUS), (use with universal E
quick coupler)
1 CAPACITY CHART BOOKLET, ENGLISH UNIT, (ISO), (use with hydraulic or A
1 CAPACITY CHART BOOKLET, METRIC UNIT, (ANSI), (use with hydraulic or C
446-5260 1 CAPACITY CHART BOOKLET, METRIC UNIT, (ANSI), (use with universal D
quick coupler)
447-0996 1 HOMOLOGATION PLATE INSTALLATION, (Germany), (includes items 601 F

& 602)
601 355-2220 4 FASTENER
602 425-9078 1 HOMOLOGATION IDENTIFICATION PLATE
701 326-1162 3 SPEED DECAL, 30KPH, (ISO), (Germany), (if equipped)

702 329-3630 3 SPEED DECAL, 20KPH, (ISO), (Germany), (if equipped)
901 323-7256 2 CYLINDER LOCK, WARNING DECAL, (not shown)
460-5612 1 EAC DECAL INSTALLATION (includes item 1001) A

1001 460-2867 1 EAC DECAL
1101 463-4944 1 BOOM POSITION DECAL, (for homologation machines)
11-6 TH255C 31200721

DECALS

31200721 TH255C 11-7

DECALS
Figure 11-2 Boom Decals
405
15
A
358
316
A
A B
406
15
6
13 104
220
PAL8730
VIEW A-A
11-8 TH255C 31200721

DECALS
Figure 11-2 Boom Decals

447-5375 Ref COMMON DECAL INSTALLATION, (ISO), (not available to order, see items 6 C
447-0494 Ref COMMON DECAL INSTALLATION, (ANSI), (not available to order, see items 13 D
& 104 on Figure 11-2 & items on Figure 11-1 for service)
447-5377 Ref COMMON DECAL INSTALLATION, (AUS), (not available to order, see items 13, C
15 & 220 on Figure 11-2 & items on Figure 11-1 for service)
453-4279 Ref COMMON DECAL INSTALLATION, (ENGLISH/ FRENCH), (not available to B
order, see items 1 thru 28 on Figure 11-1 & items on Figure 11-2 for service)
6 314-5319 1 CARRY PERSONNEL DECAL, (ISO)
453-3483 1 CARRY PERSONNEL DECAL, (ENGLISH/ FRENCH)
13 314-5326 1 PINCH POINT DECAL, (ISO & AUS)
303-4943 1 PINCH POINT DECAL, (ANSI)
104 303-4940 1 ATTACHMENT FALLING OFF WARNING DECAL, (ANSI)
220 323-7260 1 NO RIDERS WARNING DECAL, (AUS)
316 298-0576 1 BOOM ANGLE INDICATOR DECAL

358 323-6668 1 BOOM EXTEND DECAL
445-8653 Ref DECAL INSTALLATION, (CE), (not available to order, see items 405 & 406 on A
486-1990 Ref DECAL INSTALLATION, (CE), (not available to order, see items 405 & 406 on A
445-8652 Ref DECAL INSTALLATION, (ANSI), (not available to order, see items 405 & 406 on C
486-1989 Ref DECAL INSTALLATION, (ANSI), (not available to order, see items 405 & 406 on A
445-8654 Ref DECAL INSTALLATION, (AUS), (not available to order, see items 405 & 406 on A
486-1991 Ref DECAL INSTALLATION, (AUS), (not available to order, see items 405 & 406 on A
405 445-8656 1 TH255C DECAL, LH BOOM
406 445-8657 1 TH255C DECAL, RH BOOM
31200721 TH255C 11-9

DECALS
11-10 TH255C 31200721

SECTION 12
MAINTENANCE PARTS LIST
Part Number Description Qty./Machine

Boom
317-8717 Boom Hose, Twin Line, (Tilt), (Mechanical Quick Coupler), (see Figure 8-8) 1
317-8718 Boom Hose, Twin Line, (Aux), (Hydraulic Quick Coupler), (see Figure 8-9) 1
317-8717 Boom Hose, Twin Line, (Aux), (see Figure 8-9) 1
309-6292 Spacer, 0.134, (see Section 2) AR
317-3292 Shim, 0.0359, (see Section 2) AR
317-3293 Shim, 0.0359, (see Section 2) AR
309-6295 Wear Pad, 15.88, (see Section 2) 8
309-6297 Wear Pad, 15.9, (see Section 2) 4
309-6275 Wear Pad Spacer, 1.00, (see Section 2) 2
Engine
142-8828 Fuel Cap Assy, (see Figure 1-1) 1
102-2828 Hydraulic Oil Filter Element, (see Figure 4-2) 1
447-2700 Fan, (see Figure 4-4) 1
398-8041 Deaeration Tank Cap, (see Figure 4-4) 1
Air Filter Primary Element, (see Figure 4-4) 1
Air Filter Secondary Element, (see Figure 4-4) 1
447-1420 Belt, Air Conditioning, (see Figure 6-11) 1
Drive Train
299-7134 Breather, (see Figure 5-4) 3
299-7156 Plug, Front/Rear Hub, (see Figure 5-4) 1
322-0771 Plug Front/Rear Hub, Magnetic, (see Figure 5-4) 1
299-7103 Plug, Rear Hub, (see Figure 5-5) 4
Cab
317-6319 Road Use Operation Switch, (CE & AUS) 1
317-6321 Steer Select Switch 1
309-9162 Boom Work Light Switch, (If equipped) 1
318-4661 Front Work Light Switch, (If equipped) 1
318-4662 Rear Work Light Switch, (If equipped) 1
317-8664 Front Wiper Switch, (If equipped) 1
317-8663 Front Windshield Washer Switch, (If equipped) 1
317-8666 Skylight & Rear Wiper Switch, (If equipped) 1
318-4660 Beacon Light Switch, (If equipped) 1
309-6335 Front/rear Auxiliary Hydraulic Switch, (If equipped) 1
317-6317 Hazard Light Switch, (If equipped) 1
317-6366 Lift/loader Joystick Pattern Switch 1
317-6320 Park Brake Switch, (ANSI) 1
317-8665 LSI Override Switch, (CE & AUS) 1
317-6318 Horn Switch 1
327-5627 Hydraulic Quick Coupler Switch 1
331-9982 Auxiliary Hydraulics Pressure Relief Switch 1
447-3767 Reverse Fan Switch, (If equipped) 1
31200721 TH255C 12-1

Part Number Description Qty./Machine

446-9795 Trailer Indicator, (if equipped) 1
317-6327 Cover 14
446-9794 Turn/high Beam Indicator, (if equipped) 1
Hydraulic
309-2839 Hydraulic Tank Cover Gasket, (see Figure 1-2) 1
446-9672 Hydraulic Cap Assy, (see Figure 1-1) 1
484-4460 Hydraulic Cap Assy, (see Figure 1-1)
309-6326 Boom Joystick, (see Figure 7-4) 1
319-7661 Boom Joystick Handle Assy, (see Figure 7-4) 1
315-4262 Seal Kit, Compensating Cylinder, (see Figure 9-4) 1
315-4273 Seal Kit, Extend/Retract Cylinder, (see Figure 9-2) 1
315-4262 Seal Kit, Tilt Cylinder, (see Figure 9-3) 1
315-4255 Seal Kit, Lift Cylinder, (see Figure 9-1) 1
322-0792 Seal Kit, Fork Locking Cylinder, (see Figure 9-5) 1
327-6314 Seal Kit, Side Tilt Carriage Cylinder & Grapple Bucket Cylinder, (see Figure 9-6) 1
319-7691 Seal Kit, Park Brake Lever, (see Figure 9-15) 1
319-7688 Seal Kit, Brake Valve Master Cylinder, (see Figure 9-15) 1
319-7671 Seal Kit, Steer Select Valve, (see Figure 9-13) 2
315-4248 Bushings, Lift Cylinder & Tilt Cylinder, (see Figure 9-1 & Figure 9-3) 4
315-4271 Bushings, Extend/Retract Cylinder, (seeFigure 9-2) 4
315-4263 Bushings, Compensating Cylinder, (see Figure 9-4) 4
Electrical
115-2422 12V Battery, (see Figure 10-2) 1
298-6870 Horn, (see Figure 10-2) 1
325-4915 Back Up Alarm, (see Figure 10-2) 1
Misc.
Exterior Door Key, (see Figure 6-3) 1
8H-5306 Battery Disconnect Key 1
246-2641 Padlock 3
31200746 Operation & Maintenance Manual 1
31200927 Service Manual 1
31200721 Parts Manual 1
31200934 Engine Parts Manual
31200980 Engine Service Manual
12-2 TH255C 31200721

SECTION 13 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
003-6271 ............... 4-23, 6-37 148-8434........................ 3-29 261-7902 ...................... 10-26 298-0552..... 1-4, 4-25, 10-19,
068-3253 ........................ 8-33 152-5717........................ 3-29 267-9572 ...................... 10-33 10-20
0S-1613............................ 1-4 152-5718........................ 3-29 272-2838 ...........10-44, 10-49 298-0553........................ 10-6
1001081222 ................... 5-27 153-0088........................ 8-27 272-2840 ...................... 10-31 298-0556.......................... 2-3
1001140684CP .............. 5-27 153-2994........................ 3-29 272-6538 ........................ 9-41 298-0568.......................... 2-3
1001140686CP .............. 5-27 153-6259.......................... 8-3 276-1151 ...................... 10-26 298-0576........................ 11-9
1001140698CP .............. 5-27 154-3197............. 6-17, 10-11 276-1152 ...................... 10-26 298-1540.......................... 1-5
1001140700CP .............. 5-27 155-7327........................ 3-29 281-0791 .......................... 1-6 298-1580 2-3, 2-9, 2-11, 2-13,
1001140701CP .............. 5-27 159-8038........................ 3-29 281-5863 ...............8-19, 8-21 9-3, 9-7, 9-17
1001140702CP .............. 5-27 160-8500.......................... 7-3 295-3349 ........................ 3-29 298-1581.......... 6-21, 7-3, 7-5
1001140703CP .............. 5-27 163-4265........................ 3-29 295-8469 ...............2-11, 8-29 298-1609.......................... 8-7
1001140704CP .............. 5-27 163-4286........................ 3-29 297-7011 1-13, 4-7, 6-17, 7-3, 298-1612.......................... 2-3
1001141049CP .............. 5-27 169-0705........... 10-33, 10-37 7-5, 7-7, 8-33, 298-1629.......................... 1-5
1001141051CP .............. 5-27 171-6725........................ 4-14 10-6, 10-8, 298-1631.......................... 6-5
1001141325 ................... 5-27 176-1477...................... 10-25 10-11 298-1746.......................... 6-5
1001141326 ................... 5-27 178-9983...................... 10-11 297-7012 7-3, 7-7, 8-29, 10-6 298-1751.......................... 5-3
1001141327 ................... 5-27 179-4324............... 8-19, 8-21 297-7015 ........................ 1-12 298-1770............... 6-32, 6-33
1001141328 ................... 5-27 185-7887........................ 3-29 297-7016 .................1-4, 4-10 298-1799............... 5-13, 5-23
1001141330 ................... 5-27 187-0789...................... 10-16 297-7017 ...................6-5, 7-3 298-1857........................ 5-19
1001143671CP .............. 5-27 188-6161........................ 3-29 297-7020 ...............8-25, 8-27 298-1863............... 5-13, 5-23
1001143689CP .............. 5-27 189-3650........................ 3-29 297-7021 ...... 1-4, 8-13, 8-23, 298-1864............... 5-23, 5-25
1001143707CP .............. 5-27 192-0089................. 1-4, 4-10 10-19, 10-20 298-1865............... 5-13, 5-23
1001154229 ................... 5-27 192-2645............... 2-11, 2-13 297-7022 .... 1-12, 1-17, 4-25, 298-1878........................ 5-15
1001172953 ................... 6-33 196-2412...................... 10-55 8-23, 8-25, 8-27 298-1880........................ 5-15
1001200796C................. 5-27 196-241310-25, 10-31, 10-33, 297-7027 . 4-25, 10-19, 10-20 298-6828............... 8-27, 10-7
1001200797C................. 5-27 10-38, 10-71 297-7030 ...............1-17, 8-23 298-6870........................ 10-7
1001201071 ................... 5-27 197-7429...................... 10-31 297-7031 ......... 1-12, 2-9, 7-9 298-7030.......................... 6-5
1001220705 ................... 6-33 197-7430...................... 10-31 297-7032 ........................ 4-10 298-7082........................ 7-11
1001223453 ................... 11-5 1B-2705 ........................... 1-6 297-7033 ........................ 1-12 298-7341................... 3-5, 5-5
1001230934 ................. 10-26 202-5397........... 10-25, 10-37 297-7034 ........................ 8-27 298-7355........ 8-4, 8-15, 8-17
1001230935 ................. 10-26 204-6195...................... 10-32 297-7036 .......................... 8-7 298-7356............... 8-15, 8-17
101-4411 ........................ 3-21 210-8314 10-44, 10-49, 10-50 297-7041 ......... 9-3, 9-7, 9-17 298-7358................. 8-7, 8-31
102-2828 ................. 4-7, 4-11 212-837510-31, 10-33, 10-38, 297-7048 .......................... 1-6 298-7362...... 6-35, 10-3, 10-7
102-8801 ........... 10-38, 10-53 10-44, 10-49, 297-7103 ....... 4-4, 4-14, 6-37 298-7363..1-13, 2-3, 4-7, 6-6,
102-8806 ........... 10-53, 10-65 10-71 298-0414 ...............8-23, 8-27 6-17, 8-4, 8-29,
103-2529 ........................ 4-11 213-8350...................... 10-53 298-0462 ........................ 8-11 8-33, 10-3, 10-6,
106-9387 ........................ 3-29 213-8351...................... 10-53 298-0463 ....... 4-15, 8-7, 8-25 10-7, 10-8,
110-9198 ........... 10-45, 10-49 217-588810-31, 10-46, 10-50, 298-0464 ...............8-25, 8-29 10-16, 10-19
115-2422 ........................ 10-6 10-63 298-0465 ......... 4-7, 4-11, 8-7 298-7364 1-4, 1-6, 1-12, 1-13,
122-1010 .......................... 2-3 217-5892........... 10-44, 10-49 298-0466 .... 8-19, 8-21, 8-23, 4-10, 4-15, 4-19,
122-1084 ........................ 6-12 217-589310-31, 10-33, 10-44, 8-27 7-3, 8-13
122-440110-44, 10-45, 10-46, 10-46, 10-49, 298-0468 ........................ 4-14 298-7365 1-12, 2-9, 4-7, 4-10,
10-49, 10-50 10-50, 10-63 298-0470 .......................... 8-7 4-11, 4-15, 4-21,
122-6916 .......................... 8-3 224-2263........................ 4-17 298-0471 .. 2-9, 8-3, 8-7, 9-21 4-25, 8-7, 10-6
126-1815 ................. 4-7, 4-11 226-6494........................ 9-35 298-04732-13, 4-15, 8-3, 8-11 298-7367.......... 9-3, 9-7, 9-17
128-2016 ........... 10-47, 10-49 227-2000........................ 3-29 298-0474 .................4-15, 8-8 298-7369................... 1-4, 1-6
128-4123 ...................... 10-71 227-2001........................ 3-29 298-0476 4-7, 4-11, 4-14, 8-7 298-7372........................ 8-33
128-5016 ........... 10-55, 10-71 227-2002........................ 3-29 298-0487 ........................ 8-25 298-73741-5, 1-12, 1-17, 8-23
130-8343 ........................ 4-14 227-2004........................ 3-29 298-0488 .......................... 2-9 298-7377........................ 10-6
131-5879 ........................ 2-11 227-6676........................ 3-29 298-0492 .......................... 8-7 298-7378..6-17, 7-3, 7-5, 7-7,
132-7551 ........................ 2-11 230-4011........... 10-31, 10-32 298-0493 .......................... 8-7 10-6, 10-11
133-7442 .......................... 4-7 231-3761........................ 4-27 298-0494 .......................... 8-7 298-7380................. 2-9, 10-6
142-8828 .......................... 1-5 238-8247...................... 10-31 298-0497 ........................ 8-25 298-7383.......................... 1-4
143-1288 ........................ 4-10 247-8195...................... 10-38 298-0541 ........................ 10-6 298-7388.......................... 7-9
144-0195 .......................... 6-5 252-1436........................ 3-13 298-0546 ..... 6-35, 10-3, 10-7 298-7391........................ 6-37
145-0867 ........................ 5-10 252-1438........................ 3-13 298-0547 ...................... 10-11 298-7392.......................... 1-6
148-8336 ........................ 3-29 252-1454........................ 3-13 298-0548 ........................ 8-33 298-7393................. 4-4, 4-10
148-8338 ........................ 3-29 252-1456........................ 3-13 298-0550 ....... 1-6, 6-32, 6-33 298-7394.......................... 5-3
148-8345 ........................ 3-29 256-6454........................ 4-14 298-0551 ........................ 4-10 298-7395................. 4-10, 6-5
31200721 TH255C 13-1

PART NUMBER INDEX
298-7834 ........................ 6-32 299-7182 ........................6-41 10-55, 10-59, 309-2940........................ 9-17
298-7841 ........................ 4-17 2H-0191 ............................6-5 10-63, 10-65, 309-2941................... 9-3, 9-7
298-7846 .....1-17, 8-23, 8-25, 2L-1701 ..........................3-13 10-69 309-2955.......................... 2-3
8-27 2P-1279 ............................8-3 303-497010-25, 10-31, 10-32, 309-2959.......................... 9-3
298-7868 ............... 5-13, 5-23 2P-4173 ..........................4-14 10-33, 10-37, 309-2960........................ 9-17
298-7873 ........................ 5-15 2W-9533 .........................8-33 10-38, 10-39, 309-2963.......................... 8-3
298-7900 ........................ 10-6 300-60782-11, 3-7, 3-15, 8-29 10-44, 10-45, 309-2964................. 8-3, 8-13
298-7971 ...................... 10-16 300-60792-11, 3-7, 3-15, 8-29 10-46, 10-49, 309-2966.......................... 8-4
298-7972 .... 1-13, 4-15, 10-16 300-6095 ........................8-27 10-50, 10-53, 309-2967.......... 4-7, 4-11, 8-7
298-7981 ................. 1-4, 4-10 300-6096 ....... 8-4, 8-19, 8-29 10-55, 10-69 309-2968.......................... 8-3
298-7987 ...... 6-5, 10-3, 10-19 300-6101 ......................10-16 303-4971 ...................... 10-26 309-2971................. 5-5, 8-13
298-7999 ........................ 1-12 300-6103 ....... 2-9, 2-11, 8-29 303-4972 ...................... 10-26 309-2974............ 1-4, 5-3, 6-5
298-8049 ........................ 1-12 301-9752 ........................3-13 303-4975 ...................... 10-20 309-2975.......................... 5-3
298-8052 ................. 1-6, 1-19 303-4736 ................ 8-4, 9-27 303-4976 ...................... 10-20 309-2976.......................... 5-3
298-8180 ........................ 5-21 303-4737 ........................10-6 303-4988 ................... 3-3, 3-5 309-2978........................ 2-11
298-8194 ............... 5-13, 5-23 303-4741 .................. 3-3, 3-5 303-8609 ........................ 9-27 309-2980........................ 9-17
298-8195 ............... 5-13, 5-23 303-4743 ................ 4-7, 4-21 304-2250 ........................ 9-27 309-2982..... 4-23, 6-28, 6-32,
298-8300 ............... 5-13, 5-23 303-4744 ..........................6-5 304-2270 ........................ 9-27 6-37
298-8438 ........................ 11-4 303-4754 2-13, 8-4, 8-7, 8-11 304-2271 ........................ 9-27 309-2987................. 5-5, 8-13
298-8581 .......................... 6-5 303-4756 ......... 4-7, 4-11, 8-7 304-2294 ........................ 9-27 309-2992.......................... 5-3
298-8668 ................. 1-5, 4-10 303-4758 ......... 4-7, 4-11, 8-7 304-2295 ........................ 9-27 309-3953........................ 5-25
298-8669 ........................ 6-23 303-4760 ........................8-27 304-2606 ...................... 10-61 309-3962........................ 5-25
298-8726 ........................ 6-23 303-4761 ..........................8-7 304-2626 ........................ 6-23 309-3966........................ 5-25
298-8743 .......................... 2-3 303-4763 ..........................8-8 304-2647 ........... 10-38, 10-53 309-3969........................ 8-29
299-0197 ........................ 5-19 303-4767 ........................4-25 304-2648 ........................ 6-13 309-3990........................ 1-20
299-0205 ............... 5-13, 5-23 303-4773 ...... 1-12, 1-13, 2-3, 304-3813 ........................ 9-27 309-3991........................ 1-20
299-0209 ........................ 7-11 4-15, 4-19 304-4555 ................. 4-7, 4-10 309-3992........................ 1-20
299-0210 ........................ 7-11 303-4774 1-5, 1-13, 4-7, 4-11, 304-4558 .......................... 7-7 309-3994........................ 1-20
299-0309 ........................ 4-14 4-14, 4-15, 4-21, 304-4564 ........................ 9-27 309-39961-20, 4-4, 8-19, 8-21
299-0312 .... 6-35, 10-7, 10-38 6-37, 10-6 305-2107 ........... 10-19, 10-20 309-3997............... 3-33, 6-35
299-0326 ........................ 10-3 303-4779 ............ 1-13, 10-16 305-2108 ........... 10-19, 10-20 309-6235.......................... 6-5
299-0337 ........................ 6-32 303-4780 ......................10-20 305-2109 ........... 10-19, 10-20 309-6238.......................... 6-5
299-0343 ...................... 10-50 303-4782 .................. 3-3, 3-5 305-5426 ............... 5-13, 5-23 309-6258.......................... 2-7
299-0354 ........................ 11-5 303-4787 ......................10-16 305-5427 ........................ 5-19 309-6261.......................... 9-9
299-0498 ........................ 7-11 303-4788 1-4, 4-11, 4-25, 8-4, 305-5428 ........................ 5-19 309-6262.......................... 9-9
299-0611 ........................ 9-41 9-27, 10-19, 305-544910-31, 10-32, 10-33, 309-6263.......................... 2-3
299-0821 ................. 5-7, 5-19 10-20 10-37, 10-38, 309-6266........................ 9-13
299-0834 ........................ 7-11 303-4789 ........................4-10 10-46, 10-55, 309-6268........................ 8-23
299-0903 ........................ 9-41 303-4796 ........................8-23 10-69 309-6269........................ 8-23
299-0921 ........................ 6-23 303-4836 ........................1-14 305-545010-32, 10-33, 10-45, 309-6270........................ 8-25
299-0922 ........................ 6-23 303-4911 ........................1-12 10-46 309-6271........................ 8-25
299-0924 ........................ 6-23 303-4939 ........................11-4 305-5502 ........... 10-44, 10-49 309-6272.......................... 2-3
299-0925 ........................ 6-23 303-4940 ........................11-9 305-5503 10-32, 10-37, 10-45 309-6273.......................... 2-3
299-0928 ........................ 6-23 303-4941 ........................11-5 305-6033 ............... 5-23, 5-25 309-6274........................ 9-41
299-0949 .....1-17, 6-32, 8-23, 303-4942 ........................11-4 308-9131 ............... 1-12, 4-25 309-6275.......................... 2-7
8-25, 8-27 303-4943 .............. 11-4, 11-9 309-2837 .......................... 1-4 309-6276............... 8-25, 8-27
299-0953 ........................ 7-11 303-4944 ........................11-4 309-2838 ........................ 1-13 309-6278........................ 9-13
299-0967 ........................ 7-11 303-4945 ........................11-4 309-2839 ........................ 1-13 309-6279.......................... 9-9
299-0983 ........................ 5-15 303-4946 ........................11-4 309-2840 .......................... 1-4 309-6291.......................... 2-7
299-0986 ........................ 7-11 303-4947 ........................11-4 309-2845 ................. 1-4, 4-10 309-6292.......................... 2-7
299-6637 ........................ 6-23 303-4949 ........................11-5 309-2849 .......................... 4-7 309-6293.......................... 2-7
299-7103 ...... 5-13, 5-15, 5-19 303-4950 ........................11-4 309-2852 .......................... 4-7 309-6294.......................... 2-3
299-7106 10-31, 10-33, 10-45 303-4955 ......................10-20 309-2854 .......................... 1-4 309-6295.......................... 2-7
299-710710-32, 10-38, 10-44, 303-4956 ......................10-19 309-2855 .......................... 4-7 309-6300.......................... 2-7
10-45, 10-53 303-4957 .................. 3-3, 3-5 309-2924 .......................... 2-3 309-6301................. 8-27, 9-9
299-7134 ........5-9, 5-13, 5-23 303-4960 ........................11-4 309-2931 .......................... 4-4 309-6302........................ 9-13
299-7156 ........5-9, 5-13, 5-23 303-4962 ........................11-4 309-2932 ......4-15, 4-21, 4-25 309-6303.......................... 9-9
299-7161 ................. 5-7, 5-19 303-496910-32, 10-37, 10-38, 309-2933 ............2-3, 9-3, 9-7 309-6305.......................... 2-3
299-7170 ............... 5-13, 5-23 10-49, 10-53, 309-2934 .......................... 5-3 309-6306.......................... 9-9
13-2 TH255C 31200721

PART NUMBER INDEX
309-6307 ........................ 9-13 312-3295........................ 10-6 316-9020 ........................ 9-27 317-8665...................... 10-13
309-6309 ........2-9, 8-25, 8-27 312-3296........................ 10-7 317-0089 ...................1-4, 6-4 317-8666...................... 10-13
309-63102-9, 6-35, 8-25, 8-27 312-3299........................ 10-7 317-3265 .......................... 1-5 317-8667...................... 10-19
309-6311 ........................ 8-23 312-3302.......................... 1-5 317-3268 ........................ 5-25 317-8668................. 6-5, 6-25
309-6322 .......................... 8-4 312-3310...................... 10-57 317-3270 ...................... 10-16 317-8670........................ 6-25
309-6323 ........................ 9-27 312-3330........................ 10-7 317-3292 .......................... 2-7 317-8671........................ 6-28
309-6325 ........................ 8-11 312-3332...................... 10-16 317-3293 .......................... 2-7 317-8681........................ 6-28
309-6326 ........................ 7-11 312-3338.......................... 2-9 317-3318 ........................ 1-17 317-8683.......................... 6-5
309-6334 ........................ 9-41 312-3342........................ 5-27 317-3320 ........................ 8-25 317-8684.......................... 7-9
309-6335 ...................... 10-13 312-3344........................ 8-33 317-3321 .......................... 8-8 317-8685........................ 6-18
309-6346 8-3, 8-7, 8-15, 8-17 312-3346.......................... 2-9 317-3323 ........................ 8-27 317-8687........................ 6-29
309-6347 ............... 2-13, 8-11 312-3347........................ 10-6 317-3332 ........................ 9-27 317-8688........................ 6-21
309-6348 ........................ 8-29 314-5315........................ 11-4 317-3333 ........................ 9-27 317-8689.......................... 6-6
309-6349 .......................... 8-4 314-5316........................ 11-5 317-3334 ........................ 9-27 317-8690........................ 6-25
309-6351 .......................... 8-7 314-5318........................ 11-4 317-3335 ........................ 9-27 317-8697........................ 6-28
309-6354 ........................ 8-29 314-5319........................ 11-9 317-3339 .......................... 5-3 317-8698................. 6-5, 6-25
309-6355 ........................ 8-27 314-5320........................ 11-4 317-3340 ........................ 9-27 317-8699.......................... 6-5
309-6359 ........................ 8-27 314-5321........................ 11-4 317-5982 .......................... 8-8 317-8700........................ 6-21
309-6360 ........................ 9-41 314-5322........................ 11-4 317-5983 .......................... 8-3 317-8701........................ 6-21
309-6361 ........................ 4-14 314-5323........................ 11-4 317-6317 ...................... 10-13 317-8702........................ 6-21
309-6404 ................. 2-9, 2-11 314-5324........................ 11-4 317-6318 ...................... 10-13 317-8703........................ 6-21
309-6421 ........................ 8-27 314-5325........................ 11-4 317-6319 ...................... 10-13 317-8704................. 6-5, 6-21
309-6422 ........................ 8-27 314-5326............... 11-4, 11-9 317-6320 ...................... 10-13 317-8705........................ 6-21
309-6425 ........................ 8-27 314-5327........................ 11-4 317-6321 ...................... 10-13 317-8706........................ 6-21
309-6426 ........................ 8-27 315-4196........................ 10-7 317-6322 .......................... 7-9 317-8707........................ 6-21
309-6429 ........................ 9-17 315-4214........................ 6-37 317-6324 .......................... 7-9 317-8709........................ 6-21
309-6430 ................... 9-3, 9-7 315-4248.......... 9-3, 9-7, 9-13 317-6327 ...................... 10-13 317-8711............... 6-28, 6-32
309-6434 ...................... 10-61 315-4249.......................... 9-3 317-6332 ........................ 6-17 317-8712............... 6-28, 6-32
309-6458 ........................ 2-13 315-4250................... 9-3, 9-7 317-6338 ...........10-46, 10-49 317-8713........................ 6-25
309-6461 ........................ 4-21 315-4251................... 9-3, 9-7 317-6342 .......................... 6-4 317-8715.......................... 6-6
309-8523 .......................... 2-9 315-4252.......................... 9-3 317-6343 .......................... 6-4 317-8717............... 8-25, 8-27
309-8524 ........................ 9-21 315-4253. 9-3, 9-7, 9-13, 9-17 317-6344 ...............6-28, 6-32 317-8718........................ 8-27
309-8533 ........2-9, 2-13, 9-21 315-4254. 9-3, 9-9, 9-11, 9-13 317-6345 ........................ 6-28 317-8719.......................... 8-3
309-8558 ................. 2-9, 9-21 315-4255................... 9-3, 9-7 317-6347 .......................... 7-9 317-8720........................ 9-41
309-8559 ................. 2-9, 9-21 315-4256........................ 9-13 317-6359 ........................ 6-18 317-8722............. 6-21, 10-11
309-8561 .......................... 2-9 315-4257........................ 9-13 317-6360 ........................ 6-18 317-8723................. 6-5, 6-25
309-8563 ........................ 6-28 315-4258............... 9-13, 9-17 317-6364 ........................ 6-28 317-8726...................... 10-11
309-9039 .......................... 5-3 315-4259............... 9-13, 9-17 317-6365 ...............6-28, 6-32 317-8727.......................... 8-4
309-9154 ........................ 1-19 315-4260........................ 9-13 317-6366 ...................... 10-13 318-4658........ 6-5, 6-32, 6-33
309-9155 .......................... 3-5 315-4261........................ 9-13 317-6367 .............6-17, 10-11 318-4660...................... 10-13
309-9162 ...................... 10-13 315-4262............... 9-13, 9-17 317-6368 .............6-17, 10-11 318-4661...................... 10-13
309-9164 ...................... 10-16 315-4263........................ 9-17 317-6369 .............6-17, 10-11 318-4662...................... 10-13
309-9166 ........................ 1-20 315-4264........................ 9-17 317-6370 .............6-17, 10-11 318-4664........................ 10-6
309-9179 ........................ 3-13 315-4265........................ 9-17 317-6371 ........................ 6-28 318-4669...................... 10-11
309-9180 ........................ 3-13 315-4266.......................... 9-9 317-6372 ...................... 10-65 318-4678...................... 10-19
309-9181 ........................ 3-13 315-4267.......................... 9-9 317-6373 ........................ 8-13 318-4683...................... 10-19
309-9182 ........................ 3-23 315-4268.......................... 9-9 317-6374 .................6-6, 10-3 318-4684........................ 6-29
309-9184 ..........3-3, 3-5, 3-17 315-4269.......................... 9-9 317-6375 ........................ 10-7 318-4686...................... 10-11
309-9185 .......................... 3-5 315-4270.......................... 9-9 317-6377 ...............6-17, 7-11 318-4687...................... 10-11
309-9186 .......................... 3-5 315-4271.......................... 9-9 317-6379 ...................... 10-16 318-4691........................ 3-19
309-9191 ........................ 1-19 315-4272.......................... 9-9 317-6380 .......................... 7-9 318-4692........................ 3-19
309-9192 ................... 3-3, 3-5 315-4273.......................... 9-9 317-6382 .......................... 8-3 318-4693.......................... 2-9
309-9193 ........................ 1-19 315-4277........................ 9-13 317-6384 ...... 6-6, 6-17, 6-21, 318-4696.......................... 2-9
309-9194 ........................ 1-19 315-4278................... 9-3, 9-7 6-28, 6-29, 6-32, 318-4702.......................... 2-9
310-7066 ........................ 1-14 315-4279............... 9-13, 9-17 6-35, 7-3, 10-16 318-4704........ 2-9, 2-11, 2-13
311-3898 ........................ 10-8 315-4280............... 2-13, 8-27 317-6385 ........................ 6-17 318-4705........ 2-9, 2-11, 2-13
312-3278 ............... 6-33, 10-6 316-7999...................... 10-20 317-6386 .......................... 8-3 318-4719.......................... 2-9
312-3279 ........................ 10-6 316-8000...................... 10-20 317-8663 ...................... 10-13 318-4725.......................... 2-9
312-3282 .......................... 2-9 316-9019........................ 1-19 317-8664 ...................... 10-13 318-4732............... 4-23, 6-37
31200721 TH255C 13-3

PART NUMBER INDEX
318-4734 .......................... 5-3 322-0648 ..........................5-9 322-0730 ........................ 6-13 323-5644...................... 10-16
319-1555 .......................... 2-9 322-0649 ..........................5-9 322-0731 ........................ 6-13 323-5645........................ 6-21
319-7632 ...................... 10-20 322-0652 ..........................5-9 322-0732 ........................ 6-13 323-5646...................... 10-16
319-7633 ...................... 10-20 322-0653 ................ 5-9, 5-21 322-0733 ........................ 6-13 323-5737........................ 3-13
319-7636 ........................ 6-29 322-0655 ................ 5-9, 5-21 322-0734 ........................ 6-13 323-5738........................ 3-13
319-7637 .......................... 7-9 322-0656 ..........................5-9 322-0735 ........................ 6-13 323-5841.......................... 5-5
319-7641 .......................... 6-6 322-0657 ................ 5-9, 5-21 322-0736 ........................ 6-13 323-6120.......................... 5-3
319-7657 .......................... 7-9 322-0658 ................ 5-9, 5-21 322-0737 ........................ 6-13 323-6668........................ 11-9
319-7658 ........................ 9-35 322-0660 ....... 5-9, 5-15, 5-21 322-0740 ........................ 6-13 323-6829........................ 6-17
319-7661 ........................ 7-11 322-0662 ................ 5-9, 5-21 322-0741 ............... 5-13, 5-23 323-6830........................ 1-13
319-7662 ........................ 7-11 322-0663 ..........................5-9 322-0743 ........................ 5-13 323-6957.......................... 1-6
319-7663 ........................ 7-11 322-0664 ................ 5-9, 5-21 322-0744 ............... 5-13, 5-23 323-6958.......................... 1-5
319-7670 ........................ 9-37 322-0665 ..........................5-9 322-0745 ........................ 5-13 323-6959.......................... 1-5
319-7671 ........................ 9-37 322-0666 ..........................5-9 322-0746 ........................ 5-13 323-7225.......................... 7-3
319-7672 ........................ 9-37 322-0667 ..........................5-9 322-0749 ............... 5-13, 5-23 323-7231................. 4-7, 4-11
319-7673 ........................ 9-41 322-0668 ..........................5-9 322-0750 ........................ 5-13 323-723610-25, 10-37, 10-38,
319-7676 ........................ 6-28 322-0669 ..........................5-9 322-0751 ............... 5-13, 5-23 10-57, 10-69
319-7677 ........................ 6-28 322-0670 ..........................5-9 322-0752 ............... 5-13, 5-23 323-7242........................ 9-37
319-7678 ........................ 6-28 322-0671 ..........................5-9 322-0753 ............... 5-13, 5-23 323-7256........................ 11-6
319-7679 ........................ 6-28 322-0672 ..........................5-9 322-0766 ........................ 5-13 323-7259........................ 11-4
319-7680 ........................ 6-28 322-0673 ..........................5-9 322-0767 ........................ 5-13 323-7260........................ 11-9
319-7681 ........................ 6-28 322-0674 ..........................5-9 322-0771 ..........5-7, 5-9, 5-19 323-7265........................ 4-14
319-7682 .......................... 7-9 322-0675 ..........................5-9 322-0772 ............... 5-13, 5-23 323-8148........................ 10-6
319-7683 .......................... 7-9 322-0676 ..........................5-9 322-0775 ............... 5-13, 5-23 323-8658........................ 8-23
319-7684 .......................... 7-9 322-0678 ..........................5-9 322-0778 ........................ 5-21 323-8659........................ 8-27
319-7685 .......................... 7-9 322-0679 ........................5-10 322-0780 ........................ 5-19 323-8660........................ 8-27
319-7686 .......................... 7-9 322-0680 ........................5-10 322-0781 ........................ 5-19 323-8661........................ 8-23
319-7687 .......................... 7-9 322-0682 ....... 5-7, 5-10, 5-19 322-0782 ........................ 5-19 323-8663........................ 8-25
319-7688 ........................ 9-41 322-0684 ........................5-10 322-0783 ........................ 5-21 323-8664........................ 8-25
319-7689 ........................ 9-41 322-0685 ........................5-23 322-0786 ........................ 9-21 324-6469.......................... 1-5
319-7690 ........................ 9-41 322-0686 ........................5-15 322-0787 ........................ 9-21 324-6470.......................... 1-5
319-7691 ........................ 9-41 322-0689 ........................5-15 322-0788 ........................ 9-21 324-6661........................ 10-6
319-7692 .......................... 7-9 322-0692 ........................5-15 322-0789 ........................ 9-21 324-9476........................ 11-5
319-7693 .......................... 7-9 322-0693 ........................5-15 322-0791 ........................ 9-21 325-4915........................ 10-8
319-7694 .......................... 7-9 322-0694 ........................5-15 322-0792 ........................ 9-21 325-8145...................... 10-19
319-7695 .......................... 7-9 322-0695 .............. 5-13, 5-15 322-0794 ........................ 5-15 325-8146...................... 10-19
319-7696 .......................... 7-9 322-0696 ........................5-15 322-0795 .......................... 5-9 325-8147............... 6-5, 10-11
319-7703 ........................ 6-28 322-0697 ........................5-15 322-0796 .......................... 5-9 325-8291........................ 8-15
319-7704 ........................ 8-13 322-0698 ........................5-15 322-0798 ........................ 5-21 325-9331........................ 4-17
319-7705 .......................... 8-7 322-0699 ........................5-15 322-0799 ............... 6-13, 6-17 326-0480........................ 6-21
319-7706 ........................ 6-28 322-0700 ........................5-15 322-0803 ........................ 6-13 326-0481........................ 6-21
319-7707 ........................ 6-29 322-0701 ........................5-21 322-0805 ........................ 6-13 326-0970...................... 10-20
319-7708 ........................ 6-28 322-0702 ........................5-15 322-0807 ........................ 6-13 326-0971...................... 10-20
319-7709 ........................ 6-35 322-0703 ........................5-15 322-0808 ........................ 6-13 326-1034........................ 5-25
319-7710 ........................ 7-11 322-0704 ........................5-15 322-0816 ............... 5-23, 5-25 326-1145.......................... 7-3
320-0499 ........................ 6-13 322-0705 ........................5-15 322-4838 10-33, 10-37, 10-38 326-1146.......................... 7-3
320-0508 ........................ 6-13 322-0706 ........................5-15 323-4794 ........................ 6-28 326-1147.......................... 7-3
320-0533 ........................ 6-13 322-0708 ........................5-15 323-4795 ........................ 6-28 326-1160........................ 11-5
321-0556 ........................ 3-23 322-0709 ........................5-15 323-4796 ........................ 6-28 326-1162........................ 11-6
321-4066 .......................... 1-5 322-0710 ........................5-15 323-4797 ........................ 6-28 327-0773........................ 6-21
321-5874 .......................... 6-5 322-0711 ........................5-15 323-4798 ........................ 6-28 327-1769........................ 2-11
322-0638 ............... 8-19, 8-21 322-0712 ........................5-15 323-4799 ....6-17, 6-28, 10-11 327-5529................. 2-9, 8-29
322-0640 .......................... 5-9 322-0714 ................ 5-7, 5-19 323-4800 ........................ 6-28 327-5530................. 2-9, 8-29
322-0641 ............... 5-13, 5-23 322-0715 ................ 5-7, 5-19 323-4802 ........................ 6-28 327-5627............. 2-13, 10-13
322-0643 .......................... 5-9 322-0716 ........................5-21 323-4804 ........................ 6-28 327-5636........................ 8-27
322-0644 .......................... 5-9 322-0719 ........................5-21 323-5615 ........................ 11-4 327-6271........................ 3-23
322-0645 .......................... 5-9 322-0721 ........................6-13 323-5616 ........................ 11-4 327-6272........................ 3-23
322-0646 ........................ 5-21 322-0728 ........................6-13 323-5628 .......................... 8-8 327-6273........................ 3-15
322-0647 ................. 5-9, 5-21 322-0729 ........................5-21 323-5642 ........................ 1-17 327-6274........................ 3-15
13-4 TH255C 31200721

PART NUMBER INDEX
327-6276 ..........3-7, 3-9, 3-11 328-7285...................... 10-31 331-3773 ...................... 10-16 334-410110-38, 10-39, 10-44,
327-6277 .......................... 3-7 328-9554........................ 8-11 331-38904-7, 4-10, 4-11, 8-33 10-45
327-6279 ................... 3-7, 3-9 328-9686................. 1-4, 4-10 331-4387 ........................ 4-21 334-412810-37, 10-38, 10-57,
327-6281 ................... 3-7, 3-9 329-2454.......................... 8-4 331-5721 ...............1-20, 1-25 10-69
327-6282 ................... 3-7, 3-9 329-2475........................ 1-12 331-6117 .......................... 1-6 334-4129...................... 10-61
327-6283 ................... 3-7, 3-9 329-3624.......................... 1-5 331-6125 ........................ 6-13 334-5135................... 1-5, 4-7
327-6284 ........................ 9-23 329-3630........................ 11-6 331-6271 .......................... 6-5 334-5137........................ 1-13
327-6285 ............... 3-11, 9-23 329-3635............... 11-4, 11-9 331-6272 .......................... 6-5 334-5138........................ 1-13
327-6286 ......3-11, 3-25, 9-23 329-3667........................ 11-4 331-6273 .......................... 6-5 334-5141........................ 8-29
327-6287 ........................ 9-23 329-7311........................ 8-13 331-6274 .......................... 6-5 334-5143........... 10-55, 10-57
327-6290 ........................ 3-15 329-9750........................ 9-27 331-6880 . 5-5, 5-17, 8-4, 8-8, 334-586410-31, 10-32, 10-44,
327-6291 ........................ 3-15 329-9752........................ 9-27 8-11 10-46
327-6292 ........................ 3-15 329-9753........................ 9-27 331-6881 ........................ 8-13 334-586610-32, 10-38, 10-53,
327-6293 ........................ 3-15 330-3808........................ 10-6 331-9982 ...................... 10-13 10-71
327-6294 ........................ 3-15 330-4240........................ 3-15 332-1989 ........................ 4-14 334-5867........... 10-31, 10-49
327-6295 ........................ 3-15 330-4242.......................... 3-5 332-3109 ...................... 10-11 334-586810-31, 10-33, 10-38,
327-6296 ........................ 3-15 330-4243.......................... 3-7 333-0705 ........................ 3-25 10-71
327-6297 ........................ 9-23 330-4244........................ 3-25 333-0706 ........................ 3-25 334-5869 10-38, 10-45, 10-49
327-6298 ........................ 3-15 330-4920........................ 11-4 333-0707 ........................ 3-25 334-587010-32, 10-33, 10-45,
327-6299 ........................ 3-15 330-4921........................ 11-4 333-0708 ........................ 3-25 10-46, 10-50
327-6300 ........................ 3-15 330-4923........................ 11-4 333-0709 ........................ 3-25 334-587110-25, 10-31, 10-32,
327-6301 ........................ 3-15 330-5803.......................... 1-4 333-0710 ........................ 3-25 10-33, 10-37,
327-6302 ........................ 3-15 330-6145............... 2-13, 8-27 333-0711 ........................ 3-25 10-38, 10-46,
327-6303 ........................ 3-15 330-8103........................ 6-32 333-0712 ........................ 3-25 10-50, 10-55,
327-6304 ........................ 3-15 330-8251........................ 6-12 333-0713 ........................ 3-25 10-69, 10-71
327-6305 ........................ 3-15 330-8257........................ 6-12 333-0714 ........................ 3-25 334-587210-38, 10-39, 10-44,
327-6306 ........................ 3-15 330-8271........................ 6-13 333-0715 ........................ 3-25 10-45, 10-50
327-6307 ............... 9-23, 9-25 330-8273........................ 6-12 333-0738 .......................... 7-3 334-5873 10-55, 10-59, 10-63
327-6308 ............... 9-23, 9-25 330-8274........................ 6-12 333-5006 ........................ 6-29 334-587410-32, 10-44, 10-49,
327-6309 ........................ 9-23 330-8275........................ 6-12 333-5007 ........................ 6-29 10-53
327-6310 ............... 9-23, 9-25 330-8277........................ 6-12 333-7969 .......................... 1-5 334-5875...................... 10-65
327-6311 ............... 9-23, 9-25 330-8278........................ 6-12 333-9864 ........................ 3-17 334-5876........... 10-55, 10-57
327-6312 ............... 9-23, 9-25 330-8279........................ 6-12 334-0270 ........................ 6-29 334-5877........................ 1-19
327-6313 ............... 9-23, 9-25 330-8280........................ 6-12 334-0274 ...............9-23, 9-25 334-5878...................... 10-53
327-6314 ............... 9-23, 9-25 330-8282........................ 6-12 334-0276 ........................ 9-23 334-5880 10-31, 10-44, 10-49
327-6316 ........................ 9-23 330-8283........................ 6-12 334-0284 ........................ 9-27 334-5883...................... 10-38
327-6317 ........................ 3-23 330-8284........................ 6-12 334-1319 ........................ 8-25 335-151610-32, 10-37, 10-38,
327-6318 ........................ 3-23 330-9056........................ 6-12 334-1320 ........................ 8-25 10-45
327-6319 ........................ 9-23 330-9057........................ 6-12 334-2325 .......................... 7-3 335-7584................. 1-4, 4-10
327-6320 ..........3-7, 3-9, 3-11 330-9058................. 6-9, 6-12 334-2326 .......................... 7-3 335-8092...................... 10-37
327-6321 ................... 3-7, 3-9 330-9059........................ 6-12 334-2327 .......................... 7-3 335-8096 10-37, 10-45, 10-49
327-6323 ................... 3-7, 3-9 330-9060........................ 6-12 334-2328 .......................... 7-3 336-3498........................ 1-19
327-6324 ................... 3-7, 3-9 330-9062........................ 6-12 334-2329 .......................... 7-3 336-3499........................ 1-19
327-6325 3-7, 3-9, 3-11, 3-15 330-9063........................ 6-12 334-2330 .......................... 7-3 336-3523.......................... 3-3
327-6326 ................... 3-7, 3-9 330-9064........................ 6-12 334-2331 .......................... 7-3 336-7167........................ 6-25
327-6327 ............... 3-11, 3-15 330-9065........................ 6-12 334-2332 .......................... 7-3 336-7168........................ 6-25
327-6328 3-7, 3-9, 3-11, 3-15 330-9066........................ 6-12 334-2333 ........................ 9-41 336-7169........................ 6-25
327-6329 ..........3-7, 3-9, 3-11 330-9068........................ 6-12 334-4037 ........................ 8-15 336-7170........................ 6-25
327-6330 ............... 3-11, 9-23 330-9069........................ 6-12 334-4038 ........................ 8-19 336-7171........................ 6-25
327-63313-7, 3-25, 9-23, 9-25 330-9070........................ 6-12 334-4044 ........................ 8-11 336-7619.......................... 1-6
327-6332 ................. 3-7, 3-15 330-9716........................ 6-12 334-4045 ........................ 8-11 336-8829........................ 1-14
327-6333 ..........3-7, 3-9, 3-15 330-9834.......................... 7-9 334-4047 ........................ 8-13 336-9881........................ 1-19
327-6334 ................. 3-7, 3-15 331-0090...................... 10-16 334-4054 ........................ 8-11 337-8675........................ 3-21
327-6335 ........................ 3-23 331-0934........................ 10-3 334-4058 .......................... 8-3 337-8676........................ 3-21
327-6765 .......................... 2-9 331-3251.......................... 3-9 334-4059 .......................... 8-3 337-8677........................ 3-21
327-6839 .......................... 8-4 331-3252........................ 3-11 334-4060 .......................... 8-7 337-8678.......................... 3-5
328-3203 ........................ 1-17 331-3595........... 10-44, 10-49 334-4062 .......................... 8-7 338-3286...................... 10-19
328-3324 .......................... 6-6 331-3771............... 4-23, 6-37 334-4063 .......................... 8-7 339-8037................. 3-9, 3-11
328-3716 ........................ 6-29 331-3772........................ 4-25 334-4065 ........................ 4-14 339-8038................. 3-9, 3-11
31200721 TH255C 13-5

PART NUMBER INDEX
339-8039 ................. 3-9, 3-11 351-4348 ......................10-55 362-8016 10-44, 10-45, 10-50 415-3216.......................... 1-5
339-8040 ................. 3-9, 3-11 351-4349 ......................10-16 362-8042 ...................... 10-32 417-1224........................ 3-35
339-8041 ................. 3-9, 3-11 353-3503 ........................6-28 363-7725 ........................ 6-12 417-2855.......................... 8-3
339-8043 .......................... 3-9 353-3506 ......................10-67 364-5356 ........................ 3-13 418-3397.......................... 6-4
339-8044 ........................ 3-11 353-3507 ........................6-28 364-9559 .......................... 7-7 418-4416........................ 8-17
339-8046 ........................ 3-11 353-5599 ........................8-11 367-4099 ...................... 10-32 418-4417........................ 8-17
339-8047 ........................ 3-11 353-8462 ......................10-59 368-961610-25, 10-44, 10-45, 418-4522............... 8-15, 8-17
339-8048 ........................ 9-25 353-8463 ......................10-16 10-46, 10-50, 418-4523............... 8-15, 8-17
339-8049 ........................ 9-25 353-8464 ......................10-55 10-53, 10-55, 419-0668...................... 10-11
339-8050 ........................ 3-11 353-8465 ......................10-16 10-59 419-4525........................ 6-29
339-8051 ........................ 3-11 353-8466 ......................10-16 374-9419 ...................... 10-11 419-4548........................ 6-28
339-8052 ........................ 3-11 355-2220 ........................11-6 375-6900 ........................ 2-11 420-2325.......................... 2-3
339-8053 ........................ 3-11 355-4771 .............. 6-39, 6-41 376-0508 ................... 3-3, 3-5 420-3170.......................... 2-3
340-5277 .......................... 5-5 357-0088 ........................5-27 378-9703 ........................ 10-8 421-2305........................ 11-5
340-7564 ........................ 6-29 357-4399 ..........................8-3 384-3682 ...................... 10-37 421-2306........................ 11-5
340-7565 ........................ 6-29 357-6165 ......................10-50 385-5815 ........................ 10-8 421-3805........................ 6-37
340-7566 ........................ 6-12 358-5387 ........................10-6 386-0145 ............... 5-13, 5-23 421-5496........................ 10-7
341-1724 ........................ 1-17 358-5390 ........................10-6 388-4041 ........................ 10-7 421-5531.......................... 6-5
343-2927 .......................... 7-9 362-2106 ........................3-25 389-3455 ........................ 1-12 421-5532.......................... 2-3
343-2928 ........................ 5-25 362-3752 ........................3-17 389-3458 ........................ 4-14 421-6077........................ 9-41
343-2931 ........................ 6-21 362-3753 ........................3-17 389-3532 ........................ 4-14 421-7700............... 6-28, 6-32
343-2933 ........................ 6-12 362-3754 ........................3-17 390-005710-25, 10-55, 10-59, 421-8455........................ 11-5
343-2934 ............. 6-17, 10-11 362-3755 ........................3-17 10-65 422-7178.......................... 6-6
343-2935 ............... 6-17, 6-29 362-3756 ........................3-17 396-6897 ........................ 8-21 422-7180........................ 6-29
343-2938 ............... 1-17, 6-12 362-3757 ........................3-17 396-6910 ........................ 1-14 423-2467...... 6-18, 6-28, 6-33
343-2939 ........................ 6-12 362-3758 ........................3-17 396-6953 ........................ 8-21 425-9078........................ 11-6
343-2947 ........................ 6-12 362-3759 ........................3-17 396-7053 .......................... 9-7 425-9082........................ 11-5
343-2948 ...................... 10-11 362-3760 ........................3-17 396-7084 .......................... 9-7 428-7984........................ 4-17
343-7049 ........................ 6-35 362-3761 ........................3-17 396-7988 .......................... 2-3 428-7985........................ 4-17
344-2082 ...................... 10-20 362-3762 ........................3-17 396-7991 ........................ 8-17 428-7987........................ 4-17
344-2094 ............... 8-19, 8-21 362-3763 ........................3-17 396-8709 .......................... 9-7 430-5089........................ 10-7
344-2095 ............... 8-19, 8-21 362-3764 ........................3-17 396-8710 .......................... 9-7 436-2901........................ 5-15
344-2096 ............... 8-19, 8-21 362-3765 ........................3-17 396-8711 .......................... 9-7 437-1924.......................... 2-9
344-2098 ............... 8-19, 8-21 362-3766 ........................3-17 398-2033 ........................ 11-5 437-1925.......................... 2-9
344-2104 ............... 8-19, 8-21 362-3768 ........................3-17 398-2398 ........................ 10-6 437-7653.......................... 4-4
344-3277 .......................... 5-9 362-3769 ........................3-17 398-2399 ........................ 10-6 438-0878........................ 6-17
344-3278 ........................ 5-15 362-3770 ........................3-17 398-8041 ........................ 4-14 441-6962.......................... 1-4
344-3304 ........................ 6-21 362-3771 ........................3-17 399-1402 ........................ 2-13 441-9208.......................... 4-4
344-3305 ........................ 6-12 362-3772 ........................3-17 399-7789 ........................ 10-7 441-9209.......................... 4-4
344-7165 ........... 10-47, 10-49 362-3773 ........................3-17 399-7818 ........................ 11-5 443-3877........................ 6-25
344-7185 ........................ 1-19 362-3774 ........................3-17 3B-4503............................ 1-6 443-3878........................ 6-25
344-7188 ................. 2-9, 8-29 362-3775 ........................3-17 3B-4504................... 6-4, 6-12 443-5811........................ 6-28
345-1792 ........................ 8-29 362-3776 ........................3-17 3B-5317.......................... 3-29 443-5812........................ 6-28
345-1793 ........................ 8-29 362-3777 ........................3-17 3B-8489........2-11, 2-13, 3-29 443-5813........................ 6-28
345-6962 ................. 5-9, 5-21 362-3778 ........................3-17 3E-3386............. 10-59, 10-63 443-6295............. 4-25, 10-20
345-6963 ................. 5-9, 5-21 362-3779 ........................3-17 3E-7404................. 4-17, 4-19 443-6296................. 1-4, 4-25
345-6964 ........................ 5-15 362-4931 ......................10-38 3E-9860.......................... 6-17 443-6297...................... 10-20
345-6965 ........................ 5-15 362-4935 ......................10-33 3F-5108.......................... 3-29 443-6298...................... 10-20
345-7560 ............... 1-20, 1-23 362-5397 ......................10-31 3K-6197.......................... 8-27 443-6346........... 10-19, 10-21
346-8331 ........................ 1-19 362-6354 ......................10-53 3S-2093.......................... 6-18 444-1538........................ 6-21
348-8517 ............... 1-23, 1-25 362-6364 ......................10-26 415-2292 ...................... 10-63 444-1539........................ 6-21
349-8582 ........................ 1-17 362-6740 ......................10-38 415-3057 ............... 8-15, 8-17 444-1540........................ 6-21
349-8583 ........................ 1-17 362-6741 .......... 10-46, 10-49 415-3058 ............... 8-15, 8-17 444-3401........................ 4-14
349-8584 ........................ 1-17 362-6742 .......... 10-44, 10-49 415-3059 ............... 8-15, 8-17 444-3404........................ 6-23
349-8588 ........................ 1-17 362-8011 .......... 10-46, 10-50 415-3060 ........................ 8-17 444-3406.......................... 1-4
349-8589 ........................ 8-21 362-8012 .......... 10-46, 10-50 415-3061 .......................... 8-7 444-3407........................ 4-15
350-0501 .......................... 3-3 362-801310-44, 10-45, 10-46, 415-3063 ........................ 10-8 444-3408........................ 4-15
350-0509 ........................ 3-17 10-50, 10-65 415-3064 ........................ 10-8 444-3409.......................... 8-8
351-4347 ...................... 10-16 362-8014 .......... 10-45, 10-49 415-3214 .......................... 1-5 444-3410.......................... 8-8
13-6 TH255C 31200721

PART NUMBER INDEX
444-5040 ........................ 4-17 445-9977........................ 1-13 446-9804 ...................... 10-16 447-5376........................ 1-13
444-6268 ........................ 8-31 445-9979........................ 1-14 446-9805 ........................ 10-7 447-5377............... 11-4, 11-9
444-7949 ........................ 4-17 445-9980........................ 1-14 446-9806 ........................ 6-37 447-6884.......................... 4-4
444-7950 ........................ 4-19 445-9981........................ 4-15 446-9807 ........................ 10-7 447-6886.......................... 4-7
444-7951 ........................ 10-3 445-9982........................ 1-12 447-0427 . 1-4, 1-5, 1-6, 1-19, 447-6887.......................... 4-4
444-7952 ............... 4-23, 6-37 445-9984........................ 1-14 1-20 447-6888.......................... 4-4
444-7953 ........................ 4-17 445-9985........................ 1-14 447-0432 ........................ 5-25 447-6889.......................... 4-4
444-7954 ........................ 4-17 445-9986........................ 1-13 447-0436 ........................ 1-19 447-6891.......................... 4-4
444-7955 ........................ 4-19 446-1033.......................... 8-3 447-0437 ...............1-19, 1-20 447-6892.......................... 4-4
444-7956 ........................ 4-17 446-1034.......................... 8-8 447-0438 ...............1-19, 1-20 447-6894........................ 1-13
444-7957 ........................ 4-17 446-1035........................ 4-15 447-0439 . 1-4, 1-5, 1-6, 1-19, 447-6895........................ 1-13
444-7958 ........................ 4-17 446-1036.......................... 8-3 1-20 447-6897........................ 4-11
444-7959 ........................ 4-19 446-1037.......................... 8-3 447-0440 .................1-4, 1-19 447-6898........................ 4-11
444-7960 ............... 4-19, 4-21 446-1038.......................... 8-8 447-0441 ........................ 5-25 447-6901.......................... 4-4
444-7961 ............... 4-23, 6-37 446-1039.......................... 8-8 447-0442 ........................ 5-25 447-6903.......................... 8-8
444-7962 ............... 4-23, 6-37 446-1040.......................... 8-8 447-0494 ...............11-4, 11-9 447-7574........................ 1-12
444-7963 .......................... 4-4 446-1041.......................... 8-3 447-0495 ........................ 11-5 447-7575........................ 1-12
445-1422 ........................ 8-29 446-1042........ 8-3, 8-15, 8-17 447-0496 ........................ 6-17 447-7966........ 4-14, 6-33, 7-3
445-1423 ........................ 8-27 446-1043.......................... 8-8 447-0737 ........................ 6-35 447-8466................... 1-4, 1-7
445-1424 ........................ 8-29 446-1044.......................... 8-8 447-0738 ........................ 6-35 447-8467.......................... 4-7
445-1425 ........................ 8-29 446-1045........................ 4-15 447-0739 ........................ 6-35 447-8751........................ 10-6
445-1426 ........................ 8-29 446-1046.......................... 8-3 447-0740 ........................ 1-12 447-9717........................ 4-14
445-1427 ........................ 8-29 446-1047........................ 8-13 447-0741 ........................ 6-35 448-0246........................ 1-19
445-4267 .......................... 5-5 446-1048........................ 4-15 447-0996 ........................ 11-6 448-0247........................ 1-19
445-4268 ........................ 5-17 446-1049.......................... 8-8 447-1046 ........................ 10-7 448-0248........................ 1-20
445-4679 .......................... 8-3 446-1050.......................... 8-3 447-1047 ........................ 10-7 448-0428........................ 4-14
445-4680 .......................... 8-7 446-5255........................ 11-5 447-1049 ........................ 10-3 448-0429........................ 4-23
445-4681 .......................... 8-3 446-5256........................ 11-6 447-1050 ........................ 1-13 448-0430........................ 4-14
445-4694 ........................ 9-29 446-5257........................ 11-6 447-1129 ........................ 1-12 448-0431........................ 4-15
445-4695 ........................ 9-31 446-5260........................ 11-6 447-1417 ........................ 6-37 448-0432........................ 4-15
445-5656 ........................ 4-14 446-5517.......................... 9-7 447-1418 ........................ 6-37 448-1121.......................... 6-4
445-5657 .......................... 4-4 446-5518.......................... 9-7 447-1419 ........................ 6-37 448-1122.......................... 6-4
445-5658 ........................ 9-33 446-7395........................ 6-35 447-1420 ........................ 6-37 448-1123.......................... 6-4
445-6502 .......................... 8-4 446-7499........................ 4-21 447-1421 ........................ 6-37 448-1124.......................... 6-4
445-7436 ........................ 4-25 446-8068........................ 1-12 447-1422 ........................ 6-37 448-1125.......................... 6-4
445-7437 ................. 4-7, 4-11 446-8069........................ 1-12 447-1423 ........................ 6-37 448-1126.......................... 6-4
445-7438 ................. 4-7, 4-11 446-8070........................ 1-12 447-1935 ........................ 1-12 448-2162........................ 5-27
445-7439 ........................ 4-15 446-8071........................ 1-12 447-2686 ........................ 4-14 448-2163........................ 5-27
445-7440 ........................ 4-15 446-8073........................ 1-12 447-2687 ........................ 4-14 448-2172........................ 5-27
445-8453 ........................ 4-21 446-8074........................ 1-12 447-2688 ........................ 4-14 448-3125........................ 6-12
445-8454 ........................ 4-21 446-8889........................ 4-15 447-2689 ........................ 4-14 448-3126................. 6-9, 6-12
445-8455 ........................ 4-21 446-8891........................ 4-15 447-2690 ........................ 4-14 448-3802........................ 1-13
445-8456 ........................ 4-21 446-8892........................ 4-15 447-2691 ........................ 4-14 448-4139........................ 1-12
445-8457 ........................ 4-21 446-8955.......................... 4-4 447-2692 ........................ 4-14 448-4172.......................... 4-4
445-8458 ........................ 4-21 446-9640.......................... 2-3 447-2693 ........................ 4-14 448-4173.......................... 4-4
445-8488 ........................ 1-13 446-9667.......................... 4-7 447-2694 ........................ 4-14 448-4174.......................... 4-4
445-8489 ........................ 1-13 446-9668.......................... 4-7 447-2697 ........................ 4-14 448-4262........................ 6-35
445-8490 ........................ 1-13 446-9670........................ 10-7 447-2698 ........................ 4-14 448-4264............. 6-17, 10-11
445-8578 ........................ 1-12 446-9672.......................... 1-5 447-2699 ........................ 4-14 448-4266.......................... 7-7
445-8579 ........................ 1-12 446-9793............. 6-17, 10-11 447-2700 ........................ 4-14 448-4268........................ 6-35
445-8652 ............... 11-5, 11-9 446-9794...................... 10-13 447-2785 ........................ 6-37 448-4270........................ 6-35
445-8653 ............... 11-5, 11-9 446-9795............. 1-20, 10-13 447-3764 ...................... 10-53 448-4271........................ 6-35
445-8654 ............... 11-5, 11-9 446-9796...................... 10-44 447-3765 .............6-35, 10-71 448-4272........................ 6-35
445-8656 ........................ 11-9 446-9797...................... 10-31 447-3766 ........................ 10-3 448-4275........................ 6-35
445-8657 ........................ 11-9 446-9798............. 10-7, 10-37 447-3767 ...................... 10-13 448-4276.......................... 6-9
445-8659 ........................ 11-5 446-9800........................ 10-6 447-3768 ...................... 10-25 448-4281........................ 6-21
445-8663 ........................ 11-5 446-9801........................ 10-7 447-5298 ........................ 11-5 448-4282...................... 10-11
445-9974 ........................ 1-12 446-9802...................... 10-25 447-5299 ........................ 11-5 448-4286........................ 6-35
445-9976 ........................ 1-13 446-9803...................... 10-25 447-5375 ...............11-4, 11-9 448-4624...... 6-28, 6-33, 6-35
31200721 TH255C 13-7

PART NUMBER INDEX
448-4742 ........................ 6-28 449-2378 .............. 5-13, 5-23 456-1521 ...................... 10-25 463-5618........................ 2-13
448-4744 ............... 6-28, 6-33 449-2379 .............. 5-13, 5-23 456-1528 ........... 10-45, 10-49 463-6867........................ 4-17
448-4745 ........................ 6-35 449-2380 ........................5-13 456-1529 ........... 10-45, 10-49 464-0613........................ 5-27
448-4869 ........................ 9-37 449-2381 .............. 5-13, 5-23 456-153910-25, 10-45, 10-49, 464-1258........ 4-7, 4-11, 8-33
448-4924 ...................... 10-25 449-2382 .............. 5-13, 5-23 10-71 464-1269........................ 4-17
448-8388 ........................ 6-25 449-2383 ........................5-15 456-1554 ........... 10-44, 10-49 464-1331........................ 4-14
448-8493 ........................ 5-27 449-2384 ........................5-15 456-1560 ...................... 10-67 464-3816........................ 8-21
448-8559 .......................... 2-4 449-2386 ........................5-15 456-1564 ...................... 10-53 464-5069.......................... 1-5
448-8560 .......................... 2-4 449-2397 ........................5-21 456-1565 ...................... 10-37 464-8621.......................... 7-7
448-8561 .......................... 2-4 449-2398 ........................5-21 456-156710-25, 10-31, 10-44, 464-8624........................ 3-21
448-8562 .......................... 2-4 449-2399 ........................5-21 10-49 464-8625........................ 3-21
448-8563 .......................... 2-3 449-2787 ........................4-15 456-1577 ...................... 10-53 464-8626........................ 3-21
448-8564 .......................... 2-4 449-3147 ......................10-26 456-1579 ...................... 10-32 464-8627........................ 3-21
448-9082 ........................ 4-25 449-3148 ......................10-26 456-158310-32, 10-38, 10-44, 464-8628........................ 3-19
448-9083 ........................ 4-25 449-3351 ................ 4-7, 4-11 10-45, 10-46, 465-2827. 4-4, 4-7, 4-11, 4-25
448-9086 ........................ 4-25 449-5795 ........................9-27 10-49, 10-50, 466-1151.......................... 3-5
448-9755 .......................... 1-4 450-0307 ........................9-35 10-53 468-5494........................ 3-27
448-9756 .......................... 5-3 450-0308 ........................9-29 456-1585 ...................... 10-53 469-7012.......................... 1-6
448-9759 ........................ 1-20 450-0310 ........................9-29 456-1590 ........... 10-26, 10-32 469-8010...................... 10-16
448-9760 ...................... 10-16 450-0311 ........................9-29 456-1591 ........... 10-46, 10-67 469-8014...................... 10-17
448-9761 .......................... 5-5 450-0312 ........................9-29 456-1598 ...................... 10-26 469-8699.......................... 1-6
448-9762 ........................ 5-17 450-0313 ........................9-29 456-1601 ...................... 10-26 469-8701...................... 10-16
448-9763 ................... 5-5, 8-8 450-0314 ........................9-29 456-5369 ...................... 10-26 471-2121............... 3-33, 6-12
448-9766 ...................... 10-19 450-0315 ........................9-31 456-5402 ...................... 10-25 472-0024.......................... 1-5
449-1956 ........................ 10-3 450-0316 ........................9-31 456-5404 ...................... 10-25 472-7836........... 10-25, 10-50
449-1960 ........................ 10-3 450-0317 ........................9-31 456-5406 ...................... 10-25 472-7921...................... 10-53
449-2077 ........................ 6-17 450-0318 ........................9-31 456-5409 ...................... 10-25 473-0014........................ 1-13
449-2078 ........................ 6-17 450-0319 ........................9-31 456-5410 ...................... 10-25 473-0232...................... 10-25
449-2079 ........................ 6-17 450-0320 ........................9-31 456-8193 ...................... 10-26 473-2656.......................... 8-7
449-2080 ........................ 6-17 450-0322 ........................9-31 457-8027 10-38, 10-44, 10-49 473-297110-31, 10-44, 10-46,
449-2082 .......................... 7-9 450-0326 ........................9-31 458-7529 ...................... 10-25 10-49
449-2083 ........................ 6-21 450-0328 ........................9-31 459-1951 ........................ 4-14 473-3652........... 10-33, 10-37
449-2084 ...................... 10-11 450-0331 ........................9-31 459-3496 ...................... 10-53 473-3669........... 10-33, 10-37
449-2340 ................. 5-7, 5-19 450-0333 ........................9-31 459-3497 10-46, 10-49, 10-53 473-4403........... 10-33, 10-37
449-2353 .......................... 5-7 450-4793 ........................4-14 459-3501 ...................... 10-38 476-3570........................ 6-39
449-2354 .......................... 5-9 450-5971 ........................9-23 459-3505 ...................... 10-25 476-8642........................ 4-14
449-2355 .......................... 5-9 451-7853 ......................10-55 459-3506 ...................... 10-25 476-8913........................ 5-27
449-2356 .......................... 5-9 4520259..........................5-27 459-3508 ...................... 10-25 477-0034........................ 8-13
449-2357 ................. 5-9, 5-21 452-7079 ........................10-7 459-3509 ...................... 10-25 477-1014.......................... 1-6
449-2358 .......................... 5-9 453-0130 ........................1-19 459-5375 ...................... 10-32 477-1735............... 5-13, 5-23
449-2359 .......................... 5-9 453-3482 ........................11-4 459-5700 ........................ 6-41 477-7906........................ 2-13
449-2360 .......................... 5-9 453-3483 ........................11-9 459-6335 ........................ 1-17 477-9071........................ 6-23
449-2361 .......................... 5-9 453-3484 ........................11-4 459-6336 ........................ 1-17 477-9634........................ 2-13
449-2362 .......................... 5-9 453-3485 ........................11-4 460-270710-25, 10-31, 10-33, 477-9670........................ 2-13
449-2363 ........................ 5-10 453-3486 ........................11-4 10-45, 10-50 477-9671........................ 2-13
449-2364 ........................ 5-10 453-3487 ........................11-4 460-2867 ........................ 11-6 477-9672........................ 2-13
449-2365 ........................ 5-10 453-3488 ........................11-4 460-411610-32, 10-37, 10-38, 477-9673........................ 2-13
449-2366 ............... 5-13, 5-23 453-3489 ........................11-4 10-45, 10-49 477-9674........................ 2-13
449-2367 ........................ 5-23 453-3490 ........................11-4 460-5612 ........................ 11-6 477-9675........................ 2-13
449-2368 ............... 5-13, 5-23 453-3491 ........................11-4 461-2393 ........................ 8-31 477-9676........................ 2-13
449-2369 ............... 5-13, 5-23 453-3492 ........................11-5 461-2989 ........................ 1-13 477-9677........................ 2-13
449-2370 ........................ 5-13 453-3493 ........................11-5 461-9745 ........................ 10-3 477-9678........................ 2-13
449-2371 ............... 5-13, 5-23 453-3494 ........................11-4 462-3221 ...................... 10-11 477-9679........................ 2-13
449-2372 ............... 5-13, 5-23 453-3495 ........................11-5 463-1427 ........................ 1-12 478-0225........................ 6-15
449-2373 ............... 5-13, 5-23 453-3496 ........................11-5 463-1446 ........................ 1-12 478-0226........................ 6-15
449-2374 ............... 5-13, 5-23 453-4279 .............. 11-4, 11-9 463-1448 ............... 1-12, 1-14 478-0227........................ 6-15
449-2375 ............... 5-13, 5-23 454-3968 ........................10-7 463-1449 ........................ 1-12 478-0228........................ 6-15
449-2376 ............... 5-13, 5-23 455-5318 ........................6-33 463-1675 ........................ 3-13 478-0230........................ 6-15
449-2377 ............... 5-13, 5-23 456-1517 .......... 10-45, 10-49 463-4944 ........................ 11-6 478-0231........................ 6-15
13-8 TH255C 31200721

PART NUMBER INDEX
478-0232 ........................ 6-15 486-2717........................ 3-21 507-1932 .......................... 4-4 508-2378.......................... 7-5
478-0233 ........................ 6-15 486-2718........................ 3-21 507-1933 .......................... 4-4 508-2939............... 6-32, 6-33
478-0234 ........................ 6-15 487-5342........................ 10-7 507-1952 ........................ 4-14 508-3670.......................... 8-3
478-0236 ........................ 6-15 487-6118.......................... 4-4 507-1953 ........................ 4-14 508-4536........................ 6-33
478-0237 ........................ 6-15 487-6119........................ 4-25 507-3087 ........................ 10-7 508-4537........................ 6-33
478-0481 .......................... 3-5 487-6120........................ 4-25 507-3088 ........................ 10-7 508-4598.......................... 8-7
478-0483 .......................... 1-4 488-7892........................ 11-5 507-3154 ........................ 5-27 508-4600.......................... 8-7
478-0587 ........................ 6-25 492-2924................. 4-7, 4-11 507-4888 ...................... 10-25 508-4601.......................... 8-3
478-2148 ........................ 6-13 493-2378........................ 1-14 507-495910-32, 10-37, 10-45, 508-4648........................ 6-35
478-3796 .......................... 7-9 493-2379........................ 1-14 10-50 508-6212................. 8-3, 8-11
478-6573 ........9-5, 9-15, 9-19 493-2380........................ 1-14 507-7118 ........................ 4-10 508-6226.......................... 8-7
478-6580 ........9-5, 9-15, 9-19 493-2992............... 2-11, 2-13 507-7122 ........................ 9-19 508-6227........................ 4-10
478-7632 ...................... 10-71 493-2996............... 2-11, 2-13 507-7127 ........................ 9-15 508-6228........................ 4-10
478-7732 ........... 10-38, 10-71 493-2997............... 2-11, 2-13 507-7128 ........................ 9-11 508-6229........................ 4-10
478-7736 ...................... 10-71 493-2998........................ 2-13 507-8143 .......................... 9-5 508-6230.......................... 8-3
478-7753 ...................... 10-33 493-5725........... 10-45, 10-49 507-9260 ...................... 10-11 508-7688........................ 4-10
478-7757 ...................... 10-32 494-0253........................ 6-25 507-9262 ........................ 6-25 508-7689........................ 4-10
479-5684 ........................ 9-15 495-1579........................ 8-33 507-9273 ........................ 4-17 508-7690........................ 4-10
483-1343 ........................ 11-5 495-7770........................ 4-21 507-9308 .......................... 7-3 508-7691........................ 4-10
484-4457 ........................ 8-33 499-4254...................... 10-25 507-9488 .......................... 7-5 508-7741.......................... 6-5
484-4458 ........................ 8-33 499-5389........................ 4-25 507-9489 .......................... 7-5 508-8762........................ 1-13
484-4459 ........................ 1-13 499-6152........................ 4-25 507-9490 .......................... 7-5 508-8763........................ 1-13
484-4460 ................. 1-5, 4-10 499-6154........................ 4-25 507-9491 .......................... 7-5 508-8764.......................... 1-5
484-4461 ........4-7, 4-11, 8-33 4J-1888 .......................... 3-29 507-9492 .......................... 7-5 508-8765.......................... 1-5
484-4462 ........................ 8-33 4K-0367 ......................... 3-29 507-9493 .......................... 7-5 508-8767.......................... 1-6
484-4463 ........................ 8-33 4M-6425....... 4-19, 6-32, 6-33 507-9494 .......................... 7-5 508-8768.......................... 1-6
484-4464 ........................ 8-33 500-4485........................ 5-23 507-9496 .......................... 7-5 508-8769.......................... 1-5
484-6065 ........................ 9-19 501-2457.......................... 8-8 507-9498 .............6-17, 10-11 508-8770.......................... 1-5
484-9763 ...................... 10-11 501-3071........................ 2-13 508-0277 ........................ 6-17 508-8771.......................... 1-6
485-2215 .......................... 1-4 501-3076........................ 2-13 508-1184 .................1-4, 4-10 508-8779.......................... 1-5
485-2216 ...................... 10-20 501-3077............. 2-13, 10-69 508-1185 ........................ 4-10 508-8780........................ 10-6
485-2217 ...................... 10-19 501-3078........................ 2-13 508-1186 ........................ 4-10 508-8781........................ 1-20
485-2218 ...................... 10-19 501-4313........................ 6-35 508-1296 .......................... 8-3 508-8782.......................... 1-6
485-2219 .......................... 1-4 502-2015.......................... 6-6 508-1298 .......................... 8-4 508-8783.......................... 1-6
485-2220 ...................... 10-19 502-2016........................ 6-25 508-1299 .......................... 8-4 508-8784.......................... 1-6
485-2221 ...................... 10-19 502-2017.......................... 6-5 508-1300 .......................... 8-8 508-8785........................ 1-19
485-2222 .......................... 1-4 502-2018.......................... 6-5 508-1639 ........................ 5-27 508-8786........................ 1-19
485-2223 .......................... 1-4 502-2020........................ 6-29 508-1643 ........................ 6-33 508-8787........................ 1-19
485-2224 .......................... 1-4 504-6647........................ 3-31 508-1647 ........................ 6-32 508-8788........................ 1-19
486-0168 ........................ 3-29 504-8155.......................... 5-9 508-2329 ........................ 6-32 508-8789........................ 1-19
486-1785 ........................ 1-12 506-3309.......................... 8-4 508-2330 ........................ 6-33 508-8790............... 1-19, 1-20
486-1787 ............... 1-12, 1-14 506-3879........................ 10-8 508-2331 ........................ 6-33 508-8837.......................... 1-5
486-1789 ........................ 1-12 506-3880........................ 10-8 508-2332 ...............6-33, 6-39 508-9820.......................... 3-5
486-1791 ........................ 4-17 506-3895...................... 10-25 508-2333 ........................ 6-33 508-9825.......................... 7-9
486-1795 ........................ 1-12 506-3896...................... 10-25 508-2334 ........................ 6-33 509-0708.......................... 9-7
486-1800 ........................ 4-15 506-3900...................... 10-25 508-2335 ........................ 6-33 509-1881........................ 6-17
486-1803 ........................ 4-17 506-8593........................ 1-17 508-2336 ........................ 6-33 509-1882........................ 6-17
486-1804 ........................ 4-15 506-9054........................ 10-7 508-2337 ........................ 6-33 509-1885...................... 10-49
486-1805 ........................ 1-12 506-9055........................ 10-7 508-2340 ........................ 6-33 509-2127.......................... 5-3
486-1982 ................. 4-7, 4-11 506-9056........................ 10-7 508-2341 ........................ 6-33 509-2135...................... 10-20
486-1983 ........................ 1-12 506-9057........................ 10-7 508-2344 ........................ 6-35 509-5010...................... 10-20
486-1984 ........................ 1-12 506-9924........................ 8-29 508-2345 ........................ 6-35 509-5877........................ 4-17
486-1985 ........................ 4-15 507-1403.......................... 4-4 508-2350 ........................ 6-33 509-6991............... 6-32, 6-33
486-1986 ........................ 4-15 507-1889........... 10-25, 10-71 508-2351 ........................ 6-33 509-7014........................ 6-32
486-1987 ........................ 4-17 507-1890...................... 10-33 508-2352 ...............6-32, 6-33 509-7015........................ 6-32
486-1988 ........................ 11-5 507-1892........................ 1-13 508-2354 ...............6-32, 6-33 509-7055.......................... 5-3
486-1989 ............... 11-5, 11-9 507-1897........................ 4-14 508-2355 ...............6-32, 6-33 509-8014............... 1-23, 1-25
486-1990 ............... 11-5, 11-9 507-1899................. 4-7, 4-11 508-2356 ........................ 6-33 510-6619........ 9-5, 9-15, 9-19
486-1991 ............... 11-5, 11-9 507-1908........................ 4-14 508-2357 ...............6-33, 6-41 511-2525.......................... 9-5
31200721 TH255C 13-9

PART NUMBER INDEX
511-2527 .......................... 9-5 5C-7261 . 1-4, 3-5, 3-21, 3-33, 8T-4122.......................... 3-29
511-2529 .......................... 9-5 4-15, 6-35, 7-5 8T-4123................. 2-11, 2-13
511-2531 .......................... 9-5 5C-9553 ......... 2-4, 3-21, 6-35 8T-4133.......................... 6-37
511-2533 .......................... 9-5 5J-5314...........................8-11 8T-4136................... 4-14, 7-9
511-2535 .......................... 9-5 5L-4126 ................ 1-17, 6-12 8T-4137............................ 2-7
511-2537 ................. 9-5, 9-15 5P-07674-23, 6-32, 6-33, 6-37 8T-4138................... 3-35, 6-4
511-2539 .......................... 9-5 5P-2675 .................... 7-3, 7-5 8T-4139................... 3-33, 8-3
511-2540 .......................... 9-5 5P-4116 ..........................3-21 8T-4179................. 6-35, 10-3
511-2542 ................. 9-5, 9-15 5P-8500 .............. 6-17, 10-11 8T-4182........................ 10-17
511-2545 .......................... 9-5 5S-0003 ............................6-5 8T-4185................... 2-7, 6-37
511-2546 ........................ 9-19 5S-4245 ..........................10-3 8T-4186............................ 2-4
511-2548 ........................ 9-19 5S-7343 ..........................10-3 8T-4189................. 3-21, 4-15
511-2550 ............... 9-15, 9-19 5S-7383 ..........................6-37 8T-4190.......................... 3-13
511-2552 ............... 9-15, 9-19 5W-5038 .......................10-11 8T-4195................... 2-7, 4-14
511-2554 ............... 9-15, 9-19 5W-8686 .......................10-11 8T-4196............................ 2-4
511-2556 ............... 9-15, 9-19 6B-4540 ..........................10-3 8T-4198.......................... 2-11
511-2558 ........................ 9-19 6K-9632 ..........................6-25 8T-4199................... 1-6, 1-20
511-2559 ........................ 9-19 6R-0144 ........................10-32 8T-4200 4-4, 4-17, 6-35, 10-3
511-2561 ........................ 9-15 6S-9884 ............................6-5 8T-42051-13, 2-4, 3-29, 10-16
511-2563 ........................ 9-15 6T-6506 10-32, 10-38, 10-53, 8T-42233-33, 4-4, 6-12, 6-35,
511-2565 ........................ 9-15 10-71 6-37, 8-3, 10-3
511-2567 ........................ 9-15 6T-7929 ............ 10-46, 10-67 8T-4224... 1-4, 1-6, 4-4, 4-15,
511-2568 ........................ 9-15 6V-2314 ..........................6-15 4-17, 4-23, 6-5,
511-2570 ........................ 9-15 6V-4298 ............................4-4 6-32, 6-35, 10-3,
511-2572 ........................ 9-15 6V-7744 ..........................2-11 10-20
512-0343 ...................... 10-25 6V-8188 .................... 1-5, 1-6 8T-4908.......................... 4-11
512-0344 ...................... 10-25 6V-8213 ..........................8-29 8T-4970................. 2-4, 10-17
512-0345 ........... 10-46, 10-49 6V-8225 ........................10-16 8T-6912.......................... 6-35
512-0346 ........... 10-46, 10-49 6V-8675 .................. 4-4, 6-37 8T-7008............................ 1-4
512-0347 ........... 10-44, 10-49 6V-8776 ............................8-3 8T-7524.......................... 4-14
512-0348 ...................... 10-46 7D-5473 ..........................10-8 8T-8730........................ 10-44
512-0349 ........... 10-32, 10-50 7F-3531 ..........................6-25 8T-8737.10-25, 10-26, 10-31,
512-0350 ...................... 10-50 7N-0718 ..........................10-6 10-32, 10-33,
512-0352 ...................... 10-50 7R-2751 . 10-31, 10-33, 10-71 10-37, 10-38,
512-0353 ...................... 10-50 7X-0290 ............................9-9 10-39, 10-44,
512-0354 ...................... 10-50 7X-0332 .................. 1-4, 9-17 10-45, 10-49,
512-0972 ........... 10-25, 10-31 7X-0340 ............................1-4 10-50, 10-53,
512-1104 ...................... 10-32 7X-0341 ............................1-5 10-59
512-6793 ........................ 3-31 7X-0370 ............................6-5 8T-8911.......................... 5-25
512-6794 ........................ 3-31 7X-0448 ............................4-4 8T-8912........1-13, 6-32, 6-33
512-6798 ........................ 3-31 7X-0449 .................. 4-10, 6-5 8T-9368............................ 8-4
512-6799 ........................ 3-31 7X-0818 ..........................6-35 8T-9394.......................... 6-21
512-6800 ........................ 3-31 7X-2533 ............................2-3 9B-7237.......................... 4-11
513-7370 ........................ 3-23 7X-2537 ..........................6-35 9R-4668 ......................... 3-29
513-7371 ........................ 3-23 7X-2538 .................... 3-3, 3-5 9R-4676 ......................... 3-29
513-7375 ........................ 3-23 7X-2539 ..........................4-23 9R-4677 ......................... 3-29
513-7376 ........................ 3-23 7X-7729 ..........................2-11 9R-4678 ......................... 3-29
513-7379 ........................ 3-23 8C-5063 .................. 1-4, 4-10 9R-5320 ......................... 3-29
513-7380 ........................ 3-23 8C-8451 ..........................3-29 9W-0852............ 10-25, 10-53
518-2966 .......................... 1-6 8C-8988 .................. 5-5, 5-17 9X-2040.......................... 3-29
518-2967 .......................... 1-4 8H-5306 ..........................10-6 9X-8257.......................... 1-19
518-5898 ........................ 6-41 8I-3959 ...........................3-29 9X-8276............4-7, 4-11, 8-7
518-6903 .......................... 1-6 8T-0289 ................ 8-19, 8-21 OS-1573 ......................... 2-13
519-1046 ........................ 9-11 8T-0328 ............................1-6
519-1067 ........................ 9-11 8T-0389 ..........................6-37
519-1162 ........................ 9-11 8T-1891 ..........................3-29
519-7024 ........................ 6-29 8T-1892 ..........................3-29
526-1946 ...................... 10-16 8T-4121 ... 2-4, 2-7, 4-4, 4-14,
5C-2890 ....... 2-4, 3-21, 10-17 6-37
13-10 TH255C 31200721

31200721

Th255c Cat Parts

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Th255c Cat Parts

Uploaded by

Copyright:

Available Formats

Parts Manual

August 23, 2013 - A - Original Issue Of Manual

31200721 TH255C iii

FIGURE NO. TITLE PAGE NO.

4-9 Precleaner Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

FIGURE NO. TITLE PAGE NO.

10-15 Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

3100 TORQUE CONVERTER, TORQUE DIVIDER,

5800 OTHER CONTROLS

7600 MACHINE ELECTRONIC CONTROLS & DATA

Figure 1-1 Frame & Attaching Parts

VIEW OF REAR PLATE

1-2 TH255C 31200721

Figure 1-1 Frame & Attaching Parts (Continued)

113 601 602

604 601 603

31200721 TH255C 1-3

Figure 1-1 Frame & Attaching Parts

1-4 TH255C 31200721

Figure 1-1 Frame & Attaching Parts (Continued)

323-6958 Ref COUNTERWEIGHT INSTALLATION, (ANSI), C

31200721 TH255C 1-5

Figure 1-1 Frame & Attaching Parts (Continued)

1-6 TH255C 31200721

Figure 1-1 Frame & Attaching Parts (Continued)

31200721 TH255C 1-7

Figure 1-2 Covers

1-8 TH255C 31200721

Figure 1-2 Covers (Continued)

311 405 401

31200721 TH255C 1-9

Figure 1-2 Covers (Continued)

1-10 TH255C 31200721

Figure 1-2 Covers (Continued)

31200721 TH255C 1-11

Figure 1-2 Covers

1-12 TH255C 31200721

Figure 1-2 Covers (Continued)

501 303-4779 4 HEX LOCKNUT, M6X1

31200721 TH255C 1-13

Figure 1-2 Covers (Continued)

1-14 TH255C 31200721

Figure 1-2 Covers (Continued)

31200721 TH255C 1-15

Figure 1-3 License Plate Holder Installation

CE & AUS - IF EQUIPPED ANSI

1-16 TH255C 31200721

Figure 1-3 License Plate Holder Installation

204 323-5642 1 LICENSE PLATE LIGHT

31200721 TH255C 1-17

Figure 1-4 Hitches

1-18 TH255C 31200721

Figure 1-4 Hitches

31200721 TH255C 1-19

Figure 1-4 Hitches (Continued)

301 345-7560 1 HITCH, (EEC), (see Figure 1-5 for details)

1-20 TH255C 31200721

Figure 1-4 Hitches (Continued)

31200721 TH255C 1-21

Figure 1-5 Hitch Assembly

1-22 TH255C 31200721