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This study aims to show the comparison of using crushed glass and
concrete used today and its compressive strengths. (2) to test the compressive
block with crushed glass and with crushed stone in terms of its compressive
strength and water absorption test. (5) to find out if interlocking blocks with
The scope of the study is more on enhancing the concrete compressive strength
and design of interlocking blocks. It will also give data that using crushed glass
This study will also include testing and identifying the compressive strength of
blocks made of cement, sand, and gravel, and blocks with crushed glass bottles
as coarse aggregate.
Based on the findings from this study, it can be concluded that the use of
interlocking block that has crushed glass attains more strength than the
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interlocking block that has crushed stone. After several testing, we found out that
the maximum strength of the interlocking block with crushed glass was 1073 psi,
while the interlocking block with gravel was 914 psi. The interlocking blocks with
glass are stronger in terms of compressive strength than those with gravel. In
terms of water absorption; it shows that the interlocking blocks with crushed
glass got lesser absorption percentages than the interlocking block with gravel.
conventional hollow blocks, it still shows that using interlocking blocks can
reduce the primary material that we usually used in construction. And by using
INTRODUCTION
that is created by mixing binding material like cement or lime along with the
specific proportions. The strength and quality are dependent on the mixing ratios.
Concrete is a significant and useful material for construction work. Once all the
strong wall without mortar with the use of interlocking concrete blocks. Each
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block is designed to have vertical holes which means, not only saving on the
number of materials used in its production but also allowing metal rods to be
role of the interlocking block system. Using traditional materials, the interlocking
wall. Some blocks are made with rims that slip by the rear edge of the leading
row; others depend on a system of joins. With the couple types, you don't have to
[1]
practice delivering mortar or mounting blocks.
interlocking block with crushed glass and crushed stone. The study primarily
aims to: first, identify the different aggregates of concrete used today and its
blocks with crushed glass as a substitute for crushed stone. Third, develop an
economic issues. Fourth, compare interlocking block with crushed glass, and
with crushed stone in terms of its compressive strength and water absorption.
Fifth, to find out if interlocking blocks with crushed glass can minimize the cost of
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The result of this study will benefit the construction companies because it
will lessen their cost of labors and materials for their construction works. It will be
beneficial too for Urdaneta City University for the output of this study is a study
shed. This study will provide students of this school a learning place. The
findings of this study have the potential to enrich the teaching approaches of the
instructors in education for the students. Using the interlocking concrete blocks
provides a low cost of housing, which will be beneficial to the community. Also,
the students will benefit because the study aims to discover what strategies they
are going to use as their reference for the learning process for the construction.
The research reflected on the practices for the students for improving the
strength and design of interlocking blocks. It aims to give data that using crushed
aggregate. This study will also include testing and identifying the compressive
strength of blocks made of cement, sand, and gravel, and blocks with crushed
Due to the high cost of gravel in the market, this research of using crushed
glass will give a result that could be a substitute to minimize the cost of entire
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The researchers will build a study shed made of interlocking blocks as an
output of the study. The chosen place for the output was in Don Amadeo Perez
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Chapter 2
undertaken to gain further insights and lend support to the present study.
block walls were tested its seismic behavior and its flexure dominated. The test
result shows that the flexure dominated ICEB walls can exhibit stable until a
[2]
ductile failure occurs. In conclusion, the ductility of the wall increase as the
height-to-width ratio increases, and the strength of the ICEB will improve with a
flange.
strength of the Stabilized Earth Blocks that are laid dry without grout mortar. As a
Therefore, they used a finite element method (FEM) can emphasize the impact of
Walling System
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As stated by the researchers of the Dubai, United Arab Emirates, we can
settling mortar, with a perfectly fitting system. They used three soil-cement
interlocking block system and concrete sand blocks were made. The result
statistically showed that using the interlocking blocks eliminated the use of some
faster than the concrete sand blocks. The result of the compressive strength of
[9]
the two samples has no difference. Therefore, it is more convenient, cheaper,
and faster to use interlocking hollow blocks than the concrete sand blocks.
of the interlocking block wall, water absorbed by a block will make it weaker. To
identify the water-resistance of the interlocking block wall, they use a different
sample that are block wall with mortar as infill, block wall added with grout
around the block, and traditional block wall. The block wall with grout around the
[6]
block is the best water resistance among the three samples. It can conclude
that the assembly of the interlocking block can affect the time for the water to
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According to the study conducted in India, aluminum hydroxide and
granite waste are added to cement as a stabilizer. Because of the waste problem
about aluminum hydroxide, they came up with proposing this study that can
[12]
lessen the pollution to the environment. Therefore, using the materials above,
building technique that may result in an even higher economy, more efficient, and
has been trendy as a substitute for the traditional system where it has been used
20% higher in compressive strength than the conventional masonry blocks and
40% higher on bricks. In terms of aligning and laying the blocks, it is convenient,
construction.
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In the study conducted in Aukland, the use of pelletized cut rubber as an
alternative coarse aggregate for concrete mixture could lower the cost of
blocks because the compressive strength is higher than the usual hollow blocks
after the 28 days of curing, the good indicator as an aggregate of hollow concrete
blocks are particles, shape, and texture, resistance to crushing, absorption and
[10]
surface moisture, grading, resistance to freezing and heating, and light-weight.
Thus, coconut shells and fibers are acceptable as a partial substitute to coarse
according to alkali-silica reaction (ASR) test, but using admixtures like fly ash and
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Chapter 3
ABSTRACT
blocks will be presented, and in each design, there are two blocks with a different
mixture. The mixture will compose of sand, gravel, cement, and water, and the
other ratio will use crushed glass instead of gravel. Overall, four interlocking
blocks will undergo testing. Required amounts of sand, cement, water, gravel,
and crushed glass are measured to obtain the proper amounts of material. Each
After several testing, the result in every sample will be determined which
mixture and design got the highest compressive strength will be recommended
INTRODUCTION
the interlocking block. The result of this study will not only benefit the
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construction industry but also the environment by reducing waste glass bottle in
the surrounding.
water. Mixing coarse aggregates within the mixture will provide a hard-skeletal
structure and to lessen the space of the cement. Both coarse aggregates and
fine aggregates are required, but the ratios of different sizes of coarse aggregate
will range depending on the appropriate mixture needed for each particular end-
use. The smaller the size of aggregate, the better its surface and the more
cement will be mixed to bind it all together will result in a higher cost. However,
the concrete will become stronger when using a higher quantity of cement.
Therefore, a balance needs to be made between the price willing to be paid and
[23]
the strength requirements of the end-use.
as well as brittle, hard, and impenetrable to the natural elements. Since ancient
times, glass has been invented into efficient, functional, rational, and ornamental
CONCEPTUAL FRAMEWORK
This part represents the actions required in the study. It gives an overview
The study aims to design and produce interlocking blocks that are more
economical and useful compared to the current blocks that are widely used
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nowadays. Using these interlocking blocks is cheaper since plastering costs will
be reduced, including the number of workers, steel bars, cement, and other
construction, and nowadays, it is one of the key factors to finish work faster than
conventional construction.
The researchers came up with this research because they see a lot of
problems in the field of construction. One of these is the lack of materials needed
materials here has diminished. Not all of us can afford to buy or build a home, but
with the help of this idea, we can now construct a house with a lesser budget.
Because using these interlocking blocks will save you a lot of money. Also, with
the use of these interlocking blocks can lessen the number of workers needed in
construction. These interlocking blocks are one of the solutions to the shortage of
workers here in our region. Not only the worker shortage can be solved to this
project, but also the lack of skill of a worker. Because these types of blocks look
like lego toys, and we all know that lego toy is a kind of block toy that was easy to
generate. In this study, the researchers also used recycled bottle glass as a
substitute to coarse aggregate to help our nature to eliminate solid waste. Solid
waste materials like glass bottles are one of the reasons of pollution here in our
country.
METHODOLOGY
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This part of the chapter will determine the procedure of the study. It is
Project Identification. This part is where the researchers plan what the
study would be. This part includes problem identification, possible solutions to
and evaluated the study. In this part, the researchers consider some
Materials and Data Gathering. In this study, the material that the
researchers used for the first block are cement, sand, and 3/8inch crushed stone,
and for the second block, the researchers used cement, sand, and crushed
among others. For coarse aggregate in the second block, the researchers used a
crushed glass bottle, which provides a low cost but high quality. The process of
mixing the mixtures of the first and second blocks is just the same. The only
coarse aggregate.
Research Design. The goal of this study was to determine the result of
interlocking blocks. This part was to show that crushed glass bottles could also
be an alternative element for the mixture for interlocking blocks. It also provides a
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to the concrete mix and compare the output to the usual interlocking blocks
mixture.
interlocking blocks will be created and tested through compressive strength tests
conducted to test the strength and durability of every block; these are the
compressive strength test and water absorption test. Before every test
performed, each block was subjected to a proper day of curing. And for the field
Project Evaluation. In this part of the study, the laboratory test result
would determine if the crushed glass has the potential to replace gravel in
test results, and the evaluation of their project in front of their panels.
The shape of the interlocking block was made by considering its hollow
Interlocking Block-Design 1
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The first design is a single block with a key on top and a groove on the
bottom. The dimensions of the block are 12inch by 6inch by 4inch. The diameter
of its hollow is 2 inches, while the thickness of the key is 5 mm. The key fits into
the groove, and this is how interlocking works since the interlock is in the top-
Using this design, it can consume 34 pieces of blocks per square meter.
In this design, interlocking blocks fit on one another with keys pointing
upwards interlocking in one another. Every key of the top block is in direct
contact with the bottom groove of another block. The dimensions of the block are
40cm by 10cm by 20 cm. Its thickness is 2 cm from all sides. The rectangular
hollow measures 15.5cm by 6cm. The keys are 10mm thick. It is a non-load
bearing block since its width is only 10 cm. This design of the interlocking block
limestone and shale. It is in the form of a finely ground powder. Also, Portland
cement is the most common type of general cement use around the world.
Sand. In this study, the researchers used sand from the quarry. Sand is
made up of mineral particles and finely divided rock. It is needed to use a sand
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screen to obtain uniform particles so that the quality of the product will not be
affected.
crushed gravel was used. The crushed gravel is commonly available in many
usable products. The glass bottles used in this research came from different
gravel.
Water. The water is required for the preparation of the mixing of cement
concrete and for curing. Water has many effects on the strength of cement
concrete in construction work by the quality and quantity of it. The water was
taken from a nearby deep well source, since it is free and always available.
while in design two, they used a molder made up of plastic. PHILIN Builders,
Table 3.1 shows the list of materials and their prices. The prices listed in
this table were based on the cost of materials around Urdaneta City, Pangasinan.
The given quantities of products listed above were computed based on a single
block only.
Table 3.2 shows the list of materials, but instead of gravel, crushed glass
was used. The researchers bought recycled glass bottles from nearby junk
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shops, and since there is no available crushing machine around Urdaneta City,
the researchers did the crushing. In the given price of the crushed glass listed
above was computed based on the cost of the glass bottles bought in junkshops
by 0.3 m to get the exact amount of materials. The amount of crushed glass used
has the same quantity as crushed stone. With that ratio, 40 blocks will be
produced. The prices listed above were based on the latest prices in hardware
Table 3.3 shows the number of materials required for one block. The
Table 3.4 shows the list of materials and corresponding prices. Instead of
gravel, crushed glass was used. The computation of the cost of crushed glass
way of measuring material is just like the same as in design 1. Also, the amount
of crushed glass is the same as the amount of gravel. The researchers produced
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To know the suitability of concrete masonry units or concrete blocks, a
structure and usually rectangular. Concrete blocks are available in hollow and
Conclusion
Table 3.5 and Table 3.6 shows the results of the interlocking block with
a different mixture of each design at different curing age. At day 9, the design
2(with gravel) got the lowest compressive strength, while the design 2(with glass)
and design 1(with gravel) failed to meet the required compressive strength of 550
psi. Design 1(with glass) got the highest compressive strength of 667 psi. Hence
On day 14, only design 1 with glass and without glass got the
On day 21, design 2 failed to meet the required strength. But design 1,
On day 28, only design 2(with gravel) failed to meet the required
compressive strength. Maybe one of the reasons why interlocking block design
2(with gravel) does not achieve the needed strength is because of the ratio of
materials used. Design 1(with glass) got the highest compressive strength of
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Based on the above observations, the interlocking blocks with glass is
Conclusion
Table 3.7 and Table 3.8 shows the result of the water absorption test of
two designs of interlocking blocks. It shows that the interlocking blocks with
crushed glass got lesser absorption percentages than the interlocking block with
gravel. Therefore, the interlocking block with crushed glass is more durable.
meter-high wall by using a load-bearing hollow block and then using interlocking
blocks design 1. We used the book “Simplified Estimate” by Max Fajardo as the
reference. [7]
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Conclusion
Table 3.9 and Table 3.10 shows the summary of materials and their
prices. Maybe the price of individual interlocking blocks is higher than the
conventional hollow blocks; it still proves that using interlocking blocks can
reduce the primary material that we usually used in construction. And by using
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Book References
Interlocking Masonry Bricks and its’ Structural Behaviour: Vol 140. IOP
Dominated Interlocking Compressed Earth Block Walls. Vol. 83. May 15, 2015.
[3] H. Ayed, O. Limam, M. Aidi, and A. Jelidi, Experimental and Numerical Study
of Interlocking Stabilized Earth Blocks Mechanical Behavior. Vol. 07. June 01,
2016.
[4] H. Du and K. Tan, Concrete with Recycled Glass as Fine Aggregates. Vol.
for the Construction of Masonry to Eliminate the Settling Mortar. Vol. 52. Elsevier
[6] M. Aizuddin and B. Kamar, The Water Resistance of Interlocking Block Wall.
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[8] S. Assiamah, H. Abeka, and S. Agyeman, Comparative Study of Interlocking
and Sandcrete Blocks for Building Walling Systems. Vol. 05, Issue 01. Ghana:
January 2016.
[9] T. Ganiron Jr, N. Ucol-Ganiron, and Tommy Ganiron III, Recycling of Waste
[10] Tomas Ucol Ganiron Jr, Pelletized Cut Rubber: An Alternative Coarse
[11] Vinay Raj, Cement Stabilized Masonry Interlocking Blocks. August 05, 2019.
the compressive strength. The materials being used in the research are cement,
homes individually. And when they found out it wasn’t enough, they
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3. Getting the proper amount of materials
researchers, used a box made of plywood that was sized; 0.3 meters long,
Here, all the raw materials are mixed together, using a shovel it is
mixed to make the mixture equal. The amount of water needed is just a
little, because to must water in the mixture can affect the quality of the
blocks.
5. Molding
machine for the first design and a plastic molder for the second design.
6. Curing
After 24 hours, upon taking the blocks from the mold, cure it for
even harder.
7. Testing
used the interlocking blocks in the walls to test it in actual. It has a dimension of 2
meters by 2 meters and a total height of 2.5 meters. The height of its wall is 1m.
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Chapter 4
SUMMARY
Based on the result from this study, it can be concluded that the use of the
interlocking block that has crushed glass attains more strength than the
interlocking block that has crushed stone. It was found out that the maximum
strength of the tested block was 1073 psi after several testing.
CONCLUSIONS
mechanical tests. Based on the results and findings, the researchers, therefore,
3. The price of the interlocking blocks with crushed glass is lower than the
environmental issues.
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RECOMMENDATIONS
Based on the results and findings, the following are recommended by the
researchers:
lessened.
aggregate.
3. Since the interlocking block with crushed glass got high compressive
aggregates.