‫ محمد حيدر ي‬: ‫األسم‬

‫عل‬
A-26 : ‫الشعبة والرقم‬
‫صباح‬
‫ي‬ : ‫نوع الدراسة‬
Q1/
1-(c) a shearing action
2-(d) none of these
3-(a) to reduce the cutting force
4-(d) a closed outline
5-(c) punching
6-(a) too small clearance
7-(c) too large clearance
8-(b) an angular clearance
9-(b) bending
10-(b) little or no change
11-(b) V-bending
12-(d) V-dies
13-(b) edge bending
14-(c) more complicated and costly
15-(b) bend allowance

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16-(C) small relative to
17- (a) springback
18- (b) overbending
19- (c) bottoming
20- (b) bending force

Q2/
Solution:
(a) c = Act = 0.06(3.5) = 0.21 mm
- For blanking operation:

Die size = blank size = dimensions of square =

(100x100) mm
Punch size on each side = 100 – 2c = 100 – (2 x
0.21) = 99.58 mm Answer
Punch size = (99.58x99.58) mm
- For punching operation:

Punch diameter = Dh = hole diameter = 20mm

Die diameter = Dh + 2c = 20 + (2 x 0.21) =
20.42mm

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(b) Determine the minimum required force
(tonnage):
- Blanking and punching occur simultaneously:

Fsmc = 0.7(TS)tL
L = length of cut edge = perimeter of square
blank and hole = (100𝑥4) +20𝜋=462.8𝑚𝑚
∴𝐹𝑠𝑚𝑐=0.7(310) (3.5𝑥462.8)=𝟑𝟓𝟏.𝟓 𝒌𝑵
- Punching occurs first, then blanking:

Longest cut edge length will determine the

minimum force required:
(Blanking length of cut =100𝑥4) is greater than
(Punching length of cut = 20𝜋)
∴𝐹𝑠𝑚𝑐=0.7(310)(3.5𝑥400)=𝟑𝟎𝟑.𝟖 𝒌𝑵

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