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WHEEL LOADER
Model Code : ZW220
Operating Weight : 17 010 - 17 560 kg
Bucket Capacity : ISO Heaped : 2.7-3.4 m3
Max. Engine Output : 164 kW (220 HP)
Productivity Panoramic comfortable cab Easy Maintenance
Three work modes to increase production Bi-level auto air conditioner and Extended hydraulic oil replacement
and decrease fuel consumption pressurized cab intervals
Series
Lift arm auto leveler (Optional) Page 8-9
Ride control system (Optional) Safety
Page 4-7 Enhanced Durability Full fan guard
Robust differential gears Emergency steering system (Optional)
Robust drive system Mis-operation protection
Durable axles ROPS / FOPS cab
Specifications
Page 16-19
2 3
Packed with Numerous Technological Advances for
Amazing Mobility and Big Production
The new ZW Series is packed with lots of technological advances: the
TT* system, newly developed hydraulic system and transmission, well
matching of operations, impressive mobility and big production with less
fuel consumption, and much more.
*Total Torque-control
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4 5
An Array of Elaborate Mechanisms for Impressive Sophisticated Mechanisms for Higher Job Efficiency
Float System Lift Arm Kick-Out System Lift Arm Auto Leveler (Optional)
Mobility and Big Production The float system lets the lift arm follow
up road irregularities by using its self-
The lift arm can automatically be raised
up to the preset level. This function is
The lift arm can automatically be raised
and lowered to the preset level. By using
weight only, without using its hydraulic convenient when loading onto a dump the switches in the cab, high and low lift
Improved Rise / Run Performance circuit. This system is useful in soil-spill truck, and when operating at confined kickouts can be programmed.
collecting during loading, and snow job sites with restricted working height.
removing.
Arm rising while traveling for improved rise / run performance. On the new ZW Series, Operator-Friendly Designs for Higher Job Efficiency
10% higher rise/run performance can be expected, boosting loading efficiency and
increasing productivity. Restriction Valve Ride Control System (Optional)
The restriction valve can effectively
reduce shocks when moving the lift arm Vibration without Ride Vibration by Ride Control
Control by Using Front Weight
up and down. The bucket does not have
Smoother Simultaneous Operations with Advanced Hydraulic Circuit a shockless circuit to allow efficient mud
removal.
With the new parallel/tandem circuits,
the lift arm and bucket can be operated
at the same time, unlike conventional
machines. This can remarkably increase
digging and loading efficiency for higher
production.
The ride control reduces pitching and bouncing during traveling on rough terrain and
snow road by automatic control of the implement. Shocks and vibration can be well
suppressed for riding comfort.
Clutch cutoff
S mode position
switch
N mode
D mode
6 7
Operator-First Designs:
Easy-to-Handle Controls for
Operator Comfort
Rubber
8 9
Enhanced Durability
Aluminum Radiator and Oil Cooler LED Indicators and Instruments O-Ring Seal (ORS) Joints and
Water-Resistant Electric Connectors
10 11
Reduced Running Costs
HN Bushings Strategically Located Fuel Supply Port Flat Cab Floor
Running and maintenance costs are reduced greatly with concentrated inspecting points and durable
components.
Grease
Groove
Oil
Pin
HN Bushing
Oil oozed into
Pore clearance
HN Bushing
The HN bushing, another example A large tool box is provided at the top The rotation of the hydraulically operated
of innovative technology developed step of the ladder on the right side of the cooling fan with heat-sensing system
by Hitachi, features long life and high machine. The tool box can hold a grease can be reversed for easy removal of
durability. High-viscosity oil is vacuum gun and tool kit. dirt from the radiator. The fan itself can
impregnated in sintered high-hardness swing open for easy cleaning.
metal. During operation oil oozes
from the pores of the bushing into the
clearance between pins and bushing
providing lubrication.
Easy-to-Read Monitor Dirt-Less (DL) Front Frame
Extended Hydraulic Oil Replacement Conveniently Located Filters Easy-to-Replace Air Conditioning Filters
Intervals (Up from 2 000 to 4 000 Hours)
Hitachi genuine hydraulic oil can
quadruple hydraulic oil replacement
intervals. A hydraulic oil drain hose is
mounted standard.
Extended Filter Replacement Intervals With the easy-to-read monitor, the The DL front frame is shaped for easy
(250 to 500 Hours) operator can see instructions for removal of dirt, stones and snow.
Filter replacement intervals are extended scheduled servicing and maintenance.
by increasing engine oil capacity and The fresh air filter can easily be replaced Monitor Indication Items :
using high-performance filters, slashing from the cab, and circulation air filter Clock, service intervals, travel speed,
servicing costs and downtime. also replaced by detaching the drink mileage, hour meter
Dual fuel filters with sedimentary holder. Replacement Alerting : Engine oil /
Easy Draining function and engine oil filter are filter, fuel filter, hydraulic oil / filter,
strategically located for the convenient transmission oil / filter
The engine oil drain port is located for
daily inspection and servicing from the
the convenience of maintenance. No
ground.
need for reaching under the machine.
12 13
Safety-First Design Environmentally Friendly Design
Achieving a High-Level of Safety in the Working Environment A Cleaner Machine
with an Array of Advanced Mechanisms
The ZW Series is equipped with a clean but powerful engine to comply with Tier 3 and A Recyclable Machine
Stage III A. An engine emission regulations effective in the U.S. EPA and European
ROPS / FOPS Cab
Union from 2006. Exhaust gas is partly re-combusted to reduce particulate matter (PM)
The ROPS / FOPS cab is provided to
output and lower nitrogen oxide (NOx) levels.
protect the operator from injury in an
accident.
ROPS : Roll-Over Protective Structure : Common Rail Type Fuel Injection Cooled Exhaust Gas Recirculation (EGR)
ISO3471 System System
FOPS : Falling Object Protective Structure : Common Rail Pressure
Sensor Coolant Control Unit
ISO3449 Fuel Filter Common Rail EGR Cooler EGR Approximately 95% of the ZW Series
Fuel Pump Control Valve
can be recycled. The resin parts are
Highly Reliable Dual-Line Brake System
marked to facilitate recycling. The
The dual-line hydraulic brake system is
Intake machine is completely lead-free. The
utilized: even if one line fails, the other
radiator and oil cooler are made from
can work for braking. The brake is an Injector
Cyrinder Head
Fuel Tank
Exhaust aluminum and all wires are lead-less. In
enclosed wet multi-plate type for reliable Control Unit
addition, bio-degradable hydraulic oil
braking. In this fuel injection system complying The cooled EGR system lets part
is available for jobsites where special
with the Emission Regulations, one fuel of exhaust gasses mix with intake
environmental care is required.
pump runs to generate high pressure air for re-combustion to reduce
for distributing fuel to each injector per oxygen concentration in the air in the
cylinder through a common rail. By combustion chamber. This design lowers
electronic control, fuel injection volume combustion temperature in the cylinder,
and timing can be precisely regulated reducing fuel consumption and NOx
for efficient combustion and higher while yielding more horsepower. This
horsepower. This also reduces PM* system also cools down exhaust gas to
(diesel plume), fuel consumption and prevent incomplete combustion and PM*
vibration. emission.
*Particulate matter
Inclined Ladder
14 15
SPECIFICATIONS EQUIPMENT
ENGINE TIRES (tubeless,nylon body) STANDARD EQUIPMENT Standard equipment may vary by country, so please consult your Hitachi dealer for details.
Model ......................... Isuzu AH-6HK1 Drive system ............... 23.5-25-16 PR (L3)
Type ............................ 4-cycle water-cooled, direct injection ENGINE - Lights position, backrest tilt, and armrest angle, seat cushion
Optional ...................... Refer to standard & optional equipment list Driving with guards / Turn signals with length and angle, lumber support
Aspiration .................... Turbocharger and intercooled - Coolant recovery tank hazard switch / stop, tail and back-up lights - Seatback pocket
No. of cylinders ........... 6 - Hydraulically Operated Cooling Fan with Heat Sensing - Work lights on cab, front (2) - Retractable seat belt, 50 mm
BREAKS System - Work lights, rear (2) - Large tray and drink holder
Maximum power
- Fan guard - Horn, with push button in center of steering wheel - Rubber floor mat
DIN 6272, Service brakes ............ Inboard mounted fully hydraulic 4 wheel wet - Muffler, under hood with large exhaust stack and switch on joystick lever knob or right console - Adjustable steering column
Without Fan net ....... 164 kW (223 PS) at 2 000 min-1 (rpm) disc brake. Front & rear independent brake - Environmentally friendly engine oil drain - Reverse warning alarm - Steering wheel, textured with spinner knob
SAE J1349, circuit - Engine oil cooler - Monitor and alarm system, multi-function electronic - Rear view mirrors, outside (2) and inside (2)
- Quick-release fuel filter and water separator audible and visual warning include
Without Fan net ....... 164 kW (220 HP) at 2 000 min-1 (rpm) - Handrails and steps, ergonomically located and slip
- Glow system (For cold start) - LCD monitor display: Speedometer / Clock / resistant
ISO 9249, STEERING SYSTEM - Air filter double element Hour-meter / Fuel consumption / Odometer / - Coat hook
Without Fan net ....... 164 kW (220 HP) at 2 000 min-1 (rpm) - Fuel double filter Replacement intervals / Transmission Auto /
Type ............................ Articulated frame steering - TT (Total Torque-control) system
EEC 80/1269, Clutch cutoff / Ride control / Gear shift
Steering mechanism.... Refer to standard & optional equipment list LOADER LINKAGE
Without Fan net ....... 164 kW (220 HP) at 2 000 min-1
(rpm) - Gauges: Engine coolant temperature /
Steering angle ............. Each direction 40 degree ; total 80 degree POWER TRAIN Transmission oil temperature / Fuel level - Z-bar loader linkage provides (High bucket breakout)
Bore and stroke........... 115 mm x 125 mm
Cylinders ..................... Two double-acting piston type - Warning lights: Engine / Transmission /
Piston displacement .... 7.790 L - Automatic Transmission with Load-Sensing
Discharge warning BUCKETS AND ATTACHMENTS
No. x Bore x Stroke.... 2 x 70 mm x 442 mm System
Batteries...................... 2 X 12 V / 916 CCA, 270-min. rated reserve - Indicator lights: Turn signals / High beam /
- DSS (Down-Shift Switch) and USS (Up-Shift Switch) Full line of Hitachi pin on buckets with selection of bolt-
Air cleaner ................... Two element dry type with restriction indicator Minimum turning Working lights / Service / Parking brake /
- Torque proportioning differentials, front and rear on cutting edges, and teeth-segmented bolt on edges
radius at the centerline Stop / Brake oil low pressure / Brake oil low level /
- Driving mode selector switch, three modes - General purpose bucket with bolt-on cutting edges :
of outside tire ............. 5 620 mm Seat belt / Glow signal / Maintenance /
,UNPULV\[W\[ ,UNPUL[VYX\L - Clutch cut-off position switch, three position 3.2 m3 (ISO heaped)
R> 5T Forward/Reverse switch / Water separator /
Over heat / Engine oil low pressure / Air filter
HYDRAULIC SYSTEM HYDRAULIC SYSTEM restriction / Transmission oil filter restriction / TIRES
- TT (Total Torque-control) system Hydraulic oil temperature / Transmission oil
- Bias ply :
Arm and bucket are controlled by independent control lever - Bucket auto leveler temperature
23.5-25-16 PR (L3)
Arm controls................ Four position valve ; Raise, hold, lower, float - Lift arm kick-out system - 24-volt AM/FM stereo radio with clock
- Multi-piece rims
Bucket controls with automatic - Float system
- Reservoir sight gauge OPERATOR'S STATION
bucket return-to-dig control ... Three position valve ; Roll back, hold, dump - Hydraulic filters, vertical mounting OTHERS
Main pump / Steering pump .. Variable Displacement Axial Plunger Pump Cab
- Two-spool main control valve - Fenders, front and rear
- ROPS* / FOPS** / Multi-plane isolation mounted
Charging pump / Fan pump / - O-Ring Seal joints - Articulation locking bar
for noise / Vibration reduction / Front and rear
Brake and assist pump ........ Fixed Displacement Type Gear Pump - Anti-vandal protection, includes lockable engine
windshield washers / Safety glass
enclosure, and fuel fill
Hydraulic cylinders ELECTRICAL - Adjustable armrest
- Counterweight, built-in
- Bi-level auto air conditioner and pressurize cab
Type ........................ Two arm and one bucket, double acting type - 24-volt electrical system - Drawbar, with rocking pin
- Standard batteries (2), 12-volt with 916 CCA, - Front / Rear defroster
No. x Bore x Stroke .... Arm : 2 x 130 mm x 880 mm - Lift and tie-down hooks
270-min. rated reserve - Hot and cool box
- Open type rear grill
Bucket : 1 x 165 mm x 510 mm - Alternator, 50 A and 24-volts - Sun visor
Filters ......................... Full-flow 15 micron return filter in reservoir - Seat(Grammer), fabric, high back, mechanical
suspension, adjustable for weight-height, fore-aft
Hydraulic cycle times
Lift arm raise ........... 5.6 s
Lift arm lower .......... 3.5 s OPTIONAL EQUIPMENT Optional equipment may vary by country, so please consult your Hitachi dealer for details.
Bucket dump .......... 1.4 s
Total ........................ 10.5 s
ENGINE - Installation kit for radio, fused 24-volt radio electrical - Full line of construction utility forks, and attachments
lead, speaker (2), and antenna - Fork : Pin on type
POWER TRAIN - Air pre-cleaner
SERVICE REFILL CAPACITIES - Log grapple : Pin on type
OPERATOR'S STATION - Fork grapple : Pin on type
Transmission ............... Torque converter,countershaft type powershift Fuel tank .............................................................................. 270.0 L POWER TRAIN
with computer-controlled automatic shift and - Seat(Grammer), fabric, high back, air suspension, seat
Engine coolant ..................................................................... 38.0 L - Limited slip differential heating, adjustable for weight-height, fore-aft position, TIRES
manual shift features included.
Engine oil ............................................................................. 25.0 L backrest tilt, and armrest angle, seat cushion length - Radial ply :
Torque converter ......... Three element, single stage, single phase HYDRAULIC SYSTEM and angle, headrest height and angle adjustment, 23.5R25 (L3)
Torque convertor & transmission .......................................... 36.0 L
Main clutch ................. Wet hydraulic, multi-disc type lumber support 23.5R25 (L4)
Front axle differential & wheel hubs ....................................... 32.0 L - Three-spool main control valve
- Seat(Kab), fabric, high back, mechanical suspension, 23.5R25 (L5)
Cooling method........... Forced circulation type - Four-spool main control valve
Rear axle differential & wheel hubs ....................................... 34.0 L adjustable for weight-height, fore-aft position,
Travel speed* (km/h) Forward / Reverse - Third spool piping
Hydraulic oil tank .................................................................. 114.0 L backrest tilt, and armrest angle
- Third and fourth spool piping OTHERS
1st .............................. 7.0 / 7.1 - Headrest for Grammer seat
- Multi-function joystick lever - Bucket cylinder rod guard
2nd ............................. 12.0 / 12.6 - Headrest for Kab seat
- Two-lever and auxiliary lever for third function - Auto lubrication system
- Retractable seat belt, 76 mm
3rd .............................. 23.0 / 23.8 - Two-lever and auxiliary joystick-lever for third & - Heavy counterweight
- Lever steering
fourth function - Additional counterweight (rear mount type)
4th .............................. 36.5 / -
- Multi-function joystick lever and auxiliary lever - Bottom guards, front frame and transmission
*With 23.5-25-16 PR (L3) tires for third function LOADER LINKAGE
- Full rear fender and mud guard
- Multi-function joystick lever and auxiliary joystick- - High-lift arm - Rear license plate bracket
lever for third & fourth function
AXLE AND FINAL DRIVE - Ride control system, automatic type
- Biodegradable hydraulic oil
BUCKETS AND ATTACHMENTS - Fire extinguisher (Dealer installed)
- Lift arm auto leveler - Emergency steering system
Drive system ............... Four-wheel drive system
- General purpose bucket with bolt on teeth : 3.1 m3,
Front & rear axle .......... Semi-floating 3.3 m3 (ISO heaped)
ELECTRICAL
Front ........................... Fixed to the front frame - General purpose bucket with bolt on cutting edge :
- High-capacity batteries (2), 12-volt with 924 COCA, 3.4 m3 (ISO heaped)
Rear ............................ Trunnion support 421-min. rated reserve - Rock bucket with bolt on teeth : 2.7 m3 (ISO heaped)
Reduction and - Alternator, high capacity, 90 A and 24-volt - Quick coupler and hydraulic control system for quick
differential gear ............ Two stage reduction with torque proportional - Front Working Lamps on Cab (2) coupler locking pins, includes all controls in the cab,
differential - Rear Working Lamp on Cab (2) lines, and valves
- 12-volt outlet - Full line of Hitachi buckets for quick coupler with
Oscillation angle .......... Total 24 degree (+12 degree,-12 degree) - 24-volt AM/FM stereo radio with cassette selection of bolt-on cutting edges, and bolt-on teeth
Final drives .................. Heavy-duty planetary, mounted inboard player and clock
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General
General purpose Rock bucket
purpose
Bucket type
With bolt-on With bolt-on With bolt-on With bolt-on With bolt-on With bolt-on
teeth cutting edges teeth cutting edges teeth cutting edges
18 19
WHEEL LOADER