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1. General Description
A: COMPONENT
1. SECONDARY AIR PUMP
(5)
T1
(3)
T3 (1)
(2) T2
T2
(4) T2
(6)
EC-02384
(1) Secondary air pump (4) Secondary air pump cover Tightening torque:N·m (kgf-m, ft-lb)
(2) Clip (5) Harness stay T1: 6.4 (0.7, 4.7)
(3) Secondary air pump bracket (6) Secondary air pump harness T2: 9 (0.9, 6.6)
T3: 19 (1.9, 14.0)
EC(H4DOTC)-2
General Description
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
T1
(4)
T2
(6)
T2
(7)
(2)
a
(4)
(5)
(4) (1)
(10)
T2 (9) (3)
(8)
(11)
T2
T3
(4)
a
EC-02385
EC(H4DOTC)-3
General Description
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
B: CAUTION
• Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing
any work.
• Remove contamination including dirt and corrosion before removal, installation or disassembly.
• Keep the disassembled parts in order and protect them from dust and dirt.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
• Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.
• Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from the bat-
tery.
C: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
18353AA000 CLAMP PLIERS • Used for removing and installing the PCV
hose.
• This tool is made by the French company
CAILLAU. (code) 54.0.000.205
To make it easier to obtain, it has been provided
with a tool number.
ST18353AA000
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance.
EC(H4DOTC)-4
Front Catalytic Converter
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
EC(H4DOTC)-5
Rear Catalytic Converter
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
EC(H4DOTC)-6
Canister
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
(a)
IN-00203
EC-02281
(a) Retainer
(A)
EC-02386 (B)
(C)
8) Remove the canister cover RH.
(D)
EC-02309
EC-02363
EC-02305
EC(H4DOTC)-7
Canister
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
11) Remove the canister cover LH. 13) Disconnect connector (C) from the drain valve,
and remove the drain valve.
EC-02387
(C) EC-02293
12) Disconnect drain tube A (A) and drain tube B
(B). 14) Disconnect purge tube (A) and vent tube (B).
NOTE: NOTE:
Disconnect the quick connector as shown in the fig- Disconnect the quick connector as shown in the fig-
ure. ure.
(a) (a)
(a) (a)
(a) (a)
EC-02281 EC-02281
(B) (A)
(A)
(B)
EC-02310 EC-02292
EC(H4DOTC)-8
Canister
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
15) Remove purge tube (A), vent tube (B), and Tightening torque:
drain tube A (C). 18 N·m (1.8 kgf-m, 13.3 ft-lb)
(C) (A)
(B)
EC-02294 EC-02387
(a)
EC-02306
(a)
(a)
EC-02295
(a) Retainer
EC(H4DOTC)-9
Canister
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
EC-02363
EC-02386
C: INSPECTION
Make sure that the canister, drain valve and tube
are not cracked or loose.
EC(H4DOTC)-10
Purge Control Solenoid Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
IN-00203
EC-00219
EC-02266
EC(H4DOTC)-11
Purge Control Solenoid Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
(A)
(c) (a)
(B)
(c) (a)
(B)
(b)
(b)
(c) EC-02201
EC-02266
EC-02265
EC(H4DOTC)-12
Purge Control Solenoid Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
2 1
EC-02252
EC-02426
(B) (A)
EC-02430
(B) (A)
EC-02431
EC(H4DOTC)-13
Purge Control Solenoid Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
2 1
(B) (A)
EC-02433
2 1
(B) (A)
EC-02432
2. OTHER INSPECTIONS
Make sure the hoses are not cracked or loose.
EC(H4DOTC)-14
Fuel Level Sensor
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
EC(H4DOTC)-15
Fuel Temperature Sensor
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
1 2
3 4
(A)
EC-02083
(A)
EC-02083
EC(H4DOTC)-16
Fuel Sub Level Sensor
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
EC(H4DOTC)-17
Fuel Tank Pressure Sensor
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
EC-02303
IN-00203
3) Open the fuel filler lid and remove the fuel filler
cap.
4) Lift up the vehicle.
5) Disconnect the connector from the fuel tank
pressure sensor (A).
6) Disconnect the pressure hose from the fuel tank
pressure sensor (B). EC-02297
7) Remove the fuel tank pressure sensor along
with the bracket.
C: INSPECTION
(A) 1. FUEL TANK PRESSURE SENSOR
(B) CAUTION:
Pay attention to polarity when measuring the
resistance in fuel tank pressure sensor.
Measure the resistance between fuel tank pressure
sensor terminals.
EC-02296
3 2 1
8) Remove the fuel pressure sensor from the
bracket.
EC-02453
EC-02297
2. OTHER INSPECTIONS
Make sure the hoses are not cracked or loose.
EC(H4DOTC)-18
Pressure Control Solenoid Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
2 1
EC-02454
(B) (A)
EC-02311
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
7.35 N·m (0.7 kgf-m, 5.4 ft-lb)
EC(H4DOTC)-19
Drain Filter
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
11.Drain Filter
A: SPECIFICATION
The drain valve is a non-disassembled part, so do
not remove the drain filter from drain valve. Refer to
“Canister” for removal and installation procedures.
<Ref. to EC(H4DOTC)-7, REMOVAL, Canister.>
<Ref. to EC(H4DOTC)-9, INSTALLATION, Canis-
ter.>
EC(H4DOTC)-20
Shut Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
12.Shut Valve
A: REMOVAL
WARNING:
Place “NO OPEN FLAMES” signs near the
working area.
CAUTION:
Be careful not to spill fuel.
1) Remove the fuel filler pipe. <Ref. to
FU(H4DOTC)-69, REMOVAL, Fuel Filler Pipe.>
2) Disconnect the evaporation hose from the shut
valve.
EC-02480
EC-02481
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
4.5 N·m (0.5 kgf-m, 3.3 ft-lb)
EC-02481
C: INSPECTION
Make sure the hoses are not cracked or loose.
EC(H4DOTC)-21
Drain Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
13.Drain Valve
A: REMOVAL
Refer to “Canister” for removal procedures. <Ref.
to EC(H4DOTC)-7, REMOVAL, Canister.>
B: INSTALLATION
Refer to “Canister” for installation procedures.
<Ref. to EC(H4DOTC)-9, INSTALLATION, Canis-
ter.>
C: INSPECTION
Measure the resistance between drain valve termi-
nals.
2 1
EC-02455
EC(H4DOTC)-22
PCV Hose Assembly
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
EC-02456
2 1
EC-02428
EC(H4DOTC)-23
Secondary Air Pump
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
IN-00203
EC-02268
2) Disconnect the connector (A) and air duct (B)
from secondary air pump. C: INSPECTION
1. SECONDARY AIR PUMP
1) Disconnect the ground cable from battery.
(A)
(B)
EC-02193
2 1
EC-02427
2. OTHER INSPECTIONS
Make sure the air duct is not cracked or loose.
EC(H4DOTC)-24
Secondary Air Combination Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
IN-00203
(E)
a (C)
(B)
b
(F) EC-02439
(D)
(F) (A) Secondary air combination valve RH
b
(E) (G) (B) Clip
(A) (C) Air duct A
(B) a
EC-02407 (D) Gasket
(E) Secondary air pipe RH
(A) Secondary air combination valve LH
(F) Gasket
(B) Clip
(C) Air duct A
(D) Gasket
(E) Air duct B
(F) Secondary air pipe LH
(G) Gasket
EC(H4DOTC)-25
Secondary Air Combination Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
(D)
(F)
b
T1 (F)
(E) (G) EC-02199
(A) T2
T1 (B) a
EC-02390 (A) Secondary air combination valve RH
(B) Clip
(A) Secondary air combination valve LH
(C) Air duct A
(B) Clip
(D) Gasket
(C) Air duct A
(E) Secondary air pipe RH
(D) Gasket
(F) Gasket
(E) Air duct B
(F) Secondary air pipe LH
(G) Gasket
EC(H4DOTC)-26
Secondary Air Combination Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
2 1
EC-02428
(A)
Terminal No. Standard
1 and 2 5.0r0.5 : (20°C (68°F))
2) Check that air does not come out of (B) when (B)
blowing in (A).
(A) EC-02435
(B)
EC-02434
EC(H4DOTC)-27
Secondary Air Combination Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
2. SECONDARY AIR COMBINATION 3) Connect the terminal No. 6 to the battery positive
VALVE RH terminal and the terminal No. 4 to the battery neg-
1) Measure the resistance between the terminals of ative terminal. When supplying air to (A), check that
secondary air combination valve RH. air is discharged from (B).
3 2 1
3 2 1
6 5 4
6 5 4
EC-02429
3. OTHER INSPECTIONS
Check the air duct and pipe for looseness.
(B)
EC-02436
EC(H4DOTC)-28