Eaton® Fuller ® Heavy Duty Transmissions

Illustrated Parts List AT-1202 March 2003

For the most current information, visit the Roadranger web site at www.roadranger.com
2
Contents
How To Use The Illustrated Parts List ..................................................................................................................................................4
Locating Transmission Tag and Identifying Model Designation.........................................................................................................5
Using Model Designation or Nomenclature ...........................................................................................................................................5
AIR SHIFT ASSY....................................................................................................................................................................................6
CASE (AUX) ............................................................................................................................................................................................7
CASE (FRONT) .......................................................................................................................................................................................9
COUNTERSHAFT ASSY .....................................................................................................................................................................11
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................12
KITS & ASSEMBLIES .........................................................................................................................................................................13
MAINSHAFT ASSY..............................................................................................................................................................................14
MECHANICAL SHIFT ASSY .............................................................................................................................................................15
MISCELLANEOUS ..............................................................................................................................................................................16
Appendix.................................................................................................................................................................................................17

3
How To Use The Illustrated Parts List
Using Model Designation or Nomenclature
• This information provides a guideline to assist you in indentifying the transmission designation assigned to a transmission model -
information vital to identifying and ordering parts.

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
• Item Number - corresponding with numbers on illlustrations for part identification.
• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

4
Locating Transmission Tag and Identifying Model Designation

Transmission model designation, and other transmission information, are stamped on the transmission tag. To identify the
transmission model designation (nomenclature), locate the tag on the transmission and then locate the model designation number as
shown.

Using Model Designation or Nomenclature

The model designation or nomenclature assigned to a transmission model provides information concerning transmission torque
capacity, forward speeds, ratio set, shift bar housing and other provisions and options. Use the following guidelines to identify your
transmission model designation. This information is useful when ordering parts.

Every effort has been made to ensure the accuracy of this publication. However, Eaton Corporation makes no expressed or implied
warranty or representation based on the information contained in this publication. Any errors or omissions may be reported to Eaton
Roadranger Parts Marketing, Eaton Corporation, P.O. Box 4013, Kalamazoo, MI 49003.
Copyright Eaton Corporation, 2003 All rights reserved.

5
Group: AIR SHIFT ASSY

61
61

11
10

61
8

5
9
4
3
6
7 64
2 64
65

51 1

64
49

50 10138-7-95

AIR SHIFT ASSY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 14644 -O- RING 1 K-1552
2 17413 SHIFT CYLINDER 1
3 S-1265 SHIFT PISTON ASSY 17417 1
4 17418 -O- RING 1 K-1552
5 62518 ROLL PIN 1 S-1265
6 14621 -O- RING 1 K-1552
7 18542 YOKE BAR 1
8 17414 CYLINDER COVER 1
9 17415 GASKET 1
10 X-3-600 LOCKWASHER 4 3/8"
11 X-8-679 CAPSCREW 4 3/8"-16X1-3/4"
49 17411 SHIFT YOKE 1
50 3220 LOCKSCREW 1
51 14347 GASKET 1 K-1479
61 12845 ELBOW 3 1/8"
64 18554 AIR VALVE 1 USE W/NEUTRAL SWITCH
64 18634 AIR VALVE 1 USE W/O NEUTRAL SWITCH
65 18633 NO LONGER AVAILABLE 1 USE W/O NEUTRAL SWITCH
65 18555 VALVE PLATE 1 USE W/NEUTRAL SWITCH

6
Group: CASE (AUX)

67

68 68

OEM supplied adjustable OEM supplied non-adjustable

speedometer sensor speedometer sensor
80

38

57 76
70 71 75
39

43
58 42
69
73
36
33
35

32
30 31

28

10418-7-95 29

CASE (AUX)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
28 S-1347 REAR HOUSING ASSY 17548 ,18736 ,18757 1
,18784 ,19100
29 14335 GASKET 1 K-1479
30 X-8L-602 CAPSCREW 16 3/8"-16X1-1/2"
30 X-8L-605 CAPSCREW 1 3/8"-16X3"
30 X-8L-614 CAPSCREW 2 3/8"-16X2"
31 16784 GASKET 2 K-1479
32 16770 REAR BEARING COVER 2
33 X-8L-602 CAPSCREW 8 3/8"-16X1-1/2"
35 15532 GASKET 1 K-1479 ,K-2256 ,K-
2262 ,S-2119 ,S-2151
36 S-2119 REAR BRG COVER ASSY 20048 ,22045 ,4302009 1 EXTENDED
,4302031 ,S - 1558 S -
1560
36 S-2151 REAR BRG COVER ASSY S - 1429 1
38 X-8L-611 CAPSCREW 5 3/8"-16X3-1/4", USE W/S-2119 COVER
38 X-8L-605 CAPSCREW 5 3/8"-16X3", USE W/S-2151 COVER
39 7992 BUSHING 1 S-2119 ,S-2151
42 X-8-682 CAPSCREW 1 3/8"-16X3"
43 20920 OIL SEAL 15087 1 3-1/2" I.D.
43 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1
57 4304602 BREATHER 23605 1 1/4" NPT
58 X-12-404 PIPE PLUG 1 1/4" NPT S-1347
67 20224 PLUG-MAGNETIC 2 S-2119 ,S-2151
68 13679 -O- RING 1 USE W/OEM SUPPLIED
ADJUSTABLE SPEEDOMETER
SENSOR NOT TO BE USED WITH
4301954 SEAL
68 20225 -O- RING 2 USE W/20224 PLUG OR OEM
SUPPLIED NON-ADJUSTABLE
7
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL
68 4301954 SEAL 2 O-RING NOT REQUIRED S-2119 ,S-2151
69 17106 GASKET 1 K-2256 ,K-2262 ,S-
2119 ,S-2151
70 20815 LIFTING EYE 17105 1
71 X-8L-609 CAPSCREW 1 3/8"-16X1-3/4"
73 19709 COLLAR 1 K-2256 ,K-2262 ,S-
2119 ,S-2151
75 14142 -O- RING 1 S-2119 ,S-2151
76 20226 PLUG-MECHANICAL 2237 1 S-2119 ,S-2151
80 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1
82 K-2413 OIL SEAL TOOL KIT 71221 ,K - 2091 1

8
Group: CASE (FRONT)

NOT USED IN
8
LATEST DESIGN
17
59
61
60

62 6

19
18

1
24
23
12
11
63 10

21
20

22

27
26

16
25 15
14
13 9
3
70

4 72

10316-7-95 2

CASE (FRONT)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-1264 CASE ASSY 17400 ,18545 1
2 X-8-686 CAPSCREW 6 3/8"-16X3/4"
3 4305309 GASKET 1684 1 K-1479
4 14575 PTO COVER 4302254 1
5 4305310 GASKET 4302810 1 K-1479
6 4302809 PTO COVER 16596 1
8 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"
9 X-12-1206 PIPE PLUG X12 1201 1 3/4"
9 X-12-1207 PIPE PLUG X12 1202 1 3/4" MAGNETIC
10 X-1-1000 NUT 4 5/8"-18
11 X-3-1000 LOCKWASHER 4 5/8"
12 6579 STUD 4 5/8"
13 X-1-800 NUT 6 1/2"-20
14 X-3-801 LOCKWASHER 6 1/2"
15 23592 STUD 12022 6
16 14373 MAGNET 1 S-1264
17 7935 BREATHER 1
17 X-12-208 PIPE PLUG 1 1/8" NPT
18 X-12-2006 PIPE PLUG X12 2001 1 1-1/4"
19 X-12-802 PIPE PLUG X12 800 1 1/2"
20 57000 NAME PLATE 23615 1
21 X-13-206 SELF-TAPPING SCREW X13 229 2 5/16"
22 18128 PIN 2
23 17423 SEAL 1 USE W/MANUAL SHIFT
24 17422 OIL SEAL 1 USE W/MANUAL SHIFT
25 X-8L-600 CAPSCREW 8 3/8"-16X1"
26 4881 COVER 2
27 4886 GASKET 2 K-1479
59 4303655 PLUG 17178 1 S-1264
60 17179 GASKET 1 USE W/MANUAL SHIFT S-1264
9
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
61 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY OPEN USE
W/AIR SHIFT
62 15899 PIN 1 USE W/AIR SHIFT
63 13359 EXPANSION PLUG 1 USE W/AIR SHIFT
70 20815 LIFTING EYE 17105 1
72 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4"

10
Group: COUNTERSHAFT ASSY

26 27

25

24

10362-7-95

COUNTERSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
24 6488 BEARING 2
25 A-4286 WELDED 2 C/S 17408 - D/G 17409
COUNTERSHAFT ASSY
26 81012 BEARING 2
27 11364 SNAP RING 2

11
Group: INPUT SHAFT & DRIVE GEAR
14

15
6

4
3

1 13
12

11
10

9
8

10376-7-95

INPUT SHAFT & DRIVE GEAR

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 22254 NUT 11956 1
3 17425 OIL SEAL 1 3-1/2" I.D.
3 18408 OIL SEAL 1 3-3/4" I.D.
4 15241 SNAP RING 1
5 4303920 BEARING 81042 1
6 S-1005 REAR HOUSING ASSY 17401 1
7 17395 INPUT SHAFT 1
8 17396 MAINSHAFT 1
9 X-7-650 CAPSCREW 1
10 81559 BEARING 1
11 17397 SNAP RING 1
12 17398 DRIVE GEAR 1
13 17399 SNAP RING 1
14 17505 PLUG 1 S-1005
15 17402 GASKET 1 K-1479

12
KITS & ASSEMBLIES
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
S-1264 CASE ASSY 17400 ,18545 1
K-1479 GASKET KIT 1
K-1552 -O- RING KIT 1 FOR AIR SHIFT ASSY
K-2256 OIL SEAL KIT 14337 ,19109 ,21036 1
K-2413 OIL SEAL TOOL KIT 71221 ,K - 2091 1
K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1
S-2119 REAR BRG COVER ASSY 20048 ,22045 ,4302009 1 EXTENDED
,4302031 ,S - 1558 S -
1560
S-2151 REAR BRG COVER ASSY S - 1429 1
S-1347 REAR HOUSING ASSY 17548 ,18736 ,18757 1
,18784 ,19100
S-1005 REAR HOUSING ASSY 17401 1
S-1265 SHIFT PISTON ASSY 17417 1

13
Group: MAINSHAFT ASSY

25 23
24

20 21
18 19

17
16

10335-7-95

MAINSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
16 18543 SLIDING CLUTCH 17404 1
17 17403 MAINSHAFT 1
18 17405 REDUCTION GEAR 1
19 17406 BEARING 1
20 17410 SNAP RING 1
21 17407 WASHER 1
23 22254 NUT 11956 1
24 15260 BEARING 1
25 20191 ROTOR 1

14
Group: MECHANICAL SHIFT ASSY

54
53
52

51

84
49
55 56
48

47

46 50
45

10137-7-95

MECHANICAL SHIFT ASSY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
45 1884 EYE ROD END 1
46 X-1-700 NUT 1 7/16"-20
47 18635 YOKE BAR 17420 1
48 17421 SPACER 1
49 17411 SHIFT YOKE 1
50 3220 LOCKSCREW 1
51 14347 GASKET 1 K-1479
52 17419 SHIFT CYLINDER 1
53 17412 PLUG 1
54 X-8L-604 CAPSCREW 4 3/8"-16X1-1/4"
55 15918 SPRING 1
56 X-14-800 STEEL BALL 1 1/2"
84 4696 NLA-SPACER 1 TO BLOCK OUT LOW AND
NEUTRAL

15
MISCELLANEOUS
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION SIZE)
71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE)
71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-1552
71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE
18457 WARNING LABEL 1
18524 WARNING LABEL 1
18544 WARNING LABEL 1

16
Appendix
Air Line Tubing

Choosing nylon tubing for air lines

Use the following chart to specify the

Eaton® Fuller® nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type Line Color Order Part No# Length

Supply + Port Red (S) + Black (P) 52601 50 ft
Splitter + Deep Reduction Blue (SP) + Green (H/L) 52701 50 ft
Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 74601 50 ft

5/32" Air Lines

Line Type Line Color Order Part No# Length

Supply Red (S) 75120 50 ft
Port Black (P) 75320 50 ft
Splitter Blue (SP) 75720 50 ft
Deep Reduction Green (H/L) 75520 50 ft
Sheathing 80120 50 ft

1/8" Air Lines

Line Type Line Color Order Part No# Length

Supply White 68526 50 ft
Port Black 82013 50 ft
Sheathing 80000 50 ft

10650-1/92 AL Chart

17
18
19
Copyright Eaton and Dana Corporation,
2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
The Roadranger® System is an unbeatable combination of the best
in printed format. THIS INFORMATION IS
NOT INTENDED FOR SALE OR RE-
products from Eaton and Dana – partnering to provide you the most
SALE, AND THIS NOTICE MUST REMAIN advanced, most trouble-free drivetrain in the industry. And it’s backed by
ON ALL COPIES. the Roadrangers – the most experienced, most expert, most accessible
drivetrain consultants in the business.
For spec’ing or service assistance, call 1-800-826-HELP (4357) 24 hours
a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time
on the road. Or visit our web site at www.roadranger.com.

AT-1202
20 3/03
Printed in the USA