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YW50FB: Owner'S Manual
YW50FB: Owner'S Manual
OWNER’S MANUAL
YW50FB
LIT-11626-25-31 1CD-F8199-10
Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is
sold.
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INTRODUCTION
EAU10092
Congratulations on your purchase of the Yamaha YW50FB. This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you
have any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer.
The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation
of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to
the recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12581
WARNING
Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully and com-
pletely before operating this scooter. Do not attempt to operate this scooter until you have attained adequate
knowledge of its controls and operating features and until you have been trained in safe and proper riding tech-
niques. Regular inspections and careful maintenance, along with good riding skills, will ensure that you safely
enjoy the capabilities and reliability of this scooter.
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IMPORTANT MANUAL INFORMATION
EAU10132
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE
vehicle or other property.
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IMPORTANT MANUAL INFORMATION
EAUT2191
YW50FB
OWNER’S MANUAL
©2011 by Yamaha Motor Corporation, U.S.A.
1st edition, June 2011
All rights reserved.
Any reprinting or unauthorized use with-
out the written permission of Yamaha
Motor Corporation, U.S.A. is expressly
prohibited.
Printed in Taiwan.
P/N LIT-11626-25-31
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TABLE OF CONTENTS
LOCATION OF IMPORTANT OPERATION AND IMPORTANT RIDING Adjusting the rear brake lever free
LABELS .............................................. 1-1 POINTS ............................................... 5-1 play ............................................. 6-19
SAFETY INFORMATION .................... 1-3 Starting a cold engine ...................... 5-1 Checking the front brake pads and
Further safe-riding points ................. 1-7 Starting off........................................ 5-2 rear brake shoes......................... 6-20
Acceleration and deceleration.......... 5-2 Checking the brake fluid level ........ 6-21
DESCRIPTION .................................... 2-1 Braking ............................................. 5-2 Changing the brake fluid ................ 6-22
Left view ........................................... 2-1 Tips for reducing fuel consumption .. 5-3 Checking and lubricating the
Right view......................................... 2-2 Engine break-in ................................ 5-3 cables ......................................... 6-22
Controls and instruments ................. 2-3 Parking ............................................. 5-4 Checking and lubricating the throttle
grip and cable ............................. 6-22
INSTRUMENT AND CONTROL FUNC- PERIODIC MAINTENANCE AND AD- Lubricating the front and rear brake
TIONS.................................................. 3-1 JUSTMENT ......................................... 6-1 levers .......................................... 6-23
Main switch/steering lock ................. 3-1 Periodic maintenance chart for the Checking and lubricating the center-
Keyhole cover .................................. 3-2 emission control system ............... 6-2 stand ........................................... 6-23
Indicator and warning lights ............. 3-2 General maintenance and lubrication Checking the front fork ................... 6-23
Speedometer unit............................. 3-3 chart.............................................. 6-4 Checking the steering .................... 6-24
Fuel gauge ....................................... 3-4 Removing and installing panels ....... 6-8 Checking the wheel bearings ......... 6-25
Handlebar switches.......................... 3-4 Checking the spark plug................... 6-9 Battery............................................ 6-25
Front brake lever .............................. 3-5 Engine oil and oil strainer............... 6-10 Replacing the fuse ......................... 6-27
Rear brake lever............................... 3-5 Final transmission oil...................... 6-12 Replacing a headlight bulb............. 6-27
Fuel tank cap.................................... 3-6 Coolant........................................... 6-13 Tail/brake light................................ 6-28
Fuel .................................................. 3-6 Replacing the air filter element and Replacing a turn signal light bulb ... 6-28
Catalytic converters.......................... 3-8 cleaning the check hose ............. 6-15 Troubleshooting ............................. 6-29
Seat.................................................. 3-8 Checking the engine idling speed .. 6-16 Troubleshooting charts................... 6-30
Helmet holder................................... 3-9 Checking the throttle grip free
Storage compartments................... 3-10 play ............................................. 6-16 SCOOTER CARE AND STORAGE .... 7-1
Carrier ............................................ 3-11 Valve clearance.............................. 6-16 Matte color caution........................... 7-1
Luggage holder .............................. 3-11 Tires ............................................... 6-17 Care ................................................. 7-1
Cast wheels.................................... 6-18 Storage............................................. 7-3
FOR YOUR SAFETY - PRE-OPERATION Checking the front brake lever free
CHECKS ............................................. 4-1 play ............................................. 6-18 SPECIFICATIONS .............................. 8-1
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TABLE OF CONTENTS
CONSUMER INFORMATION ............. 9-1
Identification numbers ...................... 9-1
Vehicle Emission Control Information
label .............................................. 9-2
Reporting safety defects .................. 9-3
Scooter noise regulation .................. 9-4
Maintenance record ......................... 9-5
YAMAHA MOTOR CORPORATION,
U.S.A. RIVA LIMITED
WARRANTY ................................. 9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ......................................... 9-9
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EAU45762
Q
LOCATION OF IMPORTANT LABELS
SAFETY INFORMATION
EAU10384
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation
of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replace-
ment label is available from your Yamaha dealer.
1
1 2 3, 4, 5 6 7
3
1-1
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EAU45762
LOCATIONQOF
SAFETY INFORMATION
IMPORTANT LABELS
1 5
LOAD LIMIT TIRE INFORMATION
HOOK 1 kg {2lbs}
COMPARTMENT 1.5 kg {3lbs}
1
CHARGE LIMITE
CROCHET 1 kg {2lbs}
COMPARTIMENT 1.5 kg {3lbs} 3B3-F1668-00 2
3D1-F4877-11
2 6
LOAD LIMIT 3
WARNING AVERTISSEMENT
3 kg {7lbs}
5PJ-F4877-11 4
7
5
WARNING
AVERTISSEMENT 6
3D1-F118K-10
3 3D1-F4875-10 7
LOAD LIMIT
5 kg {11lbs}
8
5PJ-F4877-01
4
9
WARNING
4JK-F8446-01
1-2
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Q SAFETY INFORMATION
EAU10247
Safe Riding through intersections, since in-
Be a Responsible Owner
Perform the pre-operation checks tersections are the most likely
As the vehicle’s owner, you are re-
each time you use the vehicle to make places for scooter accidents to
sponsible for the safe and proper op-
sure it is in safe operating condition. occur.
1 eration of your scooter.
Failure to inspect or maintain the ve- • Ride where other motorists can
Scooters are single-track vehicles.
hicle properly increases the possibility see you. Avoid riding in another
Their safe use and operation are de-
2 of an accident or equipment damage. motorist’s blind spot.
pendent upon the use of proper riding
See page 4-2 for a list of pre-opera- ● Many accidents involve inexpe-
techniques as well as the expertise of
3
tion checks. rienced operators. In fact, many
the operator. Every operator should
● This scooter is designed to carry operators who have been in-
know the following requirements be-
the operator only. No passen- volved in accidents do not even
4 fore riding this scooter.
gers. have a current driver’s license.
He or she should:
● The failure of motorists to detect • Make sure that you are quali-
● Obtain thorough instructions from
5 and recognize scooters in traf- fied and that you only lend your
a competent source on all as-
fi c is the predominating cause scooter to other qualifi ed op-
pects of scooter operation.
of automobile/scooter accidents. erators.
6 ● Observe the warnings and main-
Many accidents have been • Know your skills and limits.
tenance requirements in this
caused by an automobile driver Staying within your limits may
7
Owner’s Manual.
who did not see the scooter. Mak- help you to avoid an accident.
● Obtain qualifi ed training in safe
ing yourself conspicuous appears • We recommend that you prac-
and proper riding techniques.
8 to be very effective in reducing tice riding your scooter where
● Obtain professional technical ser-
the chance of this type of acci- there is no traffic until you have
vice as indicated in this Owner’s
dent. become thoroughly familiar
9 Manual and/or when made nec-
with the scooter and all of its
essary by mechanical conditions.
Therefore: controls.
• Wear a brightly colored jacket. ● Many accidents have been
• Use extra caution when you caused by error of the scooter
are approaching and passing operator. A typical error made by
1-3
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Q SAFETY INFORMATION
the operator is veering wide on single most critical factor in the pre- confusion, and eventually death.
a turn due to excessive speed or vention or reduction of head injuries. Carbon Monoxide is a colorless,
undercornering (insufficient lean ● Always wear an approved helmet. odorless, tasteless gas which may
angle for the speed). ● Wear a face shield or goggles. be present even if you do not see or
• Always obey the speed limit Wind in your unprotected eyes smell any engine exhaust. Deadly 1
and never travel faster than could contribute to an impairment levels of carbon monoxide can collect
warranted by road and traffi c of vision that could delay seeing a rapidly and you can quickly be over- 2
conditions. hazard. come and unable to save yourself.
• Always signal before turning or ● The use of a jacket, substantial Also, deadly levels of carbon mon- 3
changing lanes. Make sure that shoes, trousers, gloves, etc., is oxide can linger for hours or days in
other motorists can see you. effective in preventing or reducing enclosed or poorly ventilated areas.
● The posture of the operator is abrasions or lacerations. If you experience any symptoms of 4
important for proper control. The ● Never wear loose-fi tting clothes, carbon monoxide poisoning, leave the
operator should keep both hands otherwise they could catch on area immediately, get fresh air, and 5
on the handlebar and both feet the control levers or wheels and SEEK MEDICAL TREATMENT.
on the operator footrests during cause injury or an accident. ● Do not run engine indoors. Even
6
operation to maintain control of ● Always wear protective clothing if you try to ventilate engine ex-
the scooter. that covers your legs, ankles, haust with fans or open windows
● Never ride under the influence of and feet. The engine or exhaust and doors, carbon monoxide can 7
alcohol or other drugs. system become very hot during rapidly reach dangerous levels.
● This scooter is designed for on- or after operation and can cause ● Do not run engine in poorly ven- 8
road use only. It is not suitable for burns. tilated or partially enclosed areas
off-road use. such as barns, garages, or car-
Avoid Carbon Monoxide Poisoning ports. 9
Protective Apparel All engine exhaust contains carbon ● Do not run engine outdoors
The majority of fatalities from scooter monoxide, a deadly gas. Breathing where engine exhaust can be
accidents are the result of head inju- carbon monoxide can cause head- drawn into a building through
ries. The use of a safety helmet is the aches, dizziness, drowsiness, nausea, openings such as windows and
1-4
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Q SAFETY INFORMATION
doors. to the scooter as possible. Se- to a sidecar.
curely pack your heaviest items
Loading as close to the center of the ve- Genuine Yamaha Accessories
Adding accessories or cargo to your hicle as possible and make sure Choosing accessories for your vehicle
1 scooter can adversely affect stability to distribute the weight as evenly is an important decision. Genuine
and handling if the weight distribution as possible on both sides of the Yamaha accessories, which are avail-
2 of the scooter is changed. To avoid scooter to minimize imbalance or able only from a Yamaha dealer, have
the possibility of an accident, use ex- instability. been designed, tested, and approved
treme caution when adding cargo or ● Shifting weights can create a by Yamaha for use on your vehicle.
3
accessories to your scooter. Use extra sudden imbalance. Make sure Many companies with no connection
care when riding a scooter that has that accessories and cargo are to Yamaha manufacture parts and ac-
4 added cargo or accessories. Here, securely attached to the scooter cessories or offer other modifications
along with the information about ac- before riding. Check accessory for Yamaha vehicles. Yamaha is not
5 cessories below, are some general mounts and cargo restraints fre- in a position to test the products that
guidelines to follow if loading cargo to quently. these aftermarket companies pro-
your scooter: • Properly adjust the suspen- duce. Therefore, Yamaha can neither
6
The total weight of the operator, sion for your load (suspension- endorse nor recommend the use of
accessories and cargo must not adjustable models only), and accessories not sold by Yamaha or
7 exceed the maximum load limit. check the condition and pres- modifications not specifically recom-
Operation of an overloaded vehicle sure of your tires. mended by Yamaha, even if sold and
could cause an accident. • Never attach any large or installed by a Yamaha dealer.
8
heavy items to the handlebar,
Maximum load:
85 kg (187 lb) front fork, or front fender. Such Aftermarket Parts, Accessories,
9 items can create unstable and Modifications
When loading within this weight limit, handling or a slow steering re- While you may find aftermarket prod-
keep the following in mind: sponse. ucts similar in design and quality to
● Cargo and accessory weight ● This vehicle is not designed to genuine Yamaha accessories, recog-
should be kept as low and close pull a trailer or to be attached nize that some aftermarket accesso-
1-5
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Q SAFETY INFORMATION
ries or modifications are not suitable namic changes. If accessories could cause a dangerous loss of
because of potential safety hazards are added to the handlebar or lights or engine power.
to you or others. Installing aftermarket front fork area, they must be
products or having other modifications as lightweight as possible and Aftermarket Tires and Rims
performed to your vehicle that change should be kept to a minimum. The tires and rims that came with your 1
any of the vehicle’s design or opera- • Bulky or large accessories may scooter were designed to match the
tion characteristics can put you and seriously affect the stability of performance capabilities and to pro- 2
others at greater risk of serious injury the scooter due to aerodynamic vide the best combination of handling,
or death. You are responsible for inju- effects. Wind may attempt to braking, and comfort. Other tires, 3
ries related to changes in the vehicle. lift the scooter, or the scooter rims, sizes, and combinations may not
Keep the following guidelines in mind, may become unstable in cross be appropriate. Refer to page 6-17 for
as well as those provided under winds. These accessories may tire specifications and more informa- 4
“Loading” when mounting accesso- also cause instability when tion on replacing your tires.
ries. passing or being passed by 5
● Never install accessories or carry large vehicles. Transporting the Scooter
cargo that would impair the per- • Certain accessories can dis- Be sure to observe following instruc-
6
formance of your scooter. Care- place the operator from his or tions before transporting the scooter
fully inspect the accessory before her normal riding position. This in another vehicle.
using it to make sure that it does improper position limits the ● Remove all loose items from the 7
not in any way reduce ground freedom of movement of the scooter.
clearance or cornering clearance, operator and may limit control ● Point the front wheel straight 8
limit suspension travel, steering ability, therefore, such acces- ahead on the trailer or in the truck
travel or control operation, or ob- sories are not recommended. bed, and choke it in a rail to pre-
scure lights or reflectors. ● Use caution when adding electri- vent movement. 9
• Accessories fi tted to the han- cal accessories. If electrical ac- ● Secure the scooter with tie-downs
dlebar or the front fork area can cessories exceed the capacity of or suitable straps that are at-
create instability due to improp- the scooter’s electrical system, an tached to solid parts of the scoot-
er weight distribution or aerody- electric failure could result, which er, such as the frame or upper
1-6
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Q SAFETY INFORMATION
EAU45371
front fork triple clamp (and not, for riding.
example, to rubber-mounted han- Further safe-riding points ● Always wear a helmet, gloves,
dlebars or turn signals, or parts ● Make sure to signal clearly when trousers (tapered around the cuff
that could break). Choose the making turns. and ankle so they do not fl ap),
1 location for the straps carefully ● Braking can be extremely difficult and a bright colored jacket.
so the straps will not rub against on a wet road. Avoid hard brak- ● Do not carry too much luggage
2 painted surfaces during transport. ing, because the scooter could on the scooter. An overloaded
● The suspension should be com- slide. Apply the brakes slowly scooter is unstable. Use a strong
pressed somewhat by the tie- when stopping on a wet surface. cord to secure any luggage to the
3
downs, if possible, so that the ● Slow down as you approach a carriers. A loose load will affect
scooter will not bounce exces- corner or turn. Once you have the stability of the scooter and
4 sively during transport. completed a turn, accelerate could divert your attention from
slowly. the road. (See page 1-5.)
● Be careful when passing parked
5
cars. A driver might not see you
and open a door in your path.
6 ● Railroad crossings, streetcar
rails, iron plates on road con-
7 struction sites, and manhole
covers become extremely slip-
pery when wet. Slow down and
8
cross them with caution. Keep the
scooter upright, otherwise it could
9 slide out from under you.
● The brake pads and linings
could get wet when you wash
the scooter. After washing the
scooter, check the brakes before
1-7
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Q SAFETY INFORMATION
1-8
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EAU10401
DESCRIPTION
EAU10410
Left view
2 1 2 3, 4 5 6 7 8
9
1. Front turn signal light (page 6-28) 8. Centerstand (page 6-23)
2. Fuel tank cap (page 3-6)
3. Helmet holder (page 3-9)
4. Battery (page 6-25)
5. Storage compartment (page 3-10)
6. Air filter (page 6-15)
7. Rear turn signal light (page 6-28)
2-1
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EAU10401
DESCRIPTION
EAU10420
Right view
1 2 3 4 5 6 7 8 2
9
1. Rear wheel (page 6-17) 8. Front wheel (page 6-17)
2. Tail/brake light (page 6-28)
3. Muffler (page 3-8)
4. Seat (page 3-8)
5. Spark plug (page 6-9)
6. Coolant reservoir (page 6-13)
7. Headlight (page 6-27)
2-2
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EAU10401
DESCRIPTION
EAU10430
1
1 2 3 4 5 6 7 8 9 10
2
9
1. Rear brake lever (page 3-5) 8. Front brake lever (page 3-5)
2. Left handlebar switches (page 3-4) 9. Throttle grip (page 5-2)
3. Speedometer unit (page 3-3) 10. Luggage holder (page 3-11)
4. Fuel gauge (page 3-4)
5. Main switch/steering lock (page 3-1)
6. Brake fluid reservoir (page 6-21)
7. Right handlebar switches (page 3-4)
2-3
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EAU1044E
3-1
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EAU1044E
3 2
1. Push.
4 2. Turn. To open the keyhole cover 1. Coolant temperature warning light “ ”
2. Turn signal indicator light “4 6”
Insert the key bow into the keyhole
Push the key in, and then turn it to 3. High beam indicator light “&”
5 cover receptacle as shown, and then 4. Engine trouble warning light “ ”
“OFF” while still pushing it.
turn the key to the right to open the EAU11020
cover. Turn signal indicator light “4 6”
6
This indicator light fl ashes when the
To close the keyhole cover turn signal switch is pushed to the left
7 Push the keyhole cover lever inward or right.
and the keyhole cover will close.
8 EAU11080
3-2
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EAU1044E
9
TIP
● For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
cally switch on or off according
3-3
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EAU1044E
3-4
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EAU1044E
The front brake lever is located on The rear brake lever is located on the
the right handlebar grip. To apply the left handlebar grip. To apply the rear 5
front brake, pull this lever toward the brake, pull this lever toward the han-
handlebar grip. dlebar grip. 6
3-5
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EAU1044E
3 WARNING
Make sure that the fuel tank cap ZAUM00**
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EAU1044E
3-7
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EAU1044E
3-8
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EAU1044E
3-9
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EAU1044E
4 EWAT1051
%&(KPFF
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EAU1044E
2
1
1
3
WARNING 7
hicle.
● Do not exceed the load limit
of 1 kg (2.2 lb) for the luggage 8
holder.
● Do not exceed the maximum 9
load of 85 kg (187 lb) for the ve-
hicle.
3-11
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EAU15582
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the in-
spection and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
WARNING
1
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dam-
age. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
2 vided in this manual, have the vehicle inspected by a Yamaha dealer.
4-1
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EAU15582
4-2
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EAU15582
4-3
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU15943
NOTICE
For maximum engine life, never ac-
celerate hard when the engine is
5-1
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EAU15943
TIP WARNING
1 (b) ● Avoid braking hard or sud-
Before starting off, allow the engine to
denly (especially when leaning
warm up.
2 over to one side), otherwise the
scooter may skid or overturn.
1. While pulling the rear brake lever (a) ● Railroad crossings, streetcar
3 with your left hand and holding
rails, iron plates on road con-
the grab bar with your right hand,
struction sites, and manhole
push the scooter off the center-
4 covers become extremely slip-
stand.
pery when wet. Therefore, slow
2. Sit astride the seat, and then ad- The speed can be adjusted by open-
down when approaching such
5 just the rear view mirrors. ing and closing the throttle. To in-
areas and cross them with cau-
3. Switch the turn signals on. crease the speed, turn the throttle grip
tion.
6 4. Check for oncoming traffi c, and in direction (a). To reduce the speed,
● Keep in mind that braking on
then slowly turn the throttle grip turn the throttle grip in direction (b).
a wet road is much more diffi -
(on the right) in order to take off.
7 cult.
5. Switch the turn signals off.
● Ride slowly down a hill, as
braking downhill can be very
8
difficult.
5-2
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EAU15943
5-3
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ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU15943
ZAUM00**
5
ZAUM00**
9 EWA10311
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
5-4
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EAU1722A
Periodic inspection, adjustment, and WARNING Emission controls not only function
lubrication will keep your vehicle in to ensure cleaner air, but are also
Turn off the engine when perform-
the safest and most efficient condition ing maintenance unless otherwise vital to proper engine operation and
possible. Safety is an obligation of specified. maximum performance. In the follow- 1
the vehicle owner/operator. The most ● A running engine has moving ing periodic maintenance charts, the
important points of vehicle inspection, parts that can catch on body services related to emissions control
2
adjustment, and lubrication are ex- parts or clothing and electrical are grouped separately. These ser-
plained on the following pages. parts that can cause shocks or vices require specialized data, knowl-
The intervals given in the periodic fires. edge, and equipment. Maintenance, 3
maintenance charts should be simply ● Running the engine while ser- replacement, or repair of the emission
considered as a general guide under vicing can lead to eye injury, control devices and systems may be 4
normal riding conditions. However, burns, fi re, or carbon monox- performed by any repair establish-
depending on the weather, terrain, ide poisoning - possibly lead- ment or individual that is certifi ed
geographical location, and individual (if applicable). Yamaha dealers are 5
ing to death. See page 1-3 for
use, the maintenance intervals may more information about carbon trained and equipped to perform these
need to be shortened. monoxide. particular services. 6
EWA10321
WARNING EWA15460
7
Failure to properly maintain the WARNING
vehicle or performing maintenance Brake discs, calipers, drums, and
activities incorrectly may increase linings can become very hot dur- 8
your risk of injury or death during ing use. To avoid possible burns,
service or while using the vehicle. let brake components cool before
If you are not familiar with vehicle 9
touching them.
service, have a Yamaha dealer per-
form service.
6-1
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EAU1722A
TIP
● From 12000 mi (19000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 12
months.
1 ● Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the
service.
2
EAU17561
6-2
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EAU1722A
6-3
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EAU1722A
6-4
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EAU1722A
6-5
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EAU1722A
6-6
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EAU1722A
TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with
compressed air to avoid damaging it. 1
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service 2
• After disassembling the brake master cylinder and caliper, always change the fluid. Regularly check the brake
fluid level and fill the reservoir as required.
3
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hose every four years and if cracked or damaged. 4
6-7
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EAU1722A
2 3
4 1
1
1. Panel C
2. Panel A 1. Panel A
5 1. Panel B
3. Panel B
To install the panel
To install the panel
6 The panels shown need to be re- Place the panel into the original posi-
Place the panel in the original posi-
moved to perform some of the mainte- tion and push it inward to secure.
tion, and then install the screw.
nance jobs described in this chapter.
7 Refer to this section each time a panel
needs to be removed and installed.
8
6-8
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EAU1722A
1. Open the seat. (See page 3-8.) To remove the spark plug If the spark plug shows a distinctly
different color, the engine could be 5
2. Remove the screws, and then 1. Remove panel A. (See page 6-8.)
take the panel off. 2. Remove the spark plug cap. operating improperly. Do not attempt
to diagnose such problems yourself. 6
To install the panel Instead, have a Yamaha dealer check
Place the panel in the original posi- the vehicle.
7
tion, and then install the screws. 1
2. Check the spark plug for elec-
trode erosion and excessive 8
carbon or other deposits, and re-
place it if necessary. 9
6-9
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EAU1722A
8 TIP 1
If a torque wrench is not available 2
9 when installing a spark plug, a good
3
estimate of the correct torque is 1/4 -
1/2 turn past finger tight. However, the 1. Oil filler cap
spark plug should be tightened to the 2. Maximum level mark
3. Minimum level mark
6-10
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EAU1722A
6-11
%&(KPFF
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EAU1722A
6-12
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
2 EAUT1523
Recommended fi nal transmission To check the coolant level 3
1. Final transmission oil filler bolt oil: The coolant level should be checked
2. Final transmission oil drain bolt See page 8-1.
as follows before each ride. In addi-
Oil quantity: 4
4. Remove the oil filler bolt and drain 0.10 L (0.11 US qt, 0.08 Imp.qt) tion, the coolant must be changed at
bolt to drain the oil from the final the intervals specified in the periodic
transmission case. 7. Check the final transmission case maintenance and lubrication chart. 5
5. Install the fi nal transmission oil for oil leakage. If oil is leaking, 1. Place the vehicle on the center-
drain bolt, and then tighten it to check for the cause. stand. 6
the specified torque.
TIP
7
Tightening torque: ● The coolant level must be
Final transmission oil drain bolt:
13 Nm (1.3 m·kgf, 9.4 ft·lbf) checked on a cold engine since
8
the level varies with engine tem-
6. Refi ll with the specifi ed amount perature.
of the recommended fi nal trans- ● Make sure that the vehicle is po- 9
mission oil, and then install the sitioned straight up when check-
oil fi ller bolt and tighten it to the ing the coolant level. A slight tilt
specifi ed torque. WARNING! to the side can result in a false
Make sure that no foreign ma-
6-13
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EAU1722A
6-14
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
6-15
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
Checking the engine idling Checking the throttle grip Valve clearance
speed free play The valve clearance changes with
Check the engine idling speed and, The throttle grip free play should use, resulting in improper air-fuel mix-
1 if necessary, have it corrected by a measure 3.0 - 5.0 mm (0.12 - 0.20 in) ture and/or engine noise. To prevent
Yamaha dealer. at the inner edge of the throttle grip. this from occurring, the valve clear-
2 Periodically check the throttle grip free ance must be adjusted by a Yamaha
Engine idling speed: play and, if necessary, have a Yama- dealer at the intervals specified in the
2000 - 2200 r/min ha dealer adjust it. periodic maintenance and lubrication
3
chart.
6-16
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EAU1722A
6-17
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
6-18
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
(a) 1
3
1. Adjusting nut
6-19
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EAU1722A
7 3 1. Wear indicator
2. Wear limit line
1. Wear indicator
8 2. Brake disc
The rear brake is provided with a wear
3. Brake pad indicator, which allows you to check
the brake shoe wear without having to
9 Each front brake pad is provided with disassemble the brake. To check the
a wear indicator, which allows you brake shoe wear, check the position
to check the brake pad wear without of the wear indicator while applying
having to disassemble the brake. To the brake. If a brake shoe has worn
check the brake pad wear, check the to the point that the wear indicator
6-20
%&(KPFF
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EAU1722A
6-21
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
Changing the brake fluid Checking and lubricating the Checking and lubricating the
Have a Yamaha dealer change the cables throttle grip and cable
brake fluid at the intervals specified in The operation of all control cables The operation of the throttle grip
1 the TIP after the periodic maintenance and the condition of the cables should should be checked before each ride.
and lubrication chart. In addition, have be checked before each ride, and In addition, the cable should be lubri-
2 the oil seals of the brake master cyl- the cables and cable ends should be cated by a Yamaha dealer at the inter-
inder and caliper as well as the brake lubricated if necessary. If a cable is vals specified in the periodic mainte-
hose replaced at the intervals listed damaged or does not move smoothly, nance chart.
3
below or whenever they are damaged have a Yamaha dealer check or re- The throttle cable is equipped with a
or leaking. place it. WARNING! Damage to the rubber cover. Make sure that the cov-
4 ● Oil seals: Replace every two outer housing of cables may result er is securely installed. Even though
years. in internal rusting and cause in- the cover is installed correctly, it does
● Brake hose: Replace every four terference with cable movement. not completely protect the cable from
5
years. Replace damaged cables as soon water entry. Therefore, use care not to
as possible to prevent unsafe pour water directly onto the cover or
6
conditions.[EWA10711] cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
7 Recommended lubricant: clean with a moist cloth.
Yamaha Chain and Cable Lube or
engine oil
8
6-22
%&(KPFF
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EAU1722A
Lubricating the front and rear Checking and lubricating the Checking the front fork
brake levers centerstand The condition and operation of the
The pivoting points of the front and The operation of the centerstand front fork must be checked as follows
rear brake levers must be lubricated should be checked before each ride, at the intervals specified in the period- 1
at the intervals specified in the period- and the pivots and metal-to-metal ic maintenance and lubrication chart.
ic maintenance and lubrication chart. contact surfaces should be lubricated 2
if necessary. To check the condition
Recommended lubricants: EWA11301 Check the inner tubes for scratches,
Front brake lever: WARNING 3
damage and excessive oil leakage.
Silicone grease If the centerstand does not move
Rear brake lever:
up and down smoothly, have a To check the operation 4
Lithium-soap-based grease
Yamaha dealer check or repair it. 1. Place the vehicle on a level sur-
Otherwise, the centerstand could face and hold it in an upright 5
contact the ground and distract the position. WARNING! To avoid
operator, resulting in a possible injury, securely support the ve-
loss of control. hicle so there is no danger of it 6
falling over.[EWA10751]
2. While applying the front brake, 7
Recommended lubricant:
Lithium-soap-based grease push down hard on the handle-
bars several times to check if the
8
front fork compresses and re-
bounds smoothly.
9
6-23
%&(KPFF
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EAU1722A
6-24
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
6-25
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
6-26
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
2
9
1
6-28
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
6-29
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU1722A
Troubleshooting charts
Starting problems or poor engine performance
1 1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
2 the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
3
2. Compression
There is compression. Check the ignition.
4 Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
5
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
6 spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
7 Dry Have a Yamaha dealer check the vehicle.
Check the battery.
6-30
%&(KPFF
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EAU1722A
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. 1
● Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the 2
cap while turning it counterclockwise, and then remove the cap.
3
The coolant level Start the engine. If the engine overheats again, have a
6
is OK. Yamaha dealer check and repair the cooling system.
7
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended 8
coolant as soon as possible.
9
6-31
%&(KPFF
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EAU25991
7-1
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU25991
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU25991
7-3
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU25991
7-4
%&(KPFF
ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
SPECIFICATIONS
EAU50970 Engine oil Air filter
Dimensions Recommended brand Air filter element
Overall length YAMALUBE Wet element
1855 mm (73.0 in) Type Fuel
Overall width SAE 10W-30, 10W-40, 10W-50, 15W-40, Recommended fuel
1
730 mm (28.7 in) 20W-40 or 20W-50 Regular unleaded gasoline only
Overall height 0 10 30 50 70 90 110 130 ˚F Fuel tank capacity
2 1095 mm (43.1 in) 4.5 L (1.19 US gal, 0.99 Imp.gal)
SAE 10W-30
Seat height Throttle body
770 mm (30.3 in) SAE 10W-40
ID mark
3 Wheelbase SAE 10W-50 3B31 01
1280 mm (50.4 in) SAE 15W-40 Manufacturer
Ground clearance MIKUNI
4 115 mm (4.53 in) SAE 20W-40
Spark plug(s)
Minimum turning radius SAE 20W-50 Manufacturer/model
2100 mm (82.7 in) –20 –10 0 10 20 30 40 50 ˚C NGK/CR7E
5 Weight Recommended engine oil grade Spark plug gap
Curb weight API service SG type or higher, JASO 0.7-0.8 mm (0.028-0.031 in)
93 kg (205 lb) standard MA Clutch
6
Engine Periodic oil change Clutch type
Engine type 0.78 L (0.82 US qt, 0.69 Imp.qt) Dry, centrifugal automatic
7 Liquid cooled 4-stroke, SOHC Final transmission oil Transmission
Cylinder arrangement Type Primary reduction ratio
Single cylinder SAE 10W-30 type SE motor oil 1.000
8 Displacement Quantity Secondary reduction ratio
49 cm3 0.10 L (0.11 US qt, 0.09 Imp.qt) 13.782 (50/13 x 43/12)
Bore x stroke Final drive
Cooling system
9 38.0 x 43.6 mm (1.50 x 1.72 in) Gear
Coolant reservoir capacity (up to the maxi-
Compression ratio Transmission type
mum level mark)
12.00 : 1 V-belt automatic
0.26 L (0.27 US qt, 0.23 Imp.qt)
Starting system Chassis
Radiator capacity (including all routes)
Electric starter
0.50 L (0.53 US qt, 0.44 Imp.qt) Frame type
Lubrication system Backbone
Wet sump
8-1
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SPECIFICATIONS
Caster angle Rear wheel Charging system
26.00 degree Wheel type AC magneto
Trail Cast wheel Battery
84 mm (3.3 in) Rim size Model
Front tire J10 x MT 3.00 GTX5L-BS
1
Type Front brake Voltage, capacity
Tubeless Type 12 V, 4.0 Ah
Size Single disc brake Headlight 2
120/90-10 57J Operation Bulb type
Manufacturer/model Right hand operation Halogen bulb
CHENG SHIN / C-6022 Specified brake fluid Bulb voltage, wattage x quantity 3
Rear tire DOT 4 Headlight
Type Rear brake 12 V, 35 W/35 W x 2
Tubeless Type Tail/brake light 4
Size Drum brake 12 V, 5.0 W/21.0 W x 1
120/90-10 57J Operation Front turn signal light
Manufacturer/model Left hand operation 12 V, 10.0 W x 2 5
CHENG SHIN / C-6022 Front suspension Rear turn signal light
Loading Type 12 V, 10.0 W x 2
6
Maximum load Telescopic fork License plate light
85 kg (187 lb) Spring/shock absorber type 12 V, 5.0 W x 1
Tire air pressure (measured on cold Coil spring/oil damper Meter lighting 7
tires) Wheel travel 12 V, 1.7 W x 1
Front 58.0 mm (2.28 in) High beam indicator light
175 kPa (1.75 kgf/cm2, 25 psi, 1.75 bar) Rear suspension 12 V, 1.7 W x 1 8
Rear Type Turn signal indicator light
175 kPa (1.75 kgf/cm2, 25 psi, 1.75 bar) Unit swing 14 V, 3.0 W x 1
Front wheel Spring/shock absorber type Coolant temperature warning light 9
Coil spring/oil damper 12 V, 1.7 W x 1
Wheel type
Wheel travel Engine trouble warning light
Cast wheel
56.0 mm (2.20 in) 12 V, 1.7 W x 1
Rim size
J10 x MT 3.00 Electrical system Fuses
Ignition system Main fuse
TCI 15.0 A
8-2
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ࣉࣟࢭࢫࢩࣥ ࣉࣟࢭࢫ࣐ࢮࣥࢱࣉࣟࢭࢫ࢚࣮ࣟࣉࣟࢭࢫࣈࣛࢵࢡ
SPECIFICATIONS
8-3
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EAU26343
CONSUMER INFORMATION
EAU26353 EAU26381 EAU26410
The key identifi cation number is The vehicle identifi cation number is
stamped into the key tag. stamped into the frame. 5
Record this number in the space pro-
VEHICLE IDENTIFICATION NUM- vided and use it for reference when TIP 6
BER: ordering a new key. The vehicle identifi cation number is
used to identify your motorcycle and 7
may be used to register your motorcy-
cle with the licensing authority in your
8
MODEL LABEL INFORMATION: area.
9-1
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EAU26343
CONSUMER INFORMATION
EAUT1440 EAU48270
4 1. Model label
The model label is affixed to the inside 1. Vehicle Emission Control Information label
5 of the storage compartment. (See The Vehicle Emission Control Infor-
page 3-10.) Record the information mation label is affixed at the location
6 on this label in the space provided. in the illustration. This label shows
This information will be needed when specifications related to exhaust emis-
ordering spare parts from a Yamaha sions as required by federal law, state
7
dealer. law and Environment Canada.
8
9-2
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EAU26343
CONSUMER INFORMATION
EAU26551
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to
3
http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can
also obtain other information about motor vehicle safety from http://www.safercar.gov.
4
9-3
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EAU26343
CONSUMER INFORMATION
EAU26580
3 ”AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.”
9-4
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EAU26343
CONSUMER INFORMATION
EAU26600
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document
that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a
reminder that maintenance work is required. It is not acceptable proof of maintenance work. 1
9-5
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EAU26343
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
16000 mi
(25000 km) or
48 months
1
18000 mi
(28000 km) or
54 months
2
20000 mi
(31000 km) or
60 months
3
9-6
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EAU26343
CONSUMER INFORMATION
EAU26681
9-7
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EAU26343
CONSUMER INFORMATION
9-8
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EAU26343
CONSUMER INFORMATION
EAU26751
9-9
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ࡊࡠࠬࠪࠕࡦ ࡊࡠࠬࡑࡦ࠲ࡊࡠࠬࠗࠛࡠࡊࡠࠬࡉ࠶ࠢ
EAU26343
CONSUMER INFORMATION
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
1 A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
2 happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
3 Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
4
9-10
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INDEX
A Fuel consumption, tips for reducing .......... 5-3 R
Acceleration and deceleration................... 5-2 Fuel gauge ................................................ 3-4 Rear brake lever free play, adjusting ...... 6-19
Air filter element and check hose, replacing Fuel tank cap ............................................ 3-6 S
and cleaning ......................................... 6-15 Fuse, replacing ....................................... 6-27 Safe-riding points ...................................... 1-7
B H Safety defects, reporting ........................... 9-3
Battery..................................................... 6-25 Handlebar switches................................... 3-4 Safety information ..................................... 1-3
Brake fluid, changing .............................. 6-22 Headlight bulb, replacing ........................ 6-27 Seat........................................................... 3-8
Brake fluid level, checking ...................... 6-21 Helmet holder............................................ 3-9 Spark plug, checking................................. 6-9
Brake lever, front....................................... 3-5 High beam indicator light .......................... 3-2 Specifications............................................ 8-1
Brake lever, rear ....................................... 3-5 Horn switch ............................................... 3-4 Speedometer unit...................................... 3-3
Brake levers, lubricating.......................... 6-23 I Starting a cold engine ............................... 5-1
Brake pads and shoes, checking ............ 6-20 Identification numbers............................... 9-1 Starting off................................................. 5-2
Braking...................................................... 5-2 Indicator and warning lights ...................... 3-2 Start switch ............................................... 3-5
C K Steering, checking .................................. 6-24
Cables, checking and lubricating ............ 6-22 Keyhole cover ........................................... 3-2 Storage ..................................................... 7-3
Care .......................................................... 7-1 Key identification number.......................... 9-1 Storage compartments............................ 3-10
Carrier ..................................................... 3-11 L T
Catalytic converters .................................. 3-8 Labels, location ......................................... 1-1 Tail/brake light......................................... 6-28
Centerstand, checking and lubricating.... 6-23 Labels, location ......................................... 1-2 Throttle grip and cable, checking and
Coolant.................................................... 6-13 Luggage holder ....................................... 3-11 lubricating ............................................. 6-22
Coolant temperature warning light ............ 3-3 M Throttle grip free play, checking.............. 6-16
D Maintenance, emission control system ..... 6-2 Tires ........................................................ 6-17
Dimmer switch .......................................... 3-4 Maintenance and lubrication, periodic ...... 6-4 Troubleshooting ...................................... 6-29
E Maintenance record .................................. 9-5 Troubleshooting charts ........................... 6-30
Engine break-in......................................... 5-3 Main switch/steering lock .......................... 3-1 Turn signal indicator light .......................... 3-2
Engine idling speed, checking ................ 6-16 Matte color, caution................................... 7-1 Turn signal light bulb, replacing .............. 6-28
Engine oil ................................................ 6-10 Model label................................................ 9-2 Turn signal switch ..................................... 3-4
Engine stop switch .................................... 3-4 N V
Engine trouble warning light...................... 3-3 Noise regulation ........................................ 9-4 Valve clearance ...................................... 6-16
F P Vehicle Emission Control Information
Final transmission oil .............................. 6-12 Panels, removing and installing ................ 6-8 label ........................................................ 9-2
Front brake lever free play, checking...... 6-18 Parking...................................................... 5-4 Vehicle identification number .................... 9-1
Front fork, checking ................................ 6-23 Part locations ............................................ 2-1 W
Fuel ........................................................... 3-6 Warranty, extended................................... 9-9
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INDEX
Warranty, limited ....................................... 9-7
Wheels .................................................... 6-18
Wheel bearings, checking....................... 6-25
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INDEX
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YAMAHA MOTOR TAIWAN CO., LTD
PRINTED IN TAIWAN
2011.06-0.8 × 1 !
(E)