Professional Documents
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AQUATRACE®- IV
The advancement of the successful measuring equipment for
analysis of moisture traces in gases
0 - 2000 Vppm H2O
1.INTRODUCTION ........................................................................................................................ 3
6. EXPLANATION OF THE MENU STRUCTURE AND CARRY OUT THE MEASUREMENT .................. 7
10.1 WHAT IS THE RESPONSE TIME OF THE SENSOR AT A MOISTURE EVENT? .......................... 28
Normally, the measurement is done under low input pressure (20-100 mbar).
Higher pressures are to reduce with a pressure regulator or throttle valve.
A reliable measuring result requires the acquisition and the constancy of the flow.
All components used in front of the measuring cell should have a leak rate of better
than 10-4 mbar l / s.
Behind the cell the measured gas must flow without pressure, which must be
installed an exhaust pipe of at least 1 meter length.
Shorter tube length can easily be the back diffusion of moisture from the
environment.
The pipe lines for the measurement should always be made in stainless steel.
PTFE pipes must be used for particularly aggressive gases such as chlorine.
Other plastic materials may cause diffusion of moisture into the gas
Basically, it is sure that the gas supply channels to the cell are as short as possible.
Keep in mind that the water molecules are always inclined to attach themselves to
the "inner surfaces".
The effect is greater in appearance, the bigger these surfaces are, i.e. the greater the
roughness of the pipe wall and the moisture content of the gas is higher.
That represents a feature of the behavior of water molecules and not a property of
the measuring system.
Put enough time for the "free rinse of the measuring device" after initial start-up and
openings E.g. after servicing.
The measuring cable between cell and analyzer is standard 2.0 m long. However,
distances of up to 150 m between the point of measurement and the evaluation unit
are possible. Please contact us for the dimensioning of the cable to.
For measurements in explosive gases, an intrinsically safe version of the measuring
arrangement is required.
Please contact us due to the necessary specific device design!
Before measuring is to rinse thoroughly and check the entire system for leaks.
Depending on the cleanliness of the parts and the length of the gas supply pipe, this
process can take several hours to complete, since the shares of moisture adsorbed
on the "inner surfaces" must be dismantled.
This preparatory phase is finished when the value displayed on the device no longer
changes within about 30 minutes.
• display in Vppm or Dp °C
• language selection
• user management
• channel administration (not existent, invisible, sensor type….)
• data export (value range, channel...)
• date, time
• „Stamp“ (e.g.: measuring point name; gas name...)
• name of channels
• alarm/ limit setting
• setting of automatic sensor test (per channel)
• scaling of analog output (per channel)
According to company structure many users with different access authorization can
be put on under the menu point 'User‘.
4 Operation levels:
0. - free (access without PIN code)
1. Operation staff-PIN – authorized for channel switching; sensor test;
coating sensor
2. Engineer-PIN – authorized for changing device configuration; read out data
resp. device status
3. Service - protected interface – change Soft-/ Firmware; error diagnosis
Regular curve linearity after a fall below the limit value. Limit value: 55,0 ppm e.g.
The test result will be displayed and – as shown here – set to the measuring mode
with „OK“.
If confirmed with "yes", the operator receives an indication of possible hazards. At the
same time, the voltage at the sensor is switched off, the analogue output switches to
"sample and hold", the display shows the last measured value (here 10,3 ppm) and
the "Maintenance" relay is activated. The sensor will be cleaned and the success will
be tested with “ok”.
After a positive cleaning result (< 0,1 ppm) the coating process can be carried out.
With „ok“ the voltage is switched back on and the sensor will be coated with
phosphoric acid.
If maintenance work must be carried out on the measuring system, you can select
the channel for which maintenance is to be carried out via the main menu
"maintenance sensor". (See NAMUR recommendations; Function "key switch")
The following screen appears with the selection option.
After the work has been completed, the maintenance mode can be deactivated via
the "Wait sensor" button
In the AQUATRACE IV, the following functions are possible via this interface
- Modbus TCP (direct, current data transfer of PLS)
- Remote control of an AQUATRACE IV device via VNC
- FTP (File Transfer)
This is the prerequisite for Virtual Network Computing (VNC) to communicate from a
local computer with the AQUATRACE IV as far away as you would be in front of it.
VNC implements the Remote Framebuffer Protocol and is therefore, unlike other
remote maintenance software, platform-independent.
When the system has finished loading, please press "change configuration".
Under "IP address" the address can now be changed according to your wishes.
In the window “VNC Server”, please enter the IP address from the Aquatrace IV,
which was assigned as described above.
View from solder side of the plug or top view to the socket.
8.1 Measuring cell - device
5 20 Nl sensor identification
5 20 Nl sensor identification
1 + Output mA ( + )
2 - Output mA ( - )
2 3
3 open
1 4
4 open
6 Relais CH 2 Opener - NC
6 Relais CH 4 Opener - NC
5 Open
Type R - 19 Rack
USB – slot
- Updates or
Key switch - for - copy of logged data
power disconnection
Measuring cell, see pt. 8.1 Status output, see pt. 9.0
analog output, see 8.2
Relays outputs, see 8.3
Relays outputs, see 8.3
Ethernet socket
Start-Stop switch;
To start, press at least 3s
- green ring lights - ok
Ethernet socket
Measuring cell, see pt. 8.1
analog output, see 8.2
Relays outputs, see 8.3
Relays outputs, see 8.3
USB – slot
- Updates or
- copy of logged data