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SynoVent E3/E5

Ventilator

Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this product and this manual. This manual
may refer to information protected by copyrights or patents and does not convey any license
under the patent rights of Mindray, nor the rights of others. Mindray does not assume any
liability arising out of any infringements of patents or other rights of third parties.

Mindray intends to maintain the contents of this manual as confidential information.


Disclosure of the information in this manual in any manner whatsoever without the written
permission of Mindray is strictly forbidden. Release, amendment, reproduction, distribution,
rent, adaption and translation of this manual in any manner whatsoever without the written
permission of Mindray is strictly forbidden.

、 and are the registered trademarks or trademarks owned by


Mindray in China and other countries. All other trademarks that appear in this manual are
used only for editorial purposes without the intention of improperly using them. They are the
property of their respective owners.

Contents of this manual are subject to changes without prior notice.

Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice. Revision 1.0 is the initial release of the document.
„ Revision number: 3.0
„ Release time: 2012-05

© Copyright 2011-2012 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights
reserved.

I
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personal injury.

This manual is based on the maximum configuration. Therefore, some contents may not
apply to your monitor. If you have any question, please contact our Customer Service
Department.

Intended Audience
This manual is geared for biomedical engineers, authorized technicians or service
representatives responsible for troubleshooting, repairing and maintaining the ventilator
machines.

Password
A password is required to access different modes within the ventilator machine.
„ User maintenance: 1234
„ Factory maintenance: 1103

II
Table of Contents
1 Safety................................................................................................................................. 1-1
1.1 Safety Information .......................................................................................................... 1-1
1.1.1 Dangers .............................................................................................................. 1-2
1.1.2 Warnings ............................................................................................................ 1-2
1.1.3 Cautions ............................................................................................................. 1-4
1.1.4 Notes .................................................................................................................. 1-5
1.2 Equipment Symbols ........................................................................................................ 1-6

2 Theory of Operation ........................................................................................................ 2-1


2.1 Pneumatic System ........................................................................................................... 2-1
2.1.1 Pressure Unit Conversion Table ......................................................................... 2-1
2.1.2 Pneumatic Circuit Diagram................................................................................ 2-2
2.1.3 Parts List ............................................................................................................ 2-3
2.1.4 Symbols.............................................................................................................. 2-5
2.1.5 Theory of Operation ........................................................................................... 2-6
2.2 Electrical System........................................................................................................... 2-17
2.2.1 Electrical System Diagram............................................................................... 2-17
2.2.2 Auxiliary Output Assembly.............................................................................. 2-17
2.2.3 Electrical Subsystem of the Main Unit ............................................................ 2-17
2.2.4 Display Electrical Subsystem........................................................................... 2-45

3 Checkout and Test............................................................................................................ 3-1


3.1 System Inspection ........................................................................................................... 3-1
3.2 Power Failure Test (AC Power and Buzzer) ................................................................... 3-1
3.3 Pipeline Tests .................................................................................................................. 3-2
3.3.1 O2 Pipeline Test.................................................................................................. 3-2
3.3.2 Air Pipeline Test ................................................................................................. 3-2
3.4 System Test ..................................................................................................................... 3-2
3.5 Spontaneous Breathing Test ............................................................................................ 3-3
3.6 Humidifier Performance Test .......................................................................................... 3-3
3.7 Compressor Performance Test ........................................................................................ 3-3
3.8 Alarm Tests...................................................................................................................... 3-4
3.8.1 Prepare for Alarm Tests...................................................................................... 3-4
3.8.2 O2 Concentration Monitoring and Alarm Test.................................................... 3-4
3.8.3 Minute Volume (MV) Alarm Test ...................................................................... 3-5
3.8.4 High Paw Alarm Test ......................................................................................... 3-5
3.8.5 Low Paw Alarm Test .......................................................................................... 3-5
3.8.6 Apnea Alarm Test ............................................................................................... 3-5
3.8.7 Breath Rate Alarm Test ...................................................................................... 3-5
3.9 Function Tests ................................................................................................................. 3-6
3.9.1 Testing the Standard Working Mode .................................................................. 3-6

1
3.9.2 Tidal Volume Test............................................................................................... 3-6
3.9.3 Trigger Function Test ......................................................................................... 3-6
3.9.4 Spontaneous Breath Test in CPAP/PSV Mode................................................... 3-6
3.9.5 Special Function Tests........................................................................................ 3-7
3.10 Electrical Safety Inspection........................................................................................... 3-8
3.10.1 Auxiliary Electrical Outlet Test........................................................................ 3-8
3.10.2 Electrical Safety Inspection Test ...................................................................... 3-8

4 Maintenance and Calibration ......................................................................................... 4-1


4.1 Equipment Maintenance.................................................................................................. 4-1
4.1.1 One-year Replaceable Parts ............................................................................... 4-2
4.1.2 Three-year Replaceable Parts............................................................................. 4-8
4.2 Software Upgrade and Software Function Activation..................................................... 4-9
4.2.1 Software Upgrade............................................................................................... 4-9
4.2.2 Software Function Activation .......................................................................... 4-17
4.3 System Test ................................................................................................................... 4-21
4.3.1 System Check................................................................................................... 4-22
4.3.2 Check the Mechanical Ventilation Mode ......................................................... 4-23
4.3.3 Check the Sensor Zero Point............................................................................ 4-25
4.3.4 Check the Flow Sensor Accuracy..................................................................... 4-26
4.3.5 Check the Pressure Sensor Accuracy ............................................................... 4-27
4.4 System Calibration........................................................................................................ 4-30
4.4.1 Flow Calibration (User) ................................................................................... 4-32
4.4.2 Flow Calibration (Factory)............................................................................... 4-33
4.4.3 O2% Calibration (User) .................................................................................... 4-36
4.4.4 O2 Calibration (Factory)................................................................................... 4-37
4.4.5 Pressure and Flow Zeroing............................................................................... 4-38
4.4.6 Pressure Calibration (Factory) ......................................................................... 4-40
4.4.7 Expiration Valve Calibration (Factory) ............................................................ 4-45

5 Troubleshooting................................................................................................................ 5-1
5.1 Introduction..................................................................................................................... 5-1
5.2 Technical Alarm Check ................................................................................................... 5-1
5.3 Pneumatic System Problems ......................................................................................... 5-10
5.3.1 Commonly Used Equipment and Tools............................................................ 5-10
5.3.2 Gas Supply Subsystem..................................................................................... 5-10
5.3.3 Flow Control Subsystem .................................................................................. 5-18
5.3.4 Safety Valve Subsystem ................................................................................... 5-20
5.4 Hardware and Electrical System Problems ................................................................... 5-21
5.5 Troubleshoot Sensor and Valve Related Failures by Using the Valve Test Tool ........... 5-24
5.5.1 Preparations before Using the Valve Test Tool................................................. 5-24
5.5.2 Correspondence between the Sensors & Valves on the Valve Test Screen and the
Components .............................................................................................................. 5-24
5.5.3 Troubleshooting Methods Using Valve Test Tool ............................................ 5-28

2
6 Repair and Disassembly .................................................................................................. 6-1
6.1 Prepare for Disassembly ................................................................................................. 6-2
6.1.1 Tools................................................................................................................... 6-2
6.1.2 Preparations........................................................................................................ 6-2
6.2 Disassemble the Assemblies ........................................................................................... 6-3
6.2.1 Remove the Ventilator Power Assembly ............................................................ 6-3
6.2.2 Remove the AC-DC Power Board and DC-DC Power Board ........................... 6-3
6.2.3 Remove the Fan ................................................................................................. 6-4
6.2.4 Remove the Main Control Board, Monitoring Board, Extension Board, and
Lithium Battery ........................................................................................................... 6-5
6.2.5 Remove the O2 Sensor....................................................................................... 6-6
6.2.6 Remove the Expiration Valve Assembly ............................................................ 6-7
6.2.7 Remove the Flow Sensor Assembly................................................................... 6-7
6.2.8 Remove the Expiration Valve Diaphragm Assembly ......................................... 6-8
6.2.9 Remove VT50 Kernel Assembly........................................................................ 6-8
6.2.10 Remove VT30 Kernel Assembly...................................................................... 6-9
6.2.11 Remove the Gas Supply Control Assembly ................................................... 6-10
6.2.12 Remove the Expiration Valve Seat Assembly .................................................6-11
6.2.13 Remove the Filters ......................................................................................... 6-12
6.2.14 Remove the Safety Valve Gas Reservoir Assembly ....................................... 6-12
6.2.15 Remove the Inspiration Module Board .......................................................... 6-13
6.2.16 Remove the Flow Sensor ............................................................................... 6-13
6.2.17 Remove the Proportional Valve...................................................................... 6-14
6.2.18 Remove the Pneumatic Assembly .................................................................. 6-14
6.2.19 Remove the 110 cmH2O Pressure Relief Valve Assembly ............................ 6-15
6.2.20 Remove the Safety Valve Assembly............................................................... 6-16
6.2.21 Remove the Three-way Valve and Connection Line ...................................... 6-16
6.2.22 Remove the 10 cmH2O Pressure Relief Valve............................................... 6-17
6.2.23 Remove the Electromagnet ............................................................................ 6-18
6.2.24 Remove the Safety Valve Diaphragm Assembly............................................ 6-18
6.2.25 Remove the Safety Valve Seat Assembly....................................................... 6-19
6.2.26 Remove the Gas Reservoir Assembly ............................................................ 6-19
6.2.27 Remove the O2 Sensor Transitional Part ....................................................... 6-20
6.2.28 Remove VT50 Expiration Module Board PCBA........................................... 6-20
6.2.29 Remove VT50 Heating Plate Assembly ......................................................... 6-21
6.2.30 Remove the Three-Way Valve Assembly ....................................................... 6-22
6.2.31 Remove the Expiratory Flow Sensor Seat Assembly ..................................... 6-22
6.2.32 Remove the Three-way Valve and Connection Line ...................................... 6-23
6.2.33 Remove VT50 Expiration Valve and Connection Line .................................. 6-23
6.2.34 Remove the Muffler ....................................................................................... 6-24
6.2.35 Remove the PEEP Valve Seat Assembly........................................................ 6-24
6.2.36 Remove the Expiration Valve Locking Bar.................................................... 6-25
6.2.37 Remove VT50 Display Front Housing Assembly .......................................... 6-26
6.2.38 Remove VT30 Display Front Housing Assembly .......................................... 6-27

3
6.2.39 Remove the Key Main Board......................................................................... 6-28
6.2.40 Remove the Speaker....................................................................................... 6-29
6.2.41 Remove the Inverter....................................................................................... 6-30
6.2.42 Remove the Alarm Lamp Board..................................................................... 6-31
6.2.43 Remove the Display Bracket Assembly ......................................................... 6-32
6.2.44 Remove VT50 Key Scanning Board PCBA................................................... 6-33
6.2.45 Remove VT50 Power Switch Board PCBA................................................... 6-34
6.2.46 Remove the Copper Axis Encoder Board....................................................... 6-35
6.2.47 Remove the Touchscreen ............................................................................... 6-35
6.2.48 Remove the Display ....................................................................................... 6-36
6.2.49 Remove the Main Unit Handle....................................................................... 6-37
6.2.50 Remove the Filter Water Trap at Gas Supply Inlet......................................... 6-38
6.2.51 Remove the Auxiliary Output Assembly........................................................ 6-39
6.2.52 Replace the Fuse ............................................................................................ 6-40
6.2.53 Remove the Humidifier Bracket Assembly.................................................... 6-40
6.2.54 Remove the Casters........................................................................................ 6-41
6.2.55 Remove the Cart Base, Upright Post, and Panel ............................................ 6-41

7 Electrical and Pneumatic Connections........................................................................... 7-1


7.1 Pneumatic Connections................................................................................................... 7-1
7.1.1 Pneumatic Connection Diagram......................................................................... 7-1
7.1.2 Tubing ................................................................................................................ 7-2
7.2 Electrical Connections .................................................................................................... 7-3
7.2.1 Electrical Connection A (main unit)................................................................... 7-3
7.2.2 Electrical Connection B (auxiliary output assembly)......................................... 7-5
7.2.3 Electrical Connection C (Inspiratory connector assembly)................................ 7-6
7.2.4 Electrical Connection D (Expiratory connector assembly) ................................ 7-8

8 Parts .................................................................................................................................. 8-1


8.1 E3 Ventilator Main Unit Assembly ................................................................................. 8-1
8.1.1 Exploded View ................................................................................................... 8-1
8.1.2 Parts List ............................................................................................................ 8-1
8.2 E5 Ventilator Main Unit Assembly ................................................................................. 8-2
8.2.1 Exploded View ................................................................................................... 8-2
8.2.2 Parts List ............................................................................................................ 8-2
8.3 E3 Ventilator Kernel Assembly ....................................................................................... 8-3
8.3.1 Exploded View ................................................................................................... 8-3
8.3.2 Parts List ............................................................................................................ 8-3
8.4 E5 Ventilator Kernel Assembly ....................................................................................... 8-4
8.4.1 Exploded View ................................................................................................... 8-4
8.4.2 Parts List ............................................................................................................ 8-4
8.5 E3 Ventilator Rack Assembly.......................................................................................... 8-5
8.5.1 Exploded View ................................................................................................... 8-5
8.5.2 Parts List ............................................................................................................ 8-5

4
8.6 E5 Ventilator Rack Assembly.......................................................................................... 8-6
8.6.1 Exploded View ................................................................................................... 8-6
8.6.2 Parts List ............................................................................................................ 8-6
8.7 Ventilator Power Assembly ............................................................................................. 8-7
8.7.1 Exploded View ................................................................................................... 8-7
8.7.2 Parts List ............................................................................................................ 8-7
8.8 E3 Display Front Housing Assembly .............................................................................. 8-8
8.8.1 Exploded View ................................................................................................... 8-8
8.8.2 Parts List ............................................................................................................ 8-9
8.8.3 E3 Display Assembly (configured with primary display) ................................ 8-10
8.8.4 E3 Display Assembly (configured with secondary display)............................. 8-12
8.9 E5 Display Assembly .................................................................................................... 8-14
8.9.1 Exploded View ................................................................................................. 8-14
8.9.2 Parts List .......................................................................................................... 8-14
8.10 E5 Display Front Housing Assembly .......................................................................... 8-15
8.10.1 Exploded View ............................................................................................... 8-15
8.10.2 Parts List ........................................................................................................ 8-15
8.10.3 E5 Display Assembly (configured with primary display) .............................. 8-16
8.10.4 E5 Display Assembly (configured with secondary display)........................... 8-18
8.11 Gas Supply Control Assembly (VT30/DISS).............................................................. 8-19
8.11.1 Exploded View ............................................................................................... 8-19
8.11.2 Parts List......................................................................................................... 8-20
8.12 Gas Supply Control Assembly (VT30/NIST) ............................................................. 8-21
8.12.1 Exploded View ............................................................................................... 8-21
8.12.2 Parts List ........................................................................................................ 8-22
8.13 Gas Supply Control Assembly (VT50/DISS).............................................................. 8-23
8.13.1 Exploded View ............................................................................................... 8-23
8.13.2 Parts List ........................................................................................................ 8-24
8.14 Gas Supply Control Assembly (VT50/NIST) ............................................................. 8-25
8.14.1 Exploded View ............................................................................................... 8-25
8.14.2 Parts List ........................................................................................................ 8-26
8.15 Flow Control Assembly (VT50).................................................................................. 8-27
8.15.1 Exploded View ............................................................................................... 8-27
8.15.2 Parts List ........................................................................................................ 8-27
8.16 Safety Valve Gas Reservoir Assembly ........................................................................ 8-28
8.16.1 Exploded View ............................................................................................... 8-28
8.16.2 Parts List ........................................................................................................ 8-28
8.17 Gas Reservoir Assembly ............................................................................................. 8-29
8.17.1 Exploded View ............................................................................................... 8-29
8.17.2 Parts List ........................................................................................................ 8-29
8.18 Safety Valve Assembly................................................................................................ 8-30
8.18.1 Exploded View ............................................................................................... 8-30
8.18.2 Parts List ........................................................................................................ 8-30
8.19 Safety Valve Seat Assembly........................................................................................ 8-31

5
8.19.1 Exploded View ............................................................................................... 8-31
8.19.2 Parts List ........................................................................................................ 8-31
8.20 Expiration Module (E3/E5)......................................................................................... 8-32
8.20.1 Exploded View ............................................................................................... 8-32
8.20.2 Parts List ........................................................................................................ 8-32
8.21 Expiration Valve Assembly (E3/E5) ........................................................................... 8-33
8.21.1 Exploded View ............................................................................................... 8-33
8.21.2 Parts List ........................................................................................................ 8-33
8.22 Expiration Valve Flow Sensor Assembly .................................................................... 8-34
8.22.1 Exploded View ............................................................................................... 8-34
8.22.2 Parts List ........................................................................................................ 8-34
8.23 Expiration Valve Seat Assembly ................................................................................. 8-35
8.23.1 Exploded View ............................................................................................... 8-35
8.23.2 Parts List ........................................................................................................ 8-36
8.24 Three-way Valve Assembly......................................................................................... 8-37
8.24.1 Exploded View ............................................................................................... 8-37
8.24.2 Parts List ........................................................................................................ 8-37
8.25 Expiratory Flow Sensor Seat Assembly ...................................................................... 8-38
8.25.1 Exploded View ............................................................................................... 8-38
8.25.2 Parts List ........................................................................................................ 8-38
8.26 PEEP Valve Seat Assembly......................................................................................... 8-39
8.26.1 Exploded View ............................................................................................... 8-39
8.26.2 Parts List ........................................................................................................ 8-39

6
1 Safety
1.1 Safety Information

DANGER
z Indicates an imminent hazard that, if not avoided, will result in death or serious
injury.

WARNING
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury.

CAUTION
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.

NOTE
z Provides application tips or other useful information to ensure that you get the
most from your product.

1-1
1.1.1 Dangers
There are no dangers that refer to the product in general. Specific “Danger” statements may
be given in the respective sections of this manual.

1.1.2 Warnings

WARNING
z The ventilator must only be operated and used by authorized medical personnel
well trained in the use of this product. It must be operated strictly following the
Operator’s Manual.
z Before putting the system into operation, the operator must verify that the
equipment, connecting cables and accessories are in correct working order and
operating condition.
z The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective
earth conductor, disconnect it from the power line.
z Use AC power source before the batteries are depleted.
z To avoid explosion hazard, do not use the equipment in the presence of flammable
anesthetic agent, vapors or liquids.
z Do not place the ventilator adjacent to any barrier, which can prevent cold air
from flowing, resulting in equipment overheat.
z Do not open the equipment housings. All servicing and future upgrades must be
carried out by the personnel trained and authorized by us only.
z Do not rely exclusively on the audible alarm system for patient monitoring.
Adjustment of alarm volume to a low level may result in a hazard to the patient.
Remember that alarm settings should be customized according to different patient
situations and always keeping the patient under close surveillance is the most
reliable way for safe patient monitoring.
z The physiological parameters and alarm messages displayed on the screen of the
equipment are for doctor’s reference only and cannot be directly used as the basis
for clinical treatment.
z Dispose of the package material, observing the applicable waste control regulations
andkeeping it out of children’s reach.
z All staff should be aware that disassembling or cleaning some parts of the
ventilator can cause risk of infection.
z Maintenance mode should be used only when the equipment is not connected to a
patient.

1-2
WARNING
z Positive pressure breathing may be accompanied by some side effects such as
barotrauma, hypoventilation, hyperventilation etc.
z Using the ventilator in the vicinity of high-frequency electrosurgery units,
defibrillators or short-wave therapy equipment may impair correct functioning of
the ventilator and endanger the patient.
z Do not use antistatic or conductive masks or breathing hoses. They can cause burns
if they are used near high frequency electrosurgical equipment.
z Do not use the ventilator in a hyperbaric chamber to avoid potential fire hazard
due to an oxygen-enriched environment.
z If the equipment internal monitoring system malfunctions, an alternative plan
must be available to ensure adequate level of monitoring. The operator of the
ventilator must be responsible for proper patient ventilation and safety under all
circumstances.
z As required by the relevant rules and regulations, oxygen concentration should be
monitored when the equipment is used on the patient. If your ventilator is not
configured with such monitoring function or this function is turned off, use a
monitor which complies with the relevant international rules and regulations for
oxygen concentration monitoring.
z When auxiliary electrical outlets are configured, the voltage and current
specifications of the devices connected to the electrical outlets must be within the
permissible ranges for those of the electrical outlets. When the protection
grounding is defective, connection of equipment to the auxiliary electrical outlet
may increase the patient leakage current to values exceeding the allowable limits.
z When the auxiliary electrical outlet does not work normally, check if the
corresponding fuse is burned.
z All analog or digital products connected to this system must be certified passing the
specified IEC standards (such as IEC 60950 for data processing equipment and
IEC 60601-1 for medical electrical equipment). All configurations shall comply
with the valid version of IEC 60601-1-1. The personnel who are responsible for
connecting the optional equipment to the I/O signal port shall be responsible for
medical system configuration and system compliance with IEC 60601-1-1 as well.
z Do not touch the patient when connecting the peripheral equipment via the I/O
signal ports or replacing the oxygen cell to prevent patient leakage current from
exceeding the requirements specified by the standard.
z This product must be operated by doctors, respiration therapist or other specially
trained and authorized personnel. Anyone unauthorized or untrained must not
perform any operation on it.
z This equipment is not suitable for use in an MRI environment.

1-3
WARNING
z When the ventilator input system fails or has faults, please contact us immediately
for specified personnel to service the ventilator.
z Use the humidifiers with a CE mark or recommended by us only.
z The ventilator cannot use He and O2 mixed gas.
z Make sure that the ventilator altituide is set up correctly. Improper altituide setup
may affect tidal volume measurement accuracy. After modifying the altituide
setting value, perform flow calibration (factory) again.
z Make sure to remove the O2 sensor plug before installing the O2 sensor correctly.

1.1.3 Cautions

CAUTION
z The ventilator must be inspected and serviced regularly by trained service
personnel.
z To ensure patient safety, always prepare pulmotor for use.
z Always have a special person attend and monitor the operation of the equipment
once the ventilator is connected to the patient.
z During the operation of the ventilator, do not disassemble the expiration valve and
expiratory flow sensor, which, however, can be disassembled in standby mode.
z To ensure patient safety, use only parts and accessories specified in this manual.
z At the end of its service life, the equipment, as well as its accessories, must be
disposed of in compliance with the guidelines regulating the disposal of such
products.
z Magnetic and electrical fields are capable of interfering with the proper
performance of the equipment. For this reason make sure that all external devices
operated in the vicinity of the equipment comply with the relevant EMC
requirements. Mobile phone, X-ray equipment or MRI devices are a possible
source of interference as they may emit higher levels of electromagnetic radiation.
z This system operates correctly at the electrical interference levels identified in this
manual. Higher levels can cause nuisance alarms that may stop mechanical
ventilation. Pay attention to false alarms caused by high-intensity electrical fields.
z Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment’s label or specified in this manual.
z Always install or carry the equipment properly to avoid damage caused by drop,
impact, strong vibration or other mechanical force.

1-4
CAUTION
z The ventilator keeps stable with a 10º tilt in typical configuration. Do not hang
articles on both sides of the ventilator for fear of tipping over.

1.1.4 Notes

NOTE
z Put the equipment in a location where you can easily see the screen and access the
operating controls.
z Keep this manual close to the equipment so that it can be obtained conveniently
when needed.
z The software was developed in compliance with IEC 60601-1-4. The possibility of
hazards arising from software errors is minimized.
z This manual describes all features and options. Your equipment may not have all
of them.

1-5
1.2 Equipment Symbols
Alternating current Battery

Equipotential Fuse

RS-232 port CO2/calibration connection

O2↑button O2 sensor connector

VGA input and output


VGA output connection
connection

Network connection USB port

Air supply connection Oxygen supply connection

Pneumatic outlet Flow sensor

Expiratory port Inspiratory port

Unlock Nebulizer connection

Compressor status indicator Compressor alarm indicator

Compressed air outlet (of Central pipeline gas supply


the compressor) inlet (of the compressor)

Manufacture date Manufacturer

Attention: Consult
Serial number accompanying documents
(this manual)
Type BF applied part.
Defibrillation-proof
Nurse call connection
protection against electric
shock.

1-6
The following definition of the WEEE label applies to EU member states only.
This symbol indicates that this product should not be treated as household
waste. By ensuring that this product is disposed of correctly, you will help
prevent bringing potential negative consequences to the environment and
human health. For more detailed information with regard to returning and
recycling this product, please consult the distributor from whom you purchased
it.
* For system products, this label may be attached to the main unit only.

1-7
FOR YOUR NOTES

1-8
2 Theory of Operation
2.1 Pneumatic System
2.1.1 Pressure Unit Conversion Table

Pa hPa kPa Mpa mmHg atm cmH2O mbar Bar (PSI)


1 10-2 10-3 10-6 7.5 X10-3 9.8 X 10-6 1.02X10-2 1 X 10-2 1 X 10-5 1.45 X 10-4
1 X 102 1 1 X 10-1 1 X 10-4 0.75 9.8 X 10-4 1.02 1 1 X 10-3 1.45 X 10-2
1 X 10-3 10 1 1 X 10-3 7.5 9.8 X 10-3 10.2 10 1 X 10-2 0.145
6 4 3 3 4 4
1 X 10 1 X 10 1 X 10 1 7.5 X 10 9.8 1.02 X10 1 X 10 10 145
2 -4 -3
1.33 X 10 1.33 0.133 1.33 X 10 1 1.32 X 10 1.36 1.33 1.33 X 10 1.93 X 10-2
-3

1.01 X 105 1.01X103 101 0.101 760 1 1.03 X103 1.01 X103 1.01 14.7
-2 -5 -4 -4
98.1 0.98 9.8 X 10 9.8 X 10 0.736 9.68 X 10 1 0.98 9.8 X 10 1.42 X 10-2
1 X 02 1 0.1 1 X 10-4 0.75 9.8 X 10-4 1.02 1 1 X 10-3 1.45 X 10-2
1 X 105 1 X 103 1 X 102 0.1 750 0.98 1.02 X103 1 X 103 1 14.5
3 -3 -2 -2
6.89 X 10 68.9 6.89 6.89 X 10 51.7 6.8 X 10 70.3 68.9 6.89 X 10 1

2-1
2.1.2 Pneumatic Circuit Diagram

The above pneumatic circuit diagram is applicable to both E3 and E5, which do not have
differences in pneumatic circuit diagram but differ in components and some parameter
settings.

2-2
2.1.3 Parts List
Symbol Name Function and Index
Air supply inlet (with a supply pressure of 280 - 650
Air Inlet Air supply connection
kPa)
O2 supply inlet (with a supply pressure of 280 - 650
O2 Inlet O2 supply connection
kPa)
Filtering the foreign substance and water in the
F1/F2 O2/air filter
supplied gas (aperture: 5 µm)
PS1/PS2 O2/air pressure switch Preset alarm limit of gas pressure (2.2 bar)
CV1/CV2 O2/air check valve Ensuring unidirectional gas flow
REG Reducing and maintaining the supply pressure (1.72/2.2
O2/control regulator
1/REG 2 bar at the rear end)
For E5 ventilators: peak flow of a single branch is
greater than or equals to 180 L/Min, and
PSOL 1 stable flow is greater than or equals to 150 L/Min;
O2/air proportional valve
PSOL 2 For E3 ventilators: peak flow of a single branch is
greater than or equals to 120 L/Min, and
stable flow is greater than or equals to 100 L/Min.
O2/air flow sensor filter
F3/F4 Stabilizing air flow (aperture: 200 µm)
screen
Q1/Q2 O2/air flow sensor Monitoring the O2/air flow (range: 0 - 200 L/min)
OS O2 sensor Monitoring the O2 concentration (range: 21% - 100%)
When the ventilator works normally, the inspiratory
SV Inspiratory safety valve safety valve is powered and closed. While in
emergency, it is powered off and releases the pressure.
10 cmH2O pressure relief
RV1 The outlet of released gas during active pressure relief
valve
Check valve at
Ensuring unidirectional gas flow during spontaneous
CV3 spontaneously inspiratory
breath
port
110 cmH2O pressure relief Releasing gas when the pressure of inspiratory hoses
RV2
valve exceeds 110 cmH2O
Three-way valve for
Zeroing the inspiratory pressure sensor at a certain
SOL1 inspiratory pressure sensor
period
zeroing
PI Inspiratory pressure sensor Monitoring the pressure of inspiratory hoses
Preventing vapor and bacterium from entering the
F5 Inspiratory filter
ventilator. The filter aperture is 0.3 µm.
Humidifying the inhaled gas to ensure the temperature
Humidifier Humidifier
and humidity for patients
WT Water trap Collecting water drops condensed in the hoses

2-3
Symbol Name Function and Index
Preventing vapor and bacterium from entering the
F6 Expiratory filter
expiration module. The filter aperture is 0.3 µm.
Three-way valve for
Zeroing the expiratory pressure sensor at a certain
SOL2 expiratory pressure sensor
period
zeroing
PE Expiratory pressure sensor Monitoring the pressure of expiratory hoses
Gas controlled expiration valve, which is fully opened
or forming PEEP valve with certain pressure (0 - 100
EV Expiration valve cmH2O) during the expiratory phase, and fully closed
or forming Plimit valve with certain pressure (0 - 100
cmH2O) during inspiratory phase
CV4 Expiratory check valve Ensuring unidirectional gas flow
Heating the expiration valve and expiratory flow sensor
EXH HTR Expiratory heater to prevent vapor from being condensed in the
expiration valve and expiratory flow sensor
A diaphragm flow sensor that monitors the exhaled gas
Q3 Expiratory flow sensor flow; When gas passes through it, pressure difference
exists on both sides of the diaphragm.
PQ3 Differential pressure sensor Monitoring the pressure difference generated by Q3
NCV Nebulizer control valve Opening or closing the nebulizer flow
Aerosolizing medication which enters the respiratory
Nebulizer Nebulizer
tract with the inspiration of the patient
R1 Resistor Controlling the nebulizer gas flow
Controlling the gas flow that flushes the expiratory
R2 Resistor
pressure sensor
Restricting the PEEP exhaust speed and providing
R3 Resistor
corresponding resistance
Controlling the PEEP ventilation volume to ensure that
PEEP valve PEEP proportional valve
PEEP reach the set value
PP PEEP pressure sensor Used to monitor PEEP pressure
Used for Level 2 regulation, to stabilize the gas supply
REG3 PEEP regulator
pressure at the front end of the PEEP valve
Three-way valve for air/O2 Ensuring the gas supply when only a single source
SOL3
connection selection works

2-4
2.1.4 Symbols

Gas supply Filter

Water trap Humidifier


WT Humidifier

On-off valve (two-way


Regulator
solenoid valve)

Relief valve 10 cmH2O


Relief valve
110 cmH2O
RV2 RV1

O2 O2 sensor P Pressure sensor

Check valve R Resistor

Nebulizer Q Flow sensor


Nebulizer

Three-way solenoid valve EXH HTR Heater

Proportional valve
Expiration valve
(electromagnetic)

2-5
2.1.5 Theory of Operation
The pneumatic system of the ventilator consists of six systems as shown below:

2.1.5.1 Gas Supply Subsystem


The gas supply subsystem is the starting part the ventilator pneumatic circuit. It introduces
the external pipeline supply into the ventilator. To protect the precision solenoid valve and
flow sensor in the flow control module, regulator valve and filter are included in the gas
supply module to process the supplied gas which is of high and unstable pressure and
contains some foreign substances. A pressure switch is configured to monitor the gas supply
pressure and check valve to prevent the gas flow inside the ventilator from going back into
other external gas supplies.

The gas supply subsystem consists of two parallel pneumatic circuits, namely O2 and air, as
shown below:

2-6
There are some structural differences between the components of E5 and E3. The picture
below is from E5:
O2 inlet
O2 filter F1
Air inlet Pressure switch PS1/PS2

Nebulizer control
valve NCV
Air filter F2
O2 regulator REG1

PEEP regulator
REG3
Air regulator
Air/O2 connection
REG2
selection valve SOL3

Notes: as shown in the above picture, some components, such as the air/O2 connection
selection valve SOL3, PEEP regulator REG3, PEEP control air connector , nebulizer control
valve NCV, and nebulizer connector, are not included in the gas flow of the gas supply
subsystem because some of the components are part of other subsystems. For detailed
information, please refer to the ventilator pneumatic circuit diagram.

Meanwhile, it can be seen from the above picture that the filters used for Air and O2 branches
are both manual drainage filters. But they differ in the appearance. The size of the air filter is
greater and the material of its base is plastic. For Air filter, water is drained at the bottom by
rotating the handle. The material of the base of O2 filter is metal and water is drained by
pushing the filter gas nozzle upward.

2-7
The E3 module differs from the E5 module in that the E3 assembly integrates the gas supply
subsystem and the flow control subsystem. The gas supply subsystem of E3 is the same with
that of E5, while the flow control subsystem is shown below:

PEEP control gas


connector

Nebulization gas
connector
Proportional valve E3
PSOL1/PSOL2

Air outlet (connected with flow sensor Q1)

O2 outlet (connected with flow sensor Q1)


To fulfill the actual requirements, two kinds of connectors are configured for the air and O2
supplies, namely DISS and NIST, with AIR or O2 marks to indicate the supply gas. The
central pipeline leads the supply gas into the ventilator through the air/O2 connector. The
supply gas, with a pressure within the range of 280 - 650 KPa, flows through the filter F2/F1
and gets purified, and then through the check valves CV2/CV1, reaches the front end of the
regulator. Check valves are used to prevent the gas from flowing back. A pressure switch is
connected to the front end of the check valve to ensure that an alarm is triggered when the
pressure is lower than the set value (220 KPa) and stops when the pressure restores to the set
value. Air/O2 regulator is used to reduce the pressure of the supply gas and maintain it to the
set value which for E5 ventilators is 172 KPa, and for E3, 220 KPa. What connects the rear
end of the regulator is the flow control subsystem.

2-8
2.1.5.2 Flow Control Subsystem
The flow control subsystem is mainly used to perform accurate control (by proportional valve)
and monitoring (by inspiratory flow sensor) over the inspiratory flow and O2 concentration.
Corresponding with the gas supply subsystem, the flow control subsystem also has two
parallel branches: air and O2. The subsystem diagram is shown below:

F3 Q1
PSOL1

F4 Q2
PSOL2

The structure of the flow control subsystem of E5 ventilators are shown below:

Air inlet

O2 inlet
Proportional valve
PSOL2

Proportional valve
PSOL1

Filter screen
Air flow sensor Q2 F3/F4

O2 flow sensor Q1
Air outlet
O2 outlet

2-9
The flow control subsystem of E3 ventilators, as described previously, differs from that of E5
ventilators in the proportional valves of different types (PSOL1/PAOL2), which affects the
flow speed of corresponding gas limb. For E3 ventilators, the maximum limb peak flow
should be over 120 L/Min, and the stable flow speed should be over 100 L/Min, while for E5
ventilators, over 180 L/Min and 150 L/Min respectively. The E5 and E3 models share the
same filter screens (F3/F4), air flow sensors, and O2 flow sensors.

When the ventilator is working, the gas, after passing the gas supply subsystem, is under a
pressure of corresponding set value. It flows through the air/O2 inlet of the flow control
subsystem and enters the flow control submodule. Then the system opens the proportional
valves PSOL1 and PSOL2, and the gas flows through the filter screen and reaches the flow
sensors Q1 and Q2 of various limbs which measures the flow speeds in the limbs. The
pressure of the gas from the flow sensor is close to the air pressure. Then the gas goes into
the safety valve subsystem, where air and O2 are mixed.

2.1.5.3 Safety Valve Subsystem


The safety valve subsystem is mainly used to monitor the inspiratory pressure and ensure that
the pressure in the inspiratory limb is within the safe range. It also measures the amount of O2
in the inspiratory gas and maintains spontaneous inspiration when the system is powered off.
Below is a diagram of the safety valve subsystem:

P
PI

OS SOL1
O2

SV
110 cmH2O
RV2

CV3
10 cmH2O
RV1

2-10
And the corresponding components are:
Gas reservoir
Three-way valve for
inspiratory pressure zeroing
Gas outlet

10 cmH2O
pressure relief
valve
Oxygen cell
Air inlet

Muffler

110 cmH2O pressure


Check valve at relief valve
spontaneously
Electromagnet O2 inlet
inspiratory port

The figure below shows the components of the safety valve subsystem. Flowing out from the
flow control subsystem, the air and O2 go through the flow sensor and the safety valve
connector, and enter the safety valve subsystem. Then the air and O2 first flow through the
muffler and get mixed, and then the mixed gas enters two limbs: one connected with the 110
cmH2O relief valve which opens to release gas when the inner pressure is over 110 cmH2O;
and the other, as a main limb, leads the gas into the reservoir where an Oxygen cell is
installed to monitor the O2 concentration of the output gas. At the front end of the reservoir,
there is an electromagnet, a check valve ar spontaneous inspiratory port, and a 10 cmH2O
relief valve. At the front end of the reservoir, there is an electromagnet, a check valve ar
spontaneous inspiratory port, and a 10 cmH2O relief valve. The electromagnet is used to
actively release pressure. When the pressure inside the ventilator reaches a set value, the
electromagnet opens and the gas is released through the 10 cmH2O relief valve. It also
ensures a pressure of over 10 cmH2O inside the ventilator. When the ventilator is powered off,
the electromagnet valve core restores to normal position under gravitation, the safety valve
opens, and the patient breathes spontaneously. When an inspiration is made, negative
pressure is generated in the safety valve subsystem and makes the check valve at the
spontaneous inspiration inlet open to the inner side, leading the gas into the safety valve
subsystem and then through the gas reservoir into the patient's lungs, and thus completing an
inspiration process.

The safety valve subsystem external port is the outlet of the gas reservoir. This connector is a
coaxial 22 mm conical connector, complying with ISO 5356-2:1987.

2-11
2.1.5.4 Nebulizer Control Subsystem
The nebulizer control system is mainly used to control the nebulized gas flow by the
nebulizer control valve, and thus realizing the control over the nebulizer. The pneumatic
scheme of the nebulizer control system is as shown below:

NCV

R1

The picture below shows the structure of the components:

Nebulizer control valve


NCV
Air/O2 connection
selection valve SOL3

Nebulizer channel
connector

2-12
The above picture shows the structure of nebulizer control valve NCV and nebulizer channel
connector of E5 gas supply subsystem (similar to E3 module). The NCV is a two-way
solenoid valve. The nebulizer channel connector is connected to the Φ6 PU hose in which a
nebulizer resistor R1 is connected. The front end of the R1 resistor is connected with the
rear-end gas through the air/O2 selection valve SOL3, and the rear end is connected to the
nebulizer nozzle with the Φ6 PU hose. The picture below shows the structure of the
inspiration module of E5 ventilators:

Nebulizer resistor

Nebulizer nozzle

The metal connector of the nebulizer nozzle is outside the main unit of the ventilator. When
the ventilator works well and the nozzle is connected to the nebulizer with corresponding
hoses, the system opens the nebulizer control valve NCV to release the gas through nebulizer
resistor R1 and into the nebulizer for nebulization. The nebulized flow should be within the
range of 6 - 9 L/Min.

2-13
2.1.5.5 Expiration Assembly
The expiration module is mainly used to realize pressure control and monitoring, and flow
monitoring. It differs with the inspiration module in that the gas that passes through it is the
expiratory gas from the patients, which results in the need to clean and disinfect the
components after use. Below is the pneumatic diagram:

The structure of expiration assembly is as shown below:

Expiration heat keeper

Resistor R2

PEEP control gas


Expiration supply connector
valve assembly
(plastic)

Patient gas inlet

Expiration
valve lock

Water trap

2-14
PEEP pressure sensor PP Expiration pressure flushing limb
Three-way valve for expiratory pressure sensor zeroing
Expiration valve heater
Differential pressure
sensor PQ3
Expiratory flow sensor
Q3

Gas outlet (outside the ventilator)

Muffler

Expiratory
pressure sensor PE PEEP control gas outlet (outside the ventilator)
PEEP proportional valve

The gas inlet of expiration module is a coaxial 22 mm conical connector, complying with ISO
5356-2:1987. The patient end is connected to the expiration module with patient hose. When
the ventilator is running, the expiratory gas flows through the hoses and enters the expiration
module (plastic). At the entrance of the expiration module, there is a water trap used to
collect condensed water in the hoses and expiration valve. The check valve in the water trap,
when the water trap is installed, opens to lead the condensed water into the water trap. When
the collected water reaches a certain amount, the water trap should be removed from the
ventilator (which closes the check valve to avoid gas leakage) and drained to avoid airway
blockage.

When the expiratory gas enters the expiration valve, the system changes the PEEP value in
the PEEP proportional valve to a set level, which makes the PEEP valve control gas to flow
through the muffler and then out of the ventilator through the PEEP control gas outlet. As the
PEEP control gas is from the inspiration module and thus clean and uncontaminated, it does
not need any further cleaning or disinfection.

The expiratory gas passes the expiration valve and enters the expiratory flow sensor Q3, a
diaphragm flow sensor which, with the pressure sampling point, introduces the pressure
difference between the front and rear end into the pressure difference sensor PQ3.

2-15
Due to the need for disinfection (steam autoclavable at maximum 134 ℃), the expiration
valve and expiratory flow sensor are designed to be easy for removal and re-installation. In
normal use, the expiration valve is fixed to the expiration assembly by expiration valve lock,
and when you need to disinfect it, the lock can be easily unlocked for you to take the
expiration valve and the expiratory flow sensor off.

A heater and temperature sensor, controlled by the system, are located at the upper end of the
expiration valve housing to prevent the vapor from being condensed in the expiration valve
and expiratory flow sensor Q3. An expiration pressure flushing limb in which the flow is
maintained at 60 ml/min is also added to prevent the vapor in the expiratory gas from being
condensed in the pressure monitoring hoses and affecting the monitoring of expiratory gas
pressure.

2.1.5.6 Patient Hose


Patient hoses constitute the peripheral pneumatic circuit of the circuit and are independent
from the ventilator main unit. Patient hoses can be configured as needed. They function to
connect the ventilator and the patient and to humidify the patient’s inhaled gas. The
pneumatic scheme is as shown below.

F5 Humidifier

WT

Nebulizer

Patient

F6

WT

There are two kinds of patient hoses: disposable and reusable. Generally, disposable hoses
integrate hoses, water traps, and Y pieces etc. are made of medical-grade PVC materials.
They are of low cost and are discarded after use. Reusable hoses, typically, are made of
silicone which can be autoclaved for many times. The water traps and Y pieces can also be
autoclaved. Despite the high cost, reusable hoses reduce clinical cost since they can be used
for many times.

2-16
2.2 Electrical System
2.2.1 Electrical System Diagram
Please refer to7.2Electrical Connections.

2.2.2 Auxiliary Output Assembly


In practical application, the ventilator is generally used with humidifier, air compressor, and
nebulizer. A power supply scheme is adopted to keep the connection compact and in order, as
shown below. The auxiliary output assembly distributes the AC power input and supply
power for other equipments through three auxiliary output outlets. It is connected to the
ventilator with a relatively short power cord.

2.2.3 Electrical Subsystem of the Main Unit


The electrical subsystem of the ventilator consists of main control board, monitoring module
(including monitoring board, inspiration module board, and expiration module board), power
module (including AC-DC power board and DC-DC power board), extension board, mother
board, lithium battery, and related cables.

2-17
2.2.3.1 Main Control Board
The main control board is the control core of the ventilator. It functions to:
„ Process measurement and status information from various modules and user interface
(display, buttons, encoder, and touch screen and so on);
„ Control the parameter modules;
„ Control, receive, and process communication requests;
„ Exchange data with external devices;
„ Upgrade various module programs.

The main control board consists of CPU, FPGA, and peripheral circuit. The CPU is the
ColdFire MCF5372L manufactured by FreeScale. The peripheral circuit includes DDR
SDRAM (memory), Nor Flash, and EEPROM. FPGA is on the FlexBus main cable of the
CPU. It is mainly used for display, which takes most of the FPGA sources (including logic
sources and pin sources), and audio functions, and expands several serial ports.

The following picture shows the main control board.

Main control board

2-18
The pins of various critical connectors of main control board are defined as follows:

Network connector, J9
Pin No. Pin name Function
1 TX+ Network transmitting signal +
2 TX- Network transmitting signal -
3 RX+ Network receiving signal +
4 CT1 -
5 CT1 -
6 RX- Network receiving signal -
7 CT2 -
8 CT2 -

RS-232 connector, J4
Pin No. Pin name Function
1 NC No internal connection
2 RXD RS-232 receiving signal
3 TXD RS-232 transmitting signal
4 NC No internal connection
5 GND Ground
6 NC No internal connection
7 NC No internal connection
8 NC No internal connection
9 NC No internal connection

Motherboard connector, J7 (refer to the definition of motherboard JUIC connector).

2-19
2.2.3.2 Monitoring Module
The monitoring module consists of monitoring board, inspiration module board, and
expiration module board. The monitoring board is mainly used to control the valves (solenoid
valve, proportional valve etc.), acquire and calculate parameters, and drive heaters and fans.
The inspiration module board and expiration module board are mainly for pre-processing
analog signals and switching valve control signals and heater drive signals.

There are two modules on the monitoring board, namely VCM (Ventilation Control Module),
used for ventilation control, and VPM (Ventilation Protection Module), whose CPU is MCU,
used for ventilation protection.

The following pictures show the monitoring board, inspiration module board, and expiration
board.

Monitoring board

2-20
The pins of various critical connectors of monitoring board are defined as follows:

Calibration/CO2 module connector, J2


Pin No. Pin name Function
1 12V 12V, CO2 module power supply
2 TXD1 Serial port transmitting signal (CO2 module)
3 RXD1 Serial port receiving signal (CO2 module)
4 NC No internal connection
5 GND Ground
6 12V 12V, CO2 module power supply
7 RXD2 Serial port receiving signal (calibration)
8 TXD2 Serial port transmitting signal (calibration)
9 GND Ground

USB connector, J8
Pin No. Pin name Function
1 VCC_USB1 5V, USB power supply
2 USB_DM1 USB data signal -
3 USB_DP1 USB data signal +
4 GND Ground
5 VCC_USB2 5V, USB power supply
6 USB_DM2 USB data signal -
7 USB_DP2 USB data signal +
8 GND Ground

Motherboard connector, J5 (refer to the definition of motherboard JVMC connector).

Inspiration module board

2-21
The pins of various critical connectors of inspiration module board are defined as follows:

Air/O2 pressure switch connector, J1/J4


Pin No. Pin name Function
1 PS Pressure switch signal
2 GND Ground

O2/Air flow sensor connector, J2/J3


Pin No. Pin name Function
1 FLOW Flow signal
2 TEMP Temperature signal
3 TSI_VCC 5V, flow sensor power supply
4 GND Ground
5 SPI_DOUT SPI data output signal
6 SPI_CLK SPI clock signal
7 SPI_CS SPI chip selection signal
8 SPI_DIN SPI data input signal
9 SPI_WP SPI write protected signal
10 GND Ground

Nebulizer valve connector, J6


Pin No. Pin name Function
1 VPP_IM 12V, nebulizer valve drive signal +
2 SOLV_NBL- Nebulizer valve drive signal -
3 SOLV_NBL- Nebulizer valve drive signal -
Motherboard connector, J7 (refer to the definition of motherboard JIM connector).

O2/Air inspiration valve connector, J8/J9


Pin No. Pin name Function
1 7V/12V, inspiration valve drive signal + (7V for E3/B3 and 12V
VPPBK/VPP
for E5/B5)
2 INSP- Inspiration valve drive signal -
3 INSP- Inspiration valve drive signal -

O2 sensor connector, J10


Pin No. Pin name Function
1 O2+ O2 sensor signal +
2 O2- O2 sensor signal -

2-22
Inspiratory pressure zeroing three-way valve connector for , J11
Pin No. Pin name Function
1 VPP_IM 12V, inspiratory pressure zeroing three-way valve drive signal +
2 ZERO_INSP_PAW- Inspiratory pressure zeroing three-way valve drive signal -
3 Reserved Reserved
4 Reserved Reserved

Safety valve connector, J12


Pin No. Pin name Function
1 VPP_IM 12V, safety valve drive signal +
2 VPP_IM 12V, safety valve drive signal +
3 SV- Safety valve drive signal -
4 SV- Safety valve drive signal -

Air/O2 connection selection valve connector, J13


Pin No. Pin name Function
1 VPP_IM 12V, Air/O2 connection selection valve drive signal +
2 SOLV_SWITCH- Air/O2 connection selection valve drive signal -
3 SOLV_SWITCH- Air/O2 connection selection valve drive signal -

Expiration module board

2-23
The pins of various critical connectors of expiration module board are defined as follows:

Expiratory pressure zeroing three-way valve connector, J3


Pin No. Pin name Function
1 VPP_EM 12V, expiratory pressure zeroing three-way valve drive signal +
2 ZERO_EXP_PAW- Expiratory pressure zeroing three-way valve drive signal -
3 Reserved Reserved
4 Reserved Reserved
Motherboard connector, J4 (refer to the definition of motherboard JEM connector).

PEEP valve connector, J6


Pin No. Pin name Function
1 PEEP+ PEEP valve drive signal +
2 PEEP- PEEP valve drive signal -
3 Reserved Reserved
4 Reserved Reserved

Heating plate connector, J7


Pin No. Pin name Function
1 HEATER+ Heating plate drive signal +
2 HEATER- Heating plate drive signal -
3 TEMP1+ Heating plate thermistor +
4 TEMP1- Heating plate thermistor -
5 TEMP2+ Heating plate thermistor +
6 TEMP2- Heating plate thermistor -

2.2.3.3 Power Module


The power module consists of AC-DC power board and DC-DC power board. The power
module AC-DC power board switches the AC power input into DC voltage and transmits to
the DC power board which then switches the voltage into several DC voltages that meet the
requirements of the ventilator. The DC-DC power board can perform power on/off control,
and AC/battery indicator drive functions. Additional, a battery charging board is configured
on the DC-DC power board to provide charging and management of lithium batteries. The
AC-DC power board and DC-DC power board can also protect the main voltages from
overpressure and overcurrent.

2-24
The following pictures show the AC-DC power board and DC-DC power board.

AC-DC power board

The pins of various critical connectors of AC-DC power board are defined as follows:

AC input connector, J1
Pin No. Pin name Function
1 AC-L AC power live wire
2 NC No internal connection
3 AC-N AC power neutral wire

DC output connector, J2
Pin No. Pin name Function
1 VXBUS 15.2V, DC voltage of AC-DC output
2 GND Ground

2-25
DC-DC power board
The pins of various critical connectors of DC-DC power board are defined as follows:

Motherboard connector, J2 (refer to the definition of motherboard JPWR connector).

Fan connector, J3
Pin No. Pin name Function
1 VPP 12V, fan power supply
2 FAN_CTRL Fan control signal
3 FAN_STATUS Fan status signal
4 GND Ground

DC input connector, J4
Pin No. Pin name Function
1 VXBUS 15.2V, DC voltage of AC-DC output
2 GND Ground

2.2.3.4 Extension Board


The extension board is used to drive SD cards and switch VGA and nurse all signals. The SD
drive circuit is realized by an appropriative SD card controller which is a USB connector
used to transform the USB signal from the main control board into SD card driving signals.

2-26
The following picture shows the extension board.

Extension board
The pins of various critical connectors of extension board are defined as follows:
Motherboard connector, J1 (refer to the definition of motherboard JEXT connector).

Nurse call connector, J2


Pin No. Pin name Function
1 NURSE_CALL Nurse call signal

VGA connector, J3
Pin No. Pin name Function
1 R VGA R signal
2 G VGA G signal
3 B VGA B signal
4 NC No internal connection
5 GND Ground
6 GND Ground
7 GND Ground
8 GND Ground
9 NC No internal connection
10 GND Ground
11 NC No internal connection
12 NC No internal connection

2-27
Pin No. Pin name Function
13 HS VGA horizontal synchronous signal
14 VS VGA vertical synchronous signal
15 NC No internal connection
SD card connector, J4
Pin No. Pin name Function
1 DATA3 SD card data signal
2 CMD SD card command signal
3 GND Ground
4 VCF 3.3V, SD card power supply
5 CLK SD card clock signal
6 GND Ground
7 DATA0 SD card data signal
8 DATA1 SD card data signal
9 DATA2 SD card data signal
10 CD SD card in-place detection signal
11 WP SD card write protected detection signal

2.2.3.5 Motherboard
The motherboard is mainly used to switch signals. The main control board, monitoring board,
expiration module board, DC-DC power board, extension board, UI unit and lithium battery
are connected to the motherboard with board-to-board outlet, while the inspiration module
board is connected with cables.
The following picture shows the motherboard.

Motherboard

2-28
The pins of various critical connectors of motherboard are defined as follows:

Battery socket, JBATA/JBATD


Pin No. Pin name Function
1 BAT+ Battery +
2 BAT+ Battery +
3 BC Batter in-place signal
4 BAT- Battery -
5 Battery internal thermistor + (the negative pole of the thermistor
NTC
is connected to the negative pole of the battery)
6 BAT- Battery -
7 BAT- Battery -

UI unit connector, JUI


Pin No. Pin name Function
1 VCC 5V power supply
2 GND Ground
3 VPP 12V power supply
4 GND Ground
5 Reserved Reserved
6 Reserved Reserved
7 Reserved Reserved
8 UART6_TX RS-232 transmitting signal
9 UART6_RX RS-232 transmitting signal
10 VDD_LCD 3.3V, LCD power supply
11 VDD_LCD 3.3V, LCD power supply
12 GND Ground
13 LVDS_Y2M LVDS data signal -
14 LVDS_Y2P LVDS data signal +
15 GND Ground
16 LVDS_Y3M LVDS data signal -
17 LVDS_Y3P LVDS data signal +
18 GND Ground
19 LED_AC AC status indication signal
20 GND Ground
21 LED_BATT Battery status indication signal
22 GND Ground
23 UART0_RX RS-232 transmitting signal
24 UART0_TX RS-232 transmitting signal
25 GND Ground
26 LVDS_Y0M LVDS data signal -

2-29
Pin No. Pin name Function
27 LVDS_Y0P LVDS data signal +
28 GND Ground
29 LVDS_Y1M LVDS data signal -
30 LVDS_Y1P LVDS data signal +
31 GND Ground
32 LVDS_CLKM LVDS clock signal -
33 LVDS_CLKP LVDS clock signal +
34 5B 5V, standby power supply
35 PCON1 ON/OFF control signal
36 DIMMING Backlight brightness adjustment signal
37 BCON Backlight switch signal
38 Reserved Reserved
39 GND Ground
40 Color_sel LCD display color selection signal
41 IIC_SCL_UIC IIC bus clock signal
42 IIC_SDA_UIC IIC bus data signal
43 GND Ground
44 SPK- Speaker drive signal -
45 SPK+ Speaker drive signal +
46 GND Ground
47 Reserved Reserved
48 Reserved Reserved
49 Reserved Reserved
50 Reserved Reserved

Main control board connector, JUIC


Pin No. Pin name Function
1 GND Ground
2 LVDS_Y0M LVDS data signal -
3 LVDS_Y0P LVDS data signal +
4 GND Ground
5 LVDS_Y1M LVDS data signal -
6 LVDS_Y1P LVDS data signal +
7 GND Ground
8 LVDS_Y2M LVDS data signal -
9 LVDS_Y2P LVDS data signal +
10 GND Ground
11 LVDS_CLKM LVDS clock signal -
12 LVDS_CLKP LVDS clock signal +
13 GND Ground
14 LVDS_Y3M LVDS data signal -

2-30
Pin No. Pin name Function
15 LVDS_Y3P LVDS data signal +
16 GND Ground
17 UART1_RX Serial port receiving signal
18 UART1_TX Serial port transmitting signal
19 GND Ground
20 UART2_RX Serial port receiving signal
21 UART2_TX Serial port transmitting signal
22 GND Ground
23 UART7_RX Serial port receiving signal
24 UART7_TX Serial port transmitting signal
25 GND Ground
26 Reserved Reserved
27 Reserved Reserved
28 Reserved Reserved
29 Reserved Reserved
30 Reserved Reserved
31 SD_CD SD card in-place detection signal
32 SD_WP SD card write protected detection signal
33 NC No internal connection
34 NC No internal connection
35 NC No internal connection
36 SPK- Speaker drive signal -
37 SPK+ Speaker drive signal +
38 GND Ground
39 R VGA R signal
40 G VGA G signal
41 B VGA B signal
42 HS VGA HS signal
43 VS VGA VS signal
44 GND Ground
45 Reserved Reserved
46 Reserved Reserved
47 GND Ground
48 Reserved Reserved
49 Reserved Reserved
50 GND Ground
51 Reserved Reserved
52 Reserved Reserved
53 Reserved Reserved
54 Reserved Reserved
55 GND Ground

2-31
Pin No. Pin name Function
56 VCC_USB1 5V, USB power supply
57 SD_USB_DM USB data signal -
58 SD_USB_DP USB data signal +
59 GND Ground
60 USB_DP1 USB data signal +
61 USB_DM1 USB data signal -
62 USB_DP2 USB data signal +
63 USB_DM2 USB data signal -
64 VCC_USB2 5V, USB power supply
65 VDD_LCD 3.3V, LCD power supply
66 GND Ground
67 Color_sel LCD display color selection signal
68 BCON Backlight switch signal
69 UART0_TX RS-232 transmitting signal
70 UART0_RX RS-232 receiving signal
71 GND Ground
72 UART6_TX RS_232 transmitting signal
73 UART6_RX RS-232 receiving signal
74 GND Ground
75 Reserved Reserved
76 Reserved Reserved
77 Reserved Reserved
78 GND Ground
79 IIC_SCL_UIC IIC bus clock signal
80 IIC_SDA_UIC IIC bus data signal
81 GND Ground
82 PCON2 ON/OFF control signal
83 Reserved Reserved
84 Reserved Reserved
85 AC_DET AC in-place detection signal
86 BATD_DET Battery in-place detection signal
87 BATA_DET Battery in-place detection signal
88 GND Ground
89 VDD 3.3V power supply
90 VDD 3.3V power supply
91 GND Ground
92 GND Ground
93 VCC 5V power supply
94 VCC 5V power supply
95 GND Ground
96 GND Ground

2-32
Extension board connector, JEXT
Pin No. Pin name Function
1 VDD 3.3V power supply
2 VDD 3.3V power supply
3 VCC 5V power supply
4 VCC 5V power supply
5 Reserved Reserved
6 Reserved Reserved
7 Reserved Reserved
8 Reserved Reserved
9 GND Ground
10 GND Ground
11 GND Ground
12 Reserved Reserved
13 Reserved Reserved
14 GND Ground
15 Reserved Reserved
16 Reserved Reserved
17 GND Ground
18 NC No internal connection
19 Reserved Reserved
20 GND Ground
21 NC No internal connection
22 GND Ground
23 GND Ground
24 Reserved Reserved
25 Reserved Reserved
26 GND Ground
27 Reserved Reserved
28 NURSE_CALL Nurse call signal
29 GND Ground
30 Reserved Reserved
31 Reserved Reserved
32 GND Ground
33 GND Ground
34 GND Ground
35 GND Ground
36 GND Ground
37 GND Ground
38 GND Ground
39 GND Ground

2-33
Pin No. Pin name Function
40 GND Ground
41 R VGA R signal
42 G VGA G signal
43 B VGA B signal
44 HS VGA HS signal
45 VS VGA VS signal
46 GND Ground
47 Reserved Reserved
48 Reserved Reserved
49 GND Ground
50 Reserved Reserved
51 Reserved Reserved
52 GND Ground
53 Reserved Reserved
54 SD_CD SD card in-place detection signal
55 GND Ground
56 SD_WP SD card write protected detection signal
57 Reserved Reserved
58 GND Ground
59 Reserved Reserved
60 Reserved Reserved
61 GND Ground
62 Reserved Reserved
63 Reserved Reserved
64 GND Ground
65 Reserved Reserved
66 Reserved Reserved
67 Reserved Reserved
68 Reserved Reserved
69 Reserved Reserved
70 Reserved Reserved
71 Reserved Reserved
72 Reserved Reserved
73 Reserved Reserved
74 Reserved Reserved
75 GND Ground
76 Reserved Reserved
77 Reserved Reserved
78 GND Ground
79 Reserved Reserved
80 Reserved Reserved

2-34
Pin No. Pin name Function
81 GND Ground
82 NC No internal connection
83 Reserved Reserved
84 GND Ground
85 SD_USB_DM USB data signal -
86 SD_USB_DP USB data signal +
87 GND Ground
88 Reserved Reserved
89 Reserved Reserved
90 GND Ground
91 NC No internal connection
92 NC No internal connection
93 GND Ground
94 NC No internal connection
95 GND Ground
96 GND Ground

Monitoring board connector, JVMC


Pin No. Pin name Function
1 PCON1 ON/OFF control signal
2 VBUS Voltage after AC-DC output combined with battery
3 VXBUS DC voltage of AC-DC output
4 5B 5V, standby power supply
5 VCC_USB1 5V, USB power supply
6 VCC_USB2 5V, USB power supply
7 O2V+ O2 inspiration valve drive signal +
8 O2V- O2 inspiration valve drive signal -
9 AIRV+ Air inspiration valve drive signal +
10 AIRV- Air inspiration valve drive signal -
11 SV+ Safety valve drive signal +
12 SV- Safety valve drive signal -
13 VPPIM 12V power supply
14 Reserved Reserved
15 ZEROV_INSP_PAW- Inspiratory pressure zeroing three-way valve drive signal -
16 SOLV_NBL- Nebulizer valve drive signal -
17 GND Ground
18 SPI_CLK SPI clock signal
19 SPI_DOUT SPI data output signal
20 SPI_CS_O2 SPI chip selection signal
21 SPI_CS_EEPROM SPI chip selection signal
22 AC_DET AC in-place detection signal

2-35
Pin No. Pin name Function
23 GND Ground
24 P_PEEP PEEP pressure signal
25 VC 10.5V power supply
26 GND Ground
27 FLOW_O2 O2 flow signal
28 TEMP_O2 O2 temperature signal
29 FLOW_AIR Air flow signal
30 TEMP_AIR Air temperature signal
31 O2 O2 concentration signal
32 Reserved Reserved
33 GND Ground
34 GND Ground
35 GND Ground
36 GND Ground
37 FAN_CTRL Fan control signal
38 FAN_STATUS Fan status signal
39 Reserved Reserved
40 Reserved Reserved
41 Reserved Reserved
42 SOLV_SWITCH- Air/O2 switchover three-way valve drive signal -
43 Reserved Reserved
44 Reserved Reserved
45 Reserved Reserved
46 Reserved Reserved
47 PS_O2 O2 pressure switch signal
48 PS_AIR Air pressure switch signal
49 GND Ground
50 SPI_DIN SPI data input signal
51 SPI_WP SPI write protected signal
52 SPI_CS_AIR SPI chip selection signal
53 USB_DP1 USB data signal +
54 USB_DM1 USB data signal -
55 GND Ground
56 Reserved Reserved
57 AVCC 5V power supply
58 VREF 2.5V power supply
59 GND Ground
60 P_INSP Inspiratory pressure signal
61 Reserved Reserved
62 Reserved Reserved
63 NURSE_CALL Nurse call signal

2-36
Pin No. Pin name Function
64 Reserved Reserved
65 VDD 3.3V power supply
66 VDD 3.3V power supply
67 VCC 5V power supply
68 VCC 5V power supply
69 VPP 12V power supply
70 VPP 12V power supply
71 VBB Busbar voltage after powered on
72 VPPBK 7V power supply
73 ZERO_EXP_PAW- Expiratory pressure zeroing three-way valve drive signal -
74 VPP_EM 12V power supply
75 HEATER- Heating plate drive signal -
76 HEATER+ Heating plate drive signal +
77 PEEP- PEEP valve drive signal -
78 PEEP+ PEEP valve drive signal +
79 GND Ground
80 UART1_TX Serial port transmitting signal
81 UART1_RX Serial port receiving signal
82 UART2_TX Serial port transmitting signal
83 UART2_RX Serial port receiving signal
84 GND Ground
85 UART7_TX Serial port transmitting signal
86 UART7_RX Serial port receiving signal
87 USB_DP2 USB data signal +
88 USB_DM2 USB data signal -
89 Reserved Reserved
90 Reserved Reserved
91 GND Ground
92 FLOW_EXP Expiratory flow signal
93 Reserved Reserved
94 TEMP_HEATER1 Heating plate temperature signal
95 TEMP_HEATER2 Heating plate temperature signal
96 TEMP_POWER Power board temperature signal

2-37
Inspiration module board connector, JIM
Pin No. Pin name Function
1 O2V+ O2 inspiration valve drive signal +
2 O2V- O2 inspiration valve drive signal -
3 AIRV+ Air inspiration valve drive signal +
4 AIRV- Air inspiration valve drive signal -
5 SV+ Safety valve drive signal +
6 SV- Safety valve drive signal -
7 VPP_IM 12V power supply
8 ZERO_INSP_PAW- Inspiratory pressure zeroing three-way valve drive signal -
9 VPP_EM 12V power supply
10 Reserved Reserved
11 SOLV_SWITCH- Air/O2 switchover three-way valve drive signal -
12 SOLV_NBL- Nebulizer drive signal -
13 PS_O2 O2 pressure switch signal
14 PS_AIR Air pressure switch signal
15 SPI_CLK SPI clock signal
16 GND Ground
17 SPI_DIN SPI data input signal
18 SPI_DOUT SPI data output signal
19 GND Ground
20 SPI_WP SPI write protected signal
21 SPI_CS_O2 SPI chip selection signal
22 SPI_CS_AIR SPI chip selection signal
23 SPI_CS_EEPROM SPI chip selection signal
24 NC No internal connection
25 Reserved Reserved
26 GND Ground
27 Reserved Reserved
28 GND Ground
29 Reserved Reserved
30 VC 10.5V power supply
31 GND Ground
32 Reserved Reserved
33 AVCC 5V power supply
34 GND Ground
35 Reserved Reserved
36 VREF 2.5V power supply
37 GND Ground
38 Reserved Reserved
39 P_PEEP PEEP pressure signal

2-38
Pin No. Pin name Function
40 GND Ground
41 Reserved Reserved
42 FLOW_O2 O2 flow signal
43 GND Ground
44 TEMP_O2 O2 temperature signal
45 P_INSP Inspiratory pressure signal
46 O2 O2 concentration signal
47 FLOW_AIR Air flow signal
48 TEMP_AIR Air temperature signal
49 Reserved Reserved
50 Reserved Reserved

Expiration module board connector, JEM


Pin No. Pin name Function
1 Reserved Reserved
2 Reserved Reserved
3 VPP_EM 12V power supply
4 HEATER- Heating plate drive signal -
5 HEATER+ Heating plate drive signal +
6 PEEP- PEEP valve drive signal -
7 PEEP+ PEEP valve drive signal +
8 GND Ground
9 Reserved Reserved
10 SPI_CLK SPI clock signal
11 SPI_DOUT SPI data output signal
12 GND Ground
13 Reserved Reserved
14 GND Ground
15 TEMP_HEATER2 Heating plate temperature signal
16 GND Ground
17 P_EXP Expiratory pressure signal
18 GND Ground
19 Reserved Reserved
20 Reserved Reserved
21 GND Ground
22 P_PEEP PEEP pressure signal
23 NC No internal connection
24 NC No internal connection
25 VPP_EM 12V power supply
26 HEATER- Heating plate drive signal -
27 HEATER+ Heating plate drive signal +

2-39
Pin No. Pin name Function
28 PEEP- PEEP valve drive signal -
29 PEEP+ PEEP valve drive signal +
30 GND Ground
31 Reserved Reserved
32 SPI_CLK SPI clock signal
33 SPI_DOUT SPI data output signal
34 GND Ground
35 Reserved Reserved
36 GND Ground
37 TEMP_HEATER2 Heating plate temperature signal
38 GND Ground
39 P_EXP Expiratory pressure signal
40 GND Ground
41 Reserved Reserved
42 Reserved Reserved
43 GND Ground
44 P_PEEP PEEP pressure signal
45 Reserved Reserved
46 Reserved Reserved
47 VPP_EM 12V power supply
48 HEATER- Heating plate drive signal -
49 HEATER+ Heating plate drive signal +
50 PEEP- PEEP valve drive signal -
51 PEEP+ PEEP valve drive signal +
52 GND Ground
53 GND Ground
54 GND Ground
55 GND Ground
56 GND Ground
57 GND Ground
58 GND Ground
59 GND Ground
60 GND Ground
61 GND Ground
62 GND Ground
63 GND Ground
64 GND Ground
65 GND Ground
66 GND Ground
67 Reserved Reserved
68 Reserved Reserved

2-40
Pin No. Pin name Function
69 VPP_EM 12V power supply
70 HEATER- Heating plate drive signal -
71 HEATER+ Heating plate drive signal +
72 PEEP- PEEP valve drive signal -
73 PEEP+ PEEP valve drive signal +
74 Reserved Reserved
75 Reserved Reserved
76 SPI_DIN SPI data input signal
77 SPI_WP SPI write protected signal
78 GND Ground
79 Reserved Reserved
80 GND Ground
81 TEMP_HEATER1 Heating plate temperature signal
82 GND Ground
83 FLOW_EXP Expiratory flow signal
84 GND Ground
85 VREF 2.5V power supply
86 AVCC 5V power supply
87 GND Ground
88 VC 10.5V
89 ZERO_EXP_PAW- Expiratory pressure zeroing three-way valve drive signal -
90 ZERO_EXP_PAW- Expiratory pressure zeroing three-way valve drive signal -
91 VPP_EM 12V power supply
92 HEATER- Heating plate drive signal -
93 HEATER+ Heating plate drive signal +
94 PEEP- PEEP valve drive signal -
95 PEEP+ PEEP valve drive signal +
96 Reserved Reserved
97 Reserved Reserved
98 SPI_DIN SPI data input signal
99 SPI_WP SPI write protected signal
100 GND Ground
101 Reserved Reserved
102 GND Ground
103 TEMP_HEATER1 Heating plate temperature signal
104 GND Ground
105 FLOW_EXP Expiratory flow signal
106 GND Ground
107 VREF 2.5V power supply
108 AVCC 5V power supply
109 GND Ground

2-41
Pin No. Pin name Function
110 VC 10.5V

DC-DC board connector, JPWR


Pin No. Pin name Function
1 IIC_SCL_UIC IIC bus clock signal
2 GND Ground
3 IIC_SDA_UIC IIC bus data signal
4 GND Ground
5 PCON2 ON/OFF control signal
6 Reserved Reserved
7 GND Ground
8 Reserved Reserved
9 AC_DET AC in-place detection signal
10 BATD_DET Battery in-place detection signal
11 GND Ground
12 BATA_DET Battery in-place detection signal
13 PCON1 ON/OFF control signal
14 GND Ground
15 BATD- Battery -
16 BATD+ Battery +
17 Reserved Reserved
18 Reserved Reserved
19 Reserved Reserved
20 Reserved Reserved
21 BCA Battery in-place signal
Battery internal thermistor + (the negative pole of the thermistor
22 NTCA
is connected to the negative pole of the battery)
23 VPPBK 7V power supply
24 VPPBK 7V power supply
25 GND Ground
26 GND Ground
27 GND Ground
28 GND Ground
29 GND Ground
30 GND Ground
31 GND Ground
32 VBUS Voltage after AC-DC output combined with battery
33 GND Ground
34 FAN_STATUS Fan status signal
35 FAN_CTRL Fan control signal
36 GND Ground

2-42
Pin No. Pin name Function
37 BATD- Battery -
38 BATD+ Battery +
39 Reserved Reserved
40 Reserved Reserved
41 Reserved Reserved
42 Reserved Reserved
43 BATA- Battery -
44 BATA+ Battery +
45 GND Ground
46 VBB Busbar voltage after powered on/off
47 GND Ground
48 VPP 12V power supply
49 GND Ground
50 VCC 5V power supply
51 GND Ground
52 VDD 3.3V power supply
53 GND Ground
54 VXBUS DC voltage of AC-DC output
55 GND Ground
56 TEMP_POWER Power board temperature signal
57 LED_AC AC status indication signal
58 LED_BATT Battery status indication signal
59 BATD- Battery -
60 BATD+ Battery +
61 Reserved Reserved
62 Reserved Reserved
63 Reserved Reserved
64 Reserved Reserved
65 BATA- Battery -
66 BATA+ Battery +
67 GND Ground
68 VBB Busbar voltage after powered on/off
69 GND Ground
70 VPP 12V power supply
71 GND Ground
72 VCC 5V power supply
73 GND Ground
74 VDD 3.3V power supply
75 GND Ground
76 VPP_FAN 12V power supply
77 GND Ground

2-43
Pin No. Pin name Function
78 5B 5V, standby power supply
79 PCON1 ON/OFF control signal
80 DIMMING Backlight brightness adjustment signal
81 BATD- Battery -
82 BATD+ Battery +
83 Reserved Reserved
84 Reserved Reserved
85 Reserved Reserved
86 Reserved Reserved
87 BATA- Battery -
88 BATA+ Battery +
89 GND Ground
90 VBB Busbar voltage after powered on/off
91 GND Ground
92 VPP 12V power supply
93 GND Ground
94 VCC 5V power supply
95 GND Ground
96 VDD 3.3V power supply
97 GND Ground
98 VPP_FAN 12V power supply
99 GND Ground
100 5B 5V, standby power supply
101 PCON1 ON/OFF control signal
102 DIMMING Backlight brightness adjustment signal
103 BATD- Battery -
104 BATD+ Battery +
105 Reserved Reserved
106 Reserved Reserved
107 Reserved Reserved
108 Reserved Reserved
109 BATA- Battery -
110 BATA+ Battery +

2-44
2.2.4 Display Electrical Subsystem
The display electrical subsystem consists of key control board, key scanning board (left), key
scanning board (right), power switch board, alarm lamp board, encoder board, inverter, LCD,
touch screen, speaker, and corresponding cables.

2.2.4.1 Key Control Board


The key control board is mainly used to process input messages of buttons, encoder, and
touch screen, switch signals from speakers and alarm lamp, and also drive some LEDs. There
are two controllers on the key control board, one is MCU used to process input messages
from buttons and encoder, and the other is a touch screen controller used to process input
messages on the touch screen. Both the controllers communicate with the main control board
through RS-232 connector.

The following picture shows the key control board:

Key control board


The pins of various critical connectors of key control board are defined as follows:

Key scanning board (left) connector, J1


Pin No. Pin name Function
1 KEY_OUT1 Row scanning signal (output)
2 5V 5V power supply
3 KEY_OUT0 Row scanning signal (output)
4 GND Ground

2-45
Pin No. Pin name Function
5 RA0 Row scanning signal (input)
6 LED_AC+ AC indicator control signal
7 RA1 Column scanning signal (input)
8 LED_BATT+ Battery indicator control signal+
9 RA2 Column scanning signal (input)
10 LED_BATT+ Battery indicator control signal-
11 RA6 Column scanning signal (input)
12 UR_H_IN Touchscreen input signal
13 LED_O2 O2↑ indicator control signal
14 LR_XL_IN Touchscreen input signal
15 LED_NEBUL Nebulizer indicator control signal
16 AD3_IN Touchscreen input signal
17 LED_LOCKSC Lockscreen indicator control signal
REEN
18 UL_YT_IN Touchscreen input signal
19 PCON_SW Power switch signal
20 LL_YB_IN Touchscreen input signal

Key scanning board (right) connector, J2


Pin No. Pin name Function
1 KEY_OUT3 Row scanning signal (output)
2 5V 5V power supply
3 KEY_OUT2 Row scanning signal (output)
4 ENCODE_A Rotary encoder input A
5 RA0 Column scanning signal (input)
6 ENCODE_B Rotary encoder input B
7 RA1 Column scanning signal (input)
8 ENCODE_Y Rotary encoder input Y
9 RA2 Column scanning signal (input)
10 GND Ground
11 RA6 Column scanning signal (input)
12 GND Ground
13 GND Ground
14 GND Ground
15 Reserved Reserved
16 GND Ground
17 Reserved Reserved
18 GND Ground
19 Reserved Reserved
20 Reserved Reserved

2-46
Inverter connector, J3
Pin No. Pin name Function
1 12V 12V power supply
2 12V 12V power supply
3 GND Ground
4 GND Ground
5 BCON Backlight switch signal
6 DIMMING Backlight brightness adjustment signal

Main unit connector, J4


Pin No. Pin name Function
1 5V 5V power supply
2 PCON1 ON/OFF control signal
3 RS-232_KB_TX RS-232 transmitting signal (key control board CPU)
4 LED_AC AC status indication signal
5 RS-232_KB_RX RS-232 receiving signal (key control board CPU)
6 LED_BATT Battery status indication signal
7 GND Ground
8 GND Ground
9 5V 5V power supply
10 12V 12V power supply
11 RS-232_TC_TX RS-232 transmitting signal (touchscreen controller)
12 BCON Backlight switch signal
13 RS-232_TC_RX RS-232 receiving signal (touchscreen controller)
14 DIMMING Backlight brightness adjustment signal
15 GND Ground
16 GND Ground
17 SPK- Speaker drive signal -
18 IIC_SCL_UIC IIC bus clock signal
19 SPK+ Speaker drive signal +
20 IIC_SDA_UIC IIC bus data signal

Speaker connector, J5
Pin No. Pin name Function
1 SPK+ Speaker drive signal +
2 SPK- Speaker drive signal -

Alarm lamp board connector, J6


Pin No. Pin name Function
1 12V 12V power supply
2 GND Ground

2-47
Pin No. Pin name Function
3 IIC_SCL_UIC IIC bus clock signal
4 IIC_SDA_UIC IIC bus data signal
5 3.3V 3.3V power supply

2.2.4.2 Key Scanning Board (Left)


The key scanning board (left) is mainly used to realize button input, LED indicating, and
signal switch functions.

The following picture shows the key scanning board (left):

Key scanning board (left)

The pins of various critical connectors of key scanning board (left) are defined as follows:

Key control board connector, J1 (refer to the definition of key control board J1 connector).

Touchscreen connector, J2
Pin No. Pin name Function
1 RL Touchscreen signal
2 RT Touchscreen signal
3 SG Touchscreen signal
4 LT Touchscreen signal
5 LL Touchscreen signal

Power switch board connector, J3


Pin No. Pin name Function
1 PCON_SW Power switch signal
2 GND Ground
3 LED_AC AC status indication signal
4 5V 5V power supply
5 LED_BATT+ Battery status indication signal +
6 LED_BATT- Battery status indication signal -

2-48
2.2.4.3 Key Scanning Board (Right)
The key scanning board (right) is mainly used to realize button input and signal switch
functions.

The following picture shows the key scanning board (right):

Key scanning board (right)


The pins of various critical connectors of key scanning board (right) are defined as follows:

Encoder connector, J1
Pin No. Pin name Function
1 5V 5V power supply
2 Encode_A Encoder input signal
3 Encode_B Encoder input signal
4 Encode_Y Encoder input signal
5 GND Ground

Key control board connector, J2 (refer to the definition of key control board J2 connector).

2.2.4.4 Power Switch Board


The power switch is mainly used to power on/off the ventilator with buttons and run LED
indicator drive.

The following picture shows the power switch board:

Power switch board


The pins of various critical connectors of power switch board are defined as follows:
Key scanning board (left) connector, J3 (refer to the definition of key scanning board (left) J3
connector).

2-49
2.2.4.5 Alarm Lamp Board
The alarm board is mainly used to indicate alarms, which is realized by an LED driver with
IIC connector.

The following picture shows the alarm lamp board:

Alarm lamp board

The pins of various critical connectors of alarm lamp board are defined as follows:
Key control board connector, J1 (refer to the definition of key control board J6 connector).

2-50
3 Checkout and Test
WARNING
z After servicing the equipment or replacing its components, compelete all the tests
in this section.
z Before doing the tests in this section, completely reassemble the equipment and
refer to 4 Maintenance and Calibration to do necessary calibrations.

3.1 System Inspection

NOTE
z Make sure that the breathing system is correctly connected and not damaged.

Make sure that:


1. The equipment is not damaged.
2. All components are correctly attached.
3. The breathing system (including the expiration valve, humidifier, and nebulizer etc.) is
correctly connected and the breathing tubes are not damaged.
4. The gas supplies are correctly connected and the pressures are correct.
5. Cylinder valves are closed on models with cylinder supplies.
6. The casters are not loose and the brake (s) is set and prevents movement.
7. The power cord is correctly connected. The AC mains indicator and the battery indicator
work normally.
8. The ventilator is switched on or off normally.

3.2 Power Failure Test (AC Power and Buzzer)


1. Connect the ventilator to the AC power source. Both the AC power indicator and battery
indicator should come on. If the AC power indicator is not lit, check the fuse and
power board.
2. Turn on the ventilator. Set the switch to position.
3. Unplug the power cord with the system turned on. The massage [Battery in Use] is
displayed. Meanwhile, the AC power indicator is extinguished and the battery indicator
is flashing.
4. Reconnect the AC power, and press [Alarm Reset] button. The prompt message
disappears. The AC power indicator is illuminated. The battery indicator stops flashing
and stays on.
5. Remove the battery, and disconnect the AC power. The ventilator should be shut off and
the buzzer buzz for more than 120 seconds. If the buzzer does not respond, check the
buzzer circuit.

3-1
3.3 Pipeline Tests
3.3.1 O2 Pipeline Test
1. Connect an O2 pipeline supply.
2. Connect the test lungs.
3. Turn on the ventilator.
4. Select [New Patient] in standby mode. After entering the new patient screen, set patient
type to [Adu] and vent type to [NIV]. Confirm the settings and exit. Select [Start
Ventilation] to allow the ventilator to enter ventilation status.
5. Ensure that the ventilator ventilates well.
6. Disconnect the O2 pipeline supply.
7. As O2 pressure decreases, the alarm [O2 Supply Pressure Low] should occur.

3.3.2 Air Pipeline Test


1. Connect an air pipeline/compressor supply.
2. Connect the test lungs.
3. Turn on the ventilator.
4. Select [New Patient] in standby mode. After entering the new patient screen, set patient
type to [Adu] and vent type to [NIV]. Confirm the settings and exit. Select [Start
Ventilation] to allow the ventilator to enter ventilation status.
5. Ensure that the ventilator ventilates well.
6. Disconnect the air pipeline/compressor supply.
7. As air pressure decreases, the alarm [AIR Pressure Low] should occur.

3.4 System Test


1. Push the [Standby] key. Standby screen appears after your confirmation. The
standby screen displays the latest system check time and system check result. Select
[Syst. Check]. Connect air and oxygen supplies and block the patient wye as prompted.
Select [Ok] to start system check item by item.
2. System check items include:
‹ O2 flow sensor test: test the O2 inspiratory valve and O2 flow sensor;
‹ Air flow sensor test: test air inspiratory valve and air flow sensor;
‹ Expiratory flow sensor test;
‹ Pressure sensor test: test the pressure sensors at the inspiratory and expiratory
ports;
‹ Expiration valve test;
‹ Safety valve test;
‹ O2 sensor test;
‹ Leakage (mL/min);
‹ Compliance (mL/cmH2O); and
‹ Circuit resistance (cmH2O/L/s).

3-2
3. System check result can be:
‹ Pass: indicates that check of this item is completed and is passed.
‹ Fail: indicates that check of this item is not completed and is failed.
‹ Cancel: indicates that check of this item is not completed;
‹ Gas supply not connected: indicates that air/O2 supply may not be connected when
air/O2 flow sensor test is being carried out;
‹ Sensor Off: indicates that the sensor may not be turned on when O2 sensor test is
being carried out.
4. When system check is being performed, the system prompts [Running] on the right side
of the current check item. In this case, if you select [Skip], the system stops check of
this item immediately and displays [Cancel]. Check of the next item begins at the same
time. If you select [Stop], the system stops check of the current item and also check of
the remaining items, and displays [Cancel].
5. When checks of all items are completed, if you select [Retry], the system starts a new
round of check. When [Exit] is selected, the system exits check and enters standby
screen.
6. Make sure that all the [Syst. Check] items pass the test.

3.5 Spontaneous Breathing Test


1. Turn off the ventilator. Wear a mask, and check if the spontaneous breathing is
smoothful.
2. Turn on the ventilator and switch to [Standby] mode. Wear a mask, and check if the
spontaneous breathing is smoothful.

3.6 Humidifier Performance Test


For detailed performance test information, please refer to the Instructions for Use of the
humidifier. Make sure that the humidifier works well.

3.7 Compressor Performance Test


For detailed performance test information, please refer to the Instructions for use of the
compressor. Make sure that the compressor works well.

3-3
3.8 Alarm Tests
3.8.1 Prepare for Alarm Tests
1. Connect test lungs to the Y piece patient connection.
2. Turn on the ventilator. Select [New Patient] in standby mode. Set [Patient Type] to
[Adu] and [Vent Type] to [Invasive].
3. Set the ventilator controls as follows:
‹ Ventilator mode: [V-A/C]
‹ O2 Concentration [O2%]: 40%
‹ Tidal volume [TV]: 300 ml
‹ Inspiration time/Inspiration and expiration ratio [Tinsp]/[I:E]: 2s/I:E
‹ Breath rate [f]: 10 bpm
‹ Inspiratory flow [flow]: 20 L/min
‹ Positive end-expiratory pressure [PEEP]: 3 cm H2O
‹ Maximum pressure limit [Plimit]: 40 cmH2O
Note: if no special clarification, the working mode of the ventilator in this chapter refers to
standard working status.
4. Switch the ventilator to working mode.
5. Make sure that:
‹ The ventilator displays the correct data.
‹ The inspiration and expiration of the test lungs are in normal period.

3.8.2 O2 Concentration Monitoring and Alarm Test

NOTE
z Make sure that the O2 sensor is turned on.

1. Connect to O2 supply only.


2. Set the [O2%] to 40%. Check the alarm message filed and make sure that the alarm
[FiO2 Too High] is displayed on the screen.
3. Set the [O2%] to 100%. Check the alarm message filed and make sure that the alarm
[FiO2 Too High] disappears.
4. Connect to Air supply only.
5. Set the [O2%] to 40%. Check the alarm message filed and make sure that the alarm
[FiO2 Too Low] is displayed on the screen.
6. Set the [O2%] to 21%. Check the alarm message filed and make sure that the alarm
[FiO2 Too Low] disappears.
7. Set the alarm limit to default value.

3-4
3.8.3 Minute Volume (MV) Alarm Test
1. Set the [MV Low Alarm Limit] to 5L.
2. Check the alarm message area and make sure that the alarm [MV Too Low] is displayed
on the screen.
3. Set the lower alarm limit of [MV] to 2L.
4. Check the alarm message area and make sure that the alarm [MV Too Low]
disappears.
5. Set the upper alarm limit of [MV] to 2.5L.
6. Check the alarm message area and make sure that the alarm [MV Too High] is
displayed on the screen.
7. Set the upper alarm limit of [MV] to 5L.
8. Check the alarm message area and make sure that the alarm [MV Too High] disappears.
9. Set the alarm limit to default value.

3.8.4 High Paw Alarm Test


1. Set the pressure limit to 20 cmH2O.
2. Set the paw high alarm limit to 20 cmH2O.
3. Increase the tidal volume until the peek pressure reaches the high alarm limit. Make sure
that the alarm [Paw Too High] is displayed on the screen.
4. Decrease the tidal volume until the peek pressure is lower than the high alarm limit.
Make sure that the alarm [Paw Too High] disappears.
5. Set the alarm limit to default value.

3.8.5 Low Paw Alarm Test


1. In working mode, disconnect the test lungs.
2. Make sure that the alarm [Paw Too Low] is displayed on the screen.
3. Reconnect the test lungs, and the ventilator restores to normal working status. The alarm
[Paw Too Low] disappears.

3.8.6 Apnea Alarm Test


1. In working mode, set the apnea alarm time to 15 s.
2. Set the breath rate to 3 bpm. Check the alarm message filed and make sure that the
alarm [Apnea] is displayed on the screen.
3. Set the breath rate to 10 bpm. Check the alarm message filed and make sure that the
alarm [Apnea] disappears.
4. Set the alarm limit to default value.

3.8.7 Breath Rate Alarm Test


1. In working mode, set the upper breath rate alarm limit to 15 bpm.
2. Set the breath rate to 20 bpm. Check the alarm message filed and make sure that the
alarm [ftot Too High] is displayed on the screen.
3. Set the breath rate to 10 bpm. Check the alarm message filed and make sure that the
alarm [ftot Too High] disappears.
4. Set the alarm limit and breath rate to default values.

3-5
3.9 Function Tests
3.9.1 Testing the Standard Working Mode
Turn on the ventilator and switch on the gas supply, and make sure that the ventilator is in
working mode.
„ Ventilator mode: [V-A/C]
„ O2 concentration [O2%]: 40%
„ Tidal volume [TV]: 300 ml
„ Inspiration time/Inspiration and expiration ratio [Tinsp]/[I:E]: 2s/I:E
„ Breath rate [f]: 10 bpm
„ Inspiratory flow [flow]: 20 L/min
„ Positive end-expiratory pressure [PEEP]: 3 cmH2O
„ Maximum pressure limit [Plimit]: 40 cmH2O

3.9.2 Tidal Volume Test


Turn on the ventilator and connect the test lungs. When the tidal volume becomes stable,
observe the tidal volume displayed on the screen. Make sure that the displayed data is stable
and the monitoring results are consistent with the set value.

3.9.3 Trigger Function Test


1. Set the pressure trigger sensibility to -2 cmH2O. Wear a mask and inspire slightly. When
the airway pressure is a bit lower than this set value, check if the ventilator starts
ventilation, and if a trigger icon is displayed on the screen.
2. Set the flow trigger sensibility to 2 cmH2O. Wear a mask and inspire slightly. When the
inspiration flow is a bit lower than this set value, check if the ventilator starts ventilation,
and if a trigger icon is displayed on the screen.

3.9.4 Spontaneous Breath Test in CPAP/PSV Mode


1. Set the ventilator to CPAP/PSV mode, flow trigger to 2 L/min, pressure support level to
15 cmH2O, and other parameters to their default values.
2. Wear a mask and inspire slightly. When the trigger sensitivity is reached, make sure that
inspiration starts and that the ventilator starts PSV ventilation.

3-6
3.9.5 Special Function Tests
„ Inspiration Hold
1. In working mode, press and hold the [Insp. Hold] key for 5 seconds. Make sure that the
ventilator starts inspiration hold function.
2. Release the [Insp. Hold] key, and make sure the ventilator enters expiration phase.

„ Expiration Hold
1. In working mode, press and hold the [Exp. Hold] key for 5 seconds. Make sure that the
ventilator starts expiration hold function.
2. Release the [Exp. Hold] key, and make sure that the ventilator enters inspiration phase.

„ Oxygenation
1. In working mode, select Adult mode, and press [O2↑] button. Make sure that the
ventilator starts to supply 100% oxygen.
2. Press the [O2↑] button again. Make sure that the ventilator restores to the previous
working status.

„ Suction
1. Push the [Main Menu] key and select [Tool], and then [Procedure]. Select [Suction] to
access the suction procedure screen. Make sure that the ventilator enters the first phase:
[O2↑ Before Suction].
2. Disconnect the patient hoses. Make sure that the ventilator enters the second phase:
[Suction Phase].
3. Re-connect the patient hoses. Make sure that the ventilator enters the third phase: [O2↑
After Suction].

„ Nebulizer
1. In working mode, press [Nebulizer] button. Make sure that the ventilator starts
nebulizer function, and if there is gas at the nebulizer output.
2. After one minute, press the [Nebulizer] button again. Make sure that the ventilator
terminates nebulizer function.
„ Manual Breath
In working mode, press [Manual Breath] button. Make sure that the ventilator delivers
a mechanical ventilation immediately.

„ Sigh
1. Make sure that the ventilator is working.
2. Push the [Main Menu] key. Select [System] and then [Ventilator]. Set sigh to
[Δint.PEEP] and set [Δint.PEEP] to 5 cmH2O. Make sure that the ventilator starts sigh
function once in every 3 minutes, and if the sigh started within two continuous
ventilation cycles is effective.
3. Push the [Main Menu] key. Select [System] and then [Ventilator]. Set sign to [TV],
and set the ventilation parameter [Sigh] to [ON]. Make sure that the ventilator starts a
sign every one hundred breaths or 7 minutes (depending on which period is shorter), and
if the started sigh delivers 1.5 times of the set tidal volume.

3-7
3.10 Electrical Safety Inspection

NOTE
z Perform electrical safety inspection after servicing or routine maintenance. Before
the electrical safety inspection, make sure all the covers, panels, and screws are
correctly installed.

3.10.1 Auxiliary Electrical Outlet Test


Verify AC voltage is present at each auxiliary outlet when the ventilator is connected with
power.

3.10.2 Electrical Safety Inspection Test


1. Connect the compressor, if configured, to the auxiliary electrical outlet.
2. Connect the AC power cord to the safety analyzer.
3. Perform the following earth leakage tests:
normal polarity;
reverse polarity;
normal polarity with open neutral; and
reverse polarity with open neutral.
4. Verify the maximum leakage current does not exceed 500 μA (0.5 mA) in the first two
tests. While for the last two tests, verify that the maximum leakage current does not
exceed 1000 μA (1 mA).
5. Perform protective earth resistance test:
a. Plug the probes of the analyzer into the protective earth terminal and equipotential
terminal of the AC power cord.
b. Test the earth resistance with a current of 25 A.
c. Verify the resistance is less than 0.1ohms (100 mohms).
d. Plug the probes of the analyzer into the protective earth terminal of the AC power
cord and the protective earth terminal of any auxiliary outlet. Repeat steps b and c.
e. If the resistance is larger than 0.1ohms (100 mohms) but less than 0.2ohms (200
mohms), disconnect the AC power cord and plug the probe that is previously plugged in
the protective earth terminal of the AC power cord into the protective earth contact of
the power outlet. Repeat steps a to d.

NOTE
z Make sure the safety analyzer is authorized by certificate organizations (UL, CSA,
or AMAI etc.). Follow the instructions of the analyzer manufacturer.
z If cart is not configured, do not perform auxiliary outlet related tests, and the above
mentioned AC power outlet should refer to the power outlet of the equipment.

3-8
4 Maintenance and Calibration
WARNING
z When it comes to test and maintain the equipment, make sure that the patient is
disconnected from the equipment.
z The equipment may have been used on patients carrying infectious diseases. Before
testing or maintaining the equipment, wear sterile rubber gloves to reduce the risk
of being infected.
z When the equipment to be maintained contains blood or other secretion, clean,
disinfect and sterilize the equipment by strictly following the control and safety
handling procedures for infectious diseases.

4.1 Equipment Maintenance


To ensure the long-term reliability and stability of the ventilator, periodical maintenance of
the equipment and replacement of its parts must be performed by authorized service
personnel. For details about parts replacement, refer to 6Repair and Disassembly. Periodical
parts replacement can be carried out every year or every three years. Make records of the
parts that have been replaced before the periodical replacement.

NOTE
z These schedules are the minimum frequency based on typical usage of 2000 hours
per year. You should service the equipment more frequently if you use it more than
the typical yearly usage.
z To avoid equipment damage or personal injury, replace the parts which need to be
replaced periodically even if they are not worn or damaged when the due date
arrives.

4-1
4.1.1 One-year Replaceable Parts
List of one-year service package:
SN P/N Description Qty
1 040-001275-00 O2 sensor 1
2 082-000739-00 Seal for expiration valve assembly 4
3 115-005288-00 Expiration valve flow sensor assembly 1
4 042-003037-00 Filter screen at the front end of inspiratory flow sensor 8
5 082-000565-00 Seal for the expiration valve cover 1
Diaphragm for expiration valve/spontaneous breath
6 049-000081-00 2
check valve
7 082-000753-00 Filter core (5 μm), (maintenance package) 2
8 082-001062-00 Small filter, accuracy of 0.22μm, diameter of 25mm 3

4.1.1.1 Parts Replacement


1. As required, replace the O2 sensor (040-001275-00) every 12 months.

Push the latch to remove the O2


Oxygen Cell (040-001275-00)
cell door

4-2
2. As required, replace the seal for expiration valve assembly (082-000739-00) every 12
months.

Seal (082-000739-00)

3. As required, replace the expiratory flow sensor assembly (115-005288-00) every 12


months.

Expiratory flow sensor


assembly (115-005288-00)

4-3
4. As required, replace the filter screen (042-003037-00) at the front end of inspiratory
flow sensor every 12 months (The P/N of the inspiratory filter screen assembly is
115-008652-00).

Inspiratory filter
screen assembly
(115-008652-00)

Filter screen at the front end


of inspiratory flow sensor
(042-003037-00)

4-4
5. As required, replace the seal for expiration valve cover (082-000565-00) every 12
months.

Seal for the expiration valve


cover (082-000565-00)

4-5
6. As required, replace the diaphragm for expiration valve/spontaneous breath check valve
(049-000081-00) every 12 months.

Check valve diaphragm (049-000081-00)

4-6
7. As required, replace the filter of the air supply inlet assembly every 12 months (filter
core (5 μm), (082-000753-00)).

Filter core

8. As required, replace the small filters at the front end of expiratory flow sensor and
differential pressure sensor and the small filter at the front end of inspiratory pressure
sensor every 12 months. The P/N of the small filter is “082-001062-00” (small filter,
accuracy of 0.22μm, diameter of 25mm).

Small filter
(082-001062-00)

Replace the small filter (082-001062-00) between the sampling line of expiratory differential
pressure sensor and sampling line of expiratory flow sensor. There are two sampling paths
here. Replace the filter on each path. The filter end marked “PTFE 0.22um” is the inlet which
should be connected to the sampling connector of expiratory flow sensor.

4-7
Small filter
(082-001062-00)

Replace the small filter (082-001062-00) between the inspiratory pressure sensor and
inspiratory pressure zeroing three-way valve. The filter end marked “PTFE 0.22um” is the
inlet which should be connected to the inspiratory pressure zeroing three-way valve.

4.1.1.2 Checkout and Test of the Ventilator


Perform the following mantenance procedures every 12 months: For detailed information,
please refer to 3Checkout and Test and 4.4 System Calibration.

4.1.2 Three-year Replaceable Parts


List of three-year service package:
SN P/N Description Qty
1 022-000008-00 Battery, Li-ion, 11.1V, 4500mAh, LI23S002A 1 or 2
2 M05-010R03--- Cell battery, Lithium, 3V, 35mAh, D12.5*2.0 1

4-8
4.2 Software Upgrade and Software Function
Activation

CAUTION
z Software upgrade and software configuration activation can be performed by
professional service personnel only.

You can perform software upgrade on the ventilator by downloading the upgrade software
through network or by using USB device. You can also perform online upgrade of the
software supported configuration through the activation code.

4.2.1 Software Upgrade


You can upgrade the following programs on the ventilator by downloading the upgrade
software through network:
„ Booting software
„ System software
„ Multi-language library
„ General configuration (requires password )
„ Main control board FPGA display drive software
„ MO2B module software
„ Monitoring module software
„ Auxiliary monitoring module software
„ Key board software

CAUTION
z Before software upgrade, disconnect the ventilator from the patient and back up
the important data.

4-9
NOTE
z Make sure that the version of the upgrade package is the desired one. To obtain the
latest upgrade package, please contact us.
z Before upgrading the system software, check the version information of the booting
software. If it is not the latest, upgrade the booting software to the latest version
first and make sure of software compatibility.

You can select the following operations to upgrade the corresponding software based on your
requirement. You must perform 4.2.1.1 Network Connection before upgrading any software.

4.2.1.1 Network Connection

NOTE
z Before upgrading any software, make sure that the network cable, Hub, and
notebook computer are connected correctly and reliably.
z The recommended length of the network cable is not greater than 1 m.

Perform network connection as follows before software upgrade:


1. Connect the ventilator, Hub and notebook computer by using the straight through cable.
Connect the Hub to the power source and make sure that the network is connected.
2. Select [Main Menu] hot key and then [Set IP Address >>] to check the current IP
address of the ventilator, which is 192.168.23.250 by default.
3. Set the IP address of the notbook computer. Make sure that the IP address of the
ventilator is in the same IP segment with the notebook computer. For example, if the
current IP address of the ventilator is the default “192.168.23.250”, the IP address of the
notebook can be set to “192.168.23.23”.

4.2.1.2 Booting Software Network Upgrade

CAUTION
z Switching off or powering off the equipment during booting software upgrade can
cause system down.

NOTE
z When selecting the upgrade package, make sure that the checksum and version are
same to that provided by the factory.

4-10
To upgrade the booting software of the ventilator:
1. Run the network upgrade downloading software on the notebook computer to access the
software upgrade screen.
2. Click [Select Package] to enter the [Select Package] menu.

3. Click [>>>]. Select the booting software of the ventilator (code: BIOS) in the dialog box
and then click [Open] to confirm.
4. Check the checksum and version of the booting software as shown below:

5. If the checksum and version are correct, click [Ok].


6. Click [Start (Single)] on the main screen.

7. Re-start the ventilator to start to upgrade the booting software.


8. Wait for the message prompting upgrade success. Select the [Main Menu] hot key, then
[Maintenance >>], then [System Information >>], and then [Version Information >>]
to check the version information of the booting software.

4-11
NOTE
z After completing booting software upgrade, turn on the ventilator to confirm the
correctness of upgrade software version information.

4.2.1.3 System Software Network Upgrade

NOTE
z Before upgrading the system software, check the version information of the booting
software. If it is not the latest, upgrade the booting software to the latest version
first and make sure of software compatibility.
z Before upgrading the system software, record the current settings of the ventilator
so as to restore the pre-upgrade settings after software upgrade.
z When selecting the upgrade package, make sure that the checksum and version are
same to those provided by the factory. You also need to check the machine code
corresponding to the ventilator to be upgraded.

Before upgrading the system software, note the matching between machine name and
machine code as listed below:

Machine name Machine Code Remarks


VT 30/35 B3/E3 /
VT 50/55 B5/E5 /

To upgrade the system software:


1. Check and confirm that the booting software of the ventilator is of the latest version. If
not, refer to 4.2.1.2 Booting Software Network Upgrade to upgrade to the latest version.

4-12
2. When selecting the system software upgrade package, confirm the correctness of
checksum and version. You also need to check the machine code, as shown below:

3. Other operations are similar to those for booting software upgrade. Refer to 4.2.1.2
Booting Software Network Upgrade to finish the upgrade.

NOTE
z After completing system software upgrade, turn on the ventilator to confirm the
correctness of upgrade software version information.
z After completing system software upgrade, restore the pre-upgrade settings of the
system settings which are saved in case of power failure.

4.2.1.4 Module Software Network Upgrade

NOTE
z When selecting the upgrade package, make sure that the checksum and version are
same to those provided by the factory. You also need to check the module code
corresponding to the ventilator to be upgraded.

4-13
The module software mentioned here includes monitor module software, auxiliary
monitoring module software, key board software and MO2B CO2 module software. Their
upgrade procedures are similar to those for booting software upgrade except that when
selecting the upgrade package, apart from making sure of the correctness of checksum and
version, you also need to confirm the module code corresponding to the module to be
upgraded.

Before upgrading the module software, note the matching between module name and module
code as listed below:
Module name Module code
Monitoring Module VCM
Auxiliary monitoring module VPM
Key board KEYBOARD
MO2B CO2 0611-CO2-MO2B

To upgrade the module software:


1. When selecting the module software upgrade package, confirm the correctness of
checksum and version. You also need to check the module code, as shown below:

2. Other operations are similar to those for booting software upgrade. Refer to 4.2.1.2
Booting Software Network Upgrade to finish the upgrade.

NOTE
z After completing module software upgrade, turn on the ventilator to confirm the
correctness of upgrade software version information.

4-14
4.2.1.5 Combination Package Network Upgrade
The operations to upgrade the combination package is the same with those for system
software upgrade. Please refer to related section.

NOTE
z After completing combination package software upgrade, you need to confirm the
upgraded versions of each software.
z If the upgrade of an individual software fails, you will need to upgrade all the
software in the combination package, including those upgraded successfully.

4.2.1.6 USB Device Upgrade

NOTE
z Make sure that the version of the upgrade package is the desired one. To obtain the
latest upgrade package, please contact us.

1. Save the upgrade package and the configuration file of the same name under the
directory of UPGRADE of USB device.
2. Set the upgrade mode of USB device in the system software. Select [Main Menu] →
[Service] → enter the required password → [Setup] → [System]. Set [Update] to
[On].
3. Insert the USB device into the USB port of the ventilator. Restart the ventilator and the
ventilator enters upgrade process.
4. After upgrade is completed, remove the USB device and restart the ventilator. Check if
the machine upgrade is completed.

NOTE

z When there are combination package and single upgrade package file in the USB
device, the combination package is upgraded by default. To upgrade a single
upgrade package, you need to delete the combination package from the USB device
first.
z Each time when different packets for USB device upgrade are upgraded, the
configuration files generated simultaneously need to be put in.
z After upgrading booting software upgrade packet, make sure to upgrade the
system software upgrade package.
z When making the combination upgrage package, put VCM module software
package on the last to prevent the buzzer from making sound during the upgrade.

4-15
4.2.1.7 Commonly-encountered Problems and Recommended Actions

Failure description Possible cause Recommended solution


During upgrade, the buzzer on The BIOS program of the Return the main control board to
the main control board buzzes main control board is factory for repair.
long, resulting in upgrade damaged due to possible
failure. power failure during upgrade
or upgrade failure.
In case of system software The version of BIOS program 1. Check the compatibility of
upgrade, the upgrade screen is incompatible with that of software version. Select the
can be accessed but upgrade is system software. appropriate version for upgrade.
always failed. The network is not stable. Refer to the system
software-BIOS-upgrade tool
compatibility table.
2. Check the network connection
between the notebook computer,
Hub and ventilator to make sure
that the network cable is not
loose.
After software upgrade The selected system software 1. Check the upgrade package,
success, only V-A/C mode is only supports V-A/C mode. and reply for another one.
available.
The upgrade booting screen is The network is not in good 1. Re-check the network
inaccessible. condition. connection between the
notebook computer, Hub and
ventilator. Check that the
network cable is connected
correctly and reliably.
2. Make sure that Hub is
powered on.
After the system software or The version of system Re-confirm the version
XX module software is software does not match that information of XX module
upgraded, XX module of XX module software. Or, software and the module code. If
communication stop is the module is damaged. they are correct, return the faulty
alarmed. module to factory for repair.

4-16
4.2.2 Software Function Activation
The factory can activate all the functions listed in the following table through activation
codes. When the user wants to add any function listed in this table, the service engineer can
apply to the factory for activation code so as to activate the corresponding function.

Configurable function Influence on the software interface Remarks


NTV Not involved Paid configuration
DuoLevel
PRVC
APRV
P0.1 Not involved. If none of the functions is configured,
PEEPi the special function property page is not displayed in
the main menu.
NIF
Suction
WOB Not displayed
RSBI

4-17
4.2.2.1 Apply for Software Function Activation Code

NOTE
z To apply for activation code, you must provide the relevant information of the
ventilator whose configurations are to be activated, such as machine ID, existing
configuration and configuration to be activated.

When the user wants to add any paid configuration listed in the above table, the service
engineer must apply to the Service Department for the software function activation code
based on the user's need. To apply for acctivation code:

1. Record the serial number of the ventilator whose configurations are to be activaed.
2. Record the machine ID and the current configuration of the ventilator. Select [Main
Menu] hot key, [System Information >>], and then [Configuration Information >>]
to access the [Configuration Information] menu:

3. Record the configuration the user wants to activate.


4. Return the recorded information to the Service Department to apply for the
corresponding activation code.

4-18
4.2.2.2 How to Activate Software Function

NOTE
z Before activation, check and record the user’s existing paid configurations and also
the paid configurations to be added.
z After entering the activation code, make sure that the entered activation code is
same to that provided by the factory.

To activate software functions:


1. Accessing the [Activate Functions] menu: select [Main Menu] hot key, then
[Maintenance >>, then [Factory Maintenance >>], and then [Activate Functions], as
shown below:

2. If you select to activate the function by [Activation Code], enter the required activation
code in the [Activate Functions] menu. If you select to activate the function by [USB
Memory], plug the USB device with required activation code onto the ventilator.
3. Select [Activate]. If the entered activation code is correct, a prompt message is
displayed as shown below:
4. Click [Ok] to restart the ventilator so as to activate the new configuration.

4-19
NOTE
z Powering off the ventilator before the message [Function activation completed!
Please restart the ventilator to activate the function.] is prompted can damage the
BIOS program on the main control board.
z After activation success is prompted, restart the ventilator to activate both the
existing and new paid configurations after software upgrade.

4.2.2.3 Commonly-encountered Problems and Recommended Actions

Failure description Possible cause Recommended solution


After activation, restart the During activation, the Return the main control board to
ventilator. The main control ventilator is powered off or factory for repair.
board buzzes long, resulting turned off before activation
in restart failure. success is prompted, which
damages the BIOS program
on the main control board.
Invalid activation code is The activation code is entered 1. Check that the activation code
prompted. improperly or the activation entered is same to that provided
code itself is wrong. by the factory.
2. If the activation code is
entered correctly and invalid
activation code is still prompted,
send the machine ID, existing
configurations and the
configurations to be added to the
factory for confirmation.
After system activation, the The factory activation code is Check the existing
activated functions are not wrong. Or, the existing configurations and the
consistent with the user’s configurations and the configurations to be added again.
configurations. configurations to be added Request the factory to generate
which are provided for the activation code again.
factory are not complete.
Activation code file not The activation code file is Re-apply for an activation code.
found is prompt for USB damaged or does not exist in
activation. the USB device.
Activation code file error is The activation code file is of Re-apply for an activation code.
prompt for USB activation. wrong information.

4-20
4.3 System Test
Before the ventilator at the client end is maintained, some routine tests are required to check
if the current status of the ventilator is normal. The following table lists the routine tests.

SN Test item Function description Test interval


1. Check if the air flow sensor, O2 flow sensor,
expitatory flow sensor, pressure sensor, expiration After each
valve, safety valve, and O2 concentration sensor are in service or at
1 System Check
good condition. the time of
2. Check the leakage, compliance, and circuit resistance return visit
of the system.
Check the 1. Check if mechanical ventilation is provided normally After each
mechanical and if an alarm occurs. service or at
2
ventilation 2. Check if the preset values of pressure and TV are the time of
mode same to the measured values. return visit
Check if the zero points of all the flow sensors and After each
Check the
pressure sensors inside the ventilator are within normal service or at
3 sensors' zero
range so as to determine whether to zero the sensors or the time of
point
replace the monitoring board. return visit
Check if the measurements made by the flow sensors
After each
Check the inside the ventilator are consistent with each other.
service or at
4 accuracy of Check if the measurement made by any flow sensor
the time of
flow sensors inside the ventilator is accurate.
return visit
Check the effectiveness of calibration result.
1. Check if the measured values of the internal pressure
Check the After each
sensors are consistent with each other.
correctness of service or at
5 2. Check if the measured value of each pressure sensor
pressure the time of
is correct.
sensors return visit
3. Check the effectiveness of calibration result.

4-21
4.3.1 System Check

NOTE
z Before maintaining the ventilator, run system check first to test the key parts, like
sensors and valves, and circuit leakage or occlusion for a basic understanding of
the current status of the ventilator.

System check includes tests on the working status of air inspiration valve, O2 inspiration
valve, air flow sensor, O2 flow sensor, expiratory flow sensor, pressure sensor, expiration
valve, safety valve, and O2 concentration sensor, as well as the leakage and resistance of the
ventilator. The test items are listed below:

SN Calibration item Function description Requirements to pass the tests


1 O2 flow sensor test Tests the O2 inspiration The difference in the maximum flow
valve and O2 flow sensor to open the inspiration valve between
the O2 flow sensor and O2 inspiration
valve should be less than max (2
L/min, ±20%).
2 Air flow sensor test Tests the air inspiration The difference in the maximum flow
valve and air flow sensor to open the inspiration valve between
the air flow sensor and air inspiration
valve should be less than max (2
L/min, ±20%).
3 Expiratory flow sensor Tests the expiratory flow The difference in the maximum flow
test sensor to open the inspiration valve between
the expiratory flow sensor and
inspiration valve should be less than
max (2 L/min, ±20%).
4 Pressure sensor test Tests the PEEP pressure When the expiration valve is blocked
sensor, inspiratory under different pressures, the change
pressure sensor and of the readings on the PEEP pressure
expiratory pressure sensor, inspiratory pressure sensor
sensor and expiratory pressure sensor are
consistent with that of the open valve
pressure. The values measured by the
inspiratory pressure sensor and
expiratory pressure sensor shall not
deviate by 10cmH2O.
5 Expiration valve test Tests the expiration The same with the above one.
valve

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SN Calibration item Function description Requirements to pass the tests
6 Safety valve test Tests if the safety valve The safety valve can be opened and
can be opened and closed as controlled by the
closed as required monitoring board and auxiliary
control board.
7 O2 sensor test Tests the O2 sensor In 100% air environment, the
measured value is between 18% and
12%; in 100% O2 environment, the
measured value is between 90% and
100%.
8 Leakage (ml/min) Calculates the pipe When the airway pressure is between
leakage 50 and 60 cm H2O, the leakage is
between 0 and 10 L/min.
9 Compliance Calculates the The measured compliance value is
(ml/cmH2O) compliance of pipes between 0 and 20 ml/cmH2O.
10 Circuit resistance Calculates the pipe When the flow is 60 L/min, the pipe
(cmH2O/L/s) resistance; thus resistance is between 0 and 20 cm
reflecting if the pipes are H2O/L/s.
blocked

For detailed information, please refer to 3.4System Test .

NOTE
z If the system check fails, you need to troubleshoot the failed test items (refer to
5Troubleshooting) and then run another system check until the system passes all
the tests.

4.3.2 Check the Mechanical Ventilation Mode

NOTE
z The main function of the ventilator is to provide breathing support--mechanical
ventilation which complies with the doctor’s settings to the patient. The tests in this
section are performed aiming to ensure that the machine is able to provide normal
mechanical ventilation.
z The tests can help to judge if the ventilator operates normally.

The tests are mainly checking the consistence between measurements made by the ventilator
and the set value, the working status of the ventilator, and the alarms so as to determine if this
ventilator operates normally.

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4.3.2.1 Check Volume Control Ventilation (VCV)
This test is mainly checking if the ventilator can provide volume control ventilation,
including check on the control, feedback, and measurement of tidal volume, as well as correct
ventilation alarms.

To check VCV:
1. Make sure that the supply pressure is normal and that the tubes in the breathing circuit
are correctly connected as required for mechanical ventilation. Connect a 2 L bag, which
is used as the test lung, to the Y piece in the patient circuit.
2. Select V-A/C as the ventilation mode.
3. Set the following combinations of TV (tidal volume) and Rate respectively: (150 ml, 15
BPM), (300 ml, 12 BPM), (600 ml, 15 BPM), and (900 ml, 15 BPM). Set others to the
defaults. Record the TVi reading in each setting stablized status.
4. Judge if the above measured data meet the following conditions:
‹ TV control and measurement are normal: the difference between the TVi reading
and set value does not exceed 10% or 10 ml, whichever is greater.
‹ No other ventilation failure occurs: the pressure and flow waveforms are displayed
normally and no technical alarms occur.
If the above test requirements are not met, perform subsequent checks and do the test again.

NOTE
z If any errors are detected during volume control ventilation test, perform
troubleshooting as per 5Troubleshooting, and do the test again until the system is
normal.

4.3.2.2 Check Pressure Control Ventilation (PCV)


This test is mainly checking if the ventilator can provide pressure control ventilation,
including check on the control, feedback, and measurement of pressure, as well as correct
ventilation alarms.

To check PCV:
1. Make sure that the supply pressure is normal and that the tubes in the breathing circuit
are correctly connected as required for mechanical ventilation. Connect a 2 L bag, which
is used as the test lung, to the Y piece in the patient circuit.
2. Select P-A/C as the ventilation mode.
3. Set the following combinations of Pinsp, Rate and PEEP respectively: (10 cmH2O, 15
BPM, OFF), (15 cmH2O, 12 BPM, 5 cmH2O), (20 cmH2O, 10 BPM, 8 cmH2O). Set
others to the defaults. Record the displayed Peak and PEEP values in each setting
stabilized status.

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4. Judge if the above measured data meet the following conditions:
‹ Pressure control and measurement are normal: the difference between the displayed
Peak value and the set Pinsp value does not exceed 2 cm H2O or 10% of the set
value, whichever is greater; the difference between the displayed PEEP value and
the set value does not exceed 2 cm H2O or 10% of the set value, whichever is
greater.
‹ No other ventilation failure occurs: the pressure and flow waveforms are displayed
normally and no technical alarms occur.

If the above test requirements are not met, perform subsequent checks and do the test again.

NOTE
z If any errors are detected during pressure control ventilation test, perform
troubleshooting as per 5Troubleshooting, and do the test again until the system is
normal.

4.3.3 Check the Sensor Zero Point

NOTE
z If the zero point of the pressure sensor has an error, in ventilation status when
PEEP is set to 0, the baseline of the pressure waveform is not at the zero point.
z If the zero point of the inspiratory/expiratory flow sensor has an error, in
ventilation status, the baseline of the flow waveform is not at the zero point.
z If the zero point A/D value of any sensor is outside of the normal range, and if it
can not be corrected, the monitor board must be replaced.
z The zero point A/D value of the PEEP pressure sensor and expiratory pressure
sensor should fall within the normal range of 920 to 2000.
z The zero point A/D value of the inspiratory pressure sensor should fall within the
normal range of 920 to 2000.
z The zero point A/D value of the expiratory flow sensor should fall within the
normal range of 100 to 1300.
z The zero point A/D value of the air/O2 flow sensor should fall within the normal
range of -0.5 to 1 L/min.

The test is to check if the zero points of all the flow sensors and pressure sensors inside the
ventilator are within normal range so as to determine whether to zero the sensors or replace
the monitoring board.

4-25
To check the sensor zero point:
1. Turn off all fresh gases and position the Y piece connector in the patient circuit to the
air.
2. Make sure that the system is Standby. Select [Main Menu] → [Maintain] → [Service]
→ [A/D Channel]. Select [VCM] and [VPM] respectively. Check the actual values of
flow and pressure sensors.
3. Make sure that the actual measured value of each sensor is close to “0” (zero). If the
measured value of any sensor is larger than 0.5, you need to calibrate the sensor. Record
the zero point A/D value of each sensor and judge if the zero point falls within the
normal range. If not, calibrate the corresponding sensor. For details about calibration,
please refer to 4.4.5 Pressure and Flow Zeroing.

4.3.4 Check the Flow Sensor Accuracy

NOTE
z If a great deviation of TV measured value occurs, test the measurement accuracy
of expiratory flow sensors so as to determine whether to perform flow calibration
again. This test can also validate the effectiveness of flow calibration.

This test is mainly checking the consistency of measurement among the internal flow sensors
and the accuracy of measurement of each flow sensor, as well as validating the effectiveness
of flow calibration.
To check the measurement accuracy of flow sensors:
1. Connect the inspiration/expiration connectors with breathing tubes, as shown below:

Gas flow
Insp. port
Exp. port direction

Hose

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2. In standby mode, select [Main Menu] → [Maintain] → [Service] → [Diagnosis] to
access the [Valve Test] menu.
3. Increase the value of air inspiration valve, causing the measured open valve flow to fall
within the following ranges respectively: (3 ± 0.5) L/min, (10 ± 1) L/min, (20 ± 1)
L/min, (30 ± 2) L/min, (60 ± 3) L/min. Record the measured flow values of the air
inspiratory flow sensor and expiratory sensor in each setting stabilized status. Make sure
that the deviation between the measured data of the air expiratory flow sensor and
inspiratory flow sensor and that of the calibration device must not exceed max (0.5 lpm,
±5%); and that the deviation between the measured value of inspiration valve and that of
the air flow sensor must not exceed max (2 lpm, ±20%).
4. Check the O2 inspiration valve, O2 flow sensor, and expiratory flow sensor as instructed
above, and make sure that the deviations fulfills the accuracy requirements.
5. If any of the sensors fails the test, perform flow calibration again as per 4.4.2 Flow
Calibration (Factory). If calibration fails, replace the corresponding sensor.

4.3.5 Check the Pressure Sensor Accuracy

NOTE
z If a great deviation of pressure measured value occurs, test the measurement
correctness of pressure sensors so as to determine whether to perform pressure
calibration again. This test can also validate the effectiveness of pressure
calibration.

This test is mainly checking the consistency of measurement among the internal pressure
sensors and the correctness of measurement of each pressure sensor, as well as validating the
effectiveness of pressure calibration.

4-27
To check the measurement correctness of pressure sensors:
1. Make sure that the pressure sampling line and calibration devices (or other pressure
measurement devices) are connected in parallel, as shown below:

Inspiratory port

Expiratory port

The other end connects to


the calibration connector
Calibration device of the ventilator.
The other end connects
to the AC power supply.
Positive end of pressure
sensor

2. In standby mode, select [Main Menu] → [Maintain] → [Service] → [Diagnosis] to


access the [Valve Test] menu.
3. Set the open valve flow of inspiration valve to 10 L/min.
4. Increase the pressure of inspiration valve, causing the measured value of the close valve
pressure of inspiration valve to fall within the following ranges respectively: (5 ± 1) cm
H2O, (20 ± 1) cm H2O, (50 ± 1) cm H2O, (70 ± 2) cm H2O, (90 ± 2) cm H2O. Record
the measured pressure values of the calibration devices, expiratory pressure sensor and
inspiratory pressure sensor to which each setting corresponds respectively.
5. Make sure that the deviation between the measured data of the expiratory pressure
sensor and inspiratory pressure sensor and that of the calibration devices must not
exceed max (1cmH2O, ±2%); and that the deviation between the measured value of the
expiration valve and that of the calibration device must not exceed max (5cmH2O,
±20%). If not, perform calibration again as per 4.4.6 Pressure Calibration (Factory)
and 0

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Expiration Valve Calibration (Factory). If the ventilator fails the test after calibration,
replace the corresponding sensor.

6. On condition that the above requirements are satisfied, make sure that the above groups
of measured data shall satisfy this: the deviation between the measured value of the
expiration valve (or inspiratory/expiratory pressure sensors) and that of the calibration
device shall not exceed max (5cmH2O, ±20%). Otherwise, calibrate the sensor again
as per 0

4-29
Expiration Valve Calibration (Factory). If the ventilator fails the test after calibration,
replace the expiration valve.

4.4 System Calibration


NOTE
z Perform the corresponding calibration if any of the system tests described in 4.3
System Test is failed.
z After replacing the monitor board, valve assemblies, or sensors, perform the
corresponding calibration as described in this chapter.

The ventilator provides the function of monitoring flow, pressure, volume, and inspiratory
oxygen concentration etc. When these measured values have great deviations, it is very likely
that measurement offset occurs to the relevant measurement parts. In this case, you need to
perform calibration again. After equipment service, such as replacing the monitor board,
valve assemblies, or sensors, you need to calibrate the flow or pressure sensors.

The following table lists the possible calibration items and calibration time:

SN Calibration Function description Calibration time


item
1 Flow Calibration Calibrate the expiratory flow 1. The TVi and TVe measurement
(User) sensor, O2 inspiration valve, deviation is great after the flow sensor
and air inspiration valve. have been used for a long time.
2. The flow sensor is replaced.
2 Flow calibration Calibrate the expiratory flow 1. The deviation between the inspiratory
(factory) sensor, O2 inspiration valve, flow sensor and the expiratory flow sensor
and air inspiration valve. exceeds 5% of the measured value or 1
Apply pipeline air for L/min, whichever is greater.
factory calibration of the air 2. The deviation between the inspiratory
limb. Otherwise calibration flow sensor and the inspiration valve
may be failed because of the exceeds 20% of the measured value or 2
condenser. L/min, whichever is greater.
3. The inspiration valve, flow sensor,
monitor board, or inspiratory or expiratory
interface board is replaced.
3 Oxygen Calibrate the accuracy of O2 1. The measured value of the O2 sensor has
concentration sensor at 21% and 100% a great deviation. The deviationexceeds
calibration oxygen. 3% both in Air and pure O2.
(user) 2. The O2 sensor is replaced.

4-30
SN Calibration Function description Calibration time
item
4 Oxygen Calibrate the accuracy of O2 1. The measured value of the O2 sensor has
concentration sensor at 21% and 100% a great deviation. The deviationexceeds
calibration oxygen. 3% both in Air and pure O2.
(factory) 2. The O2 sensor is replaced.
3. The monitor board is replaced.
5 Pressure and Calibrate the deviation from Pressure or flow waveforms deviates from
flow calibration zero points of the pressure the baseline.
(factory) sensor and flow sensor. (You
can check the value of the
zero point on the factory
calibration menu).
6 Pressure and Calibrate the deviation from Pressure or flow waveforms deviates from
flow calibration zero points of the pressure the baseline.
(user) sensor and flow sensor.
7 Pressure Calibrate the 1. The deviation between the measured
calibration inspiratory/expiratory value of the ventilator’s pressure sensor
(factory) pressure sensors, and PEEP and that of the standard pressure gauge
valve pressure sensor. exceeds more than 2% of the reading or
1cmH2O, whichever is greater.
2. The expiration valve or pressure sensor
is replaced.
3. The monitor board is replaced.
8 Expiration valve Calibrate the expiration 1. The deviation between the control value
calibration valve based on completed of the ventilator’s expiration valve and the
(factory) pressure calibration. measured value of the standard pressure
gauge (or ventilator’s
inspiratory/expiratory pressure sensor)
exceeds more than 20% of the reading or
5cmH2O, whichever is greater.
2. Replace the expiration valve or pressure
sensor. Calibrate the expiration valve after
performing pressure calibration.
3. Replace the monitor board. Calibrate the
expiration valve after performing pressure
calibration.

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Select [Main Menu] → [Calibrate] to access the [Calibrate] menu, where you can perform
flow calibration (user), pressure and flow zeroing (user) and oxygen concentration calibration
(user).
Select [Main Menu] → [Maintain] → [Service], and input the required service password to
enter the [Service] menu. Select [Calibration] to perform flow calibration (factory), oxygen
concentration calibration (factory), pressure and flow calibration (factory), pressure
calibration (factory) and expiration valve calibration (factory).

4.4.1 Flow Calibration (User)

NOTE
z The measurements performed by the flow sensors may be affected by the
environment where the sensors are used. After the sensors have been used for a
long time, great deviations may occur to the measurement results and tidal volume
control as well. This problem can be fixed through flow sensor calibration.
z Calibrate flow sensors again after replacing sensors.
z Before calibration, perform leak test of the system first and make sure that the test
is passed and there is no leakage in the hoses.
z During calibration, make sure that both the air and O2 supplies are connected with
sufficient gas supply. Failure to do so may lead to calibration failure.
z It is recommended not to connect the humidifier to the ventilator before the
calibration.

This calibration is intended to calibrate the expiratory flow sensor, air inspiratory sensor, and
O2 inspiratory sensor through the air inspiratory flow sensor and O2 inspiratory flow sensor
of the ventilator.
After the flow sensors have been used for several months, for example, three months after
calibration, great deviations (more than 10% compared with the setting value) may occur to
tidal volume measurement due to sensor aging or environmental factors. Or, the user replaces
flow sensors. In this case, you need to re-calibrate flow sensors. You can perform user flow
calibration as described below:
1. Select [Main Menu] → [Calibrate] to access the [Calibrate] menu. Then select
[Flow];
2. Connect the hoses and insert the Y piece into the leak test plug to close the breathing
circuit;
3. Press the [Calibrate] button to start user flow calibration.

4-32
NOTE
z If measurement deviations are not corrected after multiple flow sensor
calibrations, the user is recommended to replace the flow sensor and then perform
calibration. If the problem persists, factory maintenance is necessary. After the
problem is fixed, perform calibration and system test.

4.4.2 Flow Calibration (Factory)

NOTE
z Factory flow calibration is necessary in case of replacing the monitor board,
inspiratory or expiratory interface board, flow sensor, or valve assemblies.
z When a great deviation is detected between the measured value of the expiratory
flow sensor, inspiratory flow sensor, and inspiration valve and that of the
calibration device, you need to perform factory flow calibration.
z When the altitude of the ventilator changes, change the altitude setting value in the
factory setup menu and then perform flow calibration (factory).
z It is recommended not to connect the humidifier to the ventilator before the
calibration.

This calibration is intended to calibrate the expiratory flow sensor, air inspiratory sensor, and
O2 inspiratory sensor through the air inspiratory flow sensor and O2 inspiratory flow sensor
of the ventilator.
4.4.2.1 Calibration Procedures

NOTE
z Before calibration, perform leak test of the system first and make sure that the test
is passed and there is no leakage in the hoses.
z Before calibration, make sure that no sensor, valve, or limb related technical
alarms occurred.
z During calibration, make sure that both the air and O2 supplies are connected with
sufficient gas supply. Failure to do so may lead to calibration failure.
z Do not move or press the tubes during calibration.

To perform factory flow calibration:


1. Select [Main Menu] → [Maintain] → [Service], and enter the required service
password to access the [Service] menu. Select [Calibration] and then [Flow];
2. Connect sufficient air and O2 supplies (pipeline Air and O2 supplies are required for
factory calibration);
3. Connect the breathing hoses and insert the Y piece into the leak test plug;

4-33
4. Press the [Calibrate] button to start factory flow calibration.

NOTE
z After flow calibration, check the measurement accuracy of the flow sensors as per
4.3.4Check the Flow Sensor Accuracy.
z In case of calibration failure, first fix the problem and then perform calibration
again.

4.4.2.2 Commonly-encountered Problems and Recommended Actions

Failure Possible cause Recommended solution


description
After Failure message numbered [02] is 1. Connect or replace the gas supplies
[Calibrate] is displayed, indicating that the air supply to make sure that the gas pressure is
selected, no pressure is not adequate. between 350 and 450 kPa.
ventilation Failure message numbered [03] is
sound is heard. displayed, indicating that the O2 supply
Very soon, the pressure is not adequate.
prompt message Failure message numbered [30] is 1. Check if there is inspiration valve
of calibration displayed, indicating calibration failure failure as per 5.5.3.4Inspiratory valve
failure is caused by air inspiratory limb failure. status error. If so, replace the
displayed. Failure message numbered [29] is inspiration valve.
displayed, indicating calibration failure 2. If the problem persists, replace the
caused by O2 inspiratory limb failure. monitor board.
Failure message numbered [09] is 1. Check if there is inspiration valve
displayed, indicating zero point error. failure as per 5.5.3.4Inspiratory valve
status error. If so, replace the
inspiration valve.
2. If the problem persists, replace the
monitor board.

4-34
Failure Possible cause Recommended solution
description
Soon after Failure message numbered [04] is 1. Check the gas supplies to make
[Calibrate] is displayed, indicating that the open sure that the drive gas pressure is
selected and valve flow of the inspiration valve fails between 350 and 450 kPa.
ventilation to reach 105 L/min. 2. Check if there is inspiration valve
sound is heard, failure as per 5.5.3.4Inspiratory valve
the prompt status error. If so, replace the
message of inspiration valve.
calibration 3. If the problem persists, replace the
failure is monitor board.
displayed. Failure message numbered [05] is Replace the inspiration valve.
displayed, indicating that the maximum
value cannot be found, i.e., when the
inspiration valve is opened with a DA
value within 1000 - 4000, no flow of 95
L/min is detected.
Failure message numbered [06] is
displayed, indicating that the minimum
value cannot be found, i.e., when the
inspiration valve is opened with a DA
value within 200 - 2000, no flow of 1
L/min is detected.
Failure message numbered [13] is Replace the inspiration valve.
displayed, indicating that the air
inspiration valve accuracy is low, ie.,
the average D/A value per L/min is less
than 5.
Failure message numbered [14] is
displayed, indicating that the O2
inspiration valve accuracy is low, i.e.,
the average D/A value per L/min is less
than 5.
Failure message numbered [16] is Replace the expiratory flow sensor.
displayed, indicating that the expiratory
flow sensor accuracy is low, i.e., the
average A/D value per L/min is less
than 5.

4-35
Failure Possible cause Recommended solution
description
After a while of Failure message numbered [10] is 1. Restart the system and perform
calibration, the displayed, indicating VPM calibration again.
prompt message communication error, i.e., no VPM 2. If the problem persists, replace the
of calibration response is received within 0.5 s. monitor board.
failure is Failure message numbered [07] is 1. Replace the insiration valve and
displayed. displayed, indicating a table error that expiratory flow sensor, and perform
more than two non-monotonic calibration again.
calibration points are detected in the 2. If calibration fails again, replace
calibration table. the monitor board.
Failure message numbered [11] is 1. Replace the insiration valve and
displayed, indicating VPM table error, expiratory flow sensor, and perform
which means more than two calibration again.
non-monotonic calibration points are 2. If calibration fails again, replace
detected in the VPM calibration table. the monitor board.

4.4.3 O2% Calibration (User)

NOTE
z Calibrate the O2 sensor again when a great deviation of O2 concentration
monitored value occurs or when the O2 sensor or monitor board is replaced.
z Before calibration, observe if FiO2 displays numerics on the measure screen. If not,
confirm that the O2 measure switch is turned on, check the O2 sensor connection
line, or replace the O2 cell until measure numerics are displayed.

Perform O2% calibration again when the measured value of the O2 sensor has a great
deviation which exceeds 3% both in Air and pure O2, or the O2 sensor or monitoring board is
replaced.
To perform O2% calibration:
1. Select [Main Menu] → [Calibrate] to access the [Calibrate] menu. Then select
[O2%];
2. Make sure that Air and O2 supplies are connected.
3. Press the [Calibrate] button to start user O2% calibration.

4-36
4.4.4 O2 Calibration (Factory)

NOTE
z Calibrate the O2% again when a great deviation of O2 concentration monitored
value occurs or when the O2 sensor or monitoring board is replaced.
z Before calibration, observe if the O2 sensor displays numerics on the measure
screen. If not, confirm that the O2 measure switch is turned on, check the O2 sensor
connection line, or replace the O2 cell until measure numerics are displayed.

Perform O2% calibration again when the measured value of the O2 sensor has a great
deviation which exceeds 3% both in Air and pure O2, or the O2 sensor or monitoring board is
replaced.

4.4.4.1 Calibration Procedures


To perform O2% calibration:
1. Select [Main Menu] → [Maintain] → [Service], and enter the required service
password to access the [Service] menu. Select [Calibration] and then [O2];
2. Make sure that Air and O2 supplies are connected.
3. Press the [Calibrate] button to start factory O2% calibration. Perform O2% calibration
first in air, and then in pure O2.

4-37
4.4.4.2 Commonly-encountered Problems and Recommended Actions

Failure Possible cause Recommended solution


description
Soon after Failure message numbered [02] is displayed, Connect or replace the air supply
the indicating that the air supply pressure is not to make sure that the gas supply
[Calibrate] adequate. pressure is in normal range.
button is Failure message numbered [03] is displayed, Connect or replace the O2 supply
selected, the indicating that the O2 supply pressure is not to make sure that the gas supply
prompt adequate. pressure is in normal range.
message of Failure message numbered [31] is displayed, Check the O2 sensor connection
calibration indicating falloff of O2 sensor during O2% and make sure it is correctly
failure is calibration. connected. Then perform
displayed. calibration again.
After the Failure message numbered [20] is displayed, Replace the O2 sensor.
calibration indicating that O2 calibration 21% sampling value
lasts for exceeds the upper limit, i.e., the AD value is
about 3 greater than 850.
minutes, the Failure message numbered [21] is displayed,
prompt indicating that O2 calibration 21% sampling value
message of exceeds the lower limit, i.e., the AD value is less
calibration than 100.
failure is Failure message numbered [22] is displayed,
displayed. indicating that O2 calibration 100% sampling value
exceeds the upper limit, i.e., the AD value is
greater than 2300.
Failure message numbered [23] is displayed,
indicating that O2 calibration 100% sampling value
exceeds the lower limit, i.e., the AD value is less
than 900.
Failure message numbered [10] is displayed, 1. Restart the system and
indicating VPM communication error, i.e., no VPM perform calibration again.
response is received within 10 s. 2. If the problem persists, replace
the monitoring board.

4.4.5 Pressure and Flow Zeroing


During the operation of the ventilator, pressure and flow are zeroed automatically at a
specific interval. You can also zero pressure and flow manually in the factory maintenance
menu. Manual zeroing can eliminate the measurement deviations caused by zero offset
immediately.

4-38
4.4.5.1 Zeroing Procedures
1. Select [Main Menu] → [Maintain] → [Service], and enter thee required service
password to enter the [Service] menu. Select [Calibration] and then [Zero].
2. Disconnect the ventilator from both air and O2 supplies.
3. Disconnect the breathing tubes from the patient.
4. Select [Paw and Flow Zero Cal.] to start manual zeroing.
5. If pressure and flow zeroing is passed, the message [Zeroing Completed!] is displayed.
If pressure and flow zeroing is failed, the message [Zeroing Failure! Please try again.]
is displayed.

NOTE
z In case of zeroing failure, fix the problem first and then perform flow calibration.

4.4.5.2 Commonly-encountered Problems and Recommended Actions

Failure description Possible cause Recommended solution


Failure message The voltage of the three-way Replace the three-way valve.
numbered [21] or valve switch exceeds the
[22] is displayed. reasonable range. [21] indicates
error in open status and [22]
indicates error in closed status.
Failure message The sampling value of PEEP Disconnect the gas supply and expel
numbered [01] is pressure sensor fluctuates greatly all the gas from the ventilator. Make
displayed. after the three-way valve is sure that the inspiratory and
opened. expiratory ports are exposed to the
Failure message The sampling value of expiratory air and that no pressure is generated
numbered [02] is pressure sensor fluctuates greatly in flow sensors and pressure sensors.
displayed. after the three-way valve is Perform calibration again.
opened.
Failure message The sampling value of expiratory Disconnect the gas supply and expel
numbered [03] is flow sensor fluctuates greatly all the gas from the ventilator. Make
displayed. after the three-way valve is sure that the inspiratory and
opened. expiratory ports are exposed to the
air and that no flow is generated in
flow sensors and pressure sensors.
Perform calibration again.

4-39
Failure description Possible cause Recommended solution
Failure message The zero point of PEEP pressure 1. Unplug the sensor sampling line
numbered [04] is sensor is too high. to eliminate the effects caused by
displayed. sampling line occlusion or
Failure message The zero point of PEEP pressure three-way valve. Perform zeroing
numbered [05] is sensor is too low. again.
displayed. 2. Replace corresponding sensors or
Failure message The zero point of expiratory valve assemblies, and then perform
numbered [08] is pressure sensor is too high. zeroing again.
displayed. 3. If zero point error still persists,
Failure message The zero point of expiratory the monitoring board is faulty.
numbered [09] is pressure sensor is too law. Replace the monitoring board.
displayed.
Failure message The zero point of expiratory flow
numbered [12] is sensor is too high.
displayed.
Failure message The zero point of expiratory flow
numbered [13] is sensor is too low.
displayed.
Failure message The zeroing duration exceeds the 1. Restart the system and perform
numbered [20] is set time limit. calibration again.
displayed. 2. If the problem persists, replace
the monitoring board.

4.4.6 Pressure Calibration (Factory)

NOTE
z Factory pressure calibration is necessary in case of replacing the monitoring board,
pressure sensor, or valve assemblies.
z When a great deviation is detected between the measured value of the built-in
pressure sensor and that of the standard pressure measurement device, you need to
perform factory pressure calibration.
z It is recommended not to connect the humidifier to the ventilator before the
calibration.

This calibration is intended to calibrate the inspiratory/expiratory pressure sensors, and PEEP
pressure sensor with the ventilator calibration device.

4-40
4.4.6.1 Calibration Procedures

NOTE
z Before pressure calibration, make sure that the tubes are not leaky whenconnected.
z Do not move or press the tubes during calibration.

1. Select [Main Menu] → [Maintain] → [Service], and enter the required service
password to access the [Service] menu. Select [Calibration] and then [Pressure].
2. Connect sufficient gas supply.
3. Remove the expiration valve core. Replace the expiratory flow sensor with expiratory
flow sensor clamp.

Expiration valve core

Clamo VT50-J08(end
face sealed)
Expiration flow sensor
4. Make sure that the pressure sampling line and calibration devices (or other pressure
measurement devices) are connected in parallel, as described in 4.3.5Check the
Pressure Sensor Accuracy.
5. Connect the calibration communication connector of the calibration device to that of the
ventilator with the special communication cable.
6. Zero the ventilator calibration device manually: Start the calibration device to enter the
startup screen followed by sensor heating screen (waiting for approximately 5 minutes
as required by the prompt message) and then the zeroing screen. Press the [ZERO] key
on the panel. After the new screen pops up, press the [OK] key on the panel to complete
zeroing.

4-41
7. Press [Calibrate] to start factory pressure calibration.
8. After a successful calibration, re-place the expiration valve core and re-place the
expiratory flow sensor just replaced.

NOTE
z After pressure calibration, check the measurement correctness of the pressure
sensors as per 4.3.5Check the Pressure Sensor Accuracy.
z In case of calibration failure, first fix the problem and then perform calibration
again.

4.4.6.2 Commonly-encountered Problems and Recommended Actions

Failure Possible cause Recommended solution


description
After [Calibrate] Failure message numbered [01] is Connect or replace the gas supplies to
is selected, no displayed, indicating that the make sure that the drive gas pressure is
ventilation sound supply pressure is not adequate. between 350 and 450 kPa.
is heard. Very
soon, the prompt
message of
calibration failure
is displayed.

4-42
Failure Possible cause Recommended solution
description
Soon after Failure message numbered [06] is 1. Check the tube connection, and in
[Calibrate] is displayed, indicating that the case of incorrect connection, fix the
selected and the minimum value cannot be found, problem and perform calibration again.
ventilation sound i.e., when the expiration valve is 2. Check if there is expiration valve
is heard, the opened with a D/A value within failure as per 5.5.3.5Expiratory valve
prompt message 1400-3000, no pressure of 1.5 status error. If so, replace the expiration
of calibration cmH2O is detected. valve.
failure is Possible cause: tube occlusion or 3. If the problem persists, replace the
displayed. expiration valve failure. monitoring board.
Failure message numbered [05] is 1. Check if there is expiration valve
displayed, indicating that the failure as per 5.5.3.5Expiratory valve
maximum value cannot be found, status error. If so, replace the expiration
i.e., when the expiration valve is valve.
closed with a D/A value within 2. Check if there is safety valve failure
2000-3800, no pressure of 90 as per 5.5.3.6Safety valve status error. If
cmH2O is detected. so, replace the safety valve.
Possible cause: safety valve or 3. If the problem persists, replace the
expiration valve failure. monitoring board.
Failure message numbered [17] is Replace the inspiratory pressure sensor.
displayed, indicating that the
inspiratory pressure sensor
accuracy is low, i.e., the average
A/D value per cmH2O is less than
10.
Failure message numbered [18] is Replace the expiratory pressure sensor.
displayed, indicating that the
expiratory pressure sensor
accuracy is low, i.e., the average
A/D value per cmH2O is less than
10.
Failure message numbered [15] is Replace the expiration valve.
displayed, indicating that the
expiration valve accuracy is low,
i.e., the average D/A value per
cmH2O is less than 2.5.

4-43
Failure Possible cause Recommended solution
description
After a while of Failure message numbered [12] is 1. Check the communication connection
calibration, the displayed, indicating a VTplus between the ventilator and calibration
prompt message communication error that no data device, or reconnect the cables, to make
of calibration is received from the calibration sure that the communication cables are
failure is device in 0.5 s. correctly connected. If the problem
displayed. persists, replace the communication
cable.
2. Check the configuration of the
calibration device, and perform
calibration again if needed.
3. Restart the ventilator and calibration
device, and perform calibration again.
Failure message numbered [10] is 1. Restart the system and perform
displayed, indicating a VPM calibration again.
communication error that no VPM 2. If the problem persists, replace the
response is received in 1 s. monitoring board.
Failure message numbered [07] is 1. Replace the expiration valve,
displayed, indicating a table error inspiratory pressure sensor, and
that more than two non-monotonic expiratory pressure sensor, and then
calibration points are detected in perform calibration again.
the calibration table. 2. If calibration fails again, replace the
monitoring board.
Failure message numbered [11] is 1. Replace the expiration valve,
displayed, indicating a VPM table inspiratory pressure sensor, and
error that more than two expiratory pressure sensor, and then
non-monotonic calibration points perform calibration again.
are detected in the VPM 2. If calibration fails again, replace the
calibration table. monitoring board.

4-44
4.4.7 Expiration Valve Calibration (Factory)

NOTE
z Factory pressure calibration is necessary in case of replacing the monitoring board,
pressure sensor, or valve assemblies. Perform expiration valve factory calibration
after factory pressure calibration is completed.
z When a great deviation is detected between the control effect of the expiration
valve and the setting value, you need to perform expiration valve factory
calibration.

This calibration is intended to calibrate the expiration valve with the ventilator inside
pressure sensor onto which pressure calibration has been performed as the calibration
reference. Ventilator calibration device is not required.

4.4.7.1 Calibration Procedures

NOTE
z Before expiration calibration, make sure that the tubes are not leaky when
connected.
z Do not move or press the tubes during calibration.

1. Select [Main Menu] → [Maintain] → [Service], and enter the required service
password to access the [Service] menu. Select [Calibration] and then [Exp. Valve].
2. Connect sufficient gas supply.
3 Connect the hoses and insert the Y piece into the leak test plug to close the breathing
circuit
4. Select [Exp. Pressure Sensor] as the calibration reference.
5. Press the [Calibrate] button to start expiration valve calibration.

4-45
NOTE
z After expiration valve calibration, check the measurement correctness of the
pressure sensors as per 4.3.5Check the Pressure Sensor Accuracy.
z In case of calibration failure, first fix the problem and then perform expiration
valve calibration again.

4.4.7.2 Commonly-encountered Problems and Recommended Actions

Failure description Possible cause Recommended solution


After [Calibrate] is Failure message numbered [01] Connect or replace the gas supplies to
selected, no ventilation is displayed, indicating that the make sure that the drive gas pressure
sound is heard. Very supply pressure is not is between 350 and 450 kPa.
soon, the prompt adequate.
message of calibration
failure is displayed.
Soon after [Calibrate] Failure message numbered [34] 1. Check if the pressure sensor zero
is selected and the is displayed, indicating zeroing point is normal. Refer to
ventilation sound is the pressure sensor as reference 5.5.3.1Sensor zero point error.。
heard, the prompt is failed. 2. Calibrate again after the failure is
message of calibration eliminated.
failure is displayed. Failure message numbered [32] 1.Check if the inspiration valve is
is displayed, indicating that the faulty. Refer to 5.5.3.5Expiratory
inspiration valve is unable to valve status error. If yes, replace the
open to the specified target inspiration valve.
flow, which is 3lpm by default. 2.Perform calibration again.
If the tube leakage is great, the
target flow is 6lpm.
The possible cause is
inspiration valve failure.
Failure message numbered [09] Check the tube connection. In case of
is displayed, indicating that the tube occlusion, fix the problem and
calibration zero point is wrong. perform calibration again.
When the expiration valve is
not closed and the inspiratory
target flow is 3lpm or 6lpm,
the pressure of pressure sensor
as calibration reference
exceeds 1cmH2O.
The possible cause is tube
occlusion.

4-46
Failure description Possible cause Recommended solution
Failure message numbered [05] 1.Check the tube connection. In case
is displayed, indicating that the of tube occlusion, fix the problem and
maximum value is not found. perform calibration again.
The point of 90cmH2O cannot 2.Check if the expiration valve is
be found when closing the faulty. Refer to 5.5.3.5Expiratory
expiration valve across the valve status error. If yes, replace the
range of 2000~3800. expiration valve.
The possible cause is tube 3.Check if the safety valve is faulty.
leakage, safety valve failure, or Refer to 5.5.3.6Safety valve status
expiration valve failure. error. If yes, replace the safety valve.
4.If the problem persists after the
above actions are taken, replace the
monitor board.
Failure message numbered [06] 1.Check the tube connection. In case
is displayed, indicating that the of tube occlusion, fix the problem and
minimum value is not found. perform calibration again.
Pressure value less than 2.Check if the expiration valve is
5cmH2O cannot be found faulty. Refer to 5.5.3.5Expiratory
across the range of valve status error. If yes, replace the
1400~3000DA. expiration valve.
The possible cause is tube 3.If the problem persists after the
leakage or expiration valve above actions are taken, replace the
failure. monitor board.
Failure message numbered [35] 1.Check if the expiration valve is
is displayed, indicating that the faulty. Refer to 5.5.3.5Expiratory
pressure is a bit high and the valve status error. If yes, replace the
resolution is not sufficient. The expiration valve.
pressure to which the 2nd point 2.If the problem persists after the
in the calibration table is above actions are taken, replace the
outside the range (>10cmH2). monitor board.
The possible cause is
expiration valve failure.
Failure message numbered [15] Replace the expiration valve.
is displayed, indicating that the
accuracy of expiration valve is
not high enough. Namely, DA
corresponding to average
1cmH2O is less than 2.5.

4-47
Failure description Possible cause Recommended solution
After a while of Failure message numbered [07] 1.Calibrate again after replacing the
calibration, the prompt is displayed, indicating table expiration valve.
message of calibration error that more than two 2.Replace the monitor board if
failure is displayed. non-monotonic calibration calibration still fails.
points are detected in the
calibration table.
Failure message numbered [35] 1.Check the tube connection. In case
is displayed, indicating that the of tube occlusion, fix the problem and
pressure of the last calibration perform calibration again.
point in the calibration table is 2.Check if the expiration valve is
a bit low (<80cmH2O). faulty. Refer to 5.5.3.5Expiratory
The possible cause is tube valve status error. If yes, replace the
leakage, safety valve failure, or expiration valve.
expiration valve failure. 3.Check if the safety valve is faulty.
Refer to 5.5.3.6Safety valve status
error. If yes, replace the safety valve.
4.If the problem persists after the
above actions are taken, replace the
monitor board.
Failure message numbered [33] 1.Check the tube connection. In case
is displayed, indicating that the of tube occlusion, fix the problem and
pressure is not stable during perform calibration again.
calibration. For any calibration 2.Check if the expiration valve is
point, after 2s of pressure faulty. Refer to 5.5.3.5Expiratory
stabilization (7s at the most), valve status error. If yes, replace the
the pressure fluctuation at the expiration valve.
first and last 5s exceeds 3.Check if the safety valve is faulty.
0.5cmH2O. Refer to 5.5.3.6Safety valve status
The possible cause is tube error. If yes, replace the safety valve.
leakage, safety valve failure, or 4.If the problem persists after the
expiration valve failure. above actions are taken, replace the
monitor board.

4-48
5 Troubleshooting
5.1 Introduction
In this chapter, ventilator problems are listed along with possible causes and recommended
actions. Refer to the tables below to check the ventilator, isolate and eliminate the problems.
Once isolating the part you suspect defective, refer to 6 Repair and Disassembly to
disassemble the equipment and repair and replace the defective part.

5.2 Technical Alarm Check


Before troubleshooting the ventilator, check for technical alarm message. If an alarm message
is presented, eliminate the technical alarm first.
The following sections detail how to troubleshoot technical alarms related to the ventilator.
For detailed information on possible causes and actions for technical alarm messages of other
modules, refer to the Operator’s Manual.
In the “Level” column of the following table, the default alarm level is indicated: H for high,
M for medium, L for low and P for prompt message.

Alarm message Level Possible cause Recommended action


RT Clock Need L There was no button cell 1. Replace with a new button cell.
Reset available in the system or 2. If the problem persists, replace the
the battery had no main control board.
capacity.
RT Clock Not Exist H Clock chip malfunction. 1. Restart the machine.
2. If the problem persists, replace the
board.
IP Address Conflict L The IP address conflicted 1. Set the IP address again.
with the IP address within 2. If the problem persists, update the
the network. system software code or replace the main
control board.
Loading Default L There were configuration 1. Load the configuration again.
Config. Failed items not loaded 2. If the problem persists, update the
successfully when loading system software code or replace the main
the default configuration. control board.
Restoring Last L There were configuration 1. Load the configuration again.
Config. Failed items not loaded 2. If the problem persists, update the
successfully during when system software code or replace the main
restoring the last control board.
configuration items.

5-1
Alarm message Level Possible cause Recommended action
SD Storage Card M The storage card was 1. Install the storage card again.
Error damaged or the storage 2. If the problem persists, replace the
card was not installed storage card.
correctly.
Insp. Hold L The duration of the status 1. Check the key for failure.
Interrupted of depressed Insp. Hold 2. Contact the vendor for repair if the key
key exceeded the upper is failed.
time limit set by the
system.
Exp. Hold L The duration of the status 1. Check the key for failure.
Interrupted of depressed Exp. Hold 2. Contact the vendor for repair if the key
key exceeded the upper is failed.
time limit set by the
system.
Keyboard Comm H The communication cable 1. Plug the keyboard communication
Stop between the keyboard and cable again.
main control board was 2. Replace the keyboard communication
faulty. cable.
3. Check if the keyboard software is
correct.
4. If the problem persists, change the
keyboard PCBA.
5. If the problem persists, change the
main control board PCBA..
Keyboard Selftest H Keyboard software failure. 1. Restart the machine.
Error 2. Replace the keyboard software.
3. If the problem persists, replace the
keyboard.
Ventilator Reset H The ventilator main 1. Access the factory service menu to
Error control board, keyboard, check the cause of this alarm.
VCM, or VPM was reset. 2. Replace the relevant board.
Key Error M Key pressing timeout. 1. Correct the doctor’s operation if the
doctor presses the key too long.
2. Replace the keyboard communication
cable.
3. Replace the keyboard.
4. Replace the main control board.

Memory Error H Memory data storage Change the main control board.
error.

5-2
Alarm message Level Possible cause Recommended action
PCON2 Selftest H POCN2 switch error. Replace the POCN2 switch.
Error
Board Mismatch H VCM board mismatch. Replace with matched VCM board.
Battery in Use L The battery was being 1. Check the AC power supply
used. connection.
2. If the AC power supply is connected
normally and the voltage is normal, check
the connection between the AC mains and
power board and check the socket.
3. If the problem persists, replace the
power board.
Battery Undetected M No battery was installed, 1. Check if the battery voltage is normal.
or the line between the 2. Check if the cable connection is
battery and power module normal.
was not connected. 3. Replace the battery.
4. If the problem persists, replace the
power board.
System DOWN for H The battery was faulty, 1. Connect to AC power supply. Measure
battery depletion! resulting in charging the battery voltage. Check if the battery is
failure. chargeable.
The system software 2. Check if the system software version
version did not match the matches the current machine type. If not,
machine type. update the system software.
3. If the problem persists, replace the
power board.
Low Battery Voltage H The battery voltage was 1. Connect to AC power supply
too low. immediately if the system is operational.
2. Check if the battery is normal.
3. Check if the charging circuit is normal.
If charging is not possible, replace the
power board.
Internal Power H Board internal power 1. Measure the voltage of the
Supply Error supply error. corresponding test point.
2. If the problem persists, replace the
power board.

5-3
Alarm message Level Possible cause Recommended action
Air Supply Pressure H The Air pressure was low. 1. Check if the Air pressure switch is
Low normal. If not, replace it.
2. Check if the Air supply is turned on or
if the supply pressure is adequate. If the
Air supply is not turned on or if the
supply pressure is not adequate, handle
the case.
O2 Supply Pressure H The O2 pressure was low. 1. Check if the O2 pressure switch is
Low normal. If not, replace it.
2. Check if the O2 supply is turned on or
if the supply pressure is adequate. If the
O2 supply is not turned on or if the
supply pressure is not adequate, handle
the case.
No Gas Supply H The Air and O2 supply 1. Check the Air pressure switch. Replace
Pressure pressures were low. the switch if it is damaged.
2. Check the Air supply. If Air supply is
not turned on, turn it on. If the supply
pressure is not adequate, replace the gas
supply.
3. Check the O2 pressure switch. Replace
the switch if it is damaged.
4. Check the O2 supply.
Airway Leak? L The tube at patient 1. Check the tube at patient connection
connection was leaky. for leakage. If the tube is leaky, replace it.
2. Check the flow sensor. If it is not
accurate, calibrate again.
3. Check the pressure sensor. If it is not
accurate, calibrate again.

Airway Obstructed? H The tube at patient 1. Check the tube at patient connection
connection was for obstruction. If the tube is obstructed,
obstructed. dredge it.
2. Check the flow sensor. If it is not
accurate, calibrate again.
3. Check the pressure sensor. If it is not
accurate, calibrate again.

5-4
Alarm message Level Possible cause Recommended action
Tube Disconnected? H The tube at patient 1. Check if the tube at patient connection
connection was is disconnected or loose. If yes, connect
disconnected. again.
2. Check the flow sensor. If it is not
accurate, calibrate again.
3. Check the pressure sensor. If it is not
accurate, calibrate again.
TV Not Achieved L The tidal volume did not 1. Check if the tube is leaky. If yes,
reach the set value. connect again.
2. Check the flow sensor. If it is not
accurate, calibrate again.
3. Check if the parameter settings are
reasonable.
Pinsp Not Achieved L The airway peak pressure 1. Check if the tube is leaky. If yes,
did not reach the set value. connect again.
2. Check the flow sensor. If it is not
accurate, calibrate again.
3. Check the parameter settings.
Sustained Airway H The patient’s airway 1. Check the parameter settings.
Pressure pressure is sustained at the 2. Check the sensor. If it is not accurate,
relatively high level. calibrate again.
PEEP Too High H PEEP is too high. 1. Check the pressure sensor. If it is not
accurate, calibrate again.
2. Check the parameter settings.
Tinsp Too Long L In the PSV mode, the 1. Check the parameter settings.
spontaneous breathing 2. Check and replace the pressure and
could not satisfy the flow sensors.
breathing sensitivity all
the time, which caused
inspiration unable to end.
Ctrl Module Comm H The communication 1. Check the connector between the
Error between the monitoring monitoring board and main control board.
board and main control If the connection is not good, replace and
board was not stable. connect again.
2. Check the monitoring module for
damage. If there is damage, replace the
monitoring module.
3. Check the main control board for
damage. If there is damage, replace the
main control board.

5-5
Alarm message Level Possible cause Recommended action
Ctrl Module Comm H The communication 1. Check the connector between the
Stop between the monitoring monitoring board and main control board
board and main control for damage. If there is damage, replace
board was interrupted. the relevant board.
2. Check the monitoring module for
damage. If there is damage, replace the
monitoring module.
3. Check the main control board for
damage. If there is damage, replace the
main control board.
4. Check the software version for
compatibility and update the software.
Ctrl Module Selftest H Monitoring module Check and replace the monitoring
Error hardware failure. module.
Protection Module H The communication 1. Check and replace the protection
Comm Error between the protection module.
module and main control 2. Check and replace the main control
board was not stable. board.
Protection Module H The communication 1. Check and replace the protection
Comm Stop between the protection module.
module and main control 2. Check and replace the main control
board was interrupted. board.
3. Check the software version for
compatibility and update the software.
Protection Module H Protection module Check and replace the protection module.
Selftest Error hardware failure.
Heating Module L Heating module hardware Replace the heating module.
Failure failure.
Fan Failure M Fan hardware failure. Replace the fan.
Internal Temperature M The temperature of the 1. Check if the fan works normally. If not,
Too high power board was too high. replace the fan.
2. Check if the power board works
normally. If not, replace the power board.
Pressure Sensor H 1. The inspiratory pressure 1. Replace the inspiratory pressure sensor.
Failure sensor was faulty. 2. Replace the expiratory pressure sensor.
2. The expiratory pressure 3. Replace the PEEP pressure sensor.
sensor was faulty.
3. The PEEP pressure
sensor was faulty.

5-6
Alarm message Level Possible cause Recommended action
Exp. Flow Sensor M The expiratory flow 1. Zero the expiratory flow sensor.
Failure sensor was faulty. 2. Replace the expiratory flow sensor.
O2 Sensor Failure M The O2 sensor was 1. Check if the O2 sensor is expired. If
expired or was not yes, replace the O2 sensor.
installed. 2. Check if the O2 sensor cable is loose.
If yes, connect the cable again.
Please calibrate O2 L The O2 sensor was not Perform 21% and 100% O2 sensor
sensor. calibrated. calibrations again.
Air Insp. Limb H 1. The Air inspiratory 1. Check if the inspiratory valve works
Failure valve was faulty. normally. If not, replace the inspiratory
2. The inspiratory flow valve.
sensor in Air limb was 2. Check the inspiratory flow sensor.
faulty. 3. Replace the inspiratory valve or
inspiratory flow sensor and calibrate it.
O2 Insp. Limb H 1. The O2 inspiratory 1. Check the inspiratory valve. If the
Failure valve was faulty. valve is faulty, replace it.
2. The inspiratory flow 2. Check the inspiratory flow sensor. If
sensor in O2 limb was the sensor is faulty, replace it.
faulty. 3. Replace the inspiratory valve or
inspiratory flow sensor and calibrate it.
Ctrl Module Init H The monitoring module Check the monitoring board hardware. If
Error was faulty. it is faulty, replace it.
Please perform H The pressure sensor was 1. Calibrate the pressure sensor.
pressure calibration. not calibrated. 2. Replace the monitoring module.
3. Replace the pressure sensor.
Please perform flow H The flow sensor and 1. Calibrate the flow sensor and
calibration. inspiratory valve were not inspiratory valve.
calibrated. 2. Replace the monitoring module.
3. Replace the flow sensor.
Insp. Gas Temp Too The temperature of 1. Check the heating module. If the
High inspiratory gas exceeded module is faulty, replace it.
the limit. 2. Check the temperature sensor. If the
H sensor is faulty, replace it.
Buzzer Failure L The buzzer was damaged. Check and replace the buzzer.

5-7
Alarm message Level Possible cause Recommended action
Volume Limited L In pressure ventilation 1. Check the parameter settings.
mode, the gas volume 2. Check the flow sensor. If the sensor is
delivered exceeded the set faulty, replace it.
tidal volume and 3. Check if the software gives a false
expiration was switched alarm. If yes, update the software.
to. 4. Check the monitoring module. If the
module is faulty, replace it.
Nebulizer Valve M Nebulizer valve control Check and replace the nebulizer valve.
Failure error.
3-way Valve Failure M Three-way valve control Check and replace the 3-way valve.
error.
Insp. Temperature H The status of inspiratory 1. Restart the ventilator.
Sensor Failure temperature sensor was 2. Check the temperature sensor. If the
abnormal at power-on sensor is faulty, replace it.
selftest. 3. Check the heating module. If the
module is faulty, replace it.
Protection Module H The protection module Check the protection module hardware. If
Init Error was faulty. it is faulty, replace it.
CO2 Comm Stop H The communication 1. Check CO2 and system software
between CO2 and main versions.
control board was 2. Check the CO2 communication cable.
interrupted. If the cable is faulty, replace it.
CO2 Comm Error H The communication Check the CO2 communication cable. If
between CO2 and main the cable is faulty, replace it.
control board was not
normal.
CO2 Sensor High L The temperature of the Replace the CO2 module.
Temp sensor assembly was too
high (>63℃).
The temperature of the Replace the CO2 module.
CO2 Sensor Low
L sensor assembly was too
Temp
low (<5℃).
CO2 High Airway The airway pressure was Replace the CO2 module.
L
Pressure too high (>790 mmHg).
CO2 Low Airway The airway pressure was Replace the CO2 module.
L
Pressure too low (<428 mmHg).
The barometric pressure Replace the CO2 module.
CO2 High
L was greater than 790
Barometric
mmHg.

5-8
Alarm message Level Possible cause Recommended action
CO2 Low The barometric pressure Replace the CO2 module.
L
Barometric was less than 428 mmHg.
CO2 Hardware 1. The external A/D Replace the CO2 module.
Error sampling 2.5V was
abnormal/
2. The 12V power supply
voltage was abnormal.
3. The internal A/D
H
sampling 2.5V was
abnormal.
4. The pump was
abnormal.
5. The 3-way valve was
abnormal.
CO2 Sampleline The sampling line was Replace the CO2 module.
L
Occluded abnormal or occluded.
L The alarm was triggered Replace the CO2 module.
CO2 System Error
by multiple system errors.
L The water trap was Replace the CO2 module.
CO2 No Watertrap disconnected or was not
connected properly.
L The parameter measured 1. Check if the measure mode is correct.
value was outside the 2. Replace the CO2 module.
EtCO2 Overrange
measurement range (error
range was counted).
L The parameter measured 1. Check if the measure mode is correct.
value was outside the 2. Replace the CO2 module.
FiCO2 Overrange
measurement range (error
range was counted).
L The CO2 module was Replace the CO2 module.
CO2 Zero Failed
faulty.
An error occurred during Replace the CO2 module.
CO2 Init Error H
CO2 module initialization.
An error occurred during Replace the CO2 module.
CO2 Selftest Error H
CO2 module selftest.

5-9
5.3 Pneumatic System Problems
The pneumatic system is mainly composed of gas supply subsystem, flow control subsystem,
safety valve subsystem, and expiration module. This section details possible failures
regarding the pneumatic system and how to troubleshoot them.

5.3.1 Commonly Used Equipment and Tools


The commonly used equipment and tools for troubleshooting pneumatic circuit related
failures are:
1. Commonly used tools such as cross screwdriver, Allen wrench, and ordinary wrench;
2. 1MPa test pressure gauge;
3. Φ4 and Φ6 PU tube, Φ6 silicone tube;
4. Y piece, 4 to 6 and 6 to 6 PU tube adapters (3106-04-06, 3106-06-00), Φ6 tee
(3140-06-00), breathing tube and corresponding tube plug (3126-04-00, 3126-06-00)
etc;
5. Calibration device.

5.3.2 Gas Supply Subsystem


The following table lists the gas supply subsystem related failures.
Failure description Possible cause Recommended action
The DISS/NIST connector at
The internal sealing ring of the Replace the NORGREN
the gas supply inlet gets loose,
DISS/NIST connector is worn. module inlet connector.
resulting in leakage.
The filter cup at the gas supply
Collision or other cause. Replace the filter cup.
inlet is broken.
The ON/OFF value of pressure The setting of pressure switch Set the ON/OFF value of
switch is not accurate. is not accurate. pressure switch again.
The output pressure of Air/O2 The setting of the regulator Set the regulator output
regulator is not accurate. output pressure is not accurate. pressure again.
The ON/OFF value of pressure Set the ON/OFF value of
Air/O2 connection selection switch is not accurate. pressure switch again.
valve is failed. Air/O2 connection selection Replace the NORGREN
valve is faulty. module parts.
The nebulization pneumatic Clear the occlusion or replace
resistor is occluded. the pneumatic resistor.
Nebulization is failed.
The nebulization switch valve Replace the NORGREN
is faulty. module parts.

5-10
Failure description Possible cause Recommended action
The filter cup at Air supply The filter cup is broken and Replace the filter cup.
inlet is defective. leaky etc.
The handle at the bottom of Replace the filter cup.
the filter cup is damaged.
The filter cup at O2 supply The filter cup is broken and Replace the filter cup.
inlet is defective. leaky etc.
The spring pin at the bottom of Replace the filter cup.
the filter cup is damaged.

5.3.2.1 Loose DISS/NIST connector at the gas supply inlet, resulting in


leakage
The following picture shows the Air/O2 connector at the gas supply inlet. The head of this
connector (there are DISS and NIST specifications available) connecting the gas supply tube
can rotate freely for 360º in the vertical plane so as to adapt to the directional requirement
for the gas supply tube. Therefore, sealing inside the gas supply connector is not static and
the sealing ring may have the risk of leakage due to abrasion after long term of use.

Because the gas supply tube connected at the front end of this part is the starting part of
ventilator gas supply, and the supplied gas is adequate and is high pressure gas not regulated
by the gas supply inlet assembly, severe leakage can be judged directly through the sound
while subtle leakage cannot be judged through the sound, which, however, doe not affect the
effect of the ventilator and is acceptable.

To confirm leakage, turn off the ventilator, connect the gas supply tubes and connect them
separately to Air/O2 supplies. Rotate the two connectors and listen if there is leaky sound. If
the sound is heard, it indicates leakage. Replacing the module is necessary.

The connections may


have leakage.

5-11
5.3.2.2 Failure of filter cup at Air/O2 supply inlet
The following picture shows the filter cup at Air/O2 supply inlet. For O2 filter cup, pressing
the spring pin drains the water and releasing the spring pin resets automatically. For Air filter
cup, water is drained by rotating the black handle at the bottom. After drainage, rotate the
handle to reset (the handle is in horizontal position when reset and slight deviation is
allowed).

Primarily, there are two possible failures occurring to the filter cup: leakage and drainage
failure. Generally, subtle leakage is not easily detected if not checked and will not affect the
use and performance of the machine. However, if not corrected for a long time, subtle
leakage can cause great leakage. When drainage failure occurs to the filter cup at Air/O2
supply inlet, leakage is usually resulted. Such leakage is generally caused by the failure at the
drainage part and will be very large. And it is easily detected when connecting the gas supply.
Meanwhile, because for air filter cup, the water is drained by rotating the drainage part, if
knob is broken when draining the water, reset failure or drainage failure will be resulted.

To troubleshoot the failure of filter cup getting broken, replace the service part directly.
To troubleshoot the failure of drainage part of the filter cup,
„ For Air filter cup: if the rotary handle is broken or if horizontal sealing is not possible,
replace the filter cup directly.
„ For O2 filter cup, if drainage failure occurs at the bottom, judge if the spring pin is
damaged. If yes, replace the filter cup direclty. If the spring pin is able to move freely to
reset, check if there are foreign substances at the bottom. Just clear the foreign substance.
If the problem persists, replace the fitle cup directly.

Drainage spring pin (push Drainage handle (rotate clockwise or


upward, reset automatically) counterclockwise)

5-12
5.3.2.3 Inaccurate ON/OFF value of pressure switch
The ON/OFF value of the pressure switch relates to the gas supply pressure alarm function
and Air/O2 connection selection valve switching function. If the ON/OFF value of the
pressure switch has great deviations, inaccurate functions can be resulted or system
mistrigger can be resulted if the case becomes much worse which will cause system
malfunction and endanger the patient’s life. Therefore, it is necessary to check the ON/OFF
value of the pressure switch.

You need to check the ON/OFF value of the pressure switch in the following typical
situations:
1. Assembly testing in case of production assembling;
2. FQC factory inspection;
3. Equipment service at the customer side (possible drift after long term of use;
4. Ventilator failure, such as frequent failure of Air/O2 connection selection valve,
pressure alarm malfunction (false alarm or no alarm) etc.

The primary tools necessary for checking the ON/OFF value of the pressure switch are:
1. Gas supply (high pressure cylinder with regulator);
2. Flathead screwdriver.

5-13
The following picture shows the pressure switch (some marks such as regulators in Air/O2
limbs, nebulization switch valve, and Air/O2 connection selection valve are given for the
convenience of future description and they may not be used in this section).

Use flathead screwdriver to


Pressure switch (Air on the
turn here when adjusting the
left and O2 on the right)
ON/OFF value of pressure
switch

Regulator in O2 limb

Nebulization
Air/O2 connection switch valve
selection valve

Regulator in O2 limb

Nebulization
flow test point

5-14
In the above picture, pressure switch in Air limb is on the left side and pressure switch in O2
limb is on the right side. When checking the ON/OFF value of the pressure switch, connect
high pressure cylinders with regulating function. Test the ON/OFF value of the pressure
switch as follows:
1. For pressure switch in Air limb: connect to Air supply alone and adjust the cylinder
regulator. Observe that the supply gas pressure rises slowly from 150 kPa to 250 kPa
through the regulator pressure gauge. During the pressure rise, listen to the pressure
switch carefully. When a click is heard, record the value displayed on the pressure gauge,
which represents the rising pressure ON/OFF value of pressure switch. This value is
required to be 220±10 kPa. If the test value is outside the range, adjust using flathead
screwdriver as shown in the picture. Turning clockwise decreases the ON/OFF value of
pressure switch while turning counterclockwise increases the ON/OFF value of pressure
switch. After completing adjustment of the ON/OFF value, do the test again. Note that
the test after each adjustment must be done at the stage when the pressure rises from low
to high. Do not test in the reverse order. After adjusting the rising pressure ON/OFF
value of pressure switch, you need to confirm the falling pressure alarm value of
pressure switch. Observe the pressure gauge. Adjust the regulator to control the supply
gas pressure to fall slowly from 250 kPa. When a click is heard, record the value
displayed on the pressure gauge, which represents the falling pressure ON/OFF value of
pressure switch. This value is required to be not less than 180 kPa. If the value is outside
the range, the pressure switch is not qualified.
2. For pressure switch in O2 limb, the adjustment method is the same. When adjusting, you
need to close the gas supply in Air limb and remove the high pressure gas through the
filter in Air limb.

During the adjustment described above, if the pressure switch fails to reach the required value
(220±10 kPa for rising pressure ON/OFF value and not less than 180 kPa for falling
pressure ON/OFF value), it indicates that the pressure switch is damaged and the module
needs to be replaced,

5.3.2.4 Inaccurate output pressure of Air/O2 regulator


The regulator in Air/O2 limb functions to reduce the supply gas pressure and stabilize the
effect of supply gas pressure fluctuation upon the rear part. After long term of use, the
ventilator may have the problem of inaccurate output pressure of Air/O2 regulator. Generally,
you need to check the output pressure of Air/O2 regulator in the following cases:
1. Assembly testing in case of production assembling;
2. FQC factory inspection;
3. Equipment service at the customer side;
4. Ventilator failure, such as severe drift of flow control.

5-15
The primary tools necessary for checking and adjusting the output pressure of Air/O2
regulator are:
1. Gas supply of 400 kPa (high pressure cylinder with regulating function);
2. Φ6 PU tube and quick-plug connector;
3. 1 MPa pressure gauge;
4. Ordinary wrench and hexagon wrench.

Refer to the picture in the previous section. The procedures for adjusting the output pressure
at the rear end of the regulator in Air limb are:
1. Connect to the cylinder gas supply and adjust the supply gas pressure to 400±10 kPa.
2. Connect the 1 MPa pressure gauge to the nebulization flow test point using PU tube and
quick-plug connector.

3. Open the nebulization switch valve in the valve test tool of ventilator factory service
mode. Adjust the proportional valve in Air limb to produce flow of approximately 5
L/min.
4. Observe the reading on the pressure gauge. The pressure should be between 220±5 kPa
for E3 and 172±5 kPa for E5. Otherwise, adjust the regulator in Air limb.
5. To adjust the regulator, loosen the hexagon nut facing the regulator using ordinary
wrench. Adjust the plastic screw using proper hexagon wrench. Turning clockwise
increases the pressure while turning counterclockwise decreases the pressure. While
adjusting, observe the reading on the pressure gauge. When the pressure value reaches
the requirement, tighten the hexagon nut. When tightening the hexagon nut, observe the
reading on the pressure gauge. Generally, the pressure falls a bit. In this case, reserve
some margin at the beginning of adjusting pressure.
The procedures for adjusting the output pressure at the rear end of the regulator in O2 limb
are similar to that in Air limb.

5.3.2.5 Failed Air/O2 connection selection valve or nebulization


The Air/O2 connection selection valve functions to ensure normal nebulization and PEEP
control in case of single gas supply.This valve affects multiple ventilation modes and
nebulization function. The nebulization switch valve functions to control the
connection/disconnection of nebulization gas flow, which also affects patient therapy.

5-16
When the Air/O2 connection selection valve is failed, the function of connection selection is
failed. Namely, when there is only O2 supply, nebulization and PEEP control is failed. When
there is only O2 supply, nebulization switch and PEEP value are controlled through the valve
test tool in the factory service mode. If there is no gas flow in nebulization and the PEEP
value is always “0”, it indicates that the function of Air/O2 connection selection is failed. In
this case, there are two ways to solve this problem:
1. Refer to the previous section to confirm that the pressure switch functions normally.
2. If both of the pressure switch function and ON/OFF value are normal, the fault goes to
the Air/O2 connection selection valve. You need to replace the component.

In the precondition that the function of Air/O2 connection selection is normal, connecting Air
or O2 supply alone can judge whether the nebulization function is normal. Control
nebulization switch through the valve test tool in the factory service mode and connect the
nebulization exhaust port to anesthesia calibration device through a PU tube to test if the
nebulization gas flow is normal. To judge whether the nebulization gas flow is normal:
1. The nebulizaton switch valve may be damaged if there is no nebulization gas flow. In
this case, replace the component.
2. Check the nebulization resistor for obstruction or replace the nebulization resistor if the
nebulization gas flow is not abnormal.

5-17
5.3.3 Flow Control Subsystem
The flow control subsystem is the critical part of the ventilator to implement various
ventilation modes. Its composition is relatively simple and it is mainly composed of
proportional valve and inspiratory flow sensor.

5.3.3.1 Proportional valve failure


The type of large flow proportional valve which the E5 ventilator uses is WOODWARD
1350-5102. The possible failures related to this valve are that the leakage exceeds the
requirement when the valve is closed and that the minimum opening flow exceeds the
requirement. Troubleshoot the proportional valve related failures in the following cases:
„ The leakage exceeds the requirement when the proportional valve is closed: in the valve
test tool of ventilator factory service mode, the DA value of the proportional valve is set
to “0”. The flow measured by the inspiratory flow sensor exceeds the specified
maximum leakage requirement, which is 50 ml/min. If this is detected during unit
assembly, provide proportional valve with great excitation current (DA) and then set DA
value to “0” and “4095” (maximum value). Repeat for multiple times (three times
recommended). Observe again if leakage is normal. Otherwise, replace the proportional
valve. When replacing the proportional valves, note that the two gas channels at the
bottom of the proportional valves cannot be attached with foreign substance and that the
proportional valves cannot collide with each other. The distance between the two
proportional valves cannot be less than 2.5 cm.
„ The minimum opening flow exceeds the requirement: in the diagnostic mode, the DA
value of proportional valve is adjusted gradually from “0” to greater value. The
minimum opening flow measured by the inspiratory flow sensor exceeds the specified
requirement (such as 2 L/min). Generally, this is caused by the internal failure of
proportional valve. You need to replace the proportional valve. Pay attention to the note
mentioned before when replacing the proportional valve.

WOODWARD proportional valve

5-18
5.3.3.2 Inspiratory flow sensor data error
When connecting the calibration device to the inspiratory port to measure the flow of
proportional valve, if the data from the ventilator internal inspiratory flow sensor and that
from the calibration device differ greatly (deviation of more than 5% when the flow is
between 0-120 L/min), troubleshoot as follows:
1. Make sure that the calibration device is within the valid calibration period. If it is out of
calibration, use correct external tool.
2. Check if the filter screen assembly (115-008652-00) at the front end of inspiratory flow
sensor is normal. If not, replace the assembly. Re-do the test and check if the
measurement data are within the allowable error range.
3. If the problem persists, the inspiratory flow sensor may be failed. Troubleshoot this
problem by referring to the section of hardware related failures.

Inspiratory flow sensor

5-19
5.3.4 Safety Valve Subsystem
The safety valve subsystem functions to ensure that the pressure of inspiratory limb is within
the safety range, monitor O2 concentration, and support spontaneous breathing.

110 cmH2O pressure relief valve

Electromagnet

O2 sensor

The possible failure related to this assembly is O2 sensor failure. Regarding the problem of
O2 sensor failure, initial judgment can be made based on the replacement cycle of the O2
sensor (once per year). If the replacement duration is relatively short and the O2
concentration detection is not accurate, you need to calibrate O2 concentration. If O2
concentration detection is still inaccurate, judge if it is caused by O2 sensor failure. The
judgment methods are:
1. Open the Air proportional valve alone and wait for O2 concentration measured value to
become stable. Check if the O2 concentration is 21% (subtle deviation is allowed). If not,
it indicates that the O2 sensor is failed. You need to replace the O2 sensor. If yes,
continue with the following step.
2. Open the O2 proportional valve alone and wait for O2 concentration measured value to
become stable. Check if the O2 concentration is 100% (subtle deviation is allowed). If
yes, it indicates that the O2 sensor is not damaged. If not, replace the O2 sensor.
To replace the O2 sensor, remove the connection cable at the tail directly. Remove the O2
sensor. Then install the new O2 sensor. When installing the new O2 sensor, tighten it properly
to prevent damage or overtightness, causing inconvenience to the future service.

5-20
5.4 Hardware and Electrical System Problems
Failure description Possible cause Recommended action
At startup, the operational The AC power supply is not Check and make sure of the
indicator lamp, AC indicator connected and the battery capacity correct connection of the AC
lamp, and the battery is not sufficient. power supply.
indicator lamp are not lit and The fuse of the AC mains inlet is Replace the fuse. If the problem
there is no screen display burned out and the battery capacity persists, it indicates that the
available. Namely, the is insufficient. machine is internally short
ventilator fails to start up. circuited.
The display cable (at the Check and make sure of the
motherboard or the main unit reliable connection of the cable.
external connector) is disconnected Make sure that the captive
or is not reliably connected. screw is in tightened status.
The cable related to power switch is Check and make sure of the
disconnected or is not reliably reliable connection of the cable.
connected.
The AC-DC board hardware circuit Replace the AC-DC board.
failure causes no 15.2V output and
insufficient battery capacity.
At startup, the AC indicator The DC-DC board hardware circuit Replace the DC-DC board.
lamp and battery indicator failure causes no DC current output
lamp are lit while the of 5V, 3.3V, 7V, and 12V.
operational indicator lamp is
not lit. There is no screen
display available.
There is no screen display The inverter connection lines Check and make sure of the
available (black screen). (including the inverter input line reliable connection of the cable.
and output line) are disconnected or
are not reliably connected.
The inverter is damaged. Replace the inverter.
The main control board hardware Replace the main control board.
failure causes the backlight enable
signals to output invalid level.
The main control board software Update the main control board
failure causes the backlight enable software.
signals to output invalid level.
The LCD is damaged. Replace the LCD.

5-21
Failure description Possible cause Recommended action
There is no screen display The display cable (at the LCD) is Check and make sure of the
available (white screen). disconnected or is not reliably reliable connection of the cable.
connected.
The main control board hardware Replace the main control board.
failure causes no 3.3V output or
output error.
The LCD is damaged. Replace the LCD.
There is screen display The display cable (at the LCD) is Check and make sure of the
available but there is color disconnected or is not reliably reliable connection of the cable.
error displayed (screen connected, which causes the loss of
blurred). some color signals.
The screen brightness cannot The DC-DC board hardware failure Replace the DC-DC board.
be adjusted. causes the backlight brightness
adjustment signals unable to output
normal signals.
The main control board hardware Replace the main control board.
failure causes the backlight
brightness adjustment signals
unable to output normal signals.

The inverter connection lines Check and make sure of the


(including the inverter input line reliable connection of the cable.
and output line) are disconnected or
are not reliably connected.
The inverter is damaged. Replace the inverter.
The alarm indicator lamp is The display cable is disconnected or Check and make sure of the
not lit. is not reliably connected. reliable connection of the cable.
The alarm lamp board connection Check and make sure of the
line is disconnected or is not reliable connection of the cable.
reliably connected.
The main control board hardware Replace the main control board.
failure causes failure to output
normal alarm lamp control signals.
The alarm lamp board hardware Replace the alarm indicator
failure causes failure to drive the lamp board.
alarm lamp.

5-22
Failure description Possible cause Recommended action
Key failure. The key related connection line is Check and make sure of the
disconnected or is not reliably reliable connection of the cable.
connected.
The key control board hardware Replace the key control board.
failure causes failure to respond to
key input information.
Rotary encoder failure The encoder board connection line Check and make sure of the
is disconnected or is not reliably reliable connection of the cable.
connected.
The rotary encoder is damaged. Replace the rotary encoder.
The key control board hardware Replace the button control
failure causes failure to respond to board.
rotary encoder input information.
Touchscreen failure. The touchscreen related cable is Check and make sure of the
disconnected or is not reliably reliable connection of the cable.
connected.
The key control board hardware Replace the button control
failure causes failure to respond to board.
touchscreen input information.
The touchscreen is damaged. Replace the touchscreen.
Speaker failure. The speaker related cable is Check and make sure of the
disconnected or is not reliably reliable connection of the cable.
connected.
The main control board hardware Replace the main control board.
failure causes failure to output
normal speaker drive signals.
The speaker is damaged. Replace the speaker.

5-23
5.5 Troubleshoot Sensor and Valve Related Failures by
Using the Valve Test Tool
5.5.1 Preparations before Using the Valve Test Tool
Make the following preparations before using the valve valve tool to locate the sensor or
valve related failures:
1 Connect the pneumatic circuit according to the type of sensor or valve to be checked.
‹ Constant-flow connection method: Connect the tubes of the ventilator following the
constant-flow connection method to check the flow sensors and inspiratory valve.
For details, refer to 4.3.4Check the Flow Sensor Accuracy.
‹ Constant-pressure connection method: Connect the tubes of the ventilator following
the constant-pressure connection method to check the pressure sensors and
expiratory valve. For details, refer to 4.3.5Check the Pressure Sensor Accuracy.
2. Make sure that the supply gas pressure is normal.
3. When the system is Standby, select the Menu key and then select [Maintain >>] →
[Service >>] → [Diagnosis >>] to access the [Valve Test] menu.

5.5.2 Correspondence between the Sensors & Valves on the

Valve Test Screen and the Components


To troubleshoot the sensors or valves related failures by using the valve test tool, you must be
familiar with the correspondence between the menu options on the valve test tool screen and
the actual pneumatic circuit and hardware components.

5-24
5.5.2.1 Correspondence with Pneumatic Components
The following picture shows the correspondence between the sensors & valves on the valve
test tool screen and the actual components in the pneumatic circuit diagram.

5-25
5.5.2.2 Correspondence with Hardware Components
The following pictures show the actual sampling line connections of the sensors.

Inspiration module interface board

Inspiratory pressure sensor

Inspiratory pressure sampling line

Inspiratory module pneumatic and hardware connections

5-26
Low-pressure end of
expiratory flow
PEEP pressure sensor differential pressure

Expiration module
interface board

Expiratory flow sensor

Expiratory pressure sensor

High-pressure end of expiratory flow


differential pressure

Expiratory module pneumatic and hardware connections

5-27
5.5.3 Troubleshooting Methods Using Valve Test Tool
By using the valve test tool, you can troubleshoot the problems related to:
„ Sensor zero point
„ Sensor sampling line connection
„ Sensor calibration data
„ Inspiratory valve status
„ Expiratory valve status
„ Safety valve status

5.5.3.1 Sensor zero point error


By using the valve test tool, you can easily detect if the zero points of all the pressure and
flow sensors of the ventilator are normal.

To diagnose sensor zero point error:


1. Disconnect all gas supplies. Disconnect the patient from the tubes. Make sure that the
pressure and flow sensors are in the zero point environment.
2. Check the actual measured values of all sensors in the valve test menu. If the actual
value is greater than “0.5”, it indicates that this sensor requires zeroing.
3. If the actual measured values of all sensors near “0”, check their zero point AD values.
If the zero point AD value of some sensor is outside the valid range, it indicates that this
sensor is faulty. You need to replace the sensor. After replacing the faulty sensor,
perform zeroing again. If the zero point AD value of the sensor is still outside the valid
range, it indicates that the monitoring board is faulty. You need to replace the board.

NOTE
z For the normal range of sensors’ zero points, refer to 4.3.3Check the Sensor Zero
Point.

5-28
5.5.3.2 Sensor sampling line connection error
The expiratory flow sensor has two sampling lines. Generally, connection error can be:
‹ Two sampling lines are connected reversely;
‹ One sampling line is not connected;
‹ Two sampling lines are not connected.
The pressure sensor has one sampling line. Generally, connection error can be:
‹ The sampling line is not connected;
‹ The sampling line is not correctly connected.
By using the valve test tool, you can detect if the sensor sampling lines are connected
normally.
„ To diagnose the sampling line connection error of expiratory flow sensor:
1. Make sure that the gas supplies are normal. Access the valve test menu.
2. Increase the DA setting of the inspiratory valve gradually (open inspiration valve flow to
10L/Min). The AD value of the flow sensor should also increase. With the gradual
increase of gas supplied,
‹ If the AD value of one flow sensor decreases gradually, it is possible that the two
sampling lines of the flow sensor are connected reversely.
‹ If the AD value of one flow sensor nears zero point and keeps unchanged, it is
possible that the two sampling lines of the flow sensor are not connected or the
sampling line at the high pressure end is not connected.
‹ If the low pressure end of the flow sensor is not connected, the AD value of the
flow sensor cannot help judgment of this situation. Disassemble the machine for
inspection when necessary.
3. If sensor sampling line connection error is detected, re-connect the sampling lines by
referring to the pneumatic connection process and make sure of connection correctness
following this above described method.
„ To diagnose the sampling line connection error of pressure sensor:
1. Make sure that the gas supplies are normal. Access the valve test menu.
2. Increase the DA setting of the expiratory valve gradually. Check if the AD values of
expiratory pressure sensor and PEEP pressure sensor also increase.
‹ If the AD value of one pressure sensor decreases gradually, it is possible that the
sampling line of the pressure sensor is connected incorrectly.
‹ If the AD value of one pressure sensor keeps unchanged, it is possible that the
sampling line of the pressure sensor is not connected.
3. If sensor sampling line connection error is detected, re-connect the sampling line by
referring to the pneumatic connection process and make sure of connection correctness
following this above described method.

5-29
5.5.3.3 Sensor calibration data error
After confirming that both the sensor zero point and sampling line connection are normal,
you can judge the accuracy of sensor calibration data by checking the calibration table.
„ To diagnose the calibration data error of flow sensor:
‹ Select [Service] to access [Cal. Data] menu. Check [Air Flow] and [O2 Flow]
factory calibration data and user calibration data respectively.
‹ For [Flow], the maximum value in the factory calibration data table should be
greater than 95 L/min and that in the user calibration data table should be greater
than 60 L/min.
‹ In the [Flow] calibration data, Air/O2 flow, AD value of expiratory flow, AD value
of VPM expiratory flow, and DA value of inspiratory valve should all be in
descending tendency.
‹ If the calibration table does not satisfy the above requirement, do flow calibration.
„ To diagnose the calibration data error of pressure sensor:
‹ Select [Service] to access [Cal. Data] menu. Check [Pressure] factory calibration
data.
‹ The maximum value in the [Pressure] factory calibration data should be greater
than 90 cmH2O.
‹ In the [Pressure] Calibration data, pressure, AD value of PEEP pressure, AD value
of expiratory pressure, AD value of VPM inspiratory pressure, AD value of VPM
expiratory pressure, and DA value of expiratory valve should all be in ascending
tendency.
‹ If the calibration table does not satisfy the above requirement, do pressure
calibration.

5.5.3.4 Inspiratory valve status error


By using the valve test tool, you can check if the working status of inspiratory valve is
normal.
1. In the [Valve Test] menu, set the DA value of inspiratory valve to “0”. If the measured
values of inspiratory flow sensor, expiratory flow sensor, and standard equipment are all
greater than 1 L/min, it indicates that the inspiratory valve cannot be fully closed or that
there is some problem with the valve drive circuit.
2. In the [Valve Test] menu, gradually increase the opening of inspiratory valve (increase
flow setting value). If all the measured values of inspiratory flow sensor, expiratory flow
sensor, and standard equipment do not change much and that gas flow felt at the
expiratory port is also very small, it indicates that the inspiratory valve is faulty or that
there is some problem with the valve drive circuit.

5-30
3. If the flow measured by the standard flow measurement device still fails to reach 105
L/min when the DA value is set to more than “4000”, flow calibration is failed. In this
case, you need to replace the inspiratory valve or monitoring board.
4. To locate if this is problem with the valve drive circuit, you can check the status values
of Air valve and O2 valve in the [Valve Test] menu. With the increase of DA value, the
status current sampling values of Air valve and O2 valve should also increase. Besides,
when the inspiratory valve control DA value is adjusted above “4000”, its status current
sampling value should be 100 to 160 mA for VT50 and 250 to 600 mA for VT30.
Otherwise, it indicates that there is some problem with the valve drive circuit of
inspiratory valve.
5. After replacing the inspiratory valve or monitoring board, you can check if the problem
is fixed using the same method.

5.5.3.5 Expiratory valve status error


By using the valve test tool, you can check if the working status of expiratory valve is
normal.
1. Make sure that the gas supplies are normal. Access the valve test menu and set the
inspiratory valve opening flow to 10 L/min.
2. Set the DA value of expiratory valve to 0. If the measured values of inspiratory pressure
sensor, expiratory pressure sensor, and standard equipment are all greater than 1 cmH2O,
it indicates that the expiratory valve is faulty or that there is some problem with the
valve drive circuit.
3. Gradually increase the pressure setting value of expiratory valve. The measured value of
expiratory pressure sensor (and the connected ventilator calibration device) also
increases. If the measured values of expiratory pressure sensor and standard equipment
do not change much, it is possible that the expiratory valve is faulty or the sampling line
is disconnected, or that there is some problem with the valve drive circuit.
4. Note that there is a non-response area for the expiratory valve when the DA value is
relatively small (less than “2000”). When the DA value is less than this area, the
expiratory valve may not open and the output is “0” continuously. When the DA value
exceeds this area, the output increases with the increase of DA value.
5. To locate if this is problem with the valve drive circuit, you can check the status value of
expiratory valve in the [Valve Test] menu. With the increase of DA value, the status
current sampling value of expiratory valve should also increase. Besides, when the
expiratory valve control DA value is adjusted above “4000”, its status current sampling
value should be 250 to 350 mA. Otherwise, it indicates that there is some problem with
the valve drive circuit of expiratory valve.
6. After replacing the expiratory valve or monitoring board, you can check if the problem
is fixed using the same method.

5-31
5.5.3.6 Safety valve status error
There is some risk when the safety valve cannot be opened (namely, always closed). The
ventilator cannot perform normal mechanical ventilation when the safety valve cannot be
closed (namely, always opened).

By using the valve test tool, you can check if the safety vale can be opened or closed
normally.
1. Make sure that the gas supplies are normal. Access the valve test menu.
2. Set the status of safety valve to ON and you can hear a subtle click.
3. Set expiratory valve pressure to 50 cmH2O and inspiratory valve opening flow to 5
L/min. Check the actual measured values of expiratory flow sensor and expiratory
pressure sensor, both of which should near “0” (less than “0.5”).Otherwise, it indicates
that the safety valve cannot be opened normally.
4. Based on the above operations, set the status of safety valve to OFF. Then, the measured
value of expiratory flow sensor will near that of inspiratory flow sensor. The measured
value of expiratory pressure sensor will near the expiratory valve opening pressure.
Otherwise, it indicates that the safety valve cannot be closed normally.
5. If safety valve control error is found, it is possible that there is some problem with the
drive voltage of safety valve. You can check the status value of safety valve in the valve
test menu. When the safety valve control is OFF, its status voltage value should be “0V”.
When the safety valve control is ON, its status voltage value should be about “1.7V”.
Otherwise, it indicates that there is some problem with the valve drive circuit of safety
valve.
6. If the safety valve is faulty, replace the safety valve assembly. After replacing the safety
valve assembly, you can check if the problem is fixed using the same method.

5-32
6 Repair and Disassembly
WARNING
z To help prevent fires, only use lubricants approved for ventilator or O2 equipment.
z Do not use lubricants that contain oil or grease. They burn or explode in high O2
concentrations.
z Obey infection control and safety procedures. Used equipment may contain blood
and body fluids.
z Movable parts and removable components may present a pinch or a crush hazard.
Use care when moving or replacing system parts and components.
z Use care when disassembling the parts with sharp edges to avoid cuts.
z Pay attention to the screws during the disassembly to prevent screws from falling
into the inside of the equipment. Failure to do so may cause short circuit.
z Make sure to bleed gas pressure before disassembling pneumatic fittings to avoid
personal injury caused by high pressure gas.

NOTE
z When re-assembling, inspect all parts for deterioration. Replace them if necessary.
Use appropriate screws and parts.
z After repairs are completed or parts replaced, refer to 3 Checkout and Test to
perform the checkout procedure.

6-1
6.1 Prepare for Disassembly
6.1.1 Tools
During parts disassembling and replacing, the following tools may be required:
„ Metric Allen wrench (2.5#, 3#, 4#, 5#)
„ Phillips screwdriver
„ Diagonal pliers
„ Flathead screwdriver
„ Metric M3 and M4 socket screwdriver
„ Adjustable wrench
„ Tweezers

6.1.2 Preparations
Before disassembling the ventilator, do the following:
„ Make sure that the ventilator is already turned off and that the ventilator is disconnected
from AC power supply and backup battery.
„ Remove all the accessories connected to the ventilator.
„ Disconnect pipeline and cylinder gas supply connections.
„ Prepare the tools required for disassembly.
„ Wear antistatic gloves or hand rings when removing the boards.
„ Maneuver the ventilator to an appropriate location and then step down the caster brake
(cart configured) to fix the ventilator.

CAUTION
The internal parts may be contaminated during long-term use of the equipment. Wear
special gloves during disassembling and inspecting.

6-2
6.2 Disassemble the Assemblies
6.2.1 Remove the Ventilator Power Assembly
Take out the two screws as shown below. Hold the handle to pull out the ventilator power
assembly.

6.2.2 Remove the AC-DC Power Board and DC-DC Power

Board
1. After removing the ventilator power assembly. Remove the three screws on the power
assembly as shown below.

6-3
2. Remove the two screws fixing the AC-DC power board. Disconnect the connection line
to remove the AC-DC power board. Remove the two screws fixing the DC-DC power
board. Disconnect the connection line to remove the DC-DC power board.

Screw

DC-DC power board

AC-DC power board

Screw

6.2.3 Remove the Fan


1. Remove the four sunk screws fixing the power panel. Disconnect the connection line to
pull out the power box panel assembly.

2. Remove the four screws fixing the fan as shown below to remove the fan.

6-4
6.2.4 Remove the Main Control Board, Monitoring Board,

Extension Board, and Lithium Battery


1. Remove the air filter for the module rack. Remove the four screws fixing the rear cover
of module rack as shown below.

Air filter

2. Take out the PCB disassembling tool. Pull out the main control board, monitoring board,
extension board with the PCB disassembling tool. Take out the lithium battery.

VT50 monitoring board VT50 extension board


VT50 main control board

PCB disassembling tool Lithium battery

6-5
Install the PCB
disassembling tool
onto the board
holes to remove
the board.

6.2.5 Remove the O2 Sensor


1. Open the O2 sensor door.
2. Pull out the O2 sensor connection line to remove the O2 sensor.

O2 sensor door O2 sensor

6-6
6.2.6 Remove the Expiration Valve Assembly
Release the buckle to remove the expiration valve assembly.

Expiration valve Buckle


assembly

6.2.7 Remove the Flow Sensor Assembly


1. Do as the step described in 6.2.6Remove the Expiration Valve Assembly.
2. Pull out the flow sensor assembly from the expiration valve assembly.

Flow sensor
assembly

6-7
6.2.8 Remove the Expiration Valve Diaphragm Assembly
1. Do as the step described in 6.2.6Remove the Expiration Valve Assembly.
2. Remove the expiration valve cover to take out the expiration valve diaphragm assembly.

Expiration valve diaphragm assembly

Remove the expiration


valve cover

6.2.9 Remove VT50 Kernel Assembly


1. Do as the step described in 6.2.6Remove the Expiration Valve Assembly.
2. Remove the screws on the power cord fixed plate to remove the fixed plate.
3. Remove the power leadin connecting the power box.
4. Remove the screw for the display connection line connector to remove the display
connector.
5. Remove the four screws fixing the kernel assembly to pull out the kernel assembly.

Screw

Power cord fixed plate

Screw
Remove the connector for Remove the power leadin
the display connection line

6-8
6.2.10 Remove VT30 Kernel Assembly
1. Do as the step described in 6.2.6Remove the Expiration Valve Assembly.
2. Remove the screws on the power cord fixed plate to remove the fixed plate.
3. Remove the power leadin connecting the power box.
4. Remove the four screws fixing the kernel assembly to pull out the kernel assembly.

Screw

Screw
Power cord fixed plate

Remove the power leadin

5. Remove the screw for the display connection line connector to remove the display
connector. Pull out the kernel assembly.

Remove the connector for


the display connection line

6-9
6.2.11 Remove the Gas Supply Control Assembly
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Remove VT50 inspiratory interface board connection line which connects the
inspiration module.
3. Disconnect the hose connecting the gas supply control assembly.

VT50 inspiratory interface board connection line Disconnect the hose

4. Remove the five screws fixing the gas supply control assembly. Pull backward and then
lift the gas supply control assembly and safety valve gas reservoir assembly.

Screw

Screw

6-10
6.2.12 Remove the Expiration Valve Seat Assembly
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Disconnect the hose connecting the expiration valve seat assembly.
3. Remove the four screws fixing the expiration valve seat assembly and pull forward to
remove the expiration valve seat assembly.

Disconnect the hose

Screw

6-11
6.2.13 Remove the Filters
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Disconnect the hoses connected to the filters to remove the filters. There are three filters
in total.

6.2.14 Remove the Safety Valve Gas Reservoir Assembly


1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Remove the four screws fixing the safety valve gas reservoir assembly.
3. Disconnect the relevant cable and hose. Pull forward to remove the safety valve gas
reservoir assembly.

6-12
6.2.15 Remove the Inspiration Module Board
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Disconnect all the cables and hoses connecting the inspiration module board.
3. Remove the five screws fixing the inspiration module board to remove the board.

6.2.16 Remove the Flow Sensor


1. Do as the step described in 6.2.14Remove the Safety Valve Gas Reservoir Assembly.
2. Disconnect the connection line for flow sensor.
3. Pull out the flow sensor.

VT50 kernel
VT30 kernel

Air flow sensor O2 flow sensor Air flow sensor O2 flow sensor

6-13
6.2.17 Remove the Proportional Valve
1. Do as the step described in 6.2.16Remove the Flow Sensor.
2. Disconnect the cable connecting the proportional valve.
3. Remove the four screws fixing the proportional valve and remove the proportional
valve.

6.2.18 Remove the Pneumatic Assembly


1. Do as the step described in 6.2.16Remove the Flow Sensor.
2. Disconnect the cables and hoses connecting the pneumatic assembly.
3. Remove the four screws fixing the board fixed mount for the pneumatic assembly to
remove the fixed mount

6-14
4. Remove the five screws fixing the pneumatic assembly and remove the pneumatic
assembly.

6.2.19 Remove the 110 cmH2O Pressure Relief Valve

Assembly
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Remove the 110 cmH2O pressure relief valve assembly from the safety valve seat
assembly.

110 cmH2O pressure relief valve assembly

6-15
6.2.20 Remove the Safety Valve Assembly
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Remove the four screws fixing the safety valve.
3. Disconnect the connection lines.
4. Remove the silicone tube and remove the safety valve assembly.

Silicone tube

6.2.21 Remove the Three-way Valve and Connection Line


1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Remove the two screws fixing the three-way valve and connection line.
3. Disconnect the relevant cable and hose and remove the three-way valve and connection
line.

Three-way valve and connection line

6-16
6.2.22 Remove the 10 cmH2O Pressure Relief Valve
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Remove the two screws fixing the fixed plate for pressure relief valve. Remove the fixed
plate.

3. Take out the 10 cmH2O pressure relief valve.

Check valve diaphragm

Fixed plate for


10 cmH2O pressure relief valve
pressure relief valve

6-17
6.2.23 Remove the Electromagnet
1. Do as the step described in 6.2.20Remove the Safety Valve Assembly.
2. Remove the four screws for electromagnet and pull out the electromagnet with effort.

Electromagnet

6.2.24 Remove the Safety Valve Diaphragm Assembly


1. Do as the step described in 6.2.23Remove the Electromagnet.
2. Remove safety valve cover and remove the safety valve diaphragm assembly.

Safety valve cover Safety valve diaphragm

6-18
6.2.25 Remove the Safety Valve Seat Assembly
1. Do as the step described in 6.2.14Remove the Safety Valve Gas Reservoir Assembly.
2. Do as the step described in 6.2.20Remove the Safety Valve Assembly.
3. Disconnect the connecting hose.
4. Remove the four screws fixing the safety valve seat assembly and remove the safety
valve seat assembly.

6.2.26 Remove the Gas Reservoir Assembly


1. Do as the step described in 6.2.25Remove the Safety Valve Seat Assembly.
2. Remove the six screws fixing the sheet metal for safety valve assembly and remove the
gas reservoir assembly.

6-19
6.2.27 Remove the O2 Sensor Transitional Part
1. Do as the step described in 6.2.26Remove the Gas Reservoir Assembly.
2. Pry up the O2 sensor press plate for O2 sensor transitional part. Take out the O2 sensor
transitional par.

O2 sensor transitional part

O2 sensor
press plate

6.2.28 Remove VT50 Expiration Module Board PCBA


1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Disconnect the hoses and cables connecting the VT50 expiration module board PCBA.
3. Remove the four screws fixing the VT50 expiration module board PCBA. Take out the
VT50 expiration module board PCBA.

6-20
6.2.29 Remove VT50 Heating Plate Assembly
1. Remove the kernel assembly following 6.2.9 or 6.2.10.
2. Remove the four screws fixing the heating plate fixed plate. Take out the fixed plate.
3. Disconnect the relevant cable and remove the VT50 heating plate assembly.

Screw

VT50 heating plate assembly

6-21
6.2.30 Remove the Three-Way Valve Assembly
1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Disconnect the hoses and cables connecting the three-way vale assembly.
3. Remove the two screws fixing the three-way valve assembly and remove the three-way
valve assembly.

Three-way valve assembly

6.2.31 Remove the Expiratory Flow Sensor Seat Assembly


1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Disconnect the hoses and cables connecting the expiratory flow sensor seat assembly.
3. Remove the two screws. Remove the expiratory flow sensor seat assembly.

Expiratory flow
sensor seat assembly

6-22
6.2.32 Remove the Three-way Valve and Connection Line
1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Disconnect the hoses and cables connecting the three-way valve connection line.
3. Remove the two screws and remove the three-way vale and connection line.

Three-way vale
and connection
line

6.2.33 Remove VT50 Expiration Valve and Connection Line


1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Disconnect the hoses and cables connecting the expiration valve connection line.
3. Remove the two screws and remove the expiration valve and connection line.

Expiration valve and


connection line

6-23
6.2.34 Remove the Muffler
1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Remove the muffler with wrench.

6.2.35 Remove the PEEP Valve Seat Assembly


1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Disconnect the hoses and cables connecting the PEEP valve seat assembly.
3. Remove the six screws and remove the PEEP valve seat assembly.

PEEP valve seat assembly

6-24
6.2.36 Remove the Expiration Valve Locking Bar
1. Do as the step described in 6.2.12Remove the Expiration Valve Seat Assembly.
2. Remove the two screws and remove the expiration valve locking bar.

Expiration valve locking bar

6-25
6.2.37 Remove VT50 Display Front Housing Assembly
1. Loosen the two screws fixing the display cable connector from the main unit. Unplug
the display cable connector.
2. Open the wire-wound cover on the display rear housing. Unwind the twisting display
cable.
3. Remove the eight screws fixing the front and rear housings. Separate the display front
housing assembly from the bottom.

Unwind the twisting cable


Display cable connector

4. Remove the display cable connector from the display front housing assembly. Remove
the screw fixing the display cable and pull out the display front housing assembly (this
step is not performed if LCD is not to be replaced).

5. When re-assembling, wind the display cable counterclockwise as per the arrow shown
on the rear housing.

6-26
6.2.38 Remove VT30 Display Front Housing Assembly
1. Remove the four screws fixing the front and rear housings. Separate the display front
housing assembly from the bottom.

2. Remove the display cable connector from the display front housing assembly. Pull out
the display front housing assembly (this step is not performed if LCD is not to be
replaced).

AU display LG display

6-27
6.2.39 Remove the Key Main Board
1. Remove the display front housing assembly following 6.2.37 or 6.2.38.
2. Disconnect the cables connecting the key main board.
3. Remove the seven screws fixing the key main board and remove the key main board.

VT30 display front housing assembly

VT50 display front housing assembly

6-28
6.2.40 Remove the Speaker
1. Remove the display front housing assembly following 6.2.37 or 6.2.38.
2. Disconnect the cables connecting the speaker.
3. Remove the two screws fixing the speaker and remove the speaker.

VT30 display front housing assembly

VT50 display front housing assembly

6-29
Speaker cable leading-out position

VT50 display speaker cable leading-out mode VT30 display speaker cable leading-out mode
4. When assembling the VT50 display assembly, wind the speaker and its connection line
around the bolt which fixes the speaker counterclockwise for one circle and then insert
them into the key control board.
5. When assembling the VT30 display assembly, wind the speaker connection line around
the speaker counterclockwise for two circles and then insert it into the key control board.

6.2.41 Remove the Inverter


1. Remove the display front housing assembly following 6.2.37 or 6.2.38.
2. Disconnect the cables connecting the inverter.
3. Remove the two screws fixing the inverter and remove the inverter.

VT30 display front housing assembly

6-30
VT50 display front housing assembly

6.2.42 Remove the Alarm Lamp Board


1. Remove the display front housing assembly following 6.2.37 or 6.2.38.
2. Disconnect the cables connecting the alarm lamp board.
3. Remove the two screws fixing the alarm lamp board and remove the alarm lamp board.

VT30 display front housing assembly

6-31
VT50 display front housing assembly

6.2.43 Remove the Display Bracket Assembly


1. Remove the display front housing assembly following 6.2.37 or 6.2.38.
2. Disconnect the encoder connection line, power switch connection line, and connection
lines for left and right key boards.
3. Remove the five screws fixing the display bracket assembly and remove the display
bracket assembly.

VT30 display front housing assembly

6-32
VT50 display front housing assembly

6.2.44 Remove VT50 Key Scanning Board PCBA


1. Do as the step described in 6.2.43Remove the Display Bracket Assembly.
2. Remove the eight screws fixing the key scanning boards (four screws for each board)
and remove the left and right VT50 key scanning board PCBAs.

VT50 key scanning


board (right) PCBA

VT50 key scanning


board (left) PCBA

VT30 display front housing assembly

6-33
VT50 key scanning
board (right) PCBA

VT50 key scanning


board (left) PCBA

VT50 display front housing assembly

6.2.45 Remove VT50 Power Switch Board PCBA


1. Do as the step described in 6.2.43Remove the Display Bracket Assembly.
2. Remove the two screws fixing the power switch board and remove the VT50 power
switch board PCBA.

6-34
6.2.46 Remove the Copper Axis Encoder Board
1. Do as the step described in 6.2.43Remove the Display Bracket Assembly.
2. Remove the two screws fixing the encoder mounting plate. Remove the copper axis
encoder board and encoder mounting plate.

6.2.47 Remove the Touchscreen


1. Do as the step described in 6.2.44Remove VT50 Key Scanning Board PCBA.
2. Remove VT50 key scanning board (left) PCBA and remove the touchscreen.

Touchscreen

6-35
6.2.48 Remove the Display
1. Do as the step described in 6.2.43Remove the Display Bracket Assembly.
2. Remove the four screws fixing the display.
3. Disconnect the relevant cable and remove the display.

12.1" display

10.4" display (AU)

6-36
10.4" display (LG)

6.2.49 Remove the Main Unit Handle


Remove the four screws fixing the main unit handle. Remove the handle and handle
connection post.

VT50 enclosure VT30 enclosure

6-37
6.2.50 Remove the Filter Water Trap at Gas Supply Inlet
Remove the filter water trap from the main unit. Pay attention to the sealing ring on the water
trap. When re-assembling, install the water trap, which is same for VT50 and VT30.

Filter water trap

6-38
6.2.51 Remove the Auxiliary Output Assembly
Remove the six screws fixing the auxiliary output assembly from the cart. Remove the
auxiliary output assembly.

Auxiliary output assembly

6-39
6.2.52 Replace the Fuse
Loosen the fuse cover with flathead screwdriver (the fuse cover will pop up automatically).
Remove the fuse after the fuse cover pops up. After replacing with a new fuse, tighten the
cover onto the fuse holder.
In case of fuse for power socket, pry up the fuse cover with flathead screwdriver and press
the fuse cover in after replacing the fuse.

Pry up fuse cover

Fuse for power socket

6.2.53 Remove the Humidifier Bracket Assembly


1. Pry up the two screw plugs from the cart column.
2. Remove the two screws fixing the humidifier bracket assembly.
3. Remove the humidifier bracket assembly.

6-40
6.2.54 Remove the Casters
1. Lay down the cart onto the ground.
2. Remove the caster screw bolts with wrench.
3. Remove the caster

6.2.55 Remove the Cart Base, Upright Post, and Panel


1. Lay down the cart onto the ground. Note to keep the cart in good appearance.
2. Remove the 12 screws fixing the cart upright post.
3. Separate the cart base, upright post, and panel assembly.

When assembling the cart, put cart packaging foam to the upright post assembly to assemble
the base, panel, and upright post. Fix the cart with 12 screws.

Panel assembly Upright post assembly Base assembly

6-41
FOR YOUR NOTES

6-42
7 Electrical and Pneumatic Connections
7.1 Pneumatic Connections
7.1.1 Pneumatic Connection Diagram

7-1
7.1.2 Tubing
Qty. for
Affiliated Length
No. Name Diameter a single P/N
assembly (mm )
machine
Silicone
tube
Silicone
tube
Silicone Expiration valve
tube seat assembly
Silicone 80±5
1 7
tube
5.6×2.4 A21-000007---
Silicone
tube
Silicone Gas supply control
tube assembly
Silicone Safety valve
tube reservoir assembly
Silicone Expiration valve
2 1 130±5
tube seat assembly
PU tube Expiration valve
3 1 80±5
seat assembly
4×2.5 M6G-020046---
PU tube Gas supply control
4 1 240±5
assembly
PU tube Expiration valve
seat assembly
5 2 80±5
PU tube Expiration valve
M6G-020026---
6×4 seat assembly
PU tube
Gas supply control
6 PU tube 3 95±5
assembly
PU tube
Silicone Expiration valve
7 5.6×2.4 1 30±3 A21-000007---
tube seat assembly
Silicone Expiration valve
8 5.6×2.4 1 180±5 A21-000007---
tube seat assembly
Expiration valve
seat assembly
Transitional Expiration valve
9 4×2.5 3 10±2 M6G-020046---
tube seat assembly
Gas supply control
assembly

7-2
Qty. for
Affiliated Length
No. Name Diameter a single P/N
assembly (mm )
machine
Expiration valve
seat assembly
Silicone Expiration valve
10 5.6×2.4 3 35±3 A21-000007---
tube seat assembly
Gas supply control
assembly

7.2 Electrical Connections


7.2.1 Electrical Connection A (main unit)
Electrical connection diagram

7-3
Notes:
„ Hollow arrows indicate connections through board-to-board connectors while solid
arrows indicate connections through cables.
„ “Bxx” represents self-made boards and “Sxx” purchased materials. In Bxx/Bxx, the first
Bxx stands for E3/B3 and the second Bxx for E5/B5. In Sxx/Sxx, the first Sxx stands for
E3/B3 and the second Sxx for E5/B5.
„ “#xx” represents cable.
„ For E3/B3 ventilator, B3 is connected to B11 and S3 directly through #6, as shown by
the broken lines in the above diagram. For E5/B5 ventilator, B3 is connected to B11 and
S4 through #5 and #7 after they are interconnected, as shown by the real lines in the
above diagram.
„ For E3/B3 ventilator, S5 is connected to S3 through #8. For E5/B5 ventilator, S6 is
connected to S4 directly through the accompanying cable.
„ For E3/B3 ventilator, B11 is connnected to B8 and B12 through #12. For E5/B5
ventilator, B11 is connected to B8 through #13 and to B12 through #16.

Wiring

S/N Description P/N


#1 VT50 AC-DC board AC input line 009-000639-00
#2 VT50 AC-DC board DC input line 009-000635-00
#3 Fan connection line /
#4 Connection line for VT50 inspiratory connector board 009-000614-00
#5 VT50 main unit internal UI connection line 009-000627-00
#6 Vt50 display cable 10.4" AU screen 009-000625-00
#7 Vt50 display cable 12.1" AU screen 009-000626-00
#8 Connection line for TFT display backlight board 8000-21-10239
#9 Input line for VT50 10.4" display inverter 009-000633-00
#10 Input line for VT50 12.1" display inverter 009-000634-00
#11 Connection line for VT50 encoder board 009-000631-00
#12 Connection line for VT30 key board 009-001105-00
#13 Connection line for VT50 key board (right) 009-000629-00
#14 Speaker connection line /
#15 Connection line for VT50 alarm lamp board 009-000632-00
#16 Connection line for VT50 key board (left) 009-000628-00
Touchscreen (10.4") connection line /
#17
Touchscreen (12.1") connection line /
#18 Connection line for VT50 power switch board 009-000630-00
B1 VT50 AC-DC power board PCBA 051-000152-00
B2 VT50 DC-DC power board PCBA 051-000153-00

7-4
S/N Description P/N
B3 VT50 motherboard PCBA 051-000163-00
B4 VT30 monitoring board PCBA 051-000632-00
B5 VT50 monitoring board PCBA 051-000160-00
B6 VT50 extension board PCBA 051-000311-00
B7 VT50 main control board PCBA 051-000139-00
B8 VT50 key scanning board (right) PCBA 051-000180-00
B9 Copper axis encoder board 0010-30-43089
B10 VT50 alarm lamp board PCBA 051-000182-00
B11 VT50 key control board PCBA 051-000178-00
B12 VT50 key scanning board (left) PCBA 051-000179-00
B13 VT50 power switch board PCBA 051-000181-00
S1 Fan (U60T12MGA7-57) 024-000102-00
S2 Lithium battery 022-000008-00
S3 TFT LCD (10.4") 0010-10-12357
S4 TFT LCD (12.1") 0010-10-42633
S5 Inverter (used together with 10.4" screen) 0000-10-11020
S6 Inverter (used together with 12.1" screen) 022-000001-00
S7 Speaker 9200-21-10633
S8 Touchscreen (10.4") 0000-10-11086
S9 Touchscreen (12.1") 0000-10-10799

Notes:
„ Fan “S1” is purchased material. The incoming material already has connection line
“#3”.
„ Fan “S7” is purchased material. The incoming material already has connection line
“#14”.
„ Touchscreen “S8/S9” is purchased material. The incoming material already has
connection line “#17”.
„ The BOM of “B10” already contains “#15”.

7.2.2 Electrical Connection B (auxiliary output assembly)


Electrical connection diagram

7-5
Notes:
„ Solid arrows indicate connections through cables.
„ “Sxx” represents purchased material.
„ “#xx” represents cable.
„ The connection line between “S11” and “S12” is related to the power supply standards
for China, Europe, Britain etc. “S12” already contains the cable under some standards.
Therefore, the cable number is not given in the above diagram.
Wiring

S/N Description P/N


#19 VT50 auxiliary output cable 009-000647-00
#20 VT50 main unit power cable 009-000624-00
S10 AC power put line (including Chinese, European, and British standards) /
S11 Fuse (related to the power supply standards for China, Europe, Britain etc.) /
Auxiliary electrical outlet (including Chinese, European, and British
S12 /
standards)

7.2.3 Electrical Connection C (Inspiratory connector assembly)


Electrical connection diagram

7-6
Notes:
„ Solid arrows indicate connections through cables.
„ “Bxx” represents self-made boards and “Sxx” purchased materials.
„ “#xx” represents cable.

Wiring

S/N Description P/N


#21 Connection line for VT50 gas supply pressure switch 009-000615-00
Connection line for VT50 inspiration valve 009-000616-00
#22
Proportional valve connection line 009-001502-00
#23 Connection line for VT50 safety valve 009-000617-00
#24 Connection line for VT50 three-way valve 009-000618-00
#25 Connection line for VT50 nebulization valve 009-000619-00
#26 Connection line for VT50 inspiratory flow sensor 009-000620-00
#27 Connection line for VT50 MOX-3 O2 cell 009-002591-00
B14 VT50 inspiration module board PCBA 051-000161-00
S13 O2 supply pressure switch /
S14 Air supply pressure switch /
S15 O2 inspiration valve /
S16 Air inspiration valve /
S17 Safety valve /
S18 Three-way valve /
S19 Nebulization valve (two-way valve) /
S20 Three-way valve for Air and O2 switchover /
S21 O2 inspiratory flow sensor /
S22 Air inspiratory flow sensor /
S23 O2 cell MOX-3 040-001275-00

Notes:
For E3/B3 ventilator, “#22” is “009-000616-00”. For E5/B5, “#22” is “009-001502-00”.

7-7
7.2.4 Electrical Connection D (Expiratory connector assembly)
Electrical connection diagram

Notes:
„ Hollow arrows indicate connections through board-to-board connectors while solid
arrows indicate connections through cables.
„ “Bxx” represents self-made boards and “Sxx” purchased or outsourcing materials.
„ “#xx” represents cable.

Wiring

S/N Description P/N


#28 Connection line for VT50 expiration valve 009-000622-00
#29 Heating plate connection line /
B15 VT50 expiration module board PCBA 051-000162-00
S24 Expiration valve (PEEP proportional valve) /
S25 VT50 heating plate assembly 024-000087-00
S26 Three-way valve /

Notes:
Heating plate “S25” is purchased material. The incoming material already has connection line
“#29”.

7-8
8 Parts
8.1 E3 Ventilator Main Unit Assembly
8.1.1 Exploded View

8.1.2 Parts List


Note: The P/N of this assembly is 115-003793-00.
S/N P/N Description Qty
1 M04-004015--- Cross recessed pan head screw with washer M3X8 12
2 115-003762-00 E3 display front housing assembly 1
3 115-003797-00 E3 display rear housing assembly 1
4 115-004524-00 Expiration Valve Assembly (E3/E5) 1
5 115-003798-00 E3 main unit enclosure assembly 1
6 115-003794-00 E3 ventilator kernel assembly 1

8-1
8.2 E5 Ventilator Main Unit Assembly
8.2.1 Exploded View

8.2.2 Parts List


Note: The P/N of this assembly is 115-003799-00.
S/N P/N Description Qty
1 115-003802-00 Main unit enclosure assembly (VT50) 1
2 115-003800-00 Ventilator kernel assembly (VT50) 1
3 115-004524-00 Expiration Valve Assembly (E3/E5) 1
4 M04-004015--- Cross recessed pan head screw with washer M3X8 4

8-2
8.3 E3 Ventilator Kernel Assembly
8.3.1 Exploded View

8.3.2 Parts List


Note: The P/N of this assembly is 115-003794-00.
S/N P/N Description Qty
1 115-003795-00 E3 ventilator rack Assembly 1
2 115-003792-00 Inspiration module assembly 1
3 115-003791-00 Expiration module 1
4 115-003787-00 Ventilator power Assembly 1
5 M04-004015--- Cross recessed pan head screw with washer M3X8 11
6 009-000614-00 Connection line for VT50 inspiratory connector board 1

8-3
8.4 E5 Ventilator Kernel Assembly
8.4.1 Exploded View

8.4.2 Parts List


Note: The P/N of this assembly is 115-003800-00.
S/N P/N Description Qty
1 115-003801-00 E5 ventilator rack Assembly 1
2 115-003791-00 Expiration module 1
3 009-000614-00 Connection line for VT50 inspiratory connector board 1
4 115-003792-00 Inspiration module assembly 1
5 M04-004015--- Cross recessed pan head screw with washer M3X8 11
6 115-003787-00 Ventilator power Assembly 1

8-4
8.5 E3 Ventilator Rack Assembly
8.5.1 Exploded View

8.5.2 Parts List


Note: The P/N of this assembly is 115-003795-00.
S/N P/N Description Qty
1 042-001083-00 E3 main unit rack 1
2 099-000078-00 PCB guide rail RBE-127 primary color nylon 66 3
3 051-000163-00 Motherboard 1
4 051-000160-00 Monitoring board 1
5 051-000311-00 Extension board 1
6 051-000139-00 Main control board 1
7 M05-010002-06 Lithium battery 11.1V4500mAh 2
8 034-000088-00 PCB disassembling tool 1
9 047-004728-00 Cushion for PCB disassembling tool 1
10 042-001073-00 Rear cover for module rack 1
11 047-001349-00 Air filter for module rack 1
12 024-000062-00 Conductive cushion for module rack rear cover 1
13 M04-004015--- Cross recessed pan head screw with washer M3X8 10
14 047-003426-00 Sealing cushion for ventilator motherboard 1

8-5
8.6 E5 Ventilator Rack Assembly
8.6.1 Exploded View

8.6.2 Parts List


Note: The P/N of this assembly is 115-003801-00.
S/N P/N Description Qty
1 042-001098-00 E5 main unit rack 1
2 099-000078-00 PCB guide rail RBE-127 primary color nylon 66 3
3 051-000163-00 Motherboard 1
4 051-000160-00 Monitoring board 1
5 051-000311-00 Extension board 1
6 051-000139-00 Main control board 1
7 M05-010002-06 Lithium battery 11.1V4500mAh 2
8 034-000088-00 PCB disassembling tool 1
9 047-004728-00 Cushion for PCB disassembling tool 1
10 042-001073-00 Rear cover for module rack 1
11 047-001349-00 Air filter for module rack 1
12 024-000062-00 Conductive cushion for module rack rear cover 1
13 M04-004015--- Cross recessed pan head screw with washer M3X8 10
14 047-003426-00 Sealing cushion for ventilator motherboard 1
15 009-000627-00 VT50 main unit internal UI connection line 1

8-6
8.7 Ventilator Power Assembly
8.7.1 Exploded View

8.7.2 Parts List


Note: The P/N of this assembly is 115-003787-00.
S/N P/N Description Qty
1 042-001459-00 Power box main body 1
2 047-002226-00 AC-DC insulating trip 1
3 051-000152-00 AC-DC power board 1
4 M04-004015--- Cross recessed pan head screw with washer M3X8 2
5 051-000153-00 DC-DC power board 1
6 041-001359-00 M3 screw 3
7 115-003788-00 Power panel assembly 1
8 M04-005005--- Cross recessed sunk screw M3x6 7
9 042-001075-00 Power box cover 1
10 047-004038-00 Insulating trip for power box cover 1

8-7
8.8 E3 Display Front Housing Assembly
8.8.1 Exploded View

8-8
8.8.2 Parts List
Note: The P/N of this assembly is 115-003762-00, which is compatible with two types of
LCD display.
S/N P/N Description Qty
1 043-000509-00 Front housing (VT30) 1
2 9211-20-87295 Encoder mounting plate 1
3 0010-30-43089 Copper axis encoder board 1
4 043-000504-00 Alarm lamp 1
5 047-001195-00 Up-down waterproof strip (VT30) 2
6 047-001196-00 Left-right waterproof strip (VT30) 2
Groovy touchscreen electric resistance 10.4" five-wire
7 0000-10-11086 1
antiglare
8 051-000180-00 VT50 key scanning board 2 1
9 051-000179-00 VT50 key scanning board 1 1
10 6800-20-50201 Power key 1
11 051-000181-00 VT50 system switch board 1
12 9211-20-87299 Knob 1
13 115-003763-00 E3 display assembly 1
14 043-000916-00 Key linkage plate 12
15 047-001205-00 Left key label (VT30) 1
16 047-001206-00 Right key label (VT30) 1
17 M04-003105--- Tapping screw PT3X8 10
18 M04-004015--- Cross recessed pan head screw with washer M3X8 8

8-9
8.8.3 E3 Display Assembly (configured with primary display)
8.8.3.1 Exploded View

8-10
8.8.3.2 Parts List
Note: The P/N of this assembly is 115-003763-00.
S/N P/N Description Qty
1 042-001025-00 E3 display bracket 1
2 047-004734-00 Internal shading plate for VT50 alarm lamp 1
3 0010-10-12357 AU LCD display TFT10.4" 1
4 M04-000805--- Cross recessed pan head screw M2x8 4
5 047-001202-00 Stop plate (VT30) 1
6 047-001197-00 Left-right touchscreen press strip (VT30) 2
7 047-001198-00 Up-down touchscreen press strip (VT30) 2
8 047-004733-00 External shading plate for VT50 alarm lamp 1
9 043-000505-00 Light block 1
10 051-000182-00 VT50 Alarm lamp board 1
11 0000-10-11020 Inverter DC/AC12VDC500Vrms6mA 1
12 7000-20-24417 Backlight board insulating trip 1
13 M04-051137--- Cross recessed pan head screw M2x4 2
14 051-000178-00 VT50 key main board 1
15 047-001200-00 Speaker cushion 2 1
16 042-001026-00 Speaker press plate 1
17 9200-21-10633 2.25" speaker and connection line 1
18 047-001199-00 Speaker cushion 1 1
19 M04-004015--- Cross recessed pan head screw with washer M3X8 8

8-11
8.8.4 E3 Display Assembly (configured with secondary

display)
8.8.4.1 Exploded View

8-12
8.8.4.2 Parts List
Note: The P/N of this assembly is 115-003763-00.
S/N P/N Description Qty
1 042-001025-00 E3 display bracket 1
2 047-004734-00 Internal shading plate for VT50 alarm lamp 1
3 0010-10-11021 LG LCD display TFT 10.4" 1
4 042-001240-00 10.4" LG display support piece 2 1
5 047-001202-00 Stop plate (VT30) 1
6 047-001197-00 Left-right touchscreen press strip (VT30) 2
7 047-001198-00 Up-down touchscreen press strip (VT30) 2
8 047-004733-00 External shading plate for VT50 alarm lamp 1
9 043-000505-00 Light block 1
10 051-000182-00 VT50 Alarm lamp board 1
11 0000-10-11020 Inverter DC/AC12VDC500Vrms6mA 1
12 7000-20-24417 Backlight board insulating trip 1
13 M04-051137--- Cross recessed pan head screw M2x4 6
14 051-000178-00 VT50 key main board 1
15 047-001200-00 Speaker cushion 2 1
16 042-001026-00 Speaker press plate 1
17 9200-21-10633 2.25" speaker and connection line 1
18 047-001199-00 Speaker cushion 1 1
19 M04-004015--- Cross recessed pan head screw with washer M3X8 12
20 042-001239-00 10.4" LG display support piece 1 1

8-13
8.9 E5 Display Assembly
8.9.1 Exploded View

8.9.2 Parts List


Note: The P/N of this assembly is 115-003757-00.
S/N P/N Description Qty
1 115-003758-00 Display front housing assembly (VT50) 1
2 115-003759-00 Display rear housing assembly (VT50) 1
3 M04-004015--- Cross recessed pan head screw with washer M3X8 8

8-14
8.10 E5 Display Front Housing Assembly
8.10.1 Exploded View

8.10.2 Parts List


Note: The P/N of this assembly is 115-003758-00, which is compatible with two types of
LCD display.
S/N P/N Description Qty
1 043-000503-00 Front housing (VT50) 1
2 043-000504-00 Alarm lamp 1
3 043-000916-00 Key linkage plate 12
4 047-001204-00 Right key label (VT50) 1
5 9211-20-87299 Knob 1
6 9211-20-87295 Encoder mounting plate 1
7 0010-30-43089 Copper axis encoder board 1
8 047-001203-00 Left key label (VT50) 1
9 047-001192-00 Up-down waterproof strip (VT50) 2

8-15
S/N P/N Description Qty
10 6800-20-50201 Power key 1
11 047-001191-00 Left-right waterproof strip (VT50) 2
12 051-000181-00 VT50 system switch board 1
13 051-000179-00 VT50 key scanning board 1 1
14 M04-003105--- Tapping screw PT3X8 10
15 M04-004015--- Cross recessed pan head screw with washer M3X8 7
16 115-003760-00 Display assembly (VT50) 1
17 051-000180-00 VT50 key scanning board 2 1
18 0000-10-10799 Groovy touchscreen electric resistance 12.1" five-wire 1

8.10.3 E5 Display Assembly (configured with primary display)


8.10.3.1 Exploded View

8-16
8.10.3.2 Parts List
Note: The P/N of this assembly is 115-003760-00.
S/N P/N Description Qty
1 042-001024-00 Display bracket (VT50) 1
2 047-004734-00 Internal shading plate for VT50 alarm lamp 1
3 0010-10-42632 LCD display TFT12.1"AU 1
4 047-001201-00 Stop plate (VT50) 1
5 6802-20-66739 Touchscreen press strip 4 2
6 6802-20-66738 Touchscreen press strip 3 2
7 M04-004015--- Cross recessed pan head screw with washer M3X8 14
8 022-000001-00 Inverter 1
9 9211-20-87387 TPI Backlight board insulating trip 1
10 043-000505-00 Light block 1
11 047-004733-00 External shading plate for VT50 alarm lamp 1
12 047-001200-00 Speaker cushion 2 1
13 051-000182-00 VT50 Alarm lamp board 1
14 9200-21-10633 2.25" speaker and connection line 1
15 042-001026-00 Speaker press plate 1
16 047-001199-00 Speaker cushion 1 1
17 051-000178-00 VT50 key main board 1

8-17
8.10.4 E5 Display Assembly (configured with secondary

display)
8.10.4.1 Exploded View

8.10.4.2 Parts List


Note: The P/N of this assembly is 115-003763-00.
S/N P/N Description Qty
1 042-001024-00 Display bracket (VT50) 1
2 047-004734-00 Internal shading plate for VT50 alarm lamp 1
3 0000-10-11092 LG LB121S03 1
4 047-001201-00 Stop plate (VT50) 1
5 6802-20-66739 Touchscreen press strip 4 2
6 6802-20-66738 Touchscreen press strip 3 2
7 M04-004015--- Cross recessed pan head screw with washer M3X8 14
8 022-000001-00 Inverter 1
9 9211-20-87387 TPI Backlight board insulating trip 1
10 043-000505-00 Light block 1
11 047-004733-00 External shading plate for VT50 alarm lamp 1
12 047-001200-00 Speaker cushion 2 1
13 051-000182-00 VT50 Alarm lamp board 1

8-18
S/N P/N Description Qty
14 9200-21-10633 2.25" speaker and connection line 1
15 042-001026-00 Speaker press plate 1
16 047-001199-00 Speaker cushion 1 1
17 051-000178-00 VT50 key main board 1

8.11 Gas Supply Control Assembly (VT30/DISS)


8.11.1 Exploded View

8-19
8.11.2 Parts List
Note: The P/N of this assembly is 115-007477-00.
S/N P/N Description Qty
1 042-001569-00 Inspiration module fixing bracket 1
2 041-001536-00 Nebulizer connector 1
3 024-000101-00 SENSOR Flow Oxygen 300slpm 5VDC 1
4 024-000100-00 SENSOR Flow Air 300slpm 5VDC 1
5 041-003284-00 Nebulization pneumatic resistor 2
Cross recessed small pan head screw with washer GB9074.5-88
6 M04-004015--- 9
M3X8 zinc plated, yellow
7 051-000161-00 VT50 inspiration module board PCBA 1
8 042-001069-00 Inspiratory board seat 1
Cross recessed small pan head screw assembly GB/T9074.8
9 M04-051139--- 5
M4X12, zinc plated, yellow
10 115-007298-00 Ventilator pneumatic block assembly (VT30/DISS) 1
11 115-008652-00 Filter screen assembly at inspiratory port 2
12 082-000566-00 O-ring 21.2X1.8 silicone A50 2

8-20
8.12 Gas Supply Control Assembly (VT30/NIST)
8.12.1 Exploded View

8-21
8.12.2 Parts List
Note: The P/N of this assembly is 115-007478-00.
S/N P/N Description Qty
1 042-001569-00 Inspiration module fixing bracket 1
2 041-001536-00 Nebulizer connector 1
3 024-000101-00 SENSOR Flow Oxygen 300slpm 5VDC 1
4 024-000100-00 SENSOR Flow Air 300slpm 5VDC 1
5 041-003284-00 Nebulization pneumatic resistor 2
Cross recessed small pan head screw with washer GB9074.5-88
6 M04-004015--- 9
M3X8 zinc plated, yellow
7 051-000161-00 VT50 inspiration module board PCBA 1
8 042-001069-00 Inspiratory board seat 1
Cross recessed small pan head screw assembly GB/T9074.8
9 M04-051139--- 5
M4X12, zinc plated, yellow
10 115-007296-00 Ventilator pneumatic block assembly (VT30/NIST) 1
11 115-008652-00 Filter screen assembly at inspiratory port 2
12 082-000566-00 O-ring 21.2X1.8 silicone A50 2

8-22
8.13 Gas Supply Control Assembly (VT50/DISS)
8.13.1 Exploded View

8-23
8.13.2 Parts List
Note: The P/N of this assembly is 115-007475-00.
S/N P/N Description Qty
1 042-001569-00 Inspiration module fixing bracket 1
2 041-001536-00 Nebulizer connector 1
3 024-000101-00 SENSOR Flow Oxygen 300slpm 5VDC 1
4 024-000100-00 SENSOR Flow Air 300slpm 5VDC 1
5 041-003284-00 Nebulization pneumatic resistor 2
6 115-006564-00 Flow control assembly (VT50) 1
7 082-000739-00 O-ring 6.5X1.5 fluorine rubber A75 black 2
Cross recessed small pan head screw with washer
8 M04-004015--- 9
GB9074.5-88 M3X8 zinc plated, yellow
9 051-000161-00 VT50 inspiration module board PCBA 1
10 042-001069-00 Inspiratory board seat 1
Cross recessed small pan head screw assembly GB/T9074.8
11 M04-051139--- 5
M4X12, zinc plated, yellow
12 115-007299-00 Ventilator pneumatic block assembly (VT50/DISS) 1
Single coil spring lock washer, normal type, GB/T93-1987 4,
13 M04-021005--- 4
zinc plated, yellow
Hexagon socket cap head screw GB/T70.1-2000 M4X12 zinc
14 M04-051073--- 4
plated, yellow
15 115-008652-00 Filter screen assembly at inspiratory port 2
16 082-000566-00 O-ring 21.2X1.8 silicone A50 2

8-24
8.14 Gas Supply Control Assembly (VT50/NIST)
8.14.1 Exploded View

8-25
8.14.2 Parts List
Note: The P/N of this assembly is 115-007476-00.
S/N P/N Description Qty
1 042-001569-00 Inspiration module fixing bracket 1
2 041-001536-00 Nebulizer connector 1
3 024-000101-00 SENSOR Flow Oxygen 300slpm 5VDC 1
4 024-000100-00 SENSOR Flow Air 300slpm 5VDC 1
5 041-003284-00 Nebulization pneumatic resistor 2
6 115-006564-00 Flow control assembly (VT50) 1
7 082-000739-00 O-ring 6.5X1.5 fluorine rubber A75 black 2
Cross recessed small pan head screw with washer
8 M04-004015--- 9
GB9074.5-88 M3X8 zinc plated, yellow
9 051-000161-00 VT50 inspiration module board PCBA 1
10 042-001069-00 Inspiratory board seat 1
Cross recessed small pan head screw assembly GB/T9074.8
11 M04-051139--- 5
M4X12, zinc plated, yellow
12 115-007297-00 Ventilator pneumatic block assembly (VT50/NIST) 1
Single coil spring lock washer, normal type, GB/T93-1987 4,
13 M04-021005--- 4
zinc plated, yellow
Hexagon socket cap head screw GB/T70.1-2000 M4X12 zinc
14 M04-051073--- 4
plated, yellow
15 115-008652-00 Filter screen assembly at inspiratory port 2
16 082-000566-00 O-ring 21.2X1.8 silicone A50 2

8-26
8.15 Flow Control Assembly (VT50)
8.15.1 Exploded View

8.15.2 Parts List


Note: The P/N of this assembly is 115-006564-00.
S/N P/N Description Qty
Single coil spring lock washer, normal type, GB/T93-1987 4,
1 M04-021005--- 4
zinc plated, yellow
Hexagon socket cap head screw GB/T70.1-2000 M4X12 zinc
2 M04-051073--- 4
plated, yellow
3 082-000574-00 Proportional valve 1350-5102 2
4 082-000739-00 O-ring 6.5X1.5 fluorine rubber A75 black 4
5 M6Q-120036--- Plug, hexagon, 0919-00-10 2
6 M04-021063--- G1/8 nylon washer 0602 23 1020 2
7 041-002975-00 E5 inspiration valve seat 1

8-27
8.16 Safety Valve Gas Reservoir Assembly
8.16.1 Exploded View

8.16.2 Parts List


Note: The P/N of this assembly is 115-003883-00.
S/N P/N Description Qty
1 115-004729-00 Gas reservoir assembly 1
2 115-004728-00 Safety valve assembly 1
Cross recessed small pan head screw assembly GB/T9074.8
3 M04-051139--- 4
M4X12, zinc plated, yellow
4 115-004727-00 Safety valve seat assembly 1
Cross recessed sunk screw GB/T819.1-2000 M3X8 zinc
5 M04-000405--- 4
plated, yellow

8-28
8.17 Gas Reservoir Assembly
8.17.1 Exploded View

8.17.2 Parts List


Note: The P/N of this assembly is 115-004729-00.
S/N P/N Description Qty
1 040-001275-00 O2 sensor 1
2 041-002966-00 O2 sensor transitional part 1
3 M6M-010015--- O-ring 17.17X1.78 silicone A70 black 1
4 043-000555-00 Safety valve gas reservoir 1
5 042-003013-00 O2 sensor press plate 1
6 049-000082-00 Sealing cushion for safety valve gas reservoir 1
7 042-003253-00 Safety valve assembly sheet metal 1
Cross recessed small pan head screw with washer
8 M04-004015--- 6
GB9074.5-88 M3X8 zinc plated, yellow

8-29
8.18 Safety Valve Assembly
8.18.1 Exploded View

8.18.2 Parts List


Note: The P/N of this assembly is 115-004728-00.
S/N P/N Description Qty
1 043-000554-00 Safety valve shell 1
2 M6M-010064--- O-ring 20X2 fluorine rubber A50 1
3 115-004653-00 Safety valve cover assembly 1
4 042-003014-00 Safety valve support plate 1
5 024-000119-00 Electromagnet 12V 48ohm range 6mm 1
Cross recessed small pan head screw with washer
6 M04-004015--- 6
GB9074.5-88 M3X8 zinc plated, yellow
7 033-000135-00 C-shape clamping ring 1
8 049-000081-00 Check valve diaphragm 1

8-30
S/N P/N Description Qty
9 042-001207-00 Pressure relief valve fixed plate 1
10 049-000175-00 Sealing silicone part for safety valve 1
11 115-001374-00 10cmH2O pressure relief valve 1

8.19 Safety Valve Seat Assembly


8.19.1 Exploded View

8.19.2 Parts List


Note: The P/N of this assembly is 115-004727-00.
S/N P/N Description Qty
1 041-001795-00 Safety valve seat 1
2 082-000533-00 Muffler G3/8,06700017 1
3 082-000566-00 O-ring 21.2X1.8 silicone A50 2
4 M04-021063--- G1/8 nylon washer 0602 23 1020 1
5 M6M-010020--- O-ring 12.42X1.78 EPT A70 black 1
6 M6Q-120036--- Plug, hexagon, 0919-00-10 1
Cross recessed small pan head screw with washer
7 M04-004015--- 2
GB9074.5-88 M3X8 zinc plated, yellow
8 041-002967-00 Plug for pressure relief valve 1
9 115-008960-00 11kPa pressure relief valve 2

8-31
S/N P/N Description Qty
Stainless steel hexagon socket cap head screw GB/T70.1-2000
10 M04-051094--- 2
M3X16 passivation
11 082-000304-00 Valve, three-way valve, 12VDC, Air, normally ON 1

8.20 Expiration Module (E3/E5)


8.20.1 Exploded View

8.20.2 Parts List


Note: The P/N of this assembly is 115-007524-00.
S/N P/N Description Qty
1 115-004524-00 Expiration valve assembly (E3/E5) 1
2 115-003791-00 Expiration valve seat assembly 1

8-32
8.21 Expiration Valve Assembly (E3/E5)
8.21.1 Exploded View

8.21.2 Parts List


Note: The P/N of this assembly is 115-004524-00.
S/N P/N Description Qty
1 043-000551-00 Water trap 1
2 115-009283-00 Check valve assembly 1
3 M6M-010032--- O-ring 18X2.5 silicone red A50 1
4 043-000552-00 Expiration valve elbow pipe 1
5 M6M-010058--- O-ring 16X2 fluorine rubber A50 1
6 043-000532-00 Expiration module door 1
7 115-005288-00 Expiration valve flow sensor assembly 1
8 049-000081-00 Check valve diaphragm 1

8-33
S/N P/N Description Qty
9 043-000550-00 Expiration valve 1
10 049-000083-00 Expiration valve upper diaphragm 1
11 041-001415-00 Expiration valve diaphragm support part 1
12 049-000066-00 Expiration valve lower diaphragm 1
13 082-000565-00 O-ring 31.47X1.78 silicone A50 red 1
14 043-000553-00 Expiration valve cover 1

8.22 Expiration Valve Flow Sensor Assembly


8.22.1 Exploded View

8.22.2 Parts List


Note: The P/N of this assembly is 115-005288-00.
S/N P/N Description Qty
1 043-000733-00 Front end of expiration valve flow sensor 1
2 043-000776-00 Flow sensor bent pipe 1
3 0601-20-69702 Flow sensor diaphragm 1
4 043-000734-00 Rear end of expiration valve flow sensor 1
5 043-000985-00 Flow sensor filter 1
6 M6M-010016--- O-ring 23.60X2.65 silicone A70 red 3

8-34
8.23 Expiration Valve Seat Assembly
8.23.1 Exploded View

8-35
8.23.2 Parts List
Note: The P/N of this assembly is 115-003791-00.
S/N P/N Description Qty
1 041-001359-00 M3 screw 8
2 042-001079-00 Expiration module fixing bracket 1
Cross recessed pan head screw with washer
3 M04-004015--- 10
M3X8
4 051-000162-00 VT50 expiration module board PCBA 1
5 082-000453-00 Connector, tee 1
Valve, metal needle valve, applicable to
6 082-000571-00 1
ID.1/8'' tube
7 115-003885-00 Three-way valve assembly 1
8 041-002290-00 Lock rod fixed seat 1
9 033-000054-00 Expiration valve latch spring 1
10 041-001670-00 Expiration valve lock rod 1
Fixed plate for expiration valve shell heating
11 047-001351-00 1
plate
12 M90-100030--- Connector, Y,200Barb,1/8"ID,White Nylon 2
13 024-000087-00 VT50 heating plate assembly 1
14 045-000223-00 Expiration valve heat conductive cushion 1 1
15 041-003317-00 Expiration valve shell assembly 1
16 115-005336-00 Expiratory flow sensor seat assembly 1
17 041-002291-00 Expiration valve thermal baffle 2
18 115-006751-00 PEEP valve seat assembly 1
Cross recessed small pan head screw
19 M04-051139--- assembly GB/T9074.8 M4X12, zinc plated, 4
yellow

8-36
8.24 Three-way Valve Assembly
8.24.1 Exploded View

8.24.2 Parts List


Note: The P/N of this assembly is 115-003885-00.
S/N P/N Description Qty
1 041-001414-00 Three-way valve seat 1
2 082-000739-00 O-ring 6.5X1.5 fluorine rubber A75 black 2
3 M90-100060--- Connector.Thread,10-32UNF,1/4"Hex,1/8"ID 2
Stainless steel hexagon socket cap head screw GB/T70.1-2000
4 M04-051094--- 2
M3X16 passivation
5 082-000304-00 Valve, three-way valve, 12VDC, Air, permanently ON 1

8-37
8.25 Expiratory Flow Sensor Seat Assembly
8.25.1 Exploded View

8.25.2 Parts List


Note: The P/N of this assembly is 115-005336-00.
S/N P/N Description Qty
1 M90-100060--- Connector.Thread,10-32UNF,1/4"Hex,1/8"ID 2
2 041-002973-00 Expiratory flow sensor seat 1
3 082-000739-00 O-ring 6.5X1.5 fluorine rubber A75 black 2

8-38
8.26 PEEP Valve Seat Assembly
8.26.1 Exploded View

8.26.2 Parts List


Note: The P/N of this assembly is 115-006751-00.
S/N P/N Description Qty
Stainless steel hexagon socket cap head screw GB/T70.1-2000
1 M04-051094--- 2
M3X16 passivation
2 082-000575-00 Proportional valve VSONC-5S11-VAF0 1
3 M6M-010045--- O-ring 2.5X1 EPT A50 black 2
4 M6Q-030015--- Straight connector 3175-06-10 1
5 M6Q-030014--- Straight connector 3175-04-10 1
6 041-002974-00 PEEP valve seat 1
7 M04-021062--- M5 nylon washer 0602 29 93 15 2
Hexagon socket cap head screw GB/T70.1-2000 M5X6 zinc
8 M04-051144--- 2
plated, yellow
9 082-000532-00 Muffler.G1/4,06700013 1
10 047-003881-00 PEEP valve muffler gasket 1

8-39
FOR YOUR NOTES

8-40
P/N: 046-000997-00(3.0)

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