RENR6482-02

COMPONENT TABLE October 2007 FLUID POWER SYMBOLS

ITEM NAME 416E 422E 428E BASIC COMPONENT SYMBOLS
1 PUMP GP - PISTON 247-7867
2 TANK GP - MTG 245-8777 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR SPRING CONTROL VALVES LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
3 COOLER 214-2202 FLUID CONDITIONER RESTRICTION
(FIXED)
4 FILTER 210-6243
5 PUMP GP - METERING 247-7868
6 FRONT STEER CYL. 214-5097 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
LIFT CYL COMPENSATED

7 7A LIFT CYL. ST 228-3508 215-7298 N/A VALVE ENVELOPES

VALVES
VALVE PORTS
7B LIFT CYL. PL/IT N/A 214-9373
TILT CYL
8 8A TILT CYL. ST 206-3553 N/A ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
8B TILT CYL. PL/IT N/A 192-3884
CONTROL VALVES CHECK VALVES
9 MP BUCKET CYL. 185-1839
AB AB
STABILIZER CYL
10 10A STABILIZER CYL. RH 262-7050 P T P T
173-4565 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
10B STABILIZER CYL. LH 262-7049 SYMBOL LOADED CONTROLLED

11 BOOM CYLINDER 246-9885(S) FLUID STORAGE RESERVOIRS

210-7074 210-7074

12 STICK CYL. 210-7077(S)

210-7078 210-7080
SWING CYL VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

13 13A SWING CYL. RH 228-3507

416E, 422E and 428E Backhoe Loader

MEASUREMENT ROTATING SHAFTS
228-3506
13B SWING CYL. LH 228-3506
210-7085(S)

Hydraulic System
14 BUCKET CYL.
210-7086 210-7086
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
210-7097(S)
15 E-STICK CYL.
210-7098 210-7098
COMBINATION CONTROLS
16 RIDE CONTROL VALVE 245-8780
17 162-3960
18
RIDE CONTROL ACCMLTR
PRESSURE SWITCH 131-9203
416E: 422E: 428E:
LOADER VALVE SHA1-UP HBE1-UP SNL1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

LOADER VALVE (ST) 2-BANK 248-0481 N/A CBD1-UP MANUAL CONTROL SYMBOLS
19
LOADER VALVE (ST) 3-BANK 248-0482 N/A
19 19A LOADER INLET 259-6745 N/A
19B LIFT VALVE 259-6732
259-6731 (2-BANK) PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
19C TILT VALVE N/A
259-6730 (3-BANK) PILOT CONTROL SYMBOLS
19D AUX. VALVE 259-6729 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
LOADER VALVE
LOADER VALVE (PL/IT) 2-BANK N/A 247-9655
20
LOADER VALVE (PL/IT) 3-BANK N/A 247-9656 EXTERNAL RETURN
20 N/A 259-6743
INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
20A LOADER INLET
259-6740 (2-BANK) ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
20C TILT VALVE N/A
259-6741 (3-BANK)
BACKHOE VALVE
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
BACKHOE VALVE (CP) 6-BANK 248-0483 N/A
21 BACKHOE VALVE (CP) 7-BANK 248-0484 N/A HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
BACKHOE VALVE (CP) 8-BANK 248-0485 N/A
21A STABILIZER VALVE 259-6746
21 21B INLET MANIFOLD 259-6742 N/A
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION
21C AUX. VALVE 259-6733
21D BOOM VALVE 259-6739 UNIDIRECTIONAL UNIDIRECTIONAL
21E SWING VALVE 259-6738 416E (Single Tilt Center Pivot)
21F BUCKET VALVE 259-6737 422E (Single Tilt Sideshift) BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

21G STICK VALVE 259-6736 (6-BANK) / 259-6735 (7 & 8-BANK)

21H E-STICK VALVE 259-6734
428E (Parallel Lift Sideshift)
BACKHOE VALVE
© 2007 Caterpillar Printed in U.S.A.
BACKHOE VALVE (SS) 6-BANK N/A 248-0486
All Rights Reserved
22 BACKHOE VALVE (SS) 7-BANK N/A 248-0487
22
BACKHOE VALVE (SS) 8-BANK N/A 248-0488
22B INLET MANIFOLD N/A 259-6744
23 VALVE AS - SHUTTLE 8J-6875 The 416E, 422E and 428E
machines are equipped with a
mechanically controlled backhoe
valve that is visible with the floor
TAP LOCATIONS
plate at the rear of the cab
Tap Description removed.
Electrical Symbols Table
T1 Pump Discharge
T2 Load Sense Hydraulic Symbols (Electrical)
SOS Oil Sampling The hydraulic oil filter is located below the
machine at the left frame rail. The hydraulic oil
filter bypass switch is mounted to the oil filter G M
13 10 20 19 4 18 17 16 2 7 8 6 3 9 base.
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

A B C D E F G

H J

RENR6482-02
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
SOS Pressure Switch

Electrical Symbols (Electrical)

15 14 12 11 13 10 22 21 23 1 5 7 8 9
HYDRAULIC OIL FILTER 4

T
15 14 12 1 2 8 3 Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

SOS
Implement and
Current Standard Current Standard
Steering Pump
K Harness identification code
Hydraulic Oil Filter This example indicates

24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
(A) Extendable Stick Control Valve 325-AG135 PK-14
(B) Stick Control Valve 325-PK
(C) Bucket Control Valve Circuit Identification
Number
Wire Color Wire Gauge

(D) Swing Control Valve

(E) Boom Control Valve Previous Standard
(F) Auxiliary Control Valve Wire Color
Wire
(G) Middle Inlet Manifold
(H) Left Stabilizer Control Valve
11 13 10 21 22 23 20 19 4 18 17 16 5 7 6 9 325-PK-14
(J) Right Stabilizer Control Valve
B A
(K) Solenoid for the Sideshift Lock E
NOTE: Alpha numeric numbers are represented by the number only on the machine views. Circuit Number Wire Gauge
D Identification (EXAMPLE VALVE)

C
A
COMPONENT LOCATIONS BACKHOE VALVE 21 22
B

The implement and steering pump on

the 416E/422E/428E machines is a T2 D T2 Travel at high speeds over rough terrain causes bucket movement. The
B
similar design and operates the same as Hydraulic Oil Filter optional Ride Control System acts as a shock absorber by absorbing
the pump on the "A" Series machines. bucket forces, which stabilize the machine.
A
SOS B The Ride Control System components include; ride control relay (A), ride
The pump is located below the cab floor C
control solenoids (B), ride control accumulator (C), and ride control
plate. The pump control valve is pressure switch (D).
A The 416E/422E and 428E machines are
mounted on top of the pump and B
equipped with a mechanically controlled Two solenoids are now used on the "E" Series machines Ride Control
contains a flow compensator spool and System.
F A loader valve (A). The loader valve is
pressure cutoff spool. The implement
and steering pump supplies oil flow to T1 C accessed from below the floor plate.
the loader valve group, backhoe valve E
The loader control valve group contains an D
group, and steering system.
T2 inlet manifold (B), lift control valve (C), tilt
These illustrations show the implement and steering pump out
of the machine. The following components are visible: control valve (D), and auxiliary control valve
F D
(E, if equipped).
Implement and Steering Pump T1 C
Pressure Cutoff (A), Flow compensator (B), Load sensing
pressure tap (T2), Discharge pressure tap (T1), Inlet port (C),
Case drain port (D), Hydraulic Oil Tank (E), Outlet port (F)

IMPLEMENT / STEERING PUMP 1 LOADER VALVE 19 20 RIDE CONTROL 16

 8 7 6 5 4 3 2 1

422E,428E
SIDESHIFT 12 15
13A 13B 14

10A 10B
F A
11 F
B

A
B

416E 21

STAB-RH STAB-LH
C

D
22

E
R
E
P

G
K J H

22B M

L
AUX. BOOM SWING BUCKET STICK E-STICK
E

21B F

21A G

K J H

D D

23 21C 21D 21E 21F 21G 21H

19 20
17
(Dimensions: 34 inches x 28 inches)

18
20A

19A
RENR6482-02

C T1 T2
C

16

7B or 7A
LIFT SOS
24 Page, Color 2,

19B
8A

3
B B
1

8B

TILT 20C HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LINE PATTERNS
IMPLEMENT and STEERING PUMP
PILOT PUMP OUTPUT Pressure Line
STICK CYLINDER
19C LOADER and BACKHOE LOAD SENSE RELIEF Pilot / Load Sensing Pressure
428E PL/IT LOAD SENSE
Drain / Return Lines
SUPPLY LINE
DRAIN / RETURN LINE
STEERING CIRCUIT Component Group
E-STICK CYLINDER
LIFT CYLINDERS Attachment
AUX. VALVE
TILT CYLINDERS Air Line
MP BUCKET CYLINDERS
STABILIZER (STAB) LEFT and RIGHT CALLOUTS
5 BOOM CYLINDER
YY Taps (Pressure, Sampling,Sensor) by letter
9 SWING CYLINDER

AUX. SIDESHIFT CYLINDERS

BUCKET CYLINDER
52 Components by number

A 2 A
THIS SCHEMATIC IS FOR THE 416E, 422E AND 428E SERIES BACKHOE LOADERS
416E (SINGLE TILT CENTER PIVOT)
19D 422E (SINGLE TITLE SIDESHIFT)
428E (PARALLEL LIFT SIDESHIFT)
PART #: 225-6836 CHG 01
Components are shown installed on a fully operable machine with the key and engine off and
6 transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1