INTERACTIVE SCHEMATIC

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 SENR8330-02
January 2014

D8R Track-Type Tractor

Hydraulic System
7XM1-UP
9EM1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Machine Schematic
Description
Location Location
Bulldozer Dual Tilt Cylinder Group 4 C-1, E-1
Bulldozer Lift Cylinder Group 5 D-2, E-2
Bulldozer Lift valve 12 B-6
Bulldozer Tilt Cylinder Group 7 C-1
Bulldozer Tilt Valve 11 A-6
Bypass / Pressure Control Valve 19 D-4
Charging Relief Valve 17 C-5
Cooler 20 E-4
Cover 10 A-5
Implement Pump Group 18 C-4
Inlet Manifold 14 C-6
Pilot Operated Relief Valve 16 C-5
Pin Puller Cylinder 24 E-6
Quick - Drop Valve 6 D-2
Ripper Diverter Valve 23 D-6
Ripper Lift / Tilt Valve 15 C-6
Ripper Lift Cylinder 22 E-7, D-7
Ripper Tip Cylinder 21 D-7
Ripper Valve 13 B-6
Steering Charge Loop Filter Group 8 B-3
Steering Motor Group 1 F-5
Steering Pilot Valve Group 3 E-3
Steering Pump Group 2 F-5
Tank Group 9 B-3
TAP LOCATION

Tap Schematic
Description
Number Location
A Right Steer Loop (at Motor) F-5
B Right Steer Loop (at Pump) F-5
C Left Steer Actuator F-4
D Right steer Actuator F-4
E Left Steer Loop (at Motor) E-5
F Left Steer Loop (at Pump) E-5
G Charge Pump Relief E-5
H Control Supply E-5
J Right Steer Pilot E-3
K Left Steer Pilot E-3
L Ripper Pilot D-6
M Case Return D-4
N Charge Pump Discharge D-4
P Charge Pump Relief D-4
R Cooler D-4
S Implement Pump Discharge (at Valve) C-6
T Implement Pump Signal (at Valve) C-5
U Implement Pump Signal C-4
V Implement Pump Discharge C-4
W Downstream Filter B-2
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(2) STEERING PUMP GP

D
F A B C F

(1) STEERING MOTOR GP

(3) STEERING PILOT

VALVE GROUP

(24) PIN PULLER

CYLINDER J K
E F G H
E (4) BULLDOZER DUAL TILT E
CYLINDER GP

(5) BULLDOZER LIFT

(22) RIPPER LIFT CYLINDER GP
CYLINDER
(21) RIPPER TIP
CYLINDER (20) COOLER
(23) RIPPER DIVERTER M N P R
VALVE (19) BYPASS / PRESSURE
CONTROL VALVE
(6) QUICK
DROP VALVE
L

D D
(5) BULLDOZER LIFT
CYLINDER GP

(21) RIPPER TIP

CYLINDER

(17) CHARGING RELIEF

VALVE
(22) RIPPER LIFT T (18) IMPLEMENT
CYLINDER PUMP GP

(16) PILOT OPERATED (4) BULLDOZER DUAL TILT

RELIEF VALVE CYLINDER GROUP
U
S
C C
V

(15) RIPPER LIFT / TILT VALVE

(14) INLET MANIFOLD

(7) BULLDOZER TILT

(13) RIPPER VALVE CYLINDER GROUP

(12) BULLDOZER LIFT

VALVE
B B

(9) TANK GROUP

W
LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

(11) BULLDOZER TILT VALVE (8) STEERING CHARGE
LOOP FILTER GROUP Component Group

Attachment
(10) COVER Air Line

CALLOUTS
A A
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS YY Taps (Pressure, Sampling, Sensor - by letter)
STEERING PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
RIPPER CYLINDER GROUP
SUPPLY LINE
DRAIN / RETURN LINE THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
DUAL TILT CYLINDER GROUP
LIFT CYLINDER GROUP MEDIA NUMBER: SENR8330-02
TILT CYLINDER GROUP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
STEERING PILOT VALVE GROUP in neutral and with parking brake set.
LOAD SENSING Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
PIN PULLER CYLINDER Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

3 19 2 18 5
23 1

22

21

17 16 8
15 14 13 12 11 10 7